CN116219299A - A 980MPa grade ultra-low carbon bainitic steel for marine engineering and its preparation method - Google Patents
A 980MPa grade ultra-low carbon bainitic steel for marine engineering and its preparation method Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 52
- 229910001563 bainite Inorganic materials 0.000 claims abstract description 35
- 229910052742 iron Inorganic materials 0.000 claims abstract description 26
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- C—CHEMISTRY; METALLURGY
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- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
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- C21—METALLURGY OF IRON
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- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
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Abstract
本发明涉及海洋工程结构钢厚板技术领域,尤其涉及一种980MPa级超低碳贝氏体钢及其制备方法。一种980MPa级海洋工程用超低碳贝氏体钢,化学成分按重量计包含:C≤0.04%、Mn:1.3%~1.5%、Mo:1.0%~1.2%、Nb:0.05%~0.08%、Ni:6.0%~8.0%、Cr:0.8%~1.2%、Ti:0.010%~0.020%、Al:0.40%‑0.60%,其余为铁和不可避免的杂质。本发明的钢屈服强度≥980Mpa,抗拉强度≥1050MPa,韧性级别达到F级,焊接接头粗晶热影响区‑40℃冲击功≥80J。能够解决现有EH960钢最大厚度规格适应性小、低温韧性相对较低的问题。
The invention relates to the technical field of marine engineering structural steel thick plates, in particular to a 980MPa ultra-low carbon bainite steel and a preparation method thereof. A 980MPa grade ultra-low carbon bainitic steel for marine engineering, the chemical composition includes by weight: C≤0.04%, Mn: 1.3%-1.5%, Mo: 1.0%-1.2%, Nb: 0.05%-0.08% , Ni: 6.0%-8.0%, Cr: 0.8%-1.2%, Ti: 0.010%-0.020%, Al: 0.40%-0.60%, and the rest are iron and unavoidable impurities. The yield strength of the steel of the invention is ≥ 980 MPa, the tensile strength is ≥ 1050 MPa, the toughness level reaches F level, and the impact energy of the welded joint coarse crystal heat-affected zone -40°C is ≥ 80 J. It can solve the problems of small adaptability to the maximum thickness specification of the existing EH960 steel and relatively low low-temperature toughness.
Description
技术领域technical field
本发明涉及海洋工程结构钢厚板技术领域,尤其涉及一种980MPa级超低碳贝氏体钢及其制备方法。The invention relates to the technical field of marine engineering structural steel thick plates, in particular to a 980MPa ultra-low carbon bainite steel and a preparation method thereof.
背景技术Background technique
超低碳贝氏体钢(ULCB)是近年来国际上新发展的一大类高强度、高韧性、多用途钢种。超低碳贝氏体钢的合金设计思路与原有的高强度低合金钢不同,通过大幅度减少碳含量,消除了碳元素对钢的韧性和焊接性能的影响。目前,超低碳贝氏体钢已广泛的应用于石油管线、交通建筑及海洋设施等领域。Ultra-low carbon bainitic steel (ULCB) is a large class of high-strength, high-toughness, multi-purpose steel newly developed in the world in recent years. The alloy design idea of ultra-low carbon bainitic steel is different from the original high-strength low-alloy steel. By greatly reducing the carbon content, the influence of carbon elements on the toughness and welding performance of the steel is eliminated. At present, ultra-low carbon bainitic steel has been widely used in oil pipelines, transportation construction and marine facilities and other fields.
目前,我国最高强度级别的海洋工程用钢牌号为EH960钢,其主要成分为:C≤0.18%、Si≤0.80%、Mn≤1.70%、Ni≤2.00%、Cr≤1.50%、Cu≤0.50%、Mo≤0.70%、Nb≤0.060%、Al≥0.018%,该钢板采用淬火+回火工艺进行生产。该生产工艺制备的钢板最大厚度规格为50mm,屈服强度≥960MPa,抗拉强度:980-1150MPa,-40℃横向冲击功≥46J,-40℃纵向冲击功≥69J。At present, the grade of steel for ocean engineering with the highest strength in my country is EH960 steel, and its main components are: C≤0.18%, Si≤0.80%, Mn≤1.70%, Ni≤2.00%, Cr≤1.50%, Cu≤0.50% , Mo≤0.70%, Nb≤0.060%, Al≥0.018%, the steel plate is produced by quenching + tempering process. The maximum thickness of the steel plate prepared by this production process is 50mm, the yield strength is ≥960MPa, the tensile strength is 980-1150MPa, the transverse impact energy at -40°C is ≥46J, and the longitudinal impact energy at -40°C is ≥69J.
由于当前EH 960钢合金体系在生产50mm以上厚度规格钢板时,存在截面性能不均匀,中心位置的屈服强度富裕量小、韧性级别仅为E级(-40℃),导致EH960钢不能应用于极寒环境下的海洋工程装备。此外,EH960钢的焊接接头粗晶热影响区-40℃冲击功性能相对较低,阻碍了其进一步扩大应用范围。为了拓宽EH960钢厚度规格,提升钢板的韧性级别至F级(-60℃),以适应极寒环境下装备考核要求,亟需将超低碳贝氏体组织设计的方法应用于该体系钢,开展相应研究工作,解决现有EH960钢厚度规格以及低温韧性提升的问题,满足海洋工程提出的新要求。Due to the fact that the current EH 960 steel alloy system has uneven cross-sectional properties when producing steel plates with a thickness of more than 50mm, the margin of yield strength at the center is small, and the toughness level is only E (-40°C), so EH960 steel cannot be used in extreme conditions. Marine engineering equipment in cold environment. In addition, the -40°C impact energy performance of the coarse-grained heat-affected zone of EH960 steel is relatively low, which hinders its further expansion of application range. In order to broaden the thickness specification of EH960 steel and increase the toughness level of the steel plate to F level (-60°C) to meet the equipment assessment requirements in extremely cold environments, it is urgent to apply the method of ultra-low carbon bainite structure design to this system steel. Carry out corresponding research work to solve the problems of the existing EH960 steel thickness specification and low-temperature toughness improvement, and meet the new requirements put forward by ocean engineering.
发明内容Contents of the invention
鉴于上述的分析,本发明实施例旨在提供一种980MPa级海洋工程用超低碳贝氏体钢及其制备方法,用以解决现有EH960钢最大厚度规格适应性小、低温韧性相对较低的问题。In view of the above analysis, the embodiment of the present invention aims to provide a 980MPa grade ultra-low carbon bainitic steel for marine engineering and its preparation method to solve the problem of the existing EH960 steel with low adaptability to the maximum thickness specification and relatively low low temperature toughness The problem.
本发明的目的主要是通过以下技术方案实现的:The purpose of the present invention is mainly achieved through the following technical solutions:
一方面,本发明实施例提供了一种980MPa级海洋工程用超低碳贝氏体钢,化学成分按重量计包含:C≤0.04%、Mn:1.3%~1.5%、Mo:1.0%~1.2%、Nb:0.05%~0.08%、Ni:6.0%~8.0%、Cr:0.8%~1.2%、Ti:0.010%~0.020%、Al:0.40%-0.60%,其余为铁和不可避免的杂质。On the one hand, the embodiment of the present invention provides a 980MPa grade ultra-low carbon bainitic steel for marine engineering, the chemical composition includes by weight: C≤0.04%, Mn: 1.3%-1.5%, Mo: 1.0%-1.2% %, Nb: 0.05%-0.08%, Ni: 6.0%-8.0%, Cr: 0.8%-1.2%, Ti: 0.010%-0.020%, Al: 0.40%-0.60%, and the rest are iron and unavoidable impurities .
