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CN116159579B - Acetylene hydrochlorination low-temperature mercury-free catalyst and preparation method thereof - Google Patents

Acetylene hydrochlorination low-temperature mercury-free catalyst and preparation method thereof Download PDF

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CN116159579B
CN116159579B CN202211566380.6A CN202211566380A CN116159579B CN 116159579 B CN116159579 B CN 116159579B CN 202211566380 A CN202211566380 A CN 202211566380A CN 116159579 B CN116159579 B CN 116159579B
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acetylene
gold
hydrochlorination
manganese
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CN116159579A (en
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王刚
赵长森
牛强
王振
白雪
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Ordos Hanbo Technology Co ltd
Inner Mongolia Erdos Electric Power Metallurgy Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • B01J37/031Precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/082Decomposition and pyrolysis
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/07Preparation of halogenated hydrocarbons by addition of hydrogen halides
    • C07C17/08Preparation of halogenated hydrocarbons by addition of hydrogen halides to unsaturated hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C21/00Acyclic unsaturated compounds containing halogen atoms
    • C07C21/02Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds
    • C07C21/04Chloro-alkenes
    • C07C21/06Vinyl chloride
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
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    • Y02P20/584Recycling of catalysts

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Abstract

本发明提供一种乙炔氢氯化低温无汞催化剂及其制备方法,属于催化剂制备技术领域。所述的催化剂包含载体、活性组分和助剂,所述载体为氮掺杂的碳纳米管,所述活性组分为金前驱体、铜盐和锰盐,所述助剂为硼前驱体;氮掺杂碳纳米管、金前驱体、铜盐、锰盐和硼助剂的复合使用使催化剂在乙炔氢氯化反应中具有适宜的乙炔和氯化氢吸附强度,增强了活性位点的结构与电子性能,有利于促进活性位点的氧化还原循环和抑制催化剂结焦失活,可在较低反应温度下表现出优异的氯乙烯活性、选择性和稳定性。本发明提供的催化剂绿色无污染且制备简单,是一种有效的乙炔氢氯化制氯乙烯反应催化剂,具有良好的工业应用前景。

The present invention provides a low-temperature mercury-free catalyst for acetylene hydrochlorination and a preparation method thereof, and belongs to the technical field of catalyst preparation. The catalyst comprises a carrier, an active component and an auxiliary agent, wherein the carrier is a nitrogen-doped carbon nanotube, the active component is a gold precursor, a copper salt and a manganese salt, and the auxiliary agent is a boron precursor; the composite use of the nitrogen-doped carbon nanotube, the gold precursor, the copper salt, the manganese salt and the boron auxiliary agent enables the catalyst to have suitable acetylene and hydrogen chloride adsorption strength in the acetylene hydrochlorination reaction, enhances the structure and electronic properties of the active site, is conducive to promoting the redox cycle of the active site and inhibiting the catalyst from coking and deactivation, and can show excellent vinyl chloride activity, selectivity and stability at a lower reaction temperature. The catalyst provided by the present invention is green, pollution-free and simple to prepare, and is an effective catalyst for the acetylene hydrochlorination to vinyl chloride reaction, and has good industrial application prospects.

Description

一种乙炔氢氯化低温无汞催化剂及其制备方法A low-temperature mercury-free catalyst for acetylene hydrochlorination and preparation method thereof

技术领域Technical Field

本发明属于催化剂制备技术领域,具体涉及一种乙炔氢氯化低温无汞催化剂及其制备方法。The invention belongs to the technical field of catalyst preparation, and in particular relates to a low-temperature mercury-free catalyst for acetylene hydrochlorination and a preparation method thereof.

背景技术Background Art

聚氯乙烯(PVC)作为全球五大通用塑料之一,在阻燃、耐化学品性、机械强度及电绝缘性方面具有优异的性能,广泛应用于建筑材料、日用品、地板革、管材、电线电缆、包装膜等行业。工业上PVC主要通过氯乙烯(VCM)发生聚合反应进行生产。基于我国富煤贫油的能源结构,煤基乙炔氢氯化反应是我国VCM以及PVC生产的关键化工过程。目前,该工业过程采用活性炭负载氯化汞(HgCl2)作为反应催化剂,而2017年起生效的国际《关于汞的水俣公约》要求控制和减少汞的排放,给该过程带来巨大的环保压力,迫切需要开发一种绿色的催化剂来取代汞基催化剂。As one of the top five general-purpose plastics in the world, polyvinyl chloride (PVC) has excellent properties in flame retardancy, chemical resistance, mechanical strength and electrical insulation. It is widely used in building materials, daily necessities, floor coverings, pipes, wires and cables, packaging films and other industries. In industry, PVC is mainly produced by the polymerization reaction of vinyl chloride (VCM). Based on China's energy structure of rich coal and poor oil, coal-based acetylene hydrochlorination is a key chemical process for the production of VCM and PVC in China. At present, this industrial process uses activated carbon-supported mercuric chloride (HgCl 2 ) as a reaction catalyst. The international Minamata Convention on Mercury, which came into effect in 2017, requires the control and reduction of mercury emissions, which brings huge environmental pressure to the process. There is an urgent need to develop a green catalyst to replace the mercury-based catalyst.

