CN116214138B - An automatic assembly equipment for sports consumables - Google Patents
An automatic assembly equipment for sports consumables Download PDFInfo
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- CN116214138B CN116214138B CN202310508183.7A CN202310508183A CN116214138B CN 116214138 B CN116214138 B CN 116214138B CN 202310508183 A CN202310508183 A CN 202310508183A CN 116214138 B CN116214138 B CN 116214138B
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- 238000005096 rolling process Methods 0.000 claims 1
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- 238000005452 bending Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 10
- 239000011120 plywood Substances 0.000 description 4
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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Abstract
Description
技术领域Technical field
本发明涉及体育耗材组装的技术领域,特别涉及一种体育耗材自动组装设备。The present invention relates to the technical field of sports consumable assembly, and in particular to an automatic assembly equipment for sports consumables.
背景技术Background technique
体育耗材即为体育器材,是各种健身锻炼以及竞技体育所使用的器械和用品的总称,其中柔韧性锻炼器(如图12所示)即为体育耗材的一种,人可以同时通过手拉与脚踏的方式使用柔性锻炼器进行柔韧性锻炼,为了保护使用者手部,常在柔性锻炼器上的抓取杆上套设有橡胶套,以增加使用者手部的摩擦力,减少使用者手部与柔性锻炼器发生相对滑动,橡胶套可以对使用者手部起保护作用。Sports consumables are sports equipment, which is a general term for equipment and supplies used in various fitness exercises and competitive sports. Among them, the flexibility exerciser (shown in Figure 12) is a type of sports consumables. People can pull it by hand at the same time. Flexible exercisers are used with foot pedals for flexibility exercises. In order to protect the user's hands, a rubber sleeve is often placed on the grab bar of the flexible exerciser to increase the friction on the user's hands and reduce the use of The user's hand slides relative to the flexible exerciser, and the rubber cover can protect the user's hand.
传统的柔韧性锻炼器组装过程中是通过人工将橡胶套套设在抓取杆上,为了增加橡胶套与抓取杆之间的贴合程度,橡胶套的直径往往与抓取杆直径相同,为了使得橡胶套顺利套在抓取杆上常通过人工将橡胶套套口与抓取杆对齐的方式,使得橡胶套套口先嵌入抓取杆上再向橡胶套施加外力使得橡胶套套在抓取杆上,该过程耗费时间长且需要通过人工安装效率较低,影响柔韧性锻炼器的组装效率。During the assembly process of traditional flexibility exercisers, the rubber sleeve is manually placed on the grab rod. In order to increase the fit between the rubber sleeve and the grab rod, the diameter of the rubber sleeve is often the same as the diameter of the grab rod. To ensure that the rubber sleeve is smoothly put on the grab rod, the rubber sleeve is often manually aligned with the grab rod, so that the rubber sleeve is first embedded in the grab rod and then external force is applied to the rubber sleeve to make the rubber sleeve fit on the grab rod. The process takes a long time and requires manual installation, which is inefficient and affects the assembly efficiency of the flexibility exerciser.
在传统橡胶套安装过程中直接通过施加外力将橡胶套套设在抓取杆上,由于橡胶套本身具有的柔韧性,直接施加外力过程中橡胶套可能会发生折弯的情况,进而导致橡胶套无法顺利套设在抓取杆上,影响柔韧性锻炼器的组装进度。During the traditional installation process of the rubber sleeve, the rubber sleeve is directly installed on the grab rod by applying external force. Due to the flexibility of the rubber sleeve itself, the rubber sleeve may bend during the direct application of external force, resulting in the failure of the rubber sleeve. Smoothly set on the grab bar, affecting the assembly progress of the flexibility exerciser.
传统的橡胶套安装过程中通过人工抓取对柔韧性锻炼器固定限位,由于传统的橡胶套安装过程中需要通过较大外力推动橡胶套套设在抓取杆上,故柔韧性锻炼器在较大外力推动下可能会发生晃动,从而导致人工固定限位不稳定,进而影响橡胶套的安装效率。During the installation process of the traditional rubber sleeve, the flexibility exerciser is fixed and limited by manual grabbing. Since the installation process of the traditional rubber sleeve requires a large external force to push the rubber sleeve on the grab rod, the flexibility exerciser is in a relatively small position. Shaking may occur when driven by large external force, causing the manual fixed limit to be unstable and thus affecting the installation efficiency of the rubber sleeve.
发明内容Contents of the invention
为了解决上述问题,本发明采用以下技术方案:一种体育耗材自动组装设备,包括组装底板,所述的组装底板上端面自左向右依次设置有安装机构以及固定机构。In order to solve the above problems, the present invention adopts the following technical solution: an automatic assembly equipment for sports consumables, including an assembly base plate. The upper surface of the assembly base plate is provided with an installation mechanism and a fixing mechanism in sequence from left to right.
所述的安装机构包括设置在组装底板上端面左侧的换向部,换向部上端安装有Z字型结构的安装机架,安装机架后侧水平段上端面滑动设置有张口机架,且张口机架抵靠在安装机架竖直段上,张口机架上安装有张口圆盘,张口圆盘中部开设有圆槽,张口圆盘上周向均匀开设有多个与圆槽相贯通的滑槽,滑槽内部设置有张口连板,张口连板与对应的滑槽之间共同安装有回位弹簧杆,张口连板前侧设置有张口板。The installation mechanism includes a reversing part arranged on the left side of the upper surface of the assembly base plate. A Z-shaped mounting frame is installed on the upper end of the reversing part. An opening frame is slidably provided on the upper end of the horizontal section on the rear side of the mounting frame. And the opening frame is against the vertical section of the installation frame. An opening disk is installed on the opening frame. A circular groove is provided in the middle of the opening disk. A plurality of opening disks are evenly opened in the circumferential direction and connected with the circular grooves. The chute has an opening connecting plate inside the chute, a return spring rod is installed between the opening connecting plate and the corresponding chute, and an opening plate is provided on the front side of the opening connecting plate.