进一步地,所述钢的微观组织为板条贝氏体、M-A组元及薄膜状残余奥氏体,板条贝氏体中具有弥散析出的纳米级Ni3Al析出相。Further, the microstructure of the steel is lath bainite, MA components and film-like retained austenite, and the lath bainite has nano-scale Ni 3 Al precipitates dispersed and precipitated.
进一步地,所述钢最大厚度规格为80mm。Further, the maximum thickness specification of the steel is 80mm.
进一步地,一种980MPa级海洋工程用超低碳贝氏体钢,化学成分按重量计包含:C:0.025%~0.038%、Mn:1.32%~1.48%、Mo:1.04%~1.18%、Nb:0.055%~0.073%、Ni:6.5%~7.8%、Cr:0.85%~1.16%、Ti:0.012%~0.016%、Al:0.42%-0.58%,其余为铁和不可避免的杂质。Further, a 980MPa grade ultra-low carbon bainitic steel for marine engineering, the chemical composition includes by weight: C: 0.025% to 0.038%, Mn: 1.32% to 1.48%, Mo: 1.04% to 1.18%, Nb Ni: 0.055% to 0.073%, Ni: 6.5% to 7.8%, Cr: 0.85% to 1.16%, Ti: 0.012% to 0.016%, Al: 0.42% to 0.58%, and the rest are iron and unavoidable impurities.
另一方面,本发明提供了一种980MPa级海洋工程用超低碳贝氏体钢的制备方法,用于制备上述980MPa级海洋工程用超低碳贝氏体钢,包括铁水预处理-转炉冶炼-LF精炼-RH精炼-连铸-控轧控冷-回火热处理工艺步骤,所述RH精炼,控制杂质含量,按重量计:P≤0.008%、S≤0.003%、O≤0.0030%、N≤0.0040%、H≤0.0002%。On the other hand, the present invention provides a preparation method of 980MPa grade ultra-low carbon bainitic steel for marine engineering, which is used to prepare the above-mentioned 980MPa grade ultra-low carbon bainitic steel for marine engineering, including molten iron pretreatment-converter smelting -LF refining-RH refining-continuous casting-controlled rolling and controlled cooling-tempering heat treatment process steps, the RH refining, control of impurity content, by weight: P≤0.008%, S≤0.003%, O≤0.0030%, N ≤0.0040%, H≤0.0002%.
进一步地,所述连铸过程采用结晶器内强冷和二冷区弱冷的水量,控制过热度为15~25℃,拉速≤1.1m/min,连铸后进入缓冷坑处理。Further, the continuous casting process adopts the water volume of the strong cooling in the crystallizer and the weak cooling in the secondary cooling zone, controls the degree of superheat to 15-25°C, and the casting speed ≤ 1.1m/min, and enters the slow cooling pit for treatment after continuous casting.
进一步地,所述控轧控冷将连铸坯进行加热,加热温度1200~1250℃,加热时间1.5~2h。Further, the controlled rolling and controlled cooling heats the continuous casting slab, the heating temperature is 1200-1250° C., and the heating time is 1.5-2 hours.
进一步地,所述控轧控冷采用两阶段轧制,第一阶阶段轧制为粗轧,开轧温度为1150~1180℃,终轧温度≥980℃,累计变形量≥65%。Further, the controlled rolling and controlled cooling adopts two-stage rolling, the first-stage rolling is rough rolling, the starting rolling temperature is 1150-1180°C, the finishing rolling temperature is ≥980°C, and the cumulative deformation is ≥65%.
进一步地,所述两阶段轧制中,开轧温度为900~930℃,终轧温度为800~850℃,累计变形量≥30%。Further, in the two-stage rolling, the starting rolling temperature is 900-930°C, the finishing rolling temperature is 800-850°C, and the cumulative deformation is ≥30%.
进一步地,所述回火热处理工艺为加热温度500℃~600℃,保温时间为2-3h。Further, the tempering heat treatment process is a heating temperature of 500° C. to 600° C. and a holding time of 2-3 hours.
与现有技术相比,本发明至少可实现如下有益效果之一:Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:
1、本发明提供了一种新的980MPa级海洋工程用钢合金成分体系,本发明采用超低C设计,并加入Mn、Mo、Nb抑制了先共析铁素体生成,使得该合金体系能够在较宽冷速范围内得到均匀的贝氏体组织,加入较高含量的Ni保证了钢的优异低温韧性,加入高Al含量保证了纳米级Ni3Al相在回火过程析出,提供强烈的析出强化作用。1. The present invention provides a new 980MPa-grade steel alloy composition system for marine engineering. The present invention adopts an ultra-low C design, and adds Mn, Mo, and Nb to inhibit the formation of proeutectoid ferrite, so that the alloy system can A uniform bainite structure can be obtained in a wide range of cooling rates. The addition of a higher content of Ni ensures the excellent low-temperature toughness of the steel. The addition of a high Al content ensures the precipitation of nano-scale Ni 3 Al phases during tempering, providing strong precipitation strengthening.
2.本发明提供了一种能够生产最大厚度为80mm的980MPa级海洋工程用钢的合金成分体系与制备方法。本钢种的合金成分体系在较宽的冷速范围能够得到性能均匀的超低碳贝氏体组织,保证了材料在截面厚度方向的组织与性能均匀性,最大能够适应80mm厚的钢板生产,超过现有EH960钢的50mm最大厚度规格。2. The present invention provides an alloy composition system and a preparation method capable of producing 980MPa grade marine engineering steel with a maximum thickness of 80mm. The alloy composition system of this steel type can obtain ultra-low carbon bainite structure with uniform performance in a wide cooling rate range, which ensures the uniformity of structure and performance of the material in the thickness direction of the section, and can adapt to the production of steel plates with a thickness of 80mm at most. It exceeds the 50mm maximum thickness specification of the existing EH960 steel.
3.本发明提供了一种高强度低温韧性优异的980MPa级海洋工程用钢,由于超低碳贝氏体钢显微组织细化、高Ni含量控制(6.0-8.0%)以及薄膜状奥氏体形成,保证了钢的韧性级别达到F级,-60℃横向冲击功≥100J,-60℃纵向冲击功≥150J,高于现有EH960钢的E级韧性水平。3. The present invention provides a 980MPa grade marine engineering steel with excellent high-strength low-temperature toughness. Due to the microstructure refinement of ultra-low carbon bainite steel, high Ni content control (6.0-8.0%) and thin-film austenite The formation of solid bodies ensures that the toughness level of the steel reaches F level, the transverse impact energy at -60°C is ≥100J, and the longitudinal impact energy at -60°C is ≥150J, which is higher than the E-level toughness level of the existing EH960 steel.
4.本发明提供了一种焊接抗裂性好以及焊接接头韧性优异的980MPa级海洋工程用钢,本钢种由于超低碳含量设计,处于Graville图的易焊接区,具有良好的抗裂性,能够在室温条件下进行不预热焊接;同时由于Ni含量较高以及显微组织的控制,焊接接头中粗晶热影响区-40℃冲击功≥80J,高于现有EH960钢焊接接头粗晶热影响区韧性水平。4. The present invention provides a 980MPa grade marine engineering steel with good welding crack resistance and excellent toughness of welded joints. Due to the design of ultra-low carbon content, this steel type is located in the easy-to-weld area of the Graville diagram and has good crack resistance , can be welded without preheating at room temperature; at the same time, due to the high Ni content and the control of the microstructure, the impact energy of the coarse-grained heat-affected zone in the welded joint is ≥80J at -40°C, which is higher than that of the existing EH960 steel welded joint. Toughness level of crystal heat-affected zone.
