CN116100818B - Injection molding particle and material belt bonding, laminating and assembling integrated machine - Google Patents
Injection molding particle and material belt bonding, laminating and assembling integrated machine Download PDFInfo
- Publication number
- CN116100818B CN116100818B CN202211685305.1A CN202211685305A CN116100818B CN 116100818 B CN116100818 B CN 116100818B CN 202211685305 A CN202211685305 A CN 202211685305A CN 116100818 B CN116100818 B CN 116100818B
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- material belt
- injection molding
- assembly
- rolling
- winding
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- 239000000463 material Substances 0.000 title claims abstract description 385
- 239000002245 particle Substances 0.000 title claims abstract description 122
- 238000001746 injection moulding Methods 0.000 title claims abstract description 110
- 238000010030 laminating Methods 0.000 title claims abstract description 23
- 238000005096 rolling process Methods 0.000 claims abstract description 103
- 238000004804 winding Methods 0.000 claims abstract description 70
- 238000007599 discharging Methods 0.000 claims abstract description 42
- 238000007664 blowing Methods 0.000 claims abstract description 10
- 239000002699 waste material Substances 0.000 claims description 75
- 230000033001 locomotion Effects 0.000 claims description 23
- 238000003825 pressing Methods 0.000 claims description 18
- 230000000712 assembly Effects 0.000 claims description 15
- 238000000429 assembly Methods 0.000 claims description 15
- 230000009471 action Effects 0.000 claims description 12
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 7
- 241000276425 Xiphophorus maculatus Species 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 230000033764 rhythmic process Effects 0.000 abstract description 2
- 239000004033 plastic Substances 0.000 description 11
- 229920003023 plastic Polymers 0.000 description 11
- 238000010586 diagram Methods 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 238000000465 moulding Methods 0.000 description 6
- 238000005056 compaction Methods 0.000 description 5
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000000520 microinjection Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/16—Registering, tensioning, smoothing or guiding webs longitudinally by weighted or spring-pressed movable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/472—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/02—Supporting web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model provides an injection molding particle and material area bonding laminating equipment all-in-one, including board, machine case cover, portal frame, injection molding particle charging unit I, injection molding particle charging unit II, material area blowing rolling unit and equipment positioning unit, portal frame, injection molding particle charging unit I, material area blowing rolling unit and equipment positioning unit all are located the machine case cover and establish the within range, injection molding particle charging unit I and injection molding particle charging unit II symmetry set up, equipment positioning unit sets up on the portal frame. According to the integrated machine for bonding, attaching and assembling injection molding particles and the material belt, the two injection molding particle feeding units are arranged to bond the injection molding particles to the material belt on the material belt discharging and winding unit in turn, so that uninterrupted and continuous assembly is realized, the working efficiency of assembly is greatly improved, the process is fully automatic according to the production rhythm, the full-automatic assembly is realized, and the use requirement of an automatic production line is fully met.
Description
Technical Field
The invention belongs to the technical field of advanced production and manufacturing and automation, and particularly relates to an integrated machine for bonding, laminating and assembling injection molding particles and a material belt.
Background
In the production process of a sheet-shaped plastic particle with the length and width of 4 x 1mm and the thickness of 0.5mm and a film-shaped material belt, hard plastic particles are required to be adhered to a position with a designated adhesive material, and a protective film is adhered to the film-shaped material belt to prevent the adhesive material on the material belt from being adhered together, so that the adhesive material cannot be adhered with the plastic particles at a later stage.
When the adhesive assembly of the material belt and the flake-shaped injection molding particles is carried out, the following problems are encountered:
1. when the material belt and the plastic particles are bonded together, the protective film on the material belt needs to be torn off and then can be bonded with the plastic particles, and after the plastic particles are bonded on the material belt, the material belt needs to be wound into a roll in order, so that the material belt is convenient to continue to be processed and used subsequently.
2. For the injection molding particles with the smaller structure and the cross-sectional size of 4 x 1mm, the accurate fitting of the flake injection molding particles and the adhesive position of the material belt needs to be ensured.
In the existing automatic equipment, it is difficult to have equipment which is completely suitable for accurately bonding the flaky injection molding particles with the material belt.
Disclosure of Invention
The invention aims to: the invention aims to provide an integrated machine for bonding, attaching and assembling injection molding particles and a material belt, which solves the problems that in the prior art, automatic equipment does not have equipment for bonding and assembling flaky injection molding particles and a coiled material belt, so that production and assembly are carried out manually, the working efficiency is low, and the automatic production line is not suitable for high-efficiency automatic production lines.
