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CN116200085B - High-reflection photo-curing coating and preparation method and application thereof - Google Patents

High-reflection photo-curing coating and preparation method and application thereof Download PDF

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CN116200085B
CN116200085B CN202310312756.9A CN202310312756A CN116200085B CN 116200085 B CN116200085 B CN 116200085B CN 202310312756 A CN202310312756 A CN 202310312756A CN 116200085 B CN116200085 B CN 116200085B
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acrylic resin
coating
highly reflective
reflective light
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CN116200085A (en
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周鹏
沈渊
曹建
潘家鑫
胡耀忠
劳永杰
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Kaixinsen Shanghai Functional Film Industry Co ltd
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Kaixinsen Shanghai Functional Film Industry Co ltd
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B21/00Projectors or projection-type viewers; Accessories therefor
    • G03B21/54Accessories
    • G03B21/56Projection screens
    • G03B21/60Projection screens characterised by the nature of the surface
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/004Reflecting paints; Signal paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0806Silver
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0812Aluminium

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Inorganic Chemistry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention provides a high-reflection photo-curing coating and a preparation method and application thereof, wherein the high-reflection photo-curing coating comprises the following components in parts by weight: 20-60 parts of first acrylic resin, 1-5 parts of second acrylic resin, 0.05-1 part of photoinitiator, 0.01-1 part of auxiliary agent, 5-15 parts of aluminum paste and 30-70 parts of solvent. The high-reflection photo-curing coating is matched with each other through the components, so that the formed coating is excellent in performance, high in reflectivity and fine in appearance, and the prepared projection film picture is excellent in display; when the method is applied to the preparation of the projection film, the continuous production can be realized, the production speed is more than 25M/min, the back and forth spraying is not needed for many times, the spraying stroke is not larger than the size of the material, the waste of the material is avoided, and the cost is reduced.

Description

一种高反射光固化涂料及其制备方法与应用A high-reflective light-curing coating and its preparation method and application

技术领域Technical Field

本发明属于激光投影显示制备技术领域,尤其涉及一种高反射光固化涂料及其制备方法与应用。The invention belongs to the technical field of laser projection display preparation, and in particular relates to a high-reflective light-curing coating and a preparation method and application thereof.

背景技术Background technique

投影幕布是激光电视展现的必备配件之一,无论是传统投影还是智能投影、激光电视,都是利用光将画面射到幕布或者墙面上,然后再由幕布或者墙面反射到我们的眼睛里,成为我们看到的画面。其中投影幕布中的超短焦激光投影,显示的幕布必须要用到圆形菲涅尔结构,然后在圆形菲涅尔结构上需要涂上一层微米级反射型铝层。Projection screen is one of the essential accessories for laser TV display. Whether it is traditional projection, smart projection or laser TV, it uses light to project the image onto the screen or wall, and then the screen or wall reflects it to our eyes, becoming the image we see. Among them, the ultra-short-throw laser projection in the projection screen must use a circular Fresnel structure, and then a micron-level reflective aluminum layer needs to be coated on the circular Fresnel structure.

目前光固化涂料中一般同时含有丙烯酸活性单体和丙烯酸树脂、或需要添加紫外光吸收剂,成分较复杂,上述光固化涂料制得的涂层反射率较低,涂布于投影膜后,成品画面较差。Currently, photocurable coatings generally contain both acrylic reactive monomers and acrylic resins, or require the addition of ultraviolet light absorbers, and have relatively complex compositions. The coatings made from the above-mentioned photocurable coatings have low reflectivity, and after being coated on projection films, the finished product images are poor.

现有技术主要通过喷涂或印刷在圆形菲涅尔结构上涂覆铝层,其中喷涂铝的方法为:将铝浆均匀的喷涂在材料表面,待铝浆全部喷涂材料整面后,将材料进行烘干处理,为了提升附着力,一般在烘箱中80°以上烘烤30min以上。因喷涂法采用一片一片喷涂,喷涂时间长,导致生产效率较低,且喷涂采用的是来回多次喷涂,为了防止喷涂不均匀,喷涂行程会大于材料尺寸,从而造成铝浆的浪费。印刷铝的方法为:采用丝网印刷的方式将铝浆印刷到材料上,待铝浆全部印刷完成后,将材料进行烘干处理,为了提升附着力,一般在烘箱中80°以上烘烤30min以上。因印刷法需要精准对位,烘烤时间长,导致生产效率低,且印刷后存在网文印,外观不均匀。The prior art mainly coats an aluminum layer on a circular Fresnel structure by spraying or printing, wherein the method of spraying aluminum is: spraying aluminum paste evenly on the surface of the material, and after the aluminum paste is completely sprayed on the entire surface of the material, the material is dried. In order to improve adhesion, it is generally baked in an oven at 80° for more than 30 minutes. Because the spraying method uses one piece of spraying, the spraying time is long, resulting in low production efficiency, and the spraying method uses multiple back and forth spraying. In order to prevent uneven spraying, the spraying stroke will be greater than the material size, resulting in waste of aluminum paste. The method of printing aluminum is: screen printing is used to print aluminum paste on the material, and after the aluminum paste is fully printed, the material is dried. In order to improve adhesion, it is generally baked in an oven at 80° for more than 30 minutes. Because the printing method requires precise alignment and a long baking time, the production efficiency is low, and there is screen printing after printing, and the appearance is uneven.

针对上述问题,开发一种性能优异的光固化涂料,以及一种高效低成本、能够连续涂布且涂层外观均匀的涂布方法是至关重要的。In view of the above problems, it is crucial to develop a photocurable coating with excellent performance and a coating method that is efficient, low-cost, capable of continuous coating and has uniform coating appearance.

发明内容Summary of the invention

本发明的目的在于提供一种高反射光固化涂料及其制备方法与应用,所述高反射光固化涂料的反射率高、成本低,制得的投影膜外观细腻、画面优良,且能连续生产、生产效率高。The object of the present invention is to provide a highly reflective light-curing coating and a preparation method and application thereof. The highly reflective light-curing coating has high reflectivity and low cost, and the prepared projection film has a delicate appearance and excellent picture, and can be produced continuously with high production efficiency.

为达到此发明目的,本发明采用以下技术方案:In order to achieve the purpose of the invention, the present invention adopts the following technical solutions:

第一方面,本发明提供了一种高反射光固化涂料,所述高反射光固化涂料按照重量份数包括以下组分:第一丙烯酸树脂20-60份、第二丙烯酸树脂1-5份、光引发剂0.05-1份、助剂0.01-1份、铝银浆5-15份和溶剂30-70份。In a first aspect, the present invention provides a highly reflective photocurable coating, which comprises the following components in parts by weight: 20-60 parts of a first acrylic resin, 1-5 parts of a second acrylic resin, 0.05-1 parts of a photoinitiator, 0.01-1 parts of an auxiliary agent, 5-15 parts of aluminum silver paste, and 30-70 parts of a solvent.

