CN116163034B - Carding machine hemp guiding and bundling device suitable for dry spinning pure flax yarn production - Google Patents
Carding machine hemp guiding and bundling device suitable for dry spinning pure flax yarn production Download PDFInfo
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- CN116163034B CN116163034B CN202310125641.9A CN202310125641A CN116163034B CN 116163034 B CN116163034 B CN 116163034B CN 202310125641 A CN202310125641 A CN 202310125641A CN 116163034 B CN116163034 B CN 116163034B
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- licker
- bundling
- cotton
- assembly
- carding machine
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/46—Doffing or like arrangements for removing fibres from carding elements; Web-dividing apparatus; Condensers
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
- D01G15/18—Workers; Strippers; Doffers
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/28—Supporting arrangements for carding elements; Arrangements for adjusting relative positions of carding elements
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G31/00—Warning or safety devices, e.g. automatic fault detectors, stop motions
- D01G31/003—Detection and removal of impurities
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G31/00—Warning or safety devices, e.g. automatic fault detectors, stop motions
- D01G31/006—On-line measurement and recording of process and product parameters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention belongs to the technical field of spinning and discloses a carding machine hemp guiding and bundling device suitable for dry spinning pure flax yarn production, which comprises a body, wherein one end of the body is connected with a controller, one side of the body, which is close to the controller, is provided with a working assembly, one end of the working assembly is provided with a large press roller, one side of the large press roller is provided with a cotton collecting assembly, and the controller and the cotton collecting assembly are respectively positioned at two sides of the large press roller; through the cooperation between detector and the hardness sensor, ensure that at the in-process of carrying out edulcoration processing to the flax yarn, the product of production all accords with production standard, and when the hardness sensor detects that the flax yarn through the mouth of tied in a bundle does not accord with production standard simultaneously, through the aperture adjustment of regulating plate to the mouth of tied in a bundle, avoid flax yarn to appear in a bundle and when disorder, adjust the detection parameter of detector, ensure that the cotton carding machine can maintain the adjustment under the effect of non-stop.
Description
Technical Field
The invention belongs to the technical field of spinning, and particularly relates to a carding machine hemp guiding and bundling device suitable for dry spinning pure flax yarn production.
Background
The carding machine bears the important task of carding the cotton rolls and the cotton blocks into single fibers, simultaneously cleans impurities in the cotton rolls, and finally stores cotton slivers with certain specification in a cotton barrel for subsequent drawing procedures.
When the existing carding machine is used, as the length of the flax staple fibers is short, the flock is high, the splitting degree is low, the flax staple fibers are relatively coarse and hard, the fiber cohesion force is poor, the sliver is not easy to form strips when the carding machine is used, the distance between a sliver collecting device and a compaction roller is large, the sliver is difficult to produce and is easy to break, and therefore sliver breakage through a large compression roller can occur in the process of using a belt, and the use of subsequent procedures is not facilitated.
Meanwhile, in the using process of the carding machine, the impurity removing capacity of the licker-in inside the carding machine is reduced due to long-time use of the carding machine, and the cotton carding efficiency of the carding machine is reduced while the impurity removing capacity of the carding machine is reduced, so that the productivity is reduced.
Disclosure of Invention
The invention aims at solving the problems, and provides a carding machine hemp guiding and bundling device suitable for dry spinning pure flax yarn production, which has the advantages of easiness in sliver spinning and difficulty in sliver breakage.
In order to achieve the above purpose, the present invention provides the following technical solutions: the carding machine hemp guiding and bundling device suitable for dry spinning pure flax yarn production comprises a body, wherein one end of the body is connected with a controller, one side of the body, which is close to the controller, is provided with a working assembly, one end of the working assembly is provided with a large pressing roller, one side of the large pressing roller is provided with a cotton collecting assembly, and the controller and the cotton collecting assembly are respectively positioned at two sides of the large pressing roller;
The working assembly comprises a bundling assembly used for converging the cotton-combed linen yarns, the bundling assembly comprises a box body, the box body is connected with the working assembly, a bundling opening is formed in the box body in a penetrating mode, two bundling belts are rotatably arranged in the box body and are respectively positioned at two sides of the bundling opening, adjusting plates are respectively arranged at the other two sides of the bundling opening in a sliding mode, and the adjusting plates are not in contact with the bundling belts;
the body includes the licker-in, it is equipped with the thorn head that is used for removing miscellaneous to the flax yarn to slide on the licker-in, connect on the thorn head to be equipped with a plurality of cleaning portion, just cleaning portion can be hidden in the licker-in, simultaneously the subassembly tied in a bundle can be right cleaning portion controls.