5.本发明提供了一种生产工艺成本更低的980MPa级海洋工程用钢制备方法,采用控轧控冷+回火工艺生产,与现有EH960钢生产方法相比,省去了调质工艺,节约了能源,降低了生产工艺成本。5. The present invention provides a preparation method of 980MPa grade marine engineering steel with lower production process cost, which is produced by controlled rolling and controlled cooling + tempering process. Compared with the existing EH960 steel production method, the quenching and tempering process is omitted , saving energy and reducing production process costs.
本发明中,上述各技术方案之间还可以相互组合,以实现更多的优选组合方案。本发明的其他特征和优点将在随后的说明书中阐述,并且,部分优点可从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过说明书以及附图中所特别指出的内容中来实现和获得。In the present invention, the above technical solutions can also be combined with each other to realize more preferred combination solutions. Additional features and advantages of the invention will be set forth in the description which follows, and some of the advantages will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the matter particularly pointed out in the written description and appended drawings.
附图说明Description of drawings
附图仅用于示出具体实施例的目的,而并不认为是对本发明的限制,在整个附图中,相同的参考符号表示相同的部件。The drawings are for the purpose of illustrating specific embodiments only and are not to be considered as limitations of the invention, and like reference numerals refer to like parts throughout the drawings.
图1为实施例1钢板的光学显微镜微观组织图;Fig. 1 is the optical microscope microstructure figure of embodiment 1 steel plate;
图2为实施例1钢板的透射电镜微观组织图;Fig. 2 is the transmission electron microscope microstructural figure of embodiment 1 steel plate;
图3为实施例2钢板的光学显微镜微观组织图;Fig. 3 is the optical microscope microstructure figure of embodiment 2 steel plate;
图4为实施例2钢板的透射电镜微观组织图;Fig. 4 is the transmission electron microscope microstructure figure of embodiment 2 steel plate;
图5为实施例3钢板的光学显微镜微观组织图;Fig. 5 is the optical microscope microstructure figure of embodiment 3 steel plate;
图6为实施例3钢板的透射电镜微观组织图。Fig. 6 is a transmission electron microscope microstructure diagram of the steel plate in Example 3.
具体实施方式Detailed ways
下面结合附图来具体描述本发明的优选实施例,其中,附图构成本申请一部分,并与本发明的实施例一起用于阐释本发明的原理,并非用于限定本发明的范围。Preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the application and together with the embodiments of the present invention are used to explain the principle of the present invention and are not intended to limit the scope of the present invention.
本发明提供了一种980MPa级海洋工程用超低碳贝氏体钢,其化学成分按重量计包含:C≤0.04%、Mn:1.3%~1.5%、Mo:1.0%~1.2%、Nb:0.05%~0.08%、Ni:6.0%~8.0%、Cr:0.8%~1.2%、Ti:0.010%~0.020%、Al:0.40%-0.60%,其余为铁和不可避免的杂质。The invention provides a 980MPa grade ultra-low carbon bainitic steel for marine engineering, the chemical composition of which comprises by weight: C≤0.04%, Mn: 1.3%-1.5%, Mo: 1.0%-1.2%, Nb: 0.05%-0.08%, Ni: 6.0%-8.0%, Cr: 0.8%-1.2%, Ti: 0.010%-0.020%, Al: 0.40%-0.60%, and the rest are iron and unavoidable impurities.
目前,我国最高强度级别的海洋工程用钢牌号为EH960钢,该生产工艺制备的钢板最大厚度规格为50mm,当前EH 960钢合金体系通过淬火+回火工艺进行生产50mm以上厚度规格钢板时,存在截面性能不均匀,中心位置的屈服强度富裕量小、韧性级别仅为E级(-40℃),导致EH960钢不能应用于极寒环境下的海洋工程装备。本发明的980MPa级海洋工程用超低碳贝氏体钢最大厚度规格为80mm,屈服强度≥980Mpa,抗拉强度≥1050MPa,-60℃横向冲击功≥100J,-60℃纵向冲击功≥150J,韧性级别达到F级,能够实现室温不预热焊接,焊后不出现冷裂纹,焊接接头粗晶热影响区-40℃冲击功≥80J。能够解决现有EH960钢最大厚度规格适应性小、低温韧性相对较低的问题。At present, my country's highest-strength steel grade for marine engineering is EH960 steel, and the maximum thickness of the steel plate prepared by this production process is 50 mm. When the current EH 960 steel alloy system is used to produce steel plates with a thickness of more than 50 mm through the quenching and tempering process, there are The properties of the section are not uniform, the margin of yield strength at the center is small, and the toughness level is only E (-40°C), so EH960 steel cannot be used in marine engineering equipment in extremely cold environments. The maximum thickness specification of the 980MPa grade ultra-low carbon bainite steel for marine engineering of the present invention is 80mm, the yield strength is ≥ 980Mpa, the tensile strength is ≥ 1050MPa, the transverse impact energy at -60°C is ≥100J, and the longitudinal impact energy at -60°C is ≥150J. The toughness level reaches F level, which can realize welding at room temperature without preheating, no cold cracks after welding, and the impact energy of the heat-affected zone of the welded joint coarse grain at -40°C is ≥80J. It can solve the problems of small adaptability to the maximum thickness specification of the existing EH960 steel and relatively low low-temperature toughness.
对本发明中980MPa级海洋工程用超低碳贝氏体及其制备方法的铸坯成分限定理由进行说明,以下仅用%表示组成中的质量百分比。The reasons for limiting the slab composition of the 980MPa grade ultra-low carbon bainite for marine engineering and its preparation method in the present invention will be explained, and % is only used to represent the mass percentage in the composition below.
碳(C):C元素是影响贝氏体组织与性能最关键的因素。为消除C对钢的焊接性及韧性的损害作用,需要降低C含量至超低水平,根据现有的工业冶炼水平,C含量≤0.04%。Carbon (C): C element is the most critical factor affecting the structure and properties of bainite. In order to eliminate the harmful effect of C on the weldability and toughness of steel, it is necessary to reduce the C content to an ultra-low level. According to the existing industrial smelting level, the C content is ≤0.04%.
锰(Mn):锰元素是奥氏体形成元素,可以增加过冷奥氏体的稳定性,有利于推迟先共析铁素体的转变温度,保证材料获得较好的低温转变组织。Mn的添加量在1.3%~1.5%。Manganese (Mn): Manganese is an austenite-forming element, which can increase the stability of supercooled austenite, which is beneficial to delay the transformation temperature of proeutectoid ferrite, and ensure that the material obtains a better low-temperature transformation structure. The amount of Mn added is between 1.3% and 1.5%.
钼(Mo):Mo元素具有明显的溶质拖也效应,使过冷奥氏体转变曲线上出现明显的河湾,并显著推迟高温转变,使钢的上下C曲线分离。Mo的添加量为1.0%~1.2%。Molybdenum (Mo): Mo element has obvious solute dragging effect, which makes the supercooled austenite transformation curve appear obvious river bends, and significantly delays the high temperature transformation, so that the upper and lower C curves of the steel are separated. The amount of Mo added is 1.0% to 1.2%.
