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CN116099543B - Vanadium-iron-based bimetallic oxide catalyst and preparation method and application thereof - Google Patents

Vanadium-iron-based bimetallic oxide catalyst and preparation method and application thereof Download PDF

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CN116099543B
CN116099543B CN202310248826.9A CN202310248826A CN116099543B CN 116099543 B CN116099543 B CN 116099543B CN 202310248826 A CN202310248826 A CN 202310248826A CN 116099543 B CN116099543 B CN 116099543B
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CN116099543A (en
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巩金龙
王伟
陈赛
裴春雷
赵志坚
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Tianjin University
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    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/32Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by dehydrogenation with formation of free hydrogen
    • C07C5/327Formation of non-aromatic carbon-to-carbon double bonds only
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Abstract

The invention belongs to the technical field of chemical chain low-carbon alkane dehydrogenation catalysts, and discloses a vanadium iron-based bimetallic oxide catalyst, a preparation method and application thereof, wherein the catalyst is FeVO 4 with single-layer dispersion supported on a carrier, and FeVO 4 nano particles with single-layer dispersion supported on FeVO 4 with bulk phase; the single-layer dispersed FeVO 4 is used as a direct dehydrogenation catalytic site, and the FeVO 4 nano-particles are used as hydrogen selective combustion sites; the preparation method comprises the steps of firstly dissolving and uniformly mixing precursor salt of iron and precursor salt of vanadium; then dipping the uniformly mixed salt solution on a carrier for drying; finally, roasting, and tabletting, forming and sieving the roasted catalyst for standby. The catalyst is applied to the chemical chain dehydrogenation of the low-carbon alkane, and has the outstanding advantages of high single-pass conversion rate of the low-carbon alkane and high selectivity of the target product alkene; meanwhile, the problem of sintering of pure ferric oxide in the oxidation-reduction process can be effectively solved, and the performance and the structure of the pure ferric oxide can be kept stable after a plurality of reduction-oxidation regeneration cycles are realized.

Description

钒铁基双金属氧化物催化剂及其制备方法和应用Vanadium-iron-based bimetallic oxide catalyst and its preparation method and application

技术领域Technical Field

本发明属于化学链低碳烷烃脱氢催化剂技术领域,具体来说,是涉及一种负载型钒铁基双金属氧化物催化剂及制备方法和应用。The present invention belongs to the technical field of chemical chain low-carbon alkane dehydrogenation catalysts, and specifically relates to a supported vanadium-iron-based bimetallic oxide catalyst and a preparation method and application thereof.

背景技术Background Art

丙烯作为三大合成材料基本原料之一,其需求缺口在全球范围内持续扩大。传统基于轻质油裂解和重质油催化裂化的丙烯生产技术因其能耗高、碳排放量大,已无法满足市场要求和低碳经济发展。因此新型丙烯生产技术的开发迫在眉睫。美国“页岩气革命”的成功为低碳经济战略发展提供了新的机遇。其页岩气开发时获得大量廉价低碳烷烃,为相应高附加值烯烃的制备带来了曙光。As one of the three basic raw materials for synthetic materials, the demand gap for propylene continues to expand globally. The traditional propylene production technology based on light oil cracking and heavy oil catalytic cracking can no longer meet market requirements and the development of a low-carbon economy due to its high energy consumption and large carbon emissions. Therefore, the development of new propylene production technology is imminent. The success of the "shale gas revolution" in the United States has provided new opportunities for the development of a low-carbon economic strategy. The development of shale gas has produced a large amount of cheap low-carbon alkanes, which has brought hope for the preparation of corresponding high-value-added olefins.

