CN116180063A - Zinc-nickel alloy trivalent chromium color passivating agent, preparation method and passivating method thereof - Google Patents
Zinc-nickel alloy trivalent chromium color passivating agent, preparation method and passivating method thereof Download PDFInfo
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/48—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/10—Use of solutions containing trivalent chromium but free of hexavalent chromium
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Abstract
本发明提供一种锌镍合金三价铬彩色钝化剂及其制备方法及钝化方法。本发明提供的锌镍合金三价铬彩色钝化剂,按重量份计,由硝酸铬10‑30份、三氯化钛或硫酸氧钛1‑10份、氟化镍1‑10份、乙酸钠1‑15份、丙二酸1‑10份、冰乙酸1‑10份和硝酸1‑10份组成。本发明提供的锌镍合金三价铬彩色钝化剂,形成铬‑钛‑镍钝化膜,得到全红鲜艳的色彩,同时中性盐雾测试白锈时间240小时以上。The invention provides a zinc-nickel alloy trivalent chromium color passivator, a preparation method and a passivation method thereof. The zinc-nickel alloy trivalent chromium color passivating agent provided by the invention comprises 10-30 parts of chromium nitrate, 1-10 parts of titanium trichloride or titanium oxysulfate, 1-10 parts of nickel fluoride, and acetic acid in parts by weight. 1-15 parts of sodium, 1-10 parts of malonic acid, 1-10 parts of glacial acetic acid and 1-10 parts of nitric acid. The zinc-nickel alloy trivalent chromium color passivation agent provided by the present invention forms a chromium-titanium-nickel passivation film to obtain a full red and bright color, and at the same time, the white rust time of the neutral salt spray test is more than 240 hours.
Description
技术领域technical field
本发明属于三价铬彩色钝化技术领域,具体涉及锌镍合金三价铬彩色钝化剂及其制备方法及钝化方法。The invention belongs to the technical field of trivalent chromium color passivation, and in particular relates to a zinc-nickel alloy trivalent chromium color passivator, a preparation method and a passivation method thereof.
背景技术Background technique
随着工业技术的发展,对金属工件的防腐要求越来越高,尤其在恶劣环境中,常规的防腐手段,如发蓝、镀锌、浸锌等已不能满足工件的长效防腐要求。而电镀锌镍合金技术以具有优异的耐腐蚀性和低氢脆性,工艺流程与电镀锌的工艺流程相当,而受到各类型生产企业的喜爱。With the development of industrial technology, the anti-corrosion requirements for metal workpieces are getting higher and higher, especially in harsh environments, conventional anti-corrosion methods, such as bluing, galvanizing, galvanizing, etc., can no longer meet the long-term anti-corrosion requirements of workpieces. The electroplating zinc-nickel alloy technology has excellent corrosion resistance and low hydrogen embrittlement, and the process flow is equivalent to that of electro-galvanizing, so it is loved by various manufacturers.
现有的锌镍合金的钝化一般包括本色,蓝白,彩色,黑色。黑色钝化例如专利申请号为201810434850.0公开一种锌镍合金三价铬黑色钝化液及其制备方法。本色钝化例如专利申请号为201410741396.5公开了一种用于锌镍合金的三价铬高耐蚀本色钝化剂,钝化后呈现银白色外观,但是本色钝化也比较少。除了黑色和本色,蓝白钝化工艺也比较多。除此之外,锌镍合金彩虹色钝化,目前也有较多的报道,主要因为三价铬盐一般呈绿色、六价铬盐呈橙黄色,钝化膜会使光线发生散射,这种对光线的干扰会形成彩虹色。The passivation of existing zinc-nickel alloys generally includes natural color, blue and white, colored and black. Black passivation For example, patent application number 201810434850.0 discloses a zinc-nickel alloy trivalent chromium black passivation solution and its preparation method. Natural color passivation For example, patent application number 201410741396.5 discloses a trivalent chromium high corrosion-resistant natural color passivator for zinc-nickel alloys. After passivation, it presents a silver-white appearance, but the natural color passivation is relatively small. In addition to black and natural colors, there are also more blue and white passivation processes. In addition, there are many reports on zinc-nickel alloy iridescent passivation, mainly because trivalent chromium salts are generally green and hexavalent chromium salts are orange-yellow, and the passivation film will scatter light. The interference of light creates iridescence.