所述的固定机构包括固定在组装底板上端面右侧中部的双向气缸,组装底板上端面且位于双向气缸前后两侧均滑动设置有L型结构的限位板,双向气缸前后两个伸缩端分别与前后两个限位板的竖直段固定连接,限位板水平段上端面滑动设置有限位连板,限位连板和与其对应的限位板竖直段共同安装有复位弹簧杆,组装底板上安装有限位部。The fixing mechanism includes a two-way cylinder fixed on the middle part of the right side of the upper surface of the assembly base plate. L-shaped stopper plates are slidably provided on the upper surface of the assembly base plate and on both sides of the front and rear of the two-way cylinder. The front and rear telescopic ends of the two-way cylinder are respectively It is fixedly connected to the vertical sections of the two front and rear limit plates. The upper end surface of the horizontal section of the limit plate is slidably provided with a limit connecting plate. The limit connecting plate and its corresponding vertical section of the limit plate are jointly installed with a return spring rod. Assemble A stopper is installed on the bottom plate.
优选的,所述的安装机架前侧水平段上端面安装有组装机架,组装机架上滑动设置有前后延伸的安装圆块,安装机架前侧水平段上端面通过气缸座安装有驱动气缸,驱动气缸伸缩端后端与安装圆块固定连接,安装圆块后侧面上安装有左右对称的两组夹板,每组夹板左右对称滑动设置在安装圆块上。Preferably, an assembly frame is installed on the upper end surface of the front horizontal section of the installation frame. A mounting round block extending forward and backward is slidably provided on the assembly frame. The upper end surface of the front horizontal section of the installation frame is equipped with a drive through a cylinder base. Cylinder, the rear end of the telescopic end of the driving cylinder is fixedly connected to the mounting round block. Two sets of left and right symmetrical plywood are installed on the rear side of the mounting round block. Each set of plywood is symmetrically slid left and right on the mounting round block.
优选的,所述的张口圆盘圆周面前侧转动安装有环形齿条板,张口圆盘圆周面后侧固定安装有与滑槽一一对应的固定架,固定架上通过轴承安装有前后延伸的卷绕轴,卷绕轴前侧安装有与环形齿条板相啮合的联动齿轮,卷绕轴后侧缠绕有拉绳,拉绳远离卷绕轴的一端固定在离卷绕轴最近的张口连板上。Preferably, an annular rack plate is rotatably installed on the front side of the circumferential surface of the opening disk, and a fixed frame corresponding to the chute is fixedly installed on the rear side of the circumferential surface of the opening disk. The fixed frame is installed with a front-rear extension through a bearing. The winding shaft is equipped with a linkage gear meshing with the annular rack plate on the front side of the winding shaft. A pull rope is wound on the rear side of the winding shaft. The end of the pull rope away from the winding shaft is fixed on the opening connection closest to the winding shaft. on the board.
优选的,所述的限位部包括设置在两个限位板右侧的限位机架,其中所述的限位机架固定在组装底板上,限位机架上贯穿滑动设置有自左向右倾斜向上的限位块,限位块上端面左侧设置有连接凸起,连接凸起与其对应的限位机架上共同安装有连接弹簧杆。Preferably, the limiting part includes a limiting frame provided on the right side of the two limiting plates, wherein the limiting frame is fixed on the assembly base plate, and a sliding frame is provided on the limiting frame from the left. The limit block tilts upward to the right, and a connecting protrusion is provided on the left side of the upper end surface of the limit block. The connecting protrusion and its corresponding limiting frame are jointly installed with a connecting spring rod.
优选的,限位机架下端通过轴承贯穿安装有转动轴,转动轴左侧安装有连接齿轮,限位板水平段右端面安装有与连接齿轮相啮合的连接齿条板,限位机架右端面中部安装有定滑轮,定滑轮上设置有牵引绳,牵引绳上端固定在定滑轮正上方的限位块上,牵引绳下端缠绕在定滑轮正下方的转动轴上。Preferably, a rotating shaft is installed through a bearing at the lower end of the limiting frame. A connecting gear is installed on the left side of the rotating shaft. A connecting rack plate meshing with the connecting gear is installed on the right end of the horizontal section of the limiting plate. The right end of the limiting frame A fixed pulley is installed in the middle of the face, and a traction rope is provided on the fixed pulley. The upper end of the traction rope is fixed on the limit block directly above the fixed pulley, and the lower end of the traction rope is wrapped around the rotating shaft directly below the fixed pulley.
优选的,所述的换向部包括开设在组装底板上端面左侧的弧形槽,弧形槽上滑动设置有换向机架,换向机架上滑动设置有换向架,换向架上端与安装机架固定连接。Preferably, the reversing part includes an arc-shaped groove opened on the upper left side of the upper surface of the assembly base plate. A reversing frame is slidably provided on the arc-shaped groove, and a reversing frame is slidably provided on the reversing frame. The reversing frame is slidably provided. The upper end is fixedly connected to the installation frame.
优选的,所述的安装机架后侧水平段上端面固定有联动架,联动架上通过轴承安装有联动轴,联动轴上安装有与环形齿条板相啮合的驱动齿轮。Preferably, a linkage frame is fixed on the upper end surface of the rear horizontal section of the installation frame, a linkage shaft is installed on the linkage frame through a bearing, and a driving gear meshing with the annular rack plate is installed on the linkage shaft.
