CN116190190B - Automatic impedance matching method, device, system, electronic equipment and storage medium - Google Patents
Automatic impedance matching method, device, system, electronic equipment and storage medium Download PDFInfo
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Abstract
本申请涉及半导体制造领域,具体而言,涉及一种自动阻抗匹配方法、装置、系统、电子设备及存储介质,包括以下步骤:获取负载端的相位信息UPhase以及幅值信息UMAG,根据相位信息UPhase和幅值信息UMAG计算获取阻抗判断信息Urms;在阻抗判断信息大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息小于或等于匹配电压阈值;第一调节命令包括:仅调节第一可调电容C1,使阻抗判断信息Urms调节至极小值;仅调节第二可调电容C2或第三可调电容C3,使阻抗判断信息Urms调节至极小值,该方法通过循环调整使阻抗判断信息Urms产生新的最小值直到小于或等于匹配电压阈值,从而快速实现阻抗匹配。
The present application relates to the field of semiconductor manufacturing, in particular, to an automatic impedance matching method, device, system, electronic equipment, and storage medium, including the following steps: obtaining phase information U of the load endPhaseand amplitude information UMAG, according to the phase information UPhaseand amplitude information UMAGCalculate and obtain the impedance judgment information Urms; When the impedance judgment information is greater than the preset matching voltage threshold, the first adjustment command is repeatedly executed until the impedance judgment information is less than or equal to the matching voltage threshold; the first adjustment command includes: only adjusting the first adjustable capacitor C1, so that the impedance judgment information UrmsAdjust to a minimum value; only adjust the second adjustable capacitor C2 or the third adjustable capacitor C3, so that the impedance judgment information UrmsAdjust to the minimum value, this method makes the impedance judgment information U through cyclic adjustmentrmsA new minimum is generated until it is less than or equal to the match voltage threshold, enabling fast impedance matching.
Description
技术领域technical field
本申请涉及半导体制造领域,具体而言,涉及一种自动阻抗匹配方法、装置、系统、电子设备及存储介质。The present application relates to the field of semiconductor manufacturing, in particular, to an automatic impedance matching method, device, system, electronic equipment and storage medium.
背景技术Background technique
随着科技及现代工业的发展,射频电源的应用也越来越广泛,现已深入到真空镀膜,等离子设备清洗,半导体刻蚀等多个领域,包括射频放电、射频加热等方面的应用,射频电源的作用是为后端的反应腔室提供高频能量,将输入的气体等离子体化后获得活性分子。由于反应腔室的气体,在等离子体化前后,其阻抗特性变化剧烈,如果阻抗失配,将会有较大的射频功率从腔体反射回射频电源,造成射频电源的损坏。因为须在射频电源及反应腔室间设置阻抗匹配箱,用以进行二者的阻抗匹配,从而将功率高效率馈入反应腔室。With the development of science and technology and modern industry, the application of radio frequency power supply is becoming more and more extensive. It has penetrated into many fields such as vacuum coating, plasma equipment cleaning, semiconductor etching, etc., including the application of radio frequency discharge and radio frequency heating. Because the impedance characteristics of the gas in the reaction chamber change drastically before and after plasmaization, if the impedance is mismatched, a large amount of RF power will be reflected from the cavity back to the RF power supply, causing damage to the RF power supply. Because an impedance matching box must be provided between the radio frequency power supply and the reaction chamber to perform impedance matching between the two, so that power can be fed into the reaction chamber with high efficiency.
现有的自动阻抗匹配方法一般为通过阻抗匹配器定向耦合等方式进行阻抗匹配,具体为通过采集信息的入射电压和反射电压的幅值,将反射系数的幅值作为阻抗匹配网络调节的参考值进行阻抗匹配,但该调节方式由于没有检测负载的实时相位信息,需要不断测量阻抗的变化以实现阻抗匹配,因此需要进行多次迭代才能完成阻抗匹配,从而导致匹配时匹配时间长且匹配精度较低。The existing automatic impedance matching method generally performs impedance matching through the directional coupling of an impedance matcher. Specifically, the amplitude of the incident voltage and reflected voltage is collected through the information, and the amplitude of the reflection coefficient is used as a reference value for impedance matching network adjustment to perform impedance matching. However, since this adjustment method does not detect real-time phase information of the load, it needs to continuously measure changes in impedance to achieve impedance matching. Therefore, multiple iterations are required to complete impedance matching, resulting in long matching time and low matching accuracy.
针对上述问题,目前尚未有有效的技术解决方案。For the above problems, there is no effective technical solution at present.
发明内容Contents of the invention
本申请的目的在于提供一种自动阻抗匹配方法、装置、系统、电子设备及存储介质,旨在解决自动匹配阻抗计算量大、效率较低的问题。The purpose of the present application is to provide an automatic impedance matching method, device, system, electronic equipment and storage medium, aiming at solving the problems of large amount of calculation and low efficiency of automatic impedance matching.
第一方面,本申请提供了一种自动阻抗匹配方法,用于在阻抗匹配箱中完成阻抗匹配,阻抗匹配箱包括由并联电容组和第三可调电容C3组成的匹配调节单元,并联电容组由第一可调电容C1和第二可调电容C2并联组成,一种自动阻抗匹配方法包括以下步骤:In a first aspect, the present application provides an automatic impedance matching method for completing impedance matching in an impedance matching box. The impedance matching box includes a matching adjustment unit composed of a parallel capacitor group and a third adjustable capacitor C3. The parallel capacitor group is composed of a first adjustable capacitor C1 and a second adjustable capacitor C2 in parallel. An automatic impedance matching method includes the following steps:
S1、获取负载端的相位信息以及幅值信息/>,并根据相位信息/>和幅值信息/>计算获取阻抗判断信息/>;S1. Obtain the phase information of the load end and amplitude information /> , and according to the phase information /> and amplitude information /> Calculate and obtain impedance judgment information/> ;
S2、在阻抗判断信息大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值;S2, in the impedance judgment information When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> less than or equal to the matching voltage threshold;
第一调节命令包括:The first conditioning commands include:
仅调节第一可调电容C1,使阻抗判断信息调节至极小值;Only adjust the first adjustable capacitor C1, so that the impedance judgment information adjusted to a minimum value;
仅调节第二可调电容C2或第三可调电容C3,使阻抗判断信息调节至极小值。Only adjust the second adjustable capacitor C2 or the third adjustable capacitor C3, so that the impedance judgment information Adjust to minimum value.
本申请提供的自动阻抗匹配方法,实时获取阻抗匹配箱中的负载端的相位信息和幅值信息/>,通过先仅对第一可调电容C1进行调节,使此时的阻抗判断信息调节至极小值,随后根据匹配网络的类型选择对第二可调电容C2或第三可调电容C3进行调节,使此时的阻抗判断信息调节至极小值,在对可调电容进行调节的过程中实时获取阻抗判断信息,并重复对可调电容进行调节,直到阻抗判断信息小于或等于匹配电压阈值,该匹配方式通过上述调节方法不断刷新阻抗判断信息/>的最小值从而快速将阻抗判断信息降低至小于或等于匹配电压阈值而实现阻抗匹配,且该方式可根据不同的匹配网络选择对不同的可调电容进行调节,因此该调节方式可适用于不同的匹配网络。The automatic impedance matching method provided by this application can obtain the phase information of the load terminal in the impedance matching box in real time and amplitude information /> By first adjusting only the first adjustable capacitor C1, the impedance judgment information at this time is adjusted to a minimum value, and then according to the type of the matching network, the second adjustable capacitor C2 or the third adjustable capacitor C3 is adjusted to adjust the impedance judgment information at this time to a minimum value, and the impedance judgment information is obtained in real time during the adjustment process of the adjustable capacitor, and the adjustable capacitor is repeatedly adjusted until the impedance judgment information is less than or equal to the matching voltage threshold. The minimum value of the impedance to quickly judge the information Impedance matching can be realized by reducing to less than or equal to the matching voltage threshold, and this method can adjust different adjustable capacitors according to different matching network selections, so this adjustment method can be applied to different matching networks.
可选地,本申请提供的一种自动阻抗匹配方法,在步骤S2中,当匹配网络为Gama型,第一调节命令为:Optionally, in an automatic impedance matching method provided by the present application, in step S2, when the matching network is Gama type, the first adjustment command is:
仅调节第一可调电容C1,使阻抗判断信息调节至极小值;Only adjust the first adjustable capacitor C1, so that the impedance judgment information adjusted to a minimum value;
仅调节第三可调电容C3,使阻抗判断信息调节至极小值。Only adjust the third adjustable capacitor C3, so that the impedance judgment information Adjust to minimum value.
