Disclosure of Invention
In order to solve the technical problems, the invention aims to provide the photo-thermal dual-curing resin containing the benzocyclobutene structure, and the preparation method and the application thereof.
In order to achieve the technical purpose and the technical effect, the invention is realized by the following technical scheme:
A photo-thermal dual-curing resin containing a benzocyclobutene structure is prepared by polymerizing 4-vinylbenzocyclobutene, styrene, maleic anhydride and divinylbenzene as monomers to obtain a copolymer, adding hydroxyl acrylate and carrying out ring opening reaction, wherein the structural formula of the photo-thermal dual-curing resin is shown as the following formula (I):
Wherein a, b, c, d is an integer of 1 to 100, a+b+c+d is an integer of 4 to 300, e is an integer of 1 to 7, and R 2 is a methyl group or a hydrogen atom.
The invention further provides a preparation method of the photo-thermal dual-curing resin containing the benzocyclobutene structure, which comprises the following steps:
(1) 4-vinylbenzocyclobutene, styrene, maleic anhydride and divinylbenzene are taken as monomers for polymerization reaction, and the molar ratio of the four monomers is 1-10:1-10;
(2) Adding hydroxyl acrylate into the system after the reaction in the step (1), and carrying out ring opening reaction under the action of a catalyst to obtain the photo-thermal dual-curing resin containing the benzocyclobutene structure, wherein the molar ratio of the hydroxyl acrylate to the maleic anhydride is 0.5-1:1.
The reaction in the step (1) is carried out in a solvent, wherein the solvent is at least one selected from water, an alcohol solvent, an ester solvent, a ketone solvent, an aromatic hydrocarbon solvent, N-methylpyrrolidone and N, N-dimethylformamide, and the dosage of the solvent is 1-10 times of the total mass of the four monomers.
Further, in the step (1), a chain transfer agent and an initiator are added, wherein the chain transfer agent is at least one of tert-butyl alcohol, tert-dodecyl mercaptan, mercaptoethanol, mercaptoacetic acid, isooctyl 3-mercaptopropionate, 2, 4-diphenyl-4-methyl-1-pentene and tert-butyl methacrylate, the amount of the chain transfer agent is 0.1% -5% of the total mass of the four monomers, the initiator is at least one of azodiisobutyronitrile, dibenzoyl peroxide, diethyl hexyl peroxide, potassium persulfate, ammonium persulfate, potassium persulfate-sodium hypophosphite, potassium persulfate-sodium hydrogen sulfite, boron trifluoride diethyl ether and trifluoromethanesulfonic acid, and the amount of the initiator is 0.1% -5% of the total mass of the four monomers.
Further, the catalyst in the step (2) is at least one selected from triethylamine, 4-dimethylaminopyridine, ethanolamine, ethylenediamine and potassium carbonate, and the dosage of the catalyst is 0.1% -5% of the total mass of the four monomers.
Further, the reaction time of the step (1) is 1-3 hours, the reaction temperature is 20-80 ℃, the reaction time of the step (2) is 3-5 hours, and the reaction temperature is 80-150 ℃.
The invention also provides application of the photo-thermal dual-curing resin containing the benzocyclobutene structure in an interlayer dielectric film or packaging material, and specifically comprises the steps of uniformly mixing the photo-thermal dual-curing resin containing the benzocyclobutene structure with an initiator, and curing to obtain the interlayer dielectric film or packaging material.
The beneficial effects of the invention are as follows:
The resin containing the benzocyclobutene structure is obtained through two-step reaction, wherein the first-step reaction is to polymerize four monomers of 4-vinylbenzocyclobutene, styrene, maleic anhydride and divinylbenzene through cations or free radicals to obtain a copolymer, wherein a proper chain transfer agent is added to effectively adjust and control the molecular weight, and the second-step reaction is to carry out ring opening reaction on hydroxyl acrylate and anhydride bonds on a main chain, and introduce photo-curable acryloyloxy groups on side chains of the copolymer.