乙炔氢氯化无汞催化体系的研究包括负载型金属催化剂和无金属催化剂两类,其中,活性炭负载的金催化剂(Au/C)展现出较高的VCM活性和选择性,被认为是最有潜力替代HgCl2催化剂应用于VCM工业生产的催化剂。值得指出的是,相比于HgCl2催化剂,Au/C在实际应用中达到相同的乙炔转化率需要采用更高的反应温度,造成能耗偏高,并且在反应条件下催化剂往往面临着快速失活的问题。这一方面是由于高价态的金(Au3+、Au+)具有更高的反应活性,在还原性气体乙炔和高温存在的条件下,Au3+和Au+易被还原为零价金(Au0)而引起失活,并促进Au物种的团聚长大,使其难以参与进一步的氧化还原循环;同时,反应过程中乙炔相比于氯化氢更易在催化剂表面吸附,若活化的乙炔未与氯化氢发生加成反应则易相互发生聚合反应,形成焦炭覆盖反应活性位点引起催化剂的失活;此外,在高温条件下,VCM与氯化氢发生串联副反应生成二氯乙烷的速率会明显加快,引起VCM选择性下降,造成乙炔的浪费以及为后续分离工段增加运行成本,这些因素为该催化剂的工业应用带来了挑战。因此,降低Au基催化剂的反应温度、开发出低温的乙炔氢氯化催化剂对于节约能耗和提升催化反应性能具有重要的意义。The research on mercury-free catalytic systems for acetylene hydrochlorination includes two types: supported metal catalysts and metal-free catalysts. Among them, the gold catalyst supported on activated carbon (Au/C) shows high VCM activity and selectivity, and is considered to be the catalyst with the most potential to replace HgCl2 catalyst for VCM industrial production. It is worth pointing out that compared with HgCl2 catalyst, Au/C requires a higher reaction temperature to achieve the same acetylene conversion rate in practical applications, resulting in high energy consumption, and the catalyst often faces the problem of rapid deactivation under reaction conditions. This is partly because high-valent gold (Au 3+ , Au + ) has a higher reactivity. In the presence of reducing gas acetylene and high temperature, Au 3+ and Au + are easily reduced to zero-valent gold (Au 0 ) and deactivated, and promote the aggregation and growth of Au species, making it difficult to participate in further redox cycles; at the same time, acetylene is more easily adsorbed on the catalyst surface than hydrogen chloride during the reaction. If the activated acetylene does not undergo addition reaction with hydrogen chloride, it is easy to undergo polymerization reaction with each other, forming coke covering the active sites of the reaction and causing the deactivation of the catalyst; in addition, under high temperature conditions, the rate of VCM and hydrogen chloride reacting in series to produce ethylene dichloride will be significantly accelerated, causing the selectivity of VCM to decrease, resulting in the waste of acetylene and increasing the operating cost for the subsequent separation process. These factors have brought challenges to the industrial application of the catalyst. Therefore, reducing the reaction temperature of Au-based catalysts and developing low-temperature acetylene hydrochlorination catalysts are of great significance for saving energy consumption and improving catalytic reaction performance.

中国专利CN201510924992.1公开了一种低温乙炔氢氯化制备氯乙烯的方法,使用活性炭负载的Au-Cu复合催化剂,其中金元素和铜元素与载体的重量百分比分别为0.01-0.1%和20-100%,相比于金催化剂可降低反应温度和积碳速率从而延长催化剂寿命。Chinese patent CN201510924992.1 discloses a method for preparing vinyl chloride by low-temperature acetylene hydrochlorination, using an Au-Cu composite catalyst supported on activated carbon, wherein the weight percentages of gold and copper elements to the carrier are 0.01-0.1% and 20-100%, respectively. Compared with a gold catalyst, the reaction temperature and carbon deposition rate can be reduced, thereby extending the catalyst life.

中国专利CN201210305820.2公开了一种乙炔氢氯化合成氯乙烯的Ru-Co-Cu催化剂、中国专利CN201210307780.5公开了一种乙炔氢氯化合成氯乙烯的Ru-Pt-Cu催化剂、中国专利CN201210305818.5公开了一种乙炔氢氯化合成氯乙烯的Ru-Pt-Ni催化剂、中国专利CN201210307816.X公开了一种乙炔氢氯化合成氯乙烯的Ru-Ni-Cu催化剂,以上专利所发明的催化剂催化乙炔氢氯化合成氯乙烯可以降低反应温度,使反应温度低于180℃,并且反应产物选择性好,副产物少,反应活性高,使乙炔的转化率超过99%,氯乙烯选择性达到99.9%。Chinese patent CN201210305820.2 discloses a Ru-Co-Cu catalyst for synthesizing vinyl chloride by hydrochlorination of acetylene, Chinese patent CN201210307780.5 discloses a Ru-Pt-Cu catalyst for synthesizing vinyl chloride by hydrochlorination of acetylene, Chinese patent CN201210305818.5 discloses a Ru-Pt-Ni catalyst for synthesizing vinyl chloride by hydrochlorination of acetylene, and Chinese patent CN201210307816.X discloses a Ru-Ni-Cu catalyst for synthesizing vinyl chloride by hydrochlorination of acetylene. The catalysts invented in the above patents can reduce the reaction temperature to below 180°C when catalyzing the synthesis of vinyl chloride by hydrochlorination of acetylene, and have good reaction product selectivity, few by-products, and high reaction activity, so that the conversion rate of acetylene exceeds 99% and the selectivity of vinyl chloride reaches 99.9%.

因此,目前的Au基催化剂需要较高的反应温度来达到较高的乙炔转化率,这会引起氯乙烯产物选择性和催化剂寿命的下降,亟需开发一种低温的乙炔氢氯化无汞催化剂。Therefore, the current Au-based catalysts require higher reaction temperatures to achieve higher acetylene conversion rates, which will cause a decrease in vinyl chloride product selectivity and catalyst life. There is an urgent need to develop a low-temperature mercury-free catalyst for acetylene hydrochlorination.

