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CN116196486A - Biodegradable composite material composition for manufacturing stent and preparation method thereof - Google Patents

Biodegradable composite material composition for manufacturing stent and preparation method thereof Download PDF

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Publication number
CN116196486A
CN116196486A CN202211431683.7A CN202211431683A CN116196486A CN 116196486 A CN116196486 A CN 116196486A CN 202211431683 A CN202211431683 A CN 202211431683A CN 116196486 A CN116196486 A CN 116196486A
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poly
lactide
biodegradable composite
trimethylene carbonate
polylactic acid
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CN116196486B (en
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成龙
曹延京
金亨基
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Korea Fante Co ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/04Macromolecular materials
    • A61L31/06Macromolecular materials obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/04Macromolecular materials
    • A61L31/041Mixtures of macromolecular compounds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/14Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L31/148Materials at least partially resorbable by the body

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  • Life Sciences & Earth Sciences (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials For Medical Uses (AREA)
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Abstract

The invention relates to a biodegradable composite material composition for manufacturing a stent and a preparation method thereof. The biodegradable composite composition for manufacturing a stent of the present invention is prepared by a low temperature sol-gel method, and thus, physical and/or chemical damage to a biodegradable resin having poor heat resistance can be reduced, and the composition is excellent in physical properties and easy to process when extruding a stent tube.

