CN116200692A - Welding method of pure zinc coated steel - Google Patents
Welding method of pure zinc coated steel Download PDFInfo
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- CN116200692A CN116200692A CN202310164163.2A CN202310164163A CN116200692A CN 116200692 A CN116200692 A CN 116200692A CN 202310164163 A CN202310164163 A CN 202310164163A CN 116200692 A CN116200692 A CN 116200692A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 184
- 239000010959 steel Substances 0.000 title claims abstract description 184
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 83
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 83
- 239000011701 zinc Substances 0.000 title claims abstract description 83
- 238000000034 method Methods 0.000 title claims abstract description 48
- 238000003466 welding Methods 0.000 title claims abstract description 33
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 114
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 57
- 238000001816 cooling Methods 0.000 claims abstract description 32
- 238000000137 annealing Methods 0.000 claims abstract description 31
- 238000005246 galvanizing Methods 0.000 claims abstract description 14
- 238000007747 plating Methods 0.000 claims abstract description 10
- 239000011159 matrix material Substances 0.000 claims abstract description 8
- 239000000758 substrate Substances 0.000 claims description 34
- 230000008569 process Effects 0.000 abstract description 20
- 229910001338 liquidmetal Inorganic materials 0.000 abstract description 18
- 238000005096 rolling process Methods 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 description 27
- 238000000576 coating method Methods 0.000 description 27
- 238000005261 decarburization Methods 0.000 description 18
- 229910001335 Galvanized steel Inorganic materials 0.000 description 11
- 239000008397 galvanized steel Substances 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 8
- 238000009713 electroplating Methods 0.000 description 7
- 229910001566 austenite Inorganic materials 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000005275 alloying Methods 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 239000002436 steel type Substances 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000035945 sensitivity Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
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- 239000000523 sample Substances 0.000 description 2
- -1 wherein Substances 0.000 description 2
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
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- C23C28/023—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
- C23C28/025—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only with at least one zinc-based layer
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Abstract
Description
技术领域technical field
本申请涉及轧钢技术领域,尤其涉及一种纯锌镀层钢的焊接方法。The present application relates to the technical field of steel rolling, in particular to a welding method for pure zinc coated steel.
背景技术Background technique
随着汽车车身耐蚀性、安全性、以及轻量化要求的提高,纯锌镀层钢广泛应用于汽车车身的生产。汽车车身不同零部件需要通过不同的方式进行连接,电阻点焊是汽车车身连接的重要方式之一。With the improvement of corrosion resistance, safety, and lightweight requirements of automobile bodies, pure galvanized steel is widely used in the production of automobile bodies. Different parts of the car body need to be connected in different ways, resistance spot welding is one of the important ways of car body connection.
纯锌镀层钢的镀层温度较低,在点焊过程中容易出现液态金属至脆现象,在钢表层形成微裂纹,在客户使用过程中造成疲劳寿命降低,影响汽车车身安全性。The coating temperature of pure zinc-coated steel is low, and liquid metal is prone to brittleness during the spot welding process, forming micro-cracks on the surface of the steel, resulting in reduced fatigue life during customer use and affecting the safety of the car body.
发明内容Contents of the invention
本申请提供了一种纯锌镀层钢的焊接方法,以解决现有技术中纯锌镀层钢在焊接过程中出现液态金属至脆的问题。The present application provides a welding method for pure zinc-coated steel to solve the problem in the prior art that the pure zinc-coated steel appears brittle due to liquid metal during welding.
第一方面,本申请提供了一种纯锌镀层钢的焊接方法,所述方法包括:In a first aspect, the application provides a welding method for pure galvanized steel, the method comprising:
对带钢基体进行预镀镍,以使镍层附着于所述带钢基体至少部分表面,得到预镀镍钢;Carrying out pre-nickel-plating on the strip steel substrate, so that the nickel layer is attached to at least part of the surface of the strip steel substrate, to obtain pre-nickel-plated steel;
对所述预镀镍钢进行退火,当所述预镀镍钢的温度达到设定温度时,提高露点至目标露点温度,以使所述预镀镍钢的表面形成脱碳层;Annealing the pre-nickel-plated steel, when the temperature of the pre-nickel-plated steel reaches the set temperature, increasing the dew point to the target dew point temperature, so that the surface of the pre-nickel-plated steel forms a decarburization layer;
对含脱碳层的所述预镀镍钢进行镀锌,以使锌层附着于所述预镀镍钢至少部分表面,后在设定冷却速度的条件下进行冷却,得到纯锌镀层钢。Galvanizing the pre-nickel-coated steel with decarburized layer, so that the zinc layer adheres to at least part of the surface of the pre-nickel-coated steel, and then cooling under the condition of a set cooling rate to obtain pure zinc-coated steel.
可选的,所述镍层的厚度为500mg/m2~2500mg/m2。Optionally, the nickel layer has a thickness of 500mg/m 2 -2500mg/m 2 .
可选的,所述目标露点温度为-10℃~20℃。Optionally, the target dew point temperature is -10°C to 20°C.
可选的,所述锌层的厚度超差为≤2g/m2。Optionally, the thickness tolerance of the zinc layer is ≤2g/m 2 .
可选的,所述设定冷却速度为5℃/s~12℃/s。Optionally, the set cooling rate is 5°C/s˜12°C/s.
可选的,所述预镀镍钢的设定温度为650℃~800℃。Optionally, the set temperature of the pre-nickel-plated steel is 650°C-800°C.
可选的,所述带钢基体的厚度为0.4mm~6.0mm。Optionally, the strip steel substrate has a thickness of 0.4 mm to 6.0 mm.
可选的,所述纯锌镀层钢的强度≥780MPa。Optionally, the strength of the pure zinc-coated steel is ≥780MPa.