可选地,本申请提供的一种自动阻抗匹配方法,在步骤S2中,当匹配网络为Pi型,第一调节命令为:Optionally, in an automatic impedance matching method provided by the present application, in step S2, when the matching network is of Pi type, the first adjustment command is:
仅调节第一可调电容C1,使阻抗判断信息调节至极小值;Only adjust the first adjustable capacitor C1, so that the impedance judgment information adjusted to a minimum value;
仅调节第二可调电容C2,使阻抗判断信息调节至极小值。Only adjust the second adjustable capacitor C2, so that the impedance judgment information Adjust to minimum value.
可选地,本申请提供的一种自动阻抗匹配方法,步骤S2包括以下步骤:Optionally, in an automatic impedance matching method provided by the present application, step S2 includes the following steps:
S21、在阻抗判断信息大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值,或者重复执行第一调节命令直到重复的次数大于预设的循环次数阈值。S21, in the impedance judgment information When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> is less than or equal to the matching voltage threshold, or repeatedly execute the first adjustment command until the number of repetitions is greater than the preset cycle number threshold.
在实际测试过程中得出,通过该方式仅需循环2-3次即可完成阻抗匹配,因此,本申请通过设置循环次数阈值,在循环次数超过该阈值时完成阻抗匹配,从而避免出现由于其他因素导致匹配完成但一直在循环调整过程,从而影响匹配效率。In the actual test process, it is found that the impedance matching can be completed only by 2-3 cycles in this way. Therefore, the application sets the threshold of the number of cycles and completes the impedance matching when the number of cycles exceeds the threshold, so as to avoid other factors that cause the matching to be completed but have been in the process of cyclic adjustment, thereby affecting the matching efficiency.
可选地,本申请提供的一种自动阻抗匹配方法,在步骤S1中,阻抗判断信息的计算公式为:Optionally, in an automatic impedance matching method provided by the present application, in step S1, the impedance judgment information The calculation formula is:
。 .
可选地,本申请提供的一种自动阻抗匹配方法,相位信息为基于连接于阻抗匹配箱中的二极管平衡鉴相器所测取的输出电压,幅值信息/>为基于连接于阻抗匹配箱中的二极管幅值检测器所测取的输出电压。Optionally, in an automatic impedance matching method provided by this application, the phase information is based on the measured output voltage of a diode-balanced phase detector connected in an impedance matching box, amplitude information /> is based on the measured output voltage of a diode amplitude detector connected to an impedance matching box.
本申请提出的自动阻抗匹配方法,实时获取阻抗匹配箱中的负载端的相位信息和幅值信息/>,通过先仅对第一可调电容C1进行调节,使此时的阻抗判断信息调节至极小值,随后根据匹配网络的类型选择对第二可调电容C2或第三可调电容C3进行调节,使此时的阻抗判断信息调节至极小值,在对可调电容进行调节的过程中实时获取阻抗判断信息,并重复对可调电容进行调节,直到阻抗判断信息小于或等于匹配电压阈值,该匹配方式通过上述调节方法不断刷新阻抗判断信息/>的最小值从而快速将阻抗判断信息降低至小于或等于匹配电压阈值而实现阻抗匹配,且该方式可根据不同的匹配网络选择对不同的可调电容进行调节,因此该调节方式可适用于不同的匹配网络,且通过预设循环次数阈值,进一步保证匹配效率。The automatic impedance matching method proposed in this application obtains the phase information of the load end in the impedance matching box in real time and amplitude information /> By first adjusting only the first adjustable capacitor C1, the impedance judgment information at this time is adjusted to a minimum value, and then according to the type of the matching network, the second adjustable capacitor C2 or the third adjustable capacitor C3 is adjusted to adjust the impedance judgment information at this time to a minimum value, and the impedance judgment information is obtained in real time during the adjustment process of the adjustable capacitor, and the adjustable capacitor is repeatedly adjusted until the impedance judgment information is less than or equal to the matching voltage threshold. The minimum value of the impedance to quickly judge the information Reduce to less than or equal to the matching voltage threshold to achieve impedance matching, and this method can adjust different adjustable capacitors according to different matching network selections, so this adjustment method can be applied to different matching networks, and the matching efficiency can be further ensured by preset cycle thresholds.
第二方面,本申请还提供了一种自动阻抗匹配装置,用于在阻抗匹配箱中完成阻抗匹配,阻抗匹配箱包括由并联电容组和第三可调电容C3组成的匹配调节单元,并联电容组由第一可调电容C1和第二可调电容C2并联组成,自动阻抗匹配装置包括:In a second aspect, the present application also provides an automatic impedance matching device for completing impedance matching in an impedance matching box. The impedance matching box includes a matching adjustment unit composed of a parallel capacitor group and a third adjustable capacitor C3. The parallel capacitor group is composed of a first adjustable capacitor C1 and a second adjustable capacitor C2 in parallel. The automatic impedance matching device includes:
获取模块,用于获取负载端的相位信息以及幅值信息/>,并根据相位信息/>和幅值信息/>计算获取阻抗判断信息/>;Acquisition module, used to obtain the phase information of the load end and amplitude information /> , and according to the phase information /> and amplitude information /> Calculate and obtain impedance judgment information/> ;
调节模块,用于在阻抗判断信息大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值;adjustment module for judging information in the impedance When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> less than or equal to the matching voltage threshold;
第一调节命令包括:The first conditioning commands include:
仅调节第一可调电容C1,使阻抗判断信息调节至极小值;Only adjust the first adjustable capacitor C1, so that the impedance judgment information adjusted to a minimum value;
仅调节第二可调电容C2或第三可调电容C3,使阻抗判断信息调节至极小值。Only adjust the second adjustable capacitor C2 or the third adjustable capacitor C3, so that the impedance judgment information Adjust to minimum value.
本申请提供的自动阻抗匹配装置,实时获取阻抗匹配箱中的负载端的相位信息和幅值信息/>,通过先仅对第一可调电容C1进行调节,使此时的阻抗判断信息调节至极小值,随后根据匹配网络的类型选择对第二可调电容C2或第三可调电容C3进行调节,使此时的阻抗判断信息调节至极小值,在对可调电容进行调节的过程中实时获取阻抗判断信息,并重复对可调电容进行调节,直到阻抗判断信息小于或等于匹配电压阈值,通过上述调节装置不断刷新阻抗判断信息/>的最小值从而快速将阻抗判断信息/>降低至小于或等于匹配电压阈值而实现阻抗匹配,且该方式可根据不同的匹配网络选择对不同的可调电容进行调节,因此该调节方式可适用于不同的匹配网络,且本方案通过设置循环次数阈值,进一步保证匹配效率。The automatic impedance matching device provided by this application can obtain the phase information of the load end in the impedance matching box in real time and amplitude information /> , by first adjusting only the first adjustable capacitor C1, the impedance judgment information at this time is adjusted to a minimum value, and then the second adjustable capacitor C2 or the third adjustable capacitor C3 is selected according to the type of matching network. The minimum value of the impedance judgment information /> Reduce to less than or equal to the matching voltage threshold to achieve impedance matching, and this method can adjust different adjustable capacitors according to different matching network selections, so this adjustment method can be applied to different matching networks, and this scheme further ensures matching efficiency by setting the cycle number threshold.