Description

Biodegradable composite material composition for manufacturing stent and preparation method thereof
Technical Field
The invention relates to a biodegradable composite material composition for manufacturing a stent and a preparation method thereof.
Background
A medical stent is a medical device for dilating a blood vessel by performing an operation in the blood vessel when various diseases occur in the human body, such as a blood vessel narrowing and poor blood circulation.
Specifically, a stent is a medical device that expands a blood vessel by performing an operation inside the blood vessel when various diseases occurring in the human body cause a blood vessel to be narrowed and cause poor blood circulation or the like. There are various methods for stent placement, but the operation is mainly performed by balloon dilation, i.e., insertion into a blood vessel such as a cardiovascular vessel, an aortic vessel, a cerebrovascular vessel, etc. together with a balloon catheter (balloon catheter), and the coronary artery passage is dilated as the balloon is inflated. Existing stents require elasticity and flexibility to expand outwardly to the original vascular access size upon inflation of the balloon. That is, the stent needs to be flexible so as to be inserted into a complicated curved channel in the process of expanding the balloon to expand the narrowed region after the balloon catheter is inserted and fixed at the target region. In addition, conditions such as elasticity are required to prevent deformation of the stent structure due to the contractile force of vascular (cardiovascular, aortic, cerebral, etc.) tissues after the operation is completed. In addition, the material constituting the stent is required to have excellent biochemical characteristics such as high biocompatibility and stability to the human body, and high corrosion resistance.
In particular to a metal cardiovascular stent, which has the side effects of restenosis and thrombosis caused by metal corrosion due to poor biocompatibility of metal materials. In addition, there is a risk that additional operations for removing the stent are required or thrombolytic drugs must be taken for life when the blood vessel is regenerated. In order to solve these problems, many stent manufacturers develop drug-releasing stents by a method of containing drugs on a polymer and coating the stent, but still do not solve the previous side effects, and thus, in order to solve the fundamental problem, the necessity of using biodegradable materials instead of metallic materials is highlighted.
The prior document KR10-2302544B1 provides a biodegradable resin composition for manufacturing stents, but there has not been proposed a phenomenon in which, when a stent tube extrusion is performed after 2 or more biodegradable materials are melt-mixed at high temperature, tube formation is impossible due to occurrence of brittleness. In general, in order to solve such a problem, various additives such as plasticizers, antioxidants, stabilizers, nucleating agents, and the like are required to be used, but the use of the additives is limited in the medical field.
Accordingly, the present inventors have developed a method of preparing a biodegradable composite composition that can be extruded into a stent tube by mixing a biodegradable material at a low temperature without using an additive, to complete the present invention.
Disclosure of Invention
In order to solve the problems described above, an embodiment of the present invention provides a method for preparing a biodegradable composite composition for manufacturing a stent, comprising:
(1) A step of drying polylactic acid and poly (L-lactide-co-trimethylene carbonate) for 20 to 30 hours;
(2) Immersing the dried polylactic acid and poly (L-lactide-co-trimethylene carbonate) in chloroform;
(3) A step of dissolving the impregnated polylactic acid and poly (L-lactide-co-trimethylene carbonate) at 40 to 60 ℃ to prepare a sol-gel;
(4) Drying the prepared sol-gel and then crushing; and
(5) And (3) a step of re-drying the crushed product in the step (4).
In order to solve the problems described above, another embodiment of the present invention provides a biodegradable composite composition for manufacturing a stent, which is prepared by the above-described preparation method.
To achieve the object, an embodiment of the present invention provides a method for preparing a biodegradable composite composition for manufacturing a stent, comprising:
(1) A step of drying polylactic acid and poly (L-lactide-co-trimethylene carbonate) for 20 to 30 hours;
(2) Immersing the dried polylactic acid and poly (L-lactide-co-trimethylene carbonate) in chloroform;
(3) A step of dissolving the impregnated polylactic acid and poly (L-lactide-co-trimethylene carbonate) at 40 to 60 ℃ to prepare a sol-gel;
(4) Drying the prepared sol-gel and then crushing; and
(5) And (3) a step of re-drying the crushed product in the step (4).
The present invention will be described in detail below with reference to the steps.
The polylactic acid (Poly lactic acid) has excellent heat resistance and strength in biodegradable resins, and has excellent transparency after molding. Polylactic acid is a polyester synthesized by polycondensation of lactic acid (lactic acid) or ring-opening polymerization of Lactide (Lactide), has intermediate physical properties of Polyamide (Polyamide) and polyethylene terephthalate (PET), and has high biodegradability and generally high hardness because its raw material is a natural plant sugar component extracted from potato and corn. Polylactic acid is a resin which is used for various applications such as films, packaging containers, sheets, packaging materials, coating agents, medical materials, and the like, and which is attracting attention as an environmentally friendly plastic product, instead of Polyethylene (PE), polyvinyl chloride (PVC, polyvinyl chloride), and the like. Polylactic acid has isomers of Poly-L-Lactic acid (PLLA), poly-D-Lactic acid (PDLA) and Poly-D, L-Lactic acid (Poly-D, L-Lactic acid, PDLLA), at least one of which can be used in the present invention.