The technical scheme is as follows: the invention provides an integrated machine for adhering, laminating and assembling injection molding particles and a material belt, which comprises a machine table, a machine case cover, a portal frame, an injection molding particle feeding unit I, an injection molding particle feeding unit II, a material belt discharging and winding unit and an assembling and positioning unit, wherein the machine case cover is arranged on the machine table, the portal frame, the injection molding particle feeding unit I, the injection molding particle feeding unit II, the material belt discharging and winding unit and the assembling and positioning unit are all positioned in the range covered by the machine case cover, the injection molding particle feeding unit I and the injection molding particle feeding unit II are symmetrically arranged, and the assembling and positioning unit is arranged on the portal frame; the injection molding particle feeding unit I and the injection molding particle feeding unit II are identical in structure, the injection molding particle feeding unit I and the injection molding particle feeding unit II comprise a flexible vibration feeding assembly, a lower positioning assembly, an upper positioning assembly, a triaxial movement system and two material taking assemblies, the lower positioning assembly is located on one side of the flexible vibration feeding assembly, the upper positioning assembly is located right above the flexible vibration feeding assembly, the two material taking assemblies are connected with the triaxial movement system, and the triaxial movement system can drive the two material taking assemblies to absorb injection molding particles in the flexible vibration feeding assembly. According to the integrated machine for bonding, laminating and assembling injection molding particles and the material belt, the injection molding particles can be bonded to the material belt on the material belt discharging and rolling unit in turn through the two injection molding particle feeding units I and the injection molding particle feeding units II, so that uninterrupted and continuous assembly is realized, the working efficiency of assembly is greatly improved, the process is fully automatic according to the production rhythm, full-automatic assembly is realized, and the integrated machine is fully suitable for the use requirement of an automatic production line.
Further, foretell particle of moulding plastics and material area bonding laminating equipment all-in-one, flexible vibration material loading subassembly is including directly vibrating mount pad, feed bin, directly vibrating and flexible vibration dish, directly vibrating fixedly setting is on directly vibrating the mount pad, feed bin and directly vibrating and connecting, be equipped with a plurality of particles of moulding plastics in the feed bin, the one end of feed bin extends to flexible vibration dish top, go up locating component and be located flexible vibration dish directly over, the feed bin is dustpan form setting to the one end that the feed bin extends to flexible vibration dish top is equipped with the opening.
Further, the above-mentioned particle of moulding plastics and material area bond laminating equipment all-in-one, triaxial motion system includes X axle sharp module, Y axle linear guide, Y axle slider, Y axle slide and the Z axle sharp module that two symmetries set up, Y axle sharp module is connected with the slider of X axle sharp module, the direction of movement parallel arrangement of Y axle linear guide and Y axle sharp module, Y axle slide is connected with the slider of Y axle sharp module and Y axle slider, the one end of the Z axle sharp module that two symmetries set up, X axle sharp module, Y axle sharp module and Z axle sharp module constitute triaxial coordinate moving system, two get material subassembly and the Z axle sharp module one-to-one that two symmetries set up to get material subassembly and Z axle sharp module and connect.
Further, the injection molding particle and material belt bonding, laminating and assembling all-in-one machine, the material taking assembly comprises a rotating motor and an injection molding particle suction nozzle, the rotating motor is connected with a Z-axis linear module, the injection molding particle suction nozzle is connected with the rotating motor, and the lower end part of the injection molding particle suction nozzle is in a conical shape.
Further, the injection molding particle and material belt bonding, laminating and assembling integrated machine comprises a material belt discharging and rolling unit, a material belt feeding and rolling unit and a material belt pressing unit, wherein the material belt discharging and rolling unit comprises a material belt discharging and rolling support frame body, a material belt rolling roller, a material belt conveying platform, a material belt pressing unit, a material belt rolling unit and a rolling support frame body; the material discharging roller and the waste material rolling component are both arranged on the material discharging support frame, a coiled material belt to be bonded is arranged on the material discharging roller, and a protective film of the material belt is wound on the waste material rolling component; the material belt conveying platform and the material belt compacting assembly are positioned between the material discharging support frame body and the material belt rolling support frame body, the material belt on the material discharging roller sequentially passes through the material belt conveying platform and the material belt compacting assembly, and the material belt is wound on the material belt rolling assembly; the material belt rolling assembly is arranged on the rolling support frame body, and the discharging roller, the waste material rolling assembly, the material belt conveying platform, the material belt compacting assembly and the material belt rolling assembly are positioned on the same straight line.
Further, the above-mentioned particle of moulding plastics bonds laminating equipment all-in-one with the material area, waste material rolling subassembly includes waste material rolling driving motor, waste material rolling action wheel, waste material rolling follow driving wheel, waste material rolling gear area, waste material rolling pivot and waste material limiting disc, waste material rolling driving motor and waste material rolling action wheel are connected, waste material rolling action wheel passes through waste material rolling gear area and waste material rolling and follows the driving wheel and be connected, waste material rolling follows driving wheel and waste material rolling pivot and be connected, waste material limiting disc and waste material rolling pivot are connected, the protection film winding is in waste material rolling pivot.