优选的,所述的组装底板上端面且位于固定机构左侧开设有放置槽,组装底板上端面且位于放置槽左侧安装有支撑块。Preferably, a placement slot is provided on the upper end of the assembly base plate and on the left side of the fixing mechanism, and a support block is installed on the upper end of the assembly base plate and on the left side of the placement slot.
优选的,所述的张口板远离圆槽的一端设置有弧形面,弧形面上均匀安装有滚珠,滚珠可以减少橡胶套与张口板之间的摩擦力,弧形面可以使得橡胶套更加贴合。Preferably, one end of the opening plate away from the circular groove is provided with an arc surface, and balls are evenly installed on the arc surface. The balls can reduce the friction between the rubber sleeve and the opening plate, and the arc surface can make the rubber sleeve more secure. fit.
本发明有益效果在于:1.本发明设计的安装机构中,环形齿条板转动过程中通过联动齿轮带动卷绕轴转动,卷绕轴转动过程中对拉绳进行卷绕,拉绳卷绕过程中带动张口连板由张口圆盘中心向张口圆盘外侧移动,实现对橡胶套外径的扩张,安装机架移动过程中通过张口板带动橡胶套向后移动,进而橡胶套在自前向后移动过程中套设在抓取杆上,通过上述方式减少传统橡胶套安装过程中需要对齐的繁琐性,同时减少通过人工向抓取杆上挤压橡胶套导致其发生折弯的可能。The beneficial effects of the present invention are: 1. In the installation mechanism designed by the present invention, during the rotation of the annular rack plate, the winding shaft is driven to rotate through the linkage gear, and the pull rope is wound during the rotation of the winding shaft. The middle drives the opening connecting plate to move from the center of the opening disk to the outside of the opening disk to expand the outer diameter of the rubber sleeve. During the movement of the installation frame, the opening plate drives the rubber sleeve to move backward, and then the rubber sleeve moves from front to back. During the process, the sleeve is installed on the grab rod. Through the above method, the tedious alignment required during the installation of the traditional rubber sleeve is reduced, and at the same time, the possibility of bending the rubber sleeve caused by manually squeezing the rubber sleeve onto the grab rod is reduced.
2.本发明设计的固定机构中,限位板移动过程中带动限位连板抵靠在脚踏板上,限位连板即可与脚踏板相互配合对柔韧性锻炼器进行限位处理,同时限位块进入脚踏板的凹槽内部,进而限位块可以与脚踏板相互配合可以对柔韧性锻炼器起二次限位作用,避免柔韧性锻炼器在组装过程中发生晃动的可能,提高柔韧性锻炼器在组装过程中稳定性。2. In the fixing mechanism designed by the present invention, during the movement of the limit plate, the limit connecting plate is driven to abut against the foot pedal. The limit connecting plate can cooperate with the foot pedal to limit the flexibility exerciser. At the same time, the limit block enters the groove of the foot pedal, and the limit block can cooperate with the foot pedal to play a secondary limiting role on the flexibility exerciser, preventing the flexibility exerciser from shaking during the assembly process. Possibly, improve the stability of the flexibility exerciser during assembly.
3.本发明设计的两组夹板相互配合在橡胶套安装过程中对橡胶套进行夹紧,可以保证张口板退位过程中不会带动橡胶套同步移动,保证橡胶套的安装效果。3. The two sets of splints designed by the present invention cooperate with each other to clamp the rubber sleeve during the installation process of the rubber sleeve, which can ensure that the rubber sleeve will not move synchronously during the retreat of the mouth plate, ensuring the installation effect of the rubber sleeve.
附图说明Description of the drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and examples.
图1是本发明与部分柔韧性锻炼器安装立体结构示意图。Figure 1 is a schematic diagram of the installation structure of the present invention and some flexibility exercisers.
图2是本发明主视图。Figure 2 is a front view of the present invention.
图3是本发明图2的俯视图。Figure 3 is a top view of Figure 2 of the present invention.
图4是本发明固定机构立体结构示意图。Figure 4 is a schematic three-dimensional structural diagram of the fixing mechanism of the present invention.
图5是本发明部分固定机构立体结构示意图。Figure 5 is a schematic three-dimensional structural diagram of part of the fixing mechanism of the present invention.
图6是本发明部分限位部立体结构示意图。Figure 6 is a schematic three-dimensional structural diagram of part of the limiting portion of the present invention.
图7是本发明安装机构立体结构示意图。Figure 7 is a schematic three-dimensional structural diagram of the installation mechanism of the present invention.
图8是本发明部分安装机构立体结构示意图(自左前方向右后方看)。Figure 8 is a schematic three-dimensional structural diagram of part of the installation mechanism of the present invention (viewed from the front left to the rear right).
图9是本发明图8的A处局部放大图。Fig. 9 is a partial enlarged view of position A in Fig. 8 of the present invention.
图10是本发明部分安装机构立体结构示意图(自左后方向右前方看)。Figure 10 is a schematic three-dimensional structural diagram of part of the installation mechanism of the present invention (viewed from the rear left to the front right).
图11是本发明图10的B处局部放大图。Fig. 11 is a partial enlarged view of B in Fig. 10 of the present invention.
图12是本发明柔韧性锻炼器立体结构示意图。Figure 12 is a schematic three-dimensional structural diagram of the flexibility exerciser of the present invention.
图13是本发明张口板、橡胶套、张口连板以及夹板之间的安装结构示意图(自前向后看)。Figure 13 is a schematic diagram of the installation structure between the opening plate, rubber sleeve, opening connecting plate and splint of the present invention (viewed from front to back).
图14是本发明张口圆盘与夹板之间安装结构示意图(自后向前后)。Figure 14 is a schematic diagram of the installation structure between the opening disc and the splint of the present invention (from back to front).