第三方面,本申请还提供了一种自动阻抗匹配系统,用于在阻抗匹配箱中完成阻抗匹配,包括:In the third aspect, the present application also provides an automatic impedance matching system for completing impedance matching in an impedance matching box, including:
反应腔室,用于为等离子体活化提供反应空间;a reaction chamber for providing a reaction space for plasma activation;
射频电源,用于为等离子体活化提供能量;a radio frequency power supply for providing energy for plasma activation;
阻抗匹配箱,用于通过调节内部可调电容完成阻抗的调节变化,阻抗匹配箱包括由并联电容组和第三可调电容C3组成的匹配调节单元,并联电容组由第一可调电容C1和第二可调电容C2并联组成;The impedance matching box is used to adjust the impedance by adjusting the internal adjustable capacitor. The impedance matching box includes a matching adjustment unit composed of a parallel capacitor group and a third adjustable capacitor C3. The parallel capacitor group is composed of the first adjustable capacitor C1 and the second adjustable capacitor C2 in parallel;
实时电压检测器,用于实时获取负载端的相位信息以及幅值信息/>;Real-time voltage detector for real-time acquisition of phase information at the load end and amplitude information /> ;
循环匹配单元,用于在阻抗判断信息大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值,第一调节命令包括:Loop matching unit for judging information in the impedance When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> less than or equal to the match voltage threshold, the first regulation command includes:
仅调节第一可调电容C1,使阻抗判断信息调节至极小值;Only adjust the first adjustable capacitor C1, so that the impedance judgment information adjusted to a minimum value;
仅调节第二可调电容C2或第三可调电容C3,使阻抗判断信息调节至极小值;Only adjust the second adjustable capacitor C2 or the third adjustable capacitor C3, so that the impedance judgment information adjusted to a minimum value;
控制器,控制器与射频电源、阻抗匹配箱、实时电压检测器、循环匹配单元电性连接;The controller is electrically connected with the radio frequency power supply, the impedance matching box, the real-time voltage detector, and the loop matching unit;
控制器用于通过实时电压检测器获取负载端的相位信息以及幅值信息,并根据相位信息/>和幅值信息/>计算获取阻抗判断信息/>;The controller is used to obtain the phase information of the load terminal through the real-time voltage detector and amplitude information , and according to the phase information /> and amplitude information /> Calculate and obtain impedance judgment information/> ;
控制器还用于通过循环匹配单元在阻抗判断信息大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值。The controller is also used to pass the loop matching unit in the impedance judgment information When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> Less than or equal to match voltage threshold.
本申请提供的自动阻抗匹配系统,控制器控制实时电压检测器实时获取阻抗匹配箱中的负载端的相位信息和幅值信息/>,然后控制循环匹配单元先仅对第一可调电容C1进行调节,使此时的阻抗判断信息调节至极小值,随后根据匹配网络类型选择仅对第二可调电容C2或第三可调电容C3进行调节,使此时的阻抗判断信息调节至极小值,在对可调电容的调节过程中实时获取阻抗判断信息,并重复对可调电容进行调节直到阻抗判断信息小于或等于匹配电压阈值,通过上述匹配系统不断刷新阻抗判断信息/>的最小值从而快速将阻抗判断信息/>降低至小于或等于匹配电压阈值而实现阻抗匹配,且该方式可根据不同的匹配网络选择对不同的可调电容进行调节,因此该调节方式可适用于不同的匹配网络。In the automatic impedance matching system provided by this application, the controller controls the real-time voltage detector to obtain the phase information of the load terminal in the impedance matching box in real time and amplitude information /> , and then control the loop matching unit to adjust only the first adjustable capacitor C1, so that the impedance judgment information at this time is adjusted to a minimum value, and then select only the second adjustable capacitor C2 or the third adjustable capacitor C3 according to the matching network type. The minimum value of the impedance judgment information /> Impedance matching can be realized by reducing to less than or equal to the matching voltage threshold, and this method can adjust different adjustable capacitors according to different matching network selections, so this adjustment method can be applied to different matching networks.
第四方面,本申请还提供了一种电子设备,包括处理器以及存储器,存储器存储有计算机可读取指令,当计算机可读取指令由处理器执行时,运行如上述第一方面提供的自动阻抗匹配方法的步骤:获取负载端的相位信息以及幅值信息/>,并根据相位信息/>和幅值信息/>计算获取阻抗判断信息/>;在阻抗判断信息/>大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值;第一调节命令包括:仅调节第一可调电容C1,使阻抗判断信息/>调节至极小值;仅调节第二可调电容C2或第三可调电容C3,使阻抗判断信息/>调节至极小值。In the fourth aspect, the present application also provides an electronic device, including a processor and a memory. The memory stores computer-readable instructions. When the computer-readable instructions are executed by the processor, the steps of the automatic impedance matching method provided in the above-mentioned first aspect are executed: obtaining phase information of the load end and amplitude information /> , and according to the phase information /> and amplitude information /> Calculate and obtain impedance judgment information/> ;In the impedance judgment message /> When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> Less than or equal to the matching voltage threshold; the first adjustment command includes: only adjusting the first adjustable capacitor C1, so that the impedance judgment information /> Adjust to a minimum value; only adjust the second adjustable capacitor C2 or the third adjustable capacitor C3, so that the impedance judgment information /> Adjust to minimum value.
第五方面,本申请还提供了一种计算机可读存储介质,其上存储有计算机程序,计算机程序被处理器执行时,运行如上述第一方面提供的自动阻抗匹配方法的步骤:获取负载端的相位信息以及幅值信息/>,并根据相位信息/>和幅值信息/>计算获取阻抗判断信息/>;在阻抗判断信息/>大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值;第一调节命令包括:仅调节第一可调电容C1,使阻抗判断信息/>调节至极小值;仅调节第二可调电容C2或第三可调电容C3,使阻抗判断信息/>调节至极小值。In the fifth aspect, the present application also provides a computer-readable storage medium, on which a computer program is stored. When the computer program is executed by the processor, the steps of the automatic impedance matching method provided in the first aspect above are executed: acquiring phase information of the load end and amplitude information /> , and according to the phase information /> and amplitude information /> Calculate and obtain impedance judgment information/> ;In the impedance judgment message /> When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> Less than or equal to the matching voltage threshold; the first adjustment command includes: only adjusting the first adjustable capacitor C1, so that the impedance judgment information /> Adjust to a minimum value; only adjust the second adjustable capacitor C2 or the third adjustable capacitor C3, so that the impedance judgment information /> Adjust to minimum value.
由上可知,本申请提供的自动阻抗匹配方法、装置、系统、电子设备及存储介质,该匹配方法实时获取阻抗匹配箱中的负载端的相位信息和幅值信息/>,通过先仅对第一可调电容C1进行调节,使此时的阻抗判断信息/>调节至极小值,随后根据匹配网络的类型选择对第二可调电容C2或第三可调电容C3进行调节,使此时的阻抗判断信息调节至极小值,在对可调电容进行调节的过程中实时获取阻抗判断信息,并重复对可调电容进行调节,直到阻抗判断信息小于或等于匹配电压阈值,该匹配方式通过上述调节方法不断刷新阻抗判断信息/>的最小值从而快速将阻抗判断信息/>降低至小于或等于匹配电压阈值而实现阻抗匹配,且该方式可根据不同的匹配网络选择对不同的可调电容进行调节,因此该调节方式可适用于不同的匹配网络,且本方案通过设置循环次数阈值,进一步保证匹配效率。As can be seen from the above, the automatic impedance matching method, device, system, electronic equipment and storage medium provided by the present application, the matching method obtains the phase information of the load end in the impedance matching box in real time and amplitude information /> , by first adjusting only the first adjustable capacitor C1, the impedance judgment information at this time /> Adjust to the minimum value, and then adjust the second adjustable capacitor C2 or the third adjustable capacitor C3 according to the type of the matching network, so that the impedance judgment information at this time is adjusted to the minimum value, obtain the impedance judgment information in real time during the adjustment process of the adjustable capacitor, and repeatedly adjust the adjustable capacitor until the impedance judgment information is less than or equal to the matching voltage threshold. This matching method continuously refreshes the impedance judgment information through the above adjustment method /> The minimum value of the impedance judgment information /> Reduce to less than or equal to the matching voltage threshold to achieve impedance matching, and this method can adjust different adjustable capacitors according to different matching network selections, so this adjustment method can be applied to different matching networks, and this scheme further ensures matching efficiency by setting the cycle number threshold.
本申请的其他特征和优点将在随后的说明书阐述,并且,部分地从说明书中变得显而易见,或者通过实施本申请了解。本申请的目的和其他优点可通过在所写的说明书、以及附图中所特别指出的结构来实现和获得。Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application. The objectives and other advantages of the application will be realized and attained by the structure particularly pointed out in the written description and appended drawings.
附图说明Description of drawings
图1为本申请实施例提供的一种自动阻抗匹配方法的步骤流程图。FIG. 1 is a flow chart of steps of an automatic impedance matching method provided in an embodiment of the present application.
图2为本申请实施例提供的匹配调节单元的结构示意图。FIG. 2 is a schematic structural diagram of a matching adjustment unit provided by an embodiment of the present application.
