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CN116117173A - A kind of neutron-absorbing composite material preparation device and method based on screw extrusion - Google Patents

A kind of neutron-absorbing composite material preparation device and method based on screw extrusion Download PDF

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CN116117173A
CN116117173A CN202310122738.4A CN202310122738A CN116117173A CN 116117173 A CN116117173 A CN 116117173A CN 202310122738 A CN202310122738 A CN 202310122738A CN 116117173 A CN116117173 A CN 116117173A
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screw extrusion
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precursor
extrusion
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刘峰
李相龙
宋长辉
詹杰
刘子彬
苏兴东
蒋丹枫
陈推新
刘夏杰
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South China University of Technology SCUT
China Nuclear Power Technology Research Institute Co Ltd
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China Nuclear Power Technology Research Institute Co Ltd
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Abstract

本发明涉及一种基于螺杆挤出的中子吸收复合材料制备装置与方法,制备装置包括螺杆挤出模块、物料运输模块、反应模块和控制装置,螺杆挤出模块用于打印前驱体,包括挤出基体材料作为含有孔隙的整体框架,以及挤出防护材料至整体框架的孔隙内;物料运输模块分别与螺杆挤出模块和反应模块对应,用于将螺杆挤出模块打印出的前驱体运输至反应模块;反应模块用于加热前驱体并通入反应气体和惰性保护气体,以使前驱体发生自蔓延反应并烧结成防护构件;控制装置用于控制螺杆挤出模块、物料运输模块和反应模块动作。本发明结合多材料螺杆挤出与自蔓延反应烧结,可实现中子防护材料复杂构件的高效率、高质量成形。

Figure 202310122738

The invention relates to a neutron-absorbing composite material preparation device and method based on screw extrusion. The preparation device includes a screw extrusion module, a material transportation module, a reaction module and a control device. The screw extrusion module is used for printing precursors, including extrusion The matrix material is used as the overall frame with pores, and the protective material is extruded into the pores of the overall frame; the material transportation module corresponds to the screw extrusion module and the reaction module respectively, and is used to transport the precursor printed by the screw extrusion module to the Reaction module; the reaction module is used to heat the precursor and feed the reaction gas and inert protective gas, so that the precursor undergoes a self-propagating reaction and sinters into a protective component; the control device is used to control the screw extrusion module, the material transportation module and the reaction module action. The invention combines multi-material screw extrusion and self-propagating reaction sintering to realize high-efficiency and high-quality forming of complex components of neutron protection materials.

Figure 202310122738

Description

一种基于螺杆挤出的中子吸收复合材料制备装置与方法A kind of neutron-absorbing composite material preparation device and method based on screw extrusion

技术领域technical field

本发明属于3D打印技术领域,具体涉及一种基于螺杆挤出的中子吸收复合材料制备装置与方法。The invention belongs to the technical field of 3D printing, and in particular relates to a neutron-absorbing composite material preparation device and method based on screw extrusion.

背景技术Background technique

原子能工业的日益发展伴随着核泄漏、核辐射等安全隐患。几种核辐射粒子中,中子和伽马射线屏蔽难度较大。尤其是中子作为电中性粒子,不受库仑力作用,穿透性极强,且在碰撞过程中还会产生次级伽马射线,是现代核辐射防护的研究重点。铝合金因其具有较好的可加工性、耐腐蚀性和耐核辐射性而被广泛运用于核防护领域。为了进一步提高构件的核屏蔽能力,有学者在铝合金中添加具有中子吸收能力的硼化物,形成铝基复合防护材料。当以硼化物作为第二相时,B具有较大的热中子吸收截面,对中子具有良好的屏蔽效果,抗腐蚀能力强,抗辐照能力好。铝基复合材料相比于传统铝合金具有更高的强度、耐磨性和中子吸收效果,已经成为了传统铝合金的替代材料,在核电站乏燃料贮存水池、运输容器、重要人防工事的防辐射屏蔽以及生产操作人员的个人防护等方面得到了运用。The increasing development of the atomic energy industry is accompanied by hidden safety hazards such as nuclear leakage and radiation. Among several types of nuclear radiation particles, neutrons and gamma rays are more difficult to shield. In particular, neutrons, as electrically neutral particles, are not affected by the Coulomb force, have strong penetrability, and will produce secondary gamma rays during the collision process, which is the research focus of modern nuclear radiation protection. Aluminum alloy is widely used in the field of nuclear protection because of its good machinability, corrosion resistance and nuclear radiation resistance. In order to further improve the nuclear shielding ability of components, some scholars add borides with neutron-absorbing ability to aluminum alloys to form aluminum-based composite protective materials. When boride is used as the second phase, B has a large thermal neutron absorption cross section, has a good shielding effect on neutrons, has strong corrosion resistance, and has good radiation resistance. Compared with traditional aluminum alloys, aluminum matrix composites have higher strength, wear resistance and neutron absorption effect, and have become a substitute material for traditional aluminum alloys. Radiation shielding and personal protection of production operators have been used.

虽然铝基复合材料性能上佳,但在复杂零件的成型工艺上存在着不少难题。如今原位铝基复合材料零件的成型工艺主要有减材制造和增材制造两种方式。由于原位铝基复合材料的可加工性随着塑性降低和硬度的升高而变差,因此原位铝基复合材料复杂零件难以采用传统机加工方式进行制造;在增材制造方面,铝基复合材料零件一般采用SLM激光选区熔化技术进行3D打印,这项技术虽然能够制造出铝基复合材料零件,但能添加的硼化物质量分数较低。容易因为粉末添加量过高或粉末混合不均导致铝合金基体不能很好地熔化成形,致使零件容易出现变形开裂的现象;且其打印效率低、设备和加工成本较高,这严重限制了原位铝基复合材料的应用。Although aluminum matrix composites have excellent performance, there are many difficulties in the forming process of complex parts. Nowadays, there are two main methods of forming in-situ aluminum matrix composite parts: subtractive manufacturing and additive manufacturing. Since the machinability of in-situ aluminum matrix composites deteriorates with the decrease of plasticity and the increase of hardness, it is difficult to manufacture complex parts of in-situ aluminum matrix composites by traditional machining methods; in terms of additive manufacturing, aluminum matrix Composite parts are generally 3D printed using SLM laser selective melting technology. Although this technology can produce aluminum matrix composite parts, the mass fraction of borides that can be added is low. It is easy to cause the aluminum alloy matrix to fail to melt and form well due to excessive powder addition or uneven powder mixing, resulting in parts prone to deformation and cracking; and its printing efficiency is low, equipment and processing costs are high, which severely limits the original application of aluminum matrix composites.