The benzocyclobutene structure on the side chain of the copolymer can be thermally cured, the introduced acryloyloxy group can be photo-cured, and the double bond of divinylbenzene on the side chain can be subjected to crosslinking curing reaction under the condition of light or heat. In addition, the resin formed by copolymerization of styrene and maleic anhydride has better thermal stability, mechanical property and electrical property. The introduction of divinylbenzene and 4-vinylbenzocyclobutene monomers can further enhance the thermal stability of the resin and further reduce its dielectric constant.
The resin containing the benzocyclobutene structure can be subjected to photo-thermal dual curing, and the dual curing system has the obvious advantages that the thermal curing can help to cure non-planar parts, the photo-curing can improve the crosslinking density, the fullness and the glossiness of materials and provide excellent chemical resistance, and the resin containing the benzocyclobutene structure has shorter curing time, can greatly improve the production efficiency, can reduce the surface pollution in the production process of the surfaces of parts after application, and can improve the yield.
Detailed Description
The following description of the embodiments of the present invention will be made more apparent and fully by reference to the accompanying drawings, in which it is shown, by way of illustration, only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides a photo-thermal dual-curing resin containing a benzocyclobutene structure, which is prepared by polymerizing 4-vinylbenzocyclobutene, styrene, maleic anhydride and divinylbenzene serving as monomers to obtain a copolymer, adding hydroxyl acrylate and carrying out ring opening reaction, wherein the structural formula of the photo-thermal dual-curing resin is shown as the following formula (I):
Wherein a, b, c, d is an integer of 1 to 100, a+b+c+d is an integer of 4 to 300, e is an integer of 1 to 7, and R 2 is a methyl group or a hydrogen atom.
The preparation method of the photo-thermal dual-curing resin containing the benzocyclobutene structure comprises the following steps:
(1) Adding a priming solvent into a four-neck flask, installing a mechanical stirrer and a condenser tube, introducing nitrogen to deoxidize for 20 minutes, then stirring and heating to a proper temperature, slowly dripping four monomer solutions of maleic anhydride, styrene, 4-vinylbenzocyclobutene and divinylbenzene, a chain transfer agent and an initiator by using a constant pressure dropping funnel, and after dripping, preserving heat for reacting for a period of time, and monitoring the reaction progress by infrared spectrum;
The dropwise adding time in the step (1) is 1-5 hours, the thermal insulation reaction time is 1-3 hours, and the reaction temperature is 20-80 ℃;
(2) And (3) adding metered (methyl) hydroxyl acrylate and a catalyst into the system after the reaction in the step (1), regulating to a proper temperature, continuing the reaction, monitoring the reaction progress through infrared spectrum, and removing the reaction solvent in vacuum after the reaction is finished, thereby obtaining the colorless to pale yellow photo-thermal dual-curing resin containing the benzocyclobutene structure.
The synthetic route of the photo-thermal dual-curing resin containing the benzocyclobutene structure is as follows:
Wherein a, b, c, d is an integer of 1 to 100, a+b+c+d is an integer of 4 to 300, e is an integer of 1 to 7, R 2 is a methyl group or a hydrogen atom;
The reaction time of the step (2) is 3-5 hours, and the reaction temperature is 80-150 ℃.
The solvent in the step (1) is at least one selected from water, alcohol solvents, ester solvents, ketone solvents, aromatic hydrocarbon solvents, N-methyl pyrrolidone and N, N-dimethylformamide, and the dosage of the solvent is 1-10 times of the total mass of the four monomers.