锌镍合金彩色钝化目前也有研究,虽然锌镍合金彩色钝化已经有了一定的发展,但是对于红色钝化依然难以做到较好的颜色和盐雾效果。目前的红色钝化普遍存在颜色不够红,色彩不够鲜艳的缺点,导致在很多外观要求较高的领域应用受到限制。因此,如何解决红色钝化的颜色效果和盐雾效果,对于本领域技术人员而言是一个比较重要的突破。Zinc-nickel alloy color passivation is also currently being studied. Although zinc-nickel alloy color passivation has been developed to a certain extent, it is still difficult to achieve better color and salt spray effects for red passivation. The current red passivation generally has the disadvantages that the color is not red enough and the color is not bright enough, which limits the application in many fields with high appearance requirements. Therefore, how to solve the color effect and salt spray effect of red passivation is an important breakthrough for those skilled in the art.
发明内容Contents of the invention
针对现有技术的不足,本发明提供一种全红鲜艳的锌镍合金三价铬彩色钝化剂及其制备方法及钝化方法。Aiming at the deficiencies of the prior art, the invention provides a full-red and bright zinc-nickel alloy trivalent chromium color passivator, a preparation method and a passivation method thereof.
本发明提供一种锌镍合金三价铬彩色钝化剂,按重量份计,包括硝酸铬10-30份、三氯化钛或硫酸氧钛1-10份、氟化镍1-10份、乙酸钠1-15份、丙二酸1-10份、冰乙酸1-10份、硝酸1-10份。The invention provides a zinc-nickel alloy trivalent chromium color passivator, which comprises 10-30 parts of chromium nitrate, 1-10 parts of titanium trichloride or titanium oxysulfate, 1-10 parts of nickel fluoride, 1-15 parts of sodium acetate, 1-10 parts of malonic acid, 1-10 parts of glacial acetic acid, and 1-10 parts of nitric acid.
优选地,按重量份计,所述硝酸铬20-25份、三氯化钛或硫酸氧钛4-8份。Preferably, by weight, 20-25 parts of chromium nitrate, 4-8 parts of titanium trichloride or titanyl sulfate.
优选地,按重量份计,所述氟化镍4-6份、乙酸钠5-8份。Preferably, in parts by weight, the nickel fluoride is 4-6 parts, and sodium acetate is 5-8 parts.
优选地,按重量份计,所述丙二酸2-5份、冰乙酸1-3份、硝酸1-3份。Preferably, in parts by weight, 2-5 parts of malonic acid, 1-3 parts of glacial acetic acid, and 1-3 parts of nitric acid.
本发明还提供一种锌镍合金三价铬彩色钝化剂,按重量份计,由硝酸铬10-30份、三氯化钛或硫酸氧钛1-10份、氟化镍1-10份、乙酸钠1-15份、丙二酸1-10份、冰乙酸1-10份和硝酸1-10份组成。The present invention also provides a zinc-nickel alloy trivalent chromium color passivator, which consists of 10-30 parts of chromium nitrate, 1-10 parts of titanium trichloride or titanium oxysulfate, and 1-10 parts of nickel fluoride in parts by weight. , 1-15 parts of sodium acetate, 1-10 parts of malonic acid, 1-10 parts of glacial acetic acid and 1-10 parts of nitric acid.
本发明还提供一种锌镍合金三价铬彩色钝化剂的制备方法,包括如下步骤:The present invention also provides a preparation method of a zinc-nickel alloy trivalent chromium color passivator, comprising the steps of:
S1、在容器中加入部分去离子水,加热至75-80℃;S1. Add part of deionized water into the container and heat to 75-80°C;
S2、保证75-80℃下加入硝酸铬,充分搅拌至完全溶解;S2. Ensure that chromium nitrate is added at 75-80°C, and fully stirred until completely dissolved;
S3、然后依次加入氟化镍、乙酸钠和丙二酸,在温度为75-80℃的条件下保温,并搅拌40-80分钟;S3, then sequentially add nickel fluoride, sodium acetate and malonic acid, keep warm at a temperature of 75-80°C, and stir for 40-80 minutes;
S4、将所述步骤S3的溶液降温至40-60℃后,加入三氯化钛或硫酸氧钛,充分搅拌;S4. After cooling the solution in step S3 to 40-60°C, add titanium trichloride or titanyl sulfate, and stir thoroughly;
S5、将所述步骤S4的溶液冷却至室温后,加入冰乙酸、硝酸,充分搅拌;S5. After cooling the solution in step S4 to room temperature, add glacial acetic acid and nitric acid, and stir thoroughly;
S6、补入剩余的去离子水,搅拌均匀。S6. Add the remaining deionized water and stir evenly.