以丙烷为原料,丙烷无氧脱氢(简称PDH)作为一种on-purpose丙烯生产的新方式受到广大研究者的关注。在目前国内外商业化的PDH工艺中(以Catofin和Oleflex工艺为主),其分别使用氧化铬和铂基催化剂。然而有毒的CrOx和昂贵的Pt基催化剂以及吸热反应本征受热力学平衡限制和高能耗的缺陷,促使研究者探寻更加高效、环保、低碳、经济的丙烷制丙烯新技术。丙烷氧化脱氢(简称ODHP)通过在反应体系中引入氧化剂(如氧气、二氧化碳、氧化亚氮),能够有效打破热力学限制,是一种潜在的丙烯生产方式。然而反应物丙烷和产物丙烯倾向于过度氧化成CO2和还原性与氧化性气体共混的安全隐患对其工业化生产的可行性画上大大的问号。Using propane as raw material, propane oxygen-free dehydrogenation (PDH) as a new method for on-purpose propylene production has attracted the attention of many researchers. In the current commercial PDH processes at home and abroad (mainly Catofin and Oleflex processes), chromium oxide and platinum-based catalysts are used respectively. However, the toxic CrO x and expensive Pt-based catalysts, as well as the inherent thermodynamic equilibrium limitations and high energy consumption of the endothermic reaction, have prompted researchers to explore new technologies for the production of propylene from propane that are more efficient, environmentally friendly, low-carbon, and economical. Propane oxidative dehydrogenation (ODHP) can effectively break the thermodynamic limitations by introducing oxidants (such as oxygen, carbon dioxide, and nitrous oxide) into the reaction system, and is a potential method for propylene production. However, the safety hazards of the reactant propane and the product propylene tending to be over-oxidized to CO 2 and the mixing of reducing and oxidizing gases have raised big questions about the feasibility of its industrial production.

化学链(Chemical Looping)作为一种高效、极具前景的能源转化技术,通过将一个化学反应解耦成两个或多个独立反应,能够实现低碳烷烃的高效清洁利用。在化学链丙烷氧化脱氢(简称CL-ODHP)工艺中,通过金属氧化物(亦称载氧体)作为媒介,在还原床和氧化床间循环利用和补充载氧体的晶格氧,可以实现在空间或时间上将晶格中的氧去除和补给过程进行有效地分离。相比于直接脱氢以及氧化脱氢,化学链氧化脱氢技术具有降低反应的温度,提高丙烯的选择性,减少副反应的发生,避免产物分离等显著优势。该技术的应用关键在于载氧体的设计与开发,因为载氧体必须同时担任催化剂(C-H键活化)和反应物(晶格氧供给)的多种角色。目前用于CL-ODH的载氧体主要是单组份金属氧化物(氧化钒、氧化铬、氧化钨等),但其难以同时实现高活性、高选择性的将丙烷活化成丙烯。Chemical Looping is an efficient and promising energy conversion technology that can achieve efficient and clean utilization of low-carbon alkanes by decoupling a chemical reaction into two or more independent reactions. In the chemical looping propane oxidative dehydrogenation (CL-ODHP) process, metal oxides (also known as oxygen carriers) are used as media to recycle and replenish the lattice oxygen of the oxygen carrier between the reduction bed and the oxidation bed, so that the oxygen removal and replenishment processes in the lattice can be effectively separated in space or time. Compared with direct dehydrogenation and oxidative dehydrogenation, chemical looping oxidative dehydrogenation technology has significant advantages such as lowering the reaction temperature, improving the selectivity of propylene, reducing the occurrence of side reactions, and avoiding product separation. The key to the application of this technology lies in the design and development of oxygen carriers, because oxygen carriers must simultaneously play multiple roles as catalysts (C-H bond activation) and reactants (lattice oxygen supply). At present, the oxygen carriers used for CL-ODH are mainly single-component metal oxides (vanadium oxide, chromium oxide, tungsten oxide, etc.), but it is difficult to achieve high activity and high selectivity to activate propane to propylene at the same time.

发明内容Summary of the invention

本发明旨在解决化学链低碳烷烃脱氢催化剂的相关技术问题,提供了一种钒铁基双金属氧化物催化剂及制备方法和应用,该催化剂能够在纳米尺度上将丙烷直接脱氢位点和选择性烧氢位点耦合,其中载体表面单层分散的的FeVO4作为直接脱氢催化位点,体相FeVO4纳米颗粒作为氢选择性燃烧位点。The present invention aims to solve the technical problems related to chemical chain low-carbon alkane dehydrogenation catalysts, and provides a vanadium-iron-based bimetallic oxide catalyst and a preparation method and application. The catalyst can couple the direct dehydrogenation site of propane and the selective hydrogen burning site at the nanoscale, wherein the FeVO4 dispersed in a single layer on the surface of the carrier serves as the direct dehydrogenation catalytic site, and the bulk FeVO4 nanoparticles serve as the hydrogen selective combustion site.