图3为本申请实施例中Gama型匹配网络中反射系数随电容值变化的示意图。FIG. 3 is a schematic diagram of the variation of the reflection coefficient with the capacitance value in the Gama-type matching network in the embodiment of the present application.
图4为本申请实施例中Pi型匹配网络中反射系数随电容值变化的示意图。FIG. 4 is a schematic diagram of the variation of the reflection coefficient with the capacitance value in the Pi-type matching network in the embodiment of the present application.
图5为本申请实施例提供的一种自动阻抗匹配装置的结构示意图。FIG. 5 is a schematic structural diagram of an automatic impedance matching device provided in an embodiment of the present application.
图6为本申请实施例提供的一种自动阻抗匹配系统的结构示意图。FIG. 6 is a schematic structural diagram of an automatic impedance matching system provided by an embodiment of the present application.
图7为本申请实施例提供的一种电子设备。FIG. 7 is an electronic device provided by an embodiment of the present application.
标号说明:1、射频电源;2、阻抗匹配箱;3、反应腔室;4、实时电压检测器;5、控制器;6、循环匹配单元;100、获取模块;200、调节模块;91、处理器;92、存储器;93、通信总线。Reference numerals: 1. RF power supply; 2. Impedance matching box; 3. Reaction chamber; 4. Real-time voltage detector; 5. Controller; 6. Loop matching unit; 100. Acquisition module; 200. Adjustment module; 91. Processor;
具体实施方式Detailed ways
下面将结合本申请实施例中附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of the present application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。同时,在本申请的描述中,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. Meanwhile, in the description of the present application, the terms "first", "second" and the like are only used to distinguish descriptions, and cannot be understood as indicating or implying relative importance.
在现有的阻抗匹配方法中,通常为通过阻抗匹配器定向耦合等方式进行阻抗匹配,具体为通过采集信息的入射电压和反射电压的幅值,将反射系数的幅值作为阻抗匹配网络调节的参考值进行阻抗匹配,但该方式由于未考虑相位的因素,导致匹配时间长且匹配精度较低。In the existing impedance matching method, the impedance matching is usually carried out through the directional coupling of the impedance matching device. Specifically, the amplitude of the reflection coefficient is used as the reference value for the adjustment of the impedance matching network through the amplitude of the incident voltage and the reflected voltage of the collected information. However, because the phase factor is not considered in this method, the matching time is long and the matching accuracy is low.
第一方面,参考图1和图2,图1为本申请实施例提供的一种自动阻抗匹配方法的步骤流程图,图2为本申请实施例提供的匹配调节单元的结构示意图,图1所示的一种自动阻抗匹配方法,用于在阻抗匹配箱2中完成阻抗匹配,阻抗匹配箱2包括由并联电容组和第三可调电容C3组成的匹配调节单元,并联电容组由第一可调电容C1和第二可调电容C2并联组成,一种自动阻抗匹配方法包括以下步骤:In the first aspect, referring to Fig. 1 and Fig. 2, Fig. 1 is a flow chart of the steps of an automatic impedance matching method provided by the embodiment of the present application, Fig. 2 is a schematic structural diagram of the matching adjustment unit provided by the embodiment of the present application, a kind of automatic impedance matching method shown in Fig. 1 is used to complete impedance matching in the impedance matching box 2, the impedance matching box 2 includes a matching adjustment unit composed of a parallel capacitor group and a third adjustable capacitor C3, and the parallel capacitor group is composed of a first adjustable capacitor C1 and a second adjustable capacitor C2 in parallel. An automatic impedance matching method includes the following steps:
S1、获取负载端的相位信息以及幅值信息/>,并根据相位信息/>和幅值信息/>计算获取阻抗判断信息/>;S1. Obtain the phase information of the load end and amplitude information /> , and according to the phase information /> and amplitude information /> Calculate and obtain impedance judgment information/> ;
S2、在阻抗判断信息大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值;S2, in the impedance judgment information When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> less than or equal to the matching voltage threshold;
第一调节命令包括:The first conditioning commands include:
仅调节第一可调电容C1,使阻抗判断信息调节至极小值;Only adjust the first adjustable capacitor C1, so that the impedance judgment information adjusted to a minimum value;
仅调节第二可调电容C2或第三可调电容C3,使阻抗判断信息调节至极小值。Only adjust the second adjustable capacitor C2 or the third adjustable capacitor C3, so that the impedance judgment information Adjust to minimum value.
具体地,调节可调电容的方式为调节电容量,在调节可调电容的电容量的过程中,获得的相位信息以及幅值信息/>将对应发生变化,导致计算获取的阻抗判断信息发生变化。Specifically, the way to adjust the adjustable capacitor is to adjust the capacitance. During the process of adjusting the capacitance of the adjustable capacitor, the obtained phase information and amplitude information /> The corresponding changes will result in the calculated impedance judgment information change.
具体地,阻抗匹配箱2内具有匹配调节单元,在本实施例中,匹配调节单元适用于对Pi型匹配网络和Gama型(倒L型)匹配网络进行阻抗匹配,具体地,匹配调节单元包括由第一可调电容C1和第二可调电容C2并联组成的并联电容组和与并联电容组串联的第三可调电容C3,并联电容组中还包括第一电感L1,第一电感L1的两端分别与第一可调电容C1和第二可调电容C2连接,在调节第一可调电容C1、第二可调电容C2或第三可调电容C3时,实时采集负载端的幅值信息和相位信息/>,并根据幅值信息/>和相位信息/>实时输出阻抗判断信息,具体地,相位信息/>用于表征经过阻抗匹配箱中两个二极管的两个输入信号之间的相位差信息,具体地,匹配箱中还包括二极管平衡鉴相器,具体地,二极管平衡鉴相器指的是能够鉴别出输入信号的相位差的器件,是使输出电压与两个输入信号之间的相位差有确定关系的电路,在本实施例中,二极管平衡鉴相器具有两个二极管,通过施加在两个二极管的输入信号,测量二极管平衡鉴相器输出端的电压,从而表征两个输入信号的相位差信息;幅值信息/>用于表征经过阻抗匹配箱中两个二极管的两个输入信号之间的幅值比信息,具体地,阻抗匹配箱中还包括二极管幅值检测器,峰值检波器就是能够检测出交流信号峰值的器件,峰值检波电路的输入是被检测的信号,输出在理想情况下是一个稳定的电压(交流信号的峰值),二极管幅值检测器中具有两个二极管,通过施加在两个二极管的输入信号,测量二极管幅值检测器输出端的电压,即可表征两个输入信号的幅值比信息,即幅值信息/>。Specifically, there is a matching adjustment unit in the impedance matching box 2. In this embodiment, the matching adjustment unit is suitable for performing impedance matching on a Pi-type matching network and a Gama-type (inverted L-type) matching network. Specifically, the matching adjustment unit includes a parallel capacitor group composed of a first adjustable capacitor C1 and a second adjustable capacitor C2 connected in parallel and a third adjustable capacitor C3 connected in series with the parallel capacitor group. The parallel capacitor group also includes a first inductor L1. , when adjusting the first adjustable capacitor C1, the second adjustable capacitor C2 or the third adjustable capacitor C3, the amplitude information of the load terminal is collected in real time and phase information /> , and according to the amplitude information /> and phase information /> Output impedance judgment information in real time, specifically, phase information /> It is used to characterize the phase difference information between the two input signals passing through the two diodes in the impedance matching box. Specifically, the matching box also includes a diode balance phase detector. Specifically, the diode balance phase detector refers to a device that can identify the phase difference of the input signal. It is a circuit that makes the output voltage and the phase difference between the two input signals have a definite relationship. In this embodiment, the diode balance phase detector has two diodes. By applying the input signal to the two diodes, the voltage at the output end of the diode balance phase detector is measured, thereby characterizing the phase difference information of the two input signals; amplitude information /> It is used to represent the amplitude ratio information between the two input signals passing through the two diodes in the impedance matching box. Specifically, the impedance matching box also includes a diode amplitude detector. The peak detector is a device that can detect the peak value of the AC signal. The input of the peak detector circuit is the detected signal, and the output is a stable voltage (the peak value of the AC signal) under ideal conditions. There are two diodes in the diode amplitude detector. value information /> .