发明内容Contents of the invention

针对现有技术中存在的技术问题,本发明的目的之一是:提供一种基于螺杆挤出的中子吸收复合材料制备装置,能够制备复杂的多孔结构,提高零件的成型精度,保证零件性能的连续性和稳定性,能量消耗少,打印效率高。In view of the technical problems existing in the prior art, one of the purposes of the present invention is to provide a neutron-absorbing composite material preparation device based on screw extrusion, which can prepare complex porous structures, improve the forming accuracy of parts, and ensure the performance of parts Excellent continuity and stability, low energy consumption and high printing efficiency.

本发明的目的之二是:提供一种基于螺杆挤出的中子吸收复合材料制备方法。The second object of the present invention is to provide a method for preparing neutron-absorbing composite materials based on screw extrusion.

本发明目的通过以下技术方案实现:The object of the invention is achieved through the following technical solutions:

一种基于螺杆挤出的中子吸收复合材料制备装置,包括螺杆挤出模块、物料运输模块、反应模块和控制装置,A neutron-absorbing composite material preparation device based on screw extrusion, including a screw extrusion module, a material transportation module, a reaction module and a control device,

螺杆挤出模块用于打印前驱体,包括挤出基体材料作为含有孔隙的整体框架,以及挤出防护材料至整体框架的孔隙内;The screw extrusion module is used to print the precursor, including extruding the matrix material as the overall frame with pores, and extruding the protective material into the pores of the overall frame;

物料运输模块分别与螺杆挤出模块和反应模块对应,用于将螺杆挤出模块打印出的前驱体运输至反应模块;The material transportation module corresponds to the screw extrusion module and the reaction module respectively, and is used to transport the precursor printed by the screw extrusion module to the reaction module;

反应模块用于加热前驱体并通入反应气体和惰性保护气体,以使前驱体发生自蔓延反应并烧结成防护构件;The reaction module is used to heat the precursor and pass in reaction gas and inert protective gas, so that the precursor undergoes a self-propagating reaction and is sintered into a protective component;

控制装置用于控制螺杆挤出模块、物料运输模块和反应模块动作。The control device is used to control the actions of the screw extruding module, the material transportation module and the reaction module.

进一步,螺杆挤出模块包括套筒、基体材料挤出组件和防护材料挤出组件,基体材料挤出组件和防护材料挤出组件均布置于套筒内且分别设有进料口,套筒底部设有喷嘴,物料运输模块设于喷嘴下方。Further, the screw extrusion module includes a sleeve, a base material extrusion assembly and a protective material extrusion assembly, the base material extrusion assembly and the protective material extrusion assembly are arranged in the sleeve and are respectively provided with feed ports, the bottom of the sleeve A nozzle is provided, and the material transportation module is arranged under the nozzle.

进一步,喷嘴处设有加热块。Further, a heating block is provided at the nozzle.

进一步,物料运输模块包括成型平台和传送带组件,成型平台位于螺杆挤出模块下方,用于承载螺杆挤出模块打印出的前驱体;传送带组件与成型平台连接,用于带动成型平台将前驱体运输至反应模块。Further, the material transportation module includes a molding platform and a conveyor belt assembly. The molding platform is located under the screw extrusion module and is used to carry the precursor printed by the screw extrusion module; the conveyor belt assembly is connected to the molding platform to drive the molding platform to transport the precursor to the React module.

进一步,反应模块包括金属腔体与激光发生器,金属腔体设于成型平台上方且底部设有开口以扣接于成型平台,激光发生器用于向金属腔体内的前驱体发射激光束。Further, the reaction module includes a metal cavity and a laser generator. The metal cavity is set above the forming platform and has an opening at the bottom to be fastened to the forming platform. The laser generator is used to emit a laser beam to the precursor in the metal cavity.

进一步,成型平台上设有凹槽,金属腔体通过凹槽啮合固定于成型平台。Further, grooves are provided on the forming platform, and the metal cavity is engaged and fixed on the forming platform through the grooves.

一种基于螺杆挤出的中子吸收复合材料制备方法,采用基于螺杆挤出的中子吸收复合材料制备装置,包括以下步骤,A method for preparing a neutron-absorbing composite material based on screw extrusion, using a neutron-absorbing composite material preparation device based on screw extrusion, comprising the following steps,

控制螺杆挤出模块挤出基体材料作为含有孔隙的整体框架,并将防护材料挤出至整体框架的孔隙内,以打印出前驱体;Control the screw extrusion module to extrude the matrix material as the overall frame with pores, and extrude the protective material into the pores of the overall frame to print the precursor;

物料运输模块将螺杆挤出模块打印出的前驱体运输至反应模块;The material transportation module transports the precursor printed by the screw extrusion module to the reaction module;

反应模块加热前驱体并通入反应气体和惰性保护气体,使前驱体发生自蔓延反应并烧结成防护构件。The reaction module heats the precursor and feeds in reaction gas and inert protective gas, so that the precursor undergoes a self-propagating reaction and is sintered into a protective component.