为了解决上述技术问题,本发明通过以下的技术方案予以实现:In order to solve the above technical problems, the present invention is implemented by the following technical solutions:

根据本发明的一个方面,提供了一种钒铁基双金属氧化物催化剂,包括载体,所述载体上负载有单层分散的FeVO4,所述单层分散的FeVO4负载有体相的FeVO4纳米颗粒;所述单层分散的FeVO4作为直接脱氢催化位点,所述FeVO4纳米颗粒作为氢选择性燃烧位点。According to one aspect of the present invention, a vanadium-iron-based bimetallic oxide catalyst is provided, comprising a carrier, on which a monolayer dispersed FeVO 4 is loaded, and the monolayer dispersed FeVO 4 is loaded with bulk FeVO 4 nanoparticles; the monolayer dispersed FeVO 4 serves as a direct dehydrogenation catalytic site, and the FeVO 4 nanoparticles serve as a hydrogen selective combustion site.

进一步地,所述载体为Al2O3、SiO2、TiO2或者分子筛。Furthermore, the carrier is Al 2 O 3 , SiO 2 , TiO 2 or molecular sieve.

进一步地,所述FeVO4的总质量为催化剂总质量的10-50wt.%。Furthermore, the total mass of the FeVO4 is 10-50wt.% of the total mass of the catalyst.

更进一步地,所述FeVO4的总质量为催化剂总质量的30wt.%。Furthermore, the total mass of the FeVO4 is 30wt.% of the total mass of the catalyst.

根据本发明的另一个方面,提供了一种上述钒铁基双金属氧化物催化剂的制备方法,按照以下步骤进行:According to another aspect of the present invention, a method for preparing the above-mentioned vanadium-iron-based bimetallic oxide catalyst is provided, which is carried out according to the following steps:

(1)将铁的前驱体盐与钒的前驱体盐溶解、均匀混合;(1) dissolving and uniformly mixing an iron precursor salt and a vanadium precursor salt;

(2)将步骤(1)得到的均匀混合盐溶液浸渍到所述载体上,进行干燥;(2) impregnating the uniformly mixed salt solution obtained in step (1) onto the carrier and drying it;

(3)将浸渍后的载体进行焙烧,焙烧气氛为空气,焙烧温度为500-600℃,焙烧后的催化剂压片成型、过筛备用。(3) The impregnated carrier is calcined in an air atmosphere at a temperature of 500-600°C. The calcined catalyst is pressed into tablets, sieved and set aside.

进一步地,步骤(1)中,将硝酸铁均匀分散在去离子水中形成浸渍液-1,将偏钒酸铵与草酸混合均匀溶解在去离子水中形成浸渍液-2,将浸渍液-1和浸渍液-2均匀混合;其中偏钒酸铵和草酸的质量比为1:2。Furthermore, in step (1), ferric nitrate is evenly dispersed in deionized water to form an impregnation solution-1, ammonium metavanadate and oxalic acid are mixed and evenly dissolved in deionized water to form an impregnation solution-2, and the impregnation solution-1 and the impregnation solution-2 are evenly mixed; wherein the mass ratio of ammonium metavanadate to oxalic acid is 1:2.

进一步地,步骤(2)中,干燥温度为80-100℃,干燥时间为6-12h;步骤(3)中,焙烧时间为1—8小时;过筛目数为20-40目。Furthermore, in step (2), the drying temperature is 80-100° C. and the drying time is 6-12 hours; in step (3), the roasting time is 1-8 hours; and the sieving mesh size is 20-40 mesh.