图15是图14的C处局部放大图。FIG. 15 is a partial enlarged view of C in FIG. 14 .
图中:1、组装底板;11、放置槽;12、支撑块;2、安装机构;21、换向部;211、弧形槽;212、换向机架;213、换向架;22、安装机架;221、联动架;222、联动轴;223、驱动齿轮;231、张口机架;232、张口圆盘;233、滑槽;234、张口连板;235、回位弹簧杆;236、张口板;2361、滚珠;237、环形齿条板;238、固定架;239、卷绕轴;230、联动齿轮;2310、拉绳;24、组装机架;25、安装圆块;26、驱动气缸;27、夹板;3、固定机构;31、双向气缸;32、限位板;33、限位连板;34、复位弹簧杆;35、限位部;351、限位机架;352、限位块;353、连接弹簧杆;354、转动轴;355、连接齿轮;356、连接齿条板;357、定滑轮;358、牵引绳;4、柔韧性锻炼器;41、竖直杆;42、抓取杆;43、放置板;44、坐垫;45、固定连架;46、橡胶套;47、脚踏板。In the picture: 1. Assembly base plate; 11. Placement slot; 12. Support block; 2. Installation mechanism; 21. Reversing part; 211. Arc groove; 212. Reversing frame; 213. Reversing frame; 22. Installation frame; 221, linkage frame; 222, linkage shaft; 223, drive gear; 231, opening frame; 232, opening disc; 233, chute; 234, opening connecting plate; 235, return spring rod; 236 , opening plate; 2361, ball; 237, ring rack plate; 238, fixed frame; 239, winding shaft; 230, linkage gear; 2310, pull rope; 24, assembly frame; 25, installation round block; 26, Driving cylinder; 27. Clamp; 3. Fixed mechanism; 31. Two-way cylinder; 32. Limiting plate; 33. Limiting connecting plate; 34. Return spring rod; 35. Limiting part; 351. Limiting frame; 352 , limit block; 353, connect spring rod; 354, rotating shaft; 355, connect gear; 356, connect rack plate; 357, fixed pulley; 358, traction rope; 4, flexibility exerciser; 41, vertical rod ; 42. Grab rod; 43. Placement plate; 44. Seat cushion; 45. Fixed frame; 46. Rubber sleeve; 47. Foot pedal.
具体实施方式Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
参阅图1,一种体育耗材自动组装设备,包括组装底板1,所述的组装底板1上端面自左向右依次设置有安装机构2以及固定机构3。Referring to Figure 1, an automatic assembly equipment for sports consumables includes an assembly base plate 1. The upper end surface of the assembly base plate 1 is provided with an installation mechanism 2 and a fixation mechanism 3 in sequence from left to right.
参阅图4以及图5,所述的固定机构3包括固定在组装底板1上端面右侧中部的双向气缸31,组装底板1上端面且位于双向气缸31前后两侧均滑动设置有L型结构的限位板32,双向气缸31前后两个伸缩端分别与前后两个限位板32的竖直段固定连接,限位板32水平段上端面滑动设置有限位连板33,限位连板33和与其对应的限位板32竖直段共同安装有复位弹簧杆34,组装底板1上安装有限位部35。Referring to Figures 4 and 5, the fixing mechanism 3 includes a two-way cylinder 31 fixed on the middle right side of the upper end surface of the assembly base plate 1. The upper end surface of the assembly base plate 1 is provided with L-shaped structures sliding on both front and rear sides of the two-way cylinder 31. The limit plate 32 and the two telescopic ends of the two-way cylinder 31 are fixedly connected to the vertical sections of the two front and rear limit plates 32 respectively. The upper end surface of the horizontal section of the limit plate 32 is slidably provided with a limit connecting plate 33. The limit connecting plate 33 A return spring rod 34 is installed together with its corresponding vertical section of the limit plate 32, and a limit portion 35 is installed on the assembly bottom plate 1.
参阅图4,所述的限位部35包括设置在两个限位板32右侧的限位机架351,其中所述的限位机架351固定在组装底板1上,限位机架351上贯穿滑动设置有自左向右倾斜向上的限位块352,限位块352上端面左侧设置有连接凸起,连接凸起与其对应的限位机架351上共同安装有连接弹簧杆353。Referring to Figure 4, the limiting portion 35 includes a limiting frame 351 disposed on the right side of the two limiting plates 32, wherein the limiting frame 351 is fixed on the assembly base plate 1, and the limiting frame 351 There is a limit block 352 that slides upward from left to right and is provided with a connecting protrusion on the left side of the upper end surface of the limit block 352. The connecting protrusion and its corresponding limiting frame 351 are jointly installed with a connecting spring rod 353. .
参阅图5以及图6,限位机架351下端通过轴承贯穿安装有转动轴354,转动轴354左侧安装有连接齿轮355,限位板32水平段右端面安装有与连接齿轮355相啮合的连接齿条板356,限位机架351右端面中部安装有定滑轮357,定滑轮357上设置有牵引绳358,牵引绳358上端固定在定滑轮357正上方的限位块352上,牵引绳358下端缠绕在定滑轮357正下方的转动轴354上。Referring to Figures 5 and 6, a rotating shaft 354 is installed through a bearing at the lower end of the limiting frame 351. A connecting gear 355 is installed on the left side of the rotating shaft 354, and a connecting gear 355 is installed on the right end of the horizontal section of the limiting plate 32 to mesh with the connecting gear 355. Connected to the rack plate 356, a fixed pulley 357 is installed in the middle of the right end surface of the limit frame 351. A traction rope 358 is provided on the fixed pulley 357. The upper end of the traction rope 358 is fixed on the limit block 352 directly above the fixed pulley 357. The traction rope The lower end of 358 is wrapped around the rotating shaft 354 just below the fixed pulley 357.