具体地,参照图3,图3为本申请实施例中Gama型匹配网络中反射系数随电容值变化的示意图,在Gama型匹配网络中,反射系数随第一可调电容C1和第三可调电容C3变化,当第一可调电容C1恒定,反射系数随第三可调电容C3变化,且当第三可调电容C3调节到某个位置时,反射系数存在极小值,且此时通过测量相位信息和幅值信息/>,并计算得出的阻抗判断信息/>也为极小值;在第三可调电容C3恒定时,反射系数随第一可调电容C1变化,且当第一可调电容C1调节到某个位置时,反射系数存在极小值,同时阻抗判断信息也为极小值,因此可以得出,在调节第一可调电容C1或第三可调电容C3时,阻抗判断信息/>会出现极小值,且在循环对第一可调电容C1或第三可调电容C3进行调节时,阻抗判断信息/>将不断更新极小值,因此在本方案中,可通过调节第一可调电容C1或第三可调电容C3,使阻抗判断信息/>逐步减小直到完成阻抗匹配。Specifically, referring to FIG. 3, FIG. 3 is a schematic diagram of the variation of the reflection coefficient with the capacitance value in the Gama-type matching network in the embodiment of the present application. In the Gama-type matching network, the reflection coefficient changes with the first adjustable capacitor C1 and the third adjustable capacitor C3. When the first adjustable capacitor C1 is constant, the reflection coefficient changes with the third adjustable capacitor C3. and amplitude information /> , and the calculated impedance judgment information/> It is also a minimum value; when the third adjustable capacitor C3 is constant, the reflection coefficient changes with the first adjustable capacitor C1, and when the first adjustable capacitor C1 is adjusted to a certain position, the reflection coefficient has a minimum value, and the impedance judgment information It is also a minimum value, so it can be concluded that when adjusting the first adjustable capacitor C1 or the third adjustable capacitor C3, the impedance judgment information /> There will be a minimum value, and when the first adjustable capacitor C1 or the third adjustable capacitor C3 is cyclically adjusted, the impedance judgment information /> The minimum value will be continuously updated, so in this scheme, the impedance judgment information can be adjusted by adjusting the first adjustable capacitor C1 or the third adjustable capacitor C3 Decrease gradually until impedance matching is achieved.
同理,参照图4,图4为本申请实施例中Pi型匹配网络中反射系数随电容值变化的示意图,在Pi型匹配网络中,反射系数随第一可调电容C1和第二可调电容C2变化,当第一可调电容C1恒定,反射系数随第二可调电容C2变化,且当第二可调电容C2调节到某个位置时,反射系数存在极小值,且此时通过测量相位信息和幅值信息/>,并计算得出的阻抗判断信息/>也为极小值;在第二可调电容C2恒定时,反射系数随第一可调电容C1变化,且当第一可调电容C1调节到某个位置时,反射系数存在极小值,同时阻抗判断信息/>也为极小值,因此可以得出,在调节第一可调电容C1或第二可调电容C2时,阻抗判断信息/>会出现极小值,且在循环对第一可调电容C1或第二可调电容C2进行调节时,阻抗判断信息将不断更新极小值,因此在本方案中,可通过调节第一可调电容C1或第二可调电容C2,使阻抗判断信息/>逐步减小直到完成阻抗匹配。Similarly, referring to FIG. 4, FIG. 4 is a schematic diagram of the reflection coefficient changing with the capacitance value in the Pi-type matching network in the embodiment of the present application. In the Pi-type matching network, the reflection coefficient changes with the first adjustable capacitor C1 and the second adjustable capacitor C2. When the first adjustable capacitor C1 is constant, the reflection coefficient changes with the second adjustable capacitor C2. and amplitude information /> , and the calculated impedance judgment information/> It is also a minimum value; when the second adjustable capacitor C2 is constant, the reflection coefficient changes with the first adjustable capacitor C1, and when the first adjustable capacitor C1 is adjusted to a certain position, the reflection coefficient has a minimum value, and the impedance judgment information /> It is also a minimum value, so it can be concluded that when adjusting the first adjustable capacitor C1 or the second adjustable capacitor C2, the impedance judgment information /> There will be a minimum value, and when the first adjustable capacitor C1 or the second adjustable capacitor C2 is cyclically adjusted, the impedance judgment information The minimum value will be continuously updated, so in this scheme, the impedance judgment information can be adjusted by adjusting the first adjustable capacitor C1 or the second adjustable capacitor C2 Decrease gradually until impedance matching is achieved.
在本实施例中,当阻抗完全匹配时,幅值信息和相位信息/>均为零,即输出的阻抗判断信息/>也为零,在实际操作中,若需要使阻抗完全匹配则需要的调节次数较多,从而导致匹配时间较长,因此,优选地,在本实施例中,在匹配前预设匹配电压阈值,当输出的阻抗判断信息/>小于或等于该匹配电压阈值时,即可完成阻抗匹配,因此,该匹配电压阈值应基于匹配后的阻抗不会对后续环节产生影响的前提下设置,通过设置匹配电压阈值,实现在不影响后续工艺的前提下减少对可调电容的调节次数,从而提高阻抗匹配的效率。In this embodiment, when the impedance is perfectly matched, the amplitude information and phase information /> are all zero, that is, the output impedance judgment information /> It is also zero. In actual operation, if the impedance needs to be fully matched, more adjustment times are required, resulting in a longer matching time. Therefore, preferably, in this embodiment, the matching voltage threshold is preset before matching. When the output impedance judgment information /> When the matching voltage threshold is less than or equal to the matching voltage threshold, the impedance matching can be completed. Therefore, the matching voltage threshold should be set on the premise that the matched impedance will not affect the subsequent links. By setting the matching voltage threshold, the number of adjustments to the adjustable capacitor can be reduced without affecting the subsequent process, thereby improving the efficiency of impedance matching.
优选地,在一些实施方式中,当在对第一可调电容C1、第二可调电容C2或第三可调电容C3中的其中一个电容进行调节时,输出的阻抗判断信息已经小于或等于匹配电压阈值时,则无需对其他可调电容进行调节,从而提高匹配效率。Preferably, in some implementations, when adjusting one of the first adjustable capacitor C1, the second adjustable capacitor C2, or the third adjustable capacitor C3, the output impedance judgment information is less than or equal to the matching voltage threshold, and there is no need to adjust other adjustable capacitors, thereby improving matching efficiency.
本申请实施例中的自动阻抗匹配方法,实时获取阻抗匹配箱2中的负载端的相位信息和幅值信息/>,通过先仅对第一可调电容C1进行调节,使此时的阻抗判断信息/>调节至极小值,随后根据匹配网络的需要选择仅对第二可调电容C2或第三可调电容C3中的一个调节,使此时的阻抗判断信息调节至极小值,在对可调电容调节的过程中实时获取阻抗判断信息,直到阻抗判断信息小于或等于匹配电压阈值即完成阻抗匹配,该匹配方式通过上述调节方法不断刷新阻抗判断信息/>的最小值从而快速将阻抗判断信息降低至小于或等于匹配电压阈值而实现阻抗匹配,且该方式可根据不同的匹配网络选择对不同的可调电容进行调节,因此该调节方式可适用于不同的匹配网络。The automatic impedance matching method in the embodiment of the present application obtains the phase information of the load end in the impedance matching box 2 in real time and amplitude information /> , by first adjusting only the first adjustable capacitor C1, the impedance judgment information at this time /> Adjust to the minimum value, and then select only one of the second adjustable capacitor C2 or the third adjustable capacitor C3 according to the needs of the matching network, so that the impedance judgment information at this time is adjusted to the minimum value, and the impedance judgment information is obtained in real time during the adjustment of the adjustable capacitor. Impedance matching is completed until the impedance judgment information is less than or equal to the matching voltage threshold. This matching method continuously refreshes the impedance judgment information through the above adjustment method /> The minimum value of the impedance to quickly judge the information Impedance matching can be realized by reducing to less than or equal to the matching voltage threshold, and this method can adjust different adjustable capacitors according to different matching network selections, so this adjustment method can be applied to different matching networks.
在一些优选的实施方式中,在步骤S2中,当匹配网络为Gama型,第一调节命令为:In some preferred embodiments, in step S2, when the matching network is Gama type, the first adjustment command is:
仅调节第一可调电容C1,使阻抗判断信息调节至极小值;Only adjust the first adjustable capacitor C1, so that the impedance judgment information adjusted to a minimum value;
仅调节第三可调电容C3,使阻抗判断信息调节至极小值。Only adjust the third adjustable capacitor C3, so that the impedance judgment information Adjust to minimum value.