Preferably, the body further comprises a base, one end of the base, which is far away from the ground, is rotationally provided with a doffer, one side of the doffer, which is far away from the bundling assembly, is rotationally provided with a cylinder, tin Lin Yuan is connected with one end of the base, which is connected with a cover plate, the licker-in is rotationally connected with one side of tin Lin Yuan, which is far away from the doffer, one side of the licker-in, which is far away from the cylinder, is connected with a cotton feeding plate, and a cotton winding roller is rotationally arranged on the cotton feeding plate.
Preferably, the base is provided with a rear belly suction point, the rear belly suction point corresponds to the cotton roll roller in space, and one side of the licker-in, which is far away from the base, is provided with a licker-in deflation cover suction point.
Preferably, a triangular area suction point is connected between the doffer and the cylinder, a cotton conveying assembly is arranged on one side of the doffer, the cotton conveying assembly comprises a cotton stripping roller and a cleaning roller suction point, and the cotton stripping roller is close to the bundling assembly.
Preferably, the cotton collecting assembly comprises a coiler, one end of the coiler is connected with the body, and one end of the coiler, which is distributed along the height direction, is connected with a sliver can for storing linen sliver.
Preferably, the cotton collecting assembly further comprises a detector, the detector is fixedly connected to the end face on the coiler, and a rotating wheel is arranged at one end, far away from the sliver can, of the coiler in a rotating mode.
Preferably, the working assembly further comprises a cotton outlet, a maintenance plate is rotatably arranged on the cotton outlet, and the cotton outlet corresponds to the bundling opening in position.
Preferably, the bundling assembly further comprises a plurality of hardness sensors, and the hardness sensors are fixedly connected to the bundling belt.
Preferably, the licker-in further comprises a clamping part, one end of the clamping part, which is far away from the licker-in, is rotationally connected to the licker-in, the clamping part is jointly formed by a limiting part and a telescopic part, and the telescopic part is positioned at one side, which is close to the licker-in.
Preferably, the shapes of the bundling openings are distributed in a V-shaped structure.
Compared with the prior art, the invention has the following beneficial effects:
1. The detector and the hardness sensor are matched with each other to detect the processing condition of the linen yarn on the carding machine, so that the produced product meets the production standard in the process of impurity removal processing of the linen yarn, meanwhile, when the hardness sensor detects that the linen yarn passing through the bundling opening does not meet the production standard, impurities on the surface of the licker-in are cleaned through the cleaning part, in the cleaning process, the aperture of the bundling opening is adjusted through the adjusting plate, the linen yarn is prevented from being disordered in the bundling opening, the detection parameters of the detector are adjusted, and the cotton carding machine is ensured to be maintained and adjusted under the action of no shutdown.
2. Through setting the bundling mouth in the subassembly of will bundling to "V" type structure for fibrilia strip gathers together more easily, has shortened the distance between conducting bar bundling ware and the compaction roller, has solved the difficult and easy broken problem of fibrilia raw end, utilizes the hardness sensor in the subassembly of bundling to detect the flax yarn through the bundling mouth simultaneously, ensures the realization that can be timely in the production process carries out the clearance of not shutting down to the licker-in, makes the output rate of device stable, and has reduced the time that the maintenance of shutting down consumed.
3. When the detector and the hardness sensor detect that the linen yarn transmission condition is abnormal, the length of the protruding head on the licker-in is controlled, the length compensation is carried out on the exposed licker-in of the licker-in, and meanwhile, the cleaning part protrudes to carry out soft treatment on the linen yarn attached to the surface of the licker-in, so that the attached linen yarn can move on the licker-in, cleaning of the linen yarn on the surface of the licker-in is realized, and the licker-in is promoted to quickly recover to the initial impurity removal efficiency.
Drawings
FIG. 1 is a schematic view of the overall apparatus of the present invention;
FIG. 2 is a schematic cross-sectional view of the overall apparatus of the present invention;
FIG. 3 is a schematic view of a cluster tool of the present invention;
FIG. 4 is a schematic cross-sectional view of the other direction of FIG. 3;
FIG. 5 is a schematic view of the structure of the licker-in of the present invention;
FIG. 6 is a schematic view of the structure of the lancing device according to the present invention;
fig. 7 is a schematic view of the structure of fig. 6 in another direction.