铌(Nb):Nb元素可抑制高温奥氏体的变形再结晶行为,提高再结晶温度,扩大非再结晶区,加大了非再结晶区轧制时的变形积累,引入高密度位错,促进组织细化。Nb的添加量为0.05%~0.08%。Niobium (Nb): Nb element can inhibit the deformation and recrystallization behavior of high-temperature austenite, increase the recrystallization temperature, expand the non-recrystallization zone, increase the deformation accumulation in the non-recrystallization zone during rolling, and introduce high-density dislocations. Promotes tissue refinement. The amount of Nb added is 0.05% to 0.08%.
镍(Ni):Ni元素可提高奥氏体的稳定性,且可以降低材料的韧脆转变温度,提高韧性,也是获得薄膜状奥氏体的关键,Ni的添加量为6.0%~8.0%。Nickel (Ni): Ni element can improve the stability of austenite, and can reduce the ductile-brittle transition temperature of the material, improve toughness, and is also the key to obtain thin film austenite, and the addition amount of Ni is 6.0% to 8.0%.
铬(Cr):Cr元素可以显著降低贝氏体的转变温度,影响贝氏体转变的C曲线,提高贝氏体钢的强度,Cr的添加量为0.8%~1.2%。Chromium (Cr): Cr element can significantly reduce the transformation temperature of bainite, affect the C curve of bainite transformation, and improve the strength of bainite steel. The amount of Cr added is 0.8% to 1.2%.
钛(Ti):强固氮元素Ti,使得Ti与N结合形成TiN,钉扎焊接热循环中原始奥氏体,获得较好的粗晶热影响区韧性,Ti的添加量为0.010%~0.020%。Titanium (Ti): Ti, a strong nitrogen-fixing element, makes Ti and N combine to form TiN, pinning the original austenite in the welding heat cycle, and obtaining better toughness of the coarse-grained heat-affected zone. The addition amount of Ti is 0.010% to 0.020% .
铝(Al):Al在钢中一方面起到脱氧作用,保证钢水的纯净度,同时,保证一定的固溶铝含量,在钢回火过程中形成弥散的纳米级Ni3Al相,提供强烈的强化作用,Al的添加量为0.40%-0.60%。Aluminum (Al): On the one hand, Al plays a deoxidizing role in the steel to ensure the purity of the molten steel. At the same time, it ensures a certain solid solution aluminum content and forms a dispersed nano-scale Ni 3 Al phase during the tempering process of the steel, providing a strong The strengthening effect of Al is 0.40%-0.60%.
优选的,一种980MPa级海洋工程用超低碳贝氏体钢,化学成分按重量计包含:C:0.025%~0.038%、Mn:1.32%~1.48%、Mo:1.04%~1.18%、Nb:0.055%~0.073%、Ni:6.5%~7.8%、Cr:0.85%~1.16%、Ti:0.012%~0.016%、Al:0.42%-0.58%,其余为铁和不可避免的杂质。Preferably, a 980MPa grade ultra-low carbon bainitic steel for marine engineering, the chemical composition includes by weight: C: 0.025% to 0.038%, Mn: 1.32% to 1.48%, Mo: 1.04% to 1.18%, Nb Ni: 0.055% to 0.073%, Ni: 6.5% to 7.8%, Cr: 0.85% to 1.16%, Ti: 0.012% to 0.016%, Al: 0.42% to 0.58%, and the rest are iron and unavoidable impurities.
本发明还提供了上述980MPa级海洋工程用超低碳贝氏体钢的制备方法,包括如下步骤:The present invention also provides a preparation method for the above-mentioned 980MPa grade ultra-low carbon bainitic steel for marine engineering, comprising the following steps:
步骤1:铁水预处理:选用低P、低S铁水进行处理,铁水深脱硫,脱硫后渣要彻底扒净;Step 1: Hot metal pretreatment: choose low P and low S hot metal for treatment, deep desulfurization of hot metal, and thoroughly remove slag after desulfurization;
步骤2:转炉冶炼+LF精炼+RH精炼:LF炉造白渣精炼钢液,调整钢液成分达到目标值;RH炉精炼控制杂质含量;Step 2: Converter smelting + LF refining + RH refining: LF furnace makes white slag to refine molten steel, and adjusts the composition of molten steel to reach the target value; RH furnace refining controls the impurity content;
步骤3:连铸:连铸采用结晶器内强冷和二冷区弱冷的水量,控制过热度为15~25℃,拉速≤1.1m/min,连铸后进入缓冷坑处理;Step 3: Continuous casting: Continuous casting adopts the water volume of the strong cooling in the crystallizer and the weak cooling in the secondary cooling zone, the superheat is controlled at 15-25°C, the casting speed is ≤1.1m/min, and it enters the slow cooling pit for treatment after continuous casting;
步骤4:控轧控冷:将连铸坯进行加热,对连铸坯进行控轧控冷;Step 4: Controlled rolling and controlled cooling: heating the continuous casting slab, and performing controlled rolling and controlled cooling of the continuous casting slab;
连铸坯加热温度1200~1250℃,加热时间1.5~2h,保证高含量的合金元素充分固溶进奥氏体;控制轧制采用两阶段轧制法:第一阶段为再结晶区轧制,为粗轧,开轧温度为1150~1180℃,终轧温度≥980℃,累计变形量≥65%;第二阶段为未再结晶区轧制,为精轧,开轧温度为900~930℃,终轧温度为800~850℃,累计变形量≥30%;轧后直接淬火冷却至室温。The heating temperature of the continuous casting slab is 1200-1250 ℃, and the heating time is 1.5-2 hours to ensure that the high-content alloy elements are fully dissolved into the austenite; the controlled rolling adopts a two-stage rolling method: the first stage is rolling in the recrystallization zone, It is rough rolling, the starting rolling temperature is 1150~1180℃, the final rolling temperature is ≥980℃, and the cumulative deformation is ≥65%; the second stage is rolling in the non-recrystallized area, which is finish rolling, and the starting rolling temperature is 900~930℃ , The final rolling temperature is 800-850°C, and the cumulative deformation is ≥30%; after rolling, it is directly quenched and cooled to room temperature.
步骤5:回火热处理:回火加热处理温度为500℃~600℃,保温时间为2-3h,保温后空冷。Step 5: tempering heat treatment: tempering heat treatment temperature is 500°C-600°C, holding time is 2-3h, air cooling after heat preservation.
需要说明的是,步骤2中通过RH炉精炼控制杂质含量,其中P≤0.008%、S≤0.003%、O≤0.0030%、N≤0.0040%、H≤0.0002%。步骤2中所述调整钢液成分达到目标值,即通过LF精炼,调整钢液成分,使钢液成分含量满足本发明要求的各元素含量。It should be noted that in step 2, the impurity content is controlled by RH furnace refining, wherein P≤0.008%, S≤0.003%, O≤0.0030%, N≤0.0040%, H≤0.0002%. In step 2, the composition of the molten steel is adjusted to reach the target value, that is, the composition of the molten steel is adjusted through LF refining, so that the composition content of the molten steel meets the content of each element required by the present invention.
需要说明的是,步骤3中连铸采用结晶器内强冷和二冷区弱冷的水量方案可以获得成分均匀,表面缺陷较少的连铸坯;控制过热度为15~25℃,拉速≤1.1m/min,减少凝固过程中的元素偏析。It should be noted that in step 3, the continuous casting adopts the water volume scheme of strong cooling in the crystallizer and weak cooling in the secondary cooling zone to obtain a continuous casting slab with uniform composition and less surface defects; ≤1.1m/min, reduce element segregation during solidification.
