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CN116114924A - Atomization core, electronic atomization device and preparation method of atomization core - Google Patents

Atomization core, electronic atomization device and preparation method of atomization core Download PDF

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CN116114924A
CN116114924A CN202310122555.2A CN202310122555A CN116114924A CN 116114924 A CN116114924 A CN 116114924A CN 202310122555 A CN202310122555 A CN 202310122555A CN 116114924 A CN116114924 A CN 116114924A
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atomizing
layer
heating layer
forming
electrodes
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胡文超
臧佳栋
律树
徐钦垚
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Shenzhen Geekvape Technology Co Ltd
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Priority to PCT/CN2023/124533 priority patent/WO2024159809A1/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/42Cartridges or containers for inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70Manufacture
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M11/00Sprayers or atomisers specially adapted for therapeutic purposes
    • A61M11/04Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised
    • A61M11/041Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised using heaters
    • A61M11/042Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised using heaters electrical
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

本发明提供一种雾化芯、电子雾化装置和雾化芯的制备方法,雾化芯的制备方法包括以下步骤:在基体的雾化面上形成两个电极;在雾化面上形成与两个电极电连接的第一发热层;在第一发热层背离基体的表面形成第一保护层。本发明提供一种雾化芯、电子雾化装置和雾化芯的制备方法不会因电极烧结影响到发热层的外貌、电阻、一致性等问题。

Figure 202310122555

The invention provides an atomizing core, an electronic atomization device and a method for preparing the atomizing core. The method for preparing the atomizing core includes the following steps: forming two electrodes on the atomizing surface of the substrate; A first heating layer with two electrodes electrically connected; a first protection layer is formed on the surface of the first heating layer away from the substrate. The invention provides an atomizing core, an electronic atomizing device and a method for preparing the atomizing core without affecting the appearance, resistance, consistency, and the like of the heating layer due to electrode sintering.

Figure 202310122555

Description

雾化芯、电子雾化装置和雾化芯的制备方法Atomization core, electronic atomization device and preparation method of atomization core

技术领域technical field

本发明涉及电子雾化领域,具体涉及一种雾化芯、电子雾化装置和雾化芯的制备方法。The invention relates to the field of electronic atomization, in particular to an atomization core, an electronic atomization device and a method for preparing the atomization core.

背景技术Background technique

电子雾化装置是一种将待雾化基质雾化成气溶胶的装置,被广泛应用于日常生活中。电子雾化装置中的关键部件是雾化芯,雾化芯能将待雾化基质加热雾化并逸出气雾,供用户使用。The electronic atomization device is a device that atomizes the substrate to be atomized into an aerosol, and is widely used in daily life. The key component of the electronic atomization device is the atomization core, which can heat and atomize the substance to be atomized and release the aerosol for users to use.

请参考图1,图1为现有的一种雾化芯10的结构示意图,其主要由基体11、金属发热层12、无机保护层13以及电极14组成。制备时通常采用物理气相沉积技术在多孔陶瓷基体11的表面沉积导电金属薄膜形成金属发热层12;保护层13通常为氧化物,用于阻止金属发热层12薄膜中的金属被空气氧化,电极14将外电流引入到发热层12中,外电流通过发热层12时产生焦耳热。Please refer to FIG. 1 . FIG. 1 is a schematic structural diagram of an existing atomizing core 10 , which is mainly composed of a substrate 11 , a metal heating layer 12 , an inorganic protective layer 13 and an electrode 14 . During preparation, physical vapor deposition technology is usually used to deposit a conductive metal film on the surface of the porous ceramic substrate 11 to form a metal heating layer 12; the protective layer 13 is usually an oxide, which is used to prevent the metal in the metal heating layer 12 film from being oxidized by air, and the electrode 14 An external current is introduced into the heat generating layer 12 , and Joule heat is generated when the external current passes through the heat generating layer 12 .

现有的工艺在制备雾化芯10时,会先制备金属发热层12,再制备电极14,电极14烧结后再在金属发热层12和电极14上设置保护层13。然而,发明人经实验发现,如图2a和图2b以及下表所示,图2a为380℃空气气氛下烧结30min的雾化芯10,图2b为450℃空气气氛下烧结30min的雾化芯10,下表为图2a和图2b中2.0μm钼薄膜表面沉积0.2μm铝薄膜的复合金属薄膜在不同烧结温度下金属外貌和阻值变化。从实验结果可以发现,当使用不同的电极14制备雾化芯10时,不同的电极14的烧结温度不同,会导致金属发热层12的氧化程度和阻值产生变化,发热层12的薄膜容易氧化、裂纹和脱落,并且不同温度的烧结影响制造出的雾化芯10的一致性。In the existing process, when preparing the atomizing core 10 , the metal heating layer 12 is prepared first, and then the electrode 14 is prepared. After the electrode 14 is sintered, the protective layer 13 is provided on the metal heating layer 12 and the electrode 14 . However, the inventor found through experiments that, as shown in Figure 2a and Figure 2b and the table below, Figure 2a shows the atomization core 10 sintered at 380°C for 30 minutes in an air atmosphere, and Figure 2b shows the atomization core 10 sintered at 450°C for 30 minutes in an air atmosphere 10. The following table shows the change of metal appearance and resistance value of the composite metal film with 0.2 μm aluminum film deposited on the surface of 2.0 μm molybdenum film in Figure 2a and Figure 2b at different sintering temperatures. From the experimental results, it can be found that when using different electrodes 14 to prepare the atomizing core 10, the sintering temperatures of different electrodes 14 are different, which will lead to changes in the degree of oxidation and resistance of the metal heating layer 12, and the thin film of the heating layer 12 is easy to oxidize , cracks and shedding, and the sintering at different temperatures affects the consistency of the manufactured atomizing core 10 .

测量位置Measuring position 380℃空气中30min30min in air at 380°C 450℃空气中30min30min in air at 450℃ a-aa-a 0.56Ω0.56Ω 4.2Ω4.2Ω b-bb-b 0.95Ω0.95Ω 1.9Ω1.9Ω c-cc-c 0.008Ω0.008Ω 0.015Ω0.015Ω d-dd-d 0.05Ω0.05Ω 2.5Ω2.5Ω

因此,需要对雾化芯的制备方法进行优化以改善上述缺陷。Therefore, it is necessary to optimize the preparation method of the atomizing core to improve the above defects.