可选的,所述纯锌镀层钢的强度为780MPa~1180MPa。Optionally, the strength of the pure zinc-coated steel is 780MPa˜1180MPa.
可选的,如果纯锌镀层钢的强度为780MPa~1180MPa,所述纯锌镀层钢包括如下至少一种钢种:DH钢、Trip钢、TBF钢。Optionally, if the strength of the pure zinc-coated steel is 780MPa˜1180MPa, the pure zinc-coated steel includes at least one of the following steel types: DH steel, Trip steel, and TBF steel.
本申请实施例提供的上述技术方案与现有技术相比具有如下优点:Compared with the prior art, the above-mentioned technical solutions provided by the embodiments of the present application have the following advantages:
本申请实施例提供的该方法,首先在带钢基体表面预镀镍,并控制镍层的厚度以及镀锌后的合金化扩散过程,使得钢板在点焊过程中,镍层能够阻止液态纯锌镀层渗入钢板表面奥氏体晶界,从而减轻了纯锌镀层钢在点焊过程中的液态金属致脆现象;In the method provided by the embodiment of the present application, first, nickel is pre-plated on the surface of the steel strip substrate, and the thickness of the nickel layer and the alloying diffusion process after galvanizing are controlled, so that the nickel layer can prevent liquid pure zinc from being absorbed during spot welding of the steel plate. The coating penetrates into the austenite grain boundary on the surface of the steel plate, thereby reducing the liquid metal embrittlement of the pure zinc-coated steel during spot welding;
其次,退火炉内部露点调控,使得预镀镍钢表面形成脱碳层,从而降低预镀镍钢最表层的屈服强度,并在点焊过程中,降低在电极压头作用下的裂纹敏感性,并且脱碳层在焊接过程中,奥氏体化温度升高,而奥氏体晶界对液态金属致脆更为敏感,通过提高奥氏体化温度,从而进一步抑制液态金属致脆现象。Secondly, the dew point control inside the annealing furnace makes the surface of the pre-nickel-plated steel form a decarburization layer, thereby reducing the yield strength of the outermost layer of the pre-nickel-plated steel, and reducing the crack sensitivity under the action of the electrode pressure head during the spot welding process. In addition, during the welding process of the decarburized layer, the austenitization temperature increases, and the austenite grain boundary is more sensitive to liquid metal embrittlement. By increasing the austenitization temperature, the phenomenon of liquid metal embrittlement is further suppressed.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, In other words, other drawings can also be obtained from these drawings without paying creative labor.
图1本申请实施例提供的一种纯锌镀层钢的焊接方法的流程示意图;The schematic flow sheet of a kind of welding method of pure galvanized steel that Fig. 1 embodiment of the present application provides;
图2本申请实施例1提供的采用露点调控形成脱碳层的金相组织图;Fig. 2 is a metallographic structure diagram of a decarburized layer formed by dew point regulation provided in Example 1 of the present application;
图3本申请对比例1提供的无露点调控未形成脱碳层的金相组织图;Fig. 3 is the metallographic structure diagram of no dew point regulation and no decarburization layer provided by comparative example 1 of the present application;
图4本申请实施例1提供的780MPa级别纯锌镀层钢镀层与基体之间的镍层电子探针图;The nickel layer electronic probe diagram between the 780MPa level pure zinc coating steel coating and the base body that Fig. 4 the application embodiment 1 provides;
图5本申请实施例1提供的780MPa级别纯锌镀层钢点焊液态金属致脆改善效果图。Fig. 5 is an improvement effect diagram of liquid metal embrittlement in spot welding of 780MPa grade pure zinc-coated steel provided by Example 1 of the present application.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, but not all of them. Based on the embodiments in the present application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present application.
本申请的各种实施例可以以一个范围的形式存在;应当理解,以一范围形式的描述仅仅是因为方便及简洁,不应理解为对本申请范围的硬性限制;因此,应当认为所述的范围描述已经具体公开所有可能的子范围以及该范围内的单一数值。例如,应当认为从1到6的范围描述已经具体公开子范围,例如从1到3,从1到4,从1到5,从2到4,从2到6,从3到6等,以及所述范围内的单一数字,例如1、2、3、4、5及6,此不管范围为何皆适用。另外,每当在本文中指出数值范围,是指包括所指范围内的任何引用的数字(分数或整数)。Various embodiments of the present application may exist in the form of a range; it should be understood that the description in the form of a range is only for convenience and brevity, and should not be construed as a rigid limitation on the scope of the application; therefore, the described range should be regarded as The description has specifically disclosed all possible subranges as well as individual values within that range. For example, a description of a range from 1 to 6 should be considered to have specifically disclosed subranges, such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6, etc., and Single numbers within the stated ranges, eg 1, 2, 3, 4, 5 and 6, apply regardless of the range. Additionally, whenever a numerical range is indicated herein, it is meant to include any cited numeral (fractional or integral) within the indicated range.