参阅图12,所述的柔韧性锻炼器4包括竖直杆41,竖直杆41上端安装有前后对称的抓取杆42,竖直杆41下端面安装有放置板43,放置板43且位于竖直杆41前后两侧安装有脚踏板47,竖直杆41且位于放置板43上方通过铰轴安装有坐垫44,坐垫44下端安装有前后对称且与地面固定安装的固定连架45,其中在橡胶套46安装时,坐垫44及固定连架45未与竖直杆41组装。Referring to Figure 12, the flexibility exerciser 4 includes a vertical rod 41. A front-rear symmetric grab rod 42 is installed on the upper end of the vertical rod 41. A placement plate 43 is installed on the lower end of the vertical rod 41. The placement plate 43 is located at Foot pedals 47 are installed on the front and rear sides of the vertical rod 41. A seat cushion 44 is installed on the vertical rod 41 and above the placing plate 43 through a hinge axis. A fixed connecting frame 45 that is symmetrical in front and back and is fixedly installed on the ground is installed at the lower end of the cushion 44. When the rubber sleeve 46 is installed, the seat cushion 44 and the fixed connecting frame 45 are not assembled with the vertical rod 41 .
参阅图1以及图2,所述的组装底板1上端面且位于固定机构3左侧开设有放置槽11,组装底板1上端面且位于放置槽11左侧安装有支撑块12。Referring to Figures 1 and 2, a placement slot 11 is provided on the upper end surface of the assembly base plate 1 and is located on the left side of the fixing mechanism 3. A support block 12 is installed on the upper end surface of the assembly base plate 1 and is located on the left side of the placement groove 11.
具体工作时,将竖直杆41自左向右倾斜向下放置在组装底板1上方,并使得竖直杆41贴靠在支撑块12上,同时使得放置板43卡接放置槽11内部,支撑块12与放置槽11相互配合可以对竖直杆41预放置,当竖直杆41预放置后,启动双向气缸31带动限位板32相向移动,限位板32移动过程中带动限位连板33抵靠在脚踏板47上,此时限位板32继续移动使得复位弹簧杆34压缩,同时限位板32通过限位连板33带动脚踏板47等距分布在双向气缸31前后两侧。During specific work, place the vertical rod 41 obliquely downward from left to right above the assembly base plate 1, and make the vertical rod 41 abut against the support block 12, and at the same time make the placement plate 43 engage with the inside of the placement slot 11 to support it. The block 12 and the placement groove 11 cooperate with each other to pre-place the vertical rod 41. After the vertical rod 41 is pre-placed, the two-way cylinder 31 is started to drive the limit plate 32 to move toward each other. The limit plate 32 drives the limit connecting plate during the movement. 33 is against the foot pedal 47. At this time, the limit plate 32 continues to move so that the return spring rod 34 is compressed. At the same time, the limit plate 32 drives the foot pedals 47 to be equidistantly distributed on both sides of the two-way cylinder 31 through the limit connecting plate 33. .
脚踏板47等距分布在双向气缸31前后两侧过程中,限位板32移动带动连接齿条板356移动,连接齿条板356移动过程中通过连接齿轮355带动转动轴354转动,进而转动轴354卷绕牵引绳358,牵引绳358卷绕过程中与定滑轮357相互配合带动限位块352下移,连接弹簧杆353拉伸,此时限位块352与脚踏板47上的凹槽对齐,其中限位机架351与限位块352的接触面设置有用于滑动的圆珠,可以提高限位块352的滑动效果。When the foot pedals 47 are equidistantly distributed on the front and rear sides of the two-way cylinder 31, the movement of the limiting plate 32 drives the connecting rack plate 356 to move. During the movement of the connecting rack plate 356, the connecting gear 355 drives the rotating shaft 354 to rotate, and then rotates. The shaft 354 winds the traction rope 358. During the winding process, the traction rope 358 cooperates with the fixed pulley 357 to drive the limit block 352 to move downward, and is connected to the spring rod 353 for stretching. At this time, the limit block 352 and the groove on the foot pedal 47 Alignment, in which the contact surface between the limiting frame 351 and the limiting block 352 is provided with balls for sliding, which can improve the sliding effect of the limiting block 352.
当脚踏板47等距分布在双向气缸31前后两侧后,限位板32继续移动,连接齿条板356通过连接齿轮355与转动轴354相互配合重复上述动作带动限位块352进入脚踏板47的凹槽内部,进而限位块352可以与脚踏板47相互配合可以对放置板43起限位作用,避免柔韧性锻炼器4在组装过程中发生晃动的可能,提高柔韧性锻炼器4在组装过程中稳定性,由于放置板43与竖直杆41固定连接,故在橡胶套46套设过程中限位块352与脚踏板47相互配合可以避免竖直杆41发生晃动的可能,其中复位弹簧杆34可以对限位连板33起让位作用。When the foot pedals 47 are equidistantly distributed on the front and rear sides of the two-way cylinder 31, the limiting plate 32 continues to move, and the connecting rack plate 356 cooperates with the connecting gear 355 and the rotating shaft 354 to repeat the above action to drive the limiting block 352 into the foot pedal. Inside the groove of the plate 47, the limit block 352 can cooperate with the foot pedal 47 to limit the placement of the plate 43, thereby avoiding the possibility of the flexibility exerciser 4 shaking during the assembly process, and improving the flexibility of the exerciser. 4. Stability during the assembly process. Since the placement plate 43 is fixedly connected to the vertical rod 41, the stopper 352 and the foot pedal 47 cooperate with each other during the installation of the rubber sleeve 46 to avoid the possibility of the vertical rod 41 shaking. , wherein the return spring rod 34 can play a role in giving way to the limiting connecting plate 33.
