CN116222023A - A compressor oil return system and its control method - Google Patents
A compressor oil return system and its control method Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
- F25B31/002—Lubrication
- F25B31/004—Lubrication oil recirculating arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/40—Fluid line arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
- F25B43/02—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for separating lubricants from the refrigerant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
- F25B43/04—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for withdrawing non-condensible gases
- F25B43/043—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for withdrawing non-condensible gases for compression type systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
- F25B49/022—Compressor control arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/16—Lubrication
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
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Abstract
Description
技术领域technical field
本发明涉及压缩机回油系统技术领域,尤其是一种压缩机回油系统及其控制方法。The invention relates to the technical field of compressor oil return systems, in particular to a compressor oil return system and a control method thereof.
背景技术Background technique
商用螺杆式冷水机组冷冻油随冷媒系统同步循环,回油系统可靠性直接影响机组噪音、振动及运行寿命等,目前,行业上水冷螺杆机组油箱内置压缩机排气口下方并采用引射回油方式进行辅助回油,回油系统存在以下问题:The refrigeration oil of commercial screw chillers circulates synchronously with the refrigerant system, and the reliability of the oil return system directly affects the noise, vibration and operating life of the unit. The oil return system has the following problems:
1)机组油箱内置于压缩机排气端下方,油箱温度受排气温度影响,导致机组润滑效果不佳;1) The oil tank of the unit is built under the exhaust end of the compressor, and the temperature of the oil tank is affected by the exhaust temperature, resulting in poor lubrication of the unit;
2)机组采用引射辅助回油,引射脏堵、过滤器脏堵、焊接同心度等异常导致引射回油失效;2) The unit adopts ejector-assisted oil return, and abnormalities such as ejector dirty plugging, filter dirty plugging, and welding concentricity lead to ejector oil return failure;
3)机组停机、低环温启动等情况下无法快速建立有效供油压差,导致轴承润滑失效,影响机组使用寿命;3) The effective oil supply pressure difference cannot be quickly established when the unit is shut down or started at low ambient temperature, which leads to bearing lubrication failure and affects the service life of the unit;
4)机组供油温度不可控,润滑油温度无法保证在最佳范围内,影响润滑油粘度,易造成油品氧化变质;4) The oil supply temperature of the unit is uncontrollable, and the temperature of the lubricating oil cannot be guaranteed to be within the optimal range, which affects the viscosity of the lubricating oil and easily causes the oil to oxidize and deteriorate;
5)低温环境下,机组开机需要进行油加热,直接开机极易出现跑油现象,大量冷冻油进入蒸发器,导致机组吸气带液。5) In a low temperature environment, oil heating is required to start the unit. Direct start-up is prone to oil leakage, and a large amount of refrigerated oil enters the evaporator, causing the unit to inhale liquid.
综上所述,目前水冷螺杆机组压缩机回油系统及控制方法存在一定缺陷,售后易出现恶劣工况机组跑油现象,有润滑失效、机组振动噪音增大等风险。To sum up, the current water-cooled screw unit compressor oil return system and control method have certain defects, and after-sales units are prone to oil leakage under severe working conditions, and there are risks such as lubrication failure and increased vibration and noise of the unit.
发明内容Contents of the invention
为解决辅助回油失效、润滑效果不佳及低温开机跑油等缺陷,本发明的首要目的在于提供一种提高回油系统可靠性,降低机组振动及噪音,提高机组运行稳定性及运行寿命的压缩机回油系统。In order to solve defects such as auxiliary oil return failure, poor lubrication effect, and low-temperature start-up oil leakage, the primary purpose of the present invention is to provide a system that improves the reliability of the oil return system, reduces the vibration and noise of the unit, and improves the operating stability and service life of the unit. Compressor oil return system.
