CN116101861A - Comprehensive monitoring management system and method for elevator inspection - Google Patents
Comprehensive monitoring management system and method for elevator inspection Download PDFInfo
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- CN116101861A CN116101861A CN202310122477.6A CN202310122477A CN116101861A CN 116101861 A CN116101861 A CN 116101861A CN 202310122477 A CN202310122477 A CN 202310122477A CN 116101861 A CN116101861 A CN 116101861A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/0006—Monitoring devices or performance analysers
- B66B5/0037—Performance analysers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
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- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
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Abstract
本发明涉及电梯检验技术领域,尤其是指一种电梯检验综合监控管理系统,通过电能采监装置、电梯运行性能采集装置、监控识别装置以及定位装置的数据来供总控制器分析电梯的平衡情况;通过监控识别装置、电梯运行性能采集装置、电梯驱动测量装置的数据供总控制器分析判断电梯的限速器、安全钳的性能状态;通过定位装置、自触发装置、监控识别装置、电梯驱动测量装置、电梯运行性能采集装置的数据供总控制器对电梯的制动、曳引性能进行测量与符合性的判定;从而,总控制器根据所有电梯的运行数据对电梯的安全状况进行综合分析,数据的采集避免了人为操作的误差,可以提高数据采集检测的精准性,从而提高对电梯的检验的可靠性。
The present invention relates to the technical field of elevator inspection, in particular to a comprehensive monitoring and management system for elevator inspection, which provides the general controller to analyze the balance of the elevator through the data of the electric energy monitoring device, the elevator operation performance acquisition device, the monitoring identification device and the positioning device ;Through the data of the monitoring and identification device, the elevator operation performance acquisition device, and the elevator drive measurement device, the general controller can analyze and judge the performance status of the elevator speed limiter and safety gear; through the positioning device, self-triggering device, monitoring and identification device, elevator drive The data of the measuring device and the elevator operation performance acquisition device are used by the general controller to measure and determine the compliance of the braking and traction performance of the elevator; thus, the general controller conducts a comprehensive analysis of the safety status of the elevator based on the operating data of all elevators , The collection of data avoids the error of human operation, which can improve the accuracy of data collection and detection, thereby improving the reliability of elevator inspection.
Description
技术领域technical field
本发明涉及电梯检验技术领域,尤其是指一种电梯检验综合监控管理系统。The invention relates to the technical field of elevator inspection, in particular to a comprehensive monitoring and management system for elevator inspection.
背景技术Background technique
社会经济及新技术的不断发展和进步,一座座高楼大厦、摩天楼宇不断涌现,必少不了“电梯”这一楼宇必备交通工具的功劳,“出门第一步,回家最后一程”,已然与人民的生活已密不可分,因此电梯安全受到国家重视和人民广泛关注。电梯作为特种设备的一种要进行周期性的维护保养工作,保证电梯的安全性能,必须按照国家法律法规的要求进行强制的监督检验、定期检验来验证相关单位的责任实施和电梯安全状况。电梯的检验工作是电梯安全监管工作中的重要一环,对于相关单位的责任落实以及电梯安全状况的把控至关重要。With the continuous development and progress of social economy and new technology, high-rise buildings and skyscrapers are constantly emerging, and the contribution of the "elevator", a necessary means of transportation for buildings, is indispensable. "The first step out, the last journey home", has already It is inseparable from the people's life, so the elevator safety has been valued by the state and widely concerned by the people. As a kind of special equipment, the elevator needs to be periodically maintained to ensure the safety performance of the elevator. Compulsory supervision inspections and regular inspections must be carried out in accordance with the requirements of national laws and regulations to verify the responsibility implementation of relevant units and the safety status of the elevator. The inspection of elevators is an important part of the elevator safety supervision work, and it is very important for the implementation of the responsibilities of relevant units and the control of elevator safety conditions.
目前,电梯的检验是由取得电梯检验人员证的相关人员实施,主要有宏观检查、数据符合确认、试验测试验证等,检验过程的真实性和有效性同样对电梯安全运行性能有着重大影响,由于电梯是一个与建筑物融合的机电产品,在进行检验工作时部分电梯结构或空间是检验人员根本无法到达的,因此很难做到对电梯全方位无死角的观察确认,在进行相关试验的实施过程中(比如,限速器安全钳试验)缺少对电梯安全最直观全面的判断。并且,在电梯的检验过程中存在试验过程受人为因素(是否真的进行了试验、人为操作延时、人为观察不到位不全面、人为宏观判断误差纠正等)影响大,智能化程度低,存在人为操作误差等,检验过程存在不规范。另外,电梯的检验还停留在各工作板块简单拼凑的阶段,缺乏统一化管理。At present, the elevator inspection is carried out by relevant personnel who have obtained the elevator inspector certificate, mainly including macro inspection, data conformity confirmation, test test verification, etc. The authenticity and effectiveness of the inspection process also have a major impact on the safe operation of the elevator. The elevator is an electromechanical product integrated with the building. During the inspection work, part of the elevator structure or space cannot be reached by the inspectors. Therefore, it is difficult to observe and confirm the elevator in all directions without dead ends. The most intuitive and comprehensive judgment on elevator safety is lacking in the process (for example, speed limiter safety gear test). Moreover, in the inspection process of the elevator, the test process is greatly affected by human factors (whether the test is really carried out, human operation delay, human observation is not in place and not comprehensive, human macro judgment error correction, etc.), and the degree of intelligence is low. Human error, etc., the inspection process is not standardized. In addition, the inspection of elevators is still at the stage of simple patchwork of various work sections, lacking unified management.
发明内容Contents of the invention
本发明针对现有技术的问题提供一种电梯检验综合监控管理系统,通过电梯驱动测量装置、电梯运行性能采集装置、电能采监装置、监控识别装置以及定位装置对电梯运行过程的数据参数进行采集,并由总控制器进行统一管理分析,数据的采集避免了人为操作的误差,且可以提高数据采集检测的精准性,具有较高的客观性的检测判断,从而提高对电梯的检验的可靠性。Aiming at the problems in the prior art, the present invention provides an elevator inspection comprehensive monitoring and management system, which collects data parameters of the elevator running process through an elevator driving measurement device, an elevator operation performance acquisition device, an electric energy monitoring device, a monitoring identification device and a positioning device , and the general controller conducts unified management and analysis. The data collection avoids the error of human operation, and can improve the accuracy of data collection and detection, and has a high degree of objectivity in detection and judgment, thereby improving the reliability of elevator inspection. .
为了解决上述技术问题,本发明第一方面公开如下技术方案:一种电梯检验综合监控管理系统,包括总控制器以及数据采集系统,所述数据采集系统包括均与总控制器信号连接的电梯驱动测量装置、电梯运行性能采集装置、电能采监装置、监控识别装置、定位装置以及自触发装置;In order to solve the above-mentioned technical problems, the first aspect of the present invention discloses the following technical solutions: an elevator inspection comprehensive monitoring and management system, including a general controller and a data acquisition system, and the data acquisition system includes an elevator drive that is connected to the general controller signal Measuring device, elevator operation performance acquisition device, electric energy monitoring device, monitoring and identification device, positioning device and self-triggering device;
所述电梯驱动测量装置用于检测电梯的驱动性能参数;The elevator drive measurement device is used to detect the drive performance parameters of the elevator;
所述电梯运行性能采集装置用于采集电梯轿厢内的运行性能参数,并与所述电梯驱动测量装置的检测数据进行比对校正以及自学习;The elevator operation performance acquisition device is used to collect the operation performance parameters in the elevator car, and perform comparison correction and self-learning with the detection data of the elevator drive measurement device;
所述电能采监装置用于检测电梯运行的实时电性能参数以及电梯制停时的数据;The electric energy monitoring device is used to detect the real-time electrical performance parameters of the elevator operation and the data when the elevator stops;
所述监控识别装置用于获取电梯的轿厢内、轿厢顶、轿厢底以及电梯机房的数据;The monitoring and identification device is used to obtain the data of the inside of the elevator car, the top of the car, the bottom of the car and the elevator machine room;
所述定位装置用于判断电梯运行时的轿厢位置;The positioning device is used to judge the position of the car when the elevator is running;
所述自触发装置用于根据定位装置的数据来触发电梯的电器开关、制停装置;The self-triggering device is used to trigger the electrical switch and the braking device of the elevator according to the data of the positioning device;
所述总控制器用于根据电能采监装置、电梯运行性能采集装置、监控识别装置、定位装置的数据来判断电梯的平衡系数;并且总控制器用于根据监控识别装置、电梯运行性能采集装置、电梯驱动测量装置的数据来判断电梯的限速器、安全钳的性能状态;总控制器还用于根据定位装置、自触发装置、监控识别装置、电梯驱动测量装置、电梯运行性能采集装置的数据来对电梯的制动、曳引性能进行测量与符合性的判定。The general controller is used to judge the balance coefficient of the elevator according to the data of the electric energy monitoring device, the elevator operation performance acquisition device, the monitoring identification device, and the positioning device; The data of the drive measurement device is used to judge the performance status of the elevator speed limiter and safety gear; Measure the braking and traction performance of the elevator and judge its compliance.
