CN116120181A - Liquid hindered phenol antioxidant and preparation method and application thereof - Google Patents
Liquid hindered phenol antioxidant and preparation method and application thereof Download PDFInfo
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- CN116120181A CN116120181A CN202310119820.1A CN202310119820A CN116120181A CN 116120181 A CN116120181 A CN 116120181A CN 202310119820 A CN202310119820 A CN 202310119820A CN 116120181 A CN116120181 A CN 116120181A
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- 239000007788 liquid Substances 0.000 title claims abstract description 77
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 239000003963 antioxidant agent Substances 0.000 title claims description 60
- 230000003078 antioxidant effect Effects 0.000 title claims description 53
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 title description 6
- 239000002530 phenolic antioxidant Substances 0.000 claims abstract description 80
- 150000002191 fatty alcohols Chemical class 0.000 claims abstract description 48
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract description 29
- 239000011496 polyurethane foam Substances 0.000 claims abstract description 29
- 238000005809 transesterification reaction Methods 0.000 claims abstract description 10
- 125000000962 organic group Chemical group 0.000 claims abstract description 8
- 125000004209 (C1-C8) alkyl group Chemical group 0.000 claims abstract description 3
- 230000032050 esterification Effects 0.000 claims abstract description 3
- 238000005886 esterification reaction Methods 0.000 claims abstract description 3
- 230000000717 retained effect Effects 0.000 claims abstract description 3
- 239000003054 catalyst Substances 0.000 claims description 51
- 238000006243 chemical reaction Methods 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 11
- 150000002148 esters Chemical group 0.000 claims description 9
- 150000004702 methyl esters Chemical class 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000035484 reaction time Effects 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 3
- 150000001339 alkali metal compounds Chemical class 0.000 claims description 2
- -1 alkoxy aluminum Chemical compound 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- UZRUZACOSHWLOC-UHFFFAOYSA-M phenoxyaluminum Chemical compound [Al]OC1=CC=CC=C1 UZRUZACOSHWLOC-UHFFFAOYSA-M 0.000 claims 1
- 230000003647 oxidation Effects 0.000 abstract description 11
- 238000007254 oxidation reaction Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 10
- 239000004721 Polyphenylene oxide Substances 0.000 abstract description 8
- 229920000570 polyether Polymers 0.000 abstract description 8
- 229920002635 polyurethane Polymers 0.000 abstract description 7
- 239000004814 polyurethane Substances 0.000 abstract description 7
- 150000001299 aldehydes Chemical class 0.000 abstract description 2
- 229920001821 foam rubber Polymers 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000003860 storage Methods 0.000 abstract description 2
- 125000004185 ester group Chemical group 0.000 abstract 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 42
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 14
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 14
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 14
- BVFSYZFXJYAPQJ-UHFFFAOYSA-N butyl(oxo)tin Chemical group CCCC[Sn]=O BVFSYZFXJYAPQJ-UHFFFAOYSA-N 0.000 description 13
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 11
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 7
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 7
- 239000003513 alkali Substances 0.000 description 7
- 125000002947 alkylene group Chemical group 0.000 description 7
- 238000002425 crystallisation Methods 0.000 description 7
- 230000008025 crystallization Effects 0.000 description 7
- 238000001914 filtration Methods 0.000 description 7
- 235000019253 formic acid Nutrition 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 230000032683 aging Effects 0.000 description 4
- 150000001298 alcohols Chemical group 0.000 description 4
- BTFJIXJJCSYFAL-UHFFFAOYSA-N arachidyl alcohol Natural products CCCCCCCCCCCCCCCCCCCCO BTFJIXJJCSYFAL-UHFFFAOYSA-N 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- LEACJMVNYZDSKR-UHFFFAOYSA-N 2-octyldodecan-1-ol Chemical compound CCCCCCCCCCC(CO)CCCCCCCC LEACJMVNYZDSKR-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- RJUFJBKOKNCXHH-UHFFFAOYSA-N Methyl propionate Chemical compound CCC(=O)OC RJUFJBKOKNCXHH-UHFFFAOYSA-N 0.000 description 1
- CFXCGWWYIDZIMU-UHFFFAOYSA-N Octyl-3,5-di-tert-butyl-4-hydroxy-hydrocinnamate Chemical compound CCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 CFXCGWWYIDZIMU-UHFFFAOYSA-N 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229940017219 methyl propionate Drugs 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 229920006113 non-polar polymer Polymers 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 150000007970 thio esters Chemical class 0.000 description 1
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 1
- OPSWAWSNPREEFQ-UHFFFAOYSA-K triphenoxyalumane Chemical class [Al+3].[O-]C1=CC=CC=C1.[O-]C1=CC=CC=C1.[O-]C1=CC=CC=C1 OPSWAWSNPREEFQ-UHFFFAOYSA-K 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/66—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety
- C07C69/73—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety of unsaturated acids
- C07C69/732—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety of unsaturated acids of unsaturated hydroxy carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2101/00—Manufacture of cellular products
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0083—Foam properties prepared using water as the sole blowing agent
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
本发明公开了一种液体受阻酚类抗氧剂及其制备方法和应用,该液体受阻酚类抗氧剂,所述液体受阻酚类抗氧剂的分子结构为:,所述R1、R2为C1~C8的烷基,R3为C1~C5的烷撑基,所述R4基为脂肪醇酯化或酯交换反应之后保留在酯结构中的有机基团;本发明所制备的液态受阻酚类抗氧剂不仅能够有效抑制聚醚在储存过程中醛的产生,还具备一定的耐热抗氧化性能和热稳定性,并且与聚氨酯泡沫具有极佳的相容性,特别适用于聚氨酯软泡沫胶板。The invention discloses a liquid hindered phenolic antioxidant and its preparation method and application. The liquid hindered phenolic antioxidant has a molecular structure of: , the R 1 and R 2 are C 1 to C 8 alkyl groups, R 3 is a C 1 to C 5 alkylene group, and the R 4 group is retained in the ester structure after fatty alcohol esterification or transesterification organic groups in the organic group; the liquid hindered phenolic antioxidant prepared by the present invention can not only effectively inhibit the production of aldehydes in the storage process of polyether, but also has certain heat resistance and oxidation resistance and thermal stability, and is compatible with polyurethane foam It has excellent compatibility, especially suitable for polyurethane soft foam rubber sheet.
Description
技术领域technical field
本发明属于高分子材料用抗氧剂,分类号为C07C67/03,具体的,涉及一种液体受阻酚类抗氧剂及其制备方法和应用。The invention belongs to antioxidants for polymer materials, and the classification number is C07C67/03. Specifically, it relates to a liquid hindered phenolic antioxidant and its preparation method and application.