参阅图7,图8、图9、图10以及图11,所述的安装机构2包括设置在组装底板1上端面左侧的换向部21,换向部21上端安装有Z字型结构的安装机架22,安装机架22后侧水平段上端面滑动设置有张口机架231,且张口机架231抵靠在安装机架22竖直段上,张口机架231上安装有张口圆盘232,张口圆盘232中部开设有圆槽,张口圆盘232上周向均匀开设有多个与圆槽相贯通的滑槽233,滑槽233内部设置有张口连板234,张口连板234与对应的滑槽233之间共同安装有回位弹簧杆235,张口连板234前侧设置有张口板236。Referring to Figure 7, Figure 8, Figure 9, Figure 10 and Figure 11, the installation mechanism 2 includes a reversing portion 21 provided on the left side of the upper end surface of the assembly base plate 1, and a Z-shaped structure is installed on the upper end of the reversing portion 21. The installation frame 22 has an opening frame 231 slidably disposed on the upper end surface of the rear horizontal section of the installation frame 22, and the opening frame 231 is against the vertical section of the installation frame 22, and an opening disc is installed on the opening frame 231. 232. A circular groove is provided in the middle of the opening disk 232. A plurality of chute 233 connected with the circular groove is evenly provided in the circumferential direction of the opening disk 232. An opening connecting plate 234 is provided inside the chute 233. The opening connecting plate 234 is connected to the opening connecting plate 234. A return spring rod 235 is installed between the corresponding slide grooves 233 , and an opening plate 236 is provided on the front side of the opening connecting plate 234 .
参阅图7、图13以及图14,所述的安装机架22前侧水平段上端面安装有组装机架24,组装机架24上滑动设置有前后延伸的安装圆块25,安装机架22前侧水平段上端面通过气缸座安装有驱动气缸26,驱动气缸26伸缩端后端与安装圆块25固定连接,安装圆块25后侧面上安装有左右对称的两组夹板27,每组夹板27左右对称滑动设置在安装圆块25上;其中夹板27具有动力源实现对橡胶套46夹紧与放松。Referring to Figures 7, 13 and 14, an assembly frame 24 is installed on the upper end of the front horizontal section of the installation frame 22. The assembly frame 24 is slidably provided with a mounting round block 25 extending forward and backward. The installation frame 22 A driving cylinder 26 is installed on the upper end surface of the front horizontal section through the cylinder seat. The rear end of the telescopic end of the driving cylinder 26 is fixedly connected to the mounting round block 25. Two sets of left and right symmetrical plywood 27 are installed on the rear side of the mounting round block 25. Each set of splints 27 is symmetrically slid left and right on the mounting round block 25; the splint 27 has a power source to clamp and loosen the rubber sleeve 46.
所述的张口圆盘232圆周面前侧转动安装有环形齿条板237,张口圆盘232圆周面后侧固定安装有与滑槽233一一对应的固定架238,固定架238上通过轴承安装有前后延伸的卷绕轴239,卷绕轴239前侧安装有与环形齿条板237相啮合的联动齿轮230,卷绕轴239后侧缠绕有拉绳2310,拉绳2310远离卷绕轴239的一端固定在离卷绕轴239最近的张口连板234上。An annular rack plate 237 is rotatably installed on the front side of the circumference of the opening disk 232, and a fixed frame 238 corresponding to the chute 233 is fixedly installed on the rear side of the circumferential surface of the opening disk 232. The fixed frame 238 is installed with a bearing through a bearing. The winding shaft 239 extends forward and backward. The front side of the winding shaft 239 is equipped with a linkage gear 230 that meshes with the annular rack plate 237. The rear side of the winding shaft 239 is wrapped with a pull rope 2310. The pull rope 2310 is away from the winding shaft 239. One end is fixed on the opening connecting plate 234 closest to the winding shaft 239.
参阅图11,所述的安装机架22后侧水平段上端面固定有联动架221,联动架221上通过轴承安装有联动轴222,联动轴222上安装有与环形齿条板237相啮合的驱动齿轮223。Referring to Figure 11, a linkage frame 221 is fixed on the upper end surface of the rear horizontal section of the installation frame 22. A linkage shaft 222 is installed on the linkage frame 221 through a bearing. A linkage shaft 222 is installed on the linkage shaft 222 to mesh with the annular rack plate 237. Drive gear 223.
参阅图3以及图7,所述的换向部21包括开设在组装底板1上端面左侧的弧形槽211,弧形槽211上滑动设置有换向机架212,换向机架212上滑动设置有换向架213,换向架213上端与安装机架22固定连接。Referring to Figures 3 and 7, the reversing portion 21 includes an arc-shaped groove 211 on the left side of the upper end surface of the assembly base plate 1. A reversing frame 212 is slidably provided on the arc-shaped groove 211. The reversing frame 212 is A reversing frame 213 is slidably provided, and the upper end of the reversing frame 213 is fixedly connected to the mounting frame 22 .
参阅图9以及图15,所述的张口板236远离圆槽的一端设置有弧形面,弧形面上均匀安装有滚珠2361。Referring to Figures 9 and 15, one end of the opening plate 236 away from the circular groove is provided with an arc surface, and balls 2361 are evenly installed on the arc surface.