优选的,所述总控制器设置有数据库,所述数据库内置电梯的在先检测数据,所述电能采监装置还用于将检测数据将数据库中的在先检测数据进行比较,分析出电梯的性能变化趋势。Preferably, the general controller is provided with a database, the database has built-in previous detection data of the elevator, and the electric energy monitoring device is also used to compare the detection data with the previous detection data in the database, and analyze the elevator's previous detection data. performance trends.
优选的,所述电梯检验综合监控管理系统还包括监测预警装置,所述检测预警装置包括实时预警模块以及数据分析预警模块;当检测的电梯运行的检测数据不合格时,所述实时预警模块进行报警处理;当总控制器对采集的电梯的运行数据进行分析,预测该电梯存在隐患,所述数据分析预警模块则报警处理。Preferably, the comprehensive monitoring and management system for elevator inspection also includes a monitoring and early warning device, and the detection and early warning device includes a real-time early warning module and a data analysis early warning module; when the detected data of the elevator operation is unqualified, the real-time early warning module performs Alarm processing: when the general controller analyzes the collected elevator operation data and predicts that there are hidden dangers in the elevator, the data analysis and early warning module then reports to the police.
优选的,所述电梯驱动测量装置包括曳引驱动采集模块以及制停保持采集模块,所述曳引驱动采集模块包括测量滚轮以及编码器,电梯的曳引钢丝绳绕设于所述测量滚轮并带动测量滚轮转动,所述编码器装设于测量滚轮,通过所述编码器采集测量滚轮转动的数据并传输到所述总控制器;所述制停模块包括夹紧滚轮以及清扫组件,所述夹紧滚轮装设于所述测量滚轮并用于保持测量滚轮与曳引钢丝绳之间的接触力,所述清扫组件用于清洁电梯的曳引钢丝神的油污。Preferably, the elevator drive measurement device includes a traction drive acquisition module and a braking and holding acquisition module, the traction drive acquisition module includes a measurement roller and an encoder, and the elevator traction wire rope is wound around the measurement roller and drives Measuring the rotation of the roller, the encoder is installed on the measuring roller, the data of the measuring roller rotation is collected through the encoder and transmitted to the general controller; the braking module includes a clamping roller and a cleaning assembly, the clamping The tight roller is installed on the measuring roller and is used for maintaining the contact force between the measuring roller and the traction wire rope, and the cleaning assembly is used for cleaning the oil dirt on the traction wire rope of the elevator.
优选的,所述监控识别装置包括机房监控设备、轿顶监控设备、厢内监控设备以及轿底监控设备;Preferably, the monitoring and identification device includes machine room monitoring equipment, car top monitoring equipment, interior monitoring equipment and car bottom monitoring equipment;
所述机房监控设备用于拍摄电梯的机房的视频数据和监控机房的温度数据并传输到总控制器;The machine room monitoring equipment is used to take video data of the machine room of the elevator and monitor the temperature data of the machine room and transmit them to the master controller;
所述轿顶监控设备用于扫描电梯井道,建立电梯井道的三维模型、生成二维图纸并传输到总控制器;The car top monitoring equipment is used to scan the elevator shaft, establish a three-dimensional model of the elevator shaft, generate a two-dimensional drawing and transmit it to the general controller;
所述厢内监控设备用于记录试验时轿厢内的载荷状态并将数据传输到总控制器;The monitoring equipment in the car is used to record the load state in the car during the test and transmit the data to the general controller;
所述轿底监控设备用于识别电梯的轿厢底部的底梁和底板的变形情况、电梯的安全钳的动作状态以及电梯的导轨的状况,并将识别的数据传输给总控制器。The car bottom monitoring device is used to identify the deformation of the bottom beam and the bottom plate of the elevator car, the action state of the safety gear of the elevator and the condition of the guide rail of the elevator, and transmit the identified data to the general controller.
优选的,所述电能采监装置包括第一采集器和第二采集器,所述第一采集器装设于电梯的变频器并用于采集电梯运行时变频器的电性能参数,所述第二采集器装设于电梯的曳引机并用于采集电梯运行时电梯的曳引机的电性能数据,所述第一采集器和第二采集器均与总控制器信号连接并均将采集的电性能数据传输到总控制器。Preferably, the electrical energy collection and monitoring device includes a first collector and a second collector, the first collector is installed on the frequency converter of the elevator and is used to collect the electrical performance parameters of the frequency converter when the elevator is running, and the second collector The collector is installed on the traction machine of the elevator and is used to collect the electrical performance data of the traction machine of the elevator when the elevator is running. Performance data is transmitted to the master controller.
优选的,所述定位装置包括装设在电梯轿厢顶部的激光发射器以及设置在电梯井道的顶部的激光接收板,所述激光接收板用于接收激光发射器发出的激光,并将接收信号传输到总控制器。Preferably, the positioning device includes a laser emitter installed on the top of the elevator car and a laser receiving plate arranged on the top of the elevator shaft, the laser receiving plate is used to receive the laser emitted by the laser emitter, and receive the signal transmitted to the master controller.
优选的,所述电梯检验综合监控管理系统还包括手持终端以及图文生成机,所述手持终端与总控制器信号连接,通过所述总控制器将采集的电梯数据以及分析的数据结果传输到手持终端,所述图文生成机用于供工作人员打印电梯的数据。Preferably, the integrated monitoring and management system for elevator inspection also includes a hand-held terminal and a graphic generator, the hand-held terminal is signal-connected to the general controller, and the collected elevator data and analyzed data results are transmitted to Hand-held terminal, the image-text generator is used for the staff to print the data of the elevator.
本发明第二方面公开一种电梯检验综合监控管理方法,包括以下检验方法:The second aspect of the present invention discloses a comprehensive monitoring and management method for elevator inspection, including the following inspection methods:
一、平衡性能检验:1. Balance performance test:
在将若干铁铸砝码放置于电梯轿厢后,控制电梯上下全程运行;After placing a number of cast iron weights in the elevator car, control the elevator to run up and down;
总控制器获取电能采监装置、定位装置、监控识别装置以及电梯运行性能采集装置的数据;其中,所述电能采监装置的采集数据包括电梯运行的实时电压、电流、电动率、频率以及电梯制停时的制停检测数据;所述定位装置的采集数据包括电梯运行的实时位置信息;所述监控识别装置的识别数据包括电梯的机房、电梯的井道、电梯的轿厢内以及电梯的轿厢底部的状态信息;所述电梯运行性能采集装置的采集数据包括电梯轿厢内的运行性能参数,所述运行性能参数包括速度、加速度、减速度、位移、振动、气压及噪声;The general controller obtains the data of the electric energy monitoring device, the positioning device, the monitoring and identification device and the elevator operation performance acquisition device; wherein, the collected data of the electric energy monitoring device includes the real-time voltage, current, motor rate, frequency and elevator operation of the elevator. Braking and stopping detection data during braking and stopping; the collected data of the positioning device includes the real-time position information of the elevator operation; State information at the bottom of the car; the collected data of the elevator operation performance acquisition device includes the operation performance parameters in the elevator car, and the operation performance parameters include speed, acceleration, deceleration, displacement, vibration, air pressure and noise;
设定电梯的平衡系数阈值,总控制器根据获取的数据判断出当前被检测的电梯的平衡系数,并将该平衡系数与平衡系数阈值做比较,判断当前被检测的电梯的平衡系数是否符合要求;Set the balance coefficient threshold of the elevator, the master controller judges the balance coefficient of the currently detected elevator according to the obtained data, and compares the balance coefficient with the balance coefficient threshold to determine whether the balance coefficient of the currently detected elevator meets the requirements ;
二、安全性能检验:2. Safety performance inspection:
在将若干铁铸砝码放置于电梯轿厢后,控制电梯上下运行;After placing a number of cast iron weights on the elevator car, control the elevator to run up and down;
总控制器控制电梯的限速器的电气开关接通或者控制电梯的安全钳的电气开关接通,使限速器或者安全钳对电梯进行制停工作,且在制停工作开始至结束期间,总控制器获取电梯驱动测量装置、监控识别装置以及电梯运行性能采集装置的采集数据;其中,所述电梯驱动测量装置采集的数据包括电梯运行的速度、时间、位移、加速度以及减速度;所述监控识别装置采集的数据包括电梯的轿厢内的状态数据和轿厢底部的状态数据;所述电梯运行性能采集装置采集的数据包括电梯轿厢内的运行性能参数,所述运行性能参数包括速度、加速度、减速度、位移、振动、气压及噪声;The general controller controls the electrical switch of the speed limiter of the elevator to be turned on or the electrical switch of the safety gear of the elevator to be turned on, so that the speed limiter or safety gear can brake and stop the elevator, and during the period from the start to the end of the brake and stop work, The general controller obtains the data collected by the elevator drive measurement device, the monitoring identification device and the elevator operation performance collection device; wherein, the data collected by the elevator drive measurement device includes the speed, time, displacement, acceleration and deceleration of the elevator running; the The data collected by the monitoring and identification device includes state data in the car of the elevator and the state data at the bottom of the car; the data collected by the elevator running performance collecting device includes running performance parameters in the elevator car, and the running performance parameters include speed , acceleration, deceleration, displacement, vibration, air pressure and noise;