发明内容Contents of the invention

本发明的雾化芯、电子雾化装置和雾化芯的制备方法能解决因电极烧结影响的发热层氧化、裂纹、脱落和一致性差的问题。The atomization core, the electronic atomization device and the preparation method of the atomization core of the present invention can solve the problems of oxidation, cracks, shedding and poor consistency of the heating layer affected by electrode sintering.

为了解决上述技术问题,本申请提供的第一个技术方案为:提供一种雾化芯的制备方法,包括以下步骤:In order to solve the above technical problems, the first technical solution provided by this application is to provide a method for preparing an atomizing core, which includes the following steps:

在基体的雾化面上形成两个电极;Form two electrodes on the atomizing surface of the substrate;

在雾化面上形成与两个电极电连接的第一发热层;forming a first heating layer electrically connected to the two electrodes on the atomizing surface;

在第一发热层背离基体的表面形成第一保护层。A first protective layer is formed on the surface of the first heat generating layer away from the substrate.

在一种实施例中,于雾化面上形成与两个电极电连接的第一发热层的步骤之后,在第一发热层背离基体的表面形成第一保护层的步骤之前,还包括步骤:In one embodiment, after the step of forming the first heat generating layer electrically connected to the two electrodes on the atomizing surface, before the step of forming the first protective layer on the surface of the first heat generating layer away from the substrate, the steps further include:

按照预设图形对第一发热层进行图形化处理。Perform graphic processing on the first heating layer according to the preset graphics.

在一种实施例中,按照预设图形对发热层进行图形化处理的步骤包括:In one embodiment, the step of patterning the heat generating layer according to a preset pattern includes:

采用激光刻蚀工艺在第一发热层上进行划线,将第一发热层分为位于中间的中部区域和位于侧边的边缘区域。A laser etching process is used to scribe a line on the first heat generating layer, and divide the first heat generating layer into a central area located in the middle and an edge area located at the side.

在一种实施例中,激光刻蚀工艺的工艺参数为:激光器波长为1064nm,功率为60W,激光直径为50μm。In one embodiment, the process parameters of the laser etching process are: the laser wavelength is 1064 nm, the power is 60 W, and the laser diameter is 50 μm.

在一种实施例中,在雾化面上形成与两个电极电连接的第一发热层的步骤,还包括:In one embodiment, the step of forming a first heating layer electrically connected to the two electrodes on the atomizing surface further includes:

在两个电极的表面形成与第一发热层相连接的第二发热层;forming a second heat generating layer connected to the first heat generating layer on the surfaces of the two electrodes;

在第一发热层背离基体的表面形成第一保护层的步骤,还包括:The step of forming the first protective layer on the surface of the first heat generating layer away from the substrate also includes:

在第二发热层的表面形成第二保护层。A second protective layer is formed on the surface of the second heat generating layer.

在一种实施例中,采用磁控溅射工艺制备第一发热层和第二发热层;磁控溅射工艺的步骤为:先在第一溅射功率、第一溅射气压下沉积第一金属层,后在第二溅射功率、第二溅射气压下沉积第二金属层;第一溅射功率小于第二溅射功率,第一溅射气压大于第二溅射气压。In one embodiment, a magnetron sputtering process is used to prepare the first heating layer and the second heating layer; the steps of the magnetron sputtering process are: first deposit the first The metal layer, and then deposit the second metal layer under the second sputtering power and the second sputtering pressure; the first sputtering power is less than the second sputtering power, and the first sputtering pressure is greater than the second sputtering pressure.

在一种实施例中,采用反应磁控溅射工艺制备第一保护层和第二保护层。In one embodiment, the first protective layer and the second protective layer are prepared by reactive magnetron sputtering process.

在一种实施例中,在基体的雾化面的两侧形成两个电极的步骤包括:In one embodiment, the step of forming two electrodes on both sides of the atomizing surface of the substrate comprises:

在基体的雾化面的两侧连续多次地丝网印刷银浆料,在80℃-140℃烘干20min-40min、在400℃-500℃的空气氛围中烧结20min-40min,形成厚度为80μm-120μm的所述两个电极。Continuously screen-print silver paste on both sides of the atomized surface of the substrate for multiple times, dry at 80°C-140°C for 20min-40min, and sinter in an air atmosphere of 400°C-500°C for 20min-40min, forming a thickness of The two electrodes are 80 μm-120 μm.

为了解决上述技术问题,本申请提供的第二种技术方案为,提供一种雾化芯,雾化芯由上述任一项所涉及的雾化芯的制备方法制备所得。In order to solve the above technical problems, the second technical solution provided by the present application is to provide an atomizing core, which is prepared by the method for preparing the atomizing core mentioned in any one of the above.

为了解决上述技术问题,本申请提供的第三种技术方案为,提供一种电子雾化装置,包括储液组件、电池组件和雾化芯,储液组件用于存储气溶胶产生基质,雾化芯用于雾化储液组件中的气溶胶产生基质,电池组件用于向雾化芯供电,以使雾化芯能工作,其中,雾化芯为上述所涉及的雾化芯。In order to solve the above technical problems, the third technical solution provided by this application is to provide an electronic atomization device, including a liquid storage component, a battery component, and an atomizing core. The liquid storage component is used to store an aerosol-generating substrate. The core is used to atomize the aerosol-generating substrate in the liquid storage assembly, and the battery component is used to supply power to the atomizing core to enable the atomizing core to work, wherein the atomizing core is the aforementioned atomizing core.