Further, the above-mentioned injection molding particle and material area bonding laminating equipment all-in-one, the material area conveying platform includes a set of I shape backup pad, horizontal transfer board, material area compresses tightly the limiting plate, compresses tightly drive cylinder and cylinder mounting panel, horizontal transfer board and a set of I shape backup pad fixed connection, the horizontal transfer board is rectangle platy, the cylinder mounting panel is fixed to be set up the one end that is close to the blowing support frame body at horizontal transfer board, compress tightly drive cylinder setting on the cylinder mounting panel, the material area compresses tightly the limiting plate and compresses tightly the piston rod of drive cylinder and connect to the material area compresses tightly the limiting plate and is located the horizontal transfer board directly over, the material area compresses tightly and is equipped with the spacing groove on the limiting plate lower terminal surface, pass the material area between the spacing groove, be connected with horizontal support plate on the blowing support frame body, install the material area deflector on the up end of horizontal support plate, the material area deflector is close to be equipped with the guide way on the lower terminal surface of horizontal support plate, pass the material area in the guide way.
Further, the above-mentioned particle of moulding plastics and material area bonding laminating equipment all-in-one, the equipment positioning unit includes location support frame, equipment location camera and two symmetrical positioning light sources that set up, the one end and the portal frame fixed connection of location support frame, the other end of equipment location camera and location support frame are connected, the positioning light sources that two symmetries set up on horizontal conveying board to the positioning light sources that two symmetries set up are located under the equipment location camera.
Further, the injection molding particle and material belt bonding and assembling integrated machine comprises a supporting seat, a material belt traction motor, a material belt traction driving wheel, a material belt traction driven wheel, a material belt traction gear belt, a material belt traction roller, a material belt compression driving cylinder, a material belt traction sliding plate and a linear guide rail, wherein the material belt traction motor, the material belt traction roller, the material belt compression driving cylinder and the linear guide rail are all arranged on the supporting seat, the material belt traction motor is connected with the material belt traction driving wheel, the material belt traction driving wheel is connected with the material belt traction driven wheel through the material belt traction gear belt, the material belt traction driven wheel is connected with the material belt traction roller, the material belt compression roller is arranged on the material belt traction sliding plate, a piston rod of the material belt compression driving cylinder is connected with the material belt traction sliding plate, and the material belt sliding plate is connected with the material belt sliding rail, and a material belt is arranged between the material belt traction roller and the material belt compression roller.
Further, the injection molding particle and material belt bonding and assembling integrated machine, wherein the material belt winding assembly comprises a material belt winding motor, a material belt winding driving wheel, a material belt winding driven wheel, a material belt winding gear belt and a material belt winding roller, the material belt winding motor is connected with the material belt winding driving wheel, the material belt winding driving wheel is connected with the material belt winding driven wheel through the material belt winding gear belt, the material belt winding driven wheel is connected with the material belt winding roller, and the material belt winding roller is wound with a material belt.
The technical scheme can be seen that the invention has the following beneficial effects: the injection molding particle and material belt bonding, laminating and assembling integrated machine has the following advantages:
1. Through setting up the material area conveying platform and can carry out the stable transport of material area to play good supporting role to the material area, avoid the material area to drop, influence the quality and the subsequent rolling process in material area, the material area that set up compresses tightly the distance between subassembly can control material area traction roll and the material area pinch roller, thereby keep the material area to have certain hold down to the material area when stably passing through, thereby make the winding that can be smooth in the material area winding process take up the subassembly on the material area, promote the accuracy and the reliability that the material area was received and released.
2. The flexible vibration disc is used for automatically feeding the flaky tiny injection molding particles, so that the problem that manual feeding operation is difficult for flaky materials is solved, labor intensity of operators is reduced, the injection molding particles can be accurately sucked by adopting a three-axis motion system and rotating motion mode through definite positioning of the flaky injection molding particles, and the injection molding particles can be accurately positioned, so that follow-up bonding is facilitated, the feeding efficiency of the injection molding particles is improved, and reliable guarantee is provided for follow-up bonding assembly.
Drawings
FIG. 1 is a schematic diagram of the outline structure of an integrated machine for bonding, laminating and assembling injection molding particles and a material belt;
FIG. 2 is a schematic diagram of an integrated machine for bonding, laminating and assembling injection molding particles and a material belt;
FIG. 3 is a schematic diagram II of an integrated machine for adhering, bonding and assembling injection molding particles and a material belt;
FIG. 4 is a schematic diagram showing the overall structure of a vibration feeding device for micro injection molding particles according to the present invention;
FIG. 5 is a schematic view of a flexible vibratory feeding assembly according to the present invention;
FIG. 6 is a schematic view of a lower positioning assembly according to the present invention;
FIG. 7 is a schematic view of the structure of the upper positioning assembly according to the present invention;
FIG. 8 is a schematic diagram of a three-axis motion system according to the present invention;
FIG. 9 is a schematic diagram of a triaxial motion system according to the present invention;
FIG. 10 is a schematic diagram of a discharging and winding device for a film-shaped material belt according to the first embodiment of the present invention;
FIG. 11 is a schematic diagram II of a discharging and winding device for a film-shaped material belt;
FIG. 12 is a schematic view of a part of the belt conveyor platform according to the present invention;
FIG. 13 is a schematic view of a belt conveyor according to the present invention;
Fig. 14 is a schematic structural view of a belt compacting assembly according to the present invention.