进一步,基体材料挤出组件和防护材料挤出组件可以根据需要选择单独工作或同时工作,以挤出单一材料或同时挤出两种材料。Further, the base material extruding assembly and the protective material extruding assembly can be selected to work independently or simultaneously as required, so as to extrude a single material or simultaneously extrude two materials.

进一步,前驱体打印时,控制基体材料挤出组件挤出基体材料形成带有孔隙的整体框架,防护材料挤出组件将防护材料挤出至整体框架的孔隙内,在两者之间的过渡区,以基体材料挤出组件挤出基体材料以及防护材料挤出组件同时挤出防护材料的方式打印出材料过渡区域。Further, when the precursor is printed, the matrix material extrusion component is controlled to extrude the matrix material to form an overall frame with pores, and the protective material extrusion component extrudes the protective material into the pores of the overall frame, and in the transition area between the two , to print out the material transition area in such a way that the base material extrusion component extrudes the base material and the protective material extrusion component extrudes the protective material at the same time.

进一步,通过控制基体材料与防护材料比例,以及反应气体与惰性保护气体摩尔分数比例,控制前驱体反应量与反应速率,从而实现防护构件力学性能的调控。Further, by controlling the ratio of the matrix material to the protective material, and the molar ratio of the reactive gas to the inert protective gas, the reaction amount and reaction rate of the precursor are controlled, thereby realizing the regulation of the mechanical properties of the protective component.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1.零件成型质量佳:影响零件成型质量的因素有三点。一是零件的开裂:在SLM3D打印过程中,过多的硼化物含量会导致铝合金基体不能很好地熔化成形从而导致零件开裂。这限制了硼化物的含量,从而导致零件的核屏蔽能力提升有限。本发明可以自由选择单一材料挤出和多材料混合挤出两种挤出模式,实现优势互补:单一材料采用材料分离分时挤出,避免了基体材料和防护材料的混合,从而减少了零件开裂的可能性;多材料混合挤出实现了基体材料与防护材料的顺利过渡,保证了性能的连续性和稳定性。二是零件的变形:本发明采用螺杆挤出的供料方式,通过螺杆的转动对材料产生挤压作用,压实材料并将材料运输至喷嘴处挤出,此外螺杆挤出组件配备了加热机构,通过提高运输温度来提高材料的流动性。在螺杆挤出中,材料在经过压实和加热后,其固含量可以得到很大的提升,减少了加热的变形,可以打印出复杂的多孔结构。三是零件的成型精度:本发明两螺杆容纳腔共用同一套筒和喷嘴,避免了螺杆挤出组件在分时挤出不同材料时的重复定位,提高了定位精度,从而提高了零件的成型精度。1. Good molding quality of parts: There are three factors that affect the molding quality of parts. One is the cracking of parts: In the SLM3D printing process, excessive boride content will cause the aluminum alloy matrix to fail to melt and form well, resulting in cracking of parts. This limits the boride content, resulting in limited enhancement of the nuclear shielding capability of the part. The present invention can freely select two extrusion modes of single material extrusion and multi-material mixed extrusion to realize complementary advantages: single material adopts material separation and time-sharing extrusion, avoiding the mixing of matrix material and protective material, thereby reducing cracking of parts Possibility; Multi-material mixed extrusion realizes the smooth transition between matrix material and protective material, ensuring the continuity and stability of performance. The second is the deformation of the parts: the present invention adopts the feeding method of screw extrusion, which squeezes the material through the rotation of the screw, compacts the material and transports the material to the nozzle for extrusion. In addition, the screw extrusion assembly is equipped with a heating mechanism , to improve the fluidity of the material by increasing the transport temperature. In screw extrusion, after the material is compacted and heated, its solid content can be greatly improved, the deformation of heating can be reduced, and complex porous structures can be printed. The third is the molding accuracy of the parts: the two screw accommodation chambers of the present invention share the same sleeve and nozzle, which avoids repeated positioning of the screw extrusion assembly when extruding different materials in time, improves the positioning accuracy, and thus improves the molding accuracy of the parts .

2.能量消耗少:在常用的SLM金属3D打印过程中:需要激光的持续供能进行粉末的烧结,这会造成能量的损耗和成本的提高。本发明采用一种基于自蔓延反应的3D打印方法,在打印过程中,只需要短时间开启激光发射器对防护材料前驱体进行点燃操作,通过基体材料、防护材料与反应气氛间发生反应来提供初始能量,然后在前驱体自身快速自动波燃烧的自维持反应下就能够得到所需成份和结构的产物。自蔓延反应除激光点燃外无需额外热源,无需激光持续烧结,相比激光选区烧结成本更低,能量消耗更少,并且设备简单,易于制造。2. Low energy consumption: In the commonly used SLM metal 3D printing process: continuous energy supply of laser is required for powder sintering, which will cause energy loss and increase cost. The present invention adopts a 3D printing method based on self-propagating reaction. During the printing process, it only needs to turn on the laser emitter for a short time to ignite the protective material precursor, and provide Initial energy, and then under the self-sustaining reaction of the precursor's own rapid automatic wave combustion, the desired composition and structure of the product can be obtained. The self-propagating reaction does not require additional heat sources other than laser ignition, and does not require continuous laser sintering. Compared with laser selective sintering, the cost is lower, the energy consumption is less, and the equipment is simple and easy to manufacture.

3.打印效率高:在常用的SLM金属3D打印过程中需要先对粉末进行长时间混合;在打印过程中逐点成形,成形效率较低。本发明采用螺杆挤出的方式实现打印材料的高效挤出成形,并采用自蔓延反应的3D打印方法,打印前无需预热,在打印后一体自蔓延烧结成形,在打印复杂复合材料方面有着很高的效率。3. High printing efficiency: In the commonly used SLM metal 3D printing process, the powder needs to be mixed for a long time; in the printing process, it is formed point by point, and the forming efficiency is low. The invention adopts screw extrusion to realize high-efficiency extrusion molding of printing materials, and adopts self-propagating reaction 3D printing method, no preheating is required before printing, and integral self-propagating sintering is formed after printing, which has great advantages in printing complex composite materials. high efficiency.