优选地,所述步骤S中3中,搅拌40-70分钟。Preferably, in step S3, stirring is carried out for 40-70 minutes.
优选地,所述步骤S4中,降温至45-50℃后,加入三氯化钛或硫酸氧钛。Preferably, in the step S4, after cooling down to 45-50° C., titanium trichloride or titanyl sulfate is added.
本发明还提供一种锌镍合金钝化方法,包括如下步骤:The present invention also provides a zinc-nickel alloy passivation method, comprising the steps of:
将工件电镀锌镍合金后,使用所述的锌镍合金三价铬彩色钝化剂进行钝化20-50秒,然后水洗,水洗后在60-80℃下烘烤15分钟。After the workpiece is electroplated with zinc-nickel alloy, it is passivated with the zinc-nickel alloy trivalent chromium color passivator for 20-50 seconds, then washed with water, and baked at 60-80° C. for 15 minutes after washing with water.
优选地,所述进行钝化的时间为30-40秒。Preferably, the passivation time is 30-40 seconds.
本发明提供的锌镍合金三价铬彩色钝化剂,形成铬-钛-镍钝化膜,得到全红鲜艳的色彩,同时中性盐雾测试白锈时间240小时以上。The zinc-nickel alloy trivalent chromium color passivation agent provided by the invention forms a chromium-titanium-nickel passivation film to obtain a full red bright color, and at the same time, the white rust time of the neutral salt spray test is more than 240 hours.
具体实施方式Detailed ways
下面结合具体实施例对本发明技术方案作进一步的详细描述,以使本领域的技术人员可以更好的理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The technical solution of the present invention will be further described in detail below in conjunction with specific examples, so that those skilled in the art can better understand the present invention and implement it, but the examples given are not intended to limit the present invention.
本发明实施例提供一种锌镍合金三价铬彩色钝化剂,按重量份计,包括硝酸铬10-30份、三氯化钛或硫酸氧钛1-10份、氟化镍1-10份、乙酸钠1-15份、丙二酸1-10份、冰乙酸1-10份、硝酸1-10份。An embodiment of the present invention provides a zinc-nickel alloy trivalent chromium color passivator, which comprises 10-30 parts of chromium nitrate, 1-10 parts of titanium trichloride or titanium oxysulfate, and 1-10 parts of nickel fluoride in parts by weight. 1-15 parts of sodium acetate, 1-10 parts of malonic acid, 1-10 parts of glacial acetic acid, and 1-10 parts of nitric acid.
在优选实施例中,按重量份计,硝酸铬20-25份;更优选为22-24份。In a preferred embodiment, by weight, 20-25 parts of chromium nitrate; more preferably 22-24 parts.
在优选实施例中,按重量份计,三氯化钛或硫酸氧钛4-8份;更优选为5-7份。In a preferred embodiment, by weight, 4-8 parts of titanium trichloride or titanium oxysulfate; more preferably 5-7 parts.
在优选实施例中,按重量份计,氟化镍4-6份、乙酸钠5-8份、丙二酸2-5份、冰乙酸1-3份、硝酸1-3份。In a preferred embodiment, by weight, 4-6 parts of nickel fluoride, 5-8 parts of sodium acetate, 2-5 parts of malonic acid, 1-3 parts of glacial acetic acid, and 1-3 parts of nitric acid.