In the figure: the feeding support frame 1, the feeding guide roller 11, the waste winding guide roller 12, the horizontal support plate 13, the material belt guide plate 14, the guide groove 15, the feeding roller 2, the waste winding assembly 3, the waste winding driving motor 31, the waste winding rotating shaft 32, the waste limiting disc 33, the material belt conveying platform 4, the I-shaped support plate 41, the horizontal conveying plate 42, the material belt compressing limiting plate 43, the compressing driving cylinder 44, the cylinder mounting plate 45, the limiting groove 46, the material belt compressing assembly 47, the support seat 51, the material belt traction motor 52, the material belt traction roller 53, the material belt compressing roller 54, the material belt compressing driving cylinder 55, the material belt traction sliding plate 56, the linear guide rail 57, the material belt winding assembly 6, the material belt winding motor 61, the material belt winding roller 62, the winding support frame 7, the material belt winding guide roller 71 the device comprises a flexible vibration feeding assembly 801, a lower positioning assembly 802, an upper positioning assembly 803, a triaxial moving system 804, a material taking assembly 805, a direct vibration mounting seat 806, a stock bin 807, a direct vibration 808, a flexible vibration disk 809, a lower positioning mounting plate 810, a lower positioning camera 811, a lower positioning light source 812, an upper positioning mounting frame 813, an upper positioning lens 814, an upper positioning light source 815, an X-axis linear module 816, a Y-axis linear module 817, a Y-axis linear guide 818, a Y-axis slider 819, a Y-axis slide 820, a Z-axis linear module 821, a rotating motor 822, an injection molding particle suction nozzle 823, a machine 901, a machine case cover 902, a portal frame 903, an injection molding particle feeding unit one 904, an injection molding particle feeding unit two 905, a material belt discharging and winding unit 906, an assembly positioning unit 907, a positioning support frame 908, an assembly positioning camera 909, and a positioning light source 910.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more, unless otherwise clearly defined.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
Examples
The integrated machine for adhering and assembling injection molding particles and material strips as shown in fig. 1-3 comprises a machine table 901, a machine box cover 902, a portal frame 903, an injection molding particle feeding unit I904, an injection molding particle feeding unit II 905, a material strip discharging and winding unit 906 and an assembling and positioning unit 907, wherein the machine box cover 902 is covered on the machine table 901, the portal frame 903, the injection molding particle feeding unit I904, the injection molding particle feeding unit II 905, the material strip discharging and winding unit 906 and the assembling and positioning unit 907 are all positioned in a range covered by the machine box cover 902, the injection molding particle feeding unit I904 and the injection molding particle feeding unit II 905 are symmetrically arranged, and the assembling and positioning unit 907 is arranged on the portal frame 903.
The injection molding particle feeding unit one 904 and the injection molding particle feeding unit two 905 shown in fig. 4 have the same structure, and the injection molding particle feeding unit one 904 and the injection molding particle feeding unit two 905 comprise a flexible vibration feeding assembly 801, a lower positioning assembly 802, an upper positioning assembly 803, a triaxial movement system 804 and two material taking assemblies 805, wherein the lower positioning assembly 802 is positioned at one side of the flexible vibration feeding assembly 801, the upper positioning assembly 803 is positioned right above the flexible vibration feeding assembly 801, the two material taking assemblies 805 are connected with the triaxial movement system 804, and the triaxial movement system 804 can drive the two material taking assemblies 805 to absorb injection molding particles in the flexible vibration feeding assembly 801.
The flexible vibration feeding assembly 801 shown in fig. 5 comprises a direct vibration mounting seat 806, a bin 807, a direct vibration 808 and a flexible vibration disk 809, wherein the direct vibration 808 is fixedly arranged on the direct vibration mounting seat 806, the bin 807 is connected with the direct vibration 808, a plurality of injection molding particles are arranged in the bin 807, one end of the bin 807 extends to the upper side of the flexible vibration disk 809, and the upper positioning assembly 803 is positioned right above the flexible vibration disk 809. The silo 807 is provided in a dustpan-like arrangement and an opening is provided at the end of the silo 807 extending above the flexible vibrating disk 809.
The lower positioning assembly 802 as shown in fig. 6 includes a lower positioning mounting plate 810, a lower positioning camera 811, and a lower positioning light source 812, both of which are disposed on the lower positioning mounting plate 810, and the lower positioning camera 811 is located below the lower positioning light source 812.
The upper positioning assembly 803 as shown in fig. 7 includes an upper positioning mounting frame 813, an upper positioning lens 814 and an upper positioning light source 815, the upper positioning lens 814 and the upper positioning light source 815 being both disposed on the upper positioning mounting frame 813, and the upper positioning lens 814 and the upper positioning light source 815 being located directly above the flexible vibration disk 809, the upper positioning lens 814 being located above the upper positioning light source 815.
