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CN116219464A - An ammonia plant tail gas synthesis and reuse device based on integrated proton exchange membrane electrolyzer and Fischer-Tropsch synthesis - Google Patents

An ammonia plant tail gas synthesis and reuse device based on integrated proton exchange membrane electrolyzer and Fischer-Tropsch synthesis Download PDF

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CN116219464A
CN116219464A CN202310197814.8A CN202310197814A CN116219464A CN 116219464 A CN116219464 A CN 116219464A CN 202310197814 A CN202310197814 A CN 202310197814A CN 116219464 A CN116219464 A CN 116219464A
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exchange membrane
proton exchange
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fischer
electrolysis bath
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林子涵
何兴
周水清
陈晨
郭礼建
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Shengzhou Zhejiang University of Technology Innovation Research Institute
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
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    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
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    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
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    • C25B15/08Supplying or removing reactants or electrolytes; Regeneration of electrolytes
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    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
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    • C25B15/08Supplying or removing reactants or electrolytes; Regeneration of electrolytes
    • C25B15/081Supplying products to non-electrochemical reactors that are combined with the electrochemical cell, e.g. Sabatier reactor
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • C25B9/17Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof
    • C25B9/19Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof with diaphragms
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/14Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle

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Abstract

The invention discloses an ammonia plant tail gas synthesis and recycling device based on integrated proton exchange membrane electrolysis bath and Fischer-Tropsch synthesis, which comprises a tubular proton exchange membrane electrolysis bath, a tubular Fischer-Tropsch reactor, wind power generation equipment and gas pretreatment equipment, wherein the gas pretreatment equipment is connected with the tubular proton exchange membrane electrolysis bath, the tubular proton exchange membrane electrolysis bath is integrally connected with the tubular Fischer-Tropsch reactor, and the wind power generation equipment for providing electric energy is respectively connected with the tubular proton exchange membrane electrolysis bath and the tubular Fischer-Tropsch reactor. The invention combines the electrolysis of water by a proton exchange membrane electrolyzer as a hydrogen source with the purification treatment of carbon monoxide tail gas of an ammonia production plant and the reproduction of available fuels such as methane, is suitable for large, medium and small ammonia production plants, and carries out high-efficiency purification treatment of tail gas and the reproduction of industrial fuels such as methane by the capability of electrolysis of water and Fischer-Tropsch synthesis.

Description

一种基于一体化质子交换膜电解槽及费托合成的制氨厂尾气 合成再利用装置An ammonia plant tail gas based on integrated proton exchange membrane electrolyzer and Fischer-Tropsch synthesis Synthetic reuse device

技术领域technical field

本发明属于能源利用技术领域,具体涉及一种基于一体化质子交换膜电解槽及费托合成的制氨厂尾气合成再利用装置。The invention belongs to the technical field of energy utilization, and in particular relates to an ammonia plant tail gas synthesis and reuse device based on an integrated proton exchange membrane electrolyzer and Fischer-Tropsch synthesis.

背景技术Background technique

当今的化学工业依然严重依赖化石燃料燃烧来制造商业化学品和作为主要能源,并且在生产过程中产生的大量一氧化碳等气体如果不经处理直接排放到大气中会对环境造成严重的危害,因此一方面要减少化石燃料的使用,另一方面要加强对化学产品生产过程中产生的有害气体进行处理甚至进行回收利用。费托合成是以合成气(H2和CO)为原料直接转化为其他增值化学品,因此能够利用制氨厂尾气中大量的一氧化碳结合通过质子交换膜电解槽电解水制取的氢气进行费托合成反应,通过费托合成而生产的液体燃料也预计将在满足可靠的替换液体运输燃料来源的长期需求方面发挥重要作用。Today's chemical industry still relies heavily on the combustion of fossil fuels to manufacture commercial chemicals and as the main energy source, and a large amount of carbon monoxide and other gases produced during the production process will cause serious harm to the environment if they are directly discharged into the atmosphere without treatment. On the one hand, it is necessary to reduce the use of fossil fuels, and on the other hand, it is necessary to strengthen the treatment and even recycling of harmful gases generated in the production process of chemical products. Fischer-Tropsch synthesis uses syngas (H 2 and CO) as raw materials to directly convert other value-added chemicals, so it can use a large amount of carbon monoxide in the tail gas of ammonia plants combined with hydrogen produced by electrolysis of water in proton exchange membrane electrolyzers for Fischer-Tropsch synthesis Synthesis reactions, and liquid fuels produced by Fischer-Tropsch synthesis are also expected to play an important role in meeting the long-term need for a reliable source of alternative liquid transportation fuels.