Description of the drawings: 1. a body; 11. a base; 1101. a rear belly suction point; 12. a cotton conveying assembly; 1201. a cotton stripping roller; 1202. cleaning a dust collection point of the roller; 13. doffer; 14. a licker-in; 1401. a lap roller; 1402. feeding cotton plates; 1403. a piercing head; 1404. a cleaning section; 1405. a clamping part; 15. a cover plate flower sucking point; 16. triangle suction points; 17. a cover plate; 18. a cylinder; 19. sucking points of the licker-in air release cover; 2. a controller; 3. a working assembly; 31. a cotton outlet; 32. maintaining the plate; 33. a bundling assembly; 3301. a case; 3302. a bundling opening; 3303. a strap collecting device; 3304. an adjusting plate; 3305. a hardness sensor; 4. a large press roll; 5.a cotton collecting assembly; 51. a sliver can; 52. a coiler; 53. a rotating wheel; 54. and a detector.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-7, a carding machine hemp guiding and bundling device suitable for dry spinning pure flax yarn production comprises a body 1, wherein a working cavity for impurity removal treatment of flax yarn is formed in the body 1, a controller 2 is connected to one end of the body 1, electronic components on the device are controlled through the controller 2, the adjusted working parameters can be displayed on the controller 2, one side of the body 1, which is close to the controller 2, is provided with a working assembly 3, impurities in the flax yarn can be cleaned and removed by the working assembly 3, so that the flax yarn after passing through the working assembly 3 tends to be in a clean state, subsequent processing is facilitated, one end of the working assembly 3 is provided with a large pressing roll 4, the cleaned flax yarn is converged through the large pressing roll 4, cotton slivers are formed to be stored in a cotton collecting assembly 5, one side of the large pressing roll 4 is provided with the cotton collecting assembly 5, the controller 2 and the cotton collecting assembly 5 are respectively located at two sides of the large pressing roll 4, namely, the large pressing roll 4 is located at the center of the carding machine.
The flax yarn material to be treated is placed into the body 1 from one end of the body 1 far away from the large press roller 4, flax yarn to be cleaned is cleaned through the working assembly 3, meanwhile, in the cleaning process, components of all parts in the cleaning process of the working assembly 3 are monitored through the controller 2, and the flax yarn after the working assembly 3 is treated and cleaned is transmitted to the cotton collecting assembly 5 through the large press roller 4 for storage, and in the process of the flax yarn treatment of the working assembly 3, in order to ensure that the flax yarn placed in the cotton collecting assembly 5 meets the standard of subsequent processing, the quality of the flax yarn is detected through the bundling assembly 33 in the working assembly 3, and meanwhile, when the quality of the flax yarn detected by the bundling assembly 33 does not meet the standard of subsequent production, the data can be uploaded into the controller 2, and the state of the licker-in 14 is adjusted through the controller 2.
The distance between the bundling opening 3302 and the large press roller 4 is shortened through the extension of the bundling component 33, meanwhile, the bundling component 33 is changed into a V-shaped surface from a plane, the flax sliver is easier to gather, the difficult problems of difficult sliver end generation and easy sliver breakage are solved, the working efficiency of the device is improved, and meanwhile, the continuity of the flax sliver is further increased.
The working assembly 3 comprises a bundling assembly 33 for converging the linen yarn after carding, namely, the linen yarn dispersed under the action of the carding machine is converged, so that the part of the large press roller 4 is rubbed into a cotton thread shape conveniently, the subsequent processing and transportation treatment are facilitated, the bundling assembly 33 comprises a box body 3301, the box body 3301 is connected with the working assembly 3, a bundling opening 3302 is formed in the box body 3301 in a penetrating way, the linen yarn processed by the working assembly 3 can move out of the body 1 through the bundling opening 3302, two bundling belts 3303 are rotatably arranged in the box body 3301, the two bundling belts 3303 are respectively positioned at two sides of the bundling opening 3302, the linen yarn passing through the bundling opening 3302 is preliminarily converged through the bundling belts 3303, the softness of the linen yarn passing through the bundling opening 3302 is detected through the bundling belts 3303 on the other hand, the linen yarn passing through the bundling opening 3302 is ensured to meet the cleaning standard, according to the quality standard of the next processing, the working state of the licker-in 14 can be regulated and controlled according to the softness detection of the bundling belt 3303, the other two sides of the bundling opening 3302 are respectively provided with the regulating plates 3304 in a sliding manner, wherein one ends of the two regulating plates 3304, which are far away from each other, are fixedly provided with telescopic rods, one ends of the telescopic rods, which are far away from the regulating plates 3304, are fixedly connected to the box body 3301, the regulating plates 3304 are not contacted with the bundling belt 3303, when the bundling belt 3303 detects that the softness of the linen yarn passing through the working assembly 3 meets the processing standard, the two regulating plates 3304 are respectively at the farthest distance, the throughput of the bundling opening 3302 is the largest, the processing rate of the linen yarn is ensured, when the bundling belt 3303 detects that the softness of the linen yarn does not meet the standard, the regulating plates 3304 are controlled to move towards one ends, which are close to each other, so that the caliber of the bundling opening 3302 is reduced, the speed of the flax yarn passing is reduced, and the yield of unqualified flax yarns is reduced to the maximum extent under the condition of no shutdown.