附图说明Description of drawings

图1为本发明的中子吸收复合材料制备装置的结构示意图。Fig. 1 is a schematic structural view of a neutron-absorbing composite material preparation device of the present invention.

图2为中子吸收复合材料多孔结构的三维示意图。Fig. 2 is a three-dimensional schematic diagram of the porous structure of the neutron absorbing composite material.

图3为中子吸收复合材料多孔结构打印示意图。Fig. 3 is a schematic diagram of printing the porous structure of the neutron absorbing composite material.

图中:In the picture:

1-第一工位,2-X轴移动平台,3-安装支架,4-外壳,5-挤出电机,6-联轴器,7-套筒,8-Z轴移动平台,9-螺杆挤出模块,10-加热块,11-喷嘴,12-激光发生器,13-保护镜,14-金属腔体,15-第二工位,16-气阀,17-气管,18-惰性保护气体气瓶,19-反应气体气瓶,20-真空气泵,21-升降模组,22-成型平台,23-输送带,24-前后滚筒,25-基体材料,26-过渡区域,27-防护材料。1-first station, 2-X-axis moving platform, 3-installation bracket, 4-housing, 5-extrusion motor, 6-coupling, 7-sleeve, 8-Z-axis moving platform, 9-screw Extrusion module, 10-heating block, 11-nozzle, 12-laser generator, 13-protective mirror, 14-metal cavity, 15-second station, 16-air valve, 17-gas pipe, 18-inert protection Gas cylinder, 19-reactive gas cylinder, 20-vacuum air pump, 21-lifting module, 22-forming platform, 23-conveyor belt, 24-front and rear rollers, 25-matrix material, 26-transition area, 27-protection Material.

具体实施方式Detailed ways

下面对本发明作进一步详细的描述。The present invention will be described in further detail below.

一种基于螺杆挤出的中子吸收复合材料制备装置,包括机架、螺杆挤出模块9、物料运输模块和反应模块;A neutron-absorbing composite material preparation device based on screw extrusion, including a frame, a screw extrusion module 9, a material transportation module and a reaction module;

机架设有第一工位1和第二工位15两个工位,两个工位中心位于同一直线上。第一工位1安装有螺杆挤出模块9,用于前驱体的制备,第二工位15安装有反应模块,用于防护材料27的反应烧结。机架上还安装有物料运输模块,用于将第一工位1处的前驱体转运至第二工位15。The frame is provided with two stations, the first station 1 and the second station 15, and the centers of the two stations are located on the same straight line. The first station 1 is equipped with a screw extrusion module 9 for the preparation of the precursor, and the second station 15 is equipped with a reaction module for reaction sintering of the protective material 27 . A material transport module is also installed on the frame, for transferring the precursor at the first station 1 to the second station 15 .

螺杆挤出模块9包括移动机构和两组以上负责挤出打印材料的螺杆挤出组件。移动机构安装在第一工位1,移动机构与螺杆挤出组件连接并带动螺杆挤出组件移动;The screw extrusion module 9 includes a moving mechanism and more than two sets of screw extrusion components responsible for extruding printing materials. The moving mechanism is installed at the first station 1, and the moving mechanism is connected with the screw extrusion assembly and drives the screw extrusion assembly to move;

反应模块包括金属腔体14、真空气泵20、惰性保护气体气瓶18、反应气体气瓶19、气管17、气阀16、激光发生器12和保护镜13,金属腔体14底部有三个气阀16,气阀16一端通过气管17分别与真空气泵20、惰性保护气体气瓶18和反应气体气瓶19连接;金属腔体14顶部安装有保护镜13与激光发生器12,激光发生器12安装于在金属腔体14外部,透过保护镜13将激光束射向腔体内的防护材料27前驱体;The reaction module includes a metal cavity 14, a vacuum pump 20, an inert protective gas cylinder 18, a reaction gas cylinder 19, a gas pipe 17, a gas valve 16, a laser generator 12 and a protective mirror 13. There are three gas valves at the bottom of the metal cavity 14 16. One end of the gas valve 16 is connected to the vacuum pump 20, the inert protective gas cylinder 18 and the reaction gas cylinder 19 respectively through the gas pipe 17; the protective mirror 13 and the laser generator 12 are installed on the top of the metal cavity 14, and the laser generator 12 Outside the metal cavity 14, the laser beam is directed to the precursor of the protective material 27 in the cavity through the protective mirror 13;

物料运输模块包括成型平台22和传送带组件,传送带组件贯通安装于两个工位的机架上,传送带组件与成型平台22相接并带动成型平台22作水平运动。The material transportation module includes a forming platform 22 and a conveyor belt assembly. The conveyor belt assembly is installed on the frame of the two stations. The conveyor belt assembly connects with the forming platform 22 and drives the forming platform 22 to move horizontally.