根据本发明的另一个方面,提供了一种上述钒铁基双金属氧化物催化剂在低碳烷烃化学链脱氢中的应用,在无氧气共进料的条件下,催化剂与低碳烷烃反应,所述单层分散的FeVO4作为直接脱氢催化位点将低碳烷烃转化为相应的烯烃和氢气;所述FeVO4纳米颗粒作为选择性氢燃烧位点将副产物氢选择性燃烧生成产物水并释放热能,所述FeVO4纳米颗粒被还原为低价态;反应后的催化剂通入氧气或空气进行再生,FeVO4纳米颗粒的晶格氧获得补充,同时使积碳进行燃烧并释放热能;经历上述循环后,催化剂回到初始状态。。According to another aspect of the present invention, there is provided an application of the above-mentioned vanadium-iron-based bimetallic oxide catalyst in the chemical chain dehydrogenation of low-carbon alkanes. Under the condition of no oxygen co-feeding, the catalyst reacts with low-carbon alkanes, and the single-layer dispersed FeVO4 acts as a direct dehydrogenation catalytic site to convert low-carbon alkanes into corresponding olefins and hydrogen; the FeVO4 nanoparticles act as selective hydrogen combustion sites to selectively burn byproduct hydrogen to generate product water and release heat energy, and the FeVO4 nanoparticles are reduced to a low-valent state; oxygen or air is introduced into the catalyst after the reaction for regeneration, and the lattice oxygen of the FeVO4 nanoparticles is replenished, while the carbon deposits are burned and heat energy is released; after the above cycle, the catalyst returns to the initial state. .

进一步地,所述低碳烷烃的碳原子数为2-4。Furthermore, the carbon number of the low carbon alkane is 2-4.

进一步地,将催化剂和石英砂物理混合均匀,催化剂和石英砂的质量比为(0.2—1):1;反应在常压下进行,反应温度为450-650℃,预通入氮气以排除空气,随后再通入丙烷;其中丙烷和氮气总流量为20—50ml/min,丙烷体积百分数为5—30%。Furthermore, the catalyst and quartz sand are physically mixed evenly, and the mass ratio of the catalyst to the quartz sand is (0.2-1):1; the reaction is carried out under normal pressure, the reaction temperature is 450-650°C, nitrogen is pre-introduced to exclude air, and then propane is introduced; wherein the total flow rate of propane and nitrogen is 20-50 ml/min, and the volume percentage of propane is 5-30%.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明的钒铁基双金属氧化物催化剂在纳米尺度上构建具有双催化位点结构,在纳米尺度上将丙烷脱氢和选择性氢燃烧有机耦合,有效打破热力学限制;其中,载体表面单层分散的FeVO4为低碳烷烃直接脱氢的催化位点,体相FeVO4纳米颗粒中的晶格氧参与氢的选择性燃烧生成产物水;另外,本发明的钒铁基双金属氧化物催化剂能够实现体相FeVO4纳米颗粒在晶格氧消耗之后,表面单层分散的FeVO4仍参与直接脱氢,且保持较高的转化率与选择性,因此能够有效解决纯氧化铁在氧化还原过程中烧结的问题。The vanadium-iron-based bimetallic oxide catalyst of the present invention is constructed with a dual catalytic site structure at the nanoscale, and organically couples propane dehydrogenation and selective hydrogen combustion at the nanoscale, effectively breaking the thermodynamic limitation; wherein, the FeVO4 dispersed in a monolayer on the surface of the carrier is a catalytic site for the direct dehydrogenation of low-carbon alkanes, and the lattice oxygen in the bulk FeVO4 nanoparticles participates in the selective combustion of hydrogen to generate product water; in addition, the vanadium-iron-based bimetallic oxide catalyst of the present invention can achieve that after the lattice oxygen of the bulk FeVO4 nanoparticles is consumed, the FeVO4 dispersed in a monolayer on the surface still participates in the direct dehydrogenation, and maintains a relatively high conversion rate and selectivity, thereby effectively solving the problem of sintering of pure iron oxide during the redox process.

本发明的钒铁基双金属氧化物催化剂制备方法,采用浸渍法制备,造价低廉,操作简单,易放大生产;同时采用廉价易得、储量丰富的氧化铁,无毒且环保。The method for preparing the vanadium-iron-based bimetallic oxide catalyst of the present invention adopts an impregnation method, which is low in cost, simple to operate, and easy to scale up for production; meanwhile, cheap, easily available, and abundant iron oxide is used, which is non-toxic and environmentally friendly.