本发明实施例提供一种锌镍合金三价铬彩色钝化剂,按重量份计,由硝酸铬10-30份、三氯化钛或硫酸氧钛1-10份、氟化镍1-10份、乙酸钠1-15份、丙二酸1-10份、冰乙酸1-10份和硝酸1-10份组成。The embodiments of the present invention provide a zinc-nickel alloy trivalent chromium color passivator, which consists of 10-30 parts of chromium nitrate, 1-10 parts of titanium trichloride or titanium oxysulfate, and 1-10 parts of nickel fluoride in parts by weight. 1-15 parts of sodium acetate, 1-10 parts of malonic acid, 1-10 parts of glacial acetic acid and 1-10 parts of nitric acid.
本发明实施例还提供上面任一实施例提到的锌镍合金三价铬彩色钝化剂的制备方法,包括如下步骤:Embodiments of the present invention also provide the preparation method of the zinc-nickel alloy trivalent chromium color passivator mentioned in any of the above embodiments, comprising the following steps:
S1、在容器中加入部分去离子水,加热至75-80℃;S1. Add part of deionized water into the container and heat to 75-80°C;
S2、保证75-80℃下加入硝酸铬,充分搅拌至完全溶解;S2. Ensure that chromium nitrate is added at 75-80°C, and fully stirred until completely dissolved;
S3、然后依次加入氟化镍、乙酸钠和丙二酸,在温度为75-80℃的条件下保温,并搅拌40-80分钟,优选实施例为为40-70分钟。S3, then add nickel fluoride, sodium acetate and malonic acid in sequence, keep warm at a temperature of 75-80°C, and stir for 40-80 minutes, preferably 40-70 minutes.
S4、将步骤S3的溶液降温至40-60℃,优选实施例为45-50℃后,加入三氯化钛或硫酸氧钛,充分搅拌;S4. After cooling the solution in step S3 to 40-60°C, preferably 45-50°C, add titanium trichloride or titanyl sulfate, and stir thoroughly;
S5、将步骤S4的溶液冷却至室温后,加入冰乙酸、硝酸,充分搅拌;S5, after cooling the solution in step S4 to room temperature, add glacial acetic acid and nitric acid, and fully stir;
S6、补入剩余的去离子水,搅拌均匀。S6. Add the remaining deionized water and stir evenly.
本发明实施例还提供一种锌镍合金钝化方法,包括如下步骤:The embodiment of the present invention also provides a zinc-nickel alloy passivation method, comprising the following steps:
将工件电镀锌镍合金后,使用任一实施例提到的锌镍合金三价铬彩色钝化剂进行钝化20-50秒,然后水洗,水洗后在60-80℃下烘烤15分钟。After electroplating the workpiece with zinc-nickel alloy, use the zinc-nickel alloy trivalent chromium color passivator mentioned in any embodiment to passivate for 20-50 seconds, then wash with water, and bake at 60-80° C. for 15 minutes after washing.
在优选实施例中,进行钝化的时间为30-40秒。In a preferred embodiment, the passivation is performed for 30-40 seconds.
为了对本发明的技术方案能有更进一步的了解和认识,现列举几个较佳实施例对其做进一步详细说明。In order to have a further understanding and understanding of the technical solution of the present invention, several preferred embodiments are listed to further describe it in detail.
实施例1Example 1
钝化剂的制备:Preparation of passivating agent:
以1L为例:Take 1L as an example:
(1)在容量为1L的容器中,置入0.5L的去离子水,加热至75-80℃;(1) Put 0.5L of deionized water in a container with a capacity of 1L and heat it to 75-80°C;
(2)趁热加入22g硝酸铬,充分搅拌至完全溶解;(2) Add 22g of chromium nitrate while hot, fully stir until fully dissolved;
(3)依次加入5g/L氟化镍,7g/L乙酸钠,4g/L丙二酸,在温度为80℃的条件下保温,并搅拌60分钟;(3) Add 5g/L nickel fluoride, 7g/L sodium acetate, and 4g/L malonic acid successively, keep warm at a temperature of 80°C, and stir for 60 minutes;
(4)将步骤(3)的溶液降温至47℃后,加入6g/L三氯化钛(或硫酸氧钛),充分搅拌;(4) After cooling the solution in step (3) to 47°C, add 6g/L titanium trichloride (or titanyl sulfate), and stir thoroughly;
(5)将步骤(4)的溶液冷却至常温后,加入2g/L冰乙酸,2g/L硝酸,充分搅拌;(5) After the solution of step (4) is cooled to normal temperature, add 2g/L glacial acetic acid, 2g/L nitric acid, fully stir;
(6)最后补充去离子水至1L,搅拌均匀即可得到锌镍合金三价铬彩色钝化剂。(6) Finally add deionized water to 1L, stir evenly to obtain zinc-nickel alloy trivalent chromium color passivator.