本发明所述高反射光固化涂料具有粘度低、快速固化等优点,所述高反射光固化涂料通过各组分之间相互配合,制得的涂层性能优异,反射率高,外观细腻。The highly reflective light-curing coating of the present invention has the advantages of low viscosity, rapid curing, etc. The highly reflective light-curing coating is prepared by the mutual coordination of various components, so that the coating has excellent performance, high reflectivity and delicate appearance.

本发明中,所述高反射光固化涂料按照重量份数包括以下组分:第一丙烯酸树脂的重量份数为20-60份,例如可以是20份、24份、28份、30份、35份、40份、45份、50份、55份或60份等;第二丙烯酸树脂的重量份数为1-5份,例如可以是1份、2份、3份、4份或5份等;光引发剂的重量份数为0.05-1份,例如可以是0.05份、0.1份、0.2份、0.3份、0.4份、0.5份、0.6份、0.7份、0.9份或1份等;助剂的重量份数为0.01-1份,例如可以是0.01份、0.05份、0.1份、0.2份、0.3份、0.4份、0.5份、0.6份、0.7份、0.9份或1份等;铝银浆的重量份数为5-15份,例如可以是5份、6份、7份、9份、10份、11份、12份、14份或15份等;溶剂的重量份数为30-70份,例如可以是30份、40份、50份、60份或70份等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。In the present invention, the highly reflective light-curing coating comprises the following components in parts by weight: the first acrylic resin has a weight of 20-60 parts, for example, 20 parts, 24 parts, 28 parts, 30 parts, 35 parts, 40 parts, 45 parts, 50 parts, 55 parts or 60 parts; the second acrylic resin has a weight of 1-5 parts, for example, 1 part, 2 parts, 3 parts, 4 parts or 5 parts; the photoinitiator has a weight of 0.05-1 part, for example, 0.05 part, 0.1 part, 0.2 part, 0.3 part, 0.4 part, 0.5 part, 0.6 part, 0.7 part, 0.9 part or 1 parts; the weight portion of the auxiliary agent is 0.01-1 part, for example, it can be 0.01 part, 0.05 part, 0.1 part, 0.2 part, 0.3 part, 0.4 part, 0.5 part, 0.6 part, 0.7 part, 0.9 part or 1 part, etc.; the weight portion of the aluminum silver paste is 5-15 parts, for example, it can be 5 parts, 6 parts, 7 parts, 9 parts, 10 parts, 11 parts, 12 parts, 14 parts or 15 parts, etc.; the weight portion of the solvent is 30-70 parts, for example, it can be 30 parts, 40 parts, 50 parts, 60 parts or 70 parts, etc., but is not limited to the listed values, and other values not listed within the numerical range are equally applicable.

作为本发明优选的技术方案,所述高反射光固化涂料按照重量份数包括以下组分:第一丙烯酸树脂30-40份、第二丙烯酸树脂2-3份、光引发剂0.05-0.08份、助剂和0.01-0.06份、铝银浆7-10份和溶剂40-55份。As a preferred technical solution of the present invention, the highly reflective light-curing coating comprises the following components in parts by weight: 30-40 parts of a first acrylic resin, 2-3 parts of a second acrylic resin, 0.05-0.08 parts of a photoinitiator, 0.01-0.06 parts of an auxiliary agent, 7-10 parts of an aluminum silver paste and 40-55 parts of a solvent.

作为本发明优选的技术方案,所述第一丙烯酸树脂的分子量≥50000g/mol,例如可以是55000g/mol、60000g/mol、65000g/mol、70000g/mol或80000g/mol等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用,优选为70000-125000g/mol。As a preferred technical solution of the present invention, the molecular weight of the first acrylic resin is ≥50000 g/mol, for example, it can be 55000 g/mol, 60000 g/mol, 65000 g/mol, 70000 g/mol or 80000 g/mol, but is not limited to the listed values. Other unlisted values within the numerical range are also applicable, preferably 70000-125000 g/mol.

优选地,所述第一丙烯酸树脂的Tg点≥80℃,例如可以是85℃、90℃、95℃、100℃、105℃或110℃等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用,优选为95-105℃。Preferably, the Tg point of the first acrylic resin is ≥80°C, for example, it can be 85°C, 90°C, 95°C, 100°C, 105°C or 110°C, but is not limited to the listed values. Other unlisted values within the numerical range are also applicable, preferably 95-105°C.

优选地,所述第一丙烯酸树脂包括热塑性丙烯酸树脂,优选为纯丙树脂。Preferably, the first acrylic resin comprises a thermoplastic acrylic resin, preferably a pure acrylic resin.

本发明选用热塑性丙烯酸树脂的原因在于:热塑性树脂分子量大,有较好的银粉排列效果。The present invention selects thermoplastic acrylic resin because thermoplastic resin has a large molecular weight and has a better silver powder arrangement effect.

本发明中,所述纯丙树脂可选自等陶氏化学的A21、A11或A14等。In the present invention, the pure acrylic resin can be selected from Dow Chemical's A21, A11 or A14.

优选地,所述第二丙烯酸酯树脂的粘度为50000-280000Cp,例如可以是70000Cp、90000Cp、100000Cp、150000Cp、200000Cp或250000Cp等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the viscosity of the second acrylate resin is 50000-280000 Cp, for example, 70000 Cp, 90000 Cp, 100000 Cp, 150000 Cp, 200000 Cp or 250000 Cp, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.

优选地,所述第二丙烯酸酯树脂包括聚氨酯丙烯酸树脂。Preferably, the second acrylate resin includes urethane acrylate resin.

本发明选用聚氨酯丙烯酸树脂的原因在于:固化后硬度较高,能有较好的耐刮擦效果。The reason why the present invention selects polyurethane acrylic resin is that it has a higher hardness after curing and can have a better scratch resistance effect.

本发明中,所述聚氨酯丙烯酸树脂可选自嵩达SD1119、SD7919、长兴DR-U076或DR-U145等。In the present invention, the polyurethane acrylic resin can be selected from Songda SD1119, SD7919, Changxing DR-U076 or DR-U145.

优选地,所述聚氨酯丙烯酸树脂的官能团数为6-9,例如可以是6、7、8或9等。Preferably, the polyurethane acrylic resin has a functional group number of 6-9, for example, 6, 7, 8 or 9.