The poly (L-lactide-co-trimethylene carbonate) is a copolymer prepared by copolymerization of poly-L-lactide and trimethylene carbonate, has viscoplasticity, is a polymer friendly to the human body, and is widely used for medical materials such as implant materials, etc.
The step (1) is a step of drying the polylactic acid and the poly (L-lactide-co-trimethylene carbonate) for 20 to 30 hours, and by the drying, the water content possibly contained in the polylactic acid and the poly (L-lactide-co-trimethylene carbonate) can be adjusted. At this time, the weight ratio of the prepared polylactic acid and poly (L-lactide-co-trimethylene carbonate) is preferably 4:1 to 20:1, but is not limited thereto.
The step (2) is a step of immersing the dried polylactic acid and poly (L-lactide-co-trimethylene carbonate) in chloroform, and corresponds to a preparation step for forming a sol-gel including the polylactic acid and poly (L-lactide-co-trimethylene carbonate).
In this case, the polylactic acid and the poly (L-lactide-co-trimethylene carbonate) dried in the step (1) may be immersed in chloroform in an amount of 18 to 20 times by weight of the polylactic acid and the poly (L-lactide-co-trimethylene carbonate). When the weight of chloroform is less than the above range, the mixture is gelled, and when the weight of chloroform exceeds the above range, it is difficult to secure a desired sol-gel viscosity.
The step (3) is a step of preparing a sol-gel by dissolving impregnated polylactic acid and poly (L-lactide-co-trimethylene carbonate) at 40 to 60 deg.c, and the resin can be prepared without damaging a biodegradable polymer susceptible to high temperature by performing a mixed dissolution at a low temperature to prepare a sol-gel. The dissolving in the step (3) may be performed while mixing the mixture at a speed of 200 to 300RPM, and the sol-gel may be obtained by reducing RPM after preparing the sol-gel by mixing.
The step (4) is a step of drying the prepared sol-gel and then pulverizing, by which uniformity of the biodegradable composite composition for manufacturing a stent can be ensured. Since the average particle diameter obtained by the pulverization is directly related to the control process of the stent tube processing process, it is important to control the average particle diameter to an appropriate level by the pulverization. The average particle diameter obtained by the pulverization according to the step (4) may be 100 μm to 3mm.
The step (5) is a step of re-drying the crushed product obtained in the step (4) until the required water content is measured, and re-drying for a sufficient time. The water content of the resin required in the step (5) may be 0.01 to 0.5% by weight.
In order to achieve the object, in other embodiments of the present invention, the present invention provides a biodegradable composite composition for manufacturing a stent, which is prepared by the preparation method.
In order to achieve the object, in still another embodiment of the present invention, there is provided a stent manufactured by the biodegradable composite composition for manufacturing a stent.
To achieve the object, in other embodiments of the present invention, the present invention provides a biodegradable composite composition for manufacturing a stent having an average particle diameter of 100 μm to 3mm, the biodegradable composite composition for manufacturing a stent comprising: polylactic acid; and poly (L-lactide-co-trimethylene carbonate), which is dissolved in chloroform at 40 to 60 ℃ for reaction.
Unless otherwise indicated, the definition of terms used in the above embodiments is the same as the definition of terms described above.
The polylactic acid may include 80 to 95.3 parts by weight with respect to 100 parts by weight of the polylactic acid and the poly (L-lactide-co-trimethylene carbonate), and the biodegradable composite composition for manufacturing a stent may include 4.7 to 20 parts by weight with respect to 100 parts by weight of the polylactic acid and the poly (L-lactide-co-trimethylene carbonate, but is not limited thereto. In a preferred embodiment, the polylactic acid may comprise 85 to 95 parts by weight with respect to 100 parts by weight of the polylactic acid and the poly (L-lactide-co-trimethylene carbonate), and the poly (L-lactide-co-trimethylene carbonate) may comprise 5 to 15 parts by weight with respect to 100 parts by weight of the polylactic acid and the poly (L-lactide-co-trimethylene carbonate).
Effects of the invention
The biodegradable composite composition for manufacturing a stent of the present invention is prepared by a low temperature sol-gel method, thereby reducing physical and/or chemical damage to a biodegradable resin having poor heat resistance, and has excellent physical properties and easy processing during extrusion of a stent tube.
Detailed Description
Hereinafter, embodiments of the present invention will be described in more detail. The embodiments of the present invention may be modified in various forms, and the scope of the present invention should not be construed as being limited to the following embodiments. This embodiment is provided to more fully illustrate the invention to those of ordinary skill in the art.
Example 1