背景技术Background technique
聚氨酯材料性能卓越,可调范围宽、适应性强,被广泛应用于国民经济的众多领域,特别是车用聚氨酯泡沫领域,由于现在人民生活水平的提高,汽车成为人们除家庭和工作场所之外的主要滞留场所之一,但由于聚氨酯泡沫在使用过程中不可避免的要经受热、光、空气、氧和水的作用,导致其老化降低,其性能也会衰减,最终丧失使用价值。所以,人们一般加入抗氧剂来阻止聚氨酯泡沫的老化分解。Polyurethane material has excellent performance, wide adjustable range, and strong adaptability. It is widely used in many fields of the national economy, especially in the field of polyurethane foam for vehicles. Due to the improvement of people's living standards, cars have become a part of people's homes and workplaces. However, because polyurethane foam is inevitably subjected to heat, light, air, oxygen and water during use, its aging will be reduced, its performance will also be attenuated, and it will eventually lose its use value. Therefore, people generally add antioxidants to prevent the aging and decomposition of polyurethane foam.
目前的抗氧剂主要有受阻酚类抗氧剂、亚磷酸酯类抗氧剂、硫代酯类抗氧剂等。其中,受阻酚类抗氧剂是应用最广泛、最有效的抗氧剂之一,但目前的受阻酚类抗氧剂比如抗氧剂1076,虽然能够一定程度下阻止聚氨酯泡沫的老化分解,但由于其为固体,在使用过程中不能够很好的与聚氨酯泡沫相容,进而会使得其抗氧化性能大大降低,因此,目前市场上对受阻酚类抗氧剂为液体的需求大大增加。The current antioxidants mainly include hindered phenolic antioxidants, phosphite antioxidants, and thioester antioxidants. Among them, hindered phenolic antioxidants are one of the most widely used and effective antioxidants, but the current hindered phenolic antioxidants such as antioxidant 1076 can prevent the aging and decomposition of polyurethane foam to a certain extent, but Because it is a solid, it cannot be well compatible with polyurethane foam during use, which will greatly reduce its antioxidant performance. Therefore, the current demand for hindered phenolic antioxidants in the market is greatly increased.
然而,开发聚氨酯泡沫的液体受阻酚类抗氧剂有一定的困难,首先,聚氨酯泡沫需要跟抗氧剂有一定相容性,其次,即便抗氧剂和聚氨酯泡沫的相容性满足了,由于分子量、挥发性以及分散性等各种因素,可能也会影响其抗氧化的效果,因此,在上述基础上,克服现有液体受阻酚类抗氧剂的缺陷,还提高耐热稳定性,是本发明所需要解决的问题。However, there are certain difficulties in developing liquid hindered phenolic antioxidants for polyurethane foams. First, polyurethane foams need to have certain compatibility with antioxidants. Secondly, even if the compatibility between antioxidants and polyurethane foams is satisfied, due to Various factors such as molecular weight, volatility and dispersibility may also affect its antioxidant effect. Therefore, on the basis of the above, it is necessary to overcome the defects of existing liquid hindered phenolic antioxidants and improve heat resistance stability. The problem to be solved by the present invention.
申请号为CN1247737C的专利开发了一种液体抗氧剂及其制备方法,其液体抗氧剂主要优点为高碳数、低挥发、低凝点,其虽然说明了能够与材料相容性好,但并未说明材料的具体成分。The patent application number CN1247737C has developed a liquid antioxidant and its preparation method. The main advantages of the liquid antioxidant are high carbon number, low volatility, and low freezing point. Although it shows that it can be compatible with materials, But did not specify the specific composition of the material.
申请号为CN113264869B的专利开发了一种受阻酚抗氧剂及其制备方法,其解决的是酚类抗氧剂在加工和使用过程中受热易挥发和损失的问题,并且和非极性聚合物还有具有良好的相容性,但是该受阻酚类抗氧剂主要应用于天然橡胶中,与本申请显著不同。The patent application number is CN113264869B has developed a hindered phenolic antioxidant and its preparation method, which solves the problem that phenolic antioxidants are easily volatilized and lost when heated during processing and use, and are compatible with non-polar polymers It also has good compatibility, but the hindered phenolic antioxidant is mainly used in natural rubber, which is significantly different from the present application.
发明内容Contents of the invention
为了解决上述问题,本发明的第一个方面提供了一种液体受阻酚类抗氧剂,所述液体受阻酚类抗氧剂的分子结构为: In order to solve the above problems, the first aspect of the present invention provides a liquid hindered phenolic antioxidant, the molecular structure of the liquid hindered phenolic antioxidant is:
所述R1、R2为C1~C8的烷基,R3为C1~C5的烷撑基,所述R4基为脂肪醇酯化或酯交换反应之后保留在酯结构中的有机基团。The R 1 and R 2 are C 1 to C 8 alkyl groups, R 3 is a C 1 to C 5 alkylene group, and the R 4 group is retained in the ester structure after esterification or transesterification of fatty alcohols of organic groups.
进一步优选的,所述R1、R2为C4的叔丁基,所述R3为C2的烷撑基,所述R4基为异构18醇发生酯交换反应之后保留在酯结构中的有机基团。Further preferably, the R 1 and R 2 are C tert-butyl groups, the R 3 is a C 2 alkylene group, and the R 4 group remains in the ester structure after transesterification of isomeric 18 alcohols organic groups in .
优选的,所述液体受阻酚类抗氧剂的相对分子质量为400-800。Preferably, the relative molecular mass of the liquid hindered phenolic antioxidant is 400-800.
进一步优选的,所述液体受阻酚类抗氧剂的相对分子质量为400-600。Further preferably, the relative molecular mass of the liquid hindered phenolic antioxidant is 400-600.
进一步优选的,所述液体受阻酚类抗氧剂的相对分子质量为530。Further preferably, the relative molecular mass of the liquid hindered phenolic antioxidant is 530.
优选的,所述液体受阻酚类抗氧剂的制备原料,按重量份计,其原料包括:支链脂肪醇100-200份,催化剂1-4份,有机抗氧剂90-150份。Preferably, the raw materials for the preparation of the liquid hindered phenolic antioxidant include, in parts by weight, 100-200 parts of branched chain fatty alcohol, 1-4 parts of catalyst, and 90-150 parts of organic antioxidant.