作为本发明优选的技术方案,所述光引发剂包括1-羟环己基苯酮(PI 184)、2-甲基-1-(4-甲硫基苯基)-2-吗啉基-1-丙酮(PI 907)、2,4,6-三甲基苯甲酰基苯基膦酸乙酯(PI TPO)、二苯甲酮(PI BP)、苯基双(2,4,6-三甲基苯甲酰基)氧化膦(PI 819)或2-羟基-2-甲基苯丙酮(PI 1173)中的任意一种或至少两种的组合,所述组合典型但非限制性的组合包括:1-羟环己基苯酮和2-甲基-1-(4-甲硫基苯基)-2-吗啉基-1-丙酮的组合,2,4,6-三甲基苯甲酰基苯基膦酸乙酯和二苯甲酮的组合或二苯甲酮和2-羟基-2-甲基苯丙酮的组合等。As a preferred technical solution of the present invention, the photoinitiator includes any one or a combination of at least two of 1-hydroxycyclohexyl phenyl ketone (PI 184), 2-methyl-1-(4-methylthiophenyl)-2-morpholinyl-1-propanone (PI 907), ethyl 2,4,6-trimethylbenzoylphenylphosphonate (PI TPO), benzophenone (PI BP), phenyl bis(2,4,6-trimethylbenzoyl)phosphine oxide (PI 819) or 2-hydroxy-2-methylpropiophenone (PI 1173), and typical but non-limiting combinations of the combinations include: a combination of 1-hydroxycyclohexyl phenyl ketone and 2-methyl-1-(4-methylthiophenyl)-2-morpholinyl-1-propanone, a combination of ethyl 2,4,6-trimethylbenzoylphenylphosphonate and benzophenone, or a combination of benzophenone and 2-hydroxy-2-methylpropiophenone, etc.

优选地,所述助剂包括有机硅助剂和/或改性有机硅助剂。Preferably, the auxiliary agent includes an organosilicon auxiliary agent and/or a modified organosilicon auxiliary agent.

本发明中,所述助剂包括BYK373、BYK315、BYK325、BYK331、BYK3500、BYK3510、BYK3530、BYK3535、BYK3570、BYK3575、ZG400、TEGO410或TEGO450中的任意一种或至少两种的组合,优选为BYK373、BYK315、BYK325、TEGO410或TEGO450中的任意一种或至少两种的组合。In the present invention, the auxiliary agent includes any one of BYK373, BYK315, BYK325, BYK331, BYK3500, BYK3510, BYK3530, BYK3535, BYK3570, BYK3575, ZG400, TEGO410 or TEGO450, or a combination of at least two of them, preferably any one of BYK373, BYK315, BYK325, TEGO410 or TEGO450, or a combination of at least two of them.

优选地,所述铝银浆包括银白铝银浆、电镀铝银浆或仿电镀铝银浆中的任意一种或至少两种的组合,所述组合典型但非限制性的组合包括:银白铝银浆和电镀铝银浆的组合,电镀铝银浆和仿电镀铝银浆的组合或银白铝银浆、电镀铝银浆和仿电镀铝银浆的组合等,优选为电镀铝银浆和/或仿电镀铝银浆。Preferably, the aluminum-silver paste comprises any one of silver-white aluminum-silver paste, electroplated aluminum-silver paste or imitation electroplated aluminum-silver paste, or a combination of at least two of them. Typical but non-limiting combinations of the combinations include: a combination of silver-white aluminum-silver paste and electroplated aluminum-silver paste, a combination of electroplated aluminum-silver paste and imitation electroplated aluminum-silver paste, or a combination of silver-white aluminum-silver paste, electroplated aluminum-silver paste and imitation electroplated aluminum-silver paste, etc., preferably electroplated aluminum-silver paste and/or imitation electroplated aluminum-silver paste.

优选地,所述溶剂包括乙酸丁酯、丙酮、甲基异丁酮、异丙醇或甲苯中的任意一种或至少两种的组合,所述组合典型但非限制性的组合包括:乙酸丁酯和丙酮的组合,甲基异丁酮和异丙醇的组合或异丙醇和甲苯的组合等。Preferably, the solvent comprises any one of butyl acetate, acetone, methyl isobutyl ketone, isopropyl alcohol or toluene, or a combination of at least two thereof. Typical but non-limiting combinations of the combinations include: a combination of butyl acetate and acetone, a combination of methyl isobutyl ketone and isopropyl alcohol, a combination of isopropyl alcohol and toluene, and the like.

第二方面,本发明提供了第一方面所述的高反射光固化涂料的制备方法,所述制备方法包括:将第二丙烯酸树脂和光引发剂混合,然后向其加入第一丙烯酸树脂、助剂、铝银浆和溶剂混合,经过滤后,得到所述高反射光固化涂料。In a second aspect, the present invention provides a method for preparing the highly reflective photocurable coating described in the first aspect, the preparation method comprising: mixing a second acrylic resin and a photoinitiator, then adding the first acrylic resin, an auxiliary agent, aluminum silver paste and a solvent thereto, and filtering to obtain the highly reflective photocurable coating.

作为本发明优选的技术方案,所述混合的方式包括搅拌。As a preferred technical solution of the present invention, the mixing method includes stirring.

优选地,所述搅拌的转速为500-2000rpm,例如可以是500rpm、600rpm、800rpm、1000rpm、1200rpm、1400rpm、1600rpm、1800rpm或2000rpm等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the stirring speed is 500-2000 rpm, for example, it can be 500 rpm, 600 rpm, 800 rpm, 1000 rpm, 1200 rpm, 1400 rpm, 1600 rpm, 1800 rpm or 2000 rpm, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.

优选地,所述搅拌的时间为30-120min,例如可以是30min、50min、70min、90min、100min、110min或120min等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the stirring time is 30-120 min, for example, 30 min, 50 min, 70 min, 90 min, 100 min, 110 min or 120 min, etc., but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.

本发明中,所述过滤包括:将混合后的物料通过200目滤布过滤。In the present invention, the filtering comprises: filtering the mixed material through a 200-mesh filter cloth.

第三方面,本发明提供了一种第一方面所述的高反射光固化涂料的应用,所述高反射光固化涂料应用于投影膜的制备,包括以下步骤:In a third aspect, the present invention provides an application of the highly reflective light-curable coating according to the first aspect, wherein the highly reflective light-curable coating is applied to the preparation of a projection film, comprising the following steps:

(1)将制得的高反射光固化涂料通过微凹涂布辊涂布转印到投影膜表面,形成预涂层;(1) coating and transferring the prepared highly reflective light-curing coating onto the surface of the projection film through a micro-concave coating roller to form a pre-coating layer;

(2)将步骤(1)所述预涂层依次进行烘干和光固化,得到所述投影膜。(2) The pre-coating layer of step (1) is sequentially dried and photocured to obtain the projection film.

本发明通过微凹涂布辊涂布高反射光固化涂料,使其转移到投影膜结构上,然后材料进入温度递增烘箱使溶剂挥发,之后经过整面UV灯照射使其表面预涂层完全固化,制得的投影膜外观均匀且细腻,所述制备方法能够连续生产,生产速度在25M/min以上,且无需来回多次喷涂,喷涂行程也不会大于材料尺寸,避免了材料的浪费,降低了成本。The invention applies a highly reflective light-curing coating by means of a micro-concave coating roller, transfers the coating to a projection film structure, and then the material enters a temperature-increasing oven to volatilize the solvent, and then the surface pre-coating layer is completely cured by irradiation with a whole-surface UV lamp, so that the obtained projection film has a uniform and delicate appearance. The preparation method can be produced continuously, with a production speed of more than 25 M/min, and does not require multiple spraying back and forth, and the spraying stroke will not be larger than the material size, thereby avoiding material waste and reducing costs.