The three-axis motion system 804 shown in fig. 8 and 9 includes an X-axis linear module 816, a Y-axis linear module 817, a Y-axis linear guide 818, a Y-axis slider 819, a Y-axis sliding plate 820, and two symmetrically arranged Z-axis linear modules 821, wherein the Y-axis linear module 817 is connected with the slider of the X-axis linear module 816, the movement directions of the Y-axis linear guide 818 and the Y-axis linear module 817 are parallel, the Y-axis sliding plate 820 is connected with the slider of the Y-axis linear module 817 and the Y-axis slider 819, the two symmetrically arranged Z-axis linear modules 821 are arranged at one end of the Y-axis sliding plate 820, the X-axis linear module 816, the Y-axis linear module 817, and the Z-axis linear module 821 form a three-axis coordinate motion system, the two take-out assemblies 805 are arranged in one-to-one correspondence with the two symmetrically arranged Z-axis linear modules 821, and the take-out assemblies 805 are connected with the Z-axis linear module 821.
In the above structure, the material taking assembly 805 includes a rotating motor 822 and an injection molding particle suction nozzle 823, the rotating motor 822 is connected with the Z-axis linear module 821, and the injection molding particle suction nozzle 823 is connected with the rotating motor 822. The lower end of the injection molding particle suction nozzle 823 is arranged in a conical shape.
The material belt discharging and rolling unit 906 as shown in fig. 10 and 11 comprises a discharging support frame 1, a discharging roller 2, a waste rolling component 3, a material belt conveying platform 4, a material belt compacting component 5, a material belt rolling component 6 and a rolling support frame 7, wherein the discharging roller 2, the waste rolling component 3, the material belt conveying platform 4, the material belt compacting component 5 and the material belt rolling component 6 are positioned on the same straight line; the material discharging roller 2 and the waste material rolling component 3 are both arranged on the material discharging support frame body 1, a coiled material belt to be bonded is arranged on the material discharging roller 2, and a protective film of the material belt is wound on the waste material rolling component 3; the material belt conveying platform 4 and the material belt compressing assembly 5 are positioned between the material discharging support frame body 1 and the material belt rolling support frame body 7, the material belt on the material discharging roller 2 sequentially passes through the material belt conveying platform 4 and the material belt compressing assembly 5, and the material belt is wound on the material belt rolling assembly 6; the material belt winding assembly 6 is arranged on the winding support frame body 7.
Wherein, be equipped with at least one material area blowing guide roll 11 and a plurality of waste material rolling guide roll 12 on the blowing support body 1, the lapping material area winding that waits to bond on the blowing roller 2 is through material area blowing guide roll 11, the protection film winding is through a plurality of waste material rolling guide roll 12. At least one material belt winding guide roller 71 is arranged on the winding support frame body 7.
In the above-mentioned structure, waste material rolling subassembly 3 includes waste material rolling driving motor 31, waste material rolling action wheel, waste material rolling follow driving wheel, waste material rolling gear area, waste material rolling pivot 32 and waste material limiting disc 33, waste material rolling driving motor 31 and waste material rolling action wheel are connected, waste material rolling action wheel passes through waste material rolling gear area and waste material rolling follow driving wheel and is connected, waste material rolling follows driving wheel and waste material rolling pivot 32 and connect, waste material limiting disc 33 and waste material rolling pivot 32 are connected, the protection film winding is on waste material rolling pivot 32.
The material belt conveying platform 4 shown in fig. 12 and 13 comprises a group of I-shaped supporting plates 41, a horizontal conveying plate 42, a material belt compressing limiting plate 43, a compressing driving air cylinder 44 and an air cylinder mounting plate 45, wherein the horizontal conveying plate 42 is fixedly connected with the group of I-shaped supporting plates 41, the horizontal conveying plate 42 is in a rectangular flat plate shape, the air cylinder mounting plate 45 is fixedly arranged at one end, close to the discharging supporting frame body 1, of the horizontal conveying plate 42, the compressing driving air cylinder 44 is arranged on the air cylinder mounting plate 45, the material belt compressing limiting plate 43 is connected with a piston rod of the compressing driving air cylinder 44, the material belt compressing limiting plate 43 is positioned right above the horizontal conveying plate 42, limiting grooves 46 are formed in the lower end face of the material belt compressing limiting plate 43, and material belts penetrate through the limiting grooves 46. One end of the horizontal conveying plate 42, which is close to the material belt pressing assembly 5, is provided with two material belt limiting baffles 47 which are symmetrically arranged, and the material belt passes through the space between the two material belt limiting baffles 47 which are symmetrically arranged.
The material belt pressing assembly 5 shown in fig. 14 comprises a supporting seat 51, a material belt traction motor 52, a material belt traction driving wheel, a material belt traction driven wheel, a material belt traction gear belt, a material belt traction roller 53, a material belt pressing roller 54, a material belt pressing driving cylinder 55, a material belt traction sliding plate 56 and a linear guide rail 57, wherein the material belt traction motor 52, the material belt traction roller 53, the material belt pressing driving cylinder 55 and the linear guide rail 57 are all arranged on the supporting seat 51, the material belt traction motor 52 is connected with the material belt traction driving wheel, the material belt traction driving wheel is connected with the material belt traction driven wheel through the material belt traction gear belt, the material belt traction driven wheel is connected with the material belt traction roller 53, the material belt pressing roller 54 is arranged on the material belt traction sliding plate 56, a piston rod of the material belt pressing driving cylinder 55 is connected with the material belt traction sliding plate 56, the material belt traction sliding plate 56 is connected with the linear guide rail 57 in a sliding manner, and a material belt is arranged between the material belt traction roller 53 and the material belt pressing roller 54.