移动机构包括X轴安装板、Y轴安装板、带动挤出组件沿X轴平移的X轴移动平台2、带动挤出组件沿Y轴平移的Y轴移动平台和带动挤出组件沿Z轴平移的Z轴移动平台8;X轴的方向水平设置,Y轴的方向水平且垂直于X轴,Z轴的方向竖直;Z轴移动平台8安装在机架上,X轴移动平台2通过X轴安装板与Y轴移动平台连接,从而X轴移动平台2由Y轴移动平台带动沿Y轴平移,Y轴移动平台通过Y轴安装板与Z轴移动平台8连接,从而Y轴移动平台由Z轴移动平台8带动沿Z轴平移。The moving mechanism includes an X-axis mounting plate, a Y-axis mounting plate, an X-axis moving platform 2 that drives the extrusion component to translate along the X-axis, a Y-axis moving platform that drives the extrusion component to translate along the Y-axis, and drives the extrusion component to translate along the Z-axis The Z-axis mobile platform 8; the direction of the X-axis is set horizontally, the direction of the Y-axis is horizontal and perpendicular to the X-axis, and the direction of the Z-axis is vertical; the Z-axis mobile platform 8 is installed on the frame, and the X-axis mobile platform 2 passes through the X-axis. The shaft mounting plate is connected with the Y-axis mobile platform, so that the X-axis mobile platform 2 is driven by the Y-axis mobile platform to translate along the Y-axis, and the Y-axis mobile platform is connected with the Z-axis mobile platform 8 through the Y-axis mounting plate, so that the Y-axis mobile platform is driven by the Y-axis mobile platform. The Z-axis moving platform 8 is driven to translate along the Z-axis.

螺杆挤出组件包括安装支架3、外壳4、电机5、联轴器6、螺杆、套筒7、导料管、加热块10、喷嘴11和风扇。安装支架3与X轴移动平台2固定连接,外壳4采用一体化结构,与安装支架3固定连接,驱动电机安装在外壳4上,驱动电机的输出轴通过联轴器6与螺杆连接;螺杆由套筒7包裹,外壳4中部附有套筒7安装架,套筒7安装于套筒7安装架上,外壳4下部附有风扇架,风扇安装于风扇架上正对散热片,起到加速降温的效果。The screw extrusion assembly includes a mounting bracket 3, a casing 4, a motor 5, a coupling 6, a screw, a sleeve 7, a material guide pipe, a heating block 10, a nozzle 11 and a fan. The mounting bracket 3 is fixedly connected with the X-axis mobile platform 2, the casing 4 adopts an integrated structure, and is fixedly connected with the mounting bracket 3, the driving motor is installed on the casing 4, and the output shaft of the driving motor is connected with the screw through a coupling 6; the screw is formed by The sleeve 7 is wrapped, the middle part of the shell 4 is attached with the sleeve 7 mounting frame, the sleeve 7 is installed on the sleeve 7 mounting frame, the lower part of the shell 4 is attached with a fan frame, and the fan is installed on the fan frame facing the heat sink to accelerate cooling effect.

成型平台22位于喷嘴11的正下方,用于承载打印出的实体,并可以由传送带组件运输,在两个工位间进行平移运动。The forming platform 22 is located directly below the nozzle 11, and is used to carry the printed entity, and can be transported by the conveyor belt assembly to perform translational movement between the two stations.

螺杆挤出组件按照功能分为基体材料25挤出组件和防护材料27挤出组件两部分,两部分各设有一套电机、联轴器6和螺杆,分别用来挤出基体材料25和防护材料27。基体材料25挤出组件和防护材料27挤出组件在同一机架上成左右对称分布,共用同一套筒7、加热块10和喷嘴11。套筒7为一体化结构,套筒7上部为两个成左右对称分布相互独立的螺杆容纳腔,分别用于包裹基体材料25挤出螺杆和防护材料27挤出螺杆,每一个螺杆容纳腔都有一个进料口与之连接,进料口与导料管连接,套筒7中部附有散热片和安装孔,下部附有唯一的输出口,两螺杆容纳腔分别与输出口相连接,输出口与加热块10和喷嘴11连接,自身起到导热的作用;加热块10通过热传递将套筒7中的高固含量水基颗材料加热,使其粘度降低、流动性提高,并配合螺杆转动将颗粒料揉合为膏料装从喷嘴11挤出。According to the function, the screw extrusion assembly is divided into two parts: the base material 25 extrusion assembly and the protective material 27 extrusion assembly. Each of the two parts is equipped with a set of motor, coupling 6 and screw, which are used to extrude the base material 25 and protective material respectively. 27. The matrix material 25 extrusion assembly and the protective material 27 extrusion assembly are symmetrically distributed left and right on the same frame, and share the same sleeve 7 , heating block 10 and nozzle 11 . The sleeve 7 is an integrated structure, and the upper part of the sleeve 7 is two symmetrically distributed screw accommodation chambers independent of each other, which are respectively used to wrap the matrix material 25 extrusion screw and the protective material 27 extrusion screw, each screw accommodation chamber There is a feed port connected with it, the feed port is connected with the material guide pipe, the middle part of the sleeve 7 is equipped with cooling fins and installation holes, and the lower part is attached with a unique output port, and the two screw accommodation chambers are respectively connected with the output port, and the output The mouth is connected with the heating block 10 and the nozzle 11, which itself plays the role of heat conduction; the heating block 10 heats the high-solid content water-based particle material in the sleeve 7 through heat transfer, so that its viscosity is reduced and its fluidity is improved, and it cooperates with the screw Rotate and knead the granules into a paste and extrude from the nozzle 11.

在打印任意层时,两挤出组件可以根据打印特征选择单独工作或同时工作两种模式;任一挤出组件单独工作时,另一挤出组件处于静止状态,单一材料从喷嘴11出挤出完成单一材料特征的打印;同时工作时,两挤出组件按出料比例同时将两种材料从喷嘴11处挤出完成过渡区域26打印,以实现基体材料25与防护材料27的顺利过渡。两种模式的转换由模型切片信息中的路径规划来设定。When printing any layer, the two extrusion components can choose to work independently or simultaneously according to the printing characteristics; when one extrusion component works alone, the other extrusion component is in a static state, and a single material is extruded from the nozzle 11 Complete the printing of a single material feature; when working at the same time, the two extrusion components simultaneously extrude two materials from the nozzle 11 according to the output ratio to complete the printing of the transition area 26, so as to achieve a smooth transition between the base material 25 and the protective material 27. The conversion between the two modes is set by the path planning in the model slice information.

