Disclosure of Invention
Based on the above, the invention provides an electrodeless cotton cellulose/PVDF composite piezoelectric fabric, a preparation method and application thereof, and the stretching force in the wet spinning process is utilized to promote the non-piezoelectric phase to the piezoelectric phase in the piezoelectric material PVDF to be converted, so that the piezoelectric effect can be generated without external electric field polarization, and the technical problem of energy loss caused by external electric field polarization in the prior art for realizing self-powered sensing materials by utilizing the piezoelectric effect is solved.
In order to achieve the above purpose, the invention provides a preparation method of an electrodeless cotton cellulose/PVDF composite piezoelectric fabric, which comprises the following steps:
s1, placing cotton cellulose with the polymerization degree of 500-650 in a constant-temperature oven at 50 ℃ to be dried to constant weight, and adding DMAc solvent for activation treatment;
S2, dissolving the cotton cellulose treated in the step S1 in a LiCl/DMAc system to obtain a cotton cellulose solution, wherein preferably, the mass fraction of LiCl in the DMAc system is 10%, the dissolution of the activated cotton cellulose in the LiCl/DMAc system adopts high-speed mechanical stirring, the rotating speed is more than or equal to 1500rpm, the stirring time is 60-90 min, and the solution is placed in a constant-temperature oven at 25 ℃ for standing for 12h for standby after the completion;
s3, dissolving PVDF with the molecular weight of 40-60 ten thousand in a DMAc solvent to obtain a PVDF solution;
s4, blending the cotton cellulose solution and the PVDF solution under mechanical stirring according to the mass ratio of the cotton cellulose to the PVDF of 7:10-9:10, and performing high-pressure defoaming treatment on the obtained blend to obtain the cotton cellulose/PVDF composite spinning solution;
S5, extruding the cotton cellulose/PVDF composite spinning solution from a spinning cap under the conditions of 25-30 ℃ and 50-100 kg/cm 3 of spinning pressure and 4-5 m/min of spinning speed, immersing the spinning solution into a coagulating bath to coagulate and form fibers through double diffusion of a solvent, and washing and drying the fibers to obtain the cotton cellulose/PVDF composite piezoelectric fibers, wherein preferably 5 bath fibers for the coagulating bath are sequentially provided with 1# bath, 2# bath, 3# bath and 4# bath as water, 40 ℃ and 5# bath as methanol, and the temperature is room temperature;
s6, weaving the cotton cellulose/PVDF composite piezoelectric fiber by adopting a warp-weft weaving method to obtain the non-polarized cotton cellulose/PVDF composite piezoelectric fabric.
As a further preferable technical scheme of the invention, in the step S1, the activation treatment temperature of the cotton cellulose is 50-70 ℃ and the activation treatment time is 6-12 hours. The activation treatment can reduce the dissolution temperature of cotton cellulose in a LiCl/DMAc system in the subsequent steps, and also improves the dissolution effect of cellulose and the uniformity degree in a solvent system.
As a further preferable technical scheme of the invention, cotton cellulose activated by DMAc in the step S1 is placed in a vacuum oven at 50-60 ℃ for drying.
As a further preferable technical scheme of the invention, in the step S2, the solid content of LiCl in a LiCl/DMAc system is 6% -10%, and the dissolution temperature is 50 ℃.
As a further preferable technical scheme of the invention, in the step S4, the concentration of the cotton cellulose solution is 3% -4%, and the concentration of the PVDF solution is 20%.
As a further preferable technical scheme of the invention, in the step S4, the mechanical stirring speed is 1000-1500 rpm, the stirring time is 30min, and the defoaming pressure is 0.4-0.6 MPa.
In a further preferable embodiment of the present invention, in step S5, the specification of the spinning nozzle is 20 holes×0.2mm, the components of the coagulation bath are water, and the temperature of the coagulation bath is 25 to 60 ℃.
As a further preferable technical scheme of the present invention, in step S6, the fiber bundles of the cotton cellulose/PVDF composite piezoelectric fiber are cut off before braiding, each section is 5m, and then twisted.
According to another scheme of the invention, the invention also provides the electrodeless cotton cellulose/PVDF composite piezoelectric fabric, which is prepared by the preparation method of the electrodeless cotton cellulose/PVDF composite piezoelectric fabric.
According to the electrodeless cotton cellulose/PVDF composite piezoelectric fabric and the preparation method thereof, the following beneficial effects can be achieved by adopting the technical scheme:
(1) The invention takes waste cotton pulp (cotton cellulose) as raw material, adopts a preactivation process and then dissolves the waste cotton pulp in a LiCl/DMAc system, thus not only being simple to operate, but also realizing the reutilization of waste cotton.
(2) The cotton cellulose/PVDF composite spinning solution prepared by the invention has good spinnability, the coagulating bath is water and methanol, wherein the water is a green pollution-free solvent, and the methanol can be recycled.
(3) The electrodeless cotton cellulose/PVDF composite piezoelectric fabric prepared by the invention has excellent piezoelectric sensing performance, the peak open-circuit voltage and the peak short-circuit current of the fabric can respectively reach 10V and 1 mu A, and the fabric is still stable after 3000 times of cyclic tests, thereby meeting the requirement of self-powered sensing and further reducing energy consumption.
