CN116184789A - A seal and its manufacturing method - Google Patents
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- CN116184789A CN116184789A CN202211708058.2A CN202211708058A CN116184789A CN 116184789 A CN116184789 A CN 116184789A CN 202211708058 A CN202211708058 A CN 202211708058A CN 116184789 A CN116184789 A CN 116184789A
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- 238000007789 sealing Methods 0.000 claims abstract description 212
- 239000000835 fiber Substances 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 22
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 19
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0806—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer on a donor element, e.g. belt, roller
- G03G15/0817—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer on a donor element, e.g. belt, roller characterised by the lateral sealing at both sides of the donor member with respect to the developer carrying direction
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0894—Reconditioning of the developer unit, i.e. reusing or recycling parts of the unit, e.g. resealing of the unit before refilling with toner
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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- Physics & Mathematics (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
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Abstract
Description
技术领域technical field
本发明涉及密封技术领域,特别是涉及一种密封件及其制造方法。The invention relates to the technical field of sealing, in particular to a sealing element and a manufacturing method thereof.
背景技术Background technique
如图1所示,墨粉盒包括外壳及设置于外壳上的墨粉仓、送粉辊及显影辊,且墨粉仓、送粉辊及显影辊三者依次抵接,墨粉仓用于容置墨粉,显影辊背离送粉辊的一侧与感光鼓抵接,打印机和复印机的打印过程为:墨粉仓内的墨粉在送粉辊的传送下,墨粉均匀地分散到显影辊表面,显影辊表面的墨粉在显影辊旋转时,会被转印到感光鼓上形成静电成像后实现激光打印。在上述打印过程中,为了防止显影辊旋转时,显影辊上的墨粉从显影辊的轴向端部泄漏,显影辊轴向的两端均设置密封件进行密封,密封件的一侧与显影辊周向表面抵接,密封件的另一侧固定于外壳上。As shown in Figure 1, the toner cartridge includes a casing and a toner bin, a powder feeding roller, and a developing roller arranged on the casing. Hold the toner, and the side of the developing roller away from the powder feeding roller is in contact with the photosensitive drum. The printing process of the printer and copier is: the toner in the toner chamber is conveyed by the toner feeding roller, and the toner is evenly dispersed to the developing On the surface of the roller, the toner on the surface of the developing roller will be transferred to the photosensitive drum when the developing roller rotates to form an electrostatic image and then realize laser printing. In the above printing process, in order to prevent the toner on the developing roller from leaking from the axial end of the developing roller when the developing roller rotates, seals are installed at both ends of the developing roller in the axial direction for sealing. The circumferential surface of the roller abuts and the other side of the seal is secured to the housing.
目前的密封件包括依次设置的密封层、胶黏层及弹性层,胶黏层可以是双面胶,将密封层与弹性层粘合,弹性层的材料为发泡材料,密封层的材料可以是毛毡、PTFE纤维或其他化纤织物等,密封层背离胶黏层的一侧与显影辊周向表面抵接,弹性层背离胶黏层的一侧安装于外壳内,密封件中的弹性层和密封层在胶黏层的正投影均与胶黏层完全重合,即密封件的端面平整。The current seal includes a sealing layer, an adhesive layer and an elastic layer arranged in sequence. The adhesive layer can be double-sided adhesive tape to bond the sealing layer and the elastic layer. The material of the elastic layer is a foam material, and the material of the sealing layer can be It is felt, PTFE fiber or other chemical fiber fabrics, etc. The side of the sealing layer away from the adhesive layer is in contact with the circumferential surface of the developing roller, and the side of the elastic layer away from the adhesive layer is installed in the shell. The elastic layer and the The orthographic projection of the sealing layer on the adhesive layer completely coincides with the adhesive layer, that is, the end face of the sealing member is flat.