发明内容Summary of the invention

本发明针对现有技术存在的问题,提出一种乙炔氢氯化的低温无汞催化剂及其制备方法。本方法的创新点在于采用氮掺杂的碳纳米管负载活性组分,铜的加入可提高金的分散度,阻止金物种的团聚,锰盐的加入强化了反应过程中的电子传递,抑制了氧化态金物种被还原为零价金从而具有较高的活性,硼助剂的加入为活性组份提供电子,促进反应物和中间物种的吸附。本发明制备的催化剂在较低温度下展现出了优异的氯乙烯活性和选择性,避免床层热点温度过高加快催化剂失活,具有良好的工业应用前景。The present invention aims at the problems existing in the prior art and proposes a low-temperature mercury-free catalyst for acetylene hydrochlorination and a preparation method thereof. The innovation of this method lies in the use of nitrogen-doped carbon nanotubes to load active components. The addition of copper can improve the dispersion of gold and prevent the agglomeration of gold species. The addition of manganese salt strengthens the electron transfer during the reaction and inhibits the reduction of oxidized gold species to zero-valent gold, thereby having higher activity. The addition of boron additive provides electrons for the active component and promotes the adsorption of reactants and intermediate species. The catalyst prepared by the present invention exhibits excellent vinyl chloride activity and selectivity at a relatively low temperature, avoids excessively high hot spot temperatures in the bed layer and accelerates the deactivation of the catalyst, and has good industrial application prospects.

在本发明的第一方面,本发明提供了一种乙炔氢氯化的低温无汞催化剂,所述的催化剂包括载体、活性组分和助剂,所述载体为氮掺杂的碳纳米管,所述活性组分包括金前驱体、铜盐、锰盐和硼前驱体。In the first aspect of the present invention, the present invention provides a low-temperature mercury-free catalyst for acetylene hydrochlorination, wherein the catalyst comprises a carrier, an active component and an additive, wherein the carrier is a nitrogen-doped carbon nanotube, and the active component comprises a gold precursor, a copper salt, a manganese salt and a boron precursor.

其中,在所述无汞催化剂中,金的重量占催化剂重量的0.05-0.2%。Wherein, in the mercury-free catalyst, the weight of gold accounts for 0.05-0.2% of the weight of the catalyst.

其中,在所述无汞催化剂中,铜的重量占催化剂重量的0.1-0.5%。Wherein, in the mercury-free catalyst, the weight of copper accounts for 0.1-0.5% of the weight of the catalyst.

其中,在所述无汞催化剂中,锰的重量占催化剂重量的0.05-0.5%。Wherein, in the mercury-free catalyst, the weight of manganese accounts for 0.05-0.5% of the weight of the catalyst.

其中,在所述无汞催化剂中,硼的重量占催化剂重量的0.05-1%。Wherein, in the mercury-free catalyst, the weight of boron accounts for 0.05-1% of the weight of the catalyst.

其中,所述金前驱体为氯金酸、醋酸金、三甲基膦氯化金(I)和双(1,2-乙二胺)氯化金、硫代硫酸金钠中的一种;所述铜盐为氯化铜、硝酸铜和醋酸铜中的一种;所述锰盐为二氯化锰、硝酸锰和葡萄糖酸锰中的一种;所述助剂为硼酸、1,3-苯二硼酸、4,4-联苯二硼酸、二氯苯硼烷中的一种或几种。The gold precursor is one of chloroauric acid, gold acetate, trimethylphosphine gold chloride (I), bis(1,2-ethylenediamine) gold chloride, and sodium gold thiosulfate; the copper salt is one of copper chloride, copper nitrate, and copper acetate; the manganese salt is one of manganese dichloride, manganese nitrate, and manganese gluconate; and the auxiliary agent is one or more of boric acid, 1,3-phenylenediboric acid, 4,4-biphenylenediboric acid, and dichlorophenylborane.

在本发明的第二方面,本发明提供了一种乙炔氢氯化的低温无汞催化剂的制备方法,包括以下步骤:In a second aspect of the present invention, the present invention provides a method for preparing a low-temperature mercury-free catalyst for acetylene hydrochlorination, comprising the following steps:

1)将Fe/γ-Al2O3催化剂置于卧式管式炉的石英舟中,在惰性气氛下升温至500-700℃,并切换为氢气气氛保持数小时,将催化剂充分还原;1) Place the Fe/γ-Al 2 O 3 catalyst in a quartz boat in a horizontal tube furnace, heat it to 500-700°C in an inert atmosphere, and switch to a hydrogen atmosphere for several hours to fully reduce the catalyst;

2)将气氛切换为有机烃、氨气和氢气的混合气体,保持温度不变,数小时后将气体切换为惰性气体并降温至室温,依次经过氢氧化钠溶液浸泡、超声和洗涤至中性,盐酸溶液浸泡、超声和洗涤至中性,干燥后得到氮掺杂碳纳米管。2) The atmosphere is switched to a mixed gas of organic hydrocarbons, ammonia and hydrogen, the temperature is kept constant, after a few hours the gas is switched to an inert gas and the temperature is lowered to room temperature, and then the mixture is soaked in a sodium hydroxide solution, ultrasonicated and washed to neutrality, soaked in a hydrochloric acid solution, ultrasonicated and washed to neutrality, and dried to obtain nitrogen-doped carbon nanotubes.

3)配置金前驱体、铜盐和锰盐的溶液,采用浸渍法或沉积沉淀法将Au、Cu和Mn组分负载到氮掺杂碳纳米管上,干燥后得到固体A;3) preparing a solution of a gold precursor, a copper salt and a manganese salt, loading Au, Cu and Mn components onto the nitrogen-doped carbon nanotubes by an impregnation method or a deposition precipitation method, and obtaining a solid A after drying;

4)配置助剂硼前驱体的溶液,对固体A进行浸渍、老化和干燥后得到催化剂。4) preparing a solution of an auxiliary boron precursor, impregnating the solid A, aging and drying the solid A to obtain a catalyst.

优选的,步骤1)中所述Fe/γ-Al2O3催化剂制备步骤如下:测定γ-Al2O3的饱和吸水率,根据负载量称取FeCl3并溶解,并对γ-Al2O3进行浸渍、老化、干燥、焙烧得到Fe/γ-Al2O3催化剂。Preferably, the Fe/γ-Al 2 O 3 catalyst preparation steps in step 1) are as follows: measuring the saturated water absorption rate of γ-Al 2 O 3 , weighing and dissolving FeCl 3 according to the loading amount, and impregnating, aging, drying and calcining γ-Al 2 O 3 to obtain the Fe/γ-Al 2 O 3 catalyst.