进一步优选的,所述液体受阻酚类抗氧剂的制备原料,按重量份计,其原料包括:支链脂肪醇100-150份,催化剂1-3份,有机抗氧剂90-100份。Further preferably, the raw materials for the preparation of the liquid hindered phenolic antioxidant include, in parts by weight, 100-150 parts of branched chain fatty alcohol, 1-3 parts of catalyst, and 90-100 parts of organic antioxidant.
进一步优选的,所述液体受阻酚类抗氧剂的制备原料,按重量份计,其原料包括:支链脂肪醇110份,催化剂2份,有机抗氧剂95份。Further preferably, the raw materials for the preparation of the liquid hindered phenolic antioxidant include, in parts by weight: 110 parts of branched chain fatty alcohol, 2 parts of catalyst, and 95 parts of organic antioxidant.
优选的,所述支链脂肪醇为C16-C25的支链脂肪醇。Preferably, the branched chain fatty alcohol is a C 16 -C 25 branched chain fatty alcohol.
进一步优选的,所述支链脂肪醇为C18-C24的支链脂肪醇。Further preferably, the branched chain fatty alcohol is a C 18 -C 24 branched chain fatty alcohol.
进一步优选的,所述支链脂肪醇为C18-C20的支链脂肪醇。Further preferably, the branched chain fatty alcohol is a C 18 -C 20 branched chain fatty alcohol.
进一步优选的,所述支链脂肪醇为C18的支链脂肪醇。Further preferably, the branched chain fatty alcohol is C18 branched chain fatty alcohol.
进一步优选的,所述C18的支链脂肪醇为异构18醇。Further preferably, the C18 branched chain fatty alcohol is isomerized 18 alcohol.
优选的,所述催化剂包括烷氧基铝、碱金属化合物、苯氧基铝类、有机锡类化合物和有机锌盐类中的至少一种。Preferably, the catalyst includes at least one of aluminum alkoxides, alkali metal compounds, aluminum phenoxides, organotin compounds and organozinc salts.
进一步优选的,所述催化剂为有机锡类化合物。Further preferably, the catalyst is an organotin compound.
进一步优选的,所述催化剂为单丁基氧化锡。Further preferably, the catalyst is monobutyltin oxide.
优选的,所述有机抗氧剂为3,5甲酯。Preferably, the organic antioxidant is 3,5 methyl ester.
优选的,所述有机抗氧剂和支链脂肪醇之间的摩尔比为(1-1.5):1。Preferably, the molar ratio between the organic antioxidant and the branched fatty alcohol is (1-1.5):1.
进一步优选的,所述有机抗氧剂和支链脂肪醇之间的摩尔比为(1-1.2):1。Further preferably, the molar ratio between the organic antioxidant and the branched fatty alcohol is (1-1.2):1.
进一步优选的,所述有机抗氧剂和支链脂肪醇之间的摩尔比为1.1:1。Further preferably, the molar ratio between the organic antioxidant and the branched fatty alcohol is 1.1:1.
本发明第二方面提供了一种液体受阻酚类抗氧剂的制备方法,步骤如下:The second aspect of the present invention provides a method for preparing a liquid hindered phenolic antioxidant, the steps are as follows:
按重量份将有机抗氧剂、催化剂和支链脂肪醇加入反应装置中,逐步升温后将压强调至0.08~-0.1MPa,反应一段时间后,蒸出过量甲醇,降温至25-35℃,过滤出催化剂,即得产品。Add organic antioxidant, catalyst and branched chain fatty alcohol into the reaction device in parts by weight, gradually increase the temperature and increase the pressure to 0.08~-0.1MPa, after a period of reaction, distill off excess methanol, cool down to 25-35°C, Filter out the catalyst to obtain the product.
优选的,所述升温后的反应温度为150-180℃,反应时间为5-9h。Preferably, the reaction temperature after the heating is 150-180°C, and the reaction time is 5-9h.
进一步优选的,所述升温后的反应温度为160-170℃,反应时间为6-8h。Further preferably, the reaction temperature after the heating is 160-170° C., and the reaction time is 6-8 hours.
进一步优选的,所述升温后的反应温度为165℃,反应时间为7h。Further preferably, the reaction temperature after the heating is 165° C., and the reaction time is 7 hours.
本发明第三方面提供了一种液体受阻酚类抗氧剂在车用聚氨酯泡沫上的应用。The third aspect of the present invention provides the application of a liquid hindered phenolic antioxidant in polyurethane foam for vehicles.
本发明还提供了一种有机抗氧剂的制备方法,步骤如下:将2776kg2,6-二叔丁基苯酚加入100℃的烘釜中脱水1.5h后,进行3次氮气置换,将温度升至125℃,再加入40kg催化剂甲醇钠,反应1.5h后,加入1110kg丙烯酸甲酯,反应2.5h,之后在125℃的温度下保温5.5h,再加入20kg甲酸中和碱催化剂后过滤,之后加入甲醇进行结晶后,洗涤过滤即得。The present invention also provides a preparation method of an organic antioxidant, the steps are as follows: add 2776kg of 2,6-di-tert-butylphenol into a 100°C oven for dehydration for 1.5h, perform nitrogen replacement three times, and raise the temperature to 125°C, then add 40kg of catalyst sodium methoxide, react for 1.5h, add 1110kg of methyl acrylate, react for 2.5h, then keep warm at 125°C for 5.5h, then add 20kg of formic acid to neutralize the alkali catalyst, filter, then add methanol After crystallization, it can be obtained by washing and filtering.
