CN116163837A - Methanol remote control security system of marine engine - Google Patents
Methanol remote control security system of marine engine Download PDFInfo
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- CN116163837A CN116163837A CN202310352717.1A CN202310352717A CN116163837A CN 116163837 A CN116163837 A CN 116163837A CN 202310352717 A CN202310352717 A CN 202310352717A CN 116163837 A CN116163837 A CN 116163837A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B77/00—Component parts, details or accessories, not otherwise provided for
- F02B77/08—Safety, indicating, or supervising devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/22—Safety or indicating devices for abnormal conditions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/22—Safety or indicating devices for abnormal conditions
- F02D2041/224—Diagnosis of the fuel system
- F02D2041/225—Leakage detection
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Abstract
Description
技术领域technical field
本发明涉及船用发动机技术领域,尤其涉及一种船用发动机的甲醇遥控安保系统。The invention relates to the technical field of marine engines, in particular to a methanol remote control security system for marine engines.
背景技术Background technique
由于甲醇具有较低的生产成本以及较高的安全性,因此,利用甲醇代替传统的不可再生燃料可以有效提高经济效益,同时能够保障燃烧过程的安全。Since methanol has lower production cost and higher safety, the use of methanol to replace traditional non-renewable fuels can effectively improve economic benefits and at the same time ensure the safety of the combustion process.
目前,可使用现有的燃料供给系统,向船用发动机供给甲醇作为燃料。一般的,船用发动机内的燃油与甲醇以混烧形式燃烧。Currently, methanol can be supplied as fuel to marine engines using existing fuel supply systems. Generally, fuel and methanol in marine engines are combusted in the form of co-combustion.
为了保障甲醇混烧的安全性,需要对船用发动机、甲醇混烧相关设备进行安全控制,因此,本发明设计了一种船用发动机的甲醇遥控安保系统为船用发动机的甲醇混烧喷射全过程进行安保控制。In order to ensure the safety of methanol co-firing, safety control of marine engines and methanol co-firing related equipment is required. Therefore, the present invention designs a methanol remote security system for marine engines to provide security for the entire process of methanol co-firing injection of marine engines control.
发明内容Contents of the invention
本发明提供了一种船用发动机的甲醇遥控安保系统,能够实现对船用发动机的甲醇混烧喷射全过程进行安保控制。The invention provides a methanol remote control security system for a marine engine, which can realize security control over the entire process of methanol co-firing injection of the marine engine.
根据本发明的一方面,提供了一种船用发动机的甲醇遥控安保系统,包括遥控安保监测控制器、遥控安保监测触摸屏、甲醇混烧喷射控制器、甲醇混烧喷射触摸屏以及甲醇供给站;According to one aspect of the present invention, a methanol remote security system for a marine engine is provided, including a remote security monitoring controller, a remote security monitoring touch screen, a methanol co-firing injection controller, a methanol co-firing injection touch screen, and a methanol supply station;
所述遥控安保监测控制器用于处理遥控安保监测触摸屏、甲醇混烧喷射控制器、甲醇混烧喷射触摸屏以及甲醇供给站发送的各类信息,根据信息处理结果生成目标控制指令,并将目标控制指令发送至遥控安保监测触摸屏、甲醇混烧喷射控制器、甲醇混烧喷射触摸屏或者甲醇供给站;The remote security monitoring controller is used to process various types of information sent by the remote security monitoring touch screen, the methanol co-firing injection controller, the methanol co-firing injection touch screen and the methanol supply station, generate target control instructions according to the information processing results, and send the target control commands Send to remote security monitoring touch screen, methanol co-firing injection controller, methanol co-firing injection touch screen or methanol supply station;
所述遥控安保监测触摸屏用于获取技术人员输入的船用发动机控制指令,并将所述船用发动机控制指令发送至所述遥控安保监测控制器进行处理,以及根据遥控安保监测控制器发送的报警信号显示船用发动机故障报警信息;The remote security monitoring touch screen is used to obtain the marine engine control command input by the technician, and send the marine engine control command to the remote security monitoring controller for processing, and display according to the alarm signal sent by the remote security monitoring controller Marine engine failure alarm information;
所述甲醇混烧喷射控制器用于控制船用发动机上的喷醇器进行甲醇混烧喷射;The methanol co-firing injection controller is used to control the alcohol injector on the marine engine to perform methanol co-firing injection;
所述甲醇混烧喷射触摸屏用于获取技术人员输入的甲醇混烧控制参数,并发送至所述甲醇混烧喷射控制器进行船用发动机上的喷醇器的控制;The methanol co-firing injection touch screen is used to obtain the methanol co-firing control parameters input by technicians, and send them to the methanol co-firing injection controller to control the alcohol injector on the marine engine;
所述甲醇供给站用于实时监测船用发动机机内甲醇泄漏信号,以及根据遥控安保监测控制器发送的甲醇供给控制信号执行相应的甲醇供给控制操作。The methanol supply station is used to monitor the methanol leakage signal in the marine engine in real time, and to perform corresponding methanol supply control operations according to the methanol supply control signal sent by the remote security monitoring controller.