具体地,在一些实施例中,当需要进行阻抗匹配的匹配网络为Gama型网络(即倒L型网络)时,需要保持第二可调电容C2恒定不变,仅调节第一可调电容C1和第三可调电容C3即可。Specifically, in some embodiments, when the matching network that needs to perform impedance matching is a Gama-type network (that is, an inverted L-type network), it is necessary to keep the second adjustable capacitor C2 constant, and only adjust the first adjustable capacitor C1 and the third adjustable capacitor C3.
可选地,在一些实施例中,对Gama型网络(即倒L型网络)进行阻抗匹配时,保持第一可调电容C1和第二可调电容C2恒定,仅调节第三可调电容C3,使此时的阻抗判断信息为极小值,随后保持第二可调电容C2和第三可调电容C3恒定,仅调节第一可调电容C1,使此时的阻抗判断信息/>为极小值,循环该调整步骤,直到阻抗判断信息/>小于或等于匹配电压阈值即可完成阻抗匹配。Optionally, in some embodiments, when performing impedance matching on a Gama-type network (that is, an inverted L-type network), keep the first adjustable capacitor C1 and the second adjustable capacitor C2 constant, and only adjust the third adjustable capacitor C3, so that the impedance judgment information at this time is a minimum value, then keep the second adjustable capacitor C2 and the third adjustable capacitor C3 constant, and only adjust the first adjustable capacitor C1, so that the impedance judgment information at this time /> is the minimum value, loop the adjustment step until the impedance judgment information /> Impedance matching can be completed if it is less than or equal to the matching voltage threshold.
在一些优选的实施方式中,在步骤S2中,当匹配网络为Pi型,第一调节命令为:In some preferred embodiments, in step S2, when the matching network is of Pi type, the first adjustment command is:
仅调节第一可调电容C1,使阻抗判断信息调节至极小值;Only adjust the first adjustable capacitor C1, so that the impedance judgment information adjusted to a minimum value;
仅调节第二可调电容C2,使阻抗判断信息调节至极小值。Only adjust the second adjustable capacitor C2, so that the impedance judgment information Adjust to minimum value.
具体地,在一些实施例中,当需要进行阻抗匹配的匹配网络为Pi型网络时,需要保持第三可调电容C3恒定不变,仅调节第一可调电容C1和第二可调电容C2即可。Specifically, in some embodiments, when the matching network that needs to perform impedance matching is a Pi-type network, the third adjustable capacitor C3 needs to be kept constant, and only the first adjustable capacitor C1 and the second adjustable capacitor C2 need to be adjusted.
可选地,在一些实施例中,对Pi型网络进行阻抗匹配时,保持第一可调电容C1和第三可调电容C3恒定,仅调节第二可调电容C2,使此时的阻抗判断信息为极小值,随后保持第二可调电容C2和第三可调电容C3恒定,仅调节第一可调电容C1,使此时的阻抗判断信息/>为极小值,循环该调整步骤,直到阻抗判断信息/>小于或等于匹配电压阈值即可完成阻抗匹配。Optionally, in some embodiments, when performing impedance matching on the Pi-type network, keep the first adjustable capacitor C1 and the third adjustable capacitor C3 constant, and only adjust the second adjustable capacitor C2, so that the impedance judgment information at this time is a minimum value, then keep the second adjustable capacitor C2 and the third adjustable capacitor C3 constant, and only adjust the first adjustable capacitor C1, so that the impedance judgment information at this time /> is the minimum value, loop the adjustment step until the impedance judgment information /> Impedance matching can be completed if it is less than or equal to the matching voltage threshold.
优选地,由于在本方案中,无论是针对Gama型网络还是Pi型网络,均需要对第一可调电容C1进行调整,因此,在本实施例中,先保持第二可调电容C2和第三可调电容C3恒定,调节第一可调电容C1,使此时的阻抗判断信息调整为极小值,然后根据需要进行阻抗匹配的网络是Gama型网络还是Pi型网络而选择对第二可调电容C2或是第三可调电容C3进行调节。Preferably, in this solution, the first adjustable capacitor C1 needs to be adjusted no matter for the Gama-type network or the Pi-type network. Therefore, in this embodiment, the second adjustable capacitor C2 and the third adjustable capacitor C3 are kept constant, and the first adjustable capacitor C1 is adjusted so that the impedance judgment information at this time Adjust to a minimum value, and then choose to adjust the second adjustable capacitor C2 or the third adjustable capacitor C3 according to whether the impedance matching network is a Gama network or a Pi network.
在一些优选的实施方式中,步骤S2包括以下步骤:In some preferred embodiments, step S2 includes the following steps:
S21、在阻抗判断信息大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值,或重复执行第一调节命令直到重复的次数大于预设的循环次数阈值。S21, in the impedance judgment information When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> is less than or equal to the matching voltage threshold, or repeatedly executes the first adjustment command until the number of repetitions is greater than the preset cycle number threshold.
具体地,在实际操作过程中,阻抗匹配过程仅需循环两到三次即可实现阻抗匹配,而在一些实施例中,可能会出现由于电子元件故障等其他因素导致输出的阻抗判断信息与实际不相等而始终无法小于或等于匹配阈值信息的问题,进而导致循环过程不断循环,因此,优选地,在本实施例中,除了设置匹配电压阈值外,还另外设置循环次数阈值,当实际循环次数超过该循环次数阈值仍显示阻抗判断信息大于匹配电压阈值时,默认完成阻抗匹配。Specifically, in the actual operation process, the impedance matching process only needs to be repeated two to three times to achieve impedance matching. However, in some embodiments, there may be a problem that the output impedance judgment information is not equal to the actual one due to other factors such as electronic component failures and cannot be less than or equal to the matching threshold information, which leads to continuous looping. Therefore, preferably, in this embodiment, in addition to setting the matching voltage threshold, an additional cycle number threshold is also set. match.
在一些优选的实施方式中,在步骤S1中,阻抗判断信息的计算公式为:In some preferred embodiments, in step S1, the impedance judgment information The calculation formula is:
。 .
具体地,在对可调电容进行调节的过程中,输出的相位信息和幅值信息会对应发生改变,且在调节过程中,需要使反射系数减小到一定程度才能实现阻抗匹配,在本实施例中,相位信息/>和幅值信息/>随反射系数改变而改变,因此在本实施例中通过阻抗判断信息/>表征相位信息/>和幅值信息/>的变化趋势,当阻抗判断信息/>为极小值时,表示此时反射系数也为极小值。Specifically, in the process of adjusting the adjustable capacitor, the output phase information and amplitude information will change correspondingly, and in the adjustment process, the reflection coefficient needs to be reduced to a certain extent to achieve impedance matching. In this embodiment, the phase information /> and amplitude information /> Changes with the change of the reflection coefficient, so in this embodiment, the information is judged by the impedance /> Characterize phase information/> and amplitude information /> The trend of change, when the impedance judgment information /> When is a minimum value, it means that the reflection coefficient is also a minimum value at this time.
在一些优选的实施方式中,相位信息为基于连接于阻抗匹配箱中的二极管平衡鉴相器所测取的输出电压,幅值信息/>为基于连接于阻抗匹配箱中的二极管幅值检测器所测取的输出电压。In some preferred embodiments, the phase information is based on the measured output voltage of a diode-balanced phase detector connected in an impedance matching box, amplitude information /> is based on the measured output voltage of a diode amplitude detector connected to an impedance matching box.
具体地,在本实施例中,二极管平衡鉴相器包括两个二极管,通过测量二极管平衡鉴相器中的输出端的电压作为相位信息,用于表征经过阻抗匹配箱中两个二极管的两个输入信号之间的相位差信息,二极管幅值检测器中包括两个二极管,通过测量二极管幅值检测器中的输出端的电压作为幅值信息/>,用于表征经过阻抗匹配箱中两个二极管的两个输入信号之间的幅值比信息。Specifically, in this embodiment, the diode balance phase detector includes two diodes, and the voltage at the output terminal of the diode balance phase detector is measured as the phase information , which is used to characterize the phase difference information between two input signals passing through two diodes in the impedance matching box. The diode amplitude detector includes two diodes, and the voltage at the output terminal of the diode amplitude detector is measured as the amplitude information /> , used to characterize the amplitude ratio information between the two input signals passing through the two diodes in the impedance matching box.