本发明的钒铁基双金属氧化物催化剂在低碳烷烃化学链脱氢中应用,具有低碳烷烃单程高转化率,目标产物烯烃高选择性的突出优势;其中通过调节载体选择和负载量,可以得到具有最优丙烯收率的催化剂;同时,能有效解决纯氧化铁在氧化还原过程中烧结的问题,实现经过多个还原-氧化再生循环之后,其性能与结构均能保持稳定。经反应后的催化剂通过氧气或空气进行再生,低价态钒酸铁纳米颗粒的晶格氧获得补充,同时使积碳进行有效燃烧,产生的热量经催化剂媒介传递,通过调节催化剂的质量可以实现热量的高度匹配。与现有技术相比,避免了氧气的直接使用,节省了空气分离的高昂费用,同时减少了深度氧化产物形成和杜绝了还原性与氧化性气体共混的安全隐患。The vanadium-iron-based bimetallic oxide catalyst of the present invention is used in the chemical chain dehydrogenation of low-carbon alkanes, and has the outstanding advantages of high single-pass conversion rate of low-carbon alkanes and high selectivity of target product olefins; wherein by adjusting the carrier selection and loading amount, a catalyst with an optimal propylene yield can be obtained; at the same time, it can effectively solve the problem of sintering of pure iron oxide during the redox process, and achieve that after multiple reduction-oxidation regeneration cycles, its performance and structure can remain stable. The catalyst after the reaction is regenerated by oxygen or air, and the lattice oxygen of the low-valent iron vanadate nanoparticles is replenished, while the carbon deposits are effectively burned, and the generated heat is transferred through the catalyst medium. By adjusting the mass of the catalyst, a high degree of heat matching can be achieved. Compared with the prior art, the direct use of oxygen is avoided, the high cost of air separation is saved, and the formation of deep oxidation products is reduced and the safety hazards of mixing reducing and oxidizing gases are eliminated.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明中化学链丙烷脱氢过程示意图;FIG1 is a schematic diagram of a chemical chain propane dehydrogenation process in the present invention;

图2为实施例1-4所制得的催化剂在化学链丙烷脱氢过程中a丙烷转化率、丙烯选择性和b丙烯收率图;FIG2 is a graph showing a propane conversion, propylene selectivity and b propylene yield of the catalysts prepared in Examples 1-4 during chemical chain propane dehydrogenation;

图3为本发明实施例1-4制得催化剂的X射线衍射(XRD)测试结果谱图;FIG3 is a graph showing the X-ray diffraction (XRD) test results of the catalysts prepared in Examples 1-4 of the present invention;

图4为本发明实施例5、6制得新鲜催化剂的XRD测试结果谱图;FIG4 is a graph showing the XRD test results of fresh catalysts obtained in Examples 5 and 6 of the present invention;

图5为本发明实施例1-4制得新鲜催化剂的氢气程序升温还原(H2-TPR)测试结果谱图;FIG5 is a spectrum of hydrogen temperature programmed reduction (H 2 -TPR) test results of fresh catalysts prepared in Examples 1-4 of the present invention;

图6为本发明实施例1制得30FeVO4/Al2O3催化剂的高角度环形暗场扫描透射电子显微镜(HAADF-STEM)图及能谱分析面扫描(EDS-MAPPING)图,分别呈现出Al元素,O元素,Fe元素和V元素分布图,其中HAADF-STEM图的标尺为100nm;FIG6 is a high-angle annular dark field scanning transmission electron microscope (HAADF-STEM) image and an energy spectrum analysis surface scanning (EDS-MAPPING) image of the 30FeVO 4 /Al 2 O 3 catalyst prepared in Example 1 of the present invention, showing the distribution of Al, O, Fe and V elements, respectively, wherein the scale of the HAADF-STEM image is 100 nm;

图7为在化学链丙烷脱氢过程中使用30FeVO4/Al2O3催化剂进行反应再生循环的循环稳定性测试结果图。FIG. 7 is a graph showing the cycle stability test results of a reaction regeneration cycle using a 30FeVO 4 /Al 2 O 3 catalyst in a chemical loop propane dehydrogenation process.

具体实施方式DETAILED DESCRIPTION

下面通过具体的实施例对本发明作进一步的详细描述,以下实施例可以使本专业技术人员更全面的理解本发明,但不以任何方式限制本发明。The present invention is further described in detail below through specific examples. The following examples can enable those skilled in the art to more fully understand the present invention, but do not limit the present invention in any way.