设定电梯制停的安全距离阈值和电梯轿厢制停状态的安全范围,总控制器在获取数据后,判断出限速器和安全钳对电梯轿厢的制停距离是否复合安全距离阈值,且判断出制停过程中电梯轿厢的状态是否符合电梯制停状态的安全范围;Set the safety distance threshold for elevator braking and the safety range of the elevator car braking state. After obtaining the data, the master controller judges whether the braking distance of the speed limiter and safety gear for the elevator car is combined with the safety distance threshold. And judging whether the state of the elevator car during the braking process meets the safety range of the elevator braking state;
三、曳引性能检验:3. Traction performance test:
控制电梯检修上行,电梯依次触发限位开关、极限开关和缓冲器开关,总控制器判断限位开关、极限开关以及缓冲器开关的功能是否正常;Control the elevator to go up for maintenance, the elevator triggers the limit switch, limit switch and buffer switch in sequence, and the master controller judges whether the functions of the limit switch, limit switch and buffer switch are normal;
对限位开关、极限开关和缓冲器开关短接使其失效,并使电梯继续检修上行;Short circuit the limit switch, limit switch and buffer switch to make them invalid, and make the elevator continue to inspect and go upward;
总控制器获取定位装置、监控识别装置、电梯驱动测量装置以及电梯运行性能采集装置的数据;其中,所述定位装置的采集数据包括电梯轿厢的实时位置;所述监控识别装置采集的数据包括电梯的机房、轿厢内以及轿厢底部的数据;所述电梯驱动测量装置采集的数据包括电梯运行的速度、时间、位移、加速度以及减速度;所述电梯运行性能采集装置采集的数据包括电梯轿厢内的运行性能参数,所述运行性能参数包括速度、加速度、减速度、位移、振动、气压及噪声;The master controller obtains the data of the positioning device, the monitoring and identification device, the elevator drive measurement device and the elevator operation performance acquisition device; wherein, the data collected by the positioning device includes the real-time position of the elevator car; the data collected by the monitoring and identification device includes The data of the machine room of the elevator, in the car and the bottom of the car; the data collected by the elevator drive measurement device includes the speed, time, displacement, acceleration and deceleration of the elevator running; the data collected by the elevator running performance acquisition device includes elevator Operating performance parameters in the car, the operating performance parameters include speed, acceleration, deceleration, displacement, vibration, air pressure and noise;
总控制器通过监控识别装置的采集数据判断电梯的对重装置完全压缩缓冲器时轿厢是否被继续提升;The general controller judges whether the car is continuously lifted when the counterweight device of the elevator completely compresses the buffer through the collected data of the monitoring and identification device;
总控制器通过定位装置和电梯驱动测量装置的采集数据判断电梯的曳引机的状态为打滑或者不转动;The general controller judges whether the state of the traction machine of the elevator is slipping or not rotating through the data collected by the positioning device and the elevator drive measuring device;
总控制器通过电梯运行性能采集装置判断电梯检修运行时,轿厢内的状态;The general controller judges the state of the car during the elevator maintenance operation through the elevator operation performance acquisition device;
四、制动性能检验:4. Braking performance test:
使电梯正常速度上行和下行,设定预设触发位置,总控制器通过定位装置实时获取电梯的位置信息;Make the elevator go up and down at normal speed, set the preset trigger position, and the master controller obtains the position information of the elevator in real time through the positioning device;
当电梯移动至预设触发位置,定位装置将信号发送至总控制器,则总控制器使自触发装置触发停止开关;When the elevator moves to the preset trigger position, the positioning device sends a signal to the master controller, and the master controller makes the self-trigger device trigger the stop switch;
总控制器获取停止开关触发后的定位装置、电梯驱动测量装置、监控识别装置的数据,通过监控识别装置、定位装置和电梯驱动测量装置的采集数据判断电梯轿厢是否停止升降,通过电梯驱动测量装置和监控识别装置的采集数据判断电梯的曳引机是否停止运转。The master controller acquires the data of the positioning device, elevator drive measurement device, and monitoring and identification device after the stop switch is triggered, and judges whether the elevator car stops lifting through the data collected by the monitoring and identification device, positioning device, and elevator drive measurement device. The collected data of the device and the monitoring and identification device judges whether the traction machine of the elevator stops running.
优选的,还包括以下方法:Preferably, the following methods are also included:
基于三维激光扫描技术、3D深度相机、同时定位和地图构建技术,构建电梯井道的实时三维数据模型;Based on 3D laser scanning technology, 3D depth camera, simultaneous positioning and map construction technology, build a real-time 3D data model of the elevator shaft;
建立电梯井道的数据模型信息数据库,基于智能分析算法,对实时采集到的数据模型信息与数据模型信息数据库的信息进行智能比对分析,当发现井道域内实体发生任何超参数的变动时,进行报警提示,并由总控制器通过无线方式传输到工作人员的监控终端。Establish the data model information database of the elevator shaft, based on the intelligent analysis algorithm, intelligently compare and analyze the real-time collected data model information and the information of the data model information database, and send an alarm when any hyperparameter changes are found in the entity in the shaft domain Prompt, and wirelessly transmitted by the general controller to the monitoring terminal of the staff.
本发明的有益效果:Beneficial effects of the present invention:
本发明提供的一种电梯检验综合监控管理系统,通过电能采监装置、电梯运行性能采集装置、监控识别装置以及定位装置的数据来供总控制器分析电梯的平衡系数是否为正常;通过监控识别装置、电梯运行性能采集装置、电梯驱动测量装置的数据供总控制器分析判断电梯的限速器、安全钳的性能状态是否为正常;通过定位装置、自触发装置、监控识别装置、电梯驱动测量装置、电梯运行性能采集装置的数据供总控制器对电梯的制动、曳引性能进行测量与符合性的判定;从而,总控制器根据所有电梯的运行数据对电梯的安全状况进行综合分析,且数据的采集均是非人工处理的,因此数据的采集避免了人为操作的误差,可以提高数据采集检测的精准性,具有较高的客观性的检测判断,从而提高对电梯的检验的可靠性。A comprehensive monitoring and management system for elevator inspection provided by the present invention provides the general controller to analyze whether the balance coefficient of the elevator is normal through the data of the electric energy monitoring device, the elevator operation performance collecting device, the monitoring and identification device and the positioning device; device, elevator running performance acquisition device, and elevator drive measurement device for the general controller to analyze and judge whether the performance status of the elevator speed limiter and safety gear is normal; through the positioning device, self-triggering device, monitoring identification device, elevator drive measurement The data of the device and the elevator operation performance acquisition device are used by the general controller to measure the braking and traction performance of the elevator and determine the compliance; thus, the general controller conducts a comprehensive analysis of the safety status of the elevator based on the operating data of all elevators, And the data collection is all non-manual processing, so the data collection avoids the error of human operation, can improve the accuracy of data collection and detection, and has a high degree of objectivity in detection and judgment, thereby improving the reliability of elevator inspection.
附图说明Description of drawings
图1为本发明的信号框图;Fig. 1 is a signal block diagram of the present invention;
图2为本发明的结构示意图;Fig. 2 is a structural representation of the present invention;
图3为本发明的手持支架的结构示意图;Fig. 3 is a schematic structural view of the handheld stand of the present invention;
图4为本发明的多功能仪器箱的结构示意图。Fig. 4 is a schematic structural view of the multifunctional instrument case of the present invention.
在图1至图4中的附图标记包括:Reference numerals in FIGS. 1 to 4 include:
1-总控制器,2-电梯驱动测量装置,3-电梯运行性能采集装置,4-电能采监装置,5-监控识别装置,6-定位装置,7-自触发装置,8-数据库,9-监测预警装置,10-曳引驱动采集模块,11-制停保持采集模块,12-机房监控设备,13-轿顶监控设备,14-厢内监控设备,15-轿底监控设备,16-第一采集器,17-第二采集器,18-激光发射器,19-激光接收板,20-图文生成机,21-手持终端,22-伸缩手杆,23-夹持装置,24-多功能仪器。1-General controller, 2-Elevator drive measurement device, 3-Elevator running performance acquisition device, 4-Electric energy monitoring device, 5-Monitoring and identification device, 6-Positioning device, 7-Self-triggering device, 8-Database, 9 -Monitoring and early warning device, 10-Traction drive acquisition module, 11-Stop and hold acquisition module, 12-Machine room monitoring equipment, 13-Car top monitoring equipment, 14-Inside car monitoring equipment, 15-Car bottom monitoring equipment, 16- First collector, 17-Second collector, 18-Laser emitter, 19-Laser receiving board, 20-Graphic generator, 21-Handheld terminal, 22-Telescopic hand lever, 23-Clamping device, 24- Multifunctional instrument.