本发明提供的雾化芯、电子雾化装置和雾化芯的制备方法中,先在基体的雾化面上形成两个电极,再在雾化面上形成与两个电极电连接的第一发热层,因此消除了因电极高温氧化烧结的环境造成的发热层的薄膜氧化、裂纹和脱落的问题,并且,不用电极使用不同的温度烧结也不会产生第一发热层的一致性差的问题。In the preparation method of the atomizing core, the electronic atomization device and the atomizing core provided by the present invention, two electrodes are firstly formed on the atomizing surface of the substrate, and then a first electrode electrically connected to the two electrodes is formed on the atomizing surface. Therefore, the problems of film oxidation, cracks and shedding of the heat-generating layer caused by the high-temperature oxidation and sintering environment of the electrode are eliminated, and the problem of poor consistency of the first heat-generating layer will not occur without electrodes being sintered at different temperatures.

附图说明Description of drawings

图1为现有的一种雾化芯的结构示意图;Fig. 1 is a schematic structural diagram of an existing atomizing core;

图2a为380℃空气气氛下烧结30min的雾化芯;Figure 2a shows the atomizing core sintered for 30 minutes at 380°C in an air atmosphere;

图2b为450℃空气气氛下烧结30min的雾化芯;Figure 2b shows the atomizing core sintered for 30 minutes at 450°C in an air atmosphere;

图3为本申请提供的雾化芯的一种爆炸结构示意图;Fig. 3 is a schematic diagram of an explosion structure of the atomization core provided by the present application;

图4为本申请提供的一种雾化芯的制备方法流程图;Fig. 4 is a flow chart of a preparation method of an atomizing core provided by the present application;

图5为本申请提供的雾化芯的另一种爆炸结构示意图;Fig. 5 is a schematic diagram of another explosion structure of the atomizing core provided by the present application;

图6为本申请提供的另一种雾化芯的制备方法的流程图;Fig. 6 is a flow chart of another method for preparing an atomizing core provided by the present application;

图7为图6的雾化芯的制备方法制备出的雾化芯;Fig. 7 is an atomizing core prepared by the method for preparing the atomizing core in Fig. 6;

图8为雾化芯在保护层制备后进行图形化刻蚀得到的激光刻蚀划线区域的外貌;Figure 8 is the appearance of the laser-etched scribed area obtained by patterned etching of the atomization core after the preparation of the protective layer;

图9为本申请提供的雾化芯的又一种结构示意图;Fig. 9 is another structural schematic diagram of the atomizing core provided by the present application;

图10为图形化处理后的雾化芯的热量分布图;Fig. 10 is a heat distribution diagram of the atomizing core after graphic processing;

图11为本申请提供的又一种雾化芯的制备方法的流程图;Fig. 11 is a flowchart of another method for preparing an atomizing core provided by the present application;

图12为使用图11的雾化芯的制备方法制备出的雾化芯。Fig. 12 is an atomization core prepared by using the method for preparing the atomization core in Fig. 11 .

具体实施方式Detailed ways

下面通过具体实施方式结合附图对本发明作进一步详细说明。其中不同实施方式中类似元件采用了相关联的类似的元件标号。在以下的实施方式中,很多细节描述是为了使得本申请能被更好的理解。然而,本领域技术人员可以毫不费力的认识到,其中部分特征在不同情况下是可以省略的,或者可以由其他元件、材料、方法所替代。在某些情况下,本申请相关的一些操作并没有在说明书中显示或者描述,这是为了避免本申请的核心部分被过多的描述所淹没,而对于本领域技术人员而言,详细描述这些相关操作并不是必要的,他们根据说明书中的描述以及本领域的一般技术知识即可完整了解相关操作。The present invention will be further described in detail below through specific embodiments in conjunction with the accompanying drawings. Wherein, similar elements in different implementations adopt associated similar element numbers. In the following implementation manners, many details are described for better understanding of the present application. However, those skilled in the art can readily recognize that some of the features can be omitted in different situations, or can be replaced by other elements, materials, and methods. In some cases, some operations related to the application are not shown or described in the description, this is to avoid the core part of the application being overwhelmed by too many descriptions, and for those skilled in the art, it is necessary to describe these operations in detail Relevant operations are not necessary, and they can fully understand the relevant operations according to the description in the specification and general technical knowledge in the field.

另外,说明书中所描述的特点、操作或者特征可以以任意适当的方式结合形成各种实施方式。同时,方法描述中的各步骤或者动作也可以按照本领域技术人员所能显而易见的方式进行顺序调换或调整。因此,说明书和附图中的各种顺序只是为了清楚描述某一个实施例,并不意味着是必须的顺序,除非另有说明其中某个顺序是必须遵循的。In addition, the characteristics, operations or characteristics described in the specification can be combined in any appropriate manner to form various embodiments. At the same time, the steps or actions in the method description can also be exchanged or adjusted in a manner obvious to those skilled in the art. Therefore, the various sequences in the specification and drawings are only for clearly describing a certain embodiment, and do not mean a necessary sequence, unless otherwise stated that a certain sequence must be followed.

本文中为部件所编序号本身,例如“第一”、“第二”等,仅用于区分所描述的对象,不具有任何顺序或技术含义。而本申请所说“连接”、“联接”,如无特别说明,均包括直接和间接连接(联接)。The serial numbers assigned to components in this document, such as "first", "second", etc., are only used to distinguish the described objects, and do not have any sequence or technical meaning. The "connection" and "connection" mentioned in this application all include direct and indirect connection (connection) unless otherwise specified.

本申请提供了一种电子雾化装置,电子雾化装置可用于气溶胶产生基质的雾化。电子雾化装置包括雾化组件和电池组件,雾化组件和电池组件电连接。The present application provides an electronic atomization device, which can be used for atomizing an aerosol-generating substrate. The electronic atomization device includes an atomization component and a battery component, and the atomization component and the battery component are electrically connected.

电池组件中具有电池,电池用于为雾化组件中的雾化芯20供电,以使雾化组件能够雾化气溶胶产生基质形成气溶胶。雾化组件和电池组件可以是一体设置,也可以是可拆卸连接设置,可以根据具体需要进行设计。The battery assembly has a battery, and the battery is used to supply power to the atomizing core 20 in the atomizing assembly, so that the atomizing assembly can atomize the aerosol generating substrate to form an aerosol. The atomization component and the battery component can be integrated or detachably connected, and can be designed according to specific needs.