In the above-mentioned structure, the material area rolling subassembly 6 includes material area rolling motor 61, material area rolling action wheel, material area rolling follow driving wheel, material area rolling gear area and material area wind-up roller 62, material area rolling motor 61 and material area rolling action wheel are connected, the material area rolling action wheel passes through material area rolling gear area and material area rolling follow driving wheel to be connected, material area rolling follow driving wheel and material area wind-up roller 62 are connected, the winding has the material area on the material area wind-up roller 62.
In the structure, the horizontal support plate 13 is connected to the discharging support frame 1, the material belt guide plate 14 is mounted on the upper end surface of the horizontal support plate 13, the guide groove 15 is formed in the lower end surface of the material belt guide plate 14, which is close to the horizontal support plate 13, and the material belt passes through the guide groove 15.
In addition, the assembly positioning unit 907 includes a positioning support 908, an assembly positioning camera 909, and two symmetrically disposed positioning light sources 910, one end of the positioning support 908 is fixedly connected to the gantry 903, the other ends of the assembly positioning camera 909 and the positioning support 908 are connected, the two symmetrically disposed positioning light sources 910 are disposed on the horizontal conveying plate 42, and the two symmetrically disposed positioning light sources 910 are located directly under the assembly positioning camera 909.
The invention relates to a working method of an integrated machine for bonding, laminating and assembling injection molding particles and a material belt, which comprises the following steps:
s1, sleeving a coiled material belt on a discharging roller 2, tearing a protective film on a tail material belt and a material belt body, winding the material belt body through a material belt discharging guide roller 11, enabling the material belt body to pass through a guide groove 15, and enabling the material belt body to pass through a material belt compression limiting plate 43;
S2, a piston rod of a compression driving cylinder 44 extends out to push the material belt compression limiting plate 43 to press the material belt body downwards, so that the material belt is clung to the horizontal conveying plate 42;
S3, spreading the material belt body along the horizontal conveying plate 42 so that the material belt body is flatly paved on the horizontal conveying plate 42;
S4, a piston rod of the material belt compaction driving cylinder 55 is retracted to drive the material belt traction sliding plate 56 to slide along the linear guide rail 57, so that the distance between the material belt traction roller 53 and the material belt compaction roller 54 is increased, the tail end of the material belt body passes through the space between the material belt traction roller 53 and the material belt compaction roller 54, and the material belt compaction driving cylinder 55 is reset to enable the material belt body to be compacted between the material belt traction roller 53 and the material belt compaction roller 54;
S5, continuously pulling the tail end of the material belt body, and winding the tail end of the material belt body on the material belt winding roller 62;
s6, winding the protection film torn off from the material belt on the waste material winding rotating shaft 32;
S7, synchronously starting the waste material rolling assembly 3, the material belt compacting assembly 5 and the material belt rolling assembly 6, enabling the material belt to move horizontally and linearly, winding the waste material of the protective film on the waste material rolling assembly 3, stably winding the material belt on the material belt rolling assembly 6, and stably conveying the material belt;
S8, the assembling and positioning camera 909 scans the positions of the adhesive on the material belt body on the horizontal conveying plate 42, and when the positions of the adhesive on the material belt body are positioned at the assembling positions, the waste material rolling assembly 3, the material belt compacting assembly 5 and the material belt rolling assembly 6 are stopped;
S9, placing a plurality of injection molding particles in a bin 807, and feeding the injection molding particles in the bin 807 into a flexible vibration disc 809 in a vibration mode;
S10, detecting the position of injection molding particles by an upper positioning lens 814;
s11, driving the two material taking assemblies 805 to move above the flexible vibration disc 809 by the triaxial movement system 804;
S12, the Z-axis linear module 821 drives the material taking assembly 805 to descend respectively, and the material taking assembly 805 absorbs injection molding particles from the flexible vibration disc 809;
s13, driving two material taking assemblies 805 adsorbed with injection molding particles to move above a lower positioning camera 811 by a triaxial movement system 804;
s14, the triaxial movement system 804 and the rotary motor 822 act cooperatively to drive the injection molding particle suction nozzle 823 to move, so that injection molding particles adsorbed on the injection molding particle suction nozzle 823 are positioned at an assembling position;
S15, the triaxial movement system 804 drives the material taking assembly 805 to move above the material loading belt body of the horizontal conveying plate 42;
S16, the Z-axis linear module 821 drives the material taking assembly 805 to descend respectively, the material taking assembly 805 presses the adsorbed injection molding particles down on the material belt body, so that the injection molding particles are adhered on the material belt body, and the waste material rolling assembly 3, the material belt compacting assembly 5 and the material belt rolling assembly 6 drive the material belt body to move by a stepping distance;
S17, the injection molding particle feeding unit I904 and the injection molding particle feeding unit II 905 alternately perform the operations of S10-S16, so that the injection molding particle feeding unit I904 and the injection molding particle feeding unit II 905 alternately bond injection molding particles on the material belt body, and the material belt body and the injection molding particles are continuously bonded and assembled.