需要说明的是,步骤4中的轧制分为粗轧和精轧,其中,粗轧的主要目的是变形,在奥氏体再结晶区轧制。粗轧开轧温度为1150~1180℃,可形成高温大变形,渗透到坯料的心部,有利于心部的组织再结晶;粗轧结束温度≥980℃,980℃是奥氏体再结晶终止温度,累积变形量≥65%,保障了心部组织充分再结晶,有利于提高心部组织的韧性水平。精轧变形主要是为了调控变形奥氏体的相变过程,从而获得细小的板条贝氏体、M-A组元及薄膜状奥氏体。精轧开轧温度为900~930℃,900~930℃处于奥氏体未再结晶区,在区间开轧有利于控制终轧,累积未再结晶区的变形,保证终轧温度的控制。精轧终轧温度为800~850℃,该终轧温度保证了超低碳贝氏体钢在奥氏体未再结晶区轧制,累积的变形量为后续相变提供了充分的驱动力,从而提高了奥氏体向贝氏体相变的驱动力,提高了超低碳贝氏体的形核率,从而获得细小的超低碳贝氏体,累积的变形量≥30%可获得好的晶粒细化效果。轧后直接淬火冷却至室温,保证了组织获得高位错密度与细小的亚结构,保证了组织的高强度水平。It should be noted that the rolling in step 4 is divided into rough rolling and finish rolling, wherein the main purpose of rough rolling is deformation and rolling in the austenite recrystallization zone. The rough rolling start temperature is 1150-1180°C, which can form high temperature and large deformation, penetrate into the center of the billet, and is conducive to the recrystallization of the core structure; the rough rolling end temperature is ≥980°C, and 980°C is the termination of austenite recrystallization The temperature, the cumulative deformation ≥ 65%, ensures the full recrystallization of the heart tissue, which is beneficial to improve the toughness level of the heart tissue. The finishing rolling deformation is mainly to control the phase transformation process of deformed austenite, so as to obtain fine lath bainite, M-A components and thin film austenite. The starting temperature of finish rolling is 900-930°C, and 900-930°C is in the austenite non-recrystallization zone. Rolling in the interval is beneficial to control the finish rolling, accumulate the deformation in the non-recrystallization zone, and ensure the control of the finish rolling temperature. The finish rolling temperature is 800-850°C, which ensures that the ultra-low carbon bainite steel is rolled in the austenite non-recrystallized region, and the accumulated deformation provides sufficient driving force for the subsequent phase transformation. Thereby, the driving force of austenite to bainite phase transformation is improved, and the nucleation rate of ultra-low carbon bainite is increased, so as to obtain fine ultra-low carbon bainite, and the accumulated deformation amount ≥ 30% can obtain good grain refinement effect. Quenching and cooling to room temperature directly after rolling ensures that the structure obtains high dislocation density and fine substructure, and ensures the high strength level of the structure.
步骤5中,通过回火热处理工艺,回火加热处理温度为500℃~600℃,保温时间为2-3h,保温后空冷,以获得弥散的纳米级Ni3Al析出相,起到强烈的析出强化作用,保证材料的高强度来源。In step 5, through the tempering heat treatment process, the tempering heat treatment temperature is 500°C-600°C, the holding time is 2-3h, and air cooling after heat preservation is used to obtain dispersed nano-scale Ni 3 Al precipitates, which play a strong role in the precipitation Reinforcing effect ensures the source of high strength of the material.
通过上述制备方法制备的钢的微观组织为板条贝氏体、M-A组元及薄膜状残余奥氏体,板条贝氏体中具有弥散析出的纳米级Ni3Al析出相。The microstructure of the steel prepared by the above preparation method is lath bainite, MA components and film-like retained austenite, and the lath bainite has nano-scale Ni 3 Al precipitates dispersed and precipitated.
本发明制备的海洋工程用超低碳贝氏体钢屈服强度≥980Mpa(如1005~1084MPa),抗拉强度≥1050MPa(如1080~1213MPa),同时钢板的焊接性良好,焊接接头热影响区-40℃冲击功≥80J(如168~218J),-60℃横向冲击功≥100J(如244~287J),-60℃纵向冲击功≥150J(如289~324J)。The yield strength of the ultra-low carbon bainitic steel for marine engineering prepared by the present invention is ≥980Mpa (such as 1005-1084MPa), the tensile strength is ≥1050MPa (such as 1080-1213MPa), and the weldability of the steel plate is good, and the heat-affected zone of the welded joint- 40°C impact energy ≥ 80J (such as 168 ~ 218J), -60°C transverse impact energy ≥ 100J (such as 244 ~ 287J), - 60°C longitudinal impact energy ≥ 150J (such as 289 ~ 324J).
下面将以具体的实施例来展示本发明元素化学成分、含量和制备工艺参数精确控制的优势。The advantages of precise control of the chemical composition, content and preparation process parameters of the elements of the present invention will be demonstrated with specific examples below.
实施例1Example 1
一种980MPa级海洋工程用超低碳贝氏体钢,其化学成分按重量计包含:C:0.025%、Mn:1.32%、Mo:1.05%、Nb:0.062%、Ni:6.5%、Cr:0.85%、Ti:0.012%、Al:0.45%,其余为铁和不可避免的杂质。其制备方法包括以下步骤:A 980MPa grade ultra-low carbon bainitic steel for marine engineering, its chemical composition includes by weight: C: 0.025%, Mn: 1.32%, Mo: 1.05%, Nb: 0.062%, Ni: 6.5%, Cr: 0.85%, Ti: 0.012%, Al: 0.45%, and the rest are iron and unavoidable impurities. Its preparation method comprises the following steps:
步骤1:铁水预处理:Step 1: Hot metal pretreatment:
选用低P、低S铁水进行处理,铁水深脱硫,脱硫后渣要彻底扒净。Use low-P and low-S molten iron for treatment, deep desulfurization of molten iron, and thoroughly remove slag after desulfurization.
步骤2:转炉冶炼+LF精炼+RH精炼:Step 2: Converter smelting + LF refining + RH refining:
RH精炼控制杂质含量:P:0.0072%,S:0.0025%,O:0.0025%,N:0.0030%,H:0.00015%。RH refining controls impurity content: P: 0.0072%, S: 0.0025%, O: 0.0025%, N: 0.0030%, H: 0.00015%.
步骤3:连铸:Step 3: Continuous Casting:
采用结晶器内强冷和二冷区弱冷的水量方案,过热度为20℃,拉速为1.0m/min,连铸后进入缓冷坑处理。The water volume scheme of strong cooling in the crystallizer and weak cooling in the secondary cooling zone is adopted. The superheat is 20°C and the casting speed is 1.0m/min. After continuous casting, it enters the slow cooling pit for treatment.
步骤4:控轧控冷;Step 4: controlled rolling and controlled cooling;
对连铸坯进行加热保温,加热温度为1220℃,保温时间2h;轧制采用控轧控冷工艺,分为粗轧和精轧两阶段,粗轧的开始温度为1150℃,粗轧的结束温度985℃,粗轧的累积变形量70%;精轧的开始温度为910℃,精轧的结束温度为820℃,精轧的累积变形量为35%,精轧后,对钢板进行直接淬火至室温。The continuous casting slab is heated and kept at a temperature of 1220°C, and the holding time is 2 hours; the rolling adopts a controlled rolling and controlled cooling process, which is divided into two stages: rough rolling and finish rolling. The start temperature of rough rolling is 1150°C, and the end of rough rolling The temperature is 985°C, the cumulative deformation of rough rolling is 70%; the start temperature of finish rolling is 910°C, the end temperature of finish rolling is 820°C, and the cumulative deformation of finish rolling is 35%. After finishing rolling, the steel plate is directly quenched to room temperature.