为实现上述目的,本发明采用了以下技术方案:一种压缩机回油系统,包括主液路循环系统、冷油系统、回油系统、供油系统、第一辅助回油系统和第二辅助回油系统;所述主液路循环系统包括压缩机、冷凝器、节流电子膨胀阀和蒸发器,所述压缩机的上端排气口通过管路与冷凝器的上端连通,冷凝器的底部集液包通过管路与节流电子膨胀阀的一端连通,节流电子膨胀阀的另一端通过管路与蒸发器底部的积液包连通,蒸发器的顶部出口通过管路与压缩机的吸气口连通;所述冷油系统包括冷凝器、冷却电子膨胀阀、板式换热器和蒸发器,所述冷凝器的小集液包通过管路与冷却电子膨胀阀的一端连通,冷却电子膨胀阀的另一端通过管路与板式换热器的一端连通,板式换热器的另一端通过管路与蒸发器的壳体中部连通;所述回油系统包括冷凝器、回油电磁阀、板式换热器和储油罐,所述冷凝器的一端通过管路与回油电磁阀的一端连通,回油电磁阀的另一端通过管路与板式换热器的一端连通,板式换热器的另一端通过管路与储油罐连通;所述供油系统包括储油罐和压缩机,所述储油罐通过管路与压缩机连通,冷冻油通过压差从储油罐中供给给压缩机;所述第一辅助回油系统包括蒸发器、取液泵和压缩机,所述蒸发器的壳体中下部通过管路与取液泵的一端相连,取液泵的另一端通过管路与压缩机吸气端相连;所述第二辅助回油系统包括储油罐、取气电磁阀、取液泵和压缩机,所述储油罐通过管路与取气电磁阀的一端连通,取气电磁阀的另一端通过管路与取液泵的一端连通,取液泵的另一端通过管路与压缩机的吸气端连通。In order to achieve the above object, the present invention adopts the following technical solutions: a compressor oil return system, including a main liquid circulation system, a cooling oil system, an oil return system, an oil supply system, a first auxiliary oil return system and a second auxiliary Oil return system; the main liquid circulation system includes a compressor, a condenser, a throttling electronic expansion valve and an evaporator, the upper exhaust port of the compressor communicates with the upper end of the condenser through a pipeline, and the bottom of the condenser The liquid collecting bag communicates with one end of the throttling electronic expansion valve through the pipeline, and the other end of the throttling electronic expansion valve communicates with the liquid accumulation bag at the bottom of the evaporator through the pipeline, and the top outlet of the evaporator connects with the suction of the compressor through the pipeline. The air port is connected; the cold oil system includes a condenser, a cooling electronic expansion valve, a plate heat exchanger and an evaporator, and the small liquid collection bag of the condenser communicates with one end of the cooling electronic expansion valve through a pipeline to cool the electronic expansion valve The other end of the valve communicates with one end of the plate heat exchanger through a pipeline, and the other end of the plate heat exchanger communicates with the middle of the evaporator shell through a pipeline; the oil return system includes a condenser, an oil return solenoid valve, a plate type Heat exchanger and oil storage tank, one end of the condenser communicates with one end of the oil return solenoid valve through a pipeline, the other end of the oil return solenoid valve communicates with one end of the plate heat exchanger through a pipeline, and the plate heat exchanger The other end communicates with the oil storage tank through a pipeline; the oil supply system includes an oil storage tank and a compressor, the oil storage tank communicates with the compressor through a pipeline, and the refrigerated oil is supplied from the oil storage tank to the compressor through a pressure difference. machine; the first auxiliary oil return system includes an evaporator, a liquid extraction pump and a compressor, the middle and lower part of the shell of the evaporator is connected to one end of the liquid extraction pump through a pipeline, and the other end of the liquid extraction pump is connected through a pipeline It is connected with the suction end of the compressor; the second auxiliary oil return system includes an oil storage tank, an air intake solenoid valve, a liquid intake pump and a compressor, and the oil storage tank communicates with one end of the air intake solenoid valve through a pipeline, The other end of the air-taking electromagnetic valve communicates with one end of the liquid-taking pump through a pipeline, and the other end of the liquid-taking pump communicates with the suction end of the compressor through a pipeline.