在本申请中,在未作相反说明的情况下,使用的方位词如“上”和“下”具体为附图中的图面方向。另外,在本申请说明书的描述中,术语“包括”“包含”等是指“包括但不限于”。在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。在本文中,“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B的情况。其中A,B可以是单数或者复数。在本文中,“至少一个”是指一个或者多个,“多个”是指两个或两个以上。“至少一种”、“以下至少一项(个)”或其类似表达,是指的这些项中的任意组合,包括单项(个)或复数项(个)的任意组合。例如,“a,b,或c中的至少一项(个)”,或,“a,b,和c中的至少一项(个)”,均可以表示:a,b,c,a-b(即a和b),a-c,b-c,或a-b-c,其中a,b,c分别可以是单个,也可以是多个。In the present application, unless otherwise stated, the used orientation words such as "upper" and "lower" specifically refer to the direction of the drawings in the drawings. In addition, in the description of the specification of the present application, the terms "including" and "comprising" mean "including but not limited to". In this document, relational terms such as "first" and "second", etc., are only used to distinguish one entity or operation from another, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or sequence. In this article, "and/or" describes the association relationship of associated objects, indicating that there may be three kinds of relationships, for example, A and/or B, which can mean: A exists alone, A and B exist simultaneously, and B exists alone . Among them, A and B can be singular or plural. Herein, "at least one" means one or more, and "plurality" means two or more. "At least one", "at least one of the following" or similar expressions refer to any combination of these items, including any combination of a single item or a plurality of items. For example, "at least one item (unit) of a, b, or c", or "at least one item (unit) of a, b, and c" can mean: a, b, c, a-b( That is, a and b), a-c, b-c, or a-b-c, where a, b, and c can be single or multiple.
除非另有特别说明,本申请中用到的各种原材料、试剂、仪器和设备等,均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in this application can be purchased from the market or prepared by existing methods.
随着汽车车身耐蚀性、安全性、以及轻量化要求的提高,纯锌镀层钢广泛应用于汽车车身的生产。汽车车身不同零部件需要通过不同的方式进行连接,电阻点焊是汽车车身连接的重要方式之一。With the improvement of corrosion resistance, safety, and lightweight requirements of automobile bodies, pure galvanized steel is widely used in the production of automobile bodies. Different parts of the car body need to be connected in different ways, resistance spot welding is one of the important ways of car body connection.
但目前纯锌镀层钢由于镀层温度较低,在点焊过程中容易出现液态金属至脆的问题。However, due to the low coating temperature of pure zinc-coated steel at present, the problem of liquid metal becoming brittle is prone to occur in the spot welding process.
本申请实施例提供的技术方案为解决上述技术问题,总体思路如下:The technical solutions provided by the embodiments of the present application are to solve the above technical problems, and the general idea is as follows:
第一方面,本申请提供了一种纯锌镀层钢的焊接方法,请参见图1,所述方法包括:In the first aspect, the application provides a welding method for pure zinc-coated steel, please refer to Fig. 1, the method includes:
S1、对带钢基体进行预镀镍,以使镍层附着于所述带钢基体至少部分表面,得到预镀镍钢;S1. Pre-nickel-plating the strip steel substrate, so that the nickel layer is attached to at least part of the surface of the strip steel substrate to obtain pre-nickel-plated steel;
S2、对所述预镀镍钢进行退火,当所述预镀镍钢的温度达到设定温度时,提高露点至目标露点温度,以使所述预镀镍钢的表面形成脱碳层;S2. Annealing the pre-nickel-plated steel, when the temperature of the pre-nickel-plated steel reaches a set temperature, increasing the dew point to the target dew point temperature, so that the surface of the pre-nickel-plated steel forms a decarburization layer;
S3、对含脱碳层的所述预镀镍钢进行镀锌,以使锌层附着于所述预镀镍钢至少部分表面,后在设定冷却速度的条件下进行冷却,得到纯锌镀层钢。S3. Galvanize the pre-nickel-coated steel containing the decarburized layer, so that the zinc layer adheres to at least part of the surface of the pre-nickel-coated steel, and then cool under the condition of a set cooling rate to obtain a pure zinc coating steel.
在本申请实施例中,在带钢基体表面镀镍,并控制镍层的厚度以及镀锌后的合金化扩散过程,使得钢板在点焊过程中,镍层能够阻止液态纯锌镀层渗入钢板表面奥氏体晶界,从而减轻了纯锌镀层钢在点焊过程中的液态金属致脆现象;In the embodiment of this application, nickel is plated on the surface of the steel strip substrate, and the thickness of the nickel layer and the alloying diffusion process after galvanizing are controlled, so that the nickel layer can prevent the liquid pure zinc coating from penetrating into the surface of the steel plate during the spot welding process of the steel plate Austenite grain boundaries, thereby reducing the liquid metal embrittlement of pure zinc-coated steel during spot welding;
在退火炉内部进行露点调控,使得预镀镍钢表面形成脱碳层,从而降低预镀镍钢最表层的屈服强度,并在点焊过程中,降低在电极压头作用下的裂纹敏感性,并且脱碳层在焊接过程中,奥氏体化温度升高,而奥氏体晶界对液态金属致脆更为敏感,通过提高奥氏体化温度,从而进一步抑制液态金属致脆现象。The dew point is controlled inside the annealing furnace to form a decarburized layer on the surface of the pre-nickel-plated steel, thereby reducing the yield strength of the outermost layer of the pre-nickel-plated steel, and reducing the crack sensitivity under the action of the electrode pressure head during the spot welding process. In addition, during the welding process of the decarburized layer, the austenitization temperature increases, and the austenite grain boundary is more sensitive to liquid metal embrittlement. By increasing the austenitization temperature, the phenomenon of liquid metal embrittlement is further suppressed.
在一些实施方式中,所述镍层的厚度为500mg/m2~2500mg/m2。In some embodiments, the nickel layer has a thickness of 500 mg/m 2 to 2500 mg/m 2 .