本实施例提供的自动阻抗匹配方法,实时获取阻抗匹配箱2中的负载端的相位信息和幅值信息/>,通过先仅对第一可调电容C1进行调节,使此时的阻抗判断信息调节至极小值,随后根据匹配网络的需要选择仅对第二可调电容C2或第三可调电容C3中的一个调节,使此时的阻抗判断信息调节至极小值,在对可调电容调节的过程中实时获取阻抗判断信息,直到阻抗判断信息小于或等于匹配电压阈值即完成阻抗匹配,该匹配方式通过上述调节方法不断刷新阻抗判断信息/>的最小值从而快速将阻抗判断信息/>降低至小于或等于匹配电压阈值而实现阻抗匹配,且该方式可根据不同的匹配网络选择对不同的可调电容进行调节,因此该调节方式可适用于不同的匹配网络,且本方案通过设置循环次数阈值,进一步保证匹配效率。The automatic impedance matching method provided in this embodiment obtains the phase information of the load end in the impedance matching box 2 in real time and amplitude information /> , by first adjusting only the first adjustable capacitor C1, the impedance judgment information at this time Adjust to the minimum value, and then select only one of the second adjustable capacitor C2 or the third adjustable capacitor C3 according to the needs of the matching network, so that the impedance judgment information at this time is adjusted to the minimum value, and the impedance judgment information is obtained in real time during the adjustment of the adjustable capacitor. Impedance matching is completed until the impedance judgment information is less than or equal to the matching voltage threshold. This matching method continuously refreshes the impedance judgment information through the above adjustment method /> The minimum value of the impedance judgment information /> Reduce to less than or equal to the matching voltage threshold to achieve impedance matching, and this method can adjust different adjustable capacitors according to different matching network selections, so this adjustment method can be applied to different matching networks, and this scheme further ensures matching efficiency by setting the cycle number threshold.
第二方面,参考图5,图5为本申请实施例提供的一种自动阻抗匹配装置的结构示意图,图5所示的一种自动阻抗匹配装置,用于在阻抗匹配箱2中完成阻抗匹配,阻抗匹配箱2包括由并联电容组和第三可调电容C3组成的匹配调节单元,并联电容组由第一可调电容C1和第二可调电容C2并联组成,自动阻抗匹配装置包括:In the second aspect, refer to FIG. 5. FIG. 5 is a schematic structural diagram of an automatic impedance matching device provided in the embodiment of the present application. The automatic impedance matching device shown in FIG. 5 is used to complete impedance matching in the impedance matching box 2. The impedance matching box 2 includes a matching adjustment unit composed of a parallel capacitor group and a third adjustable capacitor C3. The parallel capacitor group is composed of a first adjustable capacitor C1 and a second adjustable capacitor C2 in parallel. The automatic impedance matching device includes:
获取模块100,用于获取负载端的相位信息以及幅值信息/>,并根据相位信息/>和幅值信息/>计算获取阻抗判断信息/>;Obtaining module 100, configured to obtain phase information of the load end and amplitude information /> , and according to the phase information /> and amplitude information /> Calculate and obtain impedance judgment information/> ;
调节模块200,用于在阻抗判断信息大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值;The adjustment module 200 is used for judging information in the impedance When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> less than or equal to the matching voltage threshold;
第一调节命令包括:The first conditioning commands include:
仅调节第一可调电容C1,使阻抗判断信息调节至极小值;Only adjust the first adjustable capacitor C1, so that the impedance judgment information adjusted to a minimum value;
仅调节第二可调电容C2或第三可调电容C3,使阻抗判断信息调节至极小值。Only adjust the second adjustable capacitor C2 or the third adjustable capacitor C3, so that the impedance judgment information Adjust to minimum value.
本实施例提供的自动阻抗匹配装置,通过获取模块100实时获取阻抗匹配箱2中的负载端的相位信息和幅值信息/>,然后通过调节模块200先仅对第一可调电容C1进行调节,使此时的阻抗判断信息/>调节至极小值,随后根据匹配网络的需要选择仅对第二可调电容C2或第三可调电容C3中的一个调节,使此时的阻抗判断信息调节至极小值,在对可调电容调节的过程中实时获取阻抗判断信息,直到阻抗判断信息小于或等于匹配电压阈值即完成阻抗匹配,通过上述调节装置不断刷新阻抗判断信息/>的最小值从而快速将阻抗判断信息/>降低至小于或等于匹配电压阈值而实现阻抗匹配,且该方式可根据不同的匹配网络选择对不同的可调电容进行调节,因此该调节方式可适用于不同的匹配网络。The automatic impedance matching device provided in this embodiment obtains the phase information of the load end in the impedance matching box 2 in real time through the acquisition module 100 and amplitude information /> , and then only the first adjustable capacitor C1 is adjusted through the adjustment module 200, so that the impedance judgment information at this time /> Adjust to a minimum value, and then select only one of the second adjustable capacitor C2 or the third adjustable capacitor C3 according to the needs of the matching network, so that the impedance judgment information at this time is adjusted to a minimum value, and the impedance judgment information is obtained in real time during the adjustment of the adjustable capacitor. Impedance matching is completed until the impedance judgment information is less than or equal to the matching voltage threshold, and the impedance judgment information is continuously refreshed through the above adjustment device /> The minimum value of the impedance judgment information /> Impedance matching can be realized by reducing to less than or equal to the matching voltage threshold, and this method can adjust different adjustable capacitors according to different matching network selections, so this adjustment method can be applied to different matching networks.
第三方面,参考图6,图6为本申请实施例提供的一种自动阻抗匹配系统的结构示意图,图6所示的一种自动阻抗匹配系统,用于在阻抗匹配箱2中完成阻抗匹配,包括:In the third aspect, refer to FIG. 6. FIG. 6 is a schematic structural diagram of an automatic impedance matching system provided in the embodiment of the present application. The automatic impedance matching system shown in FIG. 6 is used to complete impedance matching in the impedance matching box 2, including:
反应腔室3,用于为等离子体活化提供反应空间;The reaction chamber 3 is used to provide a reaction space for plasma activation;
射频电源1,用于为等离子体活化提供能量;RF power supply 1, used to provide energy for plasma activation;
阻抗匹配箱2,用于通过调节内部可调电容完成阻抗的调节变化,阻抗匹配箱2包括由并联电容组和第三可调电容C3组成的匹配调节单元,并联电容组由第一可调电容C1和第二可调电容C2并联组成;The impedance matching box 2 is used to adjust the impedance by adjusting the internal adjustable capacitor. The impedance matching box 2 includes a matching adjustment unit composed of a parallel capacitor group and a third adjustable capacitor C3. The parallel capacitor group is composed of the first adjustable capacitor C1 and the second adjustable capacitor C2 in parallel;
实时电压检测器4,用于实时获取负载端的相位信息以及幅值信息/>;Real-time voltage detector 4 for real-time acquisition of phase information at the load end and amplitude information /> ;
循环匹配单元6,用于在阻抗判断信息大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值,第一调节命令包括:Loop matching unit 6, used for judging information in impedance When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> less than or equal to the match voltage threshold, the first regulation command includes:
仅调节第一可调电容C1,使阻抗判断信息调节至极小值;Only adjust the first adjustable capacitor C1, so that the impedance judgment information adjusted to a minimum value;
仅调节第二可调电容C2或第三可调电容C3,使阻抗判断信息调节至极小值;Only adjust the second adjustable capacitor C2 or the third adjustable capacitor C3, so that the impedance judgment information adjusted to a minimum value;
控制器5,控制器5与射频电源1、阻抗匹配箱2、实时电压检测器4、循环匹配单元6电性连接;A controller 5, the controller 5 is electrically connected with the radio frequency power supply 1, the impedance matching box 2, the real-time voltage detector 4, and the loop matching unit 6;
控制器5用于通过实时电压检测器4获取负载端的相位信息以及幅值信息,并根据相位信息/>和幅值信息/>计算获取阻抗判断信息/>;The controller 5 is used to obtain the phase information of the load terminal through the real-time voltage detector 4 and amplitude information , and according to the phase information /> and amplitude information /> Calculate and obtain impedance judgment information/> ;
控制器5还用于通过循环匹配单元6在阻抗判断信息大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值。The controller 5 is also used to pass the loop matching unit 6 in the impedance judgment information When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> Less than or equal to match voltage threshold.