如图2所示,但密封件在长期的使用过程中,两个密封件中相互靠近的一端均为第一端,第一端容易产生墨粉的堆积,这是墨粉顺着显影辊侵入密封件的第一端所导致的,当墨粉入侵过多时,一方面显影辊的转动会导致墨粉渗透到密封件外造成漏粉现象,另一方面显影辊的转动会与密封件形成摩擦,密封件中被入侵过多墨粉时,容易对密封件中的墨粉造成摩擦固化,急剧降低密封件的密封性能,导致密封件失效漏粉,起不到密封效果。As shown in Figure 2, but during the long-term use of the seals, the ends of the two seals that are close to each other are the first ends, and the first end is prone to accumulation of toner, which is the intrusion of toner along the developing roller Caused by the first end of the seal, when the toner invades too much, on the one hand, the rotation of the developing roller will cause the toner to penetrate out of the seal and cause powder leakage; on the other hand, the rotation of the developing roller will form friction with the seal , When too much toner is intruded into the seal, it is easy to cause frictional solidification of the toner in the seal, which will drastically reduce the sealing performance of the seal, resulting in the failure of the seal to leak powder, and the sealing effect will not be achieved.
发明内容Contents of the invention
基于此,有必要针对密封件的第一端平整容易导致漏粉的问题,提供一种密封件及其制造方法。Based on this, it is necessary to provide a sealing member and a manufacturing method thereof for the problem that the first end of the sealing member is flat and easily leads to powder leakage.
一种密封件,安装于墨粉盒内,所述墨粉盒包括外壳及可绕自身轴线旋转地安装于所述外壳的显影辊,密封件包括:密封体及绒毛层,其中:A seal, installed in a toner cartridge, the toner cartridge includes a casing and a developing roller rotatably mounted on the casing around its own axis, the seal includes: a seal body and a fluff layer, wherein:
所述密封体设置于所述外壳与所述显影辊之间,固定于所述外壳内,位于所述显影辊的轴向端部;The sealing body is arranged between the casing and the developing roller, fixed in the casing, and located at the axial end of the developing roller;
所述绒毛层设置于所述密封体背离所述外壳的一侧,并与所述显影辊的周向表面抵接,所述绒毛层中的绒毛朝向所述显影辊轴向的另一端部延伸,且所述绒毛超出所述密封体的边缘。The fluff layer is arranged on the side of the sealing body away from the housing, and abuts against the circumferential surface of the developing roller, and the fluff in the fluff layer extends toward the other axial end of the developing roller , and the fluff exceeds the edge of the sealing body.
上述密封件,通过将密封体设置于外壳与显影辊之间,且密封体位于显影辊的轴向端部,实现了对显影辊轴向端部的密封。现有密封件中靠近显影辊轴向的另一端端部为第一端,相对于现有密封件的第一端为平整端面而言,本申请通过设置绒毛与显影辊轴向端部的周向表面抵接并超出密封体的边缘,且绒毛朝向显影辊轴向的另一端部延伸,即本申请中密封件的第一端设置有超出密封体边缘的绒毛,使得显影辊在进行旋转时,显影辊与绒毛发生相对运动,绒毛对顺着显影辊侵入密封件第一端的墨粉进行了清扫,阻止了墨粉顺着显影辊侵入密封件的第一端,从而避免了密封件的第一端堆积过多墨粉时,显影辊转动导致墨粉渗透到密封件外的现象,同时避免了密封件被入侵大量墨粉时,显影辊转动与密封件摩擦后对墨粉产生的固化,故不会降低密封件的密封性能,不会导致密封件失效漏粉,也延长了密封件的使用寿命。The above-mentioned sealing member realizes the sealing of the axial end of the developing roller by arranging the sealing body between the shell and the developing roller, and the sealing body is located at the axial end of the developing roller. The other end near the axial end of the developing roller in the existing sealing member is the first end. Compared with the flat end surface of the first end of the existing sealing member, the application sets the fluff and the circumference of the axial end of the developing roller. It abuts against the surface and exceeds the edge of the sealing body, and the fluff extends toward the other end of the developing roller axial direction, that is, the first end of the sealing member in this application is provided with fluff beyond the edge of the sealing body, so that the developing roller rotates , the developing roller moves relative to the fluff, and the fluff sweeps the toner that invades the first end of the seal along the developing roller, preventing the toner from intruding into the first end of the seal along the developing roller, thus avoiding the sealing of the seal When the first end accumulates too much toner, the rotation of the developing roller causes the toner to penetrate out of the seal, and at the same time avoids the curing of the toner after the developing roller rotates and rubs against the seal when the seal is invaded by a large amount of toner , so it will not reduce the sealing performance of the seal, will not cause the seal to fail and leak powder, and also prolong the service life of the seal.