During the rotation of the bundling belt 3303, the linen yarns will not be driven by the bundling belt 3303, regardless of the adjustment of the space between the adjustment plates 3304, but it is not excluded that part of the linen yarns will be lost when passing through the bundling opening 3302.
The body 1 comprises a licker-in 14, wherein the licker-in 14 is mainly used for treating impurities existing in a linen yarn cotton roll, as the licker-in 14 is used for treating the linen yarn cotton roll, the impurities of the linen yarn existing on the licker-in 14 are increased, so that the treating capacity of the licker-in 14 for the cotton roll is reduced, the working capacity of the licker-in 14 is reduced, a licker-in 1403 for removing impurities of the linen yarn is slidingly arranged on the licker-in 14, wherein the licker-in 1403 can break up the passing linen yarn and simultaneously primarily clean impurities existing in the linen yarn, but as the thickness of the linen yarn on the licker-in 14 is increased in the cleaning process, the cleaning capacity of the licker-in 1403 for the cotton roll is reduced, namely the contact thickness of the licker-in 1403 and the linen yarn is reduced, the cleaning quality of the linen yarn passing through a bundling port 3302 is not qualified, a plurality of cleaning parts 1404 are connected on the licker-in 1403, and the cleaning part 1404 can be hidden in the licker-in 14, and meanwhile, the bundling component 33 can control the cleaning part 1404, when the bundling component 33 detects that the quality of the passing linen yarn does not meet the production standard, the data of the sample is further uploaded into the controller 2, the licker-in 1403 on the licker-in 14 is controlled by the controller 2, the length of the licker-in 1403 is prolonged, the cleaning part 1404 moves out of the licker-in 14, the linen yarn attached on the licker-in 14 is cleaned by the cleaning part 1404, and in the process of cleaning the attached linen yarn by the cleaning part 1404, the length compensation is performed by the licker-in 1403, so that the cleaning part 1404 can maintain the cleaning treatment of the linen yarn in the state of not stopping, and because the length of the licker-in 1403, the surface of the licker-in 14 is not completely cleaned by the cleaning part 1404, the licker-in 14 still allows for cleaning of the linen yarn.
Further, the body 1 further comprises a base 11, other parts on the body 1 are supported and fixed through the base 11, thereby realizing the position constraint of the working assembly 3, one end of the base 11 far away from the ground is rotationally provided with a doffer 13, wherein the speed change of the doffer 13 regulates and controls the production speed of the carding machine, one side of the doffer 13 far away from the bundling assembly 33 is rotationally provided with a cylinder 18, one end of the cylinder 18 far away from the base 11 is connected with a cover plate 17, the licker-in 14 is rotationally connected to one side of the cylinder 18 far away from the doffer 13, one side of the licker-in 14 far away from the cylinder 18 is connected with a cotton feeding plate 1402, a cotton feeding roller 1401 is rotationally arranged on the cotton feeding plate 1402, one end of the cotton feeding plate 1402 far away from the cotton feeding roller 1401 is connected with a cotton feeding roller (not shown in the drawing), and two licker-in carding plates (not shown in the drawing) are arranged between the licker-in 14 and the licker-in deflation cover suction points 19.
Further, a rear belly suction point 1101 is provided on the base 11, and the rear belly suction point 1101 corresponds to the lap roller 1401 in space, and a licker-in deflation cover suction point 19 is provided on a side of the licker-in 14 away from the base 11.
Further, a triangular suction point 16 is connected between the doffer 13 and the cylinder 18, a cover plate flower suction point 15 is arranged at one end close to the doffer 13, a cotton conveying assembly 12 is arranged at one side of the doffer 13, the cotton conveying assembly 12 comprises a cotton stripping roller 1201 and a cleaning roller dust suction point 1202, and the cotton stripping roller 1201 is close to the bundling assembly 33.
Further, the cotton collecting assembly 5 comprises a coiler 52, one end of the coiler 52 is connected with the body 1, and one end of the coiler 52 distributed along the height direction is connected with a sliver can 51 for storing linen sliver.