本发明中,首先将投影膜经放卷装置传送至微凹涂布辊,在光固化后再将投影膜经收卷装置收集。In the present invention, the projection film is firstly conveyed to the micro-concave coating roller via an unwinding device, and then the projection film is collected via a winding device after light curing.

作为本发明优选的技术方案,步骤(1)所述微凹涂布辊的斜线角度为60°-70°,例如可以是60°、62°、64°、66°、68°或70°等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。As a preferred technical solution of the present invention, the oblique angle of the micro-concave coating roller in step (1) is 60°-70°, for example, it can be 60°, 62°, 64°, 66°, 68° or 70°, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.

优选地,步骤(1)所述微凹涂布辊的斜线数为20-30inch,例如可以是20inch、22inch、24inch、26inch、28inch或30inch等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the number of oblique lines of the micro-concave coating roller in step (1) is 20-30 inches, for example, it can be 20 inches, 22 inches, 24 inches, 26 inches, 28 inches or 30 inches, but is not limited to the listed values, and other values not listed within the numerical range are also applicable.

优选地,步骤(1)所述微凹涂布辊的深度为200-300μm,例如可以是200μm、220μm、240μm、260μm、280μm或300μm等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the depth of the micro-concave coating roller in step (1) is 200-300 μm, for example, 200 μm, 220 μm, 240 μm, 260 μm, 280 μm or 300 μm, etc., but is not limited to the listed values, and other values not listed within the numerical range are also applicable.

作为本发明优选的技术方案,步骤(1)所述涂布转印的转移量为30-50g,例如可以是30g、34g、38g、40g、44g、48g或50g等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。As a preferred technical solution of the present invention, the transfer amount of the coating transfer in step (1) is 30-50g, for example, it can be 30g, 34g, 38g, 40g, 44g, 48g or 50g, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.

优选地,步骤(1)所述预涂层的厚度为40-60μm,例如可以是40μm、44μm、48μm、50μm、54μm、58μm或60μm等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the thickness of the pre-coating layer in step (1) is 40-60 μm, for example, 40 μm, 44 μm, 48 μm, 50 μm, 54 μm, 58 μm or 60 μm, etc., but is not limited to the listed values, and other values not listed within the numerical range are also applicable.

优选地,步骤(1)所述预涂层的反射率≥90%,例如可以是90%、91%、92%、93%、94%、95%或98%等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the reflectivity of the pre-coating layer in step (1) is ≥90%, for example, it can be 90%, 91%, 92%, 93%, 94%, 95% or 98%, etc., but is not limited to the listed values, and other values not listed within the numerical range are also applicable.

作为本发明优选的技术方案,步骤(2)所述烘干的温度为75-80℃,例如可以是75℃、76℃、77℃、78℃、79℃或80℃等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。As a preferred technical solution of the present invention, the drying temperature in step (2) is 75-80°C, for example, it can be 75°C, 76°C, 77°C, 78°C, 79°C or 80°C, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.

优选地,步骤(2)所述烘干的时间为40-100s,例如可以是40s、50s、60s、70s、80s、90s或100s等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the drying time in step (2) is 40-100 s, for example, 40 s, 50 s, 60 s, 70 s, 80 s, 90 s or 100 s, etc., but is not limited to the listed values, and other values not listed within the numerical range are also applicable.

相比于现有技术中需在80℃以上烘烤30min以上,本发明大大缩短了烘干时间。Compared with the prior art which requires baking at a temperature above 80° C. for more than 30 minutes, the present invention greatly shortens the drying time.

优选地,步骤(2)所述光固化包括紫外光固化。Preferably, the photocuring in step (2) includes ultraviolet light curing.

优选地,所述紫外光固化中紫外线的波长为320-400nm,例如可以是320nm、330nm、340nm、350nm、360nm、370nm、380nm、390nm或400nm等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the wavelength of ultraviolet light in the ultraviolet light curing is 320-400nm, for example, it can be 320nm, 330nm, 340nm, 350nm, 360nm, 370nm, 380nm, 390nm or 400nm, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.

优选地,所述紫外光固化的能量为150-300mj,例如可以是150mj、170mj、200mj、220mj、240mj、260mj、280mj或300mj等,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the energy of the UV curing is 150-300 mj, for example, it can be 150 mj, 170 mj, 200 mj, 220 mj, 240 mj, 260 mj, 280 mj or 300 mj, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.

本发明所述的数值范围不仅包括上述列举的点值,还包括没有列举出的上述数值范围之间的任意的点值,限于篇幅及出于简明的考虑,本发明不再穷尽列举所述范围包括的具体点值。The numerical range described in the present invention not only includes the point values listed above, but also includes any point values between the above numerical ranges that are not listed. Due to space limitations and for the sake of simplicity, the present invention no longer exhaustively lists the specific point values included in the range.

相对于现有技术,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)本发明所述高反射光固化涂料经各组分之间相互配合,形成的涂层性能优异,反射率高且外观细腻,制得的投影膜画面显示优良;(1) The highly reflective light-curing coating of the present invention has excellent coating performance, high reflectivity and delicate appearance through the cooperation of various components, and the obtained projection film has excellent image display;

(2)本发明提供的投影膜的制备方法能够连续生产,生产速度在25M/min以上,且无需来回多次喷涂,喷涂行程也不会大于材料尺寸,避免了材料的浪费,降低了成本。(2) The method for preparing the projection film provided by the present invention can be produced continuously with a production speed of more than 25 M/min, and does not require multiple spraying back and forth, and the spraying stroke will not be larger than the material size, thereby avoiding material waste and reducing costs.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为应用例1提供的投影膜制备方法的流程图。FIG. 1 is a flow chart of a method for preparing a projection film provided in Application Example 1.

具体实施方式Detailed ways

下面通过具体实施方式来进一步说明本发明的技术方案。本领域技术人员应该明了,所述实施例仅仅是帮助理解本发明,不应视为对本发明的具体限制。The technical solution of the present invention is further described below by specific implementation methods. It should be understood by those skilled in the art that the embodiments are only used to help understand the present invention and should not be regarded as specific limitations of the present invention.

实施例1Example 1

本实施例提供了一种高反射光固化涂料及其制备方法,所述高反射光固化涂料按照重量份数包括以下组分:第一丙烯酸树脂40份、第二丙烯酸树脂3份、光引发剂(PI 184)0.07份、有机硅助剂(BYK 373)0.05份、电镀铝银浆(ZL-8000)9份和乙酸乙酯50份;The present embodiment provides a highly reflective light-curable coating and a preparation method thereof, wherein the highly reflective light-curable coating comprises the following components in parts by weight: 40 parts of a first acrylic resin, 3 parts of a second acrylic resin, 0.07 parts of a photoinitiator (PI 184), 0.05 parts of an organosilicon additive (BYK 373), 9 parts of an electroplated aluminum silver paste (ZL-8000), and 50 parts of ethyl acetate;

所述第一丙烯酸树脂为纯丙树脂(陶氏化学A11),其分子量为125000g/mol、Tg点为100℃;所述第二丙烯酸树脂为聚氨酯丙烯酸树脂(嵩达SD1119),其官能团数为9,粘度为200000Cp;The first acrylic resin is pure acrylic resin (Dow Chemical A11), with a molecular weight of 125,000 g/mol and a Tg point of 100° C.; the second acrylic resin is polyurethane acrylic resin (Songda SD1119), with a functional group number of 9 and a viscosity of 200,000 Cp;