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例与附图对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。以下结合附图对本发明进行详细的描述。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the embodiments are not intended to limit the present invention. The present invention will be described in detail below in conjunction with the accompanying drawings.
实施例一:Embodiment one:
电梯是一种以电动机为动力的垂直升降机,装有箱状吊舱,用于多层建筑乘人或载运货物,也有台阶式,踏步板装在履带上连续运行,俗称自动扶梯或自动人行道,服务于规定楼层的固定式升降设备,垂直升降电梯具有一个轿厢,运行在至少两列垂直的刚性导轨之间,轿厢尺寸与结构形式便于乘客出入或装卸货物。20世纪末电梯采用永磁同步曳引机作为动力,大大缩小了机房占地,并且具有能耗低、节能高效、提升速度快等优点,极大地助推了房地产向超高层方向发展。Elevator is a kind of vertical elevator powered by electric motor, equipped with box-shaped gondola, used for multi-storey buildings to take people or carry goods, there are also steps, and the tread plate is installed on the crawler belt to run continuously, commonly known as escalator or moving walkway, The fixed lifting equipment serving the specified floors, the vertical elevator has a car that runs between at least two vertical rigid guide rails. The size and structure of the car are convenient for passengers to enter and exit or to load and unload goods. At the end of the 20th century, elevators were driven by permanent magnet synchronous traction machines, which greatly reduced the area occupied by the machine room, and had the advantages of low energy consumption, high energy efficiency, and fast lifting speed, which greatly promoted the development of real estate towards super high-rise buildings.
现代电梯的组成主要包括:The composition of modern elevators mainly includes:
曳引系统:主要功能是输出与传递动力,使电梯运行,曳引系统主要由曳引机、曳引钢丝绳、导向轮、反绳轮组成。Traction system: the main function is to output and transmit power to make the elevator run. The traction system is mainly composed of traction machine, traction wire rope, guide wheel and anti-rope wheel.
导向系统:主要功能是限制轿厢和对重的活动自由度,使轿厢和对重只能沿着导轨作升降运动,导向系统主要由导轨、导靴和导轨架组成。Guidance system: the main function is to limit the freedom of movement of the car and counterweight, so that the car and counterweight can only move up and down along the guide rail. The guide system is mainly composed of guide rails, guide shoes and guide rail frames.
轿厢:轿厢是运送乘客和货物的电梯组件,轿厢由轿厢架和轿厢体组成。Car: The car is an elevator component for transporting passengers and goods. The car is composed of a car frame and a car body.
门系统:主要功能是封住层站入口和轿厢入口,门系统由轿厢门、层门、开门机、门锁装置组成。Door system: the main function is to seal the landing entrance and car entrance. The door system is composed of car door, landing door, door opener and door lock device.
重量平衡系统:系统的主要功能是相对平衡轿厢重量,在电梯工作中能使轿厢与对重间的重量差保持在限额之内,保证电梯的曳引传动正常,系统主要由对重和重量补偿装置组成。Weight balance system: The main function of the system is to relatively balance the weight of the car. During the elevator operation, the weight difference between the car and the counterweight can be kept within the limit, so as to ensure the normal traction transmission of the elevator. The system is mainly composed of counterweight and counterweight. Composition of weight compensation device.
电力拖动系统:功能是提供动力,实行电梯速度控制,电力拖动系统由曳引电动机,供电系统,速度反馈装置,电动机调速装置等组成。Electric drive system: The function is to provide power and implement elevator speed control. The electric drive system is composed of a traction motor, a power supply system, a speed feedback device, and a motor speed control device.
电气控制系统:电气控制系统的主要功能是对电梯的运行实行操纵和控制,电气控制系统主要由操纵装置、位置显示装置、控制屏(柜)、平层装置、选层器等组成。Electrical control system: The main function of the electrical control system is to manipulate and control the operation of the elevator. The electrical control system is mainly composed of a control device, a position display device, a control panel (cabinet), a leveling device, and a layer selector.
安全保护系统:保证电梯安全使用,防止一切危及人身安全的事故发生,由电梯限速器、安全钳、夹绳器、缓冲器、安全触板、层门门锁、电梯安全窗、电梯超载限制装置、限位开关装置组成。Safety protection system: ensure the safe use of elevators and prevent all accidents that endanger personal safety. device, limit switch device.
电梯的工作原理为曳引钢丝绳两端分别连着轿厢和对重,缠绕在曳引轮和导向轮上,曳引电动机通过减速器变速后带动曳引轮转动,靠曳引绳与曳引轮摩擦产生的牵引力,实现轿厢和对重的升降运动,达到运输目的。The working principle of the elevator is that the two ends of the traction wire rope are respectively connected to the car and the counterweight, and are wound on the traction wheel and the guide wheel. The traction motor drives the traction wheel to rotate after the speed is changed by the reducer. The traction force generated by the wheel friction realizes the lifting movement of the car and the counterweight to achieve the purpose of transportation.
而电梯的安全性检验,则关乎公共的安全,需要对电梯进行准确的检验才能避免电梯的安全事故,而如今对垂直升降的电梯的检测,还是处于人工检验的状态,因为电梯如井道内的状况,是不易看到的,因此也增加了人工检验的难度,再如对重装置的平衡作用,对重位于井道内移动,移动速度采用目测也是难以精准检测,因此导致电梯的检验工作即麻烦,又难以有一个检验标准。The safety inspection of elevators is related to public safety. It is necessary to carry out accurate inspections on elevators to avoid elevator safety accidents. Today, the inspection of elevators that lift vertically is still in the state of manual inspection, because elevators are like elevators in the well. The situation is not easy to see, so it also increases the difficulty of manual inspection. Another example is the balance of the counterweight device. The counterweight moves in the shaft, and the moving speed is difficult to detect accurately by visual inspection, which makes the inspection of the elevator troublesome. , and it is difficult to have a test standard.
基于此,本实施例提供一种电梯检验综合监控管理系统,如图1和图2,包括总控制器1和数据采集系统,数据采集系统包括电梯驱动测量装置2、电梯运行性能采集装置3、电能采监装置4、监控识别装置5、定位装置6以及自触发装置7;Based on this, the present embodiment provides a comprehensive monitoring and management system for elevator inspection, as shown in Figure 1 and Figure 2, including a general controller 1 and a data acquisition system, the data acquisition system includes an elevator
其中,电梯驱动测量装置2用于检测电梯的驱动性能参数,包括电梯运行的速度、时间、位移、加速度以及减速度等;电梯运行性能采集装置3用于采集电梯轿厢内的运行性能参数,并与电梯驱动测量装置2的检测数据进行比对校正以及自学习,运行性能参数包括轿厢内的速度、加速度、减速度、位移、振动、气压及噪声;电能采监装置4用于检测电梯运行的实时电性能参数以及电梯制停时的数据,主要包括电梯运行的实时电压、电流、电动率、频率以及电梯制停时的制停检测数据等;监控识别装置5用于获取电梯的轿厢内、轿厢顶、轿厢底以及电梯机房的数据,如视频、温度等;定位装置6用于判断电梯运行时的轿厢的实时位置;自触发装置7用于根据定位装置6的数据来触发电梯的电器开关、制停装置,进而可以进行制停、开关的检测等检验工作。Wherein, the elevator
具体地,本实施例主要用于检测电梯的平衡系数是否正常、安全性能是否正常、曳引和制动功能是否正常以及还可通过往年的电梯的运行数据来判断电梯的性能走向。总控制器1根据电能采监装置4、电梯运行性能采集装置3、监控识别装置5、定位装置6的数据来判断电梯的平衡系数;总控制器1根据监控识别装置5、电梯运行性能采集装置3、电梯驱动测量装置2的数据来判断电梯的限速器、安全钳的性能状态;总控制器1还根据定位装置6、自触发装置7、监控识别装置5、电梯驱动测量装置2、电梯运行性能采集装置3的数据来对电梯的制动、曳引性能进行测量与符合性的判定,另外,监控识别装置5还可基于三维激光扫描技术、3D深度相机、同时定位和地图构建技术,构建电梯井道的实时三维数据模型,进而供工作人员查看井道内的状况。Specifically, this embodiment is mainly used to detect whether the balance coefficient of the elevator is normal, whether the safety performance is normal, whether the traction and braking functions are normal, and the performance trend of the elevator can also be judged through the operation data of the elevator in previous years. The total controller 1 judges the balance coefficient of the elevator according to the data of the electric