Wherein the chain transfer agent in the step (1) is at least one selected from tertiary butanol, tertiary dodecyl mercaptan, mercaptoethanol, thioglycollic acid, isooctyl 3-mercaptopropionate, 2, 4-diphenyl-4-methyl-1-pentene and tert-butyl methacrylate, the amount of the chain transfer agent is 0.1-5% of the total mass of the four monomers, the initiator is at least one selected from azodiisobutyronitrile, dibenzoyl peroxide, diethyl hexyl peroxide, potassium persulfate, ammonium persulfate, potassium persulfate-sodium hypophosphite, potassium persulfate-sodium hydrogen sulfite, boron trifluoride diethyl ether and trifluoromethanesulfonic acid, and the amount of the initiator is 0.1-5% of the total mass of the four monomers.
Wherein the catalyst in the step (2) is at least one of triethylamine, 4-dimethylaminopyridine, ethanolamine, ethylenediamine and potassium carbonate, and the dosage of the catalyst is 0.1% -5% of the total mass of the four monomers.
The invention also provides application of the photo-thermal dual-curing resin containing the benzocyclobutene structure in an interlayer dielectric film or packaging material, and specifically comprises the steps of uniformly mixing the photo-thermal dual-curing resin containing the benzocyclobutene structure with an initiator, and curing to obtain the interlayer dielectric film or packaging material.
Example 1
200ML of dry butanone was added to a 1000mL three-necked round bottom flask, a mechanical stirrer and reflux condenser were fitted, and nitrogen was purged for 20 minutes, then the stirrer was turned on and heated to 60 ℃. 10.4 g of styrene, 9.8 g of maleic anhydride, 13.0 g of 4-vinylbenzocyclobutene, 13.0 g of divinylbenzene, 2g of azo-diisobutyronitrile as an initiator and 1g of mercaptoethanol as a chain transfer agent are dissolved in 200mL of anhydrous butanone, transferred into a constant pressure dropping funnel, slowly dropped into a three-necked flask for reaction (about 2 hours after the completion of the dropping), and the reaction is carried out for 2 hours after the completion of the dropping.
After the polymerization was completed, 11.6 g of hydroxyethyl acrylate and 0.5 g of triethylamine as a catalyst were added to a three-necked flask, and the temperature was raised to 100℃for reaction for 5 hours. And after the reaction is finished, removing the solvent in vacuum, and discharging the material when the material is hot, thus obtaining the photo-thermal dual-curing resin containing the benzocyclobutene structure.
The number average molecular weight Mn of the benzocyclobutene-structure-containing photo-thermal dual-curable resin obtained in example 1 was 2710 daltons, the infrared spectrum thereof was shown in fig. 1, and the spectrum analysis thereof was shown in table 1.
TABLE 1
Example 2
200ML of xylene was added to a 1000mL three-necked round bottom flask, equipped with a mechanical stirrer and reflux condenser, deoxygenated with nitrogen for 20 minutes, and then the stirrer was turned on and heated to 30 ℃. 10.4 g of styrene, 9.8 g of maleic anhydride, 13.0 g of 4-vinylbenzocyclobutene, 13.0 g of divinylbenzene, 2 g of benzoyl peroxide as an initiator and 1 g of t-butyl methacrylate as a chain transfer agent are dissolved in 200mL of xylene, and then transferred to a constant pressure dropping funnel, slowly dropped into a three-necked flask for reaction (about 1 hour after the dropping), and the reaction is carried out for 2 hours after the dropping.
After the polymerization was completed, 13.1 g of hydroxyethyl methacrylate and 1 g of triethylamine as a catalyst were added to a three-necked flask, and the temperature was raised to 130℃for reaction for 5 hours. And after the reaction is finished, removing the solvent in vacuum, and discharging the material when the material is hot, thus obtaining the photo-thermal dual-curing resin containing the benzocyclobutene structure.
The number average molecular weight Mn of the benzocyclobutene structure-containing photo-thermal dual-curable resin obtained in example 2 was 2617 daltons, and the infrared spectrum thereof is shown in FIG. 2.