雾化组件可用于不同的领域,比如,医疗雾化、电子雾化领域等。雾化组件包括储液腔和雾化芯20,储液腔用于存储气溶胶产生基质,雾化芯20用于雾化气溶胶产生基质生成气溶胶,在一具体实施例中,该雾化组件为烟弹,雾化芯20雾化烟油并产生烟气,以供使用者抽吸;在其他实施例中,该雾化组件也可应用于喷发胶设备,以雾化用于头发定型的喷发胶;或者应用于治疗上下呼吸系统疾病的医用设备,以雾化医用药品。Atomization components can be used in different fields, such as medical atomization, electronic atomization, etc. The atomization assembly includes a liquid storage chamber and an atomization core 20. The liquid storage chamber is used to store the aerosol generating substrate, and the atomizing core 20 is used to atomize the aerosol generating substrate to generate an aerosol. In a specific embodiment, the atomization The component is a pod, and the atomizing core 20 atomizes the smoke oil and generates smoke for the user to inhale; in other embodiments, the atomizing component can also be applied to a hairspray device to atomize for hair styling hairspray; or medical equipment used in the treatment of upper and lower respiratory diseases to aerosolize medical drugs.

请参考图3,图3为本申请提供的雾化芯20的一种爆炸结构示意图。本申请还提供了一种雾化芯20,该雾化芯20在通电后能雾化气溶胶产生基质产生气溶胶,雾化芯20可以应用于上述的雾化组件和电子雾化装置中。Please refer to FIG. 3 , which is a schematic diagram of an exploded structure of the atomizing core 20 provided in the present application. The present application also provides an atomizing core 20, which can atomize an aerosol-generating substrate to generate an aerosol after being energized, and the atomizing core 20 can be applied to the aforementioned atomizing components and electronic atomizing devices.

雾化芯20包括基体21、第一发热层22、第一保护层23以及两个电极24。基体21的材料可以为多孔材料,基体21内的微孔可以有效地对液态的气溶胶产生基质进行吸收和导流,将气溶胶产生基质导流至第一发热层22上进行雾化。基体21的材料可以是多孔陶瓷基体21,例如材料为氧化钛、氧化硅和氧化铝、氧化锆中的一种或几种的组合。The atomizing core 20 includes a base 21 , a first heating layer 22 , a first protection layer 23 and two electrodes 24 . The material of the base body 21 can be a porous material, and the micropores in the base body 21 can effectively absorb and divert the liquid aerosol generating substrate, and guide the aerosol generating substrate to the first heating layer 22 for atomization. The material of the matrix 21 can be a porous ceramic matrix 21, for example, the material is one or a combination of titanium oxide, silicon oxide, aluminum oxide, and zirconium oxide.

其中,第一发热层22用于在电流通过时产生热量,其可以为通过物理气相沉积技术在基体21上的金属薄膜,第一发热层22的材料可以是钼、钛、锆、铌、钛铝合金、钛锆合金、钛钼合金等合金材料。Wherein, the first heating layer 22 is used to generate heat when the current passes through, and it can be a metal film on the substrate 21 by physical vapor deposition technology, and the material of the first heating layer 22 can be molybdenum, titanium, zirconium, niobium, titanium Aluminum alloy, titanium-zirconium alloy, titanium-molybdenum alloy and other alloy materials.

第一保护层23用于对第一发热层22进行防氧化保护,可以通过物理气相沉积技术沉积形成,第一保护层23的材料可以是氧化铝、氧化硅、氧化锆等材料。The first protective layer 23 is used to protect the first heating layer 22 against oxidation, and can be formed by physical vapor deposition. The material of the first protective layer 23 can be aluminum oxide, silicon oxide, zirconium oxide and other materials.

两个电极24用于将外电流引入第一发热层22中,外电流通过第一发热层22时会产生焦耳热,从而使得雾化芯20加热气溶胶产生基质。The two electrodes 24 are used to introduce an external current into the first heating layer 22 , and Joule heat will be generated when the external current passes through the first heating layer 22 , so that the atomizing core 20 heats the aerosol generating substrate.

在一种实施例中,如图3所示,基体21的雾化面上设置第一发热层22以及两个电极24,在第一发热层22远离基体21的一面设置保护层,该雾化芯20由以下方法制备而成:In one embodiment, as shown in FIG. 3 , a first heating layer 22 and two electrodes 24 are provided on the atomizing surface of the substrate 21 , and a protective layer is provided on the side of the first heating layer 22 away from the substrate 21 . Core 20 is prepared by the following method:

请参考图4,图4为本申请提供的一种雾化芯20的制备方法流程图。本申请提供一种雾化芯20的制备方法,包括:Please refer to FIG. 4 . FIG. 4 is a flowchart of a manufacturing method of the atomizing core 20 provided in the present application. The present application provides a method for preparing the atomizing core 20, including:

步骤S11:在基体的雾化面上形成两个电极;Step S11: forming two electrodes on the atomizing surface of the substrate;

其中,基体21可以是多孔陶瓷基体21,两个电极24分别位于雾化面的两端。电极24材料可以使用导电良好的材料,例如可以是银浆料。在制作时,可以在基体21的雾化面的两端连续多次地丝网印刷银浆料至雾化面上,80℃-140℃烘干20min-40min、在400℃-500℃的空气氛围中烧结20min-40min,形成厚度为80μm-120μm的所述两个电极24。Wherein, the substrate 21 may be a porous ceramic substrate 21, and the two electrodes 24 are respectively located at two ends of the atomizing surface. The material of the electrode 24 can be a material with good conductivity, such as silver paste. During production, the silver paste can be continuously screen-printed on the atomized surface of the substrate 21 for several times at both ends of the atomized surface, dried at 80°C-140°C for 20min-40min, and dried in air at 400°C-500°C. Sintering in the atmosphere for 20min-40min to form the two electrodes 24 with a thickness of 80μm-120μm.