将工件电镀锌镍合金后,水洗,经过锌镍合金三价铬彩色钝化剂在常温下钝化35秒,水洗后,在70℃烘烤15分钟。After electroplating the workpiece with zinc-nickel alloy, wash it with water, passivate it with a zinc-nickel alloy trivalent chromium color passivator at room temperature for 35 seconds, and bake it at 70°C for 15 minutes after washing with water.
通过观察,发现本实施例钝化后在锌镍合金镀层上形成铬-钛-镍钝化膜,外观鲜艳全红,同时不含六价铬,符合环保要求。将本实施例钝化后的工件参照GB/T 6461-2002、GB/T 10125-1997进行中性盐雾测试,其盐雾时间超过240小时,具有非常显著的盐雾效果。Through observation, it is found that after the passivation in this embodiment, a chromium-titanium-nickel passivation film is formed on the zinc-nickel alloy coating, the appearance is bright and full red, and it does not contain hexavalent chromium, which meets the environmental protection requirements. The workpiece after passivation in this embodiment was subjected to a neutral salt spray test according to GB/T 6461-2002 and GB/T 10125-1997, and the salt spray time exceeded 240 hours, which had a very significant salt spray effect.
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the content of the description of the present invention, or directly or indirectly used in other related technical fields, All are included in the scope of patent protection of the present invention in the same way.
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CN1670250A (en) * | 2005-04-26 | 2005-09-21 | 汤小卫 | Trivalent chromium deactivating liquid and its preparing method |
CN101876071A (en) * | 2009-11-24 | 2010-11-03 | 昆明理工大学 | A kind of chromium-free and silver-free environment-friendly galvanized black passivation solution and preparation method thereof |
DE102011013319A1 (en) * | 2011-03-07 | 2012-09-13 | AnJo Oberflächentechnik GmbH | Composition for application solution for performing passivation of zinc and its alloy, comprises passivation solution having chromium compound, soluble nitrate and organic acid, and activation solution having tin salt and phosphonic acid |
CN105401140A (en) * | 2015-12-16 | 2016-03-16 | 昆明理工大学 | Iridescent passivation solution for galvanization and preparation method of iridescent passivation solution |
CN109943837A (en) * | 2019-05-08 | 2019-06-28 | 兴化市华成镀锌管件有限公司 | A kind of surface treating agent for galvanized steel plain sheet |
CN115413300A (en) * | 2021-03-31 | 2022-11-29 | 油研工业股份有限公司 | Chemical conversion treatment liquid and method for producing member having chemical conversion coating film on member surface |
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CN1670250A (en) * | 2005-04-26 | 2005-09-21 | 汤小卫 | Trivalent chromium deactivating liquid and its preparing method |
CN101876071A (en) * | 2009-11-24 | 2010-11-03 | 昆明理工大学 | A kind of chromium-free and silver-free environment-friendly galvanized black passivation solution and preparation method thereof |
DE102011013319A1 (en) * | 2011-03-07 | 2012-09-13 | AnJo Oberflächentechnik GmbH | Composition for application solution for performing passivation of zinc and its alloy, comprises passivation solution having chromium compound, soluble nitrate and organic acid, and activation solution having tin salt and phosphonic acid |
CN105401140A (en) * | 2015-12-16 | 2016-03-16 | 昆明理工大学 | Iridescent passivation solution for galvanization and preparation method of iridescent passivation solution |
CN109943837A (en) * | 2019-05-08 | 2019-06-28 | 兴化市华成镀锌管件有限公司 | A kind of surface treating agent for galvanized steel plain sheet |
CN115413300A (en) * | 2021-03-31 | 2022-11-29 | 油研工业股份有限公司 | Chemical conversion treatment liquid and method for producing member having chemical conversion coating film on member surface |
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