Preparation of biodegradable composite composition for manufacturing stents
95 parts by weight of poly-L-lactic acid (PLLA) and 5 parts by weight of poly (L-lactide-co-trimethylene carbonate) (poly (L-lactate-co-trimethylene carbonate)) were dried in a vacuum oven at 60℃for 24 hours and then subjected to an experiment. 95 parts by weight of dry polylactic acid, 5 parts by weight of poly (L-lactide-co-trimethylene carbonate) and 18 times the weight of chloroform as a raw material were charged into a 20L jacketed reactor, and a mixing reaction was performed. Mix at 50 ℃ until all the ingredients are dissolved and transparent and maintain RPM at 200 to 300. After the completion of the mixing, the prepared sol-gel was discharged after the RPM was reduced to 150.
The prepared sol-gel was transferred to a tray and naturally dried at room temperature for 24 hours. Thereafter, vacuum drying was performed in a vacuum oven at 80℃for 24 hours. The dried biodegradable plastic sheet is crushed into a particle size of 100 μm to 3mm. The crushed biodegradable composite composition was again vacuum dried in an oven at 80 ℃ for 24 hours. The dried biodegradable composite composition was confirmed to have a water content of 0.5 wt% or less by a heated moisture meter.
Example 2
The weight ratio of the biodegradable raw materials was changed to 90 parts by weight of poly-L-lactic acid (PLLA) and 10 parts by weight of poly (L-lactide-co-trimethylene carbonate) (poly (L-lactate-co-trimethylene carbonate)) under the same conditions as in example 1 to prepare a biodegradable composite material.
Example 3
The weight ratio of the biodegradable raw materials was changed to 85 parts by weight of poly-L-lactic acid (PLLA) and 15 parts by weight of poly (L-lactide-co-trimethylene carbonate) (poly (L-lactate-co-trimethylene carbonate)) under the same conditions as in example 1 to prepare a biodegradable composite material.
Comparative example 1
All raw materials used were dried in a vacuum oven at 60 ℃ for 24 hours before the experiment. 95 parts by weight of medical poly-L-lactic acid (PLLA) and 5 parts by weight of poly (L-lactide-co-trimethylene carbonate) were pre-mixed in a mixer and a biodegradable composite material was prepared at a temperature of 210℃using a Twin Extruder (Twin Extruder).
Comparative example 2
The weight ratio of the biodegradable raw materials was changed to 90 parts by weight of poly-L-lactic acid (PLLA) and 10 parts by weight of poly (L-lactide-co-trimethylene carbonate) (poly (L-lactate-co-trimethylene carbonate)) under the same conditions as in comparative example 1 to prepare a biodegradable composite material.
Comparative example 3
The weight ratio of the biodegradable raw materials was changed to 85 parts by weight of poly-L-lactic acid (PLLA) and 15 parts by weight of poly (L-lactide-co-trimethylene carbonate) (poly (L-lactate-co-trimethylene carbonate)) under the same conditions as in comparative example 1 to prepare a biodegradable composite material.
Experimental example 1 analysis of physical Properties of resin
Tg, MP, melt Index (MI) and thermal decomposition temperature of the resins of examples 1 to 3 were measured and are shown in Table 1 below.
TABLE 1
Figure BDA0003945206170000071
The investigation result shows that the resin of example 2 has the lowest MI value, and therefore, it is expected that the processing conditions for the easiest extrusion can be ensured.
Experimental example 2 appearance test of stent tube made of resin
The inner diameter ID, the outer diameter OD and the thickness TN of the stent tubes prepared by extruding the resins of examples 1 to 3, respectively, under the same conditions were measured according to the positions of the tubes and are shown in table 2 below. On the other hand, when the resins of comparative examples 1 to 3 were extruded into a stent tube under the same conditions, the stent tube was broken due to brittleness, and thus the stent tube could not be manufactured.
TABLE 2
Figure BDA0003945206170000072
Figure BDA0003945206170000081
It was analyzed that the surface treatment of the tube was expected to be easiest as the tube of example 2 was most uniform in all values of inner diameter, outer diameter and thickness.
Experimental example 3 physical Property test of tube made of resin
The cross-sectional area, maximum load strength, tensile strength, yield load strength, calibration distance, maximum displacement, elongation, true stress, and true strain of the stent tube prepared in said example 2 were measured and are shown in table 3 below.
TABLE 3
Figure BDA0003945206170000082
All stent tube values were measured as suitable for processing, and in particular the tensile strength and true strain of example 2 were measured as significantly meeting processing conditions.
The foregoing detailed description is illustrative of the invention. Furthermore, the foregoing shows and describes the preferred embodiments of the invention, and the invention is capable of use in various combinations, modifications, and environments. That is, variations and modifications are possible within the scope of the inventive concepts disclosed herein, within the scope equivalent to the foregoing disclosure, and/or within the skill or knowledge of the person skilled in the art. The above-described embodiments illustrate the best state for realizing the technical idea of the present invention, and various modifications required for the specific application field and use of the present invention can also be changed. Thus, the detailed description of the invention is not intended to limit the invention to the embodiments disclosed. Furthermore, it is to be understood that the appended claims are intended to include other embodiments.