步骤5:回火热处理:Step 5: Tempering heat treatment:
回火加热处理温度为550℃,保温时间为2h,保温后空冷。Tempering heat treatment temperature is 550°C, holding time is 2h, air cooling after holding.
本实施例所制备的980MPa级超低碳贝氏体钢板厚度规格为80mm,微观组织由板条贝氏体、M-A组元、薄膜状残余奥氏体构成,如图1所示。The thickness specification of the 980MPa grade ultra-low carbon bainite steel plate prepared in this example is 80 mm, and the microstructure is composed of lath bainite, M-A components, and film-like retained austenite, as shown in FIG. 1 .
力学性能为:屈服强度为1005MPa;抗拉强度1080MPa;-60℃横向冲击功为254J,-60℃纵向冲击功为312J;在室温条件(25℃)下不预热焊接不出现裂纹,焊接接头粗晶热影响区-40℃冲击功为218J。The mechanical properties are: the yield strength is 1005MPa; the tensile strength is 1080MPa; the transverse impact energy at -60°C is 254J, and the longitudinal impact energy at -60°C is 312J; there is no crack at room temperature (25°C) without preheating welding, and the welded joint The impact energy at -40°C in the heat-affected zone of coarse grains is 218J.
实施例2Example 2
一种980MPa级海洋工程用超低碳贝氏体钢,其化学成分按重量计包含:C:0.035%、Mn:1.45%、Mo:1.15%、Nb:0.073%、Ni:7.8%、Cr:1.15%、Ti:0.012%、Al:0.55%,其余为铁和不可避免的杂质。其制备方法包括以下步骤:A 980MPa grade ultra-low carbon bainitic steel for marine engineering, its chemical composition includes by weight: C: 0.035%, Mn: 1.45%, Mo: 1.15%, Nb: 0.073%, Ni: 7.8%, Cr: 1.15%, Ti: 0.012%, Al: 0.55%, and the rest are iron and unavoidable impurities. Its preparation method comprises the following steps:
步骤1:铁水预处理:Step 1: Hot metal pretreatment:
选用低P、低S铁水进行处理,铁水深脱硫,脱硫后渣要彻底扒净。Use low-P and low-S molten iron for treatment, deep desulfurization of molten iron, and thoroughly remove slag after desulfurization.
步骤2:转炉冶炼+LF精炼+RH精炼:Step 2: Converter smelting + LF refining + RH refining:
RH精炼控制杂质含量:P:0.0054%,S:0.0028%,O:0.0027%,N:0.0035%,H:0.00018%。RH refining controls impurity content: P: 0.0054%, S: 0.0028%, O: 0.0027%, N: 0.0035%, H: 0.00018%.
步骤3:连铸:Step 3: Continuous Casting:
采用结晶器内强冷和二冷区弱冷的水量方案,过热度为18℃,拉速为1.1m/min,连铸后进入缓冷坑处理。The water volume scheme of strong cooling in the crystallizer and weak cooling in the secondary cooling zone is adopted. The superheat is 18°C and the casting speed is 1.1m/min. After continuous casting, it enters the slow cooling pit for treatment.
步骤4:控轧控冷:Step 4: Controlled rolling and controlled cooling:
对连铸坯进行加热保温,温度为1250℃,保温时间2h;轧制采用控轧控冷工艺,分为粗轧和精轧两阶段,粗轧的开始温度为1180℃,粗轧的结束温度1000℃,粗轧的累积变形量68%,精轧的开始温度为930℃,精轧的结束温度为850℃,精轧的累积变形量为35%,精轧后,对钢板进行直接淬火至室温。The continuous casting slab is heated and kept at a temperature of 1250°C for a holding time of 2 hours; the rolling adopts a controlled rolling and controlled cooling process, which is divided into two stages of rough rolling and finish rolling. The start temperature of rough rolling is 1180°C, and the end temperature of rough rolling is 1000°C, the cumulative deformation of rough rolling is 68%, the start temperature of finish rolling is 930°C, the end temperature of finish rolling is 850°C, and the cumulative deformation of finish rolling is 35%. After finish rolling, the steel plate is directly quenched to room temperature.
步骤5:回火热处理:Step 5: Tempering heat treatment:
回火加热处理温度为600℃,保温时间为3h,保温后空冷。Tempering heat treatment temperature is 600°C, holding time is 3h, air cooling after heat preservation.
本实施例所制备的980MPa级超低碳贝氏体钢板厚度规格为60mm,微观组织由板条贝氏体、M-A组元、薄膜状残余奥氏体构成,如图2所示。The thickness specification of the 980MPa grade ultra-low carbon bainite steel plate prepared in this example is 60 mm, and the microstructure is composed of lath bainite, M-A components, and film-like retained austenite, as shown in FIG. 2 .
力学性能为:屈服强度为1084MPa;抗拉强度1210MPa;-60℃横向冲击功为282J,-60℃纵向冲击功为318J;在室温条件(25℃)下不预热焊接不出现裂纹,焊接接头粗晶热影响区-40℃冲击功为196J。The mechanical properties are: the yield strength is 1084MPa; the tensile strength is 1210MPa; the transverse impact energy at -60°C is 282J, and the longitudinal impact energy at -60°C is 318J; there is no crack at room temperature (25°C) without preheating welding, and the welded joint The impact energy in the heat-affected zone of coarse grains at -40°C is 196J.
实施例3Example 3
一种980MPa级海洋工程用超低碳贝氏体钢,其化学成分按重量计包含:C:0.032%、Mn:1.40%、Mo:1.12%、Nb:0.072%、Ni:7.2%、Cr:1.05%、Ti:0.012%、Al:0.53%,其余为铁和不可避免的杂质。其制备方法包括以下步骤:A 980MPa grade ultra-low carbon bainitic steel for marine engineering, its chemical composition includes by weight: C: 0.032%, Mn: 1.40%, Mo: 1.12%, Nb: 0.072%, Ni: 7.2%, Cr: 1.05%, Ti: 0.012%, Al: 0.53%, and the rest are iron and unavoidable impurities. Its preparation method comprises the following steps:
步骤1:铁水预处理:Step 1: Hot metal pretreatment:
选用低P、低S铁水进行处理,铁水深脱硫,脱硫后渣要彻底扒净。Use low-P and low-S molten iron for treatment, deep desulfurization of molten iron, and thoroughly remove slag after desulfurization.
步骤2:转炉冶炼+LF精炼+RH精炼:Step 2: Converter smelting + LF refining + RH refining:
RH精炼控制杂质含量:P:0.0068%,S:0.0021%,O:0.0028%,N:0.0038%,H:0.00017%。RH refining controls impurity content: P: 0.0068%, S: 0.0021%, O: 0.0028%, N: 0.0038%, H: 0.00017%.