本申请实施例提供的自动阻抗匹配系统,控制器5控制实时电压检测器4实时获取阻抗匹配箱2中的负载端的相位信息和幅值信息/>,然后控制循环匹配单元6先仅对第一可调电容C1进行调节,使此时的阻抗判断信息/>调节至极小值,随后根据匹配网络的需要选择仅对第二可调电容C2或第三可调电容C3中的一个调节,使此时的阻抗判断信息调节至极小值,在对可调电容调节的过程中实时获取阻抗判断信息,直到阻抗判断信息小于或等于匹配电压阈值即完成阻抗匹配,通过上述匹配系统不断刷新阻抗判断信息/>的最小值从而快速将阻抗判断信息/>降低至小于或等于匹配电压阈值而实现阻抗匹配,且该方式可根据不同的匹配网络选择对不同的可调电容进行调节,因此该调节方式可适用于不同的匹配网络。In the automatic impedance matching system provided in the embodiment of the present application, the controller 5 controls the real-time voltage detector 4 to obtain the phase information of the load terminal in the impedance matching box 2 in real time and amplitude information /> , and then control the loop matching unit 6 to adjust only the first adjustable capacitor C1, so that the impedance judgment information at this time /> Adjust to a minimum value, and then select only one of the second adjustable capacitor C2 or the third adjustable capacitor C3 according to the needs of the matching network, so that the impedance judgment information at this time is adjusted to a minimum value, and the impedance judgment information is obtained in real time during the adjustment of the adjustable capacitor. Impedance matching is completed until the impedance judgment information is less than or equal to the matching voltage threshold, and the impedance judgment information is continuously refreshed through the above matching system /> The minimum value of the impedance judgment information /> Impedance matching can be realized by reducing to less than or equal to the matching voltage threshold, and this method can adjust different adjustable capacitors according to different matching network selections, so this adjustment method can be applied to different matching networks.
第四方面,参考图7,图7为本申请提供的一种电子设备,包括:处理器91和存储器92,处理器91和存储器92通过通信总线93和/或其他形式的连接机构(未标出)互连并相互通讯,存储器92存储有处理器91可执行的计算机可读指令,当电子设备运行时,处理器91执行该计算机可读指令,以执行上述实施例的任一项可选的实现方式,以实现以下功能:获取负载端的相位信息以及幅值信息/>,并根据相位信息/>和幅值信息/>计算获取阻抗判断信息/>;在阻抗判断信息/>大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值;第一调节命令包括:仅调节第一可调电容C1,使阻抗判断信息/>调节至极小值;仅调节第二可调电容C2或第三可调电容C3,使阻抗判断信息/>调节至极小值。In the fourth aspect, refer to FIG. 7. FIG. 7 is an electronic device provided by the present application, including: a processor 91 and a memory 92. The processor 91 and the memory 92 are interconnected and communicate with each other through a communication bus 93 and/or other forms of connection mechanisms (not shown). The memory 92 stores computer-readable instructions executable by the processor 91. When the electronic device is running, the processor 91 executes the computer-readable instructions to perform any of the optional implementations of the above-mentioned embodiments to achieve the following functions: Obtain the phase information of the load end and amplitude information /> , and according to the phase information /> and amplitude information /> Calculate and obtain impedance judgment information/> ;In the impedance judgment message /> When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> Less than or equal to the matching voltage threshold; the first adjustment command includes: only adjusting the first adjustable capacitor C1, so that the impedance judgment information /> Adjust to a minimum value; only adjust the second adjustable capacitor C2 or the third adjustable capacitor C3, so that the impedance judgment information /> Adjust to minimum value.
第五方面,本申请提供一种计算机可读存储介质,其上存储有计算机程序,计算机程序被处理器91执行时,执行上述实施例的任一项可选的实现方式中的方法,以实现以下功能:获取负载端的相位信息以及幅值信息/>,并根据相位信息/>和幅值信息/>计算获取阻抗判断信息/>;在阻抗判断信息/>大于预设的匹配电压阈值时,重复执行第一调节命令,直到阻抗判断信息/>小于或等于匹配电压阈值;第一调节命令包括:仅调节第一可调电容C1,使阻抗判断信息/>调节至极小值;仅调节第二可调电容C2或第三可调电容C3,使阻抗判断信息/>调节至极小值。In the fifth aspect, the present application provides a computer-readable storage medium on which a computer program is stored. When the computer program is executed by the processor 91, the method in any optional implementation manner of the above-mentioned embodiment is executed to realize the following functions: acquire phase information of the load end and amplitude information /> , and according to the phase information /> and amplitude information /> Calculate and obtain impedance judgment information/> ;In the impedance judgment message /> When it is greater than the preset matching voltage threshold, repeat the first adjustment command until the impedance judgment information /> Less than or equal to the matching voltage threshold; the first adjustment command includes: only adjusting the first adjustable capacitor C1, so that the impedance judgment information /> Adjust to a minimum value; only adjust the second adjustable capacitor C2 or the third adjustable capacitor C3, so that the impedance judgment information /> Adjust to minimum value.
由上可知,本申请提供的自动阻抗匹配方法、装置、系统、电子设备及存储介质,实时获取阻抗匹配箱2中的负载端的相位信息和幅值信息/>,通过先仅对第一可调电容C1进行调节,使此时的阻抗判断信息/>调节至极小值,随后根据匹配网络的需要选择仅对第二可调电容C2或第三可调电容C3中的一个调节,使此时的阻抗判断信息调节至极小值,在对可调电容的调节过程中实时获取阻抗判断信息,直到阻抗判断信息小于或等于匹配电压阈值即完成阻抗匹配,该匹配方式通过上述调节方法不断刷新阻抗判断信息/>的最小值从而快速将阻抗判断信息/>降低至小于或等于匹配电压阈值而实现阻抗匹配,且该方式可根据不同的匹配网络选择对不同的可调电容进行调节,因此该调节方式可适用于不同的匹配网络,且通过设置循环次数阈值,进一步保证匹配效率。As can be seen from the above, the automatic impedance matching method, device, system, electronic equipment and storage medium provided by the present application can obtain the phase information of the load end in the impedance matching box 2 in real time and amplitude information /> , by first adjusting only the first adjustable capacitor C1, the impedance judgment information at this time /> Adjust to a minimum value, and then select only one of the second adjustable capacitor C2 or the third adjustable capacitor C3 according to the needs of the matching network, so that the impedance judgment information at this time is adjusted to a minimum value, and the impedance judgment information is obtained in real time during the adjustment process of the adjustable capacitor. Impedance matching is completed until the impedance judgment information is less than or equal to the matching voltage threshold. This matching method continuously refreshes the impedance judgment information through the above adjustment method /> The minimum value of the impedance judgment information /> Reduce to less than or equal to the matching voltage threshold to achieve impedance matching, and this method can adjust different adjustable capacitors according to different matching network selections, so this adjustment method can be applied to different matching networks, and by setting the threshold of the number of cycles, the matching efficiency is further guaranteed.
在本申请所提供的实施例中,应该理解到,所揭露装置和方法,可以通过其它的方式实现。以上所描述的装置实施例仅仅是示意性的,例如,单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,又例如,多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些通信接口,装置或单元的间接耦合或通信连接,可以是电性,机械或其它的形式。In the embodiments provided in this application, it should be understood that the disclosed devices and methods may be implemented in other ways. The device embodiments described above are only illustrative. For example, the division of units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not implemented. In another point, the mutual coupling or direct coupling or communication connection shown or discussed may be through some communication interfaces, and the indirect coupling or communication connection of devices or units may be in electrical, mechanical or other forms.
另外,作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。In addition, a unit described as a separate component may or may not be physically separated, and a component displayed as a unit may or may not be a physical unit, that is, it may be located in one place, or may be distributed to multiple network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
再者,在本申请各个实施例中的各功能模块可以集成在一起形成一个独立的部分,也可以是各个模块单独存在,也可以两个或两个以上模块集成形成一个独立的部分。Furthermore, each functional module in each embodiment of the present application may be integrated to form an independent part, each module may exist independently, or two or more modules may be integrated to form an independent part.
在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。In this document, relational terms such as first and second etc. are used merely to distinguish one entity or operation from another without necessarily requiring or implying any such actual relationship or order between these entities or operations.
以上仅为本申请的实施例而已,并不用于限制本申请的保护范围,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only examples of the present application, and are not intended to limit the protection scope of the present application. For those skilled in the art, the present application may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.
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