传统的费托合成是由化石燃料燃烧提供动力,廉价的煤炭资源作为原料,这在减少化石燃料的使用上与我们背道而驰,因此将更环保的能源供应方式与费托结合显得尤为重要。虽然风能占世界能源产量极低,但其在减少化石燃料的消耗和减少温室气体的排放中作出了突出的贡献,因此风能发电技术受到了越来越多的关注,并且风能发电技术也在迅速地发展和部署。因此有效地将费托合成和风能发电技术结合起来也将会给保护环境提供更好的选择。Traditional Fischer-Tropsch synthesis is powered by fossil fuel combustion, and cheap coal resources are used as raw materials. This runs counter to us in reducing the use of fossil fuels. Therefore, it is particularly important to combine more environmentally friendly energy supply methods with Fischer-Tropsch. Although wind energy accounts for a very small amount of world energy production, it has made outstanding contributions in reducing the consumption of fossil fuels and reducing greenhouse gas emissions. Therefore, wind power generation technology has received more and more attention, and wind power generation technology is also rapidly development and deployment. Therefore, the effective combination of Fischer-Tropsch synthesis and wind power generation technology will also provide a better choice for protecting the environment.

发明内容Contents of the invention

针对现有技术存在的上述问题,本发明的目的在于提供一种基于一体化质子交换膜电解槽及费托合成的制氨厂尾气合成再利用装置。In view of the above-mentioned problems in the prior art, the object of the present invention is to provide an ammonia plant tail gas synthesis and reuse device based on integrated proton exchange membrane electrolyzer and Fischer-Tropsch synthesis.

具体的技术方案在于:The specific technical solutions are:

一种基于一体化质子交换膜电解槽及费托合成的制氨厂尾气合成再利用装置,包括管式质子交换膜电解槽、管式费托反应器、风力发电设备和气体预处理设备,气体预处理设备连接管式质子交换膜电解槽,管式质子交换膜电解槽与管式费托反应器一体化连接,用于提供电能的风力发电设备分别连接管式质子交换膜电解槽。An ammonia plant tail gas synthesis and reuse device based on integrated proton exchange membrane electrolyzer and Fischer-Tropsch synthesis, including tubular proton exchange membrane electrolyzer, tubular Fischer-Tropsch reactor, wind power generation equipment and gas pretreatment equipment, gas The pretreatment equipment is connected to the tubular proton exchange membrane electrolyzer, the tubular proton exchange membrane electrolyzer is integrated with the tubular Fischer-Tropsch reactor, and the wind power generation equipment used to provide electric energy is respectively connected to the tubular proton exchange membrane electrolyzer.

进一步地,所述风力发电设备包括异步风力发电机和蓄电池,异步风力发电机连接管式质子交换膜电解槽,异步风力发电机与用于储存多余电能的蓄电池循环连接,异步风力发电机通过风力转换风能为机械能,再将机械能转化为电能,为管式质子交换膜电解槽供电的同时将多余电量储蓄在蓄电池中作为备用电源,以备风力不足情况下使用。Further, the wind power generation equipment includes an asynchronous wind generator and a storage battery. The asynchronous wind generator is connected to a tubular proton exchange membrane electrolyzer. Convert wind energy into mechanical energy, and then convert mechanical energy into electrical energy. While supplying power to the tubular proton exchange membrane electrolyzer, the excess electricity is stored in the battery as a backup power supply in case of insufficient wind power.

进一步地,管式质子交换膜电解槽包括质子交换膜电解槽阴极、质子交换膜电解槽阳极和质子交换膜层,质子交换膜层位于质子交换膜电解槽阴极和质子交换膜电解槽阳极之间,水蒸气在质子交换膜电解槽中产生氢气,再由氢气与一氧化碳流通到后半部分的费托反应器处进行费托反应生成甲烷等工业燃料。Further, the tubular proton exchange membrane electrolyzer comprises a proton exchange membrane electrolyzer cathode, a proton exchange membrane electrolyzer anode and a proton exchange membrane layer, and the proton exchange membrane layer is located between the proton exchange membrane electrolyzer cathode and the proton exchange membrane electrolyzer anode , water vapor produces hydrogen in the proton exchange membrane electrolyzer, and then the hydrogen and carbon monoxide are circulated to the second half of the Fischer-Tropsch reactor for Fischer-Tropsch reaction to generate methane and other industrial fuels.