可选的,船用发动机的甲醇遥控安保系统还包括甲醇遥控安保控制箱;Optionally, the methanol remote security system for marine engines also includes a methanol remote security control box;
所述甲醇遥控安保控制箱中配置有多个声光提示设备,所述声光提示设备用于根据检测到的遥控安保监测控制器、甲醇混烧喷射控制器以及甲醇供给站的运行准备状态,进行相应的运行状态指示;所述声光提示设备还用于在检测到发动机第一管道出现甲醇泄漏时,进行发动机第一管道的甲醇泄漏报警;The methanol remote control security control box is equipped with a plurality of sound and light prompting devices, and the sound and light prompting devices are used to detect the operation readiness status of the remote control security monitoring controller, the methanol co-firing injection controller and the methanol supply station, Carry out corresponding operation status indication; The sound and light prompting device is also used to perform methanol leakage alarm of the first pipeline of the engine when methanol leakage is detected in the first pipeline of the engine;
所述甲醇遥控安保控制箱中还配置有多个甲醇供给控制按钮,以使技术人员通过甲醇供给控制按钮控制甲醇供给站执行相应的甲醇供给控制操作。The methanol remote control security control box is also equipped with a plurality of methanol supply control buttons, so that technicians can control the methanol supply station to perform corresponding methanol supply control operations through the methanol supply control buttons.
可选的,所述遥控安保监测控制器具体用于当根据信息处理结果确认船用发动机的甲醇供给管路处于待氮气吹扫状态时,生成氮气吹扫指令并发送至所述甲醇供给站;Optionally, the remote security monitoring controller is specifically configured to generate a nitrogen purge command and send it to the methanol supply station when it is confirmed according to the information processing result that the methanol supply pipeline of the marine engine is in a state to be purged by nitrogen;
所述甲醇供给站还用于当接收到遥控安保监测控制器发送的氮气吹扫指令或检测到技术人员按动甲醇遥控安保控制箱中的氮气吹扫按钮时,执行氮气吹扫操作。The methanol supply station is also used to perform a nitrogen purge operation when receiving a nitrogen purge command from the remote security monitoring controller or detecting that a technician presses the nitrogen purge button in the methanol remote security control box.
可选的,甲醇混烧喷射控制器还用于实时检测第一甲醇喷射状态信息,并将第一甲醇喷射状态信息发送至甲醇混烧喷射触摸屏;Optionally, the methanol co-firing injection controller is also used to detect the first methanol injection status information in real time, and send the first methanol injection status information to the methanol co-firing injection touch screen;
甲醇混烧喷射控制器还用于实时检测第二甲醇喷射状态信息,并将第二甲醇喷射状态信息发送至遥控安保监测触摸屏;The methanol co-firing injection controller is also used to detect the second methanol injection status information in real time, and send the second methanol injection status information to the remote security monitoring touch screen;
甲醇混烧喷射触摸屏还用于接收甲醇混烧喷射控制器发送的第一甲醇喷射状态信息,并在甲醇混烧喷射触摸屏中展示第一甲醇喷射状态信息;The methanol co-firing injection touch screen is also used to receive the first methanol injection status information sent by the methanol co-firing injection controller, and display the first methanol injection status information on the methanol co-firing injection touch screen;
遥控安保监测触摸屏还用于接收甲醇混烧喷射控制器发送的第二甲醇喷射状态信息,并在遥控安保监测触摸屏中展示第二甲醇喷射状态信息。The remote security monitoring touch screen is also used to receive the second methanol injection status information sent by the methanol co-firing injection controller, and display the second methanol injection status information on the remote security monitoring touch screen.
可选的,甲醇混烧喷射触摸屏还用于获取技术人员选择的甲醇混烧喷射模式;Optionally, the methanol co-firing injection touch screen is also used to obtain the methanol co-firing injection mode selected by the technician;
在甲醇混烧喷射控制器为手动控制模式时,甲醇混烧喷射触摸屏还用于将技术人员输入的甲醇混烧控制参数发送至甲醇混烧喷射控制器;When the methanol co-firing injection controller is in manual control mode, the methanol co-firing injection touch screen is also used to send the methanol co-firing control parameters input by the technician to the methanol co-firing injection controller;
在甲醇混烧喷射控制器为自动控制模式时,甲醇混烧喷射控制器还用于根据实时检测的发动机转速,计算甲醇混烧控制参数;When the methanol co-firing injection controller is in the automatic control mode, the methanol co-firing injection controller is also used to calculate the methanol co-firing control parameters according to the real-time detected engine speed;
甲醇混烧喷射控制器还用于根据当前甲醇混烧控制参数控制船用发动机上的甲醇喷射。The methanol co-firing injection controller is also used to control methanol injection on marine engines according to the current methanol co-firing control parameters.