在其中一个实施例中,所述绒毛长度范围为1mm-10mm。In one embodiment, the length of the hairs ranges from 1 mm to 10 mm.
在其中一个实施例中,所述绒毛为斜毛且具有同一倾斜方向。In one of the embodiments, the hairs are oblique hairs and have the same inclination direction.
在其中一个实施例中,所述绒毛与所述密封体边缘的夹角为第一夹角,所述第一夹角的范围为20°-70°。In one embodiment, the included angle between the fluff and the edge of the sealing body is a first included angle, and the range of the first included angle is 20°-70°.
在其中一个实施例中,所述绒毛的材料为PTFE纤维。In one embodiment, the material of the fluff is PTFE fiber.
在其中一个实施例中,所述PTFE纤维的纤度范围为1D-10D。In one of the embodiments, the fineness range of the PTFE fiber is 1D-10D.
在其中一个实施例中,所述绒毛超出所述密封体边缘的长度范围为0.1mm-10mm。In one embodiment, the length of the fluff beyond the edge of the sealing body ranges from 0.1 mm to 10 mm.
本发明还提供了一种基于上述任一项实施所述的密封件的制造方法,包括如下步骤:The present invention also provides a method for manufacturing the seal based on any one of the above implementations, including the following steps:
S1、提供一个密封体;S1, providing a sealing body;
S2、将绒毛编织到所述密封体上形成绒毛层;S2. Weaving fluff onto the sealing body to form a fluff layer;
S3、将所述绒毛进行斜毛工艺处理,使所述绒毛超出所述密封体的边缘,以获得所述密封件。S3, subjecting the fluff to an oblique fluffing process, so that the fluff exceeds the edge of the sealing body, so as to obtain the sealing member.
上述密封件的制造方法,先通过步骤S1获得密封体;通过步骤S2将绒毛编织到密封体上获得绒毛层;然后通过步骤S3、将绒毛进行斜毛工艺处理,使得绒毛超出密封体的边缘,以获得密封件。通过上述设置,较为方便地实现了密封件的制造,整个过程操作简单方便,可操作性强,以及通过将绒毛进行斜毛工艺处理,使得绒毛超出密封体的边缘,相对于现有密封件的第一端为平整端面而言,本申请通过设置绒毛超出密封体边缘,即本申请密封件的第一端能具有绒毛,使得显影辊在进行旋转时,显影辊与绒毛发生相对运动,绒毛可以对顺着显影辊侵入密封件第一端的墨粉进行了清扫,阻止了墨粉顺着显影辊侵入密封件,从而避免了密封件的第一端堆积过多墨粉时,显影辊转动导致墨粉渗透到密封件外的现象,同时避免了密封件被入侵大量墨粉时,显影辊转动与密封件摩擦后对墨粉产生的固化,延长了密封件的使用寿命。The manufacturing method of the above-mentioned sealing member firstly obtains the sealing body through step S1; through step S2, weaves the fluff on the sealing body to obtain a fluff layer; then through step S3, the fluff is subjected to the oblique wool process, so that the fluff exceeds the edge of the sealing body, to get the seal. Through the above-mentioned setting, the manufacture of the sealing member is realized relatively conveniently. The operation of the whole process is simple and convenient, and the operability is strong, and by subjecting the fluff to the oblique wool process, the fluff exceeds the edge of the sealing body, compared with the existing sealing member. As far as the first end is a flat end face, the present application sets the fluff beyond the edge of the sealing body, that is, the first end of the seal of the present application can have fluff, so that when the developing roller rotates, the developing roller and the fluff relatively move, and the fluff can The toner that invaded the first end of the sealing member along the developing roller was cleaned, preventing the toner from intruding into the sealing member along the developing roller, thus avoiding the development roller rotation caused by excessive toner accumulation at the first end of the sealing member The phenomenon that the toner penetrates out of the seal, and at the same time avoids the solidification of the toner after the developing roller rotates and rubs against the seal when the seal is invaded by a large amount of toner, prolonging the service life of the seal.