进一步地,所述的气体预处理设备包括管式换热器、气体混合器和压缩机,管式换热器依次连接气体混合器和压缩机,压缩机与管式质子交换膜电解槽连接,管式换热器将制氨厂尾气中的高温一氧化碳与水换热,换热后的水蒸气和一氧化碳气体通过气体混合器中进行混合,一氧化碳和水蒸气形成的混合气通过压缩机加压以达到后续反应器中进行反应所需的压力,最后通入一体化管式质子交换膜电解槽与管式费托反应器中。Further, the gas pretreatment equipment includes a tubular heat exchanger, a gas mixer and a compressor, the tubular heat exchanger is connected to the gas mixer and the compressor in turn, and the compressor is connected to the tubular proton exchange membrane electrolyzer, The tubular heat exchanger exchanges heat between the high-temperature carbon monoxide in the exhaust gas of the ammonia plant and water. After the heat exchange, the water vapor and carbon monoxide gas are mixed in a gas mixer, and the mixed gas formed by carbon monoxide and water vapor is pressurized by a compressor. After reaching the pressure required for the reaction in the subsequent reactor, it is finally passed into the integrated tubular proton exchange membrane electrolyzer and tubular Fischer-Tropsch reactor.

本发明的有益效果在于:本装置所设计的一体化管式质子交换膜电解槽和费托反应器相较于非一体化操作更为简单,搬运方便,装置拆卸更加简便且易于控制,适用于中小型水煤气制氨厂尾气处理。The beneficial effect of the present invention is that: the integrated tubular proton exchange membrane electrolyzer and Fischer-Tropsch reactor designed by the device are simpler to operate than non-integrated, easy to carry, easier to disassemble and easy to control, and are suitable for Tail gas treatment of small and medium-sized water gas ammonia plants.

附图说明Description of drawings

图1为本发明的流程示意图;Fig. 1 is a schematic flow sheet of the present invention;

图2为本发明的一体化质子交换膜电解槽及费托合成装置示意图。Fig. 2 is a schematic diagram of the integrated proton exchange membrane electrolyzer and Fischer-Tropsch synthesis device of the present invention.

图中:1、管式质子膜电解槽;2、管式费托反应器;3、异步风力发电机;4、蓄电池;5、质子交换膜电解槽阴极;6、质子交换膜电解槽阳极;7、质子交换膜层;8、管式换热器;9、气体混合器;10、压缩机。In the figure: 1. Tubular proton membrane electrolyzer; 2. Tubular Fischer-Tropsch reactor; 3. Asynchronous wind generator; 4. Battery; 5. Proton exchange membrane electrolyzer cathode; 6. Proton exchange membrane electrolyzer anode; 7. Proton exchange membrane layer; 8. Tube heat exchanger; 9. Gas mixer; 10. Compressor.

具体实施方式Detailed ways

下面结合说明书附图对本发明做进一步地说明,但本发明的保护范围并不仅限于此。The present invention will be further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited thereto.

如图2所示,管式质子交换膜电解槽1与管式费托反应器2一体化连接,管式质子交换膜电解槽1包括质子交换膜电解槽阴极5、质子交换膜电解槽阳极6和质子交换膜层7,质子交换膜层7位于质子交换膜电解槽阴极5和质子交换膜电解槽阳极6之间,水蒸气在管式质子交换膜电解槽1中电解产生氢气,再由氢气与一氧化碳流通到后半部分的管式费托反应器2处进行费托反应生成甲烷等工业燃料。As shown in Figure 2, the tubular proton exchange membrane electrolyzer 1 is integrally connected with the tubular Fischer-Tropsch reactor 2, and the tubular proton exchange membrane electrolyzer 1 includes the cathode 5 of the proton exchange membrane electrolyzer and the anode 6 of the proton exchange membrane electrolyzer And the proton exchange membrane layer 7, the proton exchange membrane layer 7 is located between the cathode 5 of the proton exchange membrane electrolyzer and the anode 6 of the proton exchange membrane electrolyzer, water vapor is electrolyzed in the tubular proton exchange membrane electrolyzer 1 to generate hydrogen, and then the hydrogen is The Fischer-Tropsch reaction with carbon monoxide flows to the second half of the tubular Fischer-Tropsch reactor to generate methane and other industrial fuels.