通过电镀镍设备在超高强表面电镀镍,镍层厚度为500mg/m2~2500mg/m2。镍层的作用是阻止液态纯锌镀层渗入带钢表面奥氏体晶界。镍层厚度控制在500mg/m2~2500mg/m2的作用是镍层厚度过低,不能起到改善液态金属至脆效果;镍层厚度过高,导致成本太高。具体地,镍层厚度可以为500mg/m2、600mg/m2、700mg/m2、800mg/m2、900mg/m2、1000mg/m2、1100mg/m2、Nickel is electroplated on the ultra-high-strength surface by electroplating nickel equipment, and the thickness of the nickel layer is 500mg/m 2 -2500mg/m 2 . The role of the nickel layer is to prevent the liquid pure zinc coating from penetrating into the austenite grain boundaries on the strip surface. The effect of controlling the thickness of the nickel layer at 500mg/m 2 -2500mg/m 2 is that the thickness of the nickel layer is too low to improve the effect of making the liquid metal brittle; the thickness of the nickel layer is too high, resulting in high cost. Specifically, the nickel layer thickness can be 500mg/m 2 , 600mg/m 2 , 700mg/m 2 , 800mg/m 2 , 900mg/m 2 , 1000mg/m 2 , 1100mg/m 2 ,
1200mg/m2、1300mg/m2、1400mg/m2、1500mg/m2、1600mg/m2、1700mg/m2、1800mg/m2、1200mg/m 2 , 1300mg/m 2 , 1400mg/m 2 , 1500mg/m 2 , 1600mg/m 2 , 1700mg/m 2 , 1800mg/m 2 ,
1900mg/m2、2000mg/m2、2100mg/m2、2200mg/m2、2300mg/m2、2400mg/m2、2500mg/m2等。1900mg/m 2 , 2000mg/m 2 , 2100mg/m 2 , 2200mg/m 2 , 2300mg/m 2 , 2400mg/m 2 , 2500mg/m 2 , etc.
在一些实施方式中,所述目标露点温度为-10℃~20℃。In some embodiments, the target dew point temperature is -10°C to 20°C.
“露点”是指空气中水蒸气饱和时的空气温度。对退火炉内部露点调控的作用是:在带钢表面形成脱碳层,从而降低带钢最表层的屈服强度;并在点焊过程中,降低在电极压头作用下的裂纹敏感性,此时脱碳层在焊接过程中,奥氏体化温度升高,而奥氏体晶界对液态金属致脆更为敏感,通过提高奥氏体化温度,从而进一步抑制液态金属致脆现象。露点温度过高,在一定程度上会造成带钢表面过度氧化,影响带钢表面质量;露点温度过低,在一定程度上会无法形成足够的脱碳层。具体地,目标露点可以为-10℃、-9℃、-8℃、-7℃、-6℃、-5℃、-4℃、-3℃、-2℃、-1℃、0℃、1℃、2℃、3℃、4℃、5℃、6℃、7℃、8℃、9℃、10℃、11℃、12℃、13℃、14℃、15℃、16℃、17℃、18℃、19℃、20℃等。"Dew point" refers to the air temperature at which the air is saturated with water vapor. The effect of regulating the dew point inside the annealing furnace is to form a decarburized layer on the surface of the strip, thereby reducing the yield strength of the outermost layer of the strip; and to reduce the crack sensitivity under the action of the electrode pressure head during the spot welding process. During the welding process of the decarburized layer, the austenitization temperature increases, and the austenitic grain boundary is more sensitive to liquid metal embrittlement. By increasing the austenitization temperature, the phenomenon of liquid metal embrittlement is further suppressed. If the dew point temperature is too high, it will cause excessive oxidation of the strip surface to a certain extent, which will affect the surface quality of the strip steel; if the dew point temperature is too low, it will not be able to form a sufficient decarburization layer to a certain extent. Specifically, the target dew point can be -10°C, -9°C, -8°C, -7°C, -6°C, -5°C, -4°C, -3°C, -2°C, -1°C, 0°C, 1°C, 2°C, 3°C, 4°C, 5°C, 6°C, 7°C, 8°C, 9°C, 10°C, 11°C, 12°C, 13°C, 14°C, 15°C, 16°C, 17°C , 18°C, 19°C, 20°C, etc.
在一些实施方式中,所述锌层的厚度超差为≤2g/m2。In some embodiments, the thickness tolerance of the zinc layer is ≤2g/m 2 .
在热镀锌过程中,严格控制镀层厚度,设定锌层的厚度超差为≤2g/m2,其作用是避免镀层厚度过大而引起液态金属至脆现象。具体地,锌层的厚度超差可以为2g/m2、1.5g/m2、1g/m2等。In the process of hot-dip galvanizing, the thickness of the coating is strictly controlled, and the thickness tolerance of the zinc layer is set to be ≤2g/m 2 . Specifically, the thickness tolerance of the zinc layer may be 2g/m 2 , 1.5g/m 2 , 1g/m 2 and so on.
在一些实施方式中,所述设定冷却速度为5℃/s~12℃/s。In some embodiments, the set cooling rate is 5°C/s˜12°C/s.
控制纯锌镀层钢的冷却速度,其作用是为了降低镍层与镀层之间的合金化扩散过程,维护纯锌镀层钢的表面质量。本申请实施例中纯锌镀层钢在气刀上方50cm-100cm位置设置移动冷却风箱采用强制风冷,其作用为通过减少镀层经过气刀后的自然冷却段,提高冷却过程的整体冷速,降低镍层与镀层之间的合金化扩散过程。冷却速度过高,在一定程度上会没有影响;冷却速度过低,在一定程度上会造成镀层在重力作用下流动,形成镀层局部不均匀。具体地,冷却速度可以是5℃/s、6℃/s、7℃/s、8℃/s、9℃/s、10℃/s、11℃/s、12℃/s等。The role of controlling the cooling rate of pure zinc-coated steel is to reduce the alloying diffusion process between the nickel layer and the coating and maintain the surface quality of pure zinc-coated steel. In the embodiment of the present application, the pure zinc-coated steel is provided with a mobile cooling bellows at a position of 50cm-100cm above the air knife to adopt forced air cooling, and its function is to increase the overall cooling rate of the cooling process and reduce Alloying diffusion process between nickel layer and plating layer. If the cooling rate is too high, there will be no effect to a certain extent; if the cooling rate is too low, the coating will flow under the action of gravity to a certain extent, resulting in local inhomogeneity of the coating. Specifically, the cooling rate may be 5°C/s, 6°C/s, 7°C/s, 8°C/s, 9°C/s, 10°C/s, 11°C/s, 12°C/s, etc.