本申请人发现,本发明所制备的液体受阻酚类抗氧剂为非对称酚类抗氧剂,其中邻位取代基都为叔丁基,再加上对位取代基为C18-C24的异构支链,该异构支链由于其碳链为长链烷烃,其不仅能够和聚氨酯更好的相容,还意外的发现在一定程度上也能够提高其热稳定性和耐热抗氧化性能,猜测是由于C18-C24的异构支链为给电子基团,能够加速酚羟基上氢原子的分离,使得抗氧活性提高,并且两边邻位的叔丁基使得苯环和酚羟基不在同一平面上,进而使得氧原子P轨道上的电子难以与苯环上的电子发生共轭,进一步提高了其耐热抗氧化性,虽然邻位叔丁基较大的位阻虽然能对酚氧自由基起到一定的保护作用,其热稳定性有一定提高,但是邻位叔丁基和对位取代基为C18-C24的异构支链的空间位阻效应过高,可能会使得其耐热抗氧化性降低,所以,限定该抗氧剂的相对分子质量仅为400-600,在保证邻位取代基需有的空间位阻效应的同时,也避免了由于空间位阻效应太强而导致其耐热氧化性降低。The applicant found that the liquid hindered phenolic antioxidant prepared in the present invention is an asymmetric phenolic antioxidant, wherein the ortho-substituents are all tert-butyl, and the para-substituents are C 18 -C 24 The heterogeneous branched chain, because its carbon chain is a long-chain alkane, it can not only be better compatible with polyurethane, but also unexpectedly found that it can also improve its thermal stability and heat resistance to a certain extent. Oxidation performance, it is speculated that the heterogeneous branch of C 18- C 24 is an electron-donating group, which can accelerate the separation of hydrogen atoms on the phenolic hydroxyl group, so that the antioxidant activity is improved, and the tert-butyl groups on both sides make the benzene ring and The phenolic hydroxyl groups are not on the same plane, which makes it difficult for the electrons on the P orbital of the oxygen atom to conjugate with the electrons on the benzene ring, which further improves its heat resistance and oxidation resistance. Although the larger steric hindrance of the ortho-tert-butyl group can It has a certain protective effect on phenolic oxygen radicals, and its thermal stability has been improved to a certain extent, but the steric hindrance effect of the heterogeneous branched chain with C 18- C 24 substituents in the ortho-tert-butyl group and the para-position is too high, It may reduce its heat resistance and oxidation resistance. Therefore, the relative molecular mass of the antioxidant is limited to only 400-600. While ensuring the steric hindrance effect of the adjacent substituents, it also avoids the The resistance effect is too strong and its thermal oxidation resistance is reduced.
有益效果:Beneficial effect:
(1)本发明所制备的液体受阻酚类抗氧剂可以有效抑制聚醚在储存过程中醛的产生,并且与聚氨酯泡沫具有极佳的相容性,能够提供聚氨酯泡沫优异的抗烧芯和抗紫外性能,以及一定的耐热抗氧化性能和热稳定性,特别适用于聚氨酯软泡沫胶板。(1) The liquid hindered phenolic antioxidant prepared by the present invention can effectively inhibit the production of aldehydes in the storage process of polyether, and has excellent compatibility with polyurethane foam, and can provide polyurethane foam with excellent anti-burning core and Anti-ultraviolet performance, as well as certain heat and oxidation resistance and thermal stability, especially suitable for polyurethane soft foam rubber sheet.
(2)本发明所制备的液体受阻酚类抗氧剂具有较低的挥发性,防止其在汽车所使用的聚氨酯制品表面起雾,并且还能够避免纺织品的着色问题。(2) The liquid hindered phenolic antioxidant prepared by the present invention has low volatility, prevents it from fogging on the surface of polyurethane products used in automobiles, and can also avoid the coloring problem of textiles.
(3)本发明所制备的液体受阻酚类抗氧剂为液态,方便用于输送和使用,并且在加工过程中可以溶解、分散或保持纯液态,大大提升了其实用性。(3) The liquid hindered phenolic antioxidant prepared by the present invention is in a liquid state, which is convenient for transportation and use, and can be dissolved, dispersed or kept in a pure liquid state during processing, which greatly improves its practicability.
实施例Example
实施例1Example 1
一种液体受阻酚类抗氧剂,所述液体受阻酚类抗氧剂的分子结构为:A liquid hindered phenolic antioxidant, the molecular structure of the liquid hindered phenolic antioxidant is:
所述R1、R2为C4的叔丁基,所述R3为C2的烷撑基,所述R4基为异构18醇发生酯交换反应之后保留在酯结构中的有机基团。The R 1 and R 2 are C tert-butyl groups, the R 3 is a C 2 alkylene group, and the R 4 group is an organic group remaining in the ester structure after transesterification of isomeric 18 alcohols group.
所述液体受阻酚类抗氧剂的分子量为530。The molecular weight of the liquid hindered phenolic antioxidant is 530.
所述液体受阻酚类抗氧剂的制备原料,按重量份计,其原料包括:支链脂肪醇110份,催化剂2份,有机抗氧剂95份。The raw materials for the preparation of the liquid hindered phenolic antioxidant include, in parts by weight, 110 parts of branched chain fatty alcohol, 2 parts of catalyst, and 95 parts of organic antioxidant.
所述支链脂肪醇为异构18醇,购自德国沙索公司,型号为ISOFOL 18T。Described branched chain fatty alcohol is isomerism 18 alcohol, is purchased from Germany Sasol company, and model is ISOFOL 18T.
所述催化剂为单丁基氧化锡。The catalyst is monobutyl tin oxide.
所述有机抗氧剂为3,5甲酯。The organic antioxidant is 3,5 methyl ester.
所述有机抗氧剂和支链脂肪醇之间的摩尔比为1.1:1。The molar ratio between the organic antioxidant and the branched chain fatty alcohol is 1.1:1.
本实施例第二方面提供了一种液体受阻酚类抗氧剂的制备方法,步骤如下:The second aspect of this embodiment provides a method for preparing a liquid hindered phenolic antioxidant, the steps are as follows:
按重量份将有机抗氧剂、催化剂和支链脂肪醇加入反应装置中,逐步升温至165℃后将压强调至0.09MPa,反应7h,蒸出过量甲醇,降温至30℃,过滤出催化剂单丁基氧化锡,即得产品。Add the organic antioxidant, catalyst and branched fatty alcohol into the reaction device in parts by weight, gradually raise the temperature to 165°C, increase the pressure to 0.09MPa, react for 7 hours, distill off excess methanol, cool down to 30°C, and filter out the catalyst Butyl tin oxide, that is the product.
本实施例第三方面提供了一种液体受阻酚类抗氧剂在车用聚氨酯泡沫上的应用。The third aspect of this embodiment provides the application of a liquid hindered phenolic antioxidant in polyurethane foam for vehicles.
本实施例还提供了一种有机抗氧剂的制备方法,步骤如下:将2776kg2,6-二叔丁基苯酚加入100℃的烘釜中脱水1.5h后,进行3次氮气置换,将温度升至125℃,再加入40kg催化剂甲醇钠,反应1.5h后,加入1110kg丙烯酸甲酯,反应2.5h,之后在125℃的温度下保温5.5h,再加入20kg甲酸中和碱催化剂后过滤,之后加入甲醇进行结晶后,洗涤过滤即得。This example also provides a preparation method of an organic antioxidant, the steps are as follows: Add 2776 kg of 2,6-di-tert-butylphenol into a 100° C. To 125°C, add 40kg of catalyst sodium methoxide, react for 1.5h, add 1110kg of methyl acrylate, react for 2.5h, then keep warm at 125°C for 5.5h, add 20kg of formic acid to neutralize the alkali catalyst, filter, then add After crystallization of methanol, it can be obtained by washing and filtering.