可选的,甲醇混烧控制参数包括甲醇喷射量、甲醇喷射脉宽、甲醇喷射正时以及扫气压力。Optionally, the methanol co-burning control parameters include methanol injection quantity, methanol injection pulse width, methanol injection timing and scavenging pressure.
可选的,甲醇供给站还用于实时监测发动机第二管道的甲醇泄漏信号,在监测到船用发动机机内甲醇泄漏和/或发动机第二管道甲醇泄漏时,将甲醇泄漏信息发送至遥控安保监测控制器;Optionally, the methanol supply station is also used to monitor the methanol leakage signal of the second pipeline of the engine in real time. When methanol leakage in the marine engine and/or methanol leakage of the second pipeline of the engine is detected, the methanol leakage information will be sent to the remote security monitoring controller;
遥控安保监测控制器还用于在接收到甲醇供给站发送的甲醇泄漏信息之后,生成甲醇供给站停机指令,并将甲醇供给站停机指令发送至甲醇供给站,以及生成发动机停机指令,并将发动机停机指令发送至船用发动机。The remote security monitoring controller is also used to generate a shutdown command of the methanol supply station after receiving the methanol leakage information sent by the methanol supply station, and send the shutdown command of the methanol supply station to the methanol supply station, as well as generate a shutdown command of the engine, and send the engine shutdown command to the methanol supply station. A shutdown command is sent to the marine engine.
可选的,船用发动机故障报警信息包括甲醇泄漏报警信息;Optionally, the marine engine failure alarm information includes methanol leakage alarm information;
所述遥控安保监测控制器具体用于在接收到甲醇供给站发送的甲醇泄漏信息之后,生成船用发动机机内甲醇泄漏报警信号,并将船用发动机机内甲醇泄漏报警信号发送至所述遥控安保监测触摸屏;The remote security monitoring controller is specifically used to generate a methanol leakage alarm signal in the marine engine after receiving the methanol leakage information sent by the methanol supply station, and send the methanol leakage alarm signal in the marine engine to the remote security monitoring touch screen;
所述遥控安保监测触摸屏具体用于根据遥控安保监测控制器发送的船用发动机机内甲醇泄漏报警信号,在屏幕中展示甲醇泄漏报警信息。The remote security monitoring touch screen is specifically used to display methanol leakage alarm information on the screen according to the methanol leakage alarm signal in the marine engine sent by the remote security monitoring controller.
可选的,船用发动机故障报警信息还包括发动机故障报警信息;Optionally, the marine engine failure alarm information also includes engine failure alarm information;
所述遥控安保监测控制器还用于实时监测船用发动机的工作状态,并将船用发动机的工作状态信息发送至所述遥控安保监测触摸屏,以及在检测到船用发动机故障时,生成船用发动机故障报警信号并发送至所述安保监测触摸屏;The remote security monitoring controller is also used to monitor the working status of the marine engine in real time, and send the working status information of the marine engine to the remote security monitoring touch screen, and generate a marine engine failure alarm signal when a marine engine failure is detected And sent to the security monitoring touch screen;
所述遥控安保监测触摸屏还具体用于显示遥控安保监测控制器发送的船用发动机工作状态信息,以及根据根据遥控安保监测控制器发送的发动机故障报警信号,在屏幕中展示船用发动机故障报警信息。The remote security monitoring touch screen is also specifically used for displaying the working state information of the marine engine sent by the remote security monitoring controller, and displaying the marine engine failure alarm information on the screen according to the engine failure alarm signal sent by the remote security monitoring controller.
可选的,甲醇供给站与遥控安保监测控制器之间通过Modbus总线协议进行数据交互;遥控安保监测触摸屏与遥控安保监测控制器之间通过PROFINET通讯系统进行数据交互。Optionally, the data interaction between the methanol supply station and the remote security monitoring controller is carried out through the Modbus bus protocol; the data interaction between the remote security monitoring touch screen and the remote security monitoring controller is carried out through the PROFINET communication system.
本发明实施例的技术方案,通过在船用发动机的甲醇遥控安保系统中配置遥控安保监测控制器、遥控安保监测触摸屏、甲醇混烧喷射控制器、甲醇混烧喷射触摸屏以及甲醇供给站的方式,能够对船用发动机、喷醇器以及甲醇供给站进行实时的灵活控制,提高了甲醇喷射的安全性,并且能够提高喷醇效率,保障经济效益最大化。In the technical solution of the embodiment of the present invention, by configuring a remote security monitoring controller, a remote security monitoring touch screen, a methanol co-firing injection controller, a methanol co-firing injection touch screen, and a methanol supply station in the methanol remote security system of a marine engine, it can The real-time flexible control of marine engines, alcohol injectors and methanol supply stations improves the safety of methanol injection, improves the efficiency of alcohol injection, and maximizes economic benefits.