在一些实施方式中,所述预镀镍钢的设定温度为650℃~800℃。In some embodiments, the set temperature of the pre-nickel-plated steel is 650°C-800°C.
在镀锌产线退火过程中,在带钢基体的设定温度650℃~800℃下提高露点至-10℃~20℃,在带钢表面进行表面氧化反应而脱碳,退火温度过低不利于脱碳;温度过高不利于氧化。带钢基体的设定温度过高,在一定程度上会造成带钢表面过度氧化;带钢基体的设定温度过低,在一定程度上会造成带钢表面氧化不足,无法形成脱碳层。具体地,带钢基体的设定温度可以为650℃、660℃、670℃、680℃、690℃、700℃、710℃、720℃、730℃、740℃、750℃、760℃、770℃、780℃、790℃、800℃等。In the annealing process of the galvanizing production line, the dew point is increased to -10°C to 20°C at the set temperature of the strip steel substrate at 650°C to 800°C, and the surface oxidation reaction is carried out on the surface of the strip steel to decarburize, and the annealing temperature is too low. It is beneficial to decarburization; too high temperature is not conducive to oxidation. If the set temperature of the strip steel matrix is too high, it will cause excessive oxidation of the strip steel surface to a certain extent; if the set temperature of the strip steel matrix is too low, it will cause insufficient oxidation of the strip steel surface to a certain extent, and the decarburization layer cannot be formed. Specifically, the set temperature of the steel strip matrix can be 650°C, 660°C, 670°C, 680°C, 690°C, 700°C, 710°C, 720°C, 730°C, 740°C, 750°C, 760°C, 770°C , 780°C, 790°C, 800°C, etc.
在一些实施方式中,所述带钢基体的厚度为0.4mm~6.0mm。In some embodiments, the strip steel matrix has a thickness of 0.4 mm to 6.0 mm.
本申请实施例中,具体地,纯锌镀层钢的带钢厚度可以为0.4mm、0.5mm、0.6mm、0.7mm、0.8mm、0.9mm、1.0mm、1.1mm、1.2mm、1.3mm、1.4mm、1.5mm、1.6mm、1.7mm、1.8mm、1.9mm、2.0mm、2.1mm、2.2mm、2.3mm、2.4mm、2.5mm、2.6mm、2.7mm、2.8mm、2.9mm、3.0mm、3.1mm、3.2mm、3.3mm、3.4mm、3.5mm、3.6mm、3.7mm、3.8mm、3.9mm、4.0mm、4.1mm、4.2mm、4.3mm、4.4mm、4.5mm、4.6mm、4.7mm、4.8mm、4.9mm、5.0mm、5.1mm、5.2mm、5.3mm、5.4mm、5.5mm、5.6mm、5.7mm、5.8mm、5.9mm、6.0mm等。In the embodiment of the present application, specifically, the strip thickness of pure zinc-coated steel can be 0.4mm, 0.5mm, 0.6mm, 0.7mm, 0.8mm, 0.9mm, 1.0mm, 1.1mm, 1.2mm, 1.3mm, 1.4 mm, 1.5mm, 1.6mm, 1.7mm, 1.8mm, 1.9mm, 2.0mm, 2.1mm, 2.2mm, 2.3mm, 2.4mm, 2.5mm, 2.6mm, 2.7mm, 2.8mm, 2.9mm, 3.0mm, 3.1mm, 3.2mm, 3.3mm, 3.4mm, 3.5mm, 3.6mm, 3.7mm, 3.8mm, 3.9mm, 4.0mm, 4.1mm, 4.2mm, 4.3mm, 4.4mm, 4.5mm, 4.6mm, 4.7mm , 4.8mm, 4.9mm, 5.0mm, 5.1mm, 5.2mm, 5.3mm, 5.4mm, 5.5mm, 5.6mm, 5.7mm, 5.8mm, 5.9mm, 6.0mm, etc.
在一些实施方式中,所述纯锌镀层钢的强度≥780MPa。In some embodiments, the strength of the pure zinc-coated steel is ≥780 MPa.
在本申请实施例中,上述纯锌镀层钢的焊接方法适用于钢强度≥780MPa的纯锌镀层钢。In the embodiment of the present application, the above-mentioned welding method for pure zinc-coated steel is applicable to pure zinc-coated steel with steel strength ≥ 780 MPa.
在一些实施方式中,所述纯锌镀层钢的强度为780MPa~1180MPa。In some embodiments, the strength of the pure zinc-coated steel is 780MPa˜1180MPa.
在一些实施方式中,如果纯锌镀层钢的强度为780MPa~1180MPa,所述纯锌镀层钢包括如下至少一种钢种:DH钢、Trip钢、TBF钢。In some embodiments, if the strength of the pure zinc-coated steel is 780MPa-1180MPa, the pure zinc-coated steel includes at least one of the following steel types: DH steel, Trip steel, and TBF steel.