传送带组件包括电机、前后滚筒24、输送带23等,前滚筒固定于第一工位1机架,后滚筒固定于第二工位15机架,输送带23缠绕于前后滚筒24上,贯通于两个工位之间。前后滚筒24由电机带动旋转,从而带动输送带23平移运动输送物料;当物料由输送带23运输至第二工位15时,投放装置组件负责将金属腔体14投放然后固定于成型平台22上;成型平台22上设有凹槽,金属腔体14通过凹槽啮合固定于成型平台22;投放装置组件包括了金属腔体14及升降模组21;升降模组21固定于机架第二工位15处,与金属腔体14机械连接,通过控制升降模组21的运动实现金属腔体14的上升与下降。The conveyor belt assembly includes a motor, front and rear rollers 24, conveyor belts 23, etc. The front roller is fixed on the frame of the first station 1, the rear roller is fixed on the frame of the second station 15, and the conveyor belt 23 is wound on the front and rear rollers 24 and runs through the between two workstations. The front and rear rollers 24 are rotated by the motor, thereby driving the conveyor belt 23 to move in translation to convey the material; when the material is transported by the conveyor belt 23 to the second station 15, the feeding device assembly is responsible for feeding the metal cavity 14 and then fixing it on the forming platform 22 The molding platform 22 is provided with a groove, and the metal cavity 14 is engaged and fixed on the molding platform 22 through the groove; the delivery device assembly includes the metal cavity 14 and the lifting module 21; the lifting module 21 is fixed on the second frame. Position 15 is mechanically connected to the metal cavity 14, and the metal cavity 14 is raised and lowered by controlling the movement of the lifting module 21.

反应模块中,金属腔体14为一个一面开口的正方体容器,安装有多个气阀16,并通过气管17与真空气泵20、惰性保护气气瓶、反应气体气瓶19等不同类型气瓶相连,不同类型气体通过气管17输送进金属腔体14内,并通过调控进气量控制自蔓延反应的反应产物与反应速率;金属腔体14上部安装有保护镜13与激光发射器,用于加热防护材料27前驱体以提供自蔓延所需初始能量。激光发射器可以通过调节激光的概率来控制自蔓延反应的速率。保护镜13为圆形薄片,大小与激光发射器出光口一致,嵌于金属腔体14顶部内侧中央凹槽内,通过安装孔与金属腔体14固定连接。In the reaction module, the metal cavity 14 is a square container with one side open, and a plurality of gas valves 16 are installed, and are connected to different types of gas cylinders such as vacuum pump 20, inert protective gas cylinder, reaction gas cylinder 19, etc. through gas pipe 17. , different types of gases are transported into the metal cavity 14 through the air pipe 17, and the reaction products and reaction rates of the self-propagating reaction are controlled by regulating the amount of air intake; the upper part of the metal cavity 14 is equipped with a protective mirror 13 and a laser emitter for heating The precursor of the protective material 27 is to provide the initial energy required for self-propagation. Laser emitters can control the rate of self-propagating reactions by adjusting the probability of laser light. The protective mirror 13 is a circular sheet with the same size as the light outlet of the laser transmitter, embedded in the central groove on the inner side of the top of the metal cavity 14, and fixedly connected with the metal cavity 14 through the mounting hole.

传送带组件的传送电机和螺杆挤出组件的挤出电机5均优选为步进电机。X轴移动平台2、Y轴移动平台、Z轴移动平台8和升降模组21均采用直线模组。Both the transmission motor of the conveyor belt assembly and the extrusion motor 5 of the screw extrusion assembly are preferably stepper motors. The X-axis mobile platform 2, the Y-axis mobile platform, the Z-axis mobile platform 8 and the lifting module 21 all adopt linear modules.

喷嘴11为中空的漏斗状,入口与套筒7的输出口大小相配合,出口小于入口,可以根据所需进行调节。一般来说出口的尺寸越小,打印精度越高,但是打印效率越低。加热块10为长方体铝合金加热块,中间开有通孔,喷嘴11嵌入其中固定连接,加热块10四周有安装孔,固定于套筒7输出口处。The nozzle 11 is a hollow funnel shape, the size of the inlet matches the outlet of the sleeve 7, and the outlet is smaller than the inlet, which can be adjusted according to requirements. Generally speaking, the smaller the size of the outlet, the higher the printing accuracy, but the lower the printing efficiency. The heating block 10 is a cuboid aluminum alloy heating block with a through hole in the middle, and the nozzle 11 is embedded in it for fixed connection. There are installation holes around the heating block 10 and is fixed at the output port of the sleeve 7 .

一种基于螺杆挤出的中子吸收复合材料制备方法,采用一种基于螺杆挤出的中子吸收复合材料制备装置,包括如下步骤:A method for preparing a neutron-absorbing composite material based on screw extrusion, using a neutron-absorbing composite material preparation device based on screw extrusion, comprising the following steps:

S1,本实施例实现的是Al-AlB2中子吸收多孔结构复合材料的增材制造。将铝粉和水按比例混合制备形成水基膏状铝粉形态,以水基膏状铝粉作为基体材料25、水基膏状氧化硼粉末作为防护材料27分别加入挤出模块的两个储料桶中,并完成打印平台调平、气瓶连接等准备工作;S1, this embodiment realizes the additive manufacturing of Al-AlB 2 neutron absorbing porous structure composite material. Mix aluminum powder and water in proportion to form water-based paste-like aluminum powder, use water-based paste-like aluminum powder as base material 25, and water-based paste-like boron oxide powder as protective material 27 respectively add to the two reservoirs of the extrusion module In the barrel, and complete the printing platform leveling, gas cylinder connection and other preparations;

S2,将打印模型切片信息导入制备装置中并启动装置;S2, importing the slice information of the printed model into the preparation device and starting the device;