步骤3:连铸:Step 3: Continuous Casting:
采用结晶器内强冷和二冷区弱冷的水量方案,过热度为25℃,拉速为1.0m/min,连铸后进入缓冷坑处理。The water volume scheme of strong cooling in the crystallizer and weak cooling in the secondary cooling zone is adopted. The superheat is 25°C and the casting speed is 1.0m/min. After continuous casting, it enters the slow cooling pit for treatment.
步骤4:控轧控冷:Step 4: Controlled rolling and controlled cooling:
对连铸坯进行加热保温,温度为1210℃,保温时间2h;轧制采用控轧控冷工艺,分为粗轧和精轧两阶段,粗轧的开始温度为1160℃,粗轧的结束温度990℃,粗轧的累积变形量72%,精轧的开始温度为920℃,精轧的结束温度为830℃,精轧的累积变形量为35%,精轧后,对钢板进行直接淬火至室温。The continuous casting slab is heated and kept at a temperature of 1210°C, and the holding time is 2 hours; the rolling adopts a controlled rolling and controlled cooling process, which is divided into two stages of rough rolling and finish rolling. The start temperature of rough rolling is 1160°C, and the end temperature of rough rolling is 990°C, the cumulative deformation of rough rolling is 72%, the start temperature of finish rolling is 920°C, the end temperature of finish rolling is 830°C, and the cumulative deformation of finish rolling is 35%. After finish rolling, the steel plate is directly quenched to room temperature.
步骤5:回火热处理:Step 5: Tempering heat treatment:
回火加热处理温度为520℃,保温时间为3h,保温后空冷。Tempering heat treatment temperature is 520°C, holding time is 3h, air cooling after holding.
本实施例所制备的980MPa级超低碳贝氏体钢板厚度规格为50mm,微观组织由板条贝氏体、M-A组元、薄膜状残余奥氏体构成,如图3所示。The thickness specification of the 980MPa grade ultra-low carbon bainite steel plate prepared in this example is 50 mm, and the microstructure is composed of lath bainite, M-A components, and film-like retained austenite, as shown in FIG. 3 .
力学性能为:屈服强度为1075MPa;抗拉强度1164MPa;-60℃横向冲击功为257J,-60℃纵向冲击功为294J;在室温条件(25℃)下不预热焊接不出现裂纹,焊接接头粗晶热影响区-40℃冲击功为175J。The mechanical properties are: the yield strength is 1075MPa; the tensile strength is 1164MPa; the transverse impact energy at -60°C is 257J, and the longitudinal impact energy at -60°C is 294J; there is no crack at room temperature (25°C) without preheating welding, and the welded joint The impact energy in the heat-affected zone of coarse grains at -40°C is 175J.
实施例4Example 4
一种980MPa级海洋工程用超低碳贝氏体钢,其化学成分按重量计包含:C:0.025%、Mn:1.35%、Mo:1.18%、Nb:0.068%、Ni:6.9%、Cr:0.93%、Ti:0.015%、Al:0.42%,其余为铁和不可避免的杂质。其制备方法包括以下步骤:A 980MPa grade ultra-low carbon bainitic steel for marine engineering, its chemical composition includes by weight: C: 0.025%, Mn: 1.35%, Mo: 1.18%, Nb: 0.068%, Ni: 6.9%, Cr: 0.93%, Ti: 0.015%, Al: 0.42%, and the rest are iron and unavoidable impurities. Its preparation method comprises the following steps:
步骤1:铁水预处理:Step 1: Hot metal pretreatment:
选用低P、低S铁水进行处理,铁水深脱硫,脱硫后渣要彻底扒净。Use low-P and low-S molten iron for treatment, deep desulfurization of molten iron, and thoroughly remove slag after desulfurization.
步骤2:转炉冶炼+LF精炼+RH精炼:Step 2: Converter smelting + LF refining + RH refining:
RH精炼控制杂质含量:P:0.0062%,S:0.0023%,O:0.0024%,N:0.0029%,H:0.00013%。RH refining controls impurity content: P: 0.0062%, S: 0.0023%, O: 0.0024%, N: 0.0029%, H: 0.00013%.
步骤3:连铸:Step 3: Continuous Casting:
采用结晶器内强冷和二冷区弱冷的水量方案,过热度为23℃,拉速为1.0m/min,连铸后进入缓冷坑处理。The water volume scheme of strong cooling in the crystallizer and weak cooling in the secondary cooling zone is adopted. The superheat is 23°C and the casting speed is 1.0m/min. After continuous casting, it enters the slow cooling pit for treatment.
步骤4:控轧控冷:Step 4: Controlled rolling and controlled cooling:
对连铸坯进行加热保温,温度为1220℃,保温时间2h;轧制采用控轧控冷工艺,分为粗轧和精轧两阶段,粗轧的开始温度为1150℃,粗轧的结束温度985℃,粗轧的累积变形量72%,精轧的开始温度为910℃,精轧的结束温度为800℃,精轧的累积变形量为37%,精轧后,对钢板进行直接淬火至室温。The continuous casting slab is heated and kept at a temperature of 1220°C for a holding time of 2 hours; the rolling adopts a controlled rolling and controlled cooling process, which is divided into two stages of rough rolling and finish rolling. The start temperature of rough rolling is 1150°C, and the end temperature of rough rolling is 985°C, the cumulative deformation of rough rolling is 72%, the start temperature of finish rolling is 910°C, the end temperature of finish rolling is 800°C, and the cumulative deformation of finish rolling is 37%. After finish rolling, the steel plate is directly quenched to room temperature.
步骤5:回火热处理:Step 5: Tempering heat treatment:
回火加热处理温度为525℃,保温时间为3h,保温后空冷。Tempering heat treatment temperature is 525°C, holding time is 3h, air cooling after holding.
本实施例所制备的980MPa级超低碳贝氏体钢板厚度规格为80mm,微观组织由板条贝氏体、M-A组元、薄膜状残余奥氏体构成。The thickness specification of the 980MPa grade ultra-low carbon bainite steel plate prepared in this embodiment is 80mm, and the microstructure is composed of lath bainite, M-A components, and film-like retained austenite.
力学性能为:屈服强度为1058MPa;抗拉强度1172MPa;-60℃横向冲击功为287J,-60℃纵向冲击功为324J;在室温条件(25℃)下不预热焊接不出现裂纹,焊接接头粗晶热影响区-40℃冲击功为188J。The mechanical properties are: the yield strength is 1058MPa; the tensile strength is 1172MPa; the transverse impact energy at -60°C is 287J, and the longitudinal impact energy at -60°C is 324J; there is no crack at room temperature (25°C) without preheating welding, and the welded joint The impact energy in the heat-affected zone of coarse grains at -40°C is 188J.
实施例5Example 5
一种980MPa级海洋工程用超低碳贝氏体钢,其化学成分按重量计包含:C:0.038%、Mn:1.48%、Mo:1.16%、Nb:0.055%、Ni:7.5%、Cr:1.16%、Ti:0.016%、Al:0.58%,其余为铁和不可避免的杂质。其制备方法包括以下步骤:A 980MPa grade ultra-low carbon bainitic steel for marine engineering, its chemical composition includes by weight: C: 0.038%, Mn: 1.48%, Mo: 1.16%, Nb: 0.055%, Ni: 7.5%, Cr: 1.16%, Ti: 0.016%, Al: 0.58%, and the rest are iron and unavoidable impurities. Its preparation method comprises the following steps:
步骤1:铁水预处理:Step 1: Hot metal pretreatment:
选用低P、低S铁水进行处理,铁水深脱硫,脱硫后渣要彻底扒净。Use low-P and low-S molten iron for treatment, deep desulfurization of molten iron, and thoroughly remove slag after desulfurization.