在其中一个实施例中,在步骤S3中,包括如下步骤:In one of the embodiments, in step S3, the following steps are included:
S31、将所述绒毛进行斜毛工艺处理,使所述绒毛超出所述密封体的边缘;S31, subjecting the fluff to an oblique fluffing process, so that the fluff exceeds the edge of the sealing body;
S32、对超出所述密封体边缘的所述绒毛按设定的长度进行切断,以获得所述密封件。S32. Cut off the fluff beyond the edge of the sealing body according to a set length, so as to obtain the sealing member.
在其中一个实施例中,在步骤S3之后,还包括如下步骤:In one of the embodiments, after step S3, the following steps are further included:
S4、检查所述密封件的尺寸、外观以及功能;S4. Check the size, appearance and function of the seal;
S5、包装所述密封件后入库。S5. Packing the sealing parts and putting them into storage.
附图说明Description of drawings
图1为现有技术中的墨粉盒结构示意图;Fig. 1 is a structural schematic diagram of a toner cartridge in the prior art;
图2为现有技术中的密封件与显示辊装配后,墨粉堆积在现有密封件的示意图;Fig. 2 is a schematic diagram of toner accumulation on the existing seal after the seal is assembled with the display roller in the prior art;
图3为本发明提供的一种密封件与显示辊装配后的示意图;Fig. 3 is a schematic diagram of a seal provided by the present invention after being assembled with a display roller;
图4为图3中的密封件与显影辊示意图;Fig. 4 is a schematic diagram of the sealing member and the developing roller in Fig. 3;
图5为图3中的密封件结构示意图;Fig. 5 is a schematic structural diagram of the seal in Fig. 3;
图6为本发明提供的一种密封件中绒毛与密封体边缘夹角示意图;Fig. 6 is a schematic diagram of the angle between the fluff and the edge of the sealing body in a seal provided by the present invention;
图7为本发明提供的一种密封件制造方法流程框图。Fig. 7 is a flow chart of a method for manufacturing a seal provided by the present invention.
其中:in:
10、密封件;11、第一端;20、墨粉盒;21、外壳;22、墨粉仓;23、送粉辊;24、显影辊;30、感光鼓;40、墨粉;10. Sealing member; 11. First end; 20. Toner cartridge; 21. Shell; 22. Toner bin; 23. Powder feeding roller; 24. Developing roller; 30. Photosensitive drum; 40. Toner powder;
100、密封体;110、密封层;120、胶黏层;130、弹性层;100, sealing body; 110, sealing layer; 120, adhesive layer; 130, elastic layer;
200、绒毛层;210、绒毛;300、第一夹角。200, fluff layer; 210, fluff; 300, the first included angle.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and are not intended to represent the only embodiments.