实施例2Example 2
一种液体受阻酚类抗氧剂,所述液体受阻酚类抗氧剂的分子结构为:A liquid hindered phenolic antioxidant, the molecular structure of the liquid hindered phenolic antioxidant is:
所述R1、R2为C4的叔丁基,所述R3为C2的烷撑基,所述R4基为异构20醇发生酯交换反应之后保留在酯结构中的有机基团。The R 1 and R 2 are C tert-butyl groups, the R 3 is a C 2 alkylene group, and the R 4 group is an organic group remaining in the ester structure after transesterification of isomeric 20 alcohols group.
所述液体受阻酚类抗氧剂的分子量为558。The molecular weight of the liquid hindered phenolic antioxidant is 558.
所述液体受阻酚类抗氧剂的制备原料,按重量份计,其原料包括:支链脂肪醇110份,催化剂2份,有机抗氧剂95份。The raw materials for the preparation of the liquid hindered phenolic antioxidant include, in parts by weight, 110 parts of branched chain fatty alcohol, 2 parts of catalyst, and 95 parts of organic antioxidant.
所述支链脂肪醇为异构20醇,购自德国沙索公司,型号为ISOFOL 20。Described branched chain fatty alcohol is isomerism 20 alcohol, is purchased from German Sasol company, and model is ISOFOL 20.
所述催化剂为单丁基氧化锡。The catalyst is monobutyl tin oxide.
所述有机抗氧剂为3,5甲酯。The organic antioxidant is 3,5 methyl ester.
所述有机抗氧剂和支链脂肪醇之间的摩尔比为1.1:1。The molar ratio between the organic antioxidant and the branched chain fatty alcohol is 1.1:1.
本实施例第二方面提供了一种液体受阻酚类抗氧剂的制备方法,步骤如下:The second aspect of this embodiment provides a method for preparing a liquid hindered phenolic antioxidant, the steps are as follows:
按重量份将有机抗氧剂、催化剂和支链脂肪醇加入反应装置中,逐步升温至165℃后将压强调至0.09MPa,反应7h,蒸出过量甲醇,降温至30℃,过滤出催化剂单丁基氧化锡,即得产品。Add the organic antioxidant, catalyst and branched fatty alcohol into the reaction device in parts by weight, gradually raise the temperature to 165°C, increase the pressure to 0.09MPa, react for 7 hours, distill off excess methanol, cool down to 30°C, and filter out the catalyst Butyl tin oxide, that is the product.
本实施例第三方面提供了一种液体受阻酚类抗氧剂在车用聚氨酯泡沫上的应用。The third aspect of this embodiment provides the application of a liquid hindered phenolic antioxidant in polyurethane foam for vehicles.
本实施例还提供了一种有机抗氧剂的制备方法,步骤如下:将2776kg2,6-二叔丁基苯酚加入100℃的烘釜中脱水1.5h后,进行3次氮气置换,将温度升至125℃,再加入40kg催化剂甲醇钠,反应1.5h后,加入1110kg丙烯酸甲酯,反应2.5h,之后在125℃的温度下保温5.5h,再加入20kg甲酸中和碱催化剂后过滤,之后加入甲醇进行结晶后,洗涤过滤即得。This example also provides a preparation method of an organic antioxidant, the steps are as follows: Add 2776 kg of 2,6-di-tert-butylphenol into a 100° C. To 125°C, add 40kg of catalyst sodium methoxide, react for 1.5h, add 1110kg of methyl acrylate, react for 2.5h, then keep warm at 125°C for 5.5h, add 20kg of formic acid to neutralize the alkali catalyst, filter, then add After crystallization of methanol, it can be obtained by washing and filtering.
实施例3Example 3
一种液体受阻酚类抗氧剂,所述液体受阻酚类抗氧剂的分子结构为:A liquid hindered phenolic antioxidant, the molecular structure of the liquid hindered phenolic antioxidant is:
所述R1、R2为C4的叔丁基,所述R3为C2的烷撑基,所述R4基为异构24醇发生酯交换反应之后保留在酯结构中的有机基团。The R 1 and R 2 are C tert-butyl groups, the R 3 is a C 2 alkylene group, and the R 4 group is an organic group remaining in the ester structure after transesterification of isomeric 24 alcohols group.
所述液体受阻酚类抗氧剂的分子量为614。The molecular weight of the liquid hindered phenolic antioxidant is 614.
所述液体受阻酚类抗氧剂的制备原料,按重量份计,其原料包括:支链脂肪醇110份,催化剂2份,有机抗氧剂95份。The raw materials for the preparation of the liquid hindered phenolic antioxidant include, in parts by weight, 110 parts of branched chain fatty alcohol, 2 parts of catalyst, and 95 parts of organic antioxidant.
所述支链脂肪醇为异构24醇,,购自德国沙索公司,型号为ISOFOL 24。The branched fatty alcohol is isomerism 24 alcohol, purchased from Germany Sasol Company, model is ISOFOL 24.
所述催化剂为单丁基氧化锡。The catalyst is monobutyl tin oxide.
所述有机抗氧剂为3,5甲酯。The organic antioxidant is 3,5 methyl ester.
所述有机抗氧剂和支链脂肪醇之间的摩尔比为1.1:1。The molar ratio between the organic antioxidant and the branched chain fatty alcohol is 1.1:1.
本实施例第二方面提供了一种液体受阻酚类抗氧剂的制备方法,步骤如下:The second aspect of this embodiment provides a method for preparing a liquid hindered phenolic antioxidant, the steps are as follows:
按重量份将有机抗氧剂、催化剂和支链脂肪醇加入反应装置中,逐步升温至165℃后将压强调至0.09MPa,反应7h,蒸出过量甲醇,降温至30℃,过滤出催化剂单丁基氧化锡,即得产品。Add the organic antioxidant, catalyst and branched fatty alcohol into the reaction device in parts by weight, gradually raise the temperature to 165°C, increase the pressure to 0.09MPa, react for 7 hours, distill off excess methanol, cool down to 30°C, and filter out the catalyst Butyl tin oxide, that is the product.
本实施例第三方面提供了一种液体受阻酚类抗氧剂在车用聚氨酯泡沫上的应用。The third aspect of this embodiment provides the application of a liquid hindered phenolic antioxidant in polyurethane foam for vehicles.