S3,螺杆挤出模块9根据模型切片信息中的路径规划,分别将水基膏状铝粉与水基膏状氧化硼粉末挤在预设位置,并在两种材料交接出以两螺杆挤出组件同时工作的方式打印出材料过渡区域26,层层相叠直到前驱体打印完成;S3, the screw extrusion module 9 extrudes the water-based pasty aluminum powder and the water-based pasty boron oxide powder at preset positions according to the path planning in the model slice information, and extrudes with two screws at the transfer of the two materials The components work at the same time to print out the material transition area 26, layer by layer until the precursor is printed;

S4,控制前后滚筒24旋转,从而带动成型平台22由第一工位1水平移动至第二工位15;S4, controlling the rotation of the front and rear rollers 24, thereby driving the forming platform 22 to move horizontally from the first station 1 to the second station 15;

S5,当成型平台22到达金属腔体14正下方后,升降模组21将金属腔体14下降至成型平台22上,金属腔体14下边缘与平台凹槽配合,实现气体的密封;S5, when the forming platform 22 reaches directly below the metal cavity 14, the lifting module 21 lowers the metal cavity 14 onto the forming platform 22, and the lower edge of the metal cavity 14 cooperates with the platform groove to realize gas sealing;

S6,真空气泵20开启,将金属腔体14内空气抽出,实现金属腔体14内的真空;S6, the vacuum air pump 20 is turned on, and the air in the metal cavity 14 is drawn out to realize the vacuum in the metal cavity 14;

S7,气体阀开启,将一定比例的惰性保护气氩气和反应气体氧气通过不同的气管17输送进入金属腔体14内空间中;S7, the gas valve is opened, and a certain proportion of the inert protective gas argon and the reaction gas oxygen are transported into the inner space of the metal cavity 14 through different air pipes 17;

S8,发射器发射激光束将前驱体加热,使其具有自蔓延反应初始能量,发生自蔓延反应;S8, the emitter emits a laser beam to heat the precursor so that it has the initial energy of the self-propagating reaction, and a self-propagating reaction occurs;

S9,反应结束,升降模组21将金属腔体14抬起。S9, the reaction is finished, and the lifting module 21 lifts up the metal cavity 14 .

步骤S3中,所述预设位置是指多孔结构以基体材料25水基膏状铝粉作为整体框架,在孔隙位置填充防护材料27水基膏状氧化硼粉末,并在两者之间的过渡区域26使用混合材料打印实现材料的过渡。这种多材料打印原位合成的方式,提高了多孔材料的成型质量,保证了中子吸收复合材料零件性能的连续性和稳定性。打印时通过控制水基膏状铝粉与水基膏状氧化硼粉末的比例,还可以实现对复合材料构件成分的控制。在本自蔓延反应中,产物主要为Al、AlB2和Al2O3。其中Al和AlB2为预期理想产物,Al2O3为提供热量反应产物。过量的Al2O3会使构件的力学性能下降,而Al2O3的量主要与氧化硼粉末的量有关,通过控制氧化硼粉末相对于铝粉的比例,可以实现防护构件力学性能的调控。In step S3, the preset position refers to the porous structure with the base material 25 water-based pasty aluminum powder as the overall frame, the protective material 27 water-based pasty boron oxide powder is filled in the pore position, and the transition between the two Area 26 uses mixed material printing to achieve material transitions. This method of multi-material printing in-situ synthesis improves the molding quality of porous materials and ensures the continuity and stability of the performance of neutron-absorbing composite parts. By controlling the ratio of water-based paste-like aluminum powder and water-based paste-like boron oxide powder during printing, it is also possible to control the composition of composite material components. In this self-propagating reaction, the products are mainly Al, AlB 2 and Al 2 O 3 . Among them, Al and AlB 2 are the expected ideal products, and Al 2 O 3 is the product of the heat-providing reaction. Excessive Al 2 O 3 will reduce the mechanical properties of components, and the amount of Al 2 O 3 is mainly related to the amount of boron oxide powder. By controlling the ratio of boron oxide powder to aluminum powder, the mechanical properties of protective components can be adjusted .

步骤S7中,通过控制氧气与氩气摩尔分数比例,可以控制自蔓延反应量与反应速率。氧气的作用主要是在自蔓延反应初始阶段与铝粉在激光的点燃下发生反应为铝热反应供能,氧气量增加可以提高自蔓延反应的速率,但是过量的氧气会使防护构件中产生过多的Al2O3,从而影响防护构件的力学性能。氩气的作用是为自蔓延反应提供合适的压强,一般来说压强越大,自蔓延反应速率越高。In step S7, by controlling the molar ratio of oxygen and argon, the self-propagating reaction amount and reaction rate can be controlled. The role of oxygen is mainly to react with aluminum powder in the initial stage of the self-propagating reaction under the ignition of the laser to supply energy for the aluminothermic reaction. Increasing the amount of oxygen can increase the rate of the self-propagating reaction, but excessive oxygen will cause excessive Too much Al 2 O 3 , thus affecting the mechanical properties of the protective components. The role of argon is to provide a suitable pressure for the self-propagating reaction. Generally speaking, the higher the pressure, the higher the rate of the self-propagating reaction.

步骤S8中,在激光照射下,氧气与Al发生反应产生初始反应所需热量,在初始反应热量的供能下发生铝与氧化硼反应生成氧化铝和硼的铝热反应,铝热反应发生的同时,依靠铝热反应产生的大量热量,发生了Al与B反应生成AlB2的合成反应,即:通过与铝热反应耦合才能够实现AlB2的生成。前驱体表面材料反应所产生热量进一步引起前驱体内部材料反应,最终实现前驱体整体自蔓延反应。In step S8, under laser irradiation, oxygen reacts with Al to generate the heat required for the initial reaction, and under the energy supply of the initial reaction heat, aluminum and boron oxide react to form aluminum oxide and boron. At the same time, relying on the large amount of heat generated by the aluminothermic reaction, the synthesis reaction of Al and B to generate AlB 2 occurs, that is, the formation of AlB 2 can only be realized by coupling with the aluminothermic reaction. The heat generated by the material reaction on the surface of the precursor further causes the material reaction inside the precursor, and finally realizes the overall self-propagating reaction of the precursor.