步骤2:转炉冶炼+LF精炼+RH精炼:Step 2: Converter smelting + LF refining + RH refining:
RH精炼控制杂质含量:P:0.0052%,S:0.0019%,O:0.0018%,N:0.0030%,H:0.00014%。RH refining controls impurity content: P: 0.0052%, S: 0.0019%, O: 0.0018%, N: 0.0030%, H: 0.00014%.
步骤3:连铸:Step 3: Continuous Casting:
采用结晶器内强冷和二冷区弱冷的水量方案,过热度为20℃,拉速为1.1m/min,连铸后进入缓冷坑处理。The water volume scheme of strong cooling in the crystallizer and weak cooling in the secondary cooling zone is adopted. The superheat is 20°C and the casting speed is 1.1m/min. After continuous casting, it enters the slow cooling pit for treatment.
步骤4:控轧控冷:Step 4: Controlled rolling and controlled cooling:
对连铸坯进行加热保温,温度为1220℃,保温时间2h;轧制采用控轧控冷工艺,分为粗轧和精轧两阶段,粗轧的开始温度为1170℃,粗轧的结束温度1000℃,粗轧的累积变形量70%,精轧的开始温度为920℃,精轧的结束温度为805℃,精轧的累积变形量为38%,精轧后,对钢板进行直接淬火至室温。The continuous casting slab is heated and kept at a temperature of 1220°C, and the holding time is 2 hours; the rolling adopts a controlled rolling and controlled cooling process, which is divided into two stages of rough rolling and finish rolling. The start temperature of rough rolling is 1170°C, and the end temperature of rough rolling is 1000°C, the cumulative deformation of rough rolling is 70%, the start temperature of finish rolling is 920°C, the end temperature of finish rolling is 805°C, and the cumulative deformation of finish rolling is 38%. After finish rolling, the steel plate is directly quenched to room temperature.
步骤5:回火热处理:Step 5: Tempering heat treatment:
回火加热处理温度为520℃,保温时间为2.5h,保温后空冷。Tempering heat treatment temperature is 520°C, holding time is 2.5h, air cooling after holding.
本实施例所制备的980MPa级超低碳贝氏体钢板厚度规格为75mm,微观组织由板条贝氏体、M-A组元、薄膜状残余奥氏体构成。The thickness specification of the 980MPa grade ultra-low carbon bainite steel plate prepared in this embodiment is 75 mm, and the microstructure is composed of lath bainite, M-A components, and film-like retained austenite.
力学性能为:屈服强度为1028MPa;抗拉强度1167MPa;-60℃横向冲击功为244J,-60℃纵向冲击功为294J;在室温条件(25℃)下不预热焊接不出现裂纹,焊接接头粗晶热影响区-40℃冲击功为168J。The mechanical properties are: the yield strength is 1028MPa; the tensile strength is 1167MPa; the transverse impact energy at -60°C is 244J, and the longitudinal impact energy at -60°C is 294J; there is no crack at room temperature (25°C) without preheating welding, and the welded joint The impact energy in the heat-affected zone of coarse grains at -40°C is 168J.
实施例6Example 6
一种980MPa级海洋工程用超低碳贝氏体钢,其化学成分按重量计包含:C:0.033%、Mn:1.39%、Mo:1.16%、Nb:0.055%、Ni:7.5%、Cr:1.16%、Ti:0.016%、Al:0.58%,其余为铁和不可避免的杂质。其制备方法包括以下步骤:A 980MPa grade ultra-low carbon bainitic steel for marine engineering, its chemical composition includes by weight: C: 0.033%, Mn: 1.39%, Mo: 1.16%, Nb: 0.055%, Ni: 7.5%, Cr: 1.16%, Ti: 0.016%, Al: 0.58%, and the rest are iron and unavoidable impurities. Its preparation method comprises the following steps:
步骤1:铁水预处理:Step 1: Hot metal pretreatment:
选用低P、低S铁水进行处理,铁水深脱硫,脱硫后渣要彻底扒净。Use low-P and low-S molten iron for treatment, deep desulfurization of molten iron, and thoroughly remove slag after desulfurization.
步骤2:转炉冶炼+LF精炼+RH精炼:Step 2: Converter smelting + LF refining + RH refining:
RH精炼控制杂质含量:P:0.0072%,S:0.0024%,O:0.0025%,N:0.0031%,H:0.00015%。RH refining controls impurity content: P: 0.0072%, S: 0.0024%, O: 0.0025%, N: 0.0031%, H: 0.00015%.
步骤3:连铸:Step 3: Continuous Casting:
采用结晶器内强冷和二冷区弱冷的水量方案,过热度为18℃,拉速为1.0m/min,连铸后进入缓冷坑处理。The water volume scheme of strong cooling in the crystallizer and weak cooling in the secondary cooling zone is adopted, the superheat is 18°C, and the casting speed is 1.0m/min. After continuous casting, it enters the slow cooling pit for treatment.
步骤4:控轧控冷:Step 4: Controlled rolling and controlled cooling:
对连铸坯进行加热保温,温度为1250℃,保温时间2h;轧制采用控轧控冷工艺,分为粗轧和精轧两阶段,粗轧的开始温度为1180℃,粗轧的结束温度1010℃,粗轧的累积变形量72%,精轧的开始温度为930℃,精轧的结束温度为840℃,精轧的累积变形量为35%,精轧后,对钢板进行直接淬火至室温。The continuous casting slab is heated and kept at a temperature of 1250°C for a holding time of 2 hours; the rolling adopts a controlled rolling and controlled cooling process, which is divided into two stages of rough rolling and finish rolling. The start temperature of rough rolling is 1180°C, and the end temperature of rough rolling is 1010°C, the cumulative deformation of rough rolling is 72%, the start temperature of finish rolling is 930°C, the end temperature of finish rolling is 840°C, and the cumulative deformation of finish rolling is 35%. After finish rolling, the steel plate is directly quenched to room temperature.
步骤5:回火热处理:Step 5: Tempering heat treatment:
回火加热处理温度为580℃,保温时间为2h,保温后空冷。Tempering heat treatment temperature is 580°C, holding time is 2h, air cooling after heat preservation.
本实施例所制备的980MPa级超低碳贝氏体钢板厚度规格为20mm,微观组织由板条贝氏体、M-A组元、薄膜状残余奥氏体构成。The thickness specification of the 980MPa grade ultra-low carbon bainite steel plate prepared in this embodiment is 20 mm, and the microstructure is composed of lath bainite, M-A components, and film-like retained austenite.
力学性能为:屈服强度为1084MPa;抗拉强度1213MPa;-60℃横向冲击功为255J,-60℃纵向冲击功为289J;在室温条件(25℃)下不预热焊接不出现裂纹,焊接接头粗晶热影响区-40℃冲击功为182J。The mechanical properties are: the yield strength is 1084MPa; the tensile strength is 1213MPa; the transverse impact energy at -60°C is 255J, and the longitudinal impact energy at -60°C is 289J; there is no crack at room temperature (25°C) without preheating welding, and the welded joint The impact energy in the heat-affected zone of coarse grains at -40°C is 182J.
表1实施例钢化学成分(wt,%)Table 1 embodiment steel chemical composition (wt, %)
表2实施例钢制备工艺Table 2 Example steel preparation process
表3实施例钢力学性能Table 3 Example steel mechanical properties
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention.
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