本实施例的总控制器1装设在电梯的机房中,其他装置通过有线或无线的方式与总控制器1连接,如位于机房内的装置可以通过有线连接,位于机房外的装置可以通过无线连接,实现信号的传输等。总控制器1为现有技术,如PLC控制器等可以实现相同功能的控制器,另外,总控制器1内设数据库8,用于存储对应电梯的历史检测数据,从而可以将实时检测的数据与历史检测数据进行比对,判断出电梯的性能走向,根据性能数据的走向来判断是否有隐患的存在实现预警的目的。其中,数据库8中还设置有参数采集模块和参数分析比对模块,通过监控识别装置5采集电梯主机铭牌、控制柜铭牌、限速器铭牌、轿厢铭牌、电梯检验标志、维保标志、保险标志等信息,并且利用图像识别技术自动识别相关数据信息,存储到参数采集模块,再利用参数分析模块进行比对并确定该台电梯是被检验对象。进一步的,电梯检验综合监控管理系统还包括监测预警装置9,检测预警装置包括实时预警模块以及数据分析预警模块;当检测的电梯运行的检测数据不合格时,实时预警模块进行报警处理;当总控制器对采集的电梯的运行数据进行分析,预测该电梯存在隐患,数据分析预警模块则报警处理The main controller 1 of the present embodiment is installed in the machine room of the elevator, and other devices are connected with the main controller 1 by wired or wireless means, such as the devices located in the machine room can be connected by wire, and the devices located outside the machine room can be connected by wireless connection, to achieve signal transmission, etc. General controller 1 is prior art, can realize the controller of same function as PLC controller etc., in addition, general controller 1 is provided with database 8, is used for storing the historical detection data of corresponding elevator, thereby can real-time detected data Compare with the historical detection data to judge the performance trend of the elevator, and judge whether there are hidden dangers according to the trend of the performance data to achieve the purpose of early warning. Among them, the database 8 is also provided with a parameter collection module and a parameter analysis and comparison module, and the monitoring and identification device 5 collects the nameplate of the elevator main engine, the nameplate of the control cabinet, the nameplate of the speed limiter, the nameplate of the car, the inspection mark of the elevator, the maintenance mark, the insurance Signs and other information, and use image recognition technology to automatically identify relevant data information, store it in the parameter acquisition module, and then use the parameter analysis module to compare and determine that the elevator is the object of inspection. Further, the integrated monitoring and management system for elevator inspection also includes a monitoring and early warning device 9. The detection and early warning device includes a real-time early warning module and a data analysis early warning module; The controller analyzes the collected elevator operation data and predicts that there are hidden dangers in the elevator, and the data analysis and early warning module will alarm and process
本实施例的电梯驱动测量装置2安装在电梯的曳引轮与曳引钢丝绳的相接处,如图2所示。电梯驱动测量装置2包括曳引驱动采集模块10以及制停保持采集模块11,曳引驱动采集模块10包括测量滚轮以及编码器,将测量滚轮与曳引钢丝绳接触,且可以随曳引钢丝绳的移动而转动,因此,本实施例的编码器,可选安装在电梯的曳引轮或者测量滚轮处,只要能检测到测量滚轮或曳引轮的转动信息即可,编码器采用高精度编码器,测量滚轮接触电梯的曳引钢丝绳,通过曳引钢丝绳带动测量滚轮转动,如编码器装设于测量滚轮,通过编码器采集测量滚轮转动的数据并传输到总控制器1,总控制器1通过编码器的数据分析测量滚轮的转速等信息,进而可以获得电梯当前运行的速度、时间、位移、加速度以及减速度等,判断出电梯的驱动数据是否为正常状态;制停模块包括夹绳器以及清扫组件,夹绳器是作用于曳引钢丝绳的制停或减速装置,可选固定安装在机房的曳引机的支撑架上,在接受到超速信号后,夹住钢丝绳,使电梯减速或制停,夹绳器可用于保持测量滚轮与曳引钢丝绳之间的接触力,同时还可在夹绳器内装设磨损探测器件,用于探测曳引钢丝绳的损伤程度或夹绳器的损坏程度,比如在夹绳器内设置一金属丝,金属丝通电流,当金属丝被磨断时,便可检测到夹绳器受磨损,需要进行更换,且曳引钢丝绳也可能存在磨损,需要进行检修,当然还可以通过其他的方式检修曳引钢丝绳的磨损,本实施例不做限制;清扫组件用于清洁电梯的曳引钢丝绳的油污,可选装设在曳引机的支架底座或者机房等位置,只要能实现清洁功能即可。The elevator drive measuring
本实施例的电梯运行性能采集装置3,如图2所示,放置在电梯轿厢内,实时采集电梯正常和试验过程中的运行参数,比如速度、加速度、减速度、位移、振动、气压、噪声,此处的速度、加速度、减速度、位移采集后与电梯驱动测量装置2的采集数据进行比对校正自学习,即可在电梯运行性能采集装置3内设一控制器,且控制器内设置自学习算法,能够将每次的采集数据与电梯驱动测量装置2的采集数据进行比对,因为电梯轿厢内的数据与轿厢外的数据存在一定的差别,通过电梯驱动测量装置2和电梯运行性能采集装置3两者之间的数据的交流,可判断电梯的运行是否有异常,总控制器1也可根据数据进行电梯的运行的调整工作,使电梯具有更智能的检测和调整功能。电梯运行性能采集装置3的具体结构为现有技术,本实施例不做限制,只要能够采集到轿厢内的各种运行参数即可。The elevator operating
本实施例的电能采监装置4,如图1所示,包括第一采集器16和第二采集器17,第一采集器16装设于电梯的变频器并用于采集电梯运行时变频器的电性能参数,第二采集器17装设于电梯的曳引机并用于采集电梯运行时电梯的曳引机的电性能数据,第一采集器16和第二采集器17均与总控制器1信号连接并均将采集的电性能数据传输到总控制器1。其中第一采集器16和第二采集器17均为现有技术,如市面上的电流、电压采集器等,采集的数据包括三相相线电压、电流、电动率、频率等实时数据及电梯制停部件的动作检测数据(包括动作响应时间)等,上述数据可用于电梯的平衡系数试验及通过历年的大数据分析和预设阀值预判电梯制动器、电动机的性能变化、制动衰减和电机磁性能变化。The electric
本实施例的监控识别装置5如图2所示,主要包括机房监控设备12、轿顶监控设备13、厢内监控设备14以及轿底监控设备15,比如采用监控摄像头等装置,拍摄对应的区域的视频,再通过总控制器1内设置的识别技术进行识别,判断出轿厢内或者轿厢外的结构是否存在隐患,也可传输到工作人员的监控终端处,供工作人员进行查看;其中,机房监控设备12用于拍摄电梯的机房的视频数据和监控机房的温度数据并传输到总控制器1,如热成像摄像头,即可拍摄,也可监控机房温度;轿顶监控设备13用于扫描、拍摄电梯井道,并且总控制器1可基于现有的三维技术建立电梯井道的三维模型、生成二维图纸并传输到总控制器1;厢内监控设备14用于记录试验时轿厢内的载荷状态并将数据传输到总控制器1;轿底监控设备15用于识别、拍摄电梯的轿厢底部的底梁和底板的变形情况、电梯的安全钳的动作状态以及电梯的导轨的状况,并将识别的数据传输给总控制器1。具体地,如图2所示,本实施例将电梯轿厢内、轿厢外、井道、机房等工作人员看得到和看不到的地方,均通过监控识别装置5进行拍摄、识别,因此可以避免工作人员饮食较盲区而导致检测工作的不准确等情况,并且可以全面对电梯的内外结构进行监控和检验。The monitoring and identification device 5 of this embodiment is shown in Figure 2, mainly includes machine room monitoring equipment 12, car top monitoring equipment 13, cabin monitoring equipment 14 and car bottom monitoring equipment 15, such as adopting devices such as monitoring cameras to photograph corresponding areas The video is identified by the recognition technology set in the master controller 1 to determine whether there are hidden dangers in the structure inside or outside the car, and can also be transmitted to the monitoring terminal of the staff for the staff to check; , the machine room monitoring equipment 12 is used to take video data of the machine room of the elevator and monitor the temperature data of the machine room and transmit it to the master controller 1, such as a thermal imaging camera, which can be used for shooting or monitoring the temperature of the machine room; the car top monitoring equipment 13 is used for Scanning and photographing the elevator shaft, and the general controller 1 can establish a three-dimensional model of the elevator shaft based on the existing three-dimensional technology, generate a two-dimensional drawing and transmit it to the general controller 1; load status and transmit the data to the master controller 1; car bottom monitoring equipment 15 is used to identify and photograph the deformation of the bottom beam and floor at the bottom of the elevator car, the action state of the safety gear of the elevator and the condition of the guide rails of the elevator , and transmit the identified data to the master controller 1. Specifically, as shown in Figure 2, in this embodiment, the places that the staff can see and cannot see in the elevator car, outside the car, shaft, machine room, etc., are all photographed and identified by the monitoring and identification device 5, so it can Avoid inaccurate detection work caused by the blind spots of the staff, and can comprehensively monitor and inspect the internal and external structures of the elevator.