上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a neutron absorption combined material preparation facilities based on screw extrusion which characterized in that: comprises a screw extrusion module, a material transportation module, a reaction module and a control device,
the screw extrusion module is used for printing a precursor and comprises extruding a matrix material as a whole frame containing pores, and extruding a protective material into the pores of the whole frame;
the material conveying module is respectively corresponding to the screw extrusion module and the reaction module and is used for conveying the precursor printed by the screw extrusion module to the reaction module;
the reaction module is used for heating the precursor, introducing reaction gas and inert protective gas to enable the precursor to perform self-propagating reaction and sinter into a protective component;
the control device is used for controlling the actions of the screw extrusion module, the material transportation module and the reaction module.
2. The apparatus for preparing a neutron absorbing composite material based on screw extrusion according to claim 1, wherein: the screw extrusion module comprises a sleeve, a base material extrusion assembly and a protective material extrusion assembly, wherein the base material extrusion assembly and the protective material extrusion assembly are uniformly distributed in the sleeve and are respectively provided with a feed inlet, a nozzle is arranged at the bottom of the sleeve, and the material transportation module is arranged below the nozzle.
3. A neutron absorbing composite preparation device based on screw extrusion as defined in claim 2, wherein: the nozzle is provided with a heating block.
4. The apparatus for preparing a neutron absorbing composite material based on screw extrusion according to claim 1, wherein: the material conveying module comprises a forming platform and a conveyor belt assembly, wherein the forming platform is positioned below the screw extrusion module and used for bearing the precursor printed by the screw extrusion module; the conveyor belt assembly is connected with the forming platform and is used for driving the forming platform to transport the precursor to the reaction module.
5. The apparatus for preparing a neutron absorbing composite material based on screw extrusion according to claim 1, wherein: the reaction module comprises a metal cavity and a laser generator, wherein the metal cavity is arranged above the forming platform, the bottom of the metal cavity is provided with an opening to be buckled on the forming platform, and the laser generator is used for emitting laser beams to precursors in the metal cavity.
6. The apparatus for producing a neutron absorbing composite material by screw extrusion according to claim 5, wherein: the forming platform is provided with a groove, and the metal cavity is meshed and fixed on the forming platform through the groove.
7. A method for preparing a neutron absorbing composite material based on screw extrusion, which adopts the neutron absorbing composite material preparation device based on screw extrusion as set forth in any one of claims 1-6, and is characterized in that: comprises the steps of,
controlling a screw extrusion module to extrude a matrix material to be used as an integral frame containing pores, and extruding a protective material into the pores of the integral frame so as to print out a precursor;
the material transporting module transports the precursor printed by the screw extrusion module to the reaction module;
the reaction module heats the precursor, and introduces the reaction gas and the inert shielding gas, so that the precursor is subjected to self-propagating reaction and sintered into the protective member.
8. The method for preparing the neutron absorbing composite material based on screw extrusion according to claim 7, wherein: the base material extrusion assembly and the protective material extrusion assembly may be operated individually or simultaneously as desired to extrude a single material or to extrude both materials simultaneously.
9. The method for preparing the neutron absorbing composite material based on screw extrusion according to claim 8, wherein: when the precursor is printed, the matrix material extrusion assembly is controlled to extrude the matrix material to form an integral frame with pores, the protective material extrusion assembly extrudes the protective material into the pores of the integral frame, and the material transition area is printed in a mode that the matrix material extrusion assembly extrudes the matrix material and the protective material extrusion assembly extrudes the protective material at the same time in a transition area between the matrix material extrusion assembly and the protective material extrusion assembly.
10. The method for preparing the neutron absorbing composite material based on screw extrusion according to claim 7, wherein: the reaction quantity and the reaction rate of the precursor are controlled by controlling the proportion of the matrix material to the protective material and the mole fraction proportion of the reaction gas to the inert protective gas, so that the regulation and control of the mechanical property of the protective member are realized.
CN202310122738.4A 2023-02-16 2023-02-16 A kind of neutron-absorbing composite material preparation device and method based on screw extrusion Pending CN116117173A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170203965A1 (en) * 2016-01-19 2017-07-20 U.S. Government as Represented by the Secretary of of the Army High-yield synthesis of nanostructured boron phosphide by a pyrotechnic method
WO2020167665A1 (en) * 2019-02-11 2020-08-20 Holo, Inc. Methods and systems for three-dimensional printing
CN113334761A (en) * 2021-07-14 2021-09-03 新疆大学 Extrusion molding-photocuring integrated three-dimensional printer and printing method thereof
CN113997565A (en) * 2021-01-18 2022-02-01 青岛五维智造科技有限公司 3D printing equipment and method for integrated manufacturing of functionally graded materials and three-dimensional structures

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170203965A1 (en) * 2016-01-19 2017-07-20 U.S. Government as Represented by the Secretary of of the Army High-yield synthesis of nanostructured boron phosphide by a pyrotechnic method
WO2020167665A1 (en) * 2019-02-11 2020-08-20 Holo, Inc. Methods and systems for three-dimensional printing
CN113997565A (en) * 2021-01-18 2022-02-01 青岛五维智造科技有限公司 3D printing equipment and method for integrated manufacturing of functionally graded materials and three-dimensional structures
CN113334761A (en) * 2021-07-14 2021-09-03 新疆大学 Extrusion molding-photocuring integrated three-dimensional printer and printing method thereof

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