优选的,步骤2)中所述有机烃为甲烷、乙烷、乙烯、乙炔、丙烷中的一种或几种,所述有机烃、氨气和氢气的体积流量比为1-10:1-4:1。Preferably, the organic hydrocarbon in step 2) is one or more of methane, ethane, ethylene, acetylene, and propane, and the volume flow ratio of the organic hydrocarbon, ammonia, and hydrogen is 1-10:1-4:1.

优选的,步骤3)中沉积沉淀法所用的沉淀剂为氢氧化钠、尿素或碳酸钠中的一种,温度为60-90℃,老化时间为3-9h。Preferably, the precipitant used in the sedimentation precipitation method in step 3) is one of sodium hydroxide, urea or sodium carbonate, the temperature is 60-90° C., and the aging time is 3-9 hours.

优选的,步骤3)和4)中所述浸渍过程的温度为20-35℃,干燥温度为100-120℃,干燥时间为12h。Preferably, the temperature of the impregnation process in steps 3) and 4) is 20-35°C, the drying temperature is 100-120°C, and the drying time is 12 hours.

在本发明的第三方面,提供了上述乙炔氢氯化的低温无汞催化剂催化剂在乙炔氢氯化反应中的应用。In a third aspect of the present invention, there is provided use of the above-mentioned low-temperature mercury-free catalyst for acetylene hydrochlorination in acetylene hydrochlorination reaction.

应用条件为:温度T=110-180℃、常压、GHSV(C2H2)=40-300h-1、n(HCl):n(C2H2)=1.05-1.2。The application conditions are: temperature T=110-180°C, normal pressure, GHSV(C 2 H 2 )=40-300h -1 , n(HCl):n(C 2 H 2 )=1.05-1.2.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

(1)采用氮掺杂的碳纳米管负载活性组分,铜的加入可提高金的分散度,阻止金物种的团聚,锰盐的加入强化了反应过程中的电子传递,抑制了氧化态金物种被还原为零价金从而具有较高的活性,硼助剂的加入为活性组份提供电子,促进反应物和中间物种的吸附。本发明制备的催化剂在较低温度下展现出了优异的氯乙烯活性和选择性。相比于其他的无汞催化剂,在反应运行过程中,可起到降低能耗的作用。(1) The active components are loaded on nitrogen-doped carbon nanotubes. The addition of copper can improve the dispersion of gold and prevent the agglomeration of gold species. The addition of manganese salt strengthens the electron transfer during the reaction and inhibits the reduction of oxidized gold species to zero-valent gold, thereby having higher activity. The addition of boron additive provides electrons for the active components and promotes the adsorption of reactants and intermediate species. The catalyst prepared by the present invention exhibits excellent vinyl chloride activity and selectivity at a relatively low temperature. Compared with other mercury-free catalysts, it can reduce energy consumption during the reaction operation.

(2)本发明提供的催化剂在较低的温度下操作,可减缓催化剂的结焦积碳与金物种的流失,延长催化剂的寿命,降低金催化剂的使用成本。(2) The catalyst provided by the present invention operates at a relatively low temperature, which can slow down the coking and carbon deposition of the catalyst and the loss of gold species, thereby extending the life of the catalyst and reducing the use cost of the gold catalyst.

(3)本发明提供的催化剂制备过程简单无污染,催化活性高,是一种绿色的无汞催化剂。(3) The catalyst preparation process provided by the present invention is simple and pollution-free, has high catalytic activity, and is a green mercury-free catalyst.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为实施例1中所制备催化剂的氮气物理吸-脱附等温线图;FIG1 is a nitrogen physical adsorption-desorption isotherm diagram of the catalyst prepared in Example 1;

图2为实施例1中所制备催化剂的红外光谱图;FIG2 is an infrared spectrum of the catalyst prepared in Example 1;

图3为实施例1中所制备催化剂的透射电镜图;FIG3 is a transmission electron micrograph of the catalyst prepared in Example 1;

图4为实施例1中所制备催化剂的XPS图谱。FIG. 4 is an XPS spectrum of the catalyst prepared in Example 1.

具体实施方式DETAILED DESCRIPTION

值得说明的是,本发明中使用的原料均为普通市售产品,对其来源不做具体限定。It is worth noting that the raw materials used in the present invention are all common commercially available products, and their sources are not specifically limited.

以下是对催化剂进行更为具体的案例说明:The following is a more specific case description of catalysts:

基础实施例:Fe/γ-Al2O3催化剂制备步骤:Basic Example: Fe/γ-Al 2 O 3 catalyst preparation steps:

测定γ-Al2O3的饱和吸水率,根据负载量称取FeCl3并溶解,并对γ-Al2O3进行浸渍、老化、干燥、焙烧得到Fe/γ-Al2O3催化剂。The saturated water absorption rate of γ-Al 2 O 3 was determined, FeCl 3 was weighed and dissolved according to the loading amount, and the γ-Al 2 O 3 was impregnated, aged, dried and calcined to obtain the Fe/γ-Al 2 O 3 catalyst.