所述高反射光固化涂料的制备方法包括:将第二丙烯酸树脂和光引发剂在转速为1000rpm搅拌60min,然后向其加入第一丙烯酸树脂、有机硅助剂、电镀铝银浆和乙酸乙酯继续在转速为1000rpm搅拌60min,混合均匀后经200目的滤布过滤,得到所述高反射光固化涂料。The preparation method of the highly reflective light-curing coating comprises: stirring the second acrylic resin and the photoinitiator at a rotation speed of 1000 rpm for 60 minutes, then adding the first acrylic resin, the silicone auxiliary agent, the electroplated aluminum silver paste and the ethyl acetate thereto and continuing to stir at a rotation speed of 1000 rpm for 60 minutes, and filtering through a 200-mesh filter cloth after mixing evenly to obtain the highly reflective light-curing coating.

实施例2Example 2

本实施例提供了一种高反射光固化涂料及其制备方法,所述高反射光固化涂料按照重量份数包括以下组分:第一丙烯酸树脂35份、第二丙烯酸树脂2份、光引发剂(PI TPO)0.05份、有机硅助剂(BYK 315)0.06份、仿电镀铝银浆(ZF-5003A)8份和丙酮40份;The present embodiment provides a highly reflective light-curable coating and a preparation method thereof, wherein the highly reflective light-curable coating comprises the following components in parts by weight: 35 parts of a first acrylic resin, 2 parts of a second acrylic resin, 0.05 parts of a photoinitiator (PI TPO), 0.06 parts of an organosilicon additive (BYK 315), 8 parts of an electroplating aluminum silver paste (ZF-5003A), and 40 parts of acetone;

所述第一丙烯酸树脂为纯丙树脂(A14),其分子量为70000g/mol、Tg点为95℃;所述第二丙烯酸树脂为聚氨酯丙烯酸树脂(长兴DR-U076),其官能团数为6,粘度为70000Cp;The first acrylic resin is pure acrylic resin (A14), with a molecular weight of 70,000 g/mol and a Tg point of 95° C.; the second acrylic resin is polyurethane acrylic resin (Changxing DR-U076), with a functional group number of 6 and a viscosity of 70,000 Cp;

所述高反射光固化涂料的制备方法包括:将第二丙烯酸树脂和光引发剂在转速为800rpm搅拌80min,然后向其加入第一丙烯酸树脂、有机硅助剂、仿电镀铝银浆和丙酮继续在转速为800rpm搅拌80min,混合均匀后经200目的滤布过滤,得到所述高反射光固化涂料。The preparation method of the highly reflective light-curing coating comprises: stirring the second acrylic resin and the photoinitiator at a rotation speed of 800 rpm for 80 minutes, then adding the first acrylic resin, the silicone auxiliary agent, the electroplating aluminum silver paste and acetone thereto, and continuing to stir at a rotation speed of 800 rpm for 80 minutes, and filtering through a 200-mesh filter cloth after mixing evenly to obtain the highly reflective light-curing coating.

实施例3Example 3

本实施例提供了一种高反射光固化涂料及其制备方法,所述高反射光固化涂料按照重量份数包括以下组分:第一丙烯酸树脂50份、第二丙烯酸树脂5份、光引发剂(PI 819)0.09份、有机硅助剂(TEGO 410)1份、电镀铝银浆(ZF-6103)12份和甲苯60份;The present embodiment provides a highly reflective light-curable coating and a preparation method thereof, wherein the highly reflective light-curable coating comprises the following components in parts by weight: 50 parts of a first acrylic resin, 5 parts of a second acrylic resin, 0.09 parts of a photoinitiator (PI 819), 1 part of an organosilicon additive (TEGO 410), 12 parts of an electroplated aluminum silver paste (ZF-6103), and 60 parts of toluene;

所述第一丙烯酸树脂为纯丙树脂(A21),其分子量为120000g/mol、Tg为105℃;所述第二丙烯酸树脂为聚氨酯丙烯酸树脂(长兴DR-U145),其官能团数为6,粘度为60000Cp;The first acrylic resin is pure acrylic resin (A21), with a molecular weight of 120,000 g/mol and a Tg of 105° C.; the second acrylic resin is polyurethane acrylic resin (Changxing DR-U145), with a functional group number of 6 and a viscosity of 60,000 Cp;

所述高反射光固化涂料的制备方法包括:将第二丙烯酸树脂和光引发剂在转速为2000rpm搅拌40min,然后向其加入第一丙烯酸树脂、有机硅助剂、电镀铝银浆和甲苯继续在转速为2000rpm搅拌40min,混合均匀后经200目的滤布过滤,得到所述高反射光固化涂料。The preparation method of the highly reflective light-curing coating comprises: stirring the second acrylic resin and the photoinitiator at a rotation speed of 2000 rpm for 40 minutes, then adding the first acrylic resin, the silicone auxiliary agent, the electroplating aluminum silver paste and toluene thereto and continuing to stir at a rotation speed of 2000 rpm for 40 minutes, and filtering through a 200-mesh filter cloth after mixing evenly to obtain the highly reflective light-curing coating.

实施例4Example 4

本实施例提供了一种高反射光固化涂料及其制备方法,除了将“纯丙树脂”替换为“环氧丙烯酸树脂”以外,其他条件均与实施例1相同。This embodiment provides a highly reflective light-curing coating and a preparation method thereof. Except that "pure acrylic resin" is replaced by "epoxy acrylic resin", other conditions are the same as those in Example 1.

实施例5Example 5

本实施例提供了一种高反射光固化涂料及其制备方法,除了将“聚氨酯丙烯酸树脂”替换为“聚碳酸酯丙烯酸树脂”以外,其他条件均与实施例1相同。This embodiment provides a highly reflective photocurable coating and a preparation method thereof. Except that "polyurethane acrylic resin" is replaced by "polycarbonate acrylic resin", other conditions are the same as those in Example 1.

对比例1Comparative Example 1

本对比例提供了一种光固化涂料及其制备方法,除了将“纯丙树脂”替换为“邻苯基苯氧乙基丙烯酸酯”以外,其他条件均与实施例1相同。This comparative example provides a photocurable coating and a preparation method thereof. Except that the "pure acrylic resin" is replaced by "o-phenylphenoxyethyl acrylate", other conditions are the same as those in Example 1.

对比例2Comparative Example 2

本对比例提供了一种光固化涂料及其制备方法,除了将“第一丙烯酸树脂35份、第二丙烯酸树脂2份”替换为“第一丙烯酸树脂37份”以外,其他条件均与实施例1相同。This comparative example provides a photocurable coating and a preparation method thereof. Except that "35 parts of the first acrylic resin and 2 parts of the second acrylic resin" are replaced by "37 parts of the first acrylic resin", other conditions are the same as those in Example 1.