如图1所示,一种基于一体化质子交换膜电解槽及费托合成的制氨厂尾气合成再利用装置,包括管式质子膜电解槽1、管式费托反应器2、异步风力发电机3、蓄电池4、管式换热器8、气体混合器9和压缩机10,管式换热器8依次连接气体混合器9和压缩机10,压缩机10的出口连接管式质子膜电解槽1,异步风力发电机3连接管式质子膜电解槽1,异步风力发电机3和蓄电池4循环连接,管式换热器8将制氨厂尾气中的高温一氧化碳与水换热,换热后的水蒸气与一氧化碳气体通入气体混合器9中进行混合,一氧化碳和水蒸气形成的混合器通入压缩机中加压以达到后续反应器中进行反应所需压力,然后水蒸气进入管式质子交换电解膜1中电解,异步风力发电机3通过风力转换风能为机械能,再将机械能转换为电能,为一体化装置供电的同时将多余电量储蓄在蓄电池4中作为备用电源,以备在风力不足情况下使用。As shown in Figure 1, an ammonia plant tail gas synthesis and reuse device based on integrated proton exchange membrane electrolyzer and Fischer-Tropsch synthesis, including tubular proton membrane electrolyzer 1, tubular Fischer-Tropsch reactor 2, asynchronous wind power generation Machine 3, battery 4, tubular heat exchanger 8, gas mixer 9 and compressor 10, tubular heat exchanger 8 is connected to gas mixer 9 and compressor 10 in turn, and the outlet of compressor 10 is connected to tubular proton membrane electrolysis Tank 1, asynchronous wind generator 3 are connected to tubular proton membrane electrolyzer 1, asynchronous wind generator 3 is connected to battery 4 in a cycle, and tubular heat exchanger 8 exchanges heat between high-temperature carbon monoxide in the tail gas of the ammonia plant and water, and heat exchange The final water vapor and carbon monoxide gas are passed into the gas mixer 9 for mixing, and the mixer formed by carbon monoxide and water vapor is passed into the compressor for pressurization to reach the pressure required for the reaction in the follow-up reactor, and then the water vapor enters the tubular The proton exchange electrolytic membrane 1 is electrolyzed, and the asynchronous wind generator 3 converts the wind energy into mechanical energy through wind power, and then converts the mechanical energy into electrical energy. Use in case of shortage.

Claims (4)

1. The ammonia plant tail gas synthesis and recycling device based on integrated proton exchange membrane electrolysis bath and Fischer-Tropsch synthesis is characterized by comprising a tubular proton exchange membrane electrolysis bath (1), a tubular Fischer-Tropsch reactor (2), wind power generation equipment and gas pretreatment equipment, wherein the gas pretreatment equipment is connected with the tubular proton exchange membrane electrolysis bath (1), the tubular proton exchange membrane electrolysis bath (1) is integrally connected with the tubular Fischer-Tropsch reactor (2), and the wind power generation equipment for providing electric energy is connected with the tubular proton exchange membrane electrolysis bath (1).
2. The ammonia plant tail gas synthesis and reuse device based on integrated proton exchange membrane electrolysis bath and Fischer-Tropsch synthesis as claimed in claim 1, wherein the wind power generation equipment comprises an asynchronous wind power generator (3) and a storage battery (4), the asynchronous wind power generator (3) is connected with the tubular proton exchange membrane electrolysis bath (1), and the asynchronous wind power generator (3) is circularly connected with the storage battery (4) for storing redundant electric energy.
3. The ammonia plant tail gas synthesis and reuse device based on integrated proton exchange membrane electrolysis bath and Fischer-Tropsch synthesis as claimed in claim 2, wherein the tubular proton exchange membrane electrolysis bath (1) comprises a proton exchange membrane electrolysis bath cathode (5), a proton exchange membrane electrolysis bath anode (6) and a proton exchange membrane layer (7), and the proton exchange membrane layer (7) is positioned between the proton exchange membrane electrolysis bath cathode (5) and the proton exchange membrane electrolysis bath anode (6).
4. The ammonia plant tail gas synthesis and recycling device based on integrated proton exchange membrane electrolysis bath and Fischer-Tropsch synthesis as claimed in claim 1, wherein the gas pretreatment equipment comprises a tubular heat exchanger (8), a gas mixer (9) and a compressor (10), the tubular heat exchanger (8) is sequentially connected with the gas mixer (9) and the compressor (10), and the compressor (10) is connected with the tubular proton exchange membrane electrolysis bath (1).
CN202310197814.8A 2023-03-03 2023-03-03 An ammonia plant tail gas synthesis and reuse device based on integrated proton exchange membrane electrolyzer and Fischer-Tropsch synthesis Pending CN116219464A (en)

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