实施参阅图3、图4和图5所示,本发明一实施例提供了一种密封件10,安装于墨粉盒20内,墨粉盒20包括外壳21及可绕自身轴线旋转地安装于外壳21的显影辊24,在具体设置时,密封件10的数量为两个,两个密封件10均设置于外壳21与显影辊24之间,密封件10用于密封显影辊24的轴向端部,两个密封件10分别位于显影辊24轴向的两个端部,密封件10的一侧固定于外壳21,密封件10的另一侧与显影辊24轴向端部抵接,不影响显影辊24的转动,两个密封件10中相互靠近的一端均为第一端11,密封件10包括密封体100及绒毛层200,其中:Referring to Fig. 3, Fig. 4 and Fig. 5 for implementation, an embodiment of the present invention provides a sealing
密封体100设置于外壳21与显影辊24之间,密封体100固定于外壳21内,密封体100位于显影辊24的轴向端部,在具体设置时,密封体100包括层叠设置的密封层110、胶黏层120及弹性层130,胶黏层120用于将密封层110与弹性层130连接为一体,弹性层130背离胶黏层120的一侧安装于外壳21内,弹性层130的材料为发泡材料,密封层110的材料可以是毛毡、PTFE纤维或其他化纤织物等,密封体100中的弹性层130和密封层110在胶黏层120的正投影均与胶黏层120完全重合,即密封体100的端面平整;The sealing
绒毛层200设置于密封体100背离墨粉盒20的一侧,绒毛层200与显影辊24的周向表面抵接,绒毛层200中的绒毛210朝向显影辊24轴向的另一端部延伸,且绒毛210超出密封体100的边缘。通过上述设置,与显影辊24轴向一端部抵接的绒毛210朝向显影辊24轴向的另一端部延伸,则显影辊24轴向两端部的绒毛210相互朝向,使得在显影辊24进行旋转时,显影辊24与绒毛210发生相对运动,相当于绒毛210对顺着显影辊24侵入密封件10第一端11的墨粉40进行了清扫,阻止了墨粉40顺着显影辊24侵入密封件10的第一端11,使得墨粉40不会大量侵入密封件10的第一端11,从而避免了显影辊24转动导致墨粉40渗透到密封件10外的现象,同时显影辊24转动与密封件10形成摩擦时,密封件10中没有被入侵大量墨粉40时,不会对密封件10中的墨粉40造成摩擦固化,从而不会降低密封件10的密封性能,不会导致密封件10失效漏粉,也延长了密封件10的使用寿命。The
需要说明的是,墨粉盒20的价格较高,而因密封件10失效导致墨粉盒20报废的事件层出不穷,目前打印机厂家一般会把墨粉盒20打印纸张数量设置在密封件10失效前,由此可知,密封件10寿命影响整个墨粉盒20的寿命和打印耗材成本。本申请设置绒毛层200大大降低了墨粉40从第一端11入侵密封件10的现象,提升了打印寿命。It should be noted that the price of the
上述密封件10,通过将密封体100设置于外壳21与显影辊24之间,且密封体100位于显影辊24的轴向端部,实现了对显影辊24轴向端部的密封。现有密封件中靠近显影辊24轴向的另一端端部为第一端11,相对于现有密封件的第一端11为平整端面而言,本申请通过设置绒毛210与显影辊24轴向端部的周向表面抵接并超出密封体100的边缘,且绒毛210朝向显影辊24轴向的另一端部延伸,即本申请中密封件10的第一端11设置有超出密封体100边缘的绒毛210,使得显影辊24在进行旋转时,显影辊24与绒毛210发生相对运动,绒毛210对顺着显影辊24侵入密封件10第一端11的墨粉40进行了清扫,阻止了墨粉40顺着显影辊24侵入密封件10的第一端11,从而避免了密封件10的第一端11堆积过多墨粉40时,显影辊24转动导致墨粉40渗透到密封件10外的现象,同时避免了密封件10被入侵大量墨粉40时,显影辊24转动与密封件10摩擦后对墨粉40产生的固化,故不会降低密封件10的密封性能,不会导致密封件10失效漏粉,也延长了密封件10的使用寿命。The sealing
为了保证绒毛210能超出密封体100的边缘,一种优选实施方式,绒毛210长度范围为1mm-10mm,在具体设置时,绒毛210长度可以是2mm、4mm、6mm、8mm及1mm-10mm中的任一值,在具体操作时,可以通过在密封体100中密封层110的表面编织设定高度的绒毛210,然后将绒毛210朝着超出密封体100边缘的方向下压绒毛210,使得绒毛210超出密封层110的边缘,即绒毛210编织的设定高度也就是绒毛210下压后的长度范围,即1mm-10mm,通过设置上述长度范围,保证绒毛210在压平后能超出密封体100的边缘,但绒毛210长度范围不限于1mm-10mm,能超出密封体100边缘的范围均可。In order to ensure that the