本实施例还提供了一种有机抗氧剂的制备方法,步骤如下:将2776kg2,6-二叔丁基苯酚加入100℃的烘釜中脱水1.5h后,进行3次氮气置换,将温度升至125℃,再加入40kg催化剂甲醇钠,反应1.5h后,加入1110kg丙烯酸甲酯,反应2.5h,之后在125℃的温度下保温5.5h,再加入20kg甲酸中和碱催化剂后过滤,之后加入甲醇进行结晶后,洗涤过滤即得。This example also provides a preparation method of an organic antioxidant, the steps are as follows: Add 2776 kg of 2,6-di-tert-butylphenol into a 100° C. To 125°C, add 40kg of catalyst sodium methoxide, react for 1.5h, add 1110kg of methyl acrylate, react for 2.5h, then keep warm at 125°C for 5.5h, add 20kg of formic acid to neutralize the alkali catalyst, filter, then add After crystallization of methanol, it can be obtained by washing and filtering.
对比例1Comparative example 1
一种液体受阻酚类抗氧剂,所述液体受阻酚类抗氧剂的分子结构为:A liquid hindered phenolic antioxidant, the molecular structure of the liquid hindered phenolic antioxidant is:
所述R1、R2为C4的叔丁基,所述R3为C2的烷撑基,所述R4基为异构12醇发生酯交换反应之后保留在酯结构中的有机基团。The R 1 and R 2 are C tert-butyl groups, the R 3 is a C 2 alkylene group, and the R 4 group is an organic group remaining in the ester structure after transesterification of isomeric 12 alcohols group.
所述液体受阻酚类抗氧剂的分子量为446。The molecular weight of the liquid hindered phenolic antioxidant is 446.
所述液体受阻酚类抗氧剂的制备原料,按重量份计,其原料包括:支链脂肪醇110份,催化剂2份,有机抗氧剂95份。The raw materials for the preparation of the liquid hindered phenolic antioxidant include, in parts by weight, 110 parts of branched chain fatty alcohol, 2 parts of catalyst, and 95 parts of organic antioxidant.
所述支链脂肪醇为异构12醇,购自德国沙索公司,型号为ISOFOL 12。Described branched chain fatty alcohol is isomerism 12 alcohol, is purchased from Germany Sasol company, and model is ISOFOL 12.
所述催化剂为单丁基氧化锡。The catalyst is monobutyl tin oxide.
所述有机抗氧剂为3,5甲酯。The organic antioxidant is 3,5 methyl ester.
所述有机抗氧剂和支链脂肪醇之间的摩尔比为1.1:1。The molar ratio between the organic antioxidant and the branched chain fatty alcohol is 1.1:1.
本实施例第二方面提供了一种液体受阻酚类抗氧剂的制备方法,步骤如下:The second aspect of this embodiment provides a method for preparing a liquid hindered phenolic antioxidant, the steps are as follows:
按重量份将有机抗氧剂、催化剂和支链脂肪醇加入反应装置中,逐步升温至165℃后将压强调至0.09MPa,反应7h,蒸出过量甲醇,降温至30℃,过滤出催化剂单丁基氧化锡,即得产品。Add the organic antioxidant, catalyst and branched fatty alcohol into the reaction device in parts by weight, gradually raise the temperature to 165°C, increase the pressure to 0.09MPa, react for 7 hours, distill off excess methanol, cool down to 30°C, and filter out the catalyst Butyl tin oxide, that is the product.
本实施例第三方面提供了一种液体受阻酚类抗氧剂在车用聚氨酯泡沫上的应用。The third aspect of this embodiment provides the application of a liquid hindered phenolic antioxidant in polyurethane foam for vehicles.
本实施例还提供了一种有机抗氧剂的制备方法,步骤如下:将2776kg2,6-二叔丁基苯酚加入100℃的烘釜中脱水1.5h后,进行3次氮气置换,将温度升至125℃,再加入40kg催化剂甲醇钠,反应1.5h后,加入1110kg丙烯酸甲酯,反应2.5h,之后在125℃的温度下保温5.5h,再加入20kg甲酸中和碱催化剂后过滤,之后加入甲醇进行结晶后,洗涤过滤即得。This example also provides a preparation method of an organic antioxidant, the steps are as follows: Add 2776 kg of 2,6-di-tert-butylphenol into a 100° C. To 125°C, add 40kg of catalyst sodium methoxide, react for 1.5h, add 1110kg of methyl acrylate, react for 2.5h, then keep warm at 125°C for 5.5h, add 20kg of formic acid to neutralize the alkali catalyst, filter, then add After crystallization of methanol, it can be obtained by washing and filtering.
对比例2Comparative example 2
一种液体受阻酚类抗氧剂,所述液体受阻酚类抗氧剂的分子结构为:A liquid hindered phenolic antioxidant, the molecular structure of the liquid hindered phenolic antioxidant is:
所述R1、R2为C4的叔丁基,所述R3为C2的烷撑基,所述R4基为正二十烷醇发生酯交换反应之后保留在酯结构中的有机基团。The R 1 and R 2 are C tert-butyl groups, the R 3 is a C 2 alkylene group, and the R 4 group is the organic compound remaining in the ester structure after the transesterification of n-eicosanol. group.
所述液体受阻酚类抗氧剂的分子量为558。The molecular weight of the liquid hindered phenolic antioxidant is 558.
所述液体受阻酚类抗氧剂的制备原料,按重量份计,其原料包括:支链脂肪醇110份,催化剂2份,有机抗氧剂95份。The raw materials for the preparation of the liquid hindered phenolic antioxidant include, in parts by weight, 110 parts of branched chain fatty alcohol, 2 parts of catalyst, and 95 parts of organic antioxidant.
所述支链脂肪醇为正二十烷醇。The branched fatty alcohol is n-eicosanol.
所述催化剂为单丁基氧化锡。The catalyst is monobutyl tin oxide.
所述有机抗氧剂为3,5甲酯。The organic antioxidant is 3,5 methyl ester.
所述有机抗氧剂和支链脂肪醇之间的摩尔比为1.1:1。The molar ratio between the organic antioxidant and the branched chain fatty alcohol is 1.1:1.
本实施例第二方面提供了一种液体受阻酚类抗氧剂的制备方法,步骤如下:The second aspect of this embodiment provides a method for preparing a liquid hindered phenolic antioxidant, the steps are as follows:
按重量份将有机抗氧剂、催化剂和支链脂肪醇加入反应装置中,逐步升温至165℃后将压强调至0.09MPa,反应7h,蒸出过量甲醇,降温至30℃,过滤出催化剂单丁基氧化锡,即得产品。Add the organic antioxidant, catalyst and branched fatty alcohol into the reaction device in parts by weight, gradually raise the temperature to 165°C, increase the pressure to 0.09MPa, react for 7 hours, distill off excess methanol, cool down to 30°C, and filter out the catalyst Butyl tin oxide, that is the product.