应当理解,本部分所描述的内容并非旨在标识本发明的实施例的关键或重要特征,也不用于限制本发明的范围。本发明的其它特征将通过以下的说明书而变得容易理解。It should be understood that the content described in this section is not intended to identify key or important features of the embodiments of the present invention, nor is it intended to limit the scope of the present invention. Other features of the present invention will be easily understood from the following description.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1是根据本发明实施例一提供的一种船用发动机的甲醇遥控安保系统的结构示意图;Fig. 1 is a structural schematic diagram of a methanol remote security system for a marine engine provided according to Embodiment 1 of the present invention;
图2是根据本发明实施例一提供的另一种船用发动机的甲醇遥控安保系统的结构示意图。Fig. 2 is a schematic structural diagram of another methanol remote control security system for a marine engine according to Embodiment 1 of the present invention.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only It is an embodiment of a part of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first" and "second" in the description and claims of the present invention and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or device comprising a sequence of steps or elements is not necessarily limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.
实施例一Embodiment one
图1为本发明实施例一提供的一种船用发动机的甲醇遥控安保系统的结构示意图,如图1所示,船用发动机的甲醇遥控安保系统包括:遥控安保监测控制器110、遥控安保监测触摸屏120、甲醇混烧喷射控制器130、甲醇混烧喷射触摸屏140以及甲醇供给站150。Figure 1 is a schematic structural diagram of a methanol remote control security system for a marine engine provided in Embodiment 1 of the present invention. As shown in Figure 1 , the methanol remote security system for a marine engine includes: a remote
遥控安保监测控制器110用于处理遥控安保监测触摸屏120、甲醇混烧喷射控制器130、甲醇混烧喷射触摸屏140以及甲醇供给站150发送的各类信息,根据信息处理结果生成目标控制指令,并将目标控制指令发送至遥控遥控安保监测触摸屏120、甲醇混烧喷射控制器130、甲醇混烧喷射触摸屏140或者甲醇供给站150。The remote
遥控安保监测触摸屏120用于获取技术人员输入的船用发动机控制指令,并将所述船用发动机控制指令发送至所述遥控安保监测控制器110进行处理,以及根据遥控安保监测控制器110发送的报警信号显示船用发动机故障报警信息。The remote security
甲醇混烧喷射控制器130用于控制船用发动机上的喷醇器进行甲醇混烧喷射。The methanol
甲醇混烧喷射触摸屏140用于获取技术人员输入的甲醇混烧控制参数,并发送至所述甲醇混烧喷射控制器130进行船用发动机上的喷醇器的控制。The methanol co-firing
甲醇供给站150用于实时监测船用发动机机内甲醇泄漏信号,以及根据遥控安保监测控制器110发送的甲醇供给控制信号执行相应的甲醇供给控制操作。The
发明人考虑到在船用发动机进行甲醇混烧的过程中,可能会出现甲醇泄漏、甲醇供给管路故障等多种影响甲醇喷射与船用发动机运行安全的因素,从而提出了船用发动机的甲醇遥控安保系统,用于保障船用发动机以及甲醇供给设备的运行安全。The inventor considered that in the process of methanol co-combustion in marine engines, there may be methanol leakage, methanol supply pipeline failures and other factors that affect the safety of methanol injection and marine engine operation, and thus proposed a methanol remote security system for marine engines , used to ensure the safety of marine engines and methanol supply equipment.