在所述主液路循环系统中,低温低压的气态冷媒经压缩机压缩后从上端排气口排出,进入冷凝器中,经与冷却水换热后,形成高温高压的液态冷媒,并从冷凝器中的底部集液包流出,经节流电子膨胀阀进行节流降压,然后进入蒸发器底部的积液包中,冷媒在蒸发器蒸发并与冷冻水进行换热,蒸发后气态冷媒从蒸发器顶部出口进入压缩机的吸气口。In the main liquid circulation system, the low-temperature and low-pressure gaseous refrigerant is compressed by the compressor and discharged from the upper exhaust port, enters the condenser, and after exchanging heat with cooling water, it forms a high-temperature and high-pressure liquid refrigerant, which is discharged from the condensing The liquid collecting bag at the bottom of the evaporator flows out, goes through the throttling electronic expansion valve to reduce the pressure, and then enters the liquid collecting bag at the bottom of the evaporator. The refrigerant evaporates in the evaporator and exchanges heat with the chilled water. The top outlet of the evaporator enters the suction port of the compressor.
在所述冷油系统中,从冷凝器中的小集液包取高温高压的液态冷媒,经冷却电子膨胀阀节流降压并进入板式换热器中,对冷冻油进行降温,换热后的气态冷媒进入低压的蒸发器壳体中部,随蒸发器出气口进入压缩机,参与循环。In the cold oil system, the high temperature and high pressure liquid refrigerant is taken from the small liquid collection bag in the condenser, throttled and reduced by the cooling electronic expansion valve, and enters the plate heat exchanger to cool down the refrigerant oil. The gaseous refrigerant enters the middle part of the low-pressure evaporator shell, enters the compressor along with the outlet of the evaporator, and participates in the cycle.
在所述回油系统中,压缩机排出的高温高压气体在冷凝器中的内置油分中进行撞击分离,分离出的高温高压的冷冻油从冷凝器壳体中上部出口流出,进入板式换热器进行降温,而后流入储油罐中。In the oil return system, the high-temperature and high-pressure gas discharged from the compressor is impacted and separated from the built-in oil in the condenser, and the separated high-temperature and high-pressure refrigerated oil flows out from the upper outlet of the condenser shell and enters the plate heat exchanger Cool down, and then flow into the oil storage tank.
在所述第一辅助回油系统中,从蒸发器壳体中下部引一路辅助回油管,依靠取液泵叶轮旋转提供动力,抽取蒸发器内部冷冻油,并进入压缩机吸气端;在所述第二辅助回油系统中,储油罐中的高压气体通过储油罐内部的汽液分离网分离后从顶端进入取液泵,为取液泵提供动力,气体最终流入压缩机的吸气端。In the first auxiliary oil return system, an auxiliary oil return pipe is led from the middle and lower part of the evaporator shell, relying on the rotation of the impeller of the liquid extraction pump to provide power, extract the refrigerated oil inside the evaporator, and enter the suction end of the compressor; In the second auxiliary oil return system, the high-pressure gas in the oil storage tank is separated by the vapor-liquid separation network inside the oil storage tank and then enters the liquid extraction pump from the top to provide power for the liquid extraction pump, and the gas finally flows into the suction of the compressor. end.
所述储油罐的底部设置用于吸附杂质的磁铁,储油罐内设置用于过滤回油杂质的回油过滤器,储油罐内设置用于油气分离的气液分离网。The bottom of the oil storage tank is provided with a magnet for absorbing impurities, an oil return filter for filtering oil return impurities is provided in the oil storage tank, and a gas-liquid separation net for oil and gas separation is provided in the oil storage tank.