具体工作时,当需要套设橡胶套46时,将橡胶套46放置在安装圆块25与张口圆盘232之间,使得橡胶套46左右两侧分别套设在同组夹板27之间,并使得张口板236全部放置在橡胶套46内部,启动外界驱动带动联动轴222转动,联动轴222转动过程中通过驱动齿轮223带动环形齿条板237转动,环形齿条板237转动过程中通过联动齿轮230带动卷绕轴239转动,卷绕轴239转动过程中对拉绳2310进行卷绕,拉绳2310卷绕过程中带动张口连板234由张口圆盘232中心向张口圆盘232外侧移动,此时回位弹簧杆235压缩,张口连板234移动过程中带动张口板236使得橡胶套46打开,此时橡胶套46内壁贴靠在滚珠2361上。During specific work, when it is necessary to set the rubber sleeve 46, the rubber sleeve 46 is placed between the installation round block 25 and the opening disc 232, so that the left and right sides of the rubber sleeve 46 are respectively sleeved between the same group of plywood 27, and The opening plate 236 is completely placed inside the rubber sleeve 46, and the external drive is started to drive the linkage shaft 222 to rotate. During the rotation of the linkage shaft 222, the drive gear 223 drives the annular rack plate 237 to rotate. During the rotation of the annular rack plate 237, the linkage gear is used. 230 drives the winding shaft 239 to rotate. During the rotation of the winding shaft 239, the pull rope 2310 is wound. During the winding process, the pull rope 2310 drives the opening connecting plate 234 to move from the center of the opening disk 232 to the outside of the opening disk 232. This When the return spring rod 235 is compressed, the opening connecting plate 234 drives the opening plate 236 to open the rubber sleeve 46 during its movement. At this time, the inner wall of the rubber sleeve 46 is pressed against the ball 2361.
当橡胶套46放置完毕后,通过外界驱动与换向架213相互配合推动安装机架22向后移动,安装机架22移动过程中通过张口板236带动橡胶套46向后移动,进而橡胶套46在自前向后移动过程中套设抓取杆42上,当橡胶套46移动到抓取杆42上的指定位置后,此时现有驱动带动同组夹板27相向移动,从而同组夹板27可以对橡胶套46进行夹紧处理,夹板27对橡胶套46进行夹紧。After the rubber sleeve 46 is placed, the external drive and the reversing frame 213 cooperate to push the installation frame 22 to move backward. During the movement of the installation frame 22, the opening plate 236 drives the rubber sleeve 46 to move backward, and then the rubber sleeve 46 In the process of moving from front to back, the rubber sleeve 46 is set on the grab rod 42. When the rubber sleeve 46 moves to a designated position on the grab rod 42, the existing drive drives the splints 27 of the same group to move toward each other, so that the splints 27 of the same group can The rubber sleeve 46 is clamped, and the rubber sleeve 46 is clamped by the splint 27 .
此时推动张口机架231向后移动,进而张口机架231通过张口圆盘232带动张口板236向后退位脱离橡胶套46,其中滚珠2361可以减少橡胶套46与张口板236的摩擦力,便于张口板236的快速退位,当张口板236完全退出橡胶套46后,橡胶套46贴靠在抓取杆42上,故通过上述方式减少传统橡胶套46安装过程中需要对齐的繁琐性,同时减少人工挤压橡胶套46导致其发生折弯的可能,其中两组夹板27相互配合可以保证张口板236退位过程中不会带动橡胶套46同步移动。At this time, the opening frame 231 is pushed to move backward, and then the opening frame 231 drives the opening plate 236 to retreat backward and away from the rubber sleeve 46 through the opening disc 232. The balls 2361 can reduce the friction between the rubber sleeve 46 and the opening plate 236, so as to facilitate The opening plate 236 quickly retreats. When the opening plate 236 completely withdraws from the rubber sleeve 46, the rubber sleeve 46 abuts against the grab rod 42. Therefore, the above method reduces the tedious alignment required during the installation of the traditional rubber sleeve 46, and at the same time reduces Manual squeezing of the rubber sleeve 46 may cause it to bend. The two sets of splints 27 cooperate with each other to ensure that the rubber sleeve 46 will not move synchronously during the retreating process of the opening plate 236 .
当橡胶套46安装结束后,启动外界驱动带动联动轴222转动,联动轴222转动过程中通过驱动齿轮223带动环形齿条板237转动,环形齿条板237转动过程中通过联动齿轮230带动卷绕轴239转动,卷绕轴239转动过程中对拉绳2310进行卷绕,拉绳2310卷绕过程中带动张口连板234由张口圆盘232中心向张口圆盘232外侧移动,使得张口板236围成圆的直径大于橡胶套46直径,进而便于张口板236后续的退位。After the installation of the rubber sleeve 46 is completed, the external drive is started to drive the linkage shaft 222 to rotate. During the rotation of the linkage shaft 222, the drive gear 223 drives the annular rack plate 237 to rotate. During the rotation of the annular rack plate 237, the linkage gear 230 drives the winding. The shaft 239 rotates, and the pull rope 2310 is wound during the rotation of the winding shaft 239. During the winding process, the pull rope 2310 drives the opening connecting plate 234 to move from the center of the opening disk 232 to the outside of the opening disk 232, so that the opening plate 236 surrounds the opening plate 234. The diameter of the circle is larger than the diameter of the rubber sleeve 46, thereby facilitating the subsequent withdrawal of the opening plate 236.
当张口板236移动到指定位置后,通过外界驱动带动夹板27张开使得夹板27与橡胶套46相互脱离,再启动驱动气缸26通过安装圆块25带动夹板27前移,使得夹板27离开橡胶套46,再通过外界驱动向前移动安装机架22使得张口圆盘232与安装圆块25退出。When the opening plate 236 moves to the designated position, the external drive drives the splint 27 to open so that the splint 27 and the rubber sleeve 46 are separated from each other. Then the drive cylinder 26 is started to drive the splint 27 forward by installing the round block 25, so that the splint 27 leaves the rubber sleeve. 46, and then move the mounting frame 22 forward through external driving so that the opening disc 232 and the mounting disc 25 exit.