本实施例的定位装置6如图2所示,主要用于识别电梯的实时位置,包括装设在电梯轿厢顶部的激光发射器18以及设置在电梯井道的顶部的激光接收板19,激光接收板19用于接收激光发射器18发出的激光,并将接收信号传输到总控制器1,具体地,本实施例的激光发射和接收结构均为现有技术,此处不做原理的赘述,本实施例通过定位装置6能够判断出电梯的实时位置,进而还可以判断出电梯在一定的时间段内的位移、速度等数据,便于检验工作的进行。The
本实施例还设置有自触发装置7,如图2所示。一般在电梯井道的最上端和最下端各装有一排控制开关,用于减速和控制电梯停止。按电梯运行的方向依次触碰强制减速开关、上(下)限位开关、极限开关。电梯轿厢碰到减速开关后执行减速动作,电梯轿厢碰到上(下)限位开关会立即停止向上(或者向下)的运行,但仍然可以向下(或者向上)运行。电梯轿厢碰到极限开关后会立即切断控制电路轿厢停止运行,上下均不能运行,只有通过外力将轿厢移开,极限开关复位后电梯才能运行。基于此,在进行电梯的检验工作时,需要通过自触发装置7来控制对应的开关,除了上述的减速开关、限位开关和极限开关,还有各类电气开关,通过自触发装置7来触发,辅助队电梯的试验工作,如对安全钳的检验工作中,需要触发安全钳的电气开关,再进行检验。本实施例借助定位装置6对电梯轿厢位置的自动判别,再配合自触发装置7,实现对开关的自触发功能,从而消除人为动作误差,进一步提高检验的准确性。This embodiment is also provided with a self-triggering
本实施例中,由总控制器1、电梯驱动测量装置2、电梯运行性能采集装置3、电能采监装置4、监控识别装置5、定位装置6以及自触发装置7组成建立起的综合监控管理系统,对电梯的数据分析控制功能形成科学化、规范化的检验过程,对电梯的检验过程尤其是关键试验部分的全方位、无死角的实时监控记录,一方面保证了检验工作的客观、公正有效落实到位,全程监督可追溯;另一方面为工作人员提供“第三只眼睛”,观察以往无法观察到的电梯部位、监测数据不够齐全,更加全面的判断电梯的安全状况并采取必要、准确的处置措施,实现真正的动态检验。借助本技术方案的电梯关键信息智能识别与定位系统,通过电梯关键部件、点位图像、定位获取综合信息并与电梯检验信息系统的数据库8进行比对智能判断试验对象电梯的真实性。进一步的,本实施例,采用的监控识别装置5可选具备红外成像及形状记忆识别功能,对进行相关试验后的电梯关键部件的温度、变形量等进行采集并识别,更好的为电梯安全状况判别。本实施例可以实现自动记录试验数据和试验过程,只需要人工监督确认即可,有助于降低劳动强度。提高检验效率以及检验质量,具有非常高的实用性。In this embodiment, the comprehensive monitoring and management system is composed of the general controller 1, the elevator
另外,本实施例可适用于所有类型电梯的使用,如监控识别装置5等采用独立设计并配置强力磁吸底座,使得各个监控识别装置5可稳定安装,安装位置也不需要限定;数据采集系统的各个部分之间可以采用无线或者有线连接的方式,并且,为了使工作人员更方便进行检验工作,还可设置专用的手持式安装辅助杆件,如图3所示,在井道外就可完成关键点位的图像采集装置的安装,提高效率。In addition, this embodiment is applicable to the use of all types of elevators. For example, the monitoring and identification device 5 is independently designed and equipped with a strong magnetic base, so that each monitoring and identification device 5 can be installed stably, and the installation position does not need to be limited; the data acquisition system The various parts of the system can be connected by wireless or wired connection, and, in order to make the inspection work more convenient for the staff, a special hand-held auxiliary rod for installation can also be set, as shown in Figure 3, which can be completed outside the hoistway The installation of image acquisition devices at key points improves efficiency.
另外,电梯检验综合监控管理系统还可以设置有手持终端21以及图文生成机20,手持终端21与总控制器信号连接,通过总控制器将采集的电梯数据以及分析的数据结果传输到手持终端21,图文生成机20用于供工作人员打印电梯的数据,从而便于检验员查看。进一步的,如图3所示,为手持终端的一种手持支架的结构,包括有伸缩手杆22以及夹持装置23,夹持装置23主要用于夹持手持终端,从而便于用户使用。更进一步的,如图4所示,本实施例还设置多功能仪器箱24,用于收纳检测用的仪器,便于携带,多功能仪器箱24内设置充电、数据连接等功能,便于为各个检测仪器进行充电以及进行数据传输。In addition, the elevator inspection comprehensive monitoring and management system can also be equipped with a
实施例二:Embodiment two:
本实施例提供的一种电梯检验综合监控管理方法,适用于对电梯的平衡系数的检验、安全性能的检验、曳引和制动的检验,具体方法如下:The elevator inspection comprehensive monitoring and management method provided in this embodiment is applicable to the inspection of the elevator balance coefficient, safety performance inspection, traction and braking inspection, and the specific method is as follows:
一、平衡性能检验:1. Balance performance test:
A1、在将若干铁铸砝码放置于电梯轿厢后,控制电梯上下全程运行;A1. After placing some cast iron weights in the elevator car, control the elevator to run up and down the whole process;
A2、总控制器1获取电梯的运行数据,包括电能采监装置4、定位装置6、监控识别装置5以及电梯运行性能采集装置3的数据;A2, the general controller 1 obtains the operating data of the elevator, including the data of the electric
其中,所述电能采监装置4的采集数据包括电梯运行的实时电压、电流、电动率、频率以及电梯制停时的制停检测数据;所述定位装置6的采集数据包括电梯运行的实时位置信息;所述监控识别装置5的识别数据包括电梯的机房、电梯的井道、电梯的轿厢内以及电梯的轿厢底部的状态信息;所述电梯运行性能采集装置3的采集数据包括电梯轿厢内的运行性能参数,所述运行性能参数包括速度、加速度、减速度、位移、振动、气压及噪声;Wherein, the data collected by the electric energy collection and
A3、总控制器1根据获取的数据判断出当前被检测的电梯的平衡系数,并将该平衡系数与预先设置的平衡系数阈值做比较,判断当前被检测的电梯的平衡系数是否符合要求。A3. The master controller 1 judges the balance coefficient of the currently detected elevator according to the acquired data, and compares the balance coefficient with the preset balance coefficient threshold to determine whether the balance coefficient of the currently detected elevator meets the requirements.
具体地,曳引驱动的电梯主要依靠对重装置来平衡电梯轿厢的自重及部分装载载荷,其质量必须保证在一定的范围内,否则会发生冲顶(对重装置的重量过大)或蹲底(对重装置的重量过轻,一般发生在电梯使用后、对轿厢装修后,比如加装空调、大理石地板、木质围壁,对重块破损、遗失等)事故。因此必须定期对电梯的平衡性能进行准确监测。Specifically, the traction-driven elevator mainly relies on the counterweight device to balance the weight of the elevator car and part of the load. Bottom (the weight of the counterweight device is too light, generally occurs after the use of the elevator, after the decoration of the car, such as the installation of air conditioners, marble floors, wooden walls, damage and loss of counterweights, etc.) accidents. Therefore, the balance performance of the elevator must be accurately monitored regularly.
步骤A1中,可将一定数量单体质量为20kg、25kg的铸铁砝码分5次(0.3倍额定载重量、0.4倍额定载重量、0.45倍额定载重量、0.5倍额定载重量、0.6倍额定载重量)运至轿厢内,让电梯上下全程运行,总控制器1接收电梯的运行数据后,计算出该电梯的平衡系数是否符合要求,平衡系数的计算根据现有技术的计算方式来获取即可。如平衡系数在0.4-0.5之间符合要求,或者该电梯的制造单位或改造单位有特殊规定的,根据特殊规定来判断,总控制器1的数据库8中存储不同类型的电梯的合格条件,因此通过获取对应电梯的信息后,总控制器1会从数据库8内读取电梯的对应判定条件。In step A1, a certain amount of cast iron weights with a single mass of 20kg and 25kg can be divided into 5 times (0.3 times the rated load capacity, 0.4 times the rated load capacity, 0.45 times the rated load capacity, 0.5 times the rated load capacity, and 0.6 times the rated load capacity). Load capacity) to the car, let the elevator run up and down the whole process, after the master controller 1 receives the operation data of the elevator, it calculates whether the balance coefficient of the elevator meets the requirements, and the calculation of the balance coefficient is obtained according to the calculation method of the prior art That's it. If the balance coefficient meets the requirements between 0.4-0.5, or the elevator manufacturing unit or transformation unit has special regulations, judge according to the special regulations, and store the qualification conditions of different types of elevators in the database 8 of the master controller 1, so After acquiring the information of the corresponding elevator, the general controller 1 will read the corresponding judgment condition of the elevator from the database 8 .