本发明的另一目的在于提供一种压缩机回油系统的控制方法,该方法包括下列顺序的步骤:Another object of the present invention is to provide a method for controlling the oil return system of a compressor, the method comprising steps in the following order:
(1)系统未开机前,节流电子膨胀阀和取气电磁阀默认开度为0,系统收到开机命令时,回油电磁阀开启,当系统压差实际值小于压差设定值时,节流电子膨胀阀和取气电磁阀保持0开度不变,此时冷凝器和储油罐快速升高压力,及时为压缩机轴承进行润滑,当系统压差值大于等于压差设定值时,节流电子膨胀阀进入压差自由调节模式,系统正常开机;(1) Before the system is turned on, the throttle electronic expansion valve and air intake solenoid valve have a default opening of 0. When the system receives a start-up command, the oil return solenoid valve opens. When the actual value of the system differential pressure is less than the differential pressure set value , the throttling electronic expansion valve and the air intake solenoid valve keep the opening degree unchanged at 0. At this time, the pressure of the condenser and the oil storage tank increases rapidly, and the compressor bearing is lubricated in time. When the system pressure difference is greater than or equal to the pressure difference setting value, the throttling electronic expansion valve enters the pressure difference free adjustment mode, and the system starts normally;
(2)正常关机时,系统首先卸载至50%负荷,此时回油电磁阀和取气电磁阀关闭,系统同步停机,储油罐内部处于高压状态,持续为系统提供冷冻油进行润滑;(2) During normal shutdown, the system is first unloaded to 50% load, at this time the oil return solenoid valve and air intake solenoid valve are closed, the system shuts down synchronously, and the inside of the oil storage tank is in a state of high pressure, continuously providing refrigeration oil for lubrication to the system;
(3)紧急、故障及掉电时,回油电磁阀和取气电磁阀立即关闭,此时仍保证储油罐内部为高压状态,继续为压缩机轴承供油,当系统上电接收开机命令时,按上述步骤(1)执行。(3) In case of emergency, failure or power failure, the oil return solenoid valve and gas intake solenoid valve are closed immediately. At this time, the inside of the oil storage tank is still guaranteed to be in a high pressure state, and continue to supply oil to the compressor bearings. When the system is powered on, it receives a start-up command , follow step (1) above.
由上述技术方案可知,本发明的有益效果为:第一,本发明保证冷冻油润滑粘度处于最佳状态,提高回油系统可靠性,降低机组振动及运行噪音,规避开关机无法建立压差导致的轴承润滑失效异常,提高系统机组运行稳定性及运行寿命;第二,本发明将冷冻油存放于外置储油罐内,规避排气温度对油箱温度的影响,同时系统机组开机时无需冷冻油预热,避免出现跑油及吸气带液现象,提高用户使用满意度;第三,本发明辅助回油采用泵体抽取式,高压气体作为动力源平稳可靠,可避免系统脏堵导致的回油失效异常。It can be seen from the above technical solution that the beneficial effects of the present invention are as follows: First, the present invention ensures that the lubricating viscosity of the refrigeration oil is in the best state, improves the reliability of the oil return system, reduces the vibration and operating noise of the unit, and avoids the failure of the switch to establish a pressure difference. The bearing lubrication failure is abnormal, which improves the operation stability and service life of the system unit; second, the invention stores the refrigerated oil in the external oil storage tank to avoid the influence of the exhaust gas temperature on the oil tank temperature, and at the same time, the system unit does not need to be refrigerated when starting up The oil is preheated to avoid the phenomenon of oil leakage and suction liquid, and improve user satisfaction; third, the auxiliary oil return of the present invention adopts the pump body extraction type, and the high-pressure gas is used as a stable and reliable power source, which can avoid the system dirty blockage. The oil return failure is abnormal.
附图说明Description of drawings
图1为本发明的系统原理图;Fig. 1 is a system schematic diagram of the present invention;
图2为本发明的供油控制逻辑图。Fig. 2 is a logic diagram of fuel supply control in the present invention.