步骤S12:在雾化面上形成与两个电极电连接的第一发热层;Step S12: forming a first heating layer electrically connected to the two electrodes on the atomizing surface;

在形成与两个电极24电连接的第一发热层22前,可以先用掩膜版覆盖两个电极24,然后再在两个电极24中间的基体21的雾化面上形成第一发热层22。第一发热层22的形成方式可以使用磁控溅射技术。Before forming the first heating layer 22 electrically connected to the two electrodes 24, the two electrodes 24 can be covered with a mask, and then the first heating layer is formed on the atomized surface of the substrate 21 between the two electrodes 24 twenty two. The first heating layer 22 may be formed by magnetron sputtering technology.

在一种实施例中,磁控溅射工艺的步骤为:先在第一溅射功率、第一溅射气压下沉积第一金属层,后在第二溅射功率、第二溅射气压下沉积第二金属层,第一溅射功率小于第二溅射功率,第一溅射气压大于第二溅射气压,由于陶瓷基体21的物理性能(例如热膨胀系数)与金属层的物理性能不同,在加热时容易产生脱落,通过上述方式设置过渡层沉积第一发热层22,可以提高发热层的附着力和电导率,防止第一发热层22在加热时容易产生脱落的现象。In one embodiment, the steps of the magnetron sputtering process are: first deposit the first metal layer under the first sputtering power and the first sputtering gas pressure, and then deposit the first metal layer under the second sputtering power and the second sputtering gas pressure Deposit the second metal layer, the first sputtering power is less than the second sputtering power, the first sputtering pressure is greater than the second sputtering pressure, because the physical properties (such as thermal expansion coefficient) of the ceramic substrate 21 are different from those of the metal layer, It is easy to fall off when heated. By setting the transition layer to deposit the first heat generating layer 22 in the above way, the adhesion and electrical conductivity of the heat generating layer can be improved, and the phenomenon that the first heat generating layer 22 is easy to fall off when heated can be prevented.

其中,在一具体的实施例中,磁控溅射工艺的金属靶材可以为钼金属,先在400W~700W的第一溅射功率,0.4Pa~0.6Pa的第一溅射气压下,沉积厚度为0.8μm-1.2μm的钼金属第一金属层,然后加大溅射功率到2000W~3000W的第二溅射功率,降低腔室气压到0.1Pa~0.3Pa的第二溅射气压,再沉积厚度为0.8μm~1μm的钼金属第二金属层,最终在多孔陶瓷基体21表面制备出厚度为1.6μm-2.0μm的金属发热层。Among them, in a specific embodiment, the metal target of the magnetron sputtering process can be molybdenum metal, and firstly deposit it under the first sputtering power of 400W-700W and the first sputtering pressure of 0.4Pa-0.6Pa. The first metal layer of molybdenum metal with a thickness of 0.8μm-1.2μm, then increase the sputtering power to the second sputtering power of 2000W-3000W, reduce the chamber pressure to the second sputtering pressure of 0.1Pa-0.3Pa, and then A second metal layer of molybdenum metal with a thickness of 0.8 μm-1 μm is deposited, and finally a metal heating layer with a thickness of 1.6 μm-2.0 μm is prepared on the surface of the porous ceramic substrate 21 .

步骤S13:在第一发热层背离基体的表面形成第一保护层。Step S13: forming a first protective layer on the surface of the first heat generating layer away from the substrate.

其中,第一保护层23的制备方式可以是反应磁控溅射技术。例如在一具体的实施例中,第一保护层23的材料可以是氧化铝,可以在氧气氛围中直流溅射铝金属靶,惰性气体为氩气,氩气与氧气的含量比为5:1~20:1;也可以在真空环境下制备,真空压力为0.2Pa-1.5Pa。反应磁控溅射镀膜设备的起辉功率为700W~900W,预溅射0.5小时,镀膜功率为1500W~2500W,镀膜气压控制在0.2Pa~1.5Pa,最后在发热层表面沉积一层0.18μm-0.2μm的氧化铝保护层。Wherein, the preparation method of the first protective layer 23 may be reactive magnetron sputtering technology. For example, in a specific embodiment, the material of the first protective layer 23 can be aluminum oxide, an aluminum metal target can be sputtered in an oxygen atmosphere, the inert gas is argon, and the content ratio of argon to oxygen is 5:1 ~20:1; It can also be prepared in a vacuum environment, the vacuum pressure is 0.2Pa-1.5Pa. The starting power of reactive magnetron sputtering coating equipment is 700W~900W, the pre-sputtering is 0.5 hours, the coating power is 1500W~2500W, the coating pressure is controlled at 0.2Pa~1.5Pa, and finally a layer of 0.18μm- 0.2μm aluminum oxide protective layer.

相比于使用射频磁控溅射直接制备氧化铝箔膜,或者直流磁控溅射制备氧化铝箔膜(先直流磁控溅射制备铝镀膜,再将铝镀膜高温氧化为氧化铝箔膜)的方式,采用反应溅射技术制备氧化铝薄膜,靶材便宜、溅射参数低、溅射产额较高。Compared with the method of directly preparing aluminum oxide foil film by radio frequency magnetron sputtering, or preparing aluminum oxide foil film by DC magnetron sputtering (first DC magnetron sputtering to prepare aluminum coating, and then oxidizing the aluminum coating to aluminum oxide foil at high temperature), The aluminum oxide film is prepared by reactive sputtering technology, the target material is cheap, the sputtering parameters are low, and the sputtering yield is high.

通过上述方式制备雾化芯20,先在基体21的雾化面上形成两个电极24,再在雾化面上形成与两个电极24电连接的第一发热层22,相比于现有技术先形成第一发热层22,再形成两个电极24的制备方法,消除了因电极24高温氧化烧结的环境造成的第一发热层22的薄膜氧化、裂纹和脱落的问题,第一发热层22的表面形貌优良,提升了金属发热层的阻值的稳定性,并且,不用电极24使用不同的温度烧结也不会产生第一发热层22的一致性差的问题,制备得到的第一发热层22的一致性较好。The atomizing core 20 is prepared by the above-mentioned method. Firstly, two electrodes 24 are formed on the atomizing surface of the substrate 21, and then the first heating layer 22 electrically connected to the two electrodes 24 is formed on the atomizing surface. Compared with the existing The technology first forms the first heating layer 22, and then forms the preparation method of the two electrodes 24, which eliminates the problems of film oxidation, cracks and shedding of the first heating layer 22 caused by the high-temperature oxidation and sintering environment of the electrodes 24. The first heating layer The surface morphology of 22 is excellent, which improves the stability of the resistance value of the metal heating layer, and the problem of poor consistency of the first heating layer 22 will not occur without using the electrodes 24 for sintering at different temperatures. The prepared first heating layer The consistency of layer 22 is better.