对比例3Comparative Example 3

本对比例提供了一种光固化涂料及其制备方法,除了将“第一丙烯酸树脂35份、第二丙烯酸树脂2份”替换为“第二丙烯酸树脂37份”以外,其他条件均与实施例1相同。This comparative example provides a photocurable coating and a preparation method thereof. Except that "35 parts of the first acrylic resin and 2 parts of the second acrylic resin" are replaced by "37 parts of the second acrylic resin", other conditions are the same as those in Example 1.

对比例4Comparative Example 4

本对比例提供了一种光固化涂料及其制备方法,除了所述光固化涂料按照重量份数包括以下组分:第一丙烯酸树脂70份、第二丙烯酸树脂3份、光引发剂(PI 184)0.07份、有机硅助剂(BYK 373)0.05份、电镀铝银浆(ZL-8000)9份和乙酸乙酯20份以外,其他条件均与实施例1相同。This comparative example provides a photocurable coating and a preparation method thereof. Except that the photocurable coating includes the following components in parts by weight: 70 parts of a first acrylic resin, 3 parts of a second acrylic resin, 0.07 parts of a photoinitiator (PI 184), 0.05 parts of an organosilicon additive (BYK 373), 9 parts of an electroplated aluminum silver paste (ZL-8000) and 20 parts of ethyl acetate, other conditions are the same as those in Example 1.

对比例5Comparative Example 5

本对比例提供了一种光固化涂料及其制备方法,除了所述光固化涂料按照重量份数包括以下组分:第一丙烯酸树脂15份、第二丙烯酸树脂3份、光引发剂(PI 184)0.07份、有机硅助剂(BYK 373)0.05份、电镀铝银浆(ZL-8000)9份和乙酸乙酯75份以外,其他条件均与实施例1相同。This comparative example provides a photocurable coating and a preparation method thereof. Except that the photocurable coating includes the following components in parts by weight: 15 parts of a first acrylic resin, 3 parts of a second acrylic resin, 0.07 parts of a photoinitiator (PI 184), 0.05 parts of an organosilicon additive (BYK 373), 9 parts of an electroplated aluminum silver paste (ZL-8000) and 75 parts of ethyl acetate, other conditions are the same as those in Example 1.

对比例6Comparative Example 6

本对比例提供了一种光固化涂料及其制备方法,除了所述光固化涂料按照重量份数包括以下组分:第一丙烯酸树脂46份、第二丙烯酸树脂3份、光引发剂(PI 184)0.07份、有机硅助剂(BYK 373)0.05份、电镀铝银浆(ZL-8000)3份和乙酸乙酯20份以外,其他条件均与实施例1相同。This comparative example provides a photocurable coating and a preparation method thereof. Except that the photocurable coating includes the following components in parts by weight: 46 parts of a first acrylic resin, 3 parts of a second acrylic resin, 0.07 parts of a photoinitiator (PI 184), 0.05 parts of an organosilicon additive (BYK 373), 3 parts of an electroplated aluminum silver paste (ZL-8000) and 20 parts of ethyl acetate, other conditions are the same as those in Example 1.

对比例7Comparative Example 7

本对比例提供了一种光固化涂料及其制备方法,除了所述光固化涂料按照重量份数包括以下组分:第一丙烯酸树脂51份、第二丙烯酸树脂3份、光引发剂(PI 184)0.07份、有机硅助剂(BYK 373)0.05份、电镀铝银浆(ZL-8000)20份和乙酸乙酯20份以外,其他条件均与实施例1相同。This comparative example provides a photocurable coating and a preparation method thereof. Except that the photocurable coating includes the following components in parts by weight: 51 parts of a first acrylic resin, 3 parts of a second acrylic resin, 0.07 parts of a photoinitiator (PI 184), 0.05 parts of an organosilicon additive (BYK 373), 20 parts of an electroplated aluminum silver paste (ZL-8000) and 20 parts of ethyl acetate, other conditions are the same as those in Example 1.

应用例1-5Application Examples 1-5

本应用例提供了一种投影膜的制备方法,其制备方法流程图如图1所示,所述制备方法包括以下步骤:This application example provides a method for preparing a projection film, and the preparation method flow chart is shown in FIG1 . The preparation method comprises the following steps:

(1)将投影膜经放卷装置传送至微凹涂布辊,然后将上述实施例1-5制得的40g高反射光固化涂料通过微凹涂布辊涂布转印到投影膜表面,形成厚度为50μm预涂层;(1) The projection film is conveyed to a micro-concave coating roller via an unwinding device, and then 40 g of the highly reflective light-curing coating prepared in the above Examples 1-5 is transferred to the surface of the projection film via the micro-concave coating roller to form a pre-coating layer with a thickness of 50 μm;

步骤(1)所述述微凹涂布辊的斜线角度为65°、斜线数为25inch、深度为250μm;The diagonal angle of the micro-dimpled coating roller in step (1) is 65°, the number of diagonal lines is 25 inches, and the depth is 250 μm;

(2)将步骤(1)所述预涂层在80℃下烘干60s,然后在紫外线的波长为380nm、能量为250mj的条件下进行光固化,经收卷后得到所述投影膜。(2) The pre-coating layer in step (1) is dried at 80° C. for 60 seconds, and then photocured under the condition of ultraviolet light with a wavelength of 380 nm and an energy of 250 mj, and then rolled up to obtain the projection film.

应用例6Application Example 6

本应用例提供了一种投影膜的制备方法,所述制备方法除了将步骤(1)上述实施例1制得的25g高反射光固化涂料通过微凹涂布辊涂布转印到投影膜表面,得到厚度为30μm预涂层以外,其他条件均与应用例1相同。This application example provides a method for preparing a projection film. The preparation method is the same as that of Application Example 1, except that 25 g of the highly reflective light-curing coating prepared in the above-mentioned Example 1 is transferred to the surface of the projection film by a micro-concave coating roller to obtain a pre-coating layer with a thickness of 30 μm.

应用例7Application Example 7

本应用例提供了一种投影膜的制备方法,所述制备方法除了将步骤(1)上述实施例1制得的70g高反射光固化涂料通过微凹涂布辊涂布转印到投影膜表面,得到厚度为80μm预涂层以外,其他条件均与应用例1相同。This application example provides a method for preparing a projection film. The preparation method is the same as that of Application Example 1, except that 70 g of the highly reflective light-curing coating prepared in the above-mentioned Example 1 is transferred to the surface of the projection film by coating with a micro-concave coating roller to obtain a pre-coating layer with a thickness of 80 μm.

对比应用例1-7Comparative Application Examples 1-7

本对比应用例提供了一种投影膜的制备方法,所述制备方法除了将步骤(1)“实施例1-5制得的40g高反射光固化涂料”替换为“对比例1-7制得的光固化涂料”以外,其他条件均与应用例1相同。This comparative application example provides a method for preparing a projection film. The preparation method is the same as that of Application Example 1 except that in step (1), "40 g of highly reflective photocurable coating prepared in Example 1-5" is replaced by "photocurable coating prepared in Comparative Example 1-7".