实施例1:一种乙炔氢氯化低温无汞催化剂及其制备方法Example 1: A low-temperature mercury-free catalyst for acetylene hydrochlorination and its preparation method

1)将5g Fe/γ-Al2O3(Fe负载量8%)催化剂置于卧式管式炉的石英舟中,在氩气气氛下以5℃/min升温至600℃高温条件下,并切换为氢气气氛保持4小时,将催化剂充分还原;1) 5 g of Fe/γ-Al 2 O 3 (Fe loading 8%) catalyst was placed in a quartz boat of a horizontal tube furnace, heated to 600° C. at 5° C./min under an argon atmosphere, and then switched to a hydrogen atmosphere for 4 hours to fully reduce the catalyst;

2)将气氛切换为乙烷、氨气和氢气的混合气体,气体体积流量之比为4:1:1,保持温度不变,8小时后将气体切换为氩气并降温至室温,经过质量浓度为10%的氢氧化钠溶液浸泡4h、超声和洗涤至中性,质量浓度为10%的盐酸溶液浸泡4h、超声和洗涤至中性,110℃干燥12h后得到氮掺杂碳纳米管;2) Switch the atmosphere to a mixed gas of ethane, ammonia and hydrogen with a gas volume flow ratio of 4:1:1, keep the temperature unchanged, switch the gas to argon after 8 hours and cool to room temperature, soak in a 10% sodium hydroxide solution for 4 hours, ultrasonicate and wash to neutrality, soak in a 10% hydrochloric acid solution for 4 hours, ultrasonicate and wash to neutrality, and dry at 110°C for 12 hours to obtain nitrogen-doped carbon nanotubes;

3)称取25g氮掺杂碳纳米管载体,配置0.0025g/mL的硫代硫酸金钠、0.0025g/mL的氯化铜和0.003g/mL的二氯化锰溶液,对氮掺杂碳纳米管进行浸渍,并老化8h、110℃干燥12h;3) Weigh 25 g of nitrogen-doped carbon nanotube carrier, prepare 0.0025 g/mL of sodium gold thiosulfate, 0.0025 g/mL of copper chloride and 0.003 g/mL of manganese dichloride solution, impregnate the nitrogen-doped carbon nanotubes, age for 8 h, and dry at 110° C. for 12 h;

4)配置0.003g/mL的硼酸溶液,对上述步骤干燥后的固体进行浸渍、老化8h、110℃干燥12h得到催化剂,测得其中金、铜、锰的负载量分别为0.12%、0.11%、0.08%,助剂硼的负载量为0.15%。4) Prepare 0.003 g/mL boric acid solution, impregnate the solid obtained by drying in the above step, age for 8 h, and dry at 110° C. for 12 h to obtain a catalyst, wherein the loading amounts of gold, copper, and manganese are measured to be 0.12%, 0.11%, and 0.08%, respectively, and the loading amount of the auxiliary boron is 0.15%.

实施例2:一种乙炔氢氯化低温无汞催化剂及其制备方法Example 2: A low-temperature mercury-free catalyst for acetylene hydrochlorination and its preparation method

1)称取25g实施例1中的氮掺杂碳纳米管载体置于烧杯内并加入500mL水搅拌,配置并加入2.8mL浓度0.012g/mL的氯金酸和2.2mL浓度0.015g/mL氯化铜溶液,搅拌30min后滴加0.005g/mL的碳酸钠溶液,调节溶液的pH为5-6,搅拌30min后水浴加热至70℃老化8h,对悬浊液离心、洗涤、110℃干燥12h;1) Weigh 25 g of the nitrogen-doped carbon nanotube carrier in Example 1 into a beaker and add 500 mL of water and stir, prepare and add 2.8 mL of 0.012 g/mL chloroauric acid and 2.2 mL of 0.015 g/mL copper chloride solution, stir for 30 min, then drop 0.005 g/mL sodium carbonate solution, adjust the pH of the solution to 5-6, stir for 30 min, heat in a water bath to 70° C., age for 8 h, centrifuge the suspension, wash, and dry at 110° C. for 12 h;

2)配置浓度为0.005g/mL的二氯化锰溶液和0.006g/mL的1,3-苯二硼酸溶液,对上述步骤干燥后的固体进行浸渍、老化8h、110℃干燥12h后得到催化剂,测得其中金、铜、锰的负载量分别为0.12%、0.11%、0.08%,助剂硼的负载量为0.15%。2) A manganese dichloride solution with a concentration of 0.005 g/mL and a 1,3-phenylenediboric acid solution with a concentration of 0.006 g/mL were prepared, and the solid dried in the above step was impregnated, aged for 8 hours, and dried at 110° C. for 12 hours to obtain a catalyst, wherein the loading amounts of gold, copper, and manganese were measured to be 0.12%, 0.11%, and 0.08%, respectively, and the loading amount of the auxiliary boron was 0.15%.

实施例3:一种乙炔氢氯化低温无汞催化剂及其制备方法Example 3: A low-temperature mercury-free catalyst for acetylene hydrochlorination and its preparation method

1)称取25g实施例1中的氮掺杂碳纳米管载体,配置0.0025g/mL的醋酸金、0.004g/mL的醋酸铜溶液,对氮掺杂碳纳米管进行共浸渍,老化8h、110℃干燥12h;1) Weigh 25 g of the nitrogen-doped carbon nanotube carrier in Example 1, prepare 0.0025 g/mL of gold acetate and 0.004 g/mL of copper acetate solution, co-impregnate the nitrogen-doped carbon nanotubes, age for 8 h, and dry at 110° C. for 12 h;

2)配置0.0025g/mL的硝酸锰溶液和0.006g/mL的4,4-联苯二硼酸溶液,对上述步骤干燥后的固体进行浸渍、老化8h、110℃干燥12h得到催化剂,测得其中金、铜、锰的负载量分别为0.12%、0.10%、0.15%,硼的负载量为0.08%;2) preparing 0.0025 g/mL manganese nitrate solution and 0.006 g/mL 4,4-biphenyl diboric acid solution, impregnating the solid dried in the above step, aging for 8 h, and drying at 110° C. for 12 h to obtain a catalyst, wherein the loading amounts of gold, copper, and manganese are measured to be 0.12%, 0.10%, and 0.15%, respectively, and the loading amount of boron is 0.08%;

实施例4:一种乙炔氢氯化低温无汞催化剂及其制备方法Example 4: A low-temperature mercury-free catalyst for acetylene hydrochlorination and its preparation method