在一种实施例中,请参考图5,图5为本申请提供的雾化芯20的另一种爆炸结构示意图。In one embodiment, please refer to FIG. 5 , which is a schematic diagram of another exploded structure of the atomizing core 20 provided by the present application.

雾化芯20还包括第二发热层25和第二保护层26。两个电极24以及第一发热层22形成在基体21的雾化面上,两个电极24分别为第一电极24和第二电极24,第一发热层22设于第一电极24和第二电极24之间。第二发热层25的数量为二,其中一个第二发热层25的一部分设于第一电极24背离基体21的部分表面,另一部分的第二发热层25设于第一电极24朝向第一发热层22的侧面并与第一发热层22的一端相连接;另一个第二发热层25的一部分设于第二电极24背离基体21的部分表面,另一部分的第二发热层25设于第二电极24朝向第一发热层22的侧面并与第一发热层22的另一端相连接。即,第一发热层22可以通过两个第二发热层25与两个电极24电连接。相应的,第一保护层23设于第一发热层22背离基体21的表面,第二保护层26设于第二发热层25的表面。The atomizing core 20 also includes a second heating layer 25 and a second protective layer 26 . Two electrodes 24 and a first heating layer 22 are formed on the atomizing surface of the substrate 21, the two electrodes 24 are respectively the first electrode 24 and the second electrode 24, and the first heating layer 22 is arranged on the first electrode 24 and the second electrode 24. Between the electrodes 24. The number of the second heating layer 25 is two, wherein a part of the second heating layer 25 is arranged on the part surface of the first electrode 24 away from the substrate 21, and the other part of the second heating layer 25 is arranged on the first electrode 24 facing the first heating layer. The side of the layer 22 is connected to one end of the first heating layer 22; another part of the second heating layer 25 is set on the part surface of the second electrode 24 away from the substrate 21, and another part of the second heating layer 25 is set on the second The electrode 24 faces the side of the first heating layer 22 and is connected to the other end of the first heating layer 22 . That is, the first heat generating layer 22 may be electrically connected to the two electrodes 24 through the two second heat generating layers 25 . Correspondingly, the first protective layer 23 is provided on the surface of the first heat generating layer 22 away from the base 21 , and the second protective layer 26 is provided on the surface of the second heat generating layer 25 .

通过在电极24上设置第二发热层25,相比于只设置第一发热层22,发热层与电极24的接触面积更大,二者接触更加良好稳定。By disposing the second heat generating layer 25 on the electrode 24, compared with only disposing the first heat generating layer 22, the contact area between the heat generating layer and the electrode 24 is larger, and the contact between the two is more stable.

请参考图6,图6为本申请提供的另一种雾化芯20的制备方法的流程图。Please refer to FIG. 6 . FIG. 6 is a flow chart of another manufacturing method of the atomizing core 20 provided by the present application.

该雾化芯20的制备方法用于制备图5所示的雾化芯20,其包括:The method for preparing the atomizing core 20 is used to prepare the atomizing core 20 shown in FIG. 5 , which includes:

步骤S21:在基体的雾化面上形成两个电极;Step S21: forming two electrodes on the atomizing surface of the substrate;

具体的,步骤S21具体实施过程与步骤S11的具体实施过程相同或相似,且可实现相同或相似的技术效果,具体可参加上文,在此不再赘述。Specifically, the specific implementation process of step S21 is the same or similar to the specific implementation process of step S11, and can achieve the same or similar technical effect. For details, please refer to the above, and will not repeat them here.

步骤S22:在雾化面上形成与两个电极电连接的第一发热层,在两个电极表面形成与第一发热层相连接的第二发热层;Step S22: forming a first heating layer electrically connected to the two electrodes on the atomizing surface, and forming a second heating layer connected to the first heating layer on the surfaces of the two electrodes;

在形成与两个电极24电连接的第一发热层22和第二发热层25之前,可以先用掩膜版覆盖两个电极24的一部分,然后再在未被掩膜版覆盖的电极24以及两个电极24之间的基体21表面上形成第一发热层22和第二发热层25。第一发热层22和第二发热层25的形成方式可以使用磁控溅射技术。Before forming the first heating layer 22 and the second heating layer 25 electrically connected to the two electrodes 24, a part of the two electrodes 24 can be covered with a mask, and then the electrodes 24 and the electrodes 24 that are not covered by the mask can be covered. A first heating layer 22 and a second heating layer 25 are formed on the surface of the substrate 21 between the two electrodes 24 . The formation method of the first heating layer 22 and the second heating layer 25 can use magnetron sputtering technology.

第一发热层22和第二发热层25的磁控溅射技术的步骤可参照步骤S12的具体实施过程,且可实现相同或相似的技术效果,具体可参加上文,在此不再赘述。The steps of the magnetron sputtering technology of the first heating layer 22 and the second heating layer 25 can refer to the specific implementation process of step S12, and can achieve the same or similar technical effects. The details can be referred to above, and will not be repeated here.

步骤S23:在第一发热层背离基体的表面形成第一保护层,在第二发热层的表面形成第二保护层。Step S23: forming a first protective layer on the surface of the first heat-generating layer away from the substrate, and forming a second protective layer on the surface of the second heat-generating layer.

第一保护层23和第二保护层26的制备方式可以是反应磁控溅射技术。第一保护层23和第二保护层26的反应磁控溅射技术的步骤可参照步骤S13的具体实施过程,且可实现相同或相似的技术效果,具体可参加上文,在此不再赘述。The preparation method of the first protection layer 23 and the second protection layer 26 may be reactive magnetron sputtering technology. The steps of the reactive magnetron sputtering technology for the first protective layer 23 and the second protective layer 26 can refer to the specific implementation process of step S13, and can achieve the same or similar technical effects. For details, please refer to the above, and will not repeat them here. .