本实施例第三方面提供了一种液体受阻酚类抗氧剂在车用聚氨酯泡沫上的应用。The third aspect of this embodiment provides the application of a liquid hindered phenolic antioxidant in polyurethane foam for vehicles.
本实施例还提供了一种有机抗氧剂的制备方法,步骤如下:将2776kg2,6-二叔丁基苯酚加入100℃的烘釜中脱水1.5h后,进行3次氮气置换,将温度升至125℃,再加入40kg催化剂甲醇钠,反应1.5h后,加入1110kg丙烯酸甲酯,反应2.5h,之后在125℃的温度下保温5.5h,再加入20kg甲酸中和碱催化剂后过滤,之后加入甲醇进行结晶后,洗涤过滤即得。This example also provides a preparation method of an organic antioxidant, the steps are as follows: Add 2776 kg of 2,6-di-tert-butylphenol into a 100° C. To 125°C, add 40kg of catalyst sodium methoxide, react for 1.5h, add 1110kg of methyl acrylate, react for 2.5h, then keep warm at 125°C for 5.5h, add 20kg of formic acid to neutralize the alkali catalyst, filter, then add After crystallization of methanol, it can be obtained by washing and filtering.
对比例3Comparative example 3
一种液体受阻酚类抗氧剂,所述液体受阻酚类抗氧剂的分子结构为:A liquid hindered phenolic antioxidant, the molecular structure of the liquid hindered phenolic antioxidant is:
所述R1为C4的叔丁基,所述R2为C1的甲基,所述R3为C2的烷撑基,所述R4基为异构18醇发生酯交换反应之后保留在酯结构中的有机基团。The R 1 is a C tert-butyl group, the R 2 is a C 1 methyl group, the R 3 is a C 2 alkylene group, and the R 4 group is after transesterification of isomeric 18 alcohols Organic groups remaining in the ester structure.
所述液体受阻酚类抗氧剂的分子量为488。The molecular weight of the liquid hindered phenolic antioxidant is 488.
所述液体受阻酚类抗氧剂的制备原料,按重量份计,其原料包括:支链脂肪醇110份,催化剂2份,有机抗氧剂95份。The raw materials for the preparation of the liquid hindered phenolic antioxidant include, in parts by weight, 110 parts of branched chain fatty alcohol, 2 parts of catalyst, and 95 parts of organic antioxidant.
所述支链脂肪醇为异构18醇,购自德国沙索公司,型号为ISOFOL 18T。Described branched chain fatty alcohol is isomerism 18 alcohol, is purchased from Germany Sasol company, and model is ISOFOL 18T.
所述催化剂为单丁基氧化锡。The catalyst is monobutyl tin oxide.
所述有机抗氧剂为3-(3-叔丁基-4-羟基-5-甲基苯基)丙酸甲酯,购自金锦乐(湖南)化学有限公司。The organic antioxidant is 3-(3-tert-butyl-4-hydroxy-5-methylphenyl) methyl propionate, purchased from Jinjinle (Hunan) Chemical Co., Ltd.
所述有机抗氧剂和支链脂肪醇之间的摩尔比为1.1:1。The molar ratio between the organic antioxidant and the branched chain fatty alcohol is 1.1:1.
本实施例第二方面提供了一种液体受阻酚类抗氧剂的制备方法,步骤如下:The second aspect of this embodiment provides a method for preparing a liquid hindered phenolic antioxidant, the steps are as follows:
按重量份将有机抗氧剂、催化剂和支链脂肪醇加入反应装置中,逐步升温至165℃后将压强调至0.09MPa,反应7h,蒸出过量甲醇,降温至30℃,过滤出催化剂单丁基氧化锡,即得产品。Add the organic antioxidant, catalyst and branched fatty alcohol into the reaction device in parts by weight, gradually raise the temperature to 165°C, increase the pressure to 0.09MPa, react for 7 hours, distill off excess methanol, cool down to 30°C, and filter out the catalyst Butyl tin oxide, that is the product.
本实施例第三方面提供了一种液体受阻酚类抗氧剂在车用聚氨酯泡沫上的应用。The third aspect of this embodiment provides the application of a liquid hindered phenolic antioxidant in polyurethane foam for vehicles.
本实施例还提供了一种有机抗氧剂的制备方法,步骤如下:将2776kg2,6-二叔丁基苯酚加入100℃的烘釜中脱水1.5h后,进行3次氮气置换,将温度升至125℃,再加入40kg催化剂甲醇钠,反应1.5h后,加入1110kg丙烯酸甲酯,反应2.5h,之后在125℃的温度下保温5.5h,再加入20kg甲酸中和碱催化剂后过滤,之后加入甲醇进行结晶后,洗涤过滤即得。This example also provides a preparation method of an organic antioxidant, the steps are as follows: Add 2776 kg of 2,6-di-tert-butylphenol into a 100° C. To 125°C, add 40kg of catalyst sodium methoxide, react for 1.5h, add 1110kg of methyl acrylate, react for 2.5h, then keep warm at 125°C for 5.5h, then add 20kg of formic acid to neutralize the alkali catalyst, filter, then add After crystallization of methanol, it can be obtained by washing and filtering.
性能评价performance evaluation
1.氧化诱导期测试和抗烧芯测试:1. Oxidation induction period test and anti-burning test:
a氧化诱导期测试:将聚醚和4000ppm液体受阻酚类抗氧剂(ST-1912)在25℃下搅拌10min后,通过上海和晟HS-DSC-101氧化诱导期测试仪来进行测定。首先在纯氮气环境下,设定温度为50℃,保持1min后再开始升温,升温速率控制为40℃/min,3min后升至170℃,保持3分钟,然后切换至纯氧气环境中,氧气纯度99.99%以上,待到放热时,曲线明显上升,停止测试。a Oxidation induction period test: After stirring polyether and 4000ppm liquid hindered phenolic antioxidant (ST-1912) at 25°C for 10 minutes, it was measured by Shanghai Hesheng HS-DSC-101 oxidation induction period tester. First, set the temperature at 50°C in a pure nitrogen environment, keep it for 1min, then start to raise the temperature, control the heating rate at 40°C/min, rise to 170°C after 3min, keep it for 3 minutes, and then switch to a pure oxygen environment, oxygen The purity is more than 99.99%. When the heat is released, the curve rises obviously, and the test is stopped.
b泡沫烧芯测试:将下面制备好的聚氨酯泡沫切成100*50*10mm的规格,置于电热恒温鼓风箱中,温度为165℃,5h后取出,采用PRECISION COLORIMETER NR10QC仪器读取ΔB值。b Foam core test: Cut the polyurethane foam prepared below into a size of 100*50*10mm, place it in an electric heating constant temperature blower box at a temperature of 165°C, take it out after 5 hours, and use a PRECISION COLORIMETER NR10QC instrument to read the ΔB value.