The cotton rolls placed on the cotton roll roller 1401 are unwound by friction, and under the common maintenance of the cotton feeding roller and the cotton feeding plate 1402, the cotton rolls are fed to the licker-in 14 for sub-flax yarn separation, and the licker-in 14 is utilized to make the cotton layers fed slowly be punctured and separated. The suction point 19 of the licker-in air release cover above the licker-in 14 sucks air to the outside of the body 1, so that the aim of causing Chen Za and short staple to fly and realizing stable air flow due to high-speed rotation of the licker-in 14 can be prevented, when the flax yarn after carding rotates together with the licker-in 14 and is idle downwards, the flax yarn passes through two licker-in carding plates, a dust removing knife is arranged at the front part of each licker-in carding plate and is used for completing impurity removal, after the flax yarn is subjected to the carding action of saw teeth on the licker-in carding plate, the flax yarn stripped by the cylinder 18 is stripped at a high speed by the cylinder 18, the flax yarn stripped by the cylinder 18 rotates upwards along with the cylinder 18, after the repeated carding impurity removal action of two needle surfaces of the cover plate 17 is carried out by three rear fixed cover plates, the flax yarn (mainly short flax yarn) filled in needle teeth of the cover plate is sucked by the cover plate flower suction point 15 after the cover plate leaves a working area, and a part of the flax yarn carried by the cylinder 18 is coagulated on the needle surface of the channel 13 through four front fixed cover plates, and is stripped by the stripping roller 1201, and is discharged into a compression roller 52 after the compression roller 1201, and is regularly discharged into a compression roller 52.
And the other part of linen yarn which is not condensed by the doffer 13 enters a cylinder cover plate working area after being mixed with the newly fed linen yarn through the large bottom leakage along with the cylinder 18, and is subjected to carding again.
Further, the cotton collecting assembly 5 further comprises a detector 54, the detector 54 is fixedly connected to the end face on the coiler 52, the coiler 52 is provided with a rotating wheel 53 in a rotating mode at one end far away from the sliver can 51, wherein linen yarns passing through the bundling assembly 33 are rolled by the large press roller 4 and are gathered into strips, the cotton strips are stored in the sliver can 51 through the rotation of the rotating wheel 53 by the aid of the detector 54 and are abutted against the rotating wheel 53, when the cotton strips pass through the detector 54, the gathering condition of the cotton strips is monitored by the detector 54, the cotton strips passing through the large press roller 4 are ensured to enter the sliver can 51 orderly, the detector 54 is utilized to detect the passing cotton strips, the detector is matched with a detecting device on the bundling assembly 33, the linen yarn sliver entering the sliver can 51 is ensured to be at a qualified level, and when the linen yarn is detected to be out of the standard, a mechanism in the device can be timely corrected, and the production qualification rate of the linen yarn is ensured to be stable.
Further, work assembly 3 still includes cotton outlet 31, and goes out to rotate on the cotton outlet 31 and be equipped with maintenance board 32, goes out cotton outlet 31 and the position of bundling mouth 3302 corresponds each other, and after stripping cotton roller 1201 will accord with the flax yarn of standard, in will flax yarn transmission to bundling mouth 3302 through cotton outlet 31 for bundling mouth 3302 is with flax yarn transmission and big compression roller 4 on, and through the maintenance board 32 that can overturn on cotton outlet 31 that sets up, is convenient for maintain the subassembly in the work assembly 3.
Meanwhile, the cluster port 3302 is distributed in a V-shaped structure, so that the linen yarns passing through the cotton stripping roller 1201 can be conveniently gathered and transmitted.
Further, the bundling assembly 33 further comprises a plurality of hardness sensors 3305, the hardness sensors 3305 are fixedly connected to the bundling belt 3303, the hardness sensors 3305 are driven to abut against the linen yarns by rotation of the bundling belt 3303, so that the hardness of the linen yarns passing through the bundling opening 3302 is detected through the hardness sensors 3305, meanwhile, the linen yarns produced in the carding machine are fully detected by matching with the detector 54, and the quality of the linen yarns is ensured.
Further, in order that the stab head 1403 can clear linen yarn on the stab roller 14, the stab head 1403 is assisted to stretch, and then the stab roller 14 further comprises a clamping portion 1405, it is to be noted that a cavity is formed in the stab roller 14, a bearing matched with the clamping portion 1405 is arranged on a shell of the stab roller 14, a driving motor for driving the bearing to rotate is arranged in the cavity of the stab roller 14, one end of the clamping portion 1405, far away from the stab head 1403, is rotationally connected to the stab roller 14, the clamping portion 1405 is composed of a limiting portion and a telescopic portion, the telescopic portion is located on one side close to the stab head 1403, when the limiting portion on the clamping portion 1405 does not stretch, the bearing does not limit the position of the stab head 1403, and the bearing does not drive the stab head 1403 to rotate.
Initially, the roll to be processed is placed on the roll roller 1401, the expansion and contraction portion of the engagement portion 1405 is in a shortened state, the cleaning portion 1404 is positioned inside the licker-in 14, and the distance between the two regulating plates 3304 is the longest.