实施例1:Embodiment 1:

步骤1,取1.0质量份的硝酸铁均匀溶解在0.5mL去离子水中,形成浸渍液-1;将0.3质量份的偏钒酸铵与0.6质量份的草酸混合均匀溶解在0.5mL去离子水中,形成浸渍液-2;将浸渍液-1和浸渍液-2均匀混合。Step 1, take 1.0 parts by mass of ferric nitrate and dissolve it evenly in 0.5 mL of deionized water to form an impregnation solution-1; mix 0.3 parts by mass of ammonium metavanadate and 0.6 parts by mass of oxalic acid and dissolve them evenly in 0.5 mL of deionized water to form an impregnation solution-2; and evenly mix the impregnation solution-1 and the impregnation solution-2.

步骤2,将步骤1得到的浸渍液等体积浸渍到1.0质量份的Al2O3载体上,然后在80-100℃下干燥6-12h。Step 2: impregnate an equal volume of the impregnation solution obtained in step 1 onto 1.0 mass part of Al 2 O 3 carrier, and then dry at 80-100° C. for 6-12 hours.

步骤3,将步骤2所得物质在马弗炉内焙烧,焙烧气氛为空气,焙烧温度为500-600℃,以得到负载于氧化铝上的钒铁基双金属氧化物催化剂,该催化剂以其中载体质量为基准,FeVO4的质量百分含量为30%,其分子式记为30FeVO4/Al2O3Step 3, calcining the material obtained in step 2 in a muffle furnace, the calcination atmosphere is air, the calcination temperature is 500-600°C, to obtain a vanadium-iron-based bimetallic oxide catalyst supported on alumina, the mass percentage of FeVO4 in the catalyst is 30% based on the mass of the carrier, and the molecular formula is 30FeVO4 / Al2O3 .

步骤4,焙烧后的催化剂自然冷却至室温,然后压片成型、过筛制成20-40目大小的颗粒状催化剂备用。Step 4, the calcined catalyst is naturally cooled to room temperature, and then pressed into tablets and sieved to form a granular catalyst with a size of 20-40 mesh for standby use.

步骤5,将压片后的Al2O3负载的FeVO4催化剂装入固定床反应器,通入反应气进行反应,反应气为丙烷,平衡气为氮气。Step 5, loading the pressed Al 2 O 3 supported FeVO 4 catalyst into a fixed bed reactor, introducing a reaction gas to carry out a reaction, wherein the reaction gas is propane and the balance gas is nitrogen.

实施例2:Embodiment 2:

用实施例1方法进行制备和反应,其区别仅在于步骤1中取0.26质量份的硝酸铁均匀溶解在0.5mL去离子水中,形成浸渍液-1;将0.08质量份的偏钒酸铵与0.16质量份的草酸混合均匀溶解在0.5mL去离子水中,形成浸渍液-2。所得催化剂以载体质量为基准,FeVO4的质量百分含量为10%,分子式记为10FeVO4/Al2O3The preparation and reaction were carried out by the method of Example 1, except that in step 1, 0.26 parts by mass of ferric nitrate was uniformly dissolved in 0.5 mL of deionized water to form impregnation solution-1; 0.08 parts by mass of ammonium metavanadate and 0.16 parts by mass of oxalic acid were mixed and uniformly dissolved in 0.5 mL of deionized water to form impregnation solution-2. The mass percentage of FeVO 4 in the obtained catalyst was 10% based on the mass of the carrier, and the molecular formula was recorded as 10FeVO 4 /Al 2 O 3 .

实施例3:Embodiment 3:

用实施例1方法进行制备和反应,其区别仅在于步骤1中取2.4质量份的硝酸铁均匀溶解在0.5mL去离子水中,形成浸渍液-1;将0.7质量份的偏钒酸铵与1.5质量份的草酸混合均匀溶解在0.5mL去离子水中,形成浸渍液-2。所得催化剂以载体质量为基准,FeVO4的质量百分含量为50%,分子式记为50FeVO4/Al2O3The preparation and reaction were carried out by the method of Example 1, except that in step 1, 2.4 parts by mass of ferric nitrate were uniformly dissolved in 0.5 mL of deionized water to form impregnation solution-1; 0.7 parts by mass of ammonium metavanadate and 1.5 parts by mass of oxalic acid were mixed and uniformly dissolved in 0.5 mL of deionized water to form impregnation solution-2. The mass percentage of FeVO 4 in the obtained catalyst was 50% based on the mass of the carrier, and the molecular formula was recorded as 50FeVO 4 /Al 2 O 3 .