表1Table 1
对实施例1中的受阻酚抗氧剂(ST-1912)进行起始氧化温度测试:a起始氧化温度测试:将聚醚和4000ppm液体受阻酚类抗氧剂(ST-1912)在25℃下搅拌10min后,通过耐驰DSC204HP差示扫描量热仪来进行测定,设定升温速率为10℃/min,氧气纯度99.99%以上,测试结果如下表2。The hindered phenolic antioxidant (ST-1912) in embodiment 1 is carried out the initial oxidation temperature test: a initial oxidation temperature test: polyether and 4000ppm liquid hindered phenolic antioxidant (ST-1912) at 25 ℃ After stirring for 10 minutes, it was measured by a Netzsch DSC204HP differential scanning calorimeter. The heating rate was set at 10°C/min, and the oxygen purity was above 99.99%. The test results are shown in Table 2.
表2Table 2
本发明中所述抗氧剂1076和1135均为市售。The antioxidants 1076 and 1135 described in the present invention are commercially available.
2.发泡测试:2. Foaming test:
表2聚氨酯发泡配方Table 2 polyurethane foam formula
聚氨酯的制备方法:取100g聚醚置入塑料杯,加入0.4g抗氧剂ST-1912(实施例1所制备)、1g硅油、0.16gA1/33LV、4g水,开启搅拌机,设置转速1500-2000rpm/min,搅拌1min,然后加入T90.21g,继续搅拌15s,加入称量好的TDI 52.1g,搅拌8s,倒入发泡箱,熟化时间为24h,温度为35-40℃。The preparation method of polyurethane: put 100g polyether into a plastic cup, add 0.4g antioxidant ST-1912 (prepared in Example 1), 1g silicone oil, 0.16gA1/33LV, 4g water, turn on the mixer, set the speed at 1500-2000rpm /min, stir for 1min, then add T90.21g, continue stirring for 15s, add weighed TDI 52.1g, stir for 8s, pour into foaming box, aging time is 24h, temperature is 35-40℃.
所述聚醚购自新典化学材料有限公司,羟值为56mgKOH/g,所述T9为T9聚氨酯泡沫胶,购自导行供应链管理有限公司,所述33LV为聚氨酯胺发泡催化剂,购自赢创,型号为Dabco 33LV,所述A1为A1型聚氨酯发泡胶,购自廊坊昆创节能科技有限公司。The polyether was purchased from Xindian Chemical Materials Co., Ltd., the hydroxyl value was 56 mgKOH/g, the T9 was T9 polyurethane foam, purchased from Daohang Supply Chain Management Co., Ltd., and the 33LV was a polyurethane amine foaming catalyst, purchased from From Evonik, the model is Dabco 33LV, the A1 is A1 type polyurethane foam, purchased from Langfang Kunchuang Energy Saving Technology Co., Ltd.
a紫外测试:将上述制备好的聚氨酯泡沫切成100*30*10mm的规格,然后将其放置于紫外烘箱中,温度为50℃,放置12h后,采用PRECISION COLORIMETER NR10QC仪器测试其ΔB值。aUV test: Cut the prepared polyurethane foam into a size of 100*30*10mm, and then place it in a UV oven at a temperature of 50°C. After standing for 12 hours, use a PRECISION COLORIMETER NR10QC instrument to test its ΔB value.
b酚黄测试:将上述制备好的聚氨酯泡沫切成100*30*10mm的规格,然后将其用酚黄测试纸包好聚氨酯泡沫,一层层分开,然后薄玻璃片分隔开来,再用塑料纸包扎,透明胶带封好后,置入酚黄测试箱中,恒温50℃保持16h后取出来,采用PRECISION COLORIMETERNR10QC仪器读取ΔB值。b Phenol yellow test: Cut the polyurethane foam prepared above into a size of 100*30*10mm, then wrap the polyurethane foam with phenol yellow test paper, separate layers, and then separate them with thin glass sheets, and then Wrap it with plastic paper, seal it with transparent tape, put it into a phenol yellow test box, keep it at a constant temperature of 50°C for 16 hours, take it out, and read the ΔB value with a PRECISION COLORIMETER NR10QC instrument.
c泡沫摆放测试:将上述制备好的聚氨酯泡沫切成300*150*10mm的规格,在网状不锈钢架上摆放48h后,采用PRECISION COLORIMETER NR10QC仪器读取ΔB值。c Foam placement test: Cut the polyurethane foam prepared above into a size of 300*150*10mm, place it on a mesh stainless steel frame for 48 hours, and use a PRECISION COLORIMETER NR10QC instrument to read the ΔB value.
d热压测试:将上述制备好的聚氨酯泡沫切成300*200*10mm的规格,热压机的温度设置为205℃,下模温215℃,300s后取出聚氨酯泡沫,采用PRECISION COLORIMETERNR10QC仪器读取ΔB值。(表3中抗氧剂1135和1076均为市售)dHot pressing test: cut the polyurethane foam prepared above into a size of 300*200*10mm, set the temperature of the hot press at 205°C, and the temperature of the lower mold at 215°C, take out the polyurethane foam after 300s, and read it with a PRECISION COLORIMETERNR10QC instrument ΔB value. (antioxidant 1135 and 1076 are commercially available in table 3)
表3table 3
3.预聚体测试:取100g,羟值为56mgKOH/g的聚醚,加入250mL三口烧瓶,加入抗氧剂ST-1912(实施例1所制备)0.15g,搅拌10min后加热至80℃,然后滴加TDI 17.2g,恒温80℃,稳定30min后,变成无色透明的预聚体,然后放入烘箱,在温度为80℃的条件下,连续烘烤24h后观察其液体是否变黄,变黄即为不合格,否则为合格。3. Prepolymer test: Take 100g of polyether with a hydroxyl value of 56mgKOH/g, put it into a 250mL three-necked flask, add 0.15g of antioxidant ST-1912 (prepared in Example 1), stir for 10min, and heat to 80°C. Then add 17.2g of TDI dropwise, keep the temperature at 80°C, stabilize for 30 minutes, and turn into a colorless and transparent prepolymer, then put it into the oven, bake it continuously for 24 hours at a temperature of 80°C, and observe whether the liquid turns yellow , it is unqualified if it turns yellow, otherwise it is qualified.
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