具体实施方式Detailed ways
如图1所示,一种压缩机回油系统,包括主液路循环系统、冷油系统、回油系统、供油系统、第一辅助回油系统和第二辅助回油系统;所述主液路循环系统包括压缩机1、冷凝器2、节流电子膨胀阀12和蒸发器13,所述压缩机1的上端排气口通过管路与冷凝器2的上端连通,冷凝器2的底部集液包通过管路与节流电子膨胀阀12的一端连通,节流电子膨胀阀12的另一端通过管路与蒸发器13底部的积液包连通,蒸发器13的顶部出口通过管路与压缩机1的吸气口连通;所述冷油系统包括冷凝器2、冷却电子膨胀阀3、板式换热器5和蒸发器13,所述冷凝器2的小集液包通过管路与冷却电子膨胀阀3的一端连通,冷却电子膨胀阀3的另一端通过管路与板式换热器5的一端连通,板式换热器5的另一端通过管路与蒸发器13的壳体中部连通;所述回油系统包括冷凝器2、回油电磁阀4、板式换热器5和储油罐6,所述冷凝器2的一端通过管路与回油电磁阀4的一端连通,回油电磁阀4的另一端通过管路与板式换热器5的一端连通,板式换热器5的另一端通过管路与储油罐6连通;所述供油系统包括储油罐6和压缩机1,所述储油罐6通过管路与压缩机1连通,冷冻油通过压差从储油罐6中供给给压缩机1;所述第一辅助回油系统包括蒸发器13、取液泵9和压缩机1,所述蒸发器13的壳体中下部通过管路与取液泵9的一端相连,取液泵9的另一端通过管路与压缩机1吸气端相连;所述第二辅助回油系统包括储油罐6、取气电磁阀8、取液泵9和压缩机1,所述储油罐6通过管路与取气电磁阀8的一端连通,取气电磁阀8的另一端通过管路与取液泵9的一端连通,取液泵9的另一端通过管路与压缩机1的吸气端连通。As shown in Figure 1, a compressor oil return system includes a main liquid circulation system, a cooling oil system, an oil return system, an oil supply system, a first auxiliary oil return system and a second auxiliary oil return system; The liquid circuit circulation system includes a
在所述主液路循环系统中,低温低压的气态冷媒经压缩机1压缩后从上端排气口排出,进入冷凝器2中,经与冷却水换热后,形成高温高压的液态冷媒,并从冷凝器2中的底部集液包流出,经节流电子膨胀阀12进行节流降压,然后进入蒸发器13底部的积液包中,冷媒在蒸发器13蒸发并与冷冻水进行换热,蒸发后气态冷媒从蒸发器13顶部出口进入压缩机1的吸气口。In the main liquid circulation system, the low-temperature and low-pressure gaseous refrigerant is compressed by the
在所述冷油系统中,从冷凝器2中的小集液包取高温高压的液态冷媒,经冷却电子膨胀阀3节流降压并进入板式换热器5中,对冷冻油进行降温,换热后的气态冷媒进入低压的蒸发器13壳体中部,随蒸发器13出气口进入压缩机1,参与循环。In the cold oil system, high temperature and high pressure liquid refrigerant is taken from the small liquid collection bag in the condenser 2, throttled and depressurized by the cooling electronic expansion valve 3, and enters the
在所述回油系统中,压缩机1排出的高温高压气体在冷凝器2中的内置油分中进行撞击分离,分离出的高温高压的冷冻油从冷凝器2壳体中上部出口流出,进入板式换热器5进行降温,而后流入储油罐6中。In the oil return system, the high-temperature and high-pressure gas discharged from the
在所述第一辅助回油系统中,从蒸发器13壳体中下部引一路辅助回油管,依靠取液泵9叶轮旋转提供动力,抽取蒸发器13内部冷冻油,并进入压缩机1吸气端;在所述第二辅助回油系统中,储油罐6中的高压气体通过储油罐6内部的汽液分离网分离后从顶端进入取液泵9,为取液泵9提供动力,气体最终流入压缩机1的吸气端。In the first auxiliary oil return system, an auxiliary oil return pipe is led from the lower part of the shell of the evaporator 13, relying on the rotation of the impeller of the liquid extraction pump 9 to provide power, to extract the refrigerated oil inside the evaporator 13, and enter the