当需要对另一侧的抓取杆42套设橡胶套46时,外界驱动带动换向机架212绕着弧形槽211转动180度,此时重复上述动作即可对另一侧的抓取杆42套设橡胶套46。When it is necessary to put the rubber sleeve 46 on the grabbing rod 42 on the other side, the external drive drives the reversing frame 212 to rotate 180 degrees around the arc groove 211. At this time, the above action can be repeated to grasp the other side. The rod 42 is covered with a rubber sleeve 46 .
采用上述体育耗材自动组装设备在对柔韧性锻炼器4组装过程中,包括以下步骤:第一步、放置处理:将竖直杆41左向右倾斜向下放置在组装底板1上方,并使得竖直杆41贴靠在支撑块12上,同时使得放置板43卡接放置槽11内部,支撑块12与放置槽11相互配合可以对竖直杆41预放置,当需要套设橡胶套46时,将橡胶套46放置在安装圆块25与张口圆盘232之间,使得橡胶套46左右两侧分别套设在同组夹板27之间,并使得张口板236全部放置在橡胶套46内部。The process of assembling the flexibility exerciser 4 using the above-mentioned automatic assembly equipment of sports consumables includes the following steps: The first step, placement processing: place the vertical rod 41 tilted downward from left to right above the assembly bottom plate 1, and make the vertical rod 41 vertically tilted downward. The straight rod 41 is close to the support block 12, and at the same time, the placement plate 43 snaps into the placement slot 11. The support block 12 and the placement slot 11 cooperate with each other to pre-place the vertical rod 41. When the rubber sleeve 46 needs to be set, The rubber sleeve 46 is placed between the installation round block 25 and the opening disc 232, so that the left and right sides of the rubber sleeve 46 are respectively set between the same group of splints 27, and all the opening plates 236 are placed inside the rubber sleeve 46.
第二步、张口处理:启动外界驱动带动联动轴222转动,联动轴222转动过程中通过驱动齿轮223带动环形齿条板237转动,环形齿条板237转动过程中通过联动齿轮230带动卷绕轴239转动,卷绕轴239转动过程中对拉绳2310进行卷绕,拉绳2310卷绕过程中带动张口连板234由张口圆盘232中心向张口圆盘232外侧移动,张口连板234移动过程中带动张口板236使得橡胶套46后侧的套口打开。The second step, mouth opening processing: start the external drive to drive the linkage shaft 222 to rotate. During the rotation of the linkage shaft 222, the annular rack plate 237 is driven to rotate through the driving gear 223. During the rotation of the annular rack plate 237, the winding shaft is driven through the linkage gear 230. 239 rotates. During the rotation of the winding shaft 239, the pull rope 2310 is wound. During the winding process, the pull rope 2310 drives the opening connecting plate 234 to move from the center of the opening disk 232 to the outside of the opening disk 232. The movement process of the opening connecting plate 234 The opening plate 236 is driven in the middle to open the sleeve opening on the rear side of the rubber sleeve 46.
第三步、固定处理:限位板32移动带动连接齿条板356移动,连接齿条板356通过连接齿轮355与转动轴354相互配合重复上述动作带动限位块352进入脚踏板47的凹槽内部,进而限位块352可以与脚踏板47相互配合可以对放置板43起限位作用。The third step is the fixation process: the movement of the limit plate 32 drives the connection rack plate 356 to move, and the connection rack plate 356 cooperates with each other through the connection gear 355 and the rotating shaft 354 and repeats the above action to drive the limit block 352 into the recess of the foot pedal 47 Inside the groove, the limiting block 352 can cooperate with the foot pedal 47 to limit the placement plate 43 .
第四步、套设处理:通过外界驱动与换向架213相互配合推动安装机架22向后移动,安装机架22移动过程中通过张口板236带动橡胶套46向后移动,进而橡胶套46在自前向后移动过程中套设抓取杆42上,当橡胶套46移动到抓取杆42上的指定位置后,此时现有驱动带动同组夹板27相向移动,从而同组夹板27可以对橡胶套46进行夹紧处理,夹板27对橡胶套46进行夹紧,此时推动张口机架231向后移动,进而张口机架231通过张口圆盘232带动张口板236向后退位脱离橡胶套46,其中滚珠2361可以减少橡胶套46与张口板236的摩擦力,便于张口板236的快速退位,当张口板236完全退出橡胶套46后,橡胶套46贴靠在抓取杆42上。The fourth step is sleeve installation processing: the external drive and the reversing frame 213 cooperate with each other to push the installation frame 22 to move backward. During the movement of the installation frame 22, the opening plate 236 drives the rubber sleeve 46 to move backward, and then the rubber sleeve 46 In the process of moving from front to back, the rubber sleeve 46 is set on the grab rod 42. When the rubber sleeve 46 moves to a designated position on the grab rod 42, the existing drive drives the splints 27 of the same group to move toward each other, so that the splints 27 of the same group can The rubber sleeve 46 is clamped, and the splint 27 clamps the rubber sleeve 46. At this time, the opening frame 231 is pushed to move backward, and then the opening frame 231 drives the opening plate 236 to retreat backward and away from the rubber sleeve through the opening disk 232. 46. The ball 2361 can reduce the friction between the rubber sleeve 46 and the opening plate 236 to facilitate the rapid retreat of the opening plate 236. When the opening plate 236 completely withdraws from the rubber sleeve 46, the rubber sleeve 46 is close to the grab rod 42.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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