Example 3
200ML of anhydrous toluene was added to a 1000mL three-necked round bottom flask, a mechanical stirrer and a reflux condenser were mounted, and nitrogen was purged for 20 minutes, then the stirrer was turned on and heated to 20 ℃. 10.4 g of styrene, 9.8 g of maleic anhydride, 13.0 g of 4-vinylbenzocyclobutene, 13.0 g of divinylbenzene, 0.5g of trifluoromethanesulfonic acid as an initiator and 1g of t-butyl methacrylate as a chain transfer agent are dissolved in 200mL of anhydrous toluene, and then transferred into a constant pressure dropping funnel, slowly dropped into a three-necked flask for reaction (about 1 hour after the completion of the dropping), and the reaction is carried out for 2 hours after the completion of the dropping.
After the polymerization reaction was completed, 13 g of hydroxypropyl acrylate and 1 g of 4-dimethylaminopyridine as a catalyst were added to a three-necked flask, and the temperature was raised to 120℃for reaction for 5 hours. And after the reaction is finished, removing the solvent in vacuum, and discharging the material when the material is hot, thus obtaining the photo-thermal dual-curing resin containing the benzocyclobutene structure.
The number average molecular weight Mn of the photo-thermal dual curable resin containing benzocyclobutene structure obtained in example 3 was 4936 daltons, and the infrared spectrum thereof is shown in FIG. 3.
Example 4
200ML of propyl acetate was added to a 1000mL three-necked round bottom flask, equipped with a mechanical stirrer and reflux condenser, and purged with nitrogen for 20 minutes, then the stirrer was turned on and heated to 80 ℃. 10.4 g of styrene, 9.8 g of maleic anhydride, 6.5 g of 4-vinylbenzocyclobutene, 13.0 g of divinylbenzene, 2 g of diethyl hexyl peroxydicarbonate serving as an initiator and 1g of tert-dodecyl mercaptan serving as a chain transfer agent are dissolved in 200mL of propyl acetate and transferred to a constant pressure dropping funnel, and the mixture is slowly added dropwise into a three-necked flask for reaction (about 2 hours after the dropwise addition), and the mixture is kept at a temperature for 2 hours after the dropwise addition.
After the polymerization was completed, 14.4 g of hydroxypropyl methacrylate and 2 g of triethylamine as a catalyst were added to a three-necked flask, and the temperature was raised to 100℃for 5 hours. And after the reaction is finished, removing the solvent in vacuum, and discharging the material when the material is hot, thus obtaining the photo-thermal dual-curing resin containing the benzocyclobutene structure.
The number average molecular weight Mn of the photo-thermal dual curable resin containing benzocyclobutene structure obtained in example 4 was 5104 daltons, and the infrared spectrum thereof is shown in FIG. 4.
Example 5
200ML of dry butanone was added to a 1000mL three-necked round bottom flask, equipped with a mechanical stirrer and reflux condenser, deoxygenated with nitrogen for 20 minutes, and then the stirrer was turned on and heated to 80 ℃. 10.4 g of styrene, 4.9 g of maleic anhydride, 13.0 g of 4-vinylbenzocyclobutene, 13.0 g of divinylbenzene, 1 g of boron trifluoride diethyl ether as an initiator and 1 g of tert-butyl methacrylate as a chain transfer agent are dissolved in 200mL of anhydrous butanone, transferred to a constant pressure dropping funnel, slowly added dropwise into a three-necked flask for reaction (about 2 hours after the completion of the dropwise addition), and the mixture is kept for reaction for 2 hours after the completion of the dropwise addition.
After the polymerization was completed, 7.2 g of hydroxypropyl methacrylate and 2 g of triethylamine as a catalyst were added to a three-necked flask, and the temperature was raised to 100℃for 5 hours. And after the reaction is finished, removing the solvent in vacuum, and discharging the material when the material is hot, thus obtaining the photo-thermal dual-curing resin containing the benzocyclobutene structure.