对于强度级别在780MPa以上的纯锌镀层钢,钢种主要涉及780MPa-1180MPa级别的DH钢,Trip钢,TBF钢,这些钢种不仅具有高强度,还具有良好的塑性和强塑积。前述钢种化学成分包括C、Al、Si;C:0.05重量%~0.15重量%,Al:0.05重量%~1重量%之间,Si:0.1重量%~1.5重量%。其中,以残余奥氏体为主要组织之一以提高钢板塑性。具体地,纯锌镀层钢的强度可以为780MPa、800MPa、820MPa、840MPa、860MPa、880MPa等。For pure zinc-coated steel with a strength level above 780MPa, the steel types mainly involve DH steel, Trip steel, and TBF steel with a strength level of 780MPa-1180MPa. These steel types not only have high strength, but also have good plasticity and strong plasticity. The chemical composition of the aforementioned steel grades includes C, Al, and Si; C: 0.05% to 0.15% by weight, Al: between 0.05% and 1% by weight, and Si: 0.1% to 1.5% by weight. Among them, the retained austenite is one of the main structures to improve the plasticity of the steel plate. Specifically, the strength of pure zinc-coated steel can be 780MPa, 800MPa, 820MPa, 840MPa, 860MPa, 880MPa, etc.
下面结合具体的实施例,进一步阐述本申请。应理解,这些实施例仅用于说明本申请而不用于限制本申请的范围。下列实施例中未注明具体条件的实验方法,通常按照国家标准测定。若没有相应的国家标准,则按照通用的国际标准、常规条件、或按照制造厂商所建议的条件进行。The present application will be further described below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the present application and are not intended to limit the scope of the present application. The experimental methods not indicating specific conditions in the following examples are usually measured according to national standards. If there is no corresponding national standard, proceed according to general international standards, conventional conditions, or the conditions suggested by the manufacturer.
实施例1Example 1
采用电镀方式对带钢基体进行预镀镍,以使镍层附着于所述带钢基体至少部分表面,得到预镀镍钢,其中,镍层厚度为1200mg/m2;带钢基体厚度为1.5mm;The steel strip substrate is pre-plated with electroplating, so that the nickel layer is attached to at least part of the surface of the strip steel substrate to obtain pre-nickel-plated steel, wherein the thickness of the nickel layer is 1200 mg/m 2 ; the thickness of the strip steel substrate is 1.5 mm;
随后对所述预镀镍钢进入退火炉进行退火,并在退火过程的带钢基体的温度为750℃时,提高露点至0℃,以使所述镀镍钢的表面形成脱碳层;Subsequently, the pre-nickel-plated steel enters an annealing furnace for annealing, and when the temperature of the steel strip substrate in the annealing process is 750°C, the dew point is increased to 0°C, so that the surface of the nickel-plated steel forms a decarburization layer;
随后对含脱碳层的所述镀镍钢进行镀锌,以使锌层附着于所述镀镍钢至少部分表面;subsequently galvanizing said nickel-plated steel containing the decarburized layer, such that the zinc layer adheres to at least part of the surface of said nickel-plated steel;
最后在在气刀上方50cm位置采用移动冷却风箱,对镀锌钢进行强制冷却,冷却速度为10℃/s,得到纯锌镀层钢;其中,实际带钢横向镀层厚度超差为1.5g/m2,纯锌镀层钢的强度为780MPa,锌镀层厚度为100g/m2。Finally, a mobile cooling bellows is used at a position 50cm above the air knife to force-cool the galvanized steel at a cooling rate of 10°C/s to obtain pure zinc-coated steel; among them, the thickness tolerance of the actual horizontal coating thickness of the strip is 1.5g/m 2. The strength of pure zinc-coated steel is 780MPa, and the thickness of the zinc coating is 100g/m 2 .
实施例2Example 2
采用电镀方式对带钢基体进行预镀镍,以使镍层附着于所述带钢基体至少部分表面,得到预镀镍钢,其中,镍层厚度为500mg/m2;带钢基体厚度为0.4mm;The steel strip substrate is pre-plated with electroplating, so that the nickel layer is attached to at least part of the surface of the strip steel substrate to obtain pre-nickel-plated steel, wherein the thickness of the nickel layer is 500 mg/m 2 ; the thickness of the strip steel substrate is 0.4 mm;
随后对所述预镀镍钢进入退火炉进行退火,并在退火过程的带钢基体的温度为650℃时,提高露点至-10℃,以使所述镀镍钢的表面形成脱碳层;Subsequently, the pre-nickel-plated steel is entered into an annealing furnace for annealing, and when the temperature of the steel strip substrate in the annealing process is 650°C, the dew point is increased to -10°C, so that a decarburization layer is formed on the surface of the nickel-plated steel;
随后对含脱碳层的所述镀镍钢进行镀锌,以使锌层附着于所述镀镍钢至少部分表面;subsequently galvanizing said nickel-plated steel containing the decarburized layer, such that the zinc layer adheres to at least part of the surface of said nickel-plated steel;
最后在在气刀上方50cm位置采用移动冷却风箱,对镀锌钢进行强制冷却,冷却速度为5℃/s,得到纯锌镀层钢;其中,实际带钢横向镀层厚度超差为2g/m2,纯锌镀层钢的强度为780MPa,锌镀层厚度为100g/m2。Finally, a mobile cooling bellows is used at a position 50cm above the air knife to force-cool the galvanized steel at a cooling rate of 5°C/s to obtain pure zinc-coated steel; among them, the thickness tolerance of the actual horizontal coating thickness of the strip is 2g/ m2 , the strength of pure zinc-coated steel is 780MPa, and the thickness of the zinc coating is 100g/m 2 .