Detailed Description
The following describes specific embodiments of the present invention in detail with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the invention, are not intended to limit the invention.
Unless defined otherwise, technical terms used in the following examples have the same meaning as commonly understood by one of ordinary skill in the art to which the inventive concepts pertain. The test reagents used in the following examples are all conventional biochemical reagents unless otherwise specified, and the test methods are all conventional methods unless otherwise specified.
Example 1
(1) 3.6G of absolute dry waste cotton pulp (cotton cellulose) with the polymerization degree of 543 is weighed and placed in a 250ml beaker, 30g of N, N-dimethylacetamide (DMAc) solvent is added, the mixture is activated for 6 hours at the temperature of 60 ℃, the residual DMAc solvent in the pulp is removed and recovered after the activation is finished, and then the activated cotton pulp is placed in a vacuum oven at the temperature of 60 ℃ to be dried to constant weight.
(2) Dissolving 3.6g of waste cotton pulp activated in the step (1) in 86.4g of LiCl/DMAc cosolvent, wherein the mass fraction of LiCl is 8%, mechanically stirring at the room temperature for 40min at the rotating speed of 1500rpm to obtain a cellulose solution with the mass fraction of 4%, weighing 2.52g of polyvinylidene fluoride (PVDF) with the molecular weight of 50 ten thousand, adding the polyvinylidene fluoride into 10.08gDMAc, and stirring at the temperature of 50 ℃ for 8h to obtain the PVDF solution with the mass fraction of 20%.
(3) The cellulose solution and PVDF solution obtained in the step (2) are uniformly mixed through mechanical stirring and are subjected to high-pressure defoaming treatment, wherein the cotton cellulose is PVDF=7:10 (mass ratio), and then the cotton cellulose/PVDF composite piezoelectric fiber is prepared by a wet spinning technology, wherein 5 coagulation baths for spinning are arranged, namely 1# bath, 2# bath, 3# bath and 4# bath are water, the temperature is 40 ℃, the 5# bath is methanol, the temperature is room temperature, the specification of a spinning cap for spinning is 20 holes multiplied by 0.2mm, the spinning pressure is 75kg/cm 2, and the spinning speed is 5m/min. The process flow of the wet spinning technique is shown in figure 1.
(4) Cutting the obtained fiber bundles into 5m sections, twisting, and then manually weaving into a fabric by adopting a warp-weft weaving method to obtain the electrodeless cotton cellulose/PVDF composite piezoelectric fabric as shown in figure 2.
The composite piezoelectric fabric prepared by wet spinning in example 1 was subjected to a piezoelectric sensing test, and under a 10N cyclic pressure, the open-circuit voltage and the short-circuit current were measured to be 4V and 0.5 μa, respectively, and then the structure was characterized, as shown in fig. 3 and fig. 4, in comparison with the original PVDF, the non-piezoelectric α -phase of PVDF in the cotton cellulose/PVDF piezoelectric fabric formed by wet spinning was almost disappeared, and the content of the piezoelectric β -phase was greatly increased.
As a control group of example 1, the same preparation method as in example 1 was used, and only the last coagulation bath in wet spinning was replaced with ethanol by methanol, so that the fiber spinnability was deteriorated.
Example 2
(1) 3.6G of absolute dry waste cotton pulp with the polymerization degree of 543 is weighed and placed in a 250ml beaker, 30g of DMAc solvent is added, the mixture is activated for 6 hours at the temperature of 60 ℃, the residual DMAc solvent in the pulp is removed after the activation is finished, the DMAc solvent is recovered, and then the cotton pulp after the activation treatment is placed in a vacuum oven at the temperature of 60 ℃ and dried to constant weight.
(2) Dissolving 3.6g of waste cotton pulp activated in the step (1) in 86.4g of LiCl/DMAc cosolvent, wherein the mass fraction of LiCl is 8%, mechanically stirring at the room temperature for 40min at the rotating speed of 1500rpm to obtain a cellulose solution with the mass fraction of 4%, weighing 2.88g of PVDF with the molecular weight of 50 ten thousand, adding the PVDF into 11.52g of DMAc, and stirring for 8h at the temperature of 50 ℃ to obtain a PVDF solution with the mass fraction of 20%.
(3) The solution prepared in the step (2) is uniformly mixed by mechanical stirring and is subjected to high-pressure defoaming treatment, and then the cotton cellulose/PVDF composite piezoelectric fiber is prepared by a wet spinning technology, wherein 5 coagulation baths for spinning are arranged, namely 1# bath, 2# bath, 3# bath and 4# bath are water at the temperature of 40 ℃, methanol is arranged in the 5# bath at the temperature of room temperature, the specification of a spinning cap for spinning is 20 holes multiplied by 0.2mm, the spinning pressure is 75kg/cm 2, and the spinning speed is 5m/min.
(4) The obtained fiber bundles are cut into 5m sections and twisted, and then are woven into fabrics by hand by adopting a warp-weft weaving method, namely the non-polarized cotton cellulose/PVDF composite piezoelectric fabrics.