所述储油罐6的底部设置用于吸附杂质的磁铁10,储油罐6内设置用于过滤回油杂质的回油过滤器11,储油罐6内设置用于油气分离的气液分离网7。The bottom of the
如图2所示,本发明的控制方法包括下列顺序的步骤:As shown in Figure 2, the control method of the present invention comprises the steps of following sequence:
(1)系统未开机前,节流电子膨胀阀12和取气电磁阀8默认开度为0,系统收到开机命令时,回油电磁阀4开启,当系统压差实际值小于压差设定值时,节流电子膨胀阀12和取气电磁阀8保持0开度不变,此时冷凝器2和储油罐6快速升高压力,及时为压缩机1轴承进行润滑,当系统压差值大于等于压差设定值时,节流电子膨胀阀12进入压差自由调节模式,系统正常开机;(1) Before the system is turned on, the throttle electronic expansion valve 12 and the air intake solenoid valve 8 default to 0 openings. When the system receives the start-up command, the oil return solenoid valve 4 opens. When the value is fixed, the throttling electronic expansion valve 12 and the air intake solenoid valve 8 keep the opening degree unchanged at 0. At this time, the pressure of the condenser 2 and the
(2)正常关机时,系统首先卸载至50%负荷,此时回油电磁阀4和取气电磁阀8关闭,系统同步停机,储油罐6内部处于高压状态,持续为系统提供冷冻油进行润滑;(2) During normal shutdown, the system is first unloaded to 50% of the load. At this time, the oil return solenoid valve 4 and the air intake solenoid valve 8 are closed, and the system is shut down synchronously. lubricating;
(3)紧急、故障及掉电时,回油电磁阀4和取气电磁阀8立即关闭,此时仍保证储油罐6内部为高压状态,继续为压缩机1轴承供油,当系统上电接收开机命令时,按上述步骤(1)执行。(3) In the event of an emergency, failure or power failure, the oil return solenoid valve 4 and the air intake solenoid valve 8 are immediately closed. At this time, the inside of the
以下结合图1、2对本发明作进一步的说明。The present invention will be further described below in conjunction with FIGS. 1 and 2 .
本发明采用储油罐6,使得冷冻油与排气分离,取消油加热,低温直接开机,避免吸气带液,并在进油口增加冷油板换结构,通过冷凝器2取液和冷却电子膨胀阀3节流方式,精确控制供油温度,确保润滑效果。The present invention adopts the
本发明采用泵体抽取式辅助回油,利用储油罐6高压气体作为动力源,带动取液泵9叶轮旋转,为蒸发器13测回油流路提供动力;此结构动力源采用高压气体可以杜绝脏堵现象,被抽取液体与动力源高压气体在独立腔体运行,平稳可靠。The present invention adopts pump body extracting auxiliary oil return, uses
本发明增加快速供油、持续供油控制逻辑,在机组开关机时,通过取气电磁阀8和回油电磁阀4、电子膨胀阀控制流路通断,使得储油罐6腔体保持高压状态,为压缩机1轴承提供持续的冷冻油润滑。在本发明中,机组是指如图1所示的整个系统。The present invention adds rapid oil supply and continuous oil supply control logic. When the unit is turned on and off, the air intake solenoid valve 8, the oil return solenoid valve 4, and the electronic expansion valve are used to control the on-off of the flow path, so that the cavity of the