结合图6所示,为了保证绒毛210具有更好地清洁墨粉40的作用,一种优选实施方式,绒毛210为斜毛且具有同一倾斜方向。在具体设置时,当在密封层110的表面编织出设定高度的绒毛210后,在将绒毛210朝向超出密封体100边缘的方向下压的过程中,具体的操作是将绒毛210打斜使得绒毛210与密封体100边缘具有设定的角度,从而使得绒毛210能更好地扫除顺着显影辊24入侵密封件10第一端11的墨粉40。As shown in FIG. 6 , in order to ensure that the
为了能更好地扫除顺着显影辊24入侵密封件10第一端11的墨粉40,具体地,绒毛210与密封体100边缘的夹角为第一夹角300,第一夹角300的范围为20°-70°。在具体设置时,绒毛210与密封体100边缘的夹角可以是30°、40°、50°、60°及20°-70°中的任一值,这是通过反复实验得出的第一夹角300的最优角度范围,当绒毛210与密封体100边缘的夹角范围在20°-70°之内时,绒毛210可以在显影辊24旋转时,能方便地将顺着显影辊24入侵密封件10第一端11的墨粉40扫除至外壳21内,大大减缓墨粉40侵入密封件10,提升密封件10寿命。为了能更有效地清扫墨粉40,在具体设置时,绒毛210沿密封体100的边缘斜向上倾斜。In order to better sweep away the
为了保证绒毛210清扫吸墨粉40时的稳定性,一种优选实施方式,绒毛210的材料为PTFE纤维。PTFE纤维是由聚四氟乙烯为原料,经纺丝或制成薄膜后切割或原纤化而制得的一种合成纤维,PTFE纤维具有最佳的使用寿命和工作稳定性,适合对墨粉40进行清扫。在具体设置时,绒毛210的材料也可是腈纶、尼龙、氨纶、涤纶等纤维材料,但绒毛210的材料不限于上述纤维,其他的化纤材料均可。In order to ensure the stability of the
墨粉40吸附在显影辊24时具有一定的吸附力,为了使PTFE纤维制成的绒毛210具有一定的硬度,能更方便地对墨粉40进行扫除,具体地,PTFE纤维的纤度范围为1D-10D。纤度是指在公定回潮率下,9000米纱线或纤维所具有重量的克数。即如,9000米长的纤维重量为一克时,称为1D。当比重一定时,D值越大表示纱线或纤维越粗,反之D值越小纤维愈细。在具体设置时,PTFE纤维的纤度可以是2D、4D、6D、8D、9D以及1D-10D中的任一值,将PTFE纤维的纤度控制在1D-10D的范围内,这是通过反复实验得出的PTFE纤维的最优纤度范围,当PTFE纤维的纤度小于1D时,PTFE纤维太细,对墨粉40的清洁力度不够,仍会有墨粉40的附着,当PTFE纤维的纤度大于10D时,会影响密封件10的密封性能。When the
为了较为方便地抵挡墨粉40顺着显影辊24入侵密封件10的第一端11,一种优选实施方式,绒毛210超出密封体100边缘的长度范围为0.1mm-10mm。在具体设置时,绒毛210超出密封体100边缘的长度可以是0.5mm、1mm、2.5mm、4mm、8.5mm以及0.1mm-10mm中的任一值,将绒毛210超出密封体100边缘的长度控制在0.1mm-10mm范围内,这是通过反复实验得出的最优范围,当绒毛210超出密封体100边缘的长度小于0.1mm时,绒毛210过短,绒毛210无法有效地抵挡墨粉40顺着显影辊24侵入密封件10的第一端11,不利于绒毛210对墨粉40进行清扫,当绒毛210超出密封体100边缘的长度大于10mm时,绒毛210过长,影响显影辊24将位于其自身中段的墨粉40转印到感光鼓30上。通过将绒毛210超出密封体100边缘的长度控制在0.1mm-10mm内,绒毛210能有效地清扫墨粉40,减少墨粉40堆积在密封件10的第一端11边缘,大大提升密封效果,提升密封件10寿命。In order to more conveniently resist the
结合图7所示,本发明的第二实施方式还提供了一种基于上述任一实施例所述的密封件10的制造方法,包括如下步骤:As shown in FIG. 7 , the second embodiment of the present invention also provides a method for manufacturing the
步骤S1、提供一个密封体100,在具体设置时,密封体100包括层叠设置的密封层110、胶黏层120及弹性层130,胶黏层120用于将密封层110与弹性层130连接为一体,弹性层130背离胶黏层120的一侧安装于外壳21内;Step S1, providing a sealing
步骤S2、将绒毛210编织到密封体100上形成绒毛层200,在具体设置时,通过编织机将绒毛210编织到密封层110背离胶黏层120的一侧,且编织出设定的高度;Step S2, weaving the
步骤S3、将所述绒毛210进行斜毛工艺处理,使所述绒毛210超出所述密封体100的边缘,以获得所述密封件10。在具体设置时,通过斜毛机对绒毛210进行打斜处理,使得绒毛210超出密封体100的边缘,且与密封体100的边缘呈设定的第一夹角300。Step S3 , subjecting the