实施例4:Embodiment 4:

用实施例1方法进行制备和反应,其区别仅在于步骤1中取5.0质量份的硝酸铁与2.5质量份的柠檬酸混合均匀,溶解在200.0mL去离子水中,形成溶液-1;将1.5质量份的偏钒酸铵均匀溶解在200.0mL去离子水中,形成溶液-2;和其区别仅在于步骤2,将溶液-2加入溶液-1中,搅拌,100℃水浴3-4h,将溶液蒸干,然后在80-100℃下干燥6-12h。所得催化剂以载体质量为基准,FeVO4的质量百分含量为100%,分子式记为FeVO4The method of Example 1 is used for preparation and reaction, the only difference is that in step 1, 5.0 parts by mass of ferric nitrate and 2.5 parts by mass of citric acid are mixed evenly and dissolved in 200.0 mL of deionized water to form solution-1; 1.5 parts by mass of ammonium metavanadate are evenly dissolved in 200.0 mL of deionized water to form solution-2; and the only difference is that in step 2, solution-2 is added to solution-1, stirred, and placed in a 100°C water bath for 3-4 hours, the solution is evaporated to dryness, and then dried at 80-100°C for 6-12 hours. The mass percentage of FeVO 4 in the obtained catalyst is 100% based on the mass of the carrier, and the molecular formula is recorded as FeVO 4 .

实施例5:Embodiment 5:

用实施例1方法进行制备和反应,其区别仅在于步骤2的载体变更为SiO2。所得催化剂以载体质量为基准,FeVO4的质量百分含量为30%,分子式记为30FeVO4/SiO2The preparation and reaction were carried out in the same manner as in Example 1, except that the carrier in step 2 was changed to SiO 2 . The mass percentage of FeVO 4 in the obtained catalyst was 30% based on the mass of the carrier, and the molecular formula was recorded as 30FeVO 4 /SiO 2 .

实施例6:Embodiment 6:

用实施例1方法进行制备和反应,其区别仅在于步骤2的载体变更为TiO2。所得催化剂以载体质量为基准,FeVO4的质量百分含量为30%,分子式记为30FeVO4/TiO2The preparation and reaction were carried out in the same manner as in Example 1, except that the carrier in step 2 was changed to TiO 2 . The mass percentage of FeVO 4 in the obtained catalyst was 30% based on the mass of the carrier, and the molecular formula was recorded as 30FeVO 4 /TiO 2 .

实施例7:Embodiment 7:

用实施例1方法进行制备和反应,其区别仅在于步骤2的载体变更为分子筛。所得催化剂以载体质量为基准,FeVO4的质量百分含量为30%,分子式记为30FeVO4/Zeolite。The preparation and reaction were carried out in the same manner as in Example 1, except that the carrier in step 2 was changed to a molecular sieve. The mass percentage of FeVO 4 in the obtained catalyst was 30% based on the mass of the carrier, and the molecular formula was recorded as 30FeVO 4 /Zeolite.

实施例8:Embodiment 8:

步骤1,实施例1-7中所得的xFeVO4/Al2O3(x=10,30,50,100)、30FeVO4/SiO2、30FeVO4/TiO2,30FeVO4/Zeolite催化剂,分别称取0.2-0.8g与石英砂(SiC)混合,实验在固定床管式反应器上进行,反应温度为450-600℃,压力为1个大气压。反应前先通入N2将管式反应器内氧气和空气排清,然后通入丙烷,其中丙烷和氮气总流量为20mL/min,丙烷体积分数为10%。产品组成由气相色谱检测。Step 1, 0.2-0.8 g of xFeVO 4 /Al 2 O 3 (x=10, 30, 50, 100), 30FeVO 4 /SiO 2 , 30FeVO 4 /TiO 2 , and 30FeVO 4 /Zeolite catalysts obtained in Examples 1-7 were weighed respectively and mixed with quartz sand (SiC). The experiment was carried out in a fixed bed tubular reactor at a reaction temperature of 450-600°C and a pressure of 1 atmosphere. Before the reaction, N 2 was introduced to exhaust oxygen and air in the tubular reactor, and then propane was introduced, wherein the total flow rate of propane and nitrogen was 20 mL/min, and the volume fraction of propane was 10%. The product composition was detected by gas chromatography.