二、安全性能检验:2. Safety performance inspection:
B1、在将若干铁铸砝码放置于电梯轿厢后,控制电梯上下运行;B1. After placing some cast iron weights in the elevator car, control the elevator to run up and down;
B2、设定电梯制停的安全距离阈值和电梯轿厢制停状态的安全范围,总控制器1控制电梯的限速器的电气开关接通或者控制电梯的安全钳的电气开关接通,使限速器或者安全钳对电梯进行制停工作,且在制停工作开始至结束期间,总控制器1获取电梯驱动测量装置2、监控识别装置5以及电梯运行性能采集装置3的采集数据;B2, the safe distance threshold value of setting elevator stop and the safety range of elevator car stop state, the electric switch of the overspeed governor of general controller 1 control elevator is connected or the electric switch of the safety gear of control elevator is connected, make The overspeed governor or the safety gear performs braking and stopping work on the elevator, and during the period from the beginning to the end of the braking and stopping work, the master controller 1 obtains the data collected by the elevator driving
其中,所述电梯驱动测量装置2采集的数据包括电梯运行的速度、时间、位移、加速度以及减速度;所述监控识别装置5采集的数据包括电梯的轿厢内的状态数据和轿厢底部的状态数据;所述电梯运行性能采集装置3采集的数据包括电梯轿厢内的运行性能参数,所述运行性能参数包括速度、加速度、减速度、位移、振动、气压及噪声;Wherein, the data collected by the elevator
B3、总控制器1在获取数据后,判断出限速器和安全钳对电梯轿厢的制停距离是否复合安全距离阈值,且判断出制停过程中电梯轿厢的状态是否符合电梯制停状态的安全范围;B3. After obtaining the data, the master controller 1 judges whether the braking distance of the elevator car by the speed limiter and the safety gear complies with the safety distance threshold, and judges whether the state of the elevator car during the braking process meets the elevator braking and stopping distance. the security range of the state;
具体地,电梯的限速器、安全钳是电梯的一套安全保护装置,限速器起到监控电梯运行速度的作用,安全钳安装在轿厢底部与电梯的导轨相啮合,当监控电梯速度超过额定速度的一定范围,限速器就会动作,首先动作的是电气开关,如果电梯急需超速运行就会触发安全钳动作,夹住电梯导轨最终制停。Specifically, the speed limiter and safety gear of the elevator are a set of safety protection devices for the elevator. The speed limiter plays the role of monitoring the running speed of the elevator. The safety gear is installed at the bottom of the car and meshed with the guide rail of the elevator. When the speed exceeds a certain range of the rated speed, the speed limiter will operate. The first action is the electrical switch. If the elevator needs to run at an urgent speed, it will trigger the action of the safety gear, clamping the elevator guide rail and finally stopping.
本实施例的安全性能检验过程需要完成对限速器的电气开关、安全钳的电气开关的通断监测,以及限速器、安全钳制停过程及制停后的电梯的制停距离、电梯轿厢的状态的检测。The safety performance inspection process of this embodiment needs to complete the on-off monitoring of the electrical switch of the speed limiter and the electrical switch of the safety gear, as well as the braking and stopping process of the speed limiter, the safety gear, the braking distance of the elevator after braking, and the elevator car. Detection of the state of the compartment.
试验过程同样需要将一定质量的铸铁砝码载荷运至轿厢,对于采用瞬时式安全钳的轿厢载荷为额定载重量、超面积货梯要根据电梯轿厢的实际面积所对应计算出规定载荷,对于渐进式安全钳要装载1.25倍额定载荷。再控制电梯运行,通过自触发装置7控制各个试验的电气开关,从而逐一进行各个电气开关、限速器、安全钳等部件的检测。The test process also needs to transport a certain mass of cast iron weight load to the car. For the car load using the instantaneous safety gear is the rated load, and the over-area freight elevator should calculate the specified load according to the actual area of the elevator car. For the progressive safety gear, 1.25 times the rated load should be loaded. Control the operation of the elevator again, and control the electrical switches of each test through the self-triggering
三、曳引性能检验:3. Traction performance test:
C1、控制电梯检修上行,电梯依次触发限位开关、极限开关和缓冲器开关,总控制器1判断限位开关、极限开关以及缓冲器开关的功能是否正常;C1, control the elevator to go up for maintenance, the elevator triggers the limit switch, the limit switch and the buffer switch in sequence, and the master controller 1 judges whether the functions of the limit switch, the limit switch and the buffer switch are normal;
对限位开关、极限开关和缓冲器开关短接使其失效,并使电梯继续检修上行;Short circuit the limit switch, limit switch and buffer switch to make them invalid, and make the elevator continue to inspect and go upward;
C2、总控制器1获取定位装置6、监控识别装置5、电梯驱动测量装置2以及电梯运行性能采集装置3的数据;其中,所述定位装置6的采集数据包括电梯轿厢的实时位置;所述监控识别装置5采集的数据包括电梯的机房、轿厢内以及轿厢底部的数据;所述电梯驱动测量装置2采集的数据包括电梯运行的速度、时间、位移、加速度以及减速度;所述电梯运行性能采集装置3采集的数据包括电梯轿厢内的运行性能参数,所述运行性能参数包括速度、加速度、减速度、位移、振动、气压及噪声;C2, master controller 1 obtains the data of
C3、总控制器1通过监控识别装置5的采集数据判断电梯的对重装置完全压缩缓冲器时轿厢是否被继续提升;C3, the master controller 1 judges whether the car is continuously promoted when the counterweight device of the elevator completely compresses the buffer by the data collected by the monitoring and identification device 5;
总控制器1通过定位装置6和电梯驱动测量装置2的采集数据判断电梯的曳引机的状态为打滑或者不转动;The general controller 1 judges the state of the traction machine of the elevator as slipping or not rotating through the data collected by the
总控制器1通过电梯运行性能采集装置3判断电梯检修运行时,轿厢内的状态;The general controller 1 judges the state in the car during the elevator maintenance operation through the elevator operation
四、制动性能检验:4. Braking performance test:
D1、使电梯正常速度上行和下行,设定预设触发位置,总控制器1通过定位装置6实时获取电梯的位置信息;D1. Make the elevator go up and down at normal speed, set the preset trigger position, and the master controller 1 obtains the position information of the elevator in real time through the
当电梯移动至预设触发位置,定位装置6将信号发送至总控制器1,则总控制器1使自触发装置7触发停止开关;When the elevator moves to the preset trigger position, the
D2、总控制器1获取停止开关触发后的定位装置6、电梯驱动测量装置2、监控识别装置5的数据,通过监控识别装置5、定位装置6和电梯驱动测量装置2的采集数据判断电梯轿厢是否停止升降,通过电梯驱动测量装置2和监控识别装置5的采集数据判断电梯的曳引机是否停止运转。D2. The master controller 1 acquires the data of the
具体地,电梯能否安全可靠运行有两方面的重要体现:电梯的曳引性能和制动性能。其涉及电梯产品的全生命周期,是重要的安全保障措施,是相互作用、不可分割的。曳引和制动性能是否有效是保证电梯控制系统、操作指令等能够被可靠执行的关键环节,也是乘坐舒适感的重要影响因素。Specifically, whether the elevator can run safely and reliably has two important aspects: the traction performance and the braking performance of the elevator. It involves the whole life cycle of elevator products, and is an important safety guarantee measure, which is interactive and inseparable. Whether the traction and braking performance is effective is the key link to ensure that the elevator control system and operation instructions can be executed reliably, and it is also an important factor affecting the ride comfort.
电梯的曳引力源于曳引钢丝绳与曳引轮的轮槽之间的摩擦力,曳引性能保证的是电梯动态的安全,是电梯能够运行的最基本条件,在轿厢装载和制停工况时必须提供足够的曳引力。制动性能是保证电梯静态时的安全,保证电梯能够可靠、平稳的停靠在目的确定位置,因此制动器是电梯实现可靠制动的最重要的部件。近年来,由制动器安全隐患引发的电梯伤人事故频发,加强电梯制动器安全状态检查已势在必行。制动能力是电梯制动器技术状况的最终体现,制动能力检查是预防电梯溜梯伤人事故必不可少的技术手段。The traction force of the elevator comes from the friction between the traction wire rope and the wheel groove of the traction wheel. The traction performance guarantees the dynamic safety of the elevator and is the most basic condition for the elevator to run. Sufficient traction must be provided under these conditions. The braking performance is to ensure the safety of the elevator when it is static, and to ensure that the elevator can reliably and smoothly stop at the designated position. Therefore, the brake is the most important component for the elevator to achieve reliable braking. In recent years, there have been frequent elevator injury accidents caused by hidden dangers of brakes, and it is imperative to strengthen the safety status inspection of elevator brakes. The braking capacity is the ultimate reflection of the technical status of the elevator brakes, and the checking of the braking capacity is an essential technical means to prevent accidents caused by elevator slipping and ladder injuries.