可以理解的是,遥控安保监测控制器110与遥控安保监测触摸屏120可以看作一个同一个设备的中央处理器与触摸屏,遥控安保监测控制器110执行计算与控制相关任务,遥控安保监测触摸屏120执行显示以及特定数据传输的任务。相似的,甲醇混烧喷射控制器130与甲醇混烧喷射触摸屏140也可以看作一个同一个设备的中央处理器与触摸屏,甲醇混烧喷射控制器130执行计算与控制相关任务,甲醇混烧喷射触摸屏140执行显示以及特定数据传输的任务。It can be understood that the remote
在甲醇混烧的过程中,由船用发动机上配置的喷醇器喷射燃料,甲醇燃烧后可向船用发动机提供动能,甲醇供给站150可向船用发动机上的喷醇器提供甲醇燃料,喷醇器的相关控制参数可由甲醇混烧喷射控制器130直接发送,遥控安保监测控制器110主要可以控制船用发动机的工作状态,并且遥控安保监测控制器110还可以生成一些控制指令发送给船用发动机的甲醇遥控安保系统中的其他结构。In the process of methanol co-combustion, the fuel is injected by the alcohol injector on the marine engine. After the methanol is burned, it can provide kinetic energy to the marine engine. The
进一步的,遥控安保监测控制器110可以与船用发动机相连接,以实现对船用发动机的相关控制;甲醇混烧喷射控制器130与甲醇供给站150可以与喷醇器相连接,以分别实现对喷醇器的控制,以及对喷醇器的甲醇供给。Further, the remote
可选的,遥控安保监测控制器110可以与遥控安保监测触摸屏120、甲醇混烧喷射控制器130、甲醇混烧喷射触摸屏140以及甲醇供给站150分别连接,且甲醇供给站150与遥控安保监测控制器110之间可以通过Modbus总线协议进行数据交互;遥控安保监测触摸屏120与遥控安保监测控制器110之间可以通过PROFINET通讯系统进行数据交互。由于甲醇混烧喷射控制器130发往遥控安保监测控制器110的信息需要经过变量中转处理,因此,甲醇混烧喷射控制器130可先将数据发送至甲醇混烧喷射触摸屏140进行内部变量中转,由甲醇混烧喷射触摸屏140发送至遥控安保监测触摸屏120,再由遥控安保监测触摸屏120进行变量中转后发送至遥控安保监测控制器110。甲醇混烧喷射控制器130与甲醇混烧喷射触摸屏140之间可通过CAN总线协议进行数据交互,甲醇混烧喷射触摸屏140与遥控安保监测触摸屏120之间可通过ISO on TCP协议进行数据交互,遥控安保监测触摸屏120与遥控安保监测控制器110之间可采用有线通信的方式进行数据交互,但本发明并不对任意两个设备之间的通信方式进行限定,只要能完成指定的通信需求即可。Optionally, the remote
可选的,遥控安保监测控制器110处理的信息可以为数字量输入输出信号,也可以为模拟量输入输出信号。Optionally, the information processed by the remote
可选的,遥控安保监测控制器110生成的控制指令可以包括发动机应急停车、氮气吹扫指令、甲醇供给站停机指令以及甲醇供给站启动指令等。Optionally, the control commands generated by the remote
具体的,当遥控安保监测控制器110根据数据处理结果确定船用发动机上甲醇产生泄漏时,可生成发动机应急停车发送至船用发动机,以供船用发动机停机;当遥控安保监测控制器110根据数据处理结果确定需要对发动机机上甲醇供给管路进行吹扫时,可生成氮气吹扫指令并发送至甲醇供给站150,以供甲醇供给站150对发动机机上甲醇管路进行氮气吹扫;当遥控安保监测控制器110根据数据处理结果确定船用发动机上甲醇产生泄漏或甲醇供给管道中甲醇产生泄漏时,可生成甲醇供给站停机指令并发送至甲醇供给站150,以供甲醇供给站150立刻停机;当遥控安保监测控制器110根据数据处理结果确定甲醇供给站150当前处于上电状态,且满足甲醇供给条件时,可生成甲醇供给站启动指令并发送至甲醇供给站150,以供甲醇供给站150启动运行。Specifically, when the remote
可选的,技术人员在遥控安保监测触摸屏120中输入的船用发动机控制指令可以包括发动机运行的供水、供油、滑油等界限控制;遥控安保监测触摸屏120显示的船用发动机故障报警信息可以包括甲醇泄漏报警信息以及发动机故障报警信息。Optionally, the marine engine control command input by the technician on the remote security
可选的,甲醇混烧喷射控制器130可向船用发动机上的喷醇器发送甲醇燃料投入/切出信号,还可以通过计算获取甲醇混烧喷射角度、混烧喷射量持续期、喷射窗口以及甲醇喷射量等,并根据计算结果进一步控制喷醇器的甲醇喷射状态。Optionally, the methanol
进一步的,在甲醇混烧喷射控制器130检测到甲醇喷射量以及甲醇喷射角度需要修正时,可根据计算得到的修正值控制喷醇器进行修正,从而提高甲醇使用效率,降低甲醇泄漏风险。Further, when the methanol
可选的,技术人员在甲醇混烧喷射触摸屏140中输入的甲醇混烧控制参数可以包括甲醇喷射量、甲醇喷射脉宽、甲醇喷射正时以及扫气压力。Optionally, the methanol co-firing control parameters input by the technician on the methanol co-firing
可选的,甲醇供给站150能够执行的甲醇供给控制操作可以包括甲醇供给压力调节、甲醇供给温度调节、氮气吹扫、甲醇出口阀开关以及供给站应急停车等;甲醇供给站150可通过压力检测或传感器识别等方式,判断船用发动机机内是否出现甲醇泄漏。Optionally, the methanol supply control operations that the
可选的,若甲醇供给站150与遥控安保监测控制器110处于信号断线状态时,甲醇供给站150仍可以继续运行,可通过甲醇供给站150控制系统内部预设的默认压力值作为当前甲醇供给压力值。Optionally, if the