1)称取25g实施例1中氮掺杂碳纳米管载体,配置0.0025g/mL的三甲基膦氯化金(I)和0.004g/mL的硝酸铜的溶液,对氮掺杂碳纳米管进行浸渍,老化8h、110℃干燥12h;1) Weigh 25 g of the nitrogen-doped carbon nanotube carrier in Example 1, prepare a solution of 0.0025 g/mL trimethylphosphine gold (I) chloride and 0.004 g/mL copper nitrate, impregnate the nitrogen-doped carbon nanotubes, age for 8 h, and dry at 110° C. for 12 h;

2)配置浓度为0.02g/mL的葡萄糖酸锰溶液和0.006g/mL的二氯苯硼烷溶液,对上述步骤干燥后的固体进行浸渍、老化、110℃干燥12h得到催化剂,测得其中金、铜、锰的负载量分别为0.12%、0.12%、0.10%,硼的负载量为0.06%;2) preparing a manganese gluconate solution with a concentration of 0.02 g/mL and a dichlorophenyl borane solution with a concentration of 0.006 g/mL, impregnating the solid obtained after drying in the above step, aging, and drying at 110° C. for 12 h to obtain a catalyst, wherein the loading amounts of gold, copper, and manganese are measured to be 0.12%, 0.12%, and 0.10%, respectively, and the loading amount of boron is 0.06%;

对比例1:Comparative Example 1:

1)称取25g实施例1中的氮掺杂碳纳米管载体,配置0.0025g/mL的硫代硫酸金钠溶液和0.003g/mL的二氯化锰溶液,对氮掺杂碳纳米管进行浸渍,并老化8h、110℃干燥12h;1) Weigh 25 g of the nitrogen-doped carbon nanotube carrier in Example 1, prepare 0.0025 g/mL of sodium gold thiosulfate solution and 0.003 g/mL of manganese dichloride solution, impregnate the nitrogen-doped carbon nanotubes, age for 8 h, and dry at 110° C. for 12 h;

2)配置0.003g/mL的硼酸溶液,对上述步骤干燥后的固体进行浸渍、老化8h、110℃干燥12h得到催化剂,测得其中金的负载量分别为0.12%,锰的负载量为0.08%,助剂硼的负载量为0.15%。2) Prepare 0.003 g/mL boric acid solution, impregnate the solid dried in the above step, age for 8 hours, and dry at 110° C. for 12 hours to obtain a catalyst, wherein the gold loading is 0.12%, the manganese loading is 0.08%, and the auxiliary boron loading is 0.15%.

对比例2:Comparative Example 2:

1)称取25g实施例1中的氮掺杂碳纳米管载体,配置0.0025g/mL的硫代硫酸金钠和0.0025g/mL的氯化铜溶液,对氮掺杂碳纳米管进行浸渍,并老化8h、110℃干燥12h;1) Weigh 25 g of the nitrogen-doped carbon nanotube carrier in Example 1, prepare 0.0025 g/mL of sodium gold thiosulfate and 0.0025 g/mL of cupric chloride solution, impregnate the nitrogen-doped carbon nanotubes, age for 8 h, and dry at 110° C. for 12 h;

2)配置0.003g/mL的硼酸溶液,对上述步骤干燥后的固体进行浸渍、老化8h、110℃干燥12h得到催化剂,测得其中金、铜的负载量分别为0.12%、0.11%,助剂硼的负载量为0.15%。2) Prepare 0.003 g/mL boric acid solution, impregnate the solid dried in the above step, age for 8 h, and dry at 110° C. for 12 h to obtain a catalyst, wherein the loading amounts of gold and copper are measured to be 0.12% and 0.11%, respectively, and the loading amount of the auxiliary boron is 0.15%.

对比例3:Comparative Example 3:

1)称取25g实施例1中的氮掺杂碳纳米管载体,配置0.0025g/mL的硫代硫酸金钠、0.0025g/mL的氯化铜和0.003g/mL的二氯化锰溶液,对氮掺杂碳纳米管进行浸渍,并老化8h、110℃干燥12h;测得其中金、铜、锰的负载量分别为0.12%、0.11%、0.08%。1) Weigh 25 g of the nitrogen-doped carbon nanotube carrier in Example 1, prepare 0.0025 g/mL of sodium gold thiosulfate, 0.0025 g/mL of copper chloride and 0.003 g/mL of manganese dichloride solution, impregnate the nitrogen-doped carbon nanotubes, age for 8 h, and dry at 110° C. for 12 h; the loading amounts of gold, copper and manganese are measured to be 0.12%, 0.11% and 0.08%, respectively.

对比例4:Comparative Example 4:

1)将5g Fe/γ-Al2O3(Fe负载量8%)催化剂置于卧式管式炉的石英舟中,在惰性气氛下以5℃/min升温至600℃高温条件下,并切换为氢气气氛保持4小时,将催化剂充分还原;1) 5 g of Fe/γ-Al 2 O 3 (Fe loading 8%) catalyst was placed in a quartz boat of a horizontal tube furnace, heated to 600° C. at 5° C./min under an inert atmosphere, and then switched to a hydrogen atmosphere for 4 hours to fully reduce the catalyst;

2)将气氛切换为乙烷和氢气的混合气体,气体流量之比为4:1,保持温度不变,8小时后将气体切换为惰性气体并降温至室温,经过10%wt氢氧化钠溶液浸泡、超声和洗涤至中性,10%wt盐酸溶液浸泡、超声和洗涤至中性,110℃干燥12h后得到碳纳米管;2) The atmosphere was switched to a mixed gas of ethane and hydrogen with a gas flow ratio of 4:1, the temperature was kept constant, and after 8 hours, the gas was switched to an inert gas and the temperature was lowered to room temperature, and the carbon nanotubes were obtained after soaking, ultrasonication and washing to neutrality in a 10%wt sodium hydroxide solution, soaking, ultrasonication and washing to neutrality in a 10%wt hydrochloric acid solution, and drying at 110°C for 12 hours;