The composite piezoelectric fabric prepared by wet spinning in example 2 was subjected to a piezoelectric sensing test, and the open circuit voltage and the short circuit current thereof were respectively 7V and 0.7 μa as measured at a 10N cycle pressure in fig. 5, which were higher than those generated at the same pressure in example 1, and remained stable through 3000 cycles of the test, as shown in fig. 6. Next, the structure is characterized, as shown in fig. 3 and 4, in the cotton cellulose/PVDF piezoelectric fabric subjected to wet spinning forming, the non-piezoelectric α phase of PVDF almost disappears, and the content of the piezoelectric β phase is greatly improved, and the content of the piezoelectric β phase of the composite piezoelectric fabric is higher than that of the fabric in example 1.
As a control group of example 2, the same preparation method as in example 2 was adopted, and only the temperature of the coagulation bath water was set to 60 ℃ and 80 ℃ respectively, and the content of the piezoelectric β phase in the prepared composite piezoelectric fiber was hardly changed, and from the viewpoints of energy saving and double diffusion of the solvent in the coagulation bath, the temperature of the coagulation bath water was 40 ℃ more suitable, the energy consumption was lower, and the preparation method was more suitable for industrial production.
Example 3
(1) 3.6G of absolute dry waste cotton pulp with the polymerization degree of 543 is weighed and placed in a 250ml beaker, 30g of DMAc solvent is added, the mixture is activated for 6 hours at the temperature of 60 ℃, the residual DMAc solvent in the pulp is removed after the activation is finished, the DMAc solvent is recovered, and then the cotton pulp after the activation treatment is placed in a vacuum oven at the temperature of 60 ℃ and dried to constant weight.
(2) Dissolving 3.6g of waste cotton pulp activated in the step (1) in 86.4g of LiCl/DMAc cosolvent, wherein the mass fraction of LiCl is 8%, mechanically stirring at the room temperature for 40min at the rotating speed of 1500rpm to obtain a cellulose solution with the mass fraction of 4%, weighing 3.24g of PVDF with the molecular weight of 50 ten thousand, adding the PVDF into 12.96g of DMAc, and stirring for 8h at the temperature of 50 ℃ to obtain a PVDF solution with the mass fraction of 20%.
(3) The solution prepared in the step (2) is uniformly mixed by mechanical stirring and is subjected to high-pressure defoaming treatment, and then the cotton cellulose/PVDF composite piezoelectric fiber is prepared by a wet spinning technology, wherein 5 coagulation baths for spinning are arranged, namely 1# bath, 2# bath, 3# bath and 4# bath are water at the temperature of 40 ℃, methanol is arranged in the 5# bath at the temperature of room temperature, the specification of a spinning cap for spinning is 20 holes multiplied by 0.2mm, the spinning pressure is 75kg/cm 2, and the spinning speed is 5m/min.
(4) The obtained fiber bundles are cut into 5m sections and twisted, and then are woven into fabrics by hand by adopting a warp-weft weaving method, namely the non-polarized cotton cellulose/PVDF composite piezoelectric fabrics.
The composite piezoelectric fabric prepared by wet spinning in example 3 was subjected to a piezoelectric sensing test, and the open circuit voltage and the short circuit current thereof were measured to be 10V and 1 μa, respectively, at a 10N cyclic pressure, which were higher than those generated at the same pressure in example 2. Next, the structure is characterized, as shown in fig. 3 and fig. 4, in the cotton cellulose/PVDF piezoelectric fabric formed by wet spinning, the non-piezoelectric α phase of PVDF almost disappears, and the content of the piezoelectric β phase is greatly increased, and in the composite piezoelectric fabric, the content of the piezoelectric β phase is higher than that of the fabric in example 2, and it can be seen that the content of the piezoelectric β phase increases with increasing PVDF content, and as shown in fig. 7, it can be seen that with further increasing PVDF content, the breaking strength of the piezoelectric fiber decreases.
As a control group of example 3, the same preparation method as in example 3 was employed, and the spinning pressure was changed to 110kg/cm 3 alone, and the open circuit voltage and open circuit current generated by the prepared piezoelectric fabric were only half of those of the original ones, 5V and 0.5. Mu.A, respectively. Further, the open circuit voltage of the piezoelectric fabric at 10N force at different spinning pressures as shown in fig. 8 was obtained by changing only the spinning pressure on the basis of example 3, and it was found that the open circuit voltage and the short circuit current of the fabric were increased and then decreased as the spinning pressure was increased, and the open circuit voltage and the short circuit current of the fabric reached the maximum values of 10V and 1 μa, respectively, when the spinning pressure was 75kg/cm 3. Therefore, the piezoelectric fabric of the present invention can generate considerable voltage and current without being polarized by an external high-voltage electric field, so that the piezoelectric fabric is used as a self-powered sensing material without being polarized by an external electric field.
While particular embodiments of the present invention have been described above, it will be appreciated by those skilled in the art that these are merely illustrative, and that many variations or modifications may be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined only by the appended claims.