实施例3Example 3
采用电镀方式对带钢基体进行预镀镍,以使镍层附着于所述带钢基体至少部分表面,得到预镀镍钢,其中,镍层厚度为2500mg/m2;带钢基体厚度为6.0mm;The steel strip substrate is pre-plated with electroplating, so that the nickel layer is attached to at least part of the surface of the strip steel substrate to obtain pre-nickel-plated steel, wherein the thickness of the nickel layer is 2500 mg/m 2 ; the thickness of the strip steel substrate is 6.0 mm;
随后对所述预镀镍钢进入退火炉进行退火,并在退火过程的带钢基体的温度为800℃时,提高露点至20℃,以使所述镀镍钢的表面形成脱碳层;Subsequently, the pre-nickel-plated steel enters an annealing furnace for annealing, and when the temperature of the steel strip substrate in the annealing process is 800°C, the dew point is increased to 20°C, so that a decarburization layer is formed on the surface of the nickel-plated steel;
随后对含脱碳层的所述镀镍钢进行镀锌,以使锌层附着于所述镀镍钢至少部分表面;subsequently galvanizing said nickel-plated steel containing the decarburized layer, such that the zinc layer adheres to at least part of the surface of said nickel-plated steel;
最后在在气刀上方50cm位置采用移动冷却风箱,对镀锌钢进行强制冷却,冷却速度为12℃/s,得到纯锌镀层钢;其中,实际带钢横向镀层厚度超差为1.5g/m2,纯锌镀层钢的强度为1180MPa,锌镀层厚度为100g/m2。Finally, a mobile cooling bellows is used at a position 50cm above the air knife to force-cool the galvanized steel at a cooling rate of 12°C/s to obtain pure zinc-coated steel; among them, the thickness tolerance of the actual horizontal coating thickness of the strip is 1.5g/m 2. The strength of pure zinc-coated steel is 1180MPa, and the thickness of the zinc coating is 100g/m 2 .
实施例4Example 4
采用电镀方式对带钢基体进行预镀镍,以使镍层附着于所述带钢基体至少部分表面,得到预镀镍钢,其中,镍层厚度为1800mg/m2;带钢基体厚度为3.0mm;The steel strip substrate is pre-plated with electroplating, so that the nickel layer is attached to at least part of the surface of the strip steel substrate to obtain pre-nickel-plated steel, wherein the thickness of the nickel layer is 1800 mg/m 2 ; the thickness of the strip steel substrate is 3.0 mm;
随后对所述预镀镍钢进入退火炉进行退火,并在退火过程的带钢基体的温度为750℃时,提高露点至0℃,以使所述镀镍钢的表面形成脱碳层;Subsequently, the pre-nickel-plated steel enters an annealing furnace for annealing, and when the temperature of the steel strip substrate in the annealing process is 750°C, the dew point is increased to 0°C, so that the surface of the nickel-plated steel forms a decarburization layer;
随后对含脱碳层的所述镀镍钢进行镀锌,以使锌层附着于所述镀镍钢至少部分表面;subsequently galvanizing said nickel-plated steel containing the decarburized layer, such that the zinc layer adheres to at least part of the surface of said nickel-plated steel;
最后在在气刀上方50cm位置采用移动冷却风箱,对镀锌钢进行强制冷却,冷却速度为8℃/s,得到纯锌镀层钢;其中,实际带钢横向镀层厚度超差为1.5g/m2,纯锌镀层钢的强度为900MPa,锌镀层厚度为100g/m2。Finally, a mobile cooling bellows is used at a position 50cm above the air knife to force-cool the galvanized steel at a cooling rate of 8°C/s to obtain pure zinc-coated steel; among them, the thickness tolerance of the actual horizontal coating thickness of the strip is 1.5g/m 2. The strength of pure zinc-coated steel is 900MPa, and the thickness of the zinc coating is 100g/m 2 .
实施例5Example 5
采用电镀方式对带钢基体进行预镀镍,以使镍层附着于所述带钢基体至少部分表面,得到预镀镍钢,其中,镍层厚度为2000mg/m2;带钢基体厚度为2.0mm;Adopt electroplating method to carry out pre-nickel-plating to strip substrate, make nickel layer adhere to at least part surface of described strip substrate, obtain pre-nickel-plated steel, wherein, nickel layer thickness is 2000mg/m 2 ; Strip substrate thickness is 2.0 mm;
随后对所述预镀镍钢进入退火炉进行退火,并在退火过程的带钢基体的温度为700℃时,提高露点至10℃,以使所述镀镍钢的表面形成脱碳层;Subsequently, the pre-nickel-plated steel enters an annealing furnace for annealing, and when the temperature of the steel strip substrate in the annealing process is 700°C, the dew point is increased to 10°C, so that a decarburization layer is formed on the surface of the nickel-plated steel;
随后对含脱碳层的所述镀镍钢进行镀锌,以使锌层附着于所述镀镍钢至少部分表面;subsequently galvanizing said nickel-plated steel containing the decarburized layer, such that the zinc layer adheres to at least part of the surface of said nickel-plated steel;
最后在在气刀上方80cm位置采用移动冷却风箱,对镀锌钢进行强制冷却,冷却速度为10℃/s,得到纯锌镀层钢;其中,实际带钢横向镀层厚度超差为1.5g/m2,纯锌镀层钢的强度为780MPa,锌镀层厚度为100g/m2。Finally, a mobile cooling bellows is used at a position 80cm above the air knife to force-cool the galvanized steel at a cooling rate of 10°C/s to obtain pure zinc-coated steel; among them, the thickness tolerance of the actual horizontal coating thickness of the strip is 1.5g/m 2. The strength of pure zinc-coated steel is 780MPa, and the thickness of the zinc coating is 100g/m 2 .