请参考图7,图7为利用图6的雾化芯20的制备方法制备出的镀膜雾化芯20,可以看出,先制备电极24、后制备发热层的方案制备出的雾化芯20的表面形态连续且平整,解决了因电极24烧结影响的发热层表面出现裂纹、脱落的问题。Please refer to Fig. 7, Fig. 7 shows the coated atomizing core 20 prepared by using the method of preparing the atomizing core 20 in Fig. 6, it can be seen that the atomizing core 20 is prepared by preparing the electrode 24 first and then preparing the heating layer The surface form of the electrode 24 is continuous and smooth, which solves the problem of cracks and shedding on the surface of the heating layer due to the sintering of the electrode 24.

在实验过程中,发明人还发现在完成发热层的制备后进行图形化刻蚀加工会破坏无机保护层薄膜。如图8所示,图8为在保护层制备后进行图形化刻蚀中激光刻蚀划线区域的外貌,可以看出,在保护层制备后进行图形化刻蚀会看到保护层下面的金属发热层薄膜,可见激光刻蚀工艺使得保护层薄膜的完成性被破坏,使得部分的金属发热层薄膜暴露,不利于保护层对金属发热层薄膜形成完整的保护。During the experiment, the inventors also found that the patterned etching process after the heat generating layer was prepared would damage the thin film of the inorganic protective layer. As shown in Figure 8, Figure 8 is the appearance of the laser-etched scribe area in the patterned etching after the preparation of the protective layer. It can be seen that the patterned etching after the preparation of the protective layer will see the For the metal heating layer film, it can be seen that the laser etching process destroys the completeness of the protective layer film, exposing part of the metal heating layer film, which is not conducive to the complete protection of the metal heating layer film by the protective layer.

为了解决上述问题,本发明还提供了一种雾化芯20,请参考图9,图9为本申请提供的雾化芯20的又一种结构示意图。该雾化芯20与图5结构的雾化芯20的区别在于,第一发热层22经过图形化处理。In order to solve the above problems, the present invention also provides an atomizing core 20 , please refer to FIG. 9 , which is another structural schematic diagram of the atomizing core 20 provided in this application. The difference between this atomizing core 20 and the atomizing core 20 with the structure shown in FIG. 5 is that the first heat generating layer 22 is patterned.

通过对第一发热层22图形化处理,可以调整第一发热层22的形状,以调整第一发热层22的阻值和电发热量的分布,构造出较好的加热温度梯度,使面功率密度提高,第一发热层22的高温区域增加,其雾化生成的气溶胶的甜度以及香气较大,刺激感较强,能有效地提升气溶胶的口感。By patterning the first heat-generating layer 22, the shape of the first heat-generating layer 22 can be adjusted to adjust the resistance value of the first heat-generating layer 22 and the distribution of electric heat generation, construct a better heating temperature gradient, and make the surface power As the density increases, the high-temperature area of the first heating layer 22 increases, and the aerosol generated by atomization has greater sweetness and aroma, and a stronger sense of stimulation, which can effectively improve the taste of the aerosol.

在一种实施例中,请参考图9,图形化处理可以将第一发热层22分为位于中间的中部区域221,以及位于侧边的边缘区域222,边缘区域222位于中部区域221的相对的两侧。可以参考图10,图10为图形化处理后的雾化芯20的热量分布图,可以看出通过这样的图形化,可以使中部区域221的热量集中,边缘区域222的导电导热较为微弱,因此提高了中部区域221的热量。在其他实施例中,图形化处理的第一发热层22的形状不限于本实施例提到的形状,还可以是其他的形状。In one embodiment, please refer to FIG. 9 , the patterning process can divide the first heat generating layer 22 into a central region 221 located in the middle, and an edge region 222 located on the side, and the edge region 222 is located on the opposite side of the central region 221. sides. You can refer to FIG. 10, which is the heat distribution diagram of the atomizing core 20 after patterning. It can be seen that through such patterning, the heat in the central region 221 can be concentrated, and the electrical and thermal conduction in the edge region 222 is relatively weak. Therefore, The heat in the central region 221 is increased. In other embodiments, the shape of the patterned first heat generating layer 22 is not limited to the shape mentioned in this embodiment, and may also be other shapes.

请参考图11,图11为本申请提供的又一种雾化芯20的制备方法的流程图。该雾化芯20的制备方法用于制备图9所示的雾化芯20,该雾化芯20的制备方法包括:Please refer to FIG. 11 . FIG. 11 is a flow chart of another manufacturing method of the atomizing core 20 provided by the present application. The preparation method of the atomization core 20 is used to prepare the atomization core 20 shown in FIG. 9 , and the preparation method of the atomization core 20 includes:

步骤S31:在基体的雾化面上形成两个电极;Step S31: forming two electrodes on the atomizing surface of the substrate;

步骤S32:在雾化面上形成与两个电极电连接的第一发热层22;Step S32: forming a first heating layer 22 electrically connected to the two electrodes on the atomizing surface;

具体的,步骤S31和步骤S32的具体实施过程与步骤S11和步骤S12的具体实施过程相同或相似,且可实现相同或相似的技术效果,具体可参加上文,在此不再赘述。Specifically, the specific implementation process of step S31 and step S32 is the same or similar to the specific implementation process of step S11 and step S12, and can achieve the same or similar technical effect. For details, please refer to the above, and will not repeat them here.