Claims (10)

1. A method of preparing a biodegradable composite composition for the manufacture of a scaffold, comprising:
(1) A step of drying polylactic acid and poly (L-lactide-co-trimethylene carbonate) for 20 to 30 hours;
(2) Immersing the dried polylactic acid and poly (L-lactide-co-trimethylene carbonate) in chloroform;
(3) A step of dissolving the impregnated polylactic acid and poly (L-lactide-co-trimethylene carbonate) at 40 to 60 ℃ to prepare a sol-gel;
(4) Drying the prepared sol-gel and then crushing; and
(5) And (3) a step of re-drying the crushed product in the step (4).
2. The method for preparing a biodegradable composite composition for manufacturing a scaffold according to claim 1, wherein the weight ratio of the added polylactic acid and poly (L-lactide-co-trimethylene carbonate) is 4:1 to 20:1.
3. The method for preparing a biodegradable composite composition for manufacturing a scaffold according to claim 1, wherein the polylactic acid and the poly (L-lactide-co-trimethylene carbonate) dried in step (1) are immersed in chloroform of 18 to 20 times by weight of the polylactic acid and the poly (L-lactide-co-trimethylene carbonate).
4. The method for preparing a biodegradable composite composition for manufacturing a stent according to claim 1, wherein the dissolution of step (3) is performed by mixing the mixture at a speed of 200 to 300 RPM.
5. The method for preparing a biodegradable composite composition for manufacturing a stent according to claim 1, wherein the average particle diameter obtained by pulverization according to step (4) is 100 μm to 3mm.
6. The method for preparing a biodegradable composite composition for manufacturing a scaffold according to claim 1, wherein the moisture content of the composition obtained by re-drying according to step (5) is 0.01 to 0.5 wt%.
7. A biodegradable composite composition for the manufacture of stents, wherein it is prepared by the method of any one of claims 1 to 6.
8. A scaffold, wherein fabricated from the biodegradable composite composition for fabricating a scaffold of claim 7.
9. A biodegradable composite composition for manufacturing a stent having an average particle diameter of 100 μm to 3mm, wherein the biodegradable composite composition for manufacturing a stent comprises:
polylactic acid; and
poly (L-lactide-co-trimethylene carbonate),
the polylactic acid and poly (L-lactide-co-trimethylene carbonate) are dissolved in chloroform and reacted at 40 to 60 ℃.
10. The biodegradable composite composition for manufacturing a stent according to claim 9, wherein the polylactic acid comprises 80 to 95.3 parts by weight with respect to 100 parts by weight of polylactic acid and poly (L-lactide-co-trimethylene carbonate),
the poly (L-lactide-co-trimethylene carbonate) comprises 4.7 to 20 parts by weight relative to 100 parts by weight of the biodegradable composite composition for manufacturing a stent.
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KR102549190B1 (en) * 2022-12-30 2023-07-06 주식회사 파인트코리아 Biodegradable composite material composition for manufacturing peripheral vascular stent and manufacturing method thereof
KR102722458B1 (en) 2023-04-06 2024-10-25 한국생산기술연구원 Balloon catheter for stent transfer, manufacturing method thereof, and stent transfer method using the same

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