During operation, the cotton rolls on the cotton roll roller 1401 are disassembled by friction, so that the cotton rolls are dispersed into small parts to enter the working assembly 3, meanwhile, the disassembled linen yarns are abutted against the licker-in 14 under the condition that the cotton feed roller and the cotton feed plate 1402 are jointly conveyed, meanwhile, the linen yarns are separated and dredged under the action of the piercing heads 1403 on the licker-in 14, the cotton layers slowly fed into the cotton feed plate 1402 are pierced and segmented by the licker-in 14, impurities in the cotton layers are exposed, cleaning is convenient, the sucking points 19 of the licker-in air release cover above the licker-in 14 suck air to the outside of the body 1, the aim of causing Chen Za and short piles to fly due to high-speed rotation of the licker-in 14 and realizing stable airflow can be prevented, and when the licker-in 14 rotates, the flax yarns are pierced by the piercing heads 1403 and are continuously attached to the licker-in 14, so that the piercing depth of the linen yarns by the piercing heads 1403 is reduced, and the linen yarns cannot be fully cut.
When the combed linen yarn continuously moves to the cylinder 18 along with the rotation of the licker-in 14, the split of the linen yarn is finished through the two licker-in combing plates, so as to finish the impurity removal of the interior of the linen yarn, the impurity removal volume is larger at the moment, meanwhile, the clean linen yarn is moved to one end close to the cylinder 18 through the licker-in combing plate, so that the linen yarn containing impurities is prevented from being transmitted to the cylinder 18, the linen yarn is stripped by the cylinder 18 at a high speed after being combed by the saw teeth on the licker-in combing plate, the situation that the linen yarn is kept in a loose state and the cylinder 18 cannot absorb the linen yarn on the licker-in combing plate is avoided, when the linen yarn stripped by the cylinder 18 moves upwards along with the rotation of the cylinder 18, the impurity removal is repeatedly performed through the two needle surfaces of the rear fixing cover plate 17, the impurity with smaller interior volume is cleaned through the rear fixing cover plate 17 at the moment, ensuring that the output linen yarn is relatively clean, after the linen yarn (mainly short linen yarn) and impurities filled in needle teeth of a cover plate leave a working area in a rear fixed cover plate 17, sucking the linen yarn by a cover plate sucking point 15, carding the linen yarn carried by a cylinder 18 through a front fixed cover plate, condensing part of the linen yarn on the needle surface of a doffer 13, stripping the linen yarn by a stripping roller 1201, gathering the linen yarn into strips, compressing the strips through a large compression roller 4 after passing through a bundling component 33, and outputting the strips, reducing the interval between the strips and the large compression roller 4 by the bundling component 33, reducing the probability of interruption in the process of the linen yarn being transmitted to the large compression roller 4, converging the passing linen yarn by a V-shaped port of a bundling port 3302, improving the fluency in the transmission process, regularly coiling the linen yarn into a sliver can 51 by a coiler 52, rotating and re-flowing the linen yarn onto the cylinder 18 by a doffer 13, and performing secondary impurity removal treatment.
Meanwhile, when passing through the bundling assembly 33, the bundling belt 3303 rotates and drives the hardness sensor 3305 to rotate, so that the hardness sensor 3305 contacts and detects the linen yarn passing through the bundling opening 3302, and the linen yarn passing through the bundling opening 3302 is ensured to meet the production standard.
When stiffness sensor 3305 detects that the softness of the linen yarn passing through bundling opening 3302 meets the criteria, and detector 54 detects that the passing linen sliver meets the criteria, then the linen yarn entering sliver can 51 meets the production criteria.
When the hardness sensor 3305 detects that the softness of the linen yarn passing through the bundling opening 3302 meets the standard, but the detector 54 detects that the detection of the linen yarn does not meet the standard, the detector 54 uploads the data which does not meet the production standard into the controller 2, meanwhile, the detector 54 only detects the diameter of the passing linen yarn, namely, early warning is carried out when the diameter of the linen yarn is larger than or smaller than the preset diameter, the controller 2 reminds a worker to maintain the equipment, meanwhile, the hardness sensor 3305 does not carry out early warning, and further, the worker can maintain the large compression roller 4 accurately, the time for checking other parts of the carding machine is reduced, and the operation of the carding machine is convenient to recover quickly.
After the large press roll 4 is maintained, when the detector 54 detects that the diameter of the cotton sliver is smaller than the detection standard of the diameter, namely, the yield of linen yarn passing through the carding machine is reduced, the detector 54 uploads data into the controller 2, and meanwhile, the controller 2 controls the licker-in 14 to clean the linen yarn on the surface.