电梯制动性能的体现主要有制动力的施加是否合适,如果制动力不足,减速度小,制动距离就过大,电梯不能被有效地制动,致使轿厢处于失控中(冲顶、蹲底、开门溜车等),且持续时间越长就越危险;如果制动力过大,减速度大,制动距离就过小,制动时冲击力大,甚至因制动时冲击力过大而造成轿厢内乘客的人身伤害。如果这两大性能出现问题就可能导致溜梯、冲顶、蹲底、剪切、挤压等严重的人员伤亡事故和设备本体损坏。The braking performance of the elevator mainly depends on whether the application of the braking force is appropriate. If the braking force is insufficient and the deceleration is small, the braking distance will be too large. , opening the door and sliding the car, etc.), and the longer the duration, the more dangerous; if the braking force is too large, the deceleration is large, the braking distance is too small, the impact force is large when braking, or even the Causing personal injury to passengers in the car. If there are problems with these two major performances, it may lead to serious casualties and damage to the equipment body such as sliding ladders, climbing to the top, squatting, shearing, and extrusion.
本实施例的试验中,利用总控制器1、定位装置6、监控识别装置5、电梯驱动测量装置2及电梯运行性能采集装置3共同完成电梯的曳引性能试验工作。In the test of this embodiment, the traction performance test of the elevator is completed by using the general controller 1, the
试验过程:电梯检修上行,先后触发限位开关、极限开关、缓冲器开关,需要对这部分开关进行短接失效操作,然后检修继续上行。电梯的曳引性能的判定指标为:当电梯对重装置完全压缩缓冲器时轿厢不能被继续提升,曳引机打滑或不转动(依靠定位装置6和电梯驱动测量装置2共同判别)。Test process: The elevator goes up during maintenance, and the limit switch, limit switch, and buffer switch are triggered successively. It is necessary to short-circuit and fail the operation of these switches, and then the maintenance continues to go up. The judgment index of the traction performance of the elevator is: when the elevator counterweight device completely compresses the buffer, the car cannot be continuously lifted, and the traction machine slips or does not rotate (depending on the joint determination of the
利用总控制器1、定位装置6、自触发装置7、监控识别装置5、电梯驱动测量装置2及电梯运行性能采集装置3共同完成电梯的制动性能试验景。Using the general controller 1, the
试验过程:电梯正常速度上行和下行,到达预定位置(通过定位装置6判定)触发停止开关(自触发装置7实现触发动作)。电梯的制动性能的判定指标为:电梯轿厢最终停下(总控制器1通过定位装置6和电梯驱动测量装置2的采集数据来判别),并且驱动主机停止运转(总控制器1通过电梯驱动测量装置2的采集数据来判别)。Test process: the elevator goes up and down at normal speed, and reaches the predetermined position (judged by the positioning device 6) to trigger the stop switch (the triggering action is realized by the trigger device 7). The judgment index of the braking performance of the elevator is: the elevator car finally stops (the general controller 1 judges by the data collected by the
本实施例提供的一种电梯检验综合监控管理方法,还包括以下方法:An elevator inspection comprehensive monitoring and management method provided in this embodiment also includes the following methods:
基于三维激光扫描技术、3D深度相机、同时定位和地图构建技术,构建电梯井道的实时三维数据模型;Based on 3D laser scanning technology, 3D depth camera, simultaneous positioning and map construction technology, build a real-time 3D data model of the elevator shaft;
建立电梯井道的数据模型信息数据库8,基于智能分析算法,对实时采集到的数据模型信息与数据模型信息数据库8的信息进行智能比对分析,当发现井道域内实体发生任何超参数的变动时,进行报警提示,并由总控制器1通过无线方式传输到工作人员的监控终端(如手机、电脑等)。Establish the data model information database 8 of the elevator shaft, and intelligently compare and analyze the real-time collected data model information and the information of the data model information database 8 based on the intelligent analysis algorithm. Carry out alarm prompt, and be transmitted to the staff's monitoring terminal (as mobile phone, computer etc.) by general controller 1 by wireless mode.
具体地,电梯的井道图绘制与确认是电梯是施工单位必备的一项技能,做到会测、能测和准测,才能保证后续的设计安装制造流程顺利进行。电梯的安全事故中坠入井道和门区剪切是最危险的事故,发生事故后的应急救援就显得尤为重要,因此必须对电梯井道进行状态监控,发现井道有实体发生变化时提供预警。Specifically, the drawing and confirmation of the elevator shaft diagram is an essential skill for the construction unit of the elevator. Only by being able to measure, be able to measure and accurately measure can the subsequent design, installation and manufacturing process be carried out smoothly. In the elevator safety accidents, falling into the shaft and shearing the door area are the most dangerous accidents. Emergency rescue after the accident is particularly important. Therefore, it is necessary to monitor the status of the elevator shaft and provide early warning when any physical changes in the shaft are found.
基于三维激光扫描技术、3D深度相机(即深度相机设备及SLAM同时定位和建图技术),对电梯井道域内的关键信息实时构建三维模型,并结合现有的测量技术手段进行验证其准确性及误差在可接受范围内。建立电梯井道模型信息数据库8,基于智能分析研判算法,对实时采集到的数据模型信息与库源信息进行智能比对分析,发现井道域内实体发生任何超参数的变动时,进行报警提示并无线传输到相关人员的手持终端21上,为生产单位、检验、监察机构更好的履行职责提供必要技术手段。Based on 3D laser scanning technology and 3D depth camera (that is, depth camera equipment and SLAM simultaneous positioning and mapping technology), a 3D model is constructed in real time for key information in the elevator shaft domain, and combined with existing measurement techniques to verify its accuracy and The error is within the acceptable range. Establish an elevator shaft model information database 8, based on the intelligent analysis and judgment algorithm, intelligently compare and analyze the real-time collected data model information and database source information, and when any hyperparameter changes are found in the entities in the shaft domain, an alarm prompt and wireless transmission will be issued To the
因此,本实施例提供的电梯检验综合监控管理方法,能够对电梯进行多方位的智能检验工作,从电梯的井道到电梯的轿厢,均能进行准确的检测工作,可以有效对电梯进行维修,避免人工检验带来的误差,保证电梯的安全使用。Therefore, the elevator inspection comprehensive monitoring and management method provided in this embodiment can perform multi-directional intelligent inspection work on the elevator, and can perform accurate inspection work from the shaft of the elevator to the car of the elevator, and can effectively maintain the elevator. Avoid errors caused by manual inspection and ensure the safe use of elevators.
以上所述,仅是本发明较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明以较佳实施例公开如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当利用上述揭示的技术内容作出些许变更或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明技术是指对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的范围内。The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention is disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field , without departing from the scope of the technical solution of the present invention, when using the technical content disclosed above to make some changes or modifications to equivalent embodiments with equivalent changes, but as long as it does not depart from the technical solution of the present invention, the technology of the present invention refers to the above Any simple modifications, equivalent changes and modifications made in the embodiments all belong to the scope of the technical solution of the present invention.
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CN105883519A (en) * | 2016-06-22 | 2016-08-24 | 朗格尔电梯有限公司 | Method and system for managing elevator safety |
CN108455401A (en) * | 2018-07-03 | 2018-08-28 | 康姆帕斯电子科技衡水有限公司 | Elevator shaft integrated test system |
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US20050269163A1 (en) * | 2004-06-02 | 2005-12-08 | Inventio Ag | Elevator supervision |
CN201592932U (en) * | 2010-01-14 | 2010-09-29 | 四川润智兴科技有限公司 | Elevator safety early warning system |
CN102795521A (en) * | 2011-05-25 | 2012-11-28 | 株式会社日立制作所 | Elevator |
US20150142339A1 (en) * | 2012-05-22 | 2015-05-21 | Tianjin Haoya Technology Development Co., Ltd. | Elevator balance coefficient detection method and device |
CN104590965A (en) * | 2015-01-14 | 2015-05-06 | 深圳市正弦电气股份有限公司 | Method and device for detecting abnormal operation of elevator |
CN105270956A (en) * | 2015-11-30 | 2016-01-27 | 中联重科股份有限公司 | System and method for monitoring elevator braking slippage and traction sheave slippage |
CN105883519A (en) * | 2016-06-22 | 2016-08-24 | 朗格尔电梯有限公司 | Method and system for managing elevator safety |
CN108455401A (en) * | 2018-07-03 | 2018-08-28 | 康姆帕斯电子科技衡水有限公司 | Elevator shaft integrated test system |
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CN119142951A (en) * | 2024-11-20 | 2024-12-17 | 武汉市特种设备监督检验所 | Self-diagnosis deviation correction method and system for elevator operation balance system |
CN119142951B (en) * | 2024-11-20 | 2025-04-15 | 武汉市特种设备监督检验所 | A self-diagnosis and correction method and system for elevator operation balance system |
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