3)称取25g上述碳纳米管载体,配置0.0025g/mL的硫代硫酸金钠、0.0025g/mL的氯化铜和0.003g/mL的二氯化锰溶液,对碳纳米管进行浸渍,并老化8h、110℃干燥12h;3) Weigh 25 g of the carbon nanotube carrier, prepare 0.0025 g/mL of sodium gold thiosulfate, 0.0025 g/mL of copper chloride and 0.003 g/mL of manganese dichloride solution, impregnate the carbon nanotubes, age for 8 h, and dry at 110° C. for 12 h;

4)配置0.003g/mL的硼酸溶液,对上述步骤干燥后的固体进行浸渍、老化8h、110℃干燥12h得到催化剂,测得其中金、铜、锰的负载量分别为0.12%、0.11%、0.08%,助剂硼的负载量为0.15%。4) Prepare 0.003 g/mL boric acid solution, impregnate the solid obtained by drying in the above step, age for 8 h, and dry at 110° C. for 12 h to obtain a catalyst, wherein the loading amounts of gold, copper, and manganese are measured to be 0.12%, 0.11%, and 0.08%, respectively, and the loading amount of the auxiliary boron is 0.15%.

对比例5:Comparative Example 5:

1)称取25g氮掺杂碳纳米管载体,配置0.0025g/mL的硫代硫酸金钠和0.007g/mL的二氯化锰溶液,对氮掺杂碳纳米管进行浸渍,并老化8h、110℃干燥12h;1) Weigh 25 g of nitrogen-doped carbon nanotube carrier, prepare 0.0025 g/mL sodium gold thiosulfate and 0.007 g/mL manganese dichloride solution, impregnate the nitrogen-doped carbon nanotubes, age for 8 h, and dry at 110° C. for 12 h;

2)配置0.003g/mL的硼酸溶液,对上述步骤干燥后的固体进行浸渍、老化8h、110℃干燥12h得到催化剂,测得其中金、锰的负载量分别为0.12%、0.19%,助剂硼的负载量为0.15%。2) Prepare 0.003 g/mL boric acid solution, impregnate the solid dried in the above step, age for 8 h, and dry at 110° C. for 12 h to obtain a catalyst, wherein the loading amounts of gold and manganese are measured to be 0.12% and 0.19%, respectively, and the loading amount of the auxiliary boron is 0.15%.

对比例6:Comparative Example 6:

1)称取25g氮掺杂碳纳米管载体,配置0.0025g/mL的硫代硫酸金钠、0.006g/mL的氯化铜溶液,对氮掺杂碳纳米管进行浸渍,并老化8h、110℃干燥12h;1) Weigh 25 g of nitrogen-doped carbon nanotube carrier, prepare 0.0025 g/mL sodium gold thiosulfate and 0.006 g/mL copper chloride solution, impregnate the nitrogen-doped carbon nanotubes, age for 8 h, and dry at 110° C. for 12 h;

2)配置0.003g/mL的硼酸溶液,对上述步骤干燥后的固体进行浸渍、老化8h、110℃干燥12h得到催化剂,测得其中金、铜的负载量分别为0.12%、0.19%,助剂硼的负载量为0.15%。2) Prepare 0.003 g/mL boric acid solution, impregnate the solid dried in the above step, age for 8 h, and dry at 110° C. for 12 h to obtain a catalyst, wherein the loading amounts of gold and copper are measured to be 0.12% and 0.19%, respectively, and the loading amount of the auxiliary boron is 0.15%.

对上述实施例1-4和对比例For the above examples 1-4 and comparative examples

1-6中的催化剂进行乙炔氢氯化反应性能考评,评价条件是温度140℃,空速为120h-1,原料气C2H2:HCl=1:1.1,其在反应初期乙炔转化率为88.7%,氯乙烯选择性大于99%,反应运行500h后,催化剂上乙炔转化率为80.9%。The catalyst in 1-6 was used to evaluate the performance of acetylene hydrochlorination reaction. The evaluation conditions were temperature of 140°C, space velocity of 120h -1 , feed gas C 2 H 2 :HCl=1:1.1. The acetylene conversion rate was 88.7% at the initial stage of the reaction, and the vinyl chloride selectivity was greater than 99%. After the reaction was run for 500h, the acetylene conversion rate on the catalyst was 80.9%.

催化性能测试汇总结果见表1:The summary results of the catalytic performance test are shown in Table 1:

表1实施例1-4和对比例1-6的催化剂性能对比Table 1 Comparison of catalyst performance of Examples 1-4 and Comparative Examples 1-6

检测项目Test items 乙炔初始转化率(%)Initial conversion rate of acetylene (%) 氯乙烯选择性(%)Vinyl chloride selectivity (%) 500h后乙炔转化率(%)Acetylene conversion after 500h (%) 实施例1Example 1 98.398.3 >99%>99% 97.297.2 实施例2Example 2 97.297.2 >99%>99% 95.595.5 实施例3Example 3 96.996.9 >99%>99% 94.194.1 实施例4Example 4 96.496.4 >99%>99% 93.893.8 对比例1Comparative Example 1 83.583.5 >99%>99% 80.580.5 对比例2Comparative Example 2 85.385.3 >99%>99% 81.481.4 对比例3Comparative Example 3 88.288.2 >99%>99% 82.682.6 对比例4Comparative Example 4 84.184.1 >99%>99% 77.877.8 对比例5Comparative Example 5 87.287.2 >99%>99% 83.283.2 对比例6Comparative Example 6 91.091.0 >99%>99% 86.986.9

通过对比实施例1-4和对比例1-6可得出如下结论:By comparing Examples 1-4 and Comparative Examples 1-6, the following conclusions can be drawn:

实施例1-4和对比例1对比得出,缺少金属铜组分时,乙炔氢氯化反应活性相对较低,且反应500h后催化剂活性下降较多;Comparison between Examples 1-4 and Comparative Example 1 shows that when the metallic copper component is absent, the activity of the acetylene hydrochlorination reaction is relatively low, and the catalyst activity decreases significantly after 500 hours of reaction.