将制得的投影膜进行生产速度、成品画面和反射率的测试,测试结果如表1所示。The prepared projection film was tested for production speed, finished product image and reflectivity. The test results are shown in Table 1.

表1Table 1

由表1可以得出以下几点:From Table 1, we can draw the following conclusions:

(1)本发明实施例1-3提供的高反射光固化涂料制得的投影膜,其反射率>90%、成品画面优异,涂布速度>30M/min,且缩短了生产周期;(1) The projection film made of the highly reflective light-curing coating provided in Examples 1-3 of the present invention has a reflectivity of >90%, an excellent finished product image, a coating speed of >30 M/min, and a shortened production cycle;

(2)由应用例1和应用例4-5对比可知,应用例4-5的性能差于应用例1,由此表明:第一丙烯酸树脂选用纯丙树脂和第二丙烯酸树脂选用聚氨酯丙烯酸树脂制得的投影膜性能更佳;(2) By comparing Application Example 1 with Application Examples 4-5, it can be seen that the performance of Application Examples 4-5 is worse than that of Application Example 1, which indicates that the projection film made by using pure acrylic resin as the first acrylic resin and polyurethane acrylic resin as the second acrylic resin has better performance;

(3)由应用例1和应用例6-7对比可知,当涂布的预涂层的厚度过薄时,光线透过率过高,导致制得的投影膜的反射率降低;当涂布的预涂层的厚度过厚时,画面流平性变差,导致制得的投影膜画面变差;(3) From the comparison between Application Example 1 and Application Examples 6-7, it can be seen that when the thickness of the applied pre-coating layer is too thin, the light transmittance is too high, resulting in a decrease in the reflectivity of the prepared projection film; when the thickness of the applied pre-coating layer is too thick, the leveling property of the image is deteriorated, resulting in a deterioration in the image of the prepared projection film;

(4)由应用例1和对比应用例1-5对比可知,当将第一丙烯酸树脂替换为邻苯基苯氧乙基丙烯酸酯,因流平变慢,导致制得的投影膜生产速度变慢,且铝层排列混乱,导致光学性能下降;当光固化涂料的原料不含有第一丙烯酸树脂或第二丙烯酸树脂时,因粘度差异太大,导致制得的投影膜画面变差;当第一丙烯酸树脂的含量过高或过低时,涂布画面异常,导致制得的投影膜的反射率低;(4) From the comparison between Application Example 1 and Comparative Application Examples 1-5, it can be seen that when the first acrylic resin is replaced with o-phenylphenoxyethyl acrylate, the production speed of the obtained projection film is slowed down due to the slow leveling, and the arrangement of the aluminum layer is disordered, resulting in a decrease in optical performance; when the raw material of the photocurable coating does not contain the first acrylic resin or the second acrylic resin, the viscosity difference is too large, resulting in a poor image of the obtained projection film; when the content of the first acrylic resin is too high or too low, the coating image is abnormal, resulting in a low reflectivity of the obtained projection film;

(5)由应用例1和对比应用例6-7对比可知,当铝银浆的含量过低时,因铝反射铝不够,导致制得的投影膜反射率低;当铝银浆的含量过高时,因铝层排布不开,导致制得的投影膜画面差,且涂布速度慢。(5) From the comparison between Application Example 1 and Comparative Application Examples 6-7, it can be seen that when the content of aluminum-silver paste is too low, the reflectivity of the obtained projection film is low due to insufficient aluminum reflection; when the content of aluminum-silver paste is too high, the aluminum layer cannot be arranged, resulting in poor image quality of the obtained projection film and a slow coating speed.

申请人声明,本发明通过上述实施例来说明本发明的详细结构特征,但本发明并不局限于上述详细结构特征,即不意味着本发明必须依赖上述详细结构特征才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明所选用部件的等效替换以及辅助部件的增加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The applicant declares that the present invention illustrates the detailed structural features of the present invention through the above-mentioned embodiments, but the present invention is not limited to the above-mentioned detailed structural features, that is, it does not mean that the present invention must rely on the above-mentioned detailed structural features to be implemented. Those skilled in the art should understand that any improvement of the present invention, equivalent replacement of the components selected by the present invention, addition of auxiliary components, selection of specific methods, etc., all fall within the protection scope and disclosure scope of the present invention.

Claims (27)