When the hardness sensor 3305 detects that the hardness of the linen yarn passing through the bundling opening 3302 does not meet the standard, namely the attached thickness of the linen yarn is increased due to long-time use on the licker-in 14, so that the penetration and softness capability of the licker-in 1403 on the linen yarn is reduced, impurities cannot be effectively removed by the licker-in carding plate, at the moment, the hardness sensor 3305 uploads data into the controller 2, and further the controller 2 controls the extension of the telescopic part on the clamping part 1405, so that the limiting part and the licker-in 1403 are driven to extend, the limiting part is clamped with the shell of the licker-in 14, the cleaning part 1404 is exposed outside the licker-in 14, the length of the licker-in 1403 exposed on the licker-in 14 is extended, the length of the original licker-in 1403 is compensated, and the linen yarn on the licker-in 14 is ensured to be effectively penetrated and fluffed.
When the stab head 1403 drives the bearing to rotate through the driving motor in the process of puncturing the linen yarn, thereby driving the limiting part to rotate, driving the stab head 1403 to rotate, enabling the cleaning part 1404 to rotationally clean the linen yarn attached to the stab roller 14, enabling the linen yarn to be wound on the cleaning part 1404 by means of the rotation of the cleaning part 1404, adaptively reducing the total amount of the linen yarn entering the cylinder 18 in the process of the rotation of the cleaning part 1404, enabling the diameter of the linen yarn passing through the large pressing roller 4 to be reduced, coordinating the passing amount of the linen yarn, adaptively adjusting the detection data of the detector 54, further shortening the distance between the regulating plates 3304 through the extension of the telescopic rod, realizing the caliber shrinkage of the bundling opening 3302, namely, stabilizing the shape when the linen yarn passes through the bundling opening 3302, avoiding the phenomenon of disordered winding, simultaneously enabling the distance between the two regulating plates 3304 to be fed back into the controller 2, modifying the detection index of the detector 54 by the controller 2, and avoiding the occurrence of erroneous judgment.
After the cleaning part 1404 rotates and cleans, the linen yarn on the licker-in 14 is rolled up, so that the linen yarn can be moved and loosened, at the moment, the driving motor is stopped to rotate, after the licker-in 1403 is static, the telescopic part is shortened, the part of the licker-in 1403 exposed outside the licker-in 14 is driven to shorten, and the licker-in 1403 is shortened in the shortening process, after the cleaning part 1404 contacts with the licker-in 14, the linen yarn carried on the cleaning part 1404 is scraped through the limiting effect of the licker-in 14 on the cleaning part 1404, the linen yarn is removed along with the rotation of the licker-in 14, the licker-in 1403 is restored to the initial height, and at the same time, the adjusting plate 3304 is coordinated to the initial distance through the controller 2, and at the same time, the initial detection parameters of the restoration of the detector 54 are controlled, and the normal impurity removal part of the linen yarn on the licker-in 14 part is ensured.
When the hardness sensor 3305 detects that the softness of the linen yarn passing through the bundling opening 3302 is not in accordance with the standard, and the detector 54 detects that the linen yarn detection is not in accordance with the standard, the carding machine is stopped and checked under the condition that the carding machine is not recovered after adjustment.
The detector 54 and the hardness sensor 3305 are matched with each other to detect the processing condition of the linen yarn on the carding machine, so that the produced product meets the production standard in the process of impurity removal processing of the linen yarn, meanwhile, when the hardness sensor 3305 detects that the linen yarn passing through the bundling opening does not meet the production standard, impurities on the surface of the licker-in 14 are cleaned through the cleaning part 1404, in the cleaning process, the aperture of the bundling opening 3302 is adjusted through the adjusting plate 3304, the detection parameters of the detector 54 are adjusted while the linen yarn is prevented from being disordered in the bundling opening 3302, and the cotton carding machine can be maintained and adjusted under the action of no shutdown.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a carding machine leads flax bundling device suitable for dry spinning pure flax yarn production, includes body, its characterized in that: the cotton collecting device comprises a main body, a large compression roller, a cotton collecting assembly, a controller, a working assembly, a large compression roller and a cotton collecting assembly, wherein the controller is connected to one end of the main body, the working assembly is arranged on one side of the main body, close to the controller, of the main body, the large compression roller is arranged on one end of the working assembly, the cotton collecting assembly is arranged on one side of the large compression roller, and the controller and the cotton collecting assembly are respectively arranged on two sides of the large compression roller;
The working assembly comprises a bundling assembly used for converging the cotton-combed linen yarns, the bundling assembly comprises a box body, the box body is connected with the working assembly, a bundling opening is formed in the box body in a penetrating mode, two bundling belts are rotatably arranged in the box body and are respectively positioned at two sides of the bundling opening, adjusting plates are respectively arranged at the other two sides of the bundling opening in a sliding mode, and the adjusting plates are not in contact with the bundling belts;
the body comprises a licker-in, a licker-in is slidably provided with a licker-in for removing impurities from the linen yarns, a plurality of cleaning parts are connected to the licker-in, the cleaning parts can be hidden in the licker-in, and meanwhile, the bundling assembly can control the cleaning parts;
The licker-in further comprises a clamping part, one end of the clamping part, far away from the licker-in, is rotationally connected to the licker-in, the clamping part is composed of a limiting part and a telescopic part, and the telescopic part is positioned at one side, close to the licker-in;
The shape of the bundling opening is distributed in a V-shaped structure.