实施例1-4和对比例2对比得出,缺少金属锰组分时,乙炔氢氯化反应活性相对较低,且反应500h后催化剂活性下降较多;Comparison between Examples 1-4 and Comparative Example 2 shows that when the metal manganese component is missing, the activity of the acetylene hydrochlorination reaction is relatively low, and the catalyst activity decreases significantly after 500 hours of reaction;

实施例1-4和对比例3对比得出,缺少助剂硼组分时,乙炔氢氯化反应活性相对较低,且反应500h后催化剂活性下降较多;Comparison between Examples 1-4 and Comparative Example 3 shows that when the auxiliary boron component is missing, the activity of acetylene hydrochlorination is relatively low, and the catalyst activity decreases significantly after 500 hours of reaction;

实施例1-4和对比例4对比得出,当采用不掺杂氮的碳纳米管作为载体负载活性组分和助剂时,乙炔氢氯化反应活性相对较低,且反应500h后催化剂活性下降较多;Comparison between Examples 1-4 and Comparative Example 4 shows that when carbon nanotubes not doped with nitrogen are used as carriers to load active components and additives, the activity of acetylene hydrochlorination is relatively low, and the catalyst activity decreases significantly after 500 hours of reaction.

实施例1和对比例5-6对比得出,在相同负载量下仅用锰或者仅用铜的反应性能不如同时使用锰和铜,说明铜与锰之间具有协同作用。Comparison between Example 1 and Comparative Examples 5-6 shows that the reaction performance of using only manganese or only copper at the same loading amount is not as good as using both manganese and copper, indicating that there is a synergistic effect between copper and manganese.

本发明方案不仅限于上述技术手段所公开的技术手段,还包括由以上技术特征任意组合所组成的技术方案。以上所述是本发明的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The solutions of the present invention are not limited to the technical means disclosed by the above technical means, but also include technical solutions composed of any combination of the above technical features. The above is a specific implementation of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications are also regarded as the protection scope of the present invention.

Claims (8)

1. The low-temperature mercury-free catalyst for hydrochlorination of acetylene is characterized in that: the acetylene hydrochlorination low-temperature mercury-free catalyst consists of a carrier, an active component and an auxiliary agent, wherein the carrier is a nitrogen-doped carbon nano tube;
The preparation method of the acetylene hydrochlorination low-temperature mercury-free catalyst comprises the following steps:
1) Placing the Fe/gamma-Al 2O3 catalyst in a quartz boat of a horizontal tube furnace, heating to 500-700 ℃ under an inert atmosphere, switching to a hydrogen atmosphere, and keeping for 3 hours, and fully reducing the catalyst;
2) Switching the atmosphere into a mixed gas of organic hydrocarbon, ammonia and hydrogen, keeping the temperature unchanged, switching the gas into inert gas after a few hours, cooling to room temperature, soaking in sodium hydroxide solution, performing ultrasonic treatment and washing to neutrality, soaking in hydrochloric acid solution, performing ultrasonic treatment and washing to neutrality, and drying to obtain the nitrogen-doped carbon nanotube;
3) Preparing a solution of a gold precursor, copper salt and manganese salt, loading Au, cu and Mn components onto the nitrogen-doped carbon nano tube by adopting an immersion method or a deposition precipitation method, and drying to obtain a solid A;
4) Preparing a solution of an auxiliary agent boron precursor, and carrying out impregnation, aging and drying on the solid A to obtain a catalyst;
The gold precursor is one of chloroauric acid, gold acetate, trimethylphosphine gold (I) chloride and bis (1, 2-ethylenediamine) gold chloride, and gold sodium thiosulfate; the auxiliary agent is one or more of boric acid, 1, 3-phenyldiboronic acid, 4-biphenyldiboronic acid and dichlorobenzene borane; the weight of gold is 0.05-0.2% of the weight of the catalyst, the weight of copper is 0.1-0.5% of the weight of the catalyst, the weight of manganese is 0.05-0.5% of the weight of the catalyst, and the weight of boron is 0.05-1% of the weight of the catalyst.
2. The acetylene hydrochlorination low temperature mercury-free catalyst of claim 1, wherein: the diameter of the nitrogen-doped carbon nano tube is 5-20nm, and the specific surface area is 200-800m 2/g.
3. The acetylene hydrochlorination low temperature mercury-free catalyst of claim 1, wherein: the copper salt is one of copper chloride, copper nitrate and copper acetate; the manganese salt is one of manganese dichloride, manganese nitrate and manganese gluconate.
4. The acetylene hydrochlorination low temperature mercury-free catalyst of claim 1, wherein: the organic hydrocarbon in the step 2) is one or more of methane, ethane, ethylene, acetylene and propane, and the volume flow ratio of the organic hydrocarbon to the ammonia to the hydrogen is 1-10:1-4:1.
5. The acetylene hydrochlorination low temperature mercury-free catalyst of claim 1, wherein: the precipitant used in the deposition precipitation method in the step 3) is one of sodium hydroxide, urea or sodium carbonate, the temperature is 60-90 ℃, and the aging time is 3-9h.
6. The acetylene hydrochlorination low temperature mercury-free catalyst of claim 1, wherein: the temperature of the dipping process in the steps 3) and 4) is 20-35 ℃, the drying temperature is 100-120 ℃ and the drying time is 12 hours.
7. The acetylene hydrochlorination low temperature mercury-free catalyst of claim 1, wherein: the preparation steps of the Fe/gamma-Al 2O3 catalyst in the step 1) are as follows: and measuring the saturated water absorption of gamma-Al 2O3, weighing FeCl 3 according to the load capacity, dissolving, and carrying out impregnation, ageing, drying and roasting on gamma-Al 2O3 to obtain the Fe/gamma-Al 2O3 catalyst.
8. Use of the low temperature mercury-free catalyst for hydrochlorination of acetylene according to any one of claims 1 to 7 in hydrochlorination of acetylene.
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