The number average molecular weight Mn of the photo-thermal dual curable resin containing benzocyclobutene structure obtained in example 5 was 1630 daltons, and the infrared spectrum thereof is shown in FIG. 5.
Example 6
200ML of anhydrous toluene was added to a 1000mL three-necked round bottom flask, a mechanical stirrer and a reflux condenser were mounted, and nitrogen was purged for 20 minutes, then the stirrer was turned on and heated to 80 ℃. 22 g of styrene, 4.9 g of maleic anhydride, 13.0 g of 4-vinylbenzocyclobutene, 13.0 g of divinylbenzene, 1.5 g of diethyl hexyl peroxydicarbonate serving as an initiator and 1g of tert-dodecyl mercaptan serving as a chain transfer agent are dissolved in 200mL of anhydrous butanone, and then transferred into a constant pressure dropping funnel, slowly dropped into a three-necked flask for reaction (about 2 hours after the completion of the dropping), and the reaction is carried out for 2 hours after the completion of the dropping.
After the polymerization was completed, 7.2 g of hydroxypropyl methacrylate and 2 g of triethylamine as a catalyst were added to a three-necked flask, and the temperature was raised to 100℃for 5 hours. And after the reaction is finished, removing the solvent in vacuum, and discharging the material when the material is hot, thus obtaining the photo-thermal dual-curing resin containing the benzocyclobutene structure.
The number average molecular weight Mn of the benzocyclobutene structure-containing photo-thermal dual-curable resin obtained in example 6 was 5880 daltons.
Application performance test:
Curing to form a film
1. And (3) in the photo-curing process, 95 parts of the resin obtained in the examples 1-6, 2.5 parts of ITX initiator (Basoff) and 2.5 parts of 907 initiator (Basoff) are mixed and stirred uniformly, poured into a polytetrafluoroethylene mould, subjected to vacuum bubble removal in a vacuum drying oven at 70 ℃, and then irradiated under an ultraviolet lamp with the power of 2KW until the film is completely cured.
2. And (3) the heat curing process, namely putting the photo-cured film (with the polytetrafluoroethylene die) into an oven for curing in 5 stages, wherein the temperature is slowly increased to 180 ℃ for 5 hours in the first stage, 200 ℃ for 5 hours in the second stage, 220 ℃ for 3 hours in the third stage, 240 ℃ for 3 hours in the fourth stage, and 160 ℃ for 5 hours in the fifth stage, and obtaining the photo-thermal dual-cured film.
Evaluation method
1. Refractive index of cured film
The refractive index of the cured film was measured using a 2WAJ monocular Abbe refractometer according to the method prescribed by the national standard "determination of refractive index of plastics GB/T39691-2020".
2. Hardness of cured film
The pencil hardness of the cured films was tested according to the method specified in the national Standard GB/T6739-2006 paint and varnish pencil method for determining film hardness.
3. Dielectric constant Dk and dielectric loss Df of cured film
The dielectric properties (specifically, the test dielectric constant Dk and the dielectric loss Df) of the cured films of the above examples were tested according to the split dielectric resonator (splite post dielectric resonator, abbreviated SPDR) method, in which the test frequency was 5GHz.
4. Thermogravimetric analysis of cured films
The glass transition temperature Tg of the cured films was measured using a Metler DSC 3-differential scanning calorimeter according to the method prescribed in Dynamic Mechanical Analysis (DMA) for glass transition temperature test method of Polymer-based composite of national Standard GB/T40396-2021.
Table 1 below shows the test results of the cured films of the respective examples.
TABLE 1
As is clear from Table 1 above, the cured films obtained using the resins of the examples of the present invention were excellent in dielectric properties, low in both dielectric constant Dk and dielectric loss Df, high in Tg, high in heat resistance, and excellent in refractive index and hardness.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all modifications or equivalent arrangements using the teachings of this invention, or direct or indirect application in other related arts, are included within the scope of this invention.