丙烷转化率由如下公式计算:The propane conversion rate is calculated by the following formula:

其中:in:

——丙烷转化率,% ——Propane conversion rate, %

——反应器进口丙烷摩尔流量,moL/min ——Molar flow rate of propane at reactor inlet, moL/min

——反应器出口丙烷摩尔流量,moL/min ——Molar flow rate of propane at reactor outlet, moL/min

产品气相选择性由如下公式计算:The product gas phase selectivity is calculated by the following formula:

其中:in:

S产物A——气相产物A的选择性,%S Product A——Selectivity of gas phase product A, %

n产物A——气相产物A的产量,moLnProduct A——Product A output in gas phase, moL

∑n产物——气相所有产物物质的量之和,moL∑nProduct——The sum of the amount of all product substances in the gas phase, moL

x产物A——气相产物A在所有气相产物中的含量xProduct A——The content of gas phase product A in all gas phase products

气相产物A包括:C3H6,COx(碳氧化物,即CO,CO2),CH4,C2H6,C2H4The gas phase product A includes: C 3 H 6 , CO x (carbon oxides, namely CO, CO 2 ), CH 4 , C 2 H 6 , and C 2 H 4 .

如图1所示,化学链低碳烷烃氧化脱氢工艺通过金属氧化物作为媒介,循环利用和补充催化剂的晶格氧,可以实现在空间或时间上将晶格中的氧去除和补给过程进行有效地分离。经还原床反应后的催化剂在氧化床内通入氧气或空气进行再生,低价态钒酸铁纳米颗粒的晶格氧获得补充,同时使积碳进行有效燃烧,产生的热量经催化剂媒介传递,通过调节催化剂的质量可以实现热量的高度匹配。本发明的钒铁基双金属氧化物催化剂被应用于低碳烷烃化学链脱氢,低碳烷烃的碳原子数优选为2-4。以化学链丙烷脱氢反应为例,将物理混合均匀的催化剂和石英砂填装在反应床,预通入氮气以排除空气,随后再通入丙烷;其中丙烷和氮气总流量为20—50ml/min,丙烷体积百分数为5—30%。考察其在常压、反应温度为450-650℃的性能。As shown in Figure 1, the chemical chaining low-carbon alkane oxidative dehydrogenation process uses metal oxides as a medium to recycle and replenish the lattice oxygen of the catalyst, which can effectively separate the oxygen removal and replenishment processes in the lattice in space or time. The catalyst after the reduction bed reaction is regenerated by introducing oxygen or air into the oxidation bed, and the lattice oxygen of the low-valent iron vanadate nanoparticles is replenished. At the same time, the carbon deposits are effectively burned, and the heat generated is transferred through the catalyst medium. By adjusting the mass of the catalyst, a high degree of heat matching can be achieved. The vanadium-iron-based bimetallic oxide catalyst of the present invention is applied to the chemical chaining dehydrogenation of low-carbon alkanes, and the carbon number of low-carbon alkanes is preferably 2-4. Taking the chemical chaining propane dehydrogenation reaction as an example, the physically mixed catalyst and quartz sand are filled in the reaction bed, nitrogen is pre-introduced to exclude air, and then propane is introduced; wherein the total flow rate of propane and nitrogen is 20-50ml/min, and the volume percentage of propane is 5-30%. Its performance at normal pressure and reaction temperature of 450-650℃ is investigated.

如图2所示,柱状图显示的是丙烷转化率,实线圆点图代表丙烯选择性,虚线三角形图代表CO2选择性。从图2可以看出,相比未负载的钒酸铁,负载型催化剂极大地提高了丙烯的选择性。其中30FeVO4/Al2O3可以实现丙烯的单程收率高达42%,其选择性提高的本质原因在于负载型催化剂实现了在纳米尺度上将具有丙烷脱氢催化位点和选择性氢燃烧位点有机结合,可以实现催化剂在晶格氧消耗之后保持一个较高的转化率与选择性。这里需要指出的是,未负载的钒酸铁倾向于丙烷的过度氧化。As shown in Figure 2, the bar graph shows