The foregoing is merely a preferred embodiment of the invention, and it should be noted that modifications could be made by those skilled in the art without departing from the principles of the invention, which modifications would also be considered to be within the scope of the invention.
Claims (8)
1. The utility model provides an injection molding particle and material area bonding laminating equipment all-in-one which characterized in that: the device comprises a machine table (901), a machine box cover (902), a portal frame (903), an injection molding particle feeding unit I (904), an injection molding particle feeding unit II (905), a material belt discharging and winding unit (906) and an assembly positioning unit (907), wherein the machine box cover (902) is covered on the machine table (901), the portal frame (903), the injection molding particle feeding unit I (904), the injection molding particle feeding unit II (905), the material belt discharging and winding unit (906) and the assembly positioning unit (907) are all located in a covering range covered by the machine box cover (902), the injection molding particle feeding unit I (904) and the injection molding particle feeding unit II (905) are symmetrically arranged, and the assembly positioning unit (907) is arranged on the portal frame (903);
The injection molding particle feeding unit I (904) and the injection molding particle feeding unit II (905) have the same structure, the injection molding particle feeding unit I (904) and the injection molding particle feeding unit II (905) comprise a flexible vibration feeding assembly (801), a lower positioning assembly (802), an upper positioning assembly (803), a triaxial movement system (804) and two material taking assemblies (805), the lower positioning assembly (802) is positioned on one side of the flexible vibration feeding assembly (801), the upper positioning assembly (803) is positioned right above the flexible vibration feeding assembly (801), the two material taking assemblies (805) are connected with the triaxial movement system (804), and the triaxial movement system (804) can drive the two material taking assemblies (805) to absorb injection molding particles in the flexible vibration feeding assembly (801); the flexible vibration feeding assembly (801) comprises a direct vibration mounting seat (806), a bin (807), a direct vibration (808) and a flexible vibration disc (809), wherein the direct vibration (808) is fixedly arranged on the direct vibration mounting seat (806), the bin (807) is connected with the direct vibration (808), a plurality of injection molding particles are arranged in the bin (807), one end of the bin (807) extends to the upper part of the flexible vibration disc (809), the upper positioning assembly (803) is positioned right above the flexible vibration disc (809), the bin (807) is in a dustpan shape, and an opening is formed in one end of the bin (807) extending to the upper part of the flexible vibration disc (809; the three-axis motion system (804) comprises an X-axis linear module (816), a Y-axis linear module (817), a Y-axis linear guide rail (818), a Y-axis sliding block (819), a Y-axis sliding plate (820) and two symmetrically arranged Z-axis linear modules (821), the Y-axis linear module (817) is connected with the sliding blocks of the X-axis linear module (816), the Y-axis linear guide rail (818) and the Y-axis linear module (817) are arranged in parallel in the moving direction, the Y-axis sliding plate (820) is connected with the sliding blocks of the Y-axis linear module (817) and the Y-axis sliding block (819), the two symmetrically arranged Z-axis linear modules (821) are arranged at one end of the Y-axis sliding plate (820), the X-axis linear module (816), the Y-axis linear module (817) and the Z-axis linear modules (821) form a three-axis coordinate moving system, the two material taking assemblies (805) are arranged in one-to-one correspondence with the two symmetrically arranged Z-axis linear modules (821), and the material taking assemblies (805) are connected with the Z-axis linear modules (821).
2. The injection molding particle and material belt bonding, fitting and assembling integrated machine according to claim 1, wherein: the material taking assembly (805) comprises a rotating motor (822) and an injection molding particle suction nozzle (823), the rotating motor (822) is connected with a Z-axis linear module (821), the injection molding particle suction nozzle (823) is connected with the rotating motor (822), and the lower end part of the injection molding particle suction nozzle (823) is arranged in a conical mode.
3. The injection molding particle and material belt bonding, fitting and assembling integrated machine according to claim 1, wherein: the material belt discharging and rolling unit (906) comprises a discharging support frame body (1), a discharging roller (2), a waste rolling component (3), a material belt conveying platform (4), a material belt pressing component (5), a material belt rolling component (6) and a rolling support frame body (7); the material discharging roller (2) and the waste material rolling component (3) are arranged on the material discharging support frame body (1), a coiled material belt to be bonded is arranged on the material discharging roller (2), and a protective film of the material belt is wound on the waste material rolling component (3); the material belt conveying platform (4) and the material belt compacting assembly (5) are positioned between the material discharging support frame body (1) and the material belt rolling support frame body (7), the material belt on the material discharging roller (2) sequentially passes through the material belt conveying platform (4) and the material belt compacting assembly (5), and the material belt is wound on the material belt rolling assembly (6); the material belt winding assembly (6) is arranged on the winding support frame body (7), and the discharging roller (2), the waste material winding assembly (3), the material belt conveying platform (4), the material belt pressing assembly (5) and the material belt winding assembly (6) are positioned on the same straight line.