在具体使用密封件10时,密封件10设于显影辊24的轴向端部,密封体100背离绒毛层200的一侧固定于外壳21内,绒毛210与显影辊24轴向端部的周向表面抵接,绒毛210朝向显影辊24轴向的另一端部延伸,使得显影辊24在进行旋转时,显影辊24与绒毛210发生相对运动,绒毛210可以对顺着显影辊24侵入密封件10第一端11的墨粉40进行了清扫,阻止了墨粉40顺着显影辊24侵入密封件10,从而避免了密封件10的第一端11堆积过多墨粉40时,显影辊24转动导致墨粉40渗透到密封件10外的现象,同时避免了密封件10被入侵大量墨粉40时,显影辊24转动与密封件10摩擦后对墨粉40产生的固化,延长了密封件10的使用寿命。When using the sealing
上述密封件10的制造方法,先通过步骤S1获得密封体100;通过步骤S2将绒毛210编织到密封体100上获得绒毛层200;然后通过步骤S3、将绒毛210进行斜毛工艺处理,使得绒毛210超出密封体100的边缘,以获得密封件10。通过上述设置,较为方便地实现了密封件10的制造,整个过程操作简单方便,可操作性强,以及通过将绒毛210进行斜毛工艺处理,使得绒毛210超出密封体100的边缘,相对于现有密封件10的第一端11为平整端面而言,本申请通过设置绒毛210超出密封体100边缘,即本申请密封件10的第一端11能具有绒毛210,使得显影辊24在进行旋转时,显影辊24与绒毛210发生相对运动,绒毛210可以对顺着显影辊24侵入密封件10第一端11的墨粉40进行了清扫,阻止了墨粉40顺着显影辊24侵入密封件10,从而避免了密封件10的第一端11堆积过多墨粉40时,显影辊24转动导致墨粉40渗透到密封件10外的现象,同时避免了密封件10被入侵大量墨粉40时,显影辊24转动与密封件10摩擦后对墨粉40产生的固化,延长了密封件10的使用寿命。The manufacturing method of the above-mentioned sealing
为了使绒毛210能较为方便地超出密封体100的边缘设定长度,一种优选实施方式,在步骤S3中,包括如下步骤:In order to make the
步骤S31、将绒毛210进行斜毛工艺处理,使绒毛210超出密封体100的边缘,在具体设置时,采用斜毛机进行打斜处理;Step S31, subjecting the
步骤S32、对超出密封体100边缘的绒毛210按设定的长度进行切断,以获得密封件10。在具体设置时,可以利用激光切割或刀模成型对绒毛210进行切断加工,使绒毛210超出密封体100边缘的长度符合设定的长度,绒毛210超出密封体100边缘的长度范围在0.1mm-10mm以内。Step S32 , cutting the
需要说明的是,制造密封件10的方法还可以是如下步骤:提供密封层110,密封层110的材料可以是毛毡、PTFE纤维或其他化纤织物等;在密封层110的一侧编织出设定高度的绒毛层200,可以是采用编织机进行编织;再对绒毛210进行打斜处理,使得绒毛210超出密封体100的边缘,且绒毛210与密封体100的边缘呈设定的第一夹角300,第一夹角300的范围为20°-70°,一般采用斜毛机进行绒毛210的打斜工序;对超出密封体100边缘的绒毛210按设定的长度进行切断,获得满足长度要求的绒毛210;制造发泡材料获取弹性层130,弹性层130的大小与密封层110的大小一致;通过胶黏层120将密封层110背离绒毛层200的一侧与弹性层130贴合,以获得密封件10,其中胶黏层120可以是双面胶。It should be noted that the method for manufacturing the sealing
为了形成最终符合客户要求的密封件10,一种优选实施方式,在步骤S3之后,还包括如下步骤:In order to form the
步骤S4、检查密封件10的尺寸、外观以及功能;在这一过程中,会根据预设的要求对制造出的密封件10进行尺寸、外观、功能等检查,一方面是为了挑选出不符合要求的产品进行淘汰以及另一方面是为了挑选出好的产品来保证后续出售的产品均符合设定的要求;Step S4, check the size, appearance and function of the
步骤S5、包装密封件10后入库。将挑选出的符合要求的密封件10用包装材料进行包装保护后入库。在密封件10入库后,后续有客户进行订购产品的时候,可供客户进行挑选且同时保证了呈现给客户的密封件10均是优质产品。Step S5, packing the sealing
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
Claims (10)
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