在实际的甲醇供给过程中,甲醇供给站150可以通过压力和温度控制后,将储液罐中的常压甲醇输送到主机甲醇总管,进而发送至喷醇器;甲醇混烧喷射控制器130根据计算得到的控制信号或技术人员在遥控安保监测触摸屏120中输入的控制指令生成驱动使能信号,驱动控制模块根据驱动使能信号提供驱动电流,从而驱动喷醇器进行喷射动作。In the actual methanol supply process, the
图2为本发明实施例一提供的另一种船用发动机的甲醇遥控安保系统的结构示意图,如图2所示,船用发动机的甲醇遥控安保系统还包括甲醇遥控安保控制箱160。FIG. 2 is a structural schematic diagram of another methanol remote security system for marine engines provided by Embodiment 1 of the present invention. As shown in FIG. 2 , the methanol remote security system for marine engines also includes a methanol remote
甲醇遥控安保控制箱160中配置有多个声光提示设备161,声光提示设备可以用于根据检测到的遥控安保监测控制器110、甲醇混烧喷射控制器130以及甲醇供给站150的运行准备状态,进行相应的运行状态指示;声光提示设备161还可以用于在检测到发动机第一管道出现甲醇泄漏时,进行发动机第一管道的甲醇泄漏报警。The methanol remote
甲醇遥控安保控制箱160中还配置有多个甲醇供给控制按钮162,以使技术人员通过甲醇供给控制按钮162控制甲醇供给站150执行相应的甲醇供给控制操作。The methanol remote control
具体的,当遥控安保监测控制器110控制准备就绪时,甲醇遥控安保控制箱160中与该状态匹配的声光提示设备161可对其就绪状态进行声光提示;当甲醇混烧喷射控制器130控制准备就绪时,甲醇遥控安保控制箱160中与该状态匹配的声光提示设备161可对其就绪状态进行声光提示;当甲醇供给站150供给准备就绪时,甲醇遥控安保控制箱160中与该状态匹配的声光提示设备161可对其就绪状态进行声光提示。甲醇遥控安保控制箱160还可以对船用发动机上的喷醇器运行状态进行相应提示,当喷醇器开始甲醇喷射之后,甲醇遥控安保控制箱160中与该状态匹配的声光提示设备161可提示喷醇器当前处于甲醇喷射运行状态。Specifically, when the remote control
可选的,发动机第一管道可以指船用发动机上的可被甲醇遥控安保控制箱160进行状态监测的一段甲醇供给管道,当甲醇遥控安保控制箱160检测到发动机第一管道出现甲醇泄漏时,甲醇遥控安保控制箱160中与甲醇泄漏状态匹配的声光提示设备161可提示发动机第一管道中存在甲醇泄漏。Optionally, the first pipeline of the engine can refer to a section of methanol supply pipeline on the marine engine that can be monitored by the methanol remote
可选的,甲醇遥控安保控制箱160可通过压力检测或传感器识别等方式,判断发动机第一管道是否出现甲醇泄漏。Optionally, the methanol remote
可选的,声光提示设备在进行状态提示时,可通过改变指示灯显示颜色、指示灯闪烁、改变指示灯颜色并伴随蜂鸣、或指示灯闪烁并伴随蜂鸣的方式进行提示。Optionally, when the audible and visual prompting device provides status prompts, it can give prompts by changing the display color of the indicator light, flashing the indicator light, changing the color of the indicator light and beeping, or flickering and beeping the indicator light.
可选的,甲醇遥控安保控制箱160中的甲醇供给控制按钮162中,可包括对甲醇燃料投入、甲醇燃料切出、甲醇供给切出、氮气吹扫、发动机应急停车、供给站应急停车、甲醇喷射急停以及甲醇双壁管泄放等控制选项。Optionally, in the methanol
本发明实施例的技术方案,通过在船用发动机的甲醇遥控安保系统中配置遥控安保监测控制器、遥控安保监测触摸屏、甲醇混烧喷射控制器、甲醇混烧喷射触摸屏以及甲醇供给站的方式,能够对船用发动机、喷醇器以及甲醇供给站进行实时的灵活控制,提高了甲醇喷射的安全性,并且能够提高喷醇效率,保障经济效益最大化。In the technical solution of the embodiment of the present invention, by configuring a remote security monitoring controller, a remote security monitoring touch screen, a methanol co-firing injection controller, a methanol co-firing injection touch screen, and a methanol supply station in the methanol remote security system of a marine engine, it can The real-time flexible control of marine engines, alcohol injectors and methanol supply stations improves the safety of methanol injection, improves the efficiency of alcohol injection, and maximizes economic benefits.