4. The injection molding particle and tape bonding, laminating and assembling integrated machine according to claim 3, wherein: waste material rolling subassembly (3) are including waste material rolling driving motor (31), waste material rolling action wheel, waste material rolling follow driving wheel, waste material rolling gear area, waste material rolling pivot (32) and waste material limiting disc (33), waste material rolling driving motor (31) and waste material rolling action wheel are connected, waste material rolling action wheel passes through waste material rolling gear area and waste material rolling and follows the driving wheel and be connected, waste material rolling follows driving wheel and waste material rolling pivot (32) and are connected, waste material limiting disc (33) and waste material rolling pivot (32) are connected, the protection film winding is on waste material rolling pivot (32).
5. The injection molding particle and tape bonding, laminating and assembling integrated machine according to claim 3, wherein: the material area conveying platform (4) includes a set of I shape backup pad (41), horizontal transfer board (42), material area compress tightly limiting plate (43), compress tightly drive cylinder (44) and cylinder mounting panel (45), horizontal transfer board (42) and a set of I shape backup pad (41) fixed connection, horizontal transfer board (42) are rectangle platy, cylinder mounting panel (45) are fixed to be set up in the one end that horizontal transfer board (42) is close to blowing support frame body (1), compress tightly drive cylinder (44) and set up on cylinder mounting panel (45), the material area compresses tightly limiting plate (43) and compresses tightly the piston rod of drive cylinder (44) and connect to material area compresses tightly limiting plate (43) and be located directly over horizontal transfer board (42), be equipped with spacing groove (46) under material area compression limiting plate (43), pass the material area between spacing groove (46), be connected with horizontal backup pad (13) on blowing support frame body (1), install on the up end of horizontal backup pad (13) and take deflector (14), be equipped with down in the deflector (15) on the deflector strip (15).
6. The integrated machine for bonding, laminating and assembling injection molding particles and material strips according to claim 5, wherein: the assembly positioning unit (907) comprises a positioning support frame (908), an assembly positioning camera (909) and two symmetrically arranged positioning light sources (910), one end of the positioning support frame (908) is fixedly connected with the portal frame (903), the assembly positioning camera (909) is connected with the other end of the positioning support frame (908), the two symmetrically arranged positioning light sources (910) are arranged on the horizontal conveying plate (42), and the two symmetrically arranged positioning light sources (910) are located under the assembly positioning camera (909).
7. The injection molding particle and tape bonding, laminating and assembling integrated machine according to claim 3, wherein: the material belt pressing assembly (5) comprises a supporting seat (51), a material belt traction motor (52), a material belt traction driving wheel, a material belt traction driven wheel, a material belt traction gear belt, a material belt traction roller (53), a material belt pressing roller (54), a material belt pressing driving cylinder (55), a material belt traction sliding plate (56) and a linear guide rail (57), the material belt traction motor (52), the material belt traction roller (53), the material belt pressing driving cylinder (55) and the linear guide rail (57) are all arranged on the supporting seat (51), the material belt traction motor (52) is connected with the material belt traction driving wheel, the material belt traction driving wheel is connected with the material belt traction driven wheel through the material belt traction gear belt, the material belt traction driven wheel is connected with the material belt traction roller (53), the material belt pressing roller (54) is arranged on the material belt traction sliding plate (56), a piston rod of the material belt pressing driving cylinder (55) is connected with the material belt traction sliding plate (56), the material belt traction sliding plate (56) is connected with the linear guide rail (57), and the material belt traction roller (53) is arranged between the material belt traction roller (54).
8. The injection molding particle and tape bonding, laminating and assembling integrated machine according to claim 3, wherein: the material belt winding assembly (6) comprises a material belt winding motor (61), a material belt winding driving wheel, a material belt winding driven wheel, a material belt winding gear belt and a material belt winding roller (62), wherein the material belt winding motor (61) is connected with the material belt winding driving wheel, the material belt winding driving wheel is connected with the material belt winding driven wheel through the material belt winding gear belt, the material belt winding driven wheel is connected with the material belt winding roller (62), and the material belt winding roller (62) is wound with a material belt.
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108437352A (en) * | 2018-05-03 | 2018-08-24 | 东莞市贝禹电子科技有限公司 | A kind of full-automatic rolling film sticking apparatus of injection molding machine peripheral hardware |
| CN115302792A (en) * | 2022-08-11 | 2022-11-08 | 广东领创智能装备有限公司 | Automatic chip mounter and working method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE3725220A1 (en) * | 1987-07-30 | 1989-02-16 | Karl Hehl | PLASTIC INJECTION MOLDING MACHINE WITH AN INJECTION UNIT TRANSFERABLE IN DIFFERENT WORKING SETTINGS |
| CN111994617B (en) * | 2020-06-15 | 2022-07-19 | 苏州富强科技有限公司 | Feeding and waste recovery integral type loading attachment |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108437352A (en) * | 2018-05-03 | 2018-08-24 | 东莞市贝禹电子科技有限公司 | A kind of full-automatic rolling film sticking apparatus of injection molding machine peripheral hardware |
| CN115302792A (en) * | 2022-08-11 | 2022-11-08 | 广东领创智能装备有限公司 | Automatic chip mounter and working method thereof |
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