1.一种高反射光固化涂料,其特征在于,所述高反射光固化涂料按照重量份数包括以下组分:第一丙烯酸树脂20-60份、第二丙烯酸酯树脂1-5份、光引发剂0.05-1份、助剂0.01-1份、铝银浆5-15份和溶剂30-70份;1. A highly reflective light-curing coating, characterized in that the highly reflective light-curing coating comprises the following components in parts by weight: 20-60 parts of a first acrylic resin, 1-5 parts of a second acrylic ester resin, 0.05-1 parts of a photoinitiator, 0.01-1 parts of an auxiliary agent, 5-15 parts of aluminum silver paste, and 30-70 parts of a solvent; 所述第一丙烯酸树脂的分子量≥50000g/mol;所述第一丙烯酸树脂为热塑性丙烯酸树脂;The molecular weight of the first acrylic resin is ≥50000 g/mol; the first acrylic resin is a thermoplastic acrylic resin; 所述第二丙烯酸树脂的粘度为50000-280000Cp;所述第二丙烯酸树脂为聚氨酯丙烯酸树脂。The viscosity of the second acrylic resin is 50000-280000 Cp; the second acrylic resin is polyurethane acrylic resin. 2.根据权利要求1所述的高反射光固化涂料,其特征在于,所述高反射光固化涂料按照重量份数包括以下组分:第一丙烯酸树脂30-40份、第二丙烯酸酯树脂2-3份、光引发剂0.05-0.08份、助剂和0.01-0.06份、铝银浆7-10份和溶剂40-55份。2. The highly reflective light-curing coating according to claim 1 is characterized in that the highly reflective light-curing coating comprises the following components in parts by weight: 30-40 parts of a first acrylic resin, 2-3 parts of a second acrylate resin, 0.05-0.08 parts of a photoinitiator, 0.01-0.06 parts of an auxiliary agent, 7-10 parts of an aluminum paste, and 40-55 parts of a solvent. 3.根据权利要求1或2所述的高反射光固化涂料,其特征在于,所述第一丙烯酸树脂的分子量为70000-125000g/mol。3. The highly reflective light-curing coating according to claim 1 or 2, characterized in that the molecular weight of the first acrylic resin is 70,000-125,000 g/mol. 4.根据权利要求1所述的高反射光固化涂料,其特征在于,所述第一丙烯酸树脂的Tg点≥80℃。4 . The highly reflective light-curing coating according to claim 1 , wherein the Tg point of the first acrylic resin is ≥ 80° C. 5.根据权利要求1所述的高反射光固化涂料,其特征在于,所述第一丙烯酸树脂的Tg点为95-105℃。5 . The highly reflective light-curing coating according to claim 1 , wherein the Tg point of the first acrylic resin is 95-105° C. 6.根据权利要求1所述的高反射光固化涂料,其特征在于,所述第一丙烯酸树脂为纯丙树脂。6 . The highly reflective light-curing coating according to claim 1 , wherein the first acrylic resin is pure acrylic resin. 7.根据权利要求1所述的高反射光固化涂料,其特征在于,所述聚氨酯丙烯酸树脂的官能团数为6-9。7. The highly reflective light-curing coating according to claim 1, characterized in that the number of functional groups of the polyurethane acrylic resin is 6-9. 8.根据权利要求1所述的高反射光固化涂料,其特征在于,所述光引发剂包括1-羟环己基苯酮、2-甲基-1-(4-甲硫基苯基)-2-吗啉基-1-丙酮、2,4,6-三甲基苯甲酰基苯基膦酸乙酯、二苯甲酮、苯基双(2,4,6-三甲基苯甲酰基)氧化膦或2-羟基-2-甲基苯丙酮中的任意一种或至少两种的组合。8. The highly reflective photocurable coating according to claim 1, characterized in that the photoinitiator comprises any one of 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1-(4-methylthiophenyl)-2-morpholinyl-1-propanone, ethyl 2,4,6-trimethylbenzoylphenylphosphonate, benzophenone, phenyl bis(2,4,6-trimethylbenzoyl)phosphine oxide or 2-hydroxy-2-methylpropiophenone, or a combination of at least two thereof. 9.根据权利要求1所述的高反射光固化涂料,其特征在于,所述助剂包括有机硅助剂和/或改性有机硅助剂。9 . The highly reflective light-curing coating according to claim 1 , wherein the auxiliary agent comprises an organic silicon auxiliary agent and/or a modified organic silicon auxiliary agent. 10.根据权利要求1所述的高反射光固化涂料,其特征在于,所述铝银浆包括银白铝银浆、电镀铝银浆或仿电镀铝银浆中的任意一种或至少两种的组合。10. The highly reflective light-curing coating according to claim 1, characterized in that the aluminum-silver paste comprises any one of silver-white aluminum-silver paste, electroplated aluminum-silver paste or imitation electroplated aluminum-silver paste, or a combination of at least two thereof. 11.根据权利要求1所述的高反射光固化涂料,其特征在于,所述溶剂包括乙酸丁酯、丙酮、甲基异丁酮、异丙醇或甲苯中的任意一种或至少两种的组合。11. The highly reflective light-curing coating according to claim 1, characterized in that the solvent comprises any one of butyl acetate, acetone, methyl isobutyl ketone, isopropyl alcohol or toluene, or a combination of at least two thereof. 12.一种权利要求1-11任一项所述的高反射光固化涂料的制备方法,其特征在于,所述制备方法包括:将第二丙烯酸树脂和光引发剂混合,然后向其加入第一丙烯酸树脂、助剂、铝银浆和溶剂混合,经过滤后,得到所述高反射光固化涂料。12. A method for preparing the highly reflective light-curing coating according to any one of claims 1 to 11, characterized in that the preparation method comprises: mixing a second acrylic resin and a photoinitiator, then adding the first acrylic resin, an auxiliary agent, aluminum silver paste and a solvent thereto, and filtering to obtain the highly reflective light-curing coating. 13.根据权利要求12所述的制备方法,其特征在于,所述混合的方式包括搅拌。13. The preparation method according to claim 12, characterized in that the mixing method includes stirring. 14.根据权利要求13所述的制备方法,其特征在于,所述搅拌的转速为500-2000rpm。14. The preparation method according to claim 13, characterized in that the stirring speed is 500-2000 rpm. 15.根据权利要求13所述的制备方法,其特征在于,所述搅拌的时间为30-120min。15. The preparation method according to claim 13, characterized in that the stirring time is 30-120 min. 16.一种权利要求1-11任一项所述的高反射光固化涂料的应用,其特征在于,所述高反射光固化涂料应用于投影膜的制备,包括以下步骤:16. An application of the highly reflective light-curable coating according to any one of claims 1 to 11, characterized in that the highly reflective light-curable coating is applied to the preparation of a projection film, comprising the following steps: (1)将制得的高反射光固化涂料通过微凹涂布辊涂布转印到投影膜表面,形成预涂层;(1) coating and transferring the prepared highly reflective light-curing coating onto the surface of the projection film through a micro-concave coating roller to form a pre-coating layer; (2)将步骤(1)所述预涂层依次进行烘干和光固化,得到所述投影膜。(2) The pre-coating layer of step (1) is dried and photocured in sequence to obtain the projection film. 17.根据权利要求16所述的应用,其特征在于,步骤(1)所述微凹涂布辊的斜线角度为60°-70°。17. The use according to claim 16, characterized in that the oblique angle of the micro-concave coating roller in step (1) is 60°-70°. 18.根据权利要求16所述的应用,其特征在于,步骤(1)所述微凹涂布辊的斜线数为20-30inch。18. The use according to claim 16, characterized in that the number of oblique lines of the micro-concave coating roller in step (1) is 20-30 inches. 19.根据权利要求16所述的应用,其特征在于,步骤(1)所述微凹涂布辊的深度为200-300μm。19. The use according to claim 16, characterized in that the depth of the micro-concave coating roller in step (1) is 200-300 μm. 20.根据权利要求16所述的应用,其特征在于,步骤(1)所述涂布转印的转移量为30-50g。20. The use according to claim 16, characterized in that the transfer amount of the coating transfer in step (1) is 30-50g. 21.根据权利要求16所述的应用,其特征在于,步骤(1)所述预涂层的厚度为40-60μm。21. The use according to claim 16, characterized in that the thickness of the pre-coating layer in step (1) is 40-60 μm. 22.根据权利要求16所述的应用,其特征在于,步骤(1)所述预涂层的反射率≥90%。22. The use according to claim 16, characterized in that the reflectivity of the pre-coating layer in step (1) is ≥ 90%. 23.根据权利要求16所述的应用,其特征在于,步骤(2)所述烘干的温度为75-80℃。23. The use according to claim 16, characterized in that the drying temperature in step (2) is 75-80°C. 24.根据权利要求16所述的应用,其特征在于,步骤(2)所述烘干的时间为40-100s。24. The use according to claim 16, characterized in that the drying time in step (2) is 40-100 seconds. 25.根据权利要求16所述的应用,其特征在于,步骤(2)所述光固化包括紫外光固化。25. The use according to claim 16, characterized in that the light curing in step (2) comprises ultraviolet light curing. 26.根据权利要求25所述的应用,其特征在于,所述紫外光固化中紫外线的波长为320-400nm。26. The use according to claim 25, characterized in that the wavelength of ultraviolet light in the ultraviolet light curing is 320-400nm. 27.根据权利要求25所述的应用,其特征在于,所述紫外光固化的能量为150-300mj。27. The use according to claim 25, characterized in that the energy of the ultraviolet light curing is 150-300 mj.
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CN104194613A (en) * 2014-08-13 2014-12-10 江苏宏泰高分子材料有限公司 Recoatable UV-curing colored one-step-coating aluminum powder paint and preparation method thereof

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