实施例二Embodiment two
本实施例在上述实施例的基础上,进一步说明了船用发动机的甲醇遥控安保系统中的遥控安保监测控制器110、遥控安保监测触摸屏120、甲醇混烧喷射控制器130、甲醇混烧喷射触摸屏140、甲醇供给站150以及甲醇遥控安保控制箱160。On the basis of the above embodiments, this embodiment further illustrates the remote
其中,遥控安保监测控制器110可以具体用于当根据信息处理结果确认船用发动机的甲醇供给管路处于待氮气吹扫状态时,生成氮气吹扫指令并发送至所述甲醇供给站。Wherein, the remote
其中,甲醇供给站150还可以用于当接收到遥控安保监测控制器110发送的氮气吹扫指令或检测到技术人员按动甲醇遥控安保控制箱中的氮气吹扫按钮时,执行氮气吹扫操作。Among them, the
可以理解的是,氮气吹扫指令可以由遥控安保监测控制器110生成,也可以由技术人员通过甲醇遥控安保控制箱160中的甲醇供给控制按钮162发出。It can be understood that the nitrogen purge command can be generated by the remote
其中,甲醇混烧喷射控制器130还可以用于实时检测第一甲醇喷射状态信息,并将第一甲醇喷射状态信息发送至甲醇混烧喷射触摸屏140。Wherein, the methanol
其中,甲醇混烧喷射触摸屏140还可以用于接收甲醇混烧喷射控制器130发送的第一甲醇喷射状态信息,并在甲醇混烧喷射触摸屏140中展示第一甲醇喷射状态信息。Wherein, the methanol co-firing
可选的,第一甲醇喷射状态信息可以包括调速器油门状态、主机正时转速值、甲醇燃料投入/切出状态、扫气压力、甲醇喷射阀状态、喷醇器脉宽以及喷射窗口等信息,可以理解的是,第一甲醇喷射状态信息中的信息可以通过传感器等检测器件检测得到,也可以通过计算得到。Optionally, the first methanol injection status information may include governor throttle status, engine timing speed value, methanol fuel input/cut-out status, scavenging pressure, methanol injection valve status, alcohol injector pulse width and injection window, etc. Information, it can be understood that the information in the first methanol injection state information can be obtained through detection by detection devices such as sensors, or can be obtained through calculation.
可选的,optional,
其中,甲醇混烧喷射控制器130还可以用于实时检测第二甲醇喷射状态信息,并将第二甲醇喷射状态信息发送至遥控安保监测触摸屏120。Wherein, the methanol
其中,遥控安保监测触摸屏120还可以用于接收甲醇混烧喷射控制器130发送的第二甲醇喷射状态信息,并在遥控安保监测触摸屏120中展示第二甲醇喷射状态信息。Wherein, the remote security
可选的,第二甲醇喷射状态信息在第一甲醇喷射信息的基础上,还增加了主机功率负荷以及甲醇供给轨压信息。Optionally, on the basis of the first methanol injection information, the second methanol injection status information also adds main engine power load and methanol supply rail pressure information.
其中,甲醇混烧喷射触摸屏140还可以用于获取技术人员选择的甲醇混烧喷射模式。Wherein, the methanol co-firing
可选的,甲醇混烧喷射模式可以包括手动模式和自动模式。Optionally, the methanol co-firing injection mode may include a manual mode and an automatic mode.
其中,在甲醇混烧喷射控制器130为手动控制模式时,甲醇混烧喷射触摸屏140还可以用于将技术人员输入的甲醇混烧控制参数发送至甲醇混烧喷射控制器130。Wherein, when the methanol
其中,在甲醇混烧喷射控制器130为自动控制模式时,甲醇混烧喷射控制器130还可以用于根据实时检测的发动机转速,计算甲醇混烧控制参数。Wherein, when the methanol
可选的,甲醇混烧控制参数可以包括甲醇混烧喷射角度、混烧喷射量持续期、喷射窗口以及甲醇喷射量等。Optionally, the methanol co-firing control parameters may include methanol co-firing injection angle, co-firing injection amount duration, injection window, methanol injection amount, and the like.