对比例1Comparative example 1
将带钢进入退火炉进行退火,并在退火过程的带钢基体的温度为750℃时,提高露点至-50℃;Put the strip into the annealing furnace for annealing, and raise the dew point to -50°C when the temperature of the strip substrate during the annealing process is 750°C;
随后对上述带钢进行镀锌,以使锌层附着于上带钢至少部分表面;Subsequent galvanizing of said steel strip so that the zinc layer adheres to at least part of the surface of the upper steel strip;
最后在在气刀上方50cm位置采用移动冷却风箱,对镀锌钢进行强制冷却,冷却速度为10℃/s,得到纯锌镀层钢;其中,实际带钢横向镀层厚度超差为1.5g/m2,纯锌镀层钢的强度为780MPa,锌镀层厚度为100g/m2。Finally, a mobile cooling bellows is used at a position 50cm above the air knife to force-cool the galvanized steel at a cooling rate of 10°C/s to obtain pure zinc-coated steel; among them, the thickness tolerance of the actual horizontal coating thickness of the strip is 1.5g/m 2. The strength of pure zinc-coated steel is 780MPa, and the thickness of the zinc coating is 100g/m 2 .
对比例2Comparative example 2
采用电镀方式对带钢基体进行预镀镍,以使镍层附着于所述预镀镍钢至少部分表面,得到预镀镍钢,其中,镍层厚度为300mg/m2;带钢基体厚度为1.5mm;Adopt electroplating mode to carry out pre-nickel plating to strip substrate, make nickel layer adhere to at least part surface of described pre-nickel-plated steel, obtain pre-nickel-plated steel, wherein, nickel layer thickness is 300mg/m ; Strip substrate thickness is 1.5mm;
随后对所述预镀镍钢进入退火炉进行退火,并在退火过程的带钢基体的温度为750℃时,提高露点至-20℃;Subsequently, the pre-nickel-plated steel is entered into an annealing furnace for annealing, and when the temperature of the steel strip substrate in the annealing process is 750°C, the dew point is increased to -20°C;
随后对上述带钢进行镀锌,以使锌层附着于上带钢至少部分表面;Subsequent galvanizing of said steel strip so that the zinc layer adheres to at least part of the surface of the upper steel strip;
最后在在气刀上方50cm位置采用移动冷却风箱,对镀锌钢进行强制冷却,冷却速度为10℃/s,得到纯锌镀层钢;其中,实际带钢横向镀层厚度超差为1.5g/m2,纯锌镀层钢的强度为780MPa,锌镀层厚度为100g/m2。Finally, a mobile cooling bellows is used at a position 50cm above the air knife to force-cool the galvanized steel at a cooling rate of 10°C/s to obtain pure zinc-coated steel; among them, the thickness tolerance of the actual horizontal coating thickness of the strip is 1.5g/m 2. The strength of pure zinc-coated steel is 780MPa, and the thickness of the zinc coating is 100g/m 2 .
图2为本申请实施例1提供的采用露点调控形成脱碳层的金相组织图,图3为本申请对比例1提供的无露点调控未形成脱碳层的金相组织图;可以看出实施例1中预镀镍钢表面表面形成了均匀的脱碳层;Fig. 2 is the metallographic structure diagram of adopting dew point regulation and control to form decarburization layer provided by Example 1 of the present application, and Fig. 3 is the metallographic structure diagram of no dew point regulation and non-formation of decarburization layer provided by Comparative Example 1 of the present application; it can be seen A uniform decarburization layer has been formed on the surface of the pre-nickeled steel surface in Example 1;
图4为本申请实施例1提供的780MPa级别纯锌镀层钢镀层与基体之间的镍层电子探针图,可以看出在780MPa级别纯锌镀层钢表面有镍层。Fig. 4 is the electronic probe diagram of the nickel layer between the 780MPa level pure zinc-coated steel coating and the substrate provided in Example 1 of the present application. It can be seen that there is a nickel layer on the surface of the 780MPa level pure zinc-coated steel.
表1实施例1-5和对比例1-2的纯锌镀层钢点焊液态金属有无明显的LME裂纹结果。Table 1 Results of whether there are obvious LME cracks in spot welding liquid metal of pure zinc-coated steel in Examples 1-5 and Comparative Examples 1-2.
对采用退火炉内部露点调控进行人工脱碳+闪镀镍样品(实施例1-5)与无人工脱碳与闪镀镍样品(对比例1-2)进行点焊实验,焊接电流未6.5KA,电极压力未4KN。Spot welding experiments were carried out on samples without artificial decarburization and nickel flash plating (comparative example 1-2) using the internal dew point regulation of the annealing furnace to carry out artificial decarburization + flash nickel plating (embodiment 1-5), and the welding current was not 6.5KA , The electrode pressure is not 4KN.
图5为本申请实施例1提供的780MPa级别纯锌镀层钢点焊液态金属致脆改善效果图,从中可以看出,通过焊接实验可见,780MPa级别纯锌镀层钢表面无明显的LME裂纹。从表1中,看出实施例2-4纯锌镀层钢点焊液态金属无明显的LME裂纹,说明采用人工脱碳+闪镀镍的方法可以显著改善780MPa级别纯锌镀层钢点焊液态金属至脆现象。Figure 5 is an improvement effect diagram of spot welding liquid metal embrittlement of 780MPa grade pure zinc-coated steel provided by Example 1 of the present application, from which it can be seen that there is no obvious LME crack on the surface of 780MPa grade pure zinc-coated steel through welding experiments. From Table 1, it can be seen that there is no obvious LME crack in the spot welding of liquid metal on pure zinc-coated steel in Example 2-4, which shows that the method of artificial decarburization + flash nickel plating can significantly improve the spot welding of liquid metal on 780MPa-level pure zinc-coated steel. To brittle phenomenon.
以上所述仅是本申请的具体实施方式,使本领域技术人员能够理解或实现本申请。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific implementation manners of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
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