2. The carding machine hemp guide bundling device suitable for dry spinning pure flax yarn production according to claim 1, wherein: the body still includes the base, the one end rotation that the ground was kept away from to the base is equipped with the doffer, the doffer is kept away from one side rotation that gathers a bundle the subassembly is equipped with the cylinder, tin Lin Yuan is in from the one end connection of base is equipped with the apron, the licker-in rotates to be connected tin Lin Yuan is in from one side of doffer, the licker-in is kept away from one side connection of cylinder is equipped with for cotton board, it is equipped with the lap roller to rotate on the cotton board to give.
3. A carding machine hemp guide bundling device suitable for dry spinning pure flax yarn production according to claim 2, characterized in that: the rear belly suction point is arranged on the base, the rear belly suction point corresponds to the cotton roll roller in space, and the licker-in air release cover suction point is arranged on one side of the licker-in, which is far away from the base.
4. A carding machine hemp guide bundling device suitable for dry spinning pure flax yarn production according to claim 2, characterized in that: the doffer is connected with the cylinder and is provided with a triangular area suction point, one side of the doffer is provided with a cotton conveying assembly, the cotton conveying assembly comprises a cotton stripping roller and a cleaning roller suction point, and the cotton stripping roller is close to the bundling assembly.
5. The carding machine hemp guide bundling device suitable for dry spinning pure flax yarn production according to claim 1, wherein: the cotton collecting assembly comprises a coiler, one end of the coiler is connected with the body, and one end of the coiler, which is distributed along the height direction, is connected with a sliver can for storing linen sliver.
6. The carding machine hemp guide bundling device suitable for dry spinning pure flax yarn production according to claim 5, wherein: the cotton collecting assembly further comprises a detector which is fixedly connected to the end face on the coiler, and a rotating wheel is arranged at one end, far away from the sliver can, of the coiler in a rotating mode.
7. The carding machine hemp guide bundling device suitable for dry spinning pure flax yarn production according to claim 1, wherein: the working assembly further comprises a cotton outlet, a maintenance plate is rotatably arranged on the cotton outlet, and the cotton outlet corresponds to the bundling opening in position.
8. The carding machine hemp guide bundling device suitable for dry spinning pure flax yarn production according to claim 7, wherein: the bundling assembly further comprises a plurality of hardness sensors, and the hardness sensors are fixedly connected to the bundling belt.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310125641.9A CN116163034B (en) | 2023-02-16 | 2023-02-16 | Carding machine hemp guiding and bundling device suitable for dry spinning pure flax yarn production |
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| CN202310125641.9A CN116163034B (en) | 2023-02-16 | 2023-02-16 | Carding machine hemp guiding and bundling device suitable for dry spinning pure flax yarn production |
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| CN116163034B true CN116163034B (en) | 2024-08-23 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107043964A (en) * | 2017-05-02 | 2017-08-15 | 安徽天峰纺织有限公司 | A kind of efficient impurity elimination dedusting spinning carding machine |
| CN109423709A (en) * | 2017-08-30 | 2019-03-05 | 伟嘉纺织集团有限公司 | A kind of novel cotton carding exclusion device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE102019110654A1 (en) * | 2019-04-25 | 2020-10-29 | TRüTZSCHLER GMBH & CO. KG | Method and textile machine for automatically setting and maintaining a defined distance between a rotatably mounted drum and another component |
| CN210636111U (en) * | 2019-06-11 | 2020-05-29 | 石狮市新梭成龙织造有限公司 | Carding machine for industrial spinning |
| CN217438373U (en) * | 2022-05-16 | 2022-09-16 | 河南平棉纺织集团股份有限公司 | A brush transmission mechanism of a carding machine |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107043964A (en) * | 2017-05-02 | 2017-08-15 | 安徽天峰纺织有限公司 | A kind of efficient impurity elimination dedusting spinning carding machine |
| CN109423709A (en) * | 2017-08-30 | 2019-03-05 | 伟嘉纺织集团有限公司 | A kind of novel cotton carding exclusion device |
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