其中,甲醇混烧喷射控制器130还可以用于根据当前甲醇混烧控制参数控制船用发动机上的甲醇喷射。Wherein, the methanol
其中,甲醇供给站150还可以用于实时监测发动机第二管道的甲醇泄漏信号,在监测到船用发动机机内甲醇泄漏和/或发动机第二管道甲醇泄漏时,将甲醇泄漏信息发送至遥控安保监测控制器110。Among them, the
可选的,甲醇供给站150可通过压力检测或传感器识别等方式,判断发动机第二管道是否出现甲醇泄漏。发送机第二管道可以指船用发动机上的可被甲醇供给站150进行状态监测的一段甲醇供给管道。发动机机内甲醇泄漏以及发动机第二管道甲醇泄漏由甲醇供给站150进行监测,发动机第一管道甲醇泄漏由甲醇遥控安保控制箱160进行监测。Optionally, the
其中,遥控安保监测控制器110还可以用于在接收到甲醇供给站150发送的甲醇泄漏信息之后,生成甲醇供给站停机指令,并将甲醇供给站停机指令发送至甲醇供给站150,以及生成发动机停机指令,并将发动机停机指令发送至船用发动机。Among them, the remote
可选的,在遥控安保监测控制器110接收到甲醇供给站150发送的甲醇泄漏信息之后,还可以生成喷醇器停机指令,并发送至甲醇混烧喷射控制器130,进而停止喷醇器的喷射动作。Optionally, after the remote
其中,遥控安保监测控制器110可以具体用于在接收到甲醇供给站发送的甲醇泄漏信息之后,生成船用发动机机内甲醇泄漏报警信号,并将船用发动机机内甲醇泄漏报警信号发送至所述遥控安保监测触摸屏120。Among them, the remote
其中,遥控安保监测触摸屏120可以具体用于根据遥控安保监测控制器110发送的船用发动机机内甲醇泄漏报警信号,在屏幕中展示甲醇泄漏报警信息。Wherein, the remote security
可选的,遥控安保监测触摸屏120的屏幕中展示的甲醇泄漏报警信息可以包括甲醇泄漏位置、甲醇泄漏量以及甲醇泄漏时间等信息。Optionally, the methanol leakage alarm information displayed on the screen of the remote security
其中,遥控安保监测控制器110还可以用于实时监测船用发动机的工作状态,并将船用发动机的工作状态信息发送至所述遥控安保监测触摸屏120,以及在检测到船用发动机故障时,生成船用发动机故障报警信号并发送至所述安保监测触摸屏120。Wherein, the remote
遥控安保监测触摸屏120还可以具体用于显示遥控安保监测控制器110发送的船用发动机工作状态信息,以及根据根据遥控安保监测控制器110发送的发动机故障报警信号,在屏幕中展示船用发动机故障报警信息。The remote security
可选的,船用发动机的甲醇遥控安保系统中还配置有通讯总线,可在船用发动机的甲醇遥控安保系统外部增加监控系统,通过通讯总线将船用发动机的甲醇遥控安保系统的系统数据发送至外部监控系统进行实时监控。Optionally, the methanol remote security system of the marine engine is also equipped with a communication bus, which can add a monitoring system outside the methanol remote security system of the marine engine, and send the system data of the methanol remote security system of the marine engine to the external monitoring through the communication bus The system monitors in real time.
本发明实施例的技术方案,通过船用发动机的甲醇遥控安保系统中遥控安保监测控制器、遥控安保监测触摸屏、甲醇混烧喷射控制器、甲醇混烧喷射触摸屏、甲醇供给站以及甲醇遥控安保控制箱的联合作用,能够对船用发动机的甲醇混烧过程进行灵活控制,提高甲醇使用效率,降低甲醇泄漏风险,保障了甲醇使用安全。According to the technical solution of the embodiment of the present invention, the remote control security monitoring controller, the remote control security monitoring touch screen, the methanol co-firing injection controller, the methanol co-firing injection touch screen, the methanol supply station and the methanol remote security control box in the methanol remote security system of the marine engine The combined effect of the combination can flexibly control the methanol co-combustion process of marine engines, improve the efficiency of methanol use, reduce the risk of methanol leakage, and ensure the safety of methanol use.
应该理解,可以使用上面所示的各种形式的流程,重新排序、增加或删除步骤。例如,本发明中记载的各步骤可以并行地执行也可以顺序地执行也可以不同的次序执行,只要能够实现本发明的技术方案所期望的结果,本文在此不进行限制。It should be understood that steps may be reordered, added or deleted using the various forms of flow shown above. For example, each step described in the present invention may be executed in parallel, sequentially, or in a different order, as long as the desired result of the technical solution of the present invention can be achieved, there is no limitation herein.
上述具体实施方式,并不构成对本发明保护范围的限制。本领域技术人员应该明白的是,根据设计要求和其他因素,可以进行各种修改、组合、子组合和替代。任何在本发明的精神和原则之内所作的修改、等同替换和改进等,均应包含在本发明保护范围之内。The above specific implementation methods do not constitute a limitation to the protection scope of the present invention. It should be apparent to those skilled in the art that various modifications, combinations, sub-combinations and substitutions may be made depending on design requirements and other factors. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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CN202310352717.1A CN116163837B (en) | 2023-04-04 | Methanol remote control security system of marine engine | |
PCT/CN2023/122037 WO2024207701A1 (en) | 2023-04-04 | 2023-09-27 | Methanol remote control security system for marine engine |
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