步骤S33:按照预设图形对第一发热层进行图形化处理;Step S33: Graphically process the first heating layer according to the preset graphics;

具体的,可以采用激光刻蚀技术在第一发热层22上进行划线,将发热层分为位于中间的中部区域221和位于侧边的边缘区域222,以使发热层的温度集中在中部区域221。相比于覆膜板工艺、激光镂空工艺,采用激光刻蚀工艺,刻蚀工作量小,刻蚀线条灵活,能够提高图形化加工效率,使得发热层的阻值的一致性较好。激光刻蚀工艺的工艺参数可以为:激光器波长为1064nm,功率为60W,激光直径为50μm。Specifically, laser etching technology can be used to scribe lines on the first heating layer 22, and the heating layer is divided into a central region 221 located in the middle and an edge region 222 located at the side, so that the temperature of the heating layer is concentrated in the central region. 221. Compared with the film-coated board process and the laser hollowing process, the laser etching process has a small etching workload and flexible etching lines, which can improve the efficiency of patterning processing and make the resistance of the heating layer more consistent. The technological parameters of the laser etching process may be as follows: the laser wavelength is 1064nm, the power is 60W, and the laser diameter is 50μm.

步骤S34:在第一发热层背离基体的表面形成第一保护层。Step S34: forming a first protective layer on the surface of the first heat generating layer away from the substrate.

具体的,步骤S34的具体实施过程与步骤S13的具体实施过程相同或相似,且可实现相同或相似的技术效果,具体可参加上文,在此不再赘述。Specifically, the specific implementation process of step S34 is the same or similar to the specific implementation process of step S13, and can achieve the same or similar technical effect. Details can be found above, and will not be repeated here.

请参考图12,图12为使用图11的雾化芯20的制备方法制备出的雾化芯20,可以看出,在形成第一发热层22后,先按照预设图形对第一发热层22进行图形化处理,再在第一发热层22背离基体21的表面形成第一保护层23,相比于先在第一发热层22上形成第一保护层23,后进行图形化处理的方案,可以消除图形化环节对第一保护层23薄膜的破坏,使得第一保护层23能够完整、均匀地覆盖在第一发热层22的表面,有利于减少发热层薄膜的氧化。此外,该雾化芯20的制备方法的四道工序相互间影响小,降低了雾化芯20制备工艺的复杂性,有利于降低雾化芯20的制造成本。Please refer to Fig. 12, Fig. 12 is the atomizing core 20 prepared by using the method of preparing the atomizing core 20 in Fig. 22 for patterning treatment, and then form the first protective layer 23 on the surface of the first heat generating layer 22 away from the substrate 21, compared to the scheme of first forming the first protective layer 23 on the first heat generating layer 22, and then performing patterning treatment , can eliminate the damage to the film of the first protective layer 23 caused by the patterning process, so that the first protective layer 23 can completely and uniformly cover the surface of the first heat generating layer 22, which is beneficial to reduce the oxidation of the film of the heat generating layer. In addition, the four processes of the manufacturing method of the atomizing core 20 have little influence on each other, which reduces the complexity of the manufacturing process of the atomizing core 20 and is beneficial to reducing the manufacturing cost of the atomizing core 20 .

以上应用了具体个例对本发明进行阐述,只是用于帮助理解本发明,并不用以限制本发明。对于本发明所属技术领域的技术人员,依据本发明的思想,还可以做出若干简单推演、变形或替换。The above uses specific examples to illustrate the present invention, which is only used to help understand the present invention, and is not intended to limit the present invention. For those skilled in the technical field to which the present invention belongs, some simple deduction, deformation or replacement can also be made according to the idea of the present invention.

Claims (10)

1. A method of preparing an atomizing core, comprising the steps of:
forming two electrodes on the atomizing surface of the substrate;
forming a first heating layer electrically connected with the two electrodes on the atomization surface;
and forming a first protective layer on the surface of the first heating layer, which faces away from the substrate.
2. The method of producing an atomizing core according to claim 1, wherein after the step of forming a first heat generating layer electrically connected to the two electrodes on the atomizing face, the step of forming a first protective layer on a surface of the first heat generating layer facing away from the base body is preceded by the step of:
and carrying out graphical processing on the first heating layer according to a preset graph.
3. The method of manufacturing an atomized core according to claim 2, wherein the step of patterning the heat generating layer according to a predetermined pattern includes:
and scribing the first heating layer by adopting a laser etching process, and dividing the first heating layer into a middle area positioned in the middle and an edge area positioned at the side edge.
4. A method of preparing an atomized core as claimed in claim 3, wherein the laser etching process has the following process parameters: the laser wavelength was 1064nm, the power was 60W and the laser diameter was 50. Mu.m.
5. The method of producing an atomizing core according to any one of claims 1 to 4, characterized in that the step of forming a first heat generating layer electrically connected to the two electrodes on the atomizing face further comprises:
forming a second heating layer connected with the first heating layer on the surfaces of the two electrodes;
the step of forming a first protective layer on the surface of the first heating layer facing away from the substrate further comprises:
and forming a second protective layer on the surface of the second heating layer.
6. The method of producing an atomized core according to claim 5, wherein the first heat generating layer and the second heat generating layer are produced by a magnetron sputtering process; the magnetron sputtering process comprises the following steps: depositing a first metal layer under a first sputtering power and a first sputtering air pressure, and then depositing a second metal layer under a second sputtering power and a second sputtering air pressure; the first sputtering power is smaller than the second sputtering power, and the first sputtering air pressure is larger than the second sputtering air pressure.
7. The method of preparing an atomized core as claimed in claim 5, wherein the first protective layer and the second protective layer are prepared using a reactive magnetron sputtering process.
8. The method of preparing an atomizing core as set forth in claim 1, wherein the step of forming two electrodes on both sides of the atomizing face of the base includes:
screen printing silver paste on both sides of the atomized surface of the substrate successively at 80deg.C
-drying at 140 ℃ for 20min-40min, sintering in an air atmosphere at 400 ℃ -500 ℃ for 20min-40min, forming the two electrodes with thickness of 80-120 μm.
9. An atomizing core, characterized in that the atomizing core is prepared by the process for preparing an atomizing core according to any one of claims 1 to 8.
10. An electronic atomizing device comprising a liquid storage assembly for storing an aerosol-generating substrate, a battery assembly for supplying power to the atomizing core to enable the atomizing core to operate, and an atomizing core for atomizing the aerosol-generating substrate in the liquid storage assembly, wherein the atomizing core is as claimed in claim 9.
CN202310122555.2A 2023-02-03 2023-02-03 Atomization core, electronic atomization device and preparation method of atomization core Pending CN116114924A (en)

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