机组采用压差进行供回油,冷冻油与高压气体混合物从内置油分冷凝器2经过回油电磁阀4及冷油板换回到储油罐6中,回油过滤器11可过滤回油系统杂质,当冷凝器2压力检测值P1-P2≥100Pa时(100Pa设定值为冷凝器2至储油罐6压损),系统提示更换回油过滤器11,磁铁10在储油罐6底部均布,用于吸附铁屑等杂质,避免供油管路脏堵;储油罐6顶部为汽液分离网,用于润滑油与冷媒气体分离,经过汽液分离后储油罐6的顶部为高压气体,底部为液态冷冻油,使用感温包检测冷冻油温度t,利用冷油板换配合电子膨胀阀保持储油罐6温度处于最佳状态,当检测温度t在设定温度T±2之间,则冷却电子膨胀阀3保持开度,当检测温度t大于设定温度T+2,冷却电子膨胀阀3开大,当检测温度t小于设定温度T-2,冷却电子膨胀阀3开度减小,以此达到精确控制油温的目的,相对于压缩机1内置油箱结构,增加外置储油罐6可以使供油系统与压缩机1排气分离,避免机组低温环境启动导致机组泡油问题,同时可以取消油加热系统,机组无需等待即可开机。压缩机1内置油箱结构,冬季启机时,排气温度受油箱温度影响较大,且大量冷冻油无法及时分离,导致机组泡油,部分机组配备油加热,冬季加热时间大约需要5小时,影响机组开机时间。The unit adopts differential pressure for oil supply and return. The mixture of refrigerated oil and high-pressure gas is exchanged from the built-in oil condenser 2 to the
储油罐6中的冷媒与油的混合物经汽液分离作用后,顶部为高压气体,高压气体经取气电磁阀8进入取液泵9,高压气体作为动力源带动取液泵9叶轮旋转,使压力能转换为机械能,再经连接管路回至压缩机1吸气口,另一侧叶轮通过共轴同步旋转,以此将蒸发器13液位表面冷冻油与冷媒的混合液体抽取至压缩机1吸气口,机组正常运行时取气电磁阀8每间隔1个小时开启一次,一次开启时间一个小时,达到辅助回油效果的同时,减少冷量损失,相较于引射回油易失效异常,该辅助回油系统高压气体作为动力源可避免系统杂质导致的辅助回油失效,被抽取液体与动力源高压气体在独立腔体运行,平稳可靠,回油效果较好。After the mixture of refrigerant and oil in the
机组开机时,节流电子膨胀阀12关闭至0,取气电磁阀8关闭,机组排气只与冷凝器2和储油罐6相连,此时冷凝器2与储油罐6压力快速提升,压差可快速建立,储油罐6内部的冷冻油可快速送至压缩机1轴承润滑,当系统压差Δp超过压差设定值P,节流电子膨胀阀12进入压差调节模式,机组正常启动。机组关机时,阴阳转子由于惯性作用持续转动,当机组正常关机且负荷降至50%后,此时机组关机,回油电磁阀4和取气电磁阀8关闭,储油罐6内部为高压状态,机组停机后可持续为压缩机1轴承供油;当机组紧急、故障停机或突然断电,回油电磁阀4和取气电磁阀8关闭,此时储油罐6充当高压源持续为轴承供油,待机组故障清除接收开机命令时,按照正常开机逻辑执行;以此解决机组在不同开关机状态下轴承润滑失效问题。When the unit is started, the throttling electronic expansion valve 12 is closed to 0, the air intake solenoid valve 8 is closed, and the exhaust of the unit is only connected to the condenser 2 and the
综上所述,本发明保证冷冻油润滑粘度处于最佳状态,提高回油系统可靠性,降低机组振动及运行噪音,规避开关机无法建立压差导致的轴承润滑失效异常,提高系统机组运行稳定性及运行寿命;本发明将冷冻油存放于外置储油罐6内,规避排气温度对油温的影响,同时系统机组开机时无需冷冻油预热,避免出现跑油及吸气带液现象,提高用户使用满意度;本发明辅助回油采用泵体抽取式,高压气体作为动力源平稳可靠,可避免系统脏堵脏堵导致的回油失效异常。In summary, the present invention ensures that the lubricating viscosity of the refrigeration oil is in the best state, improves the reliability of the oil return system, reduces unit vibration and operating noise, avoids abnormal bearing lubrication failure caused by the inability to establish a pressure difference when switching on and off, and improves the stability of the system unit. performance and operating life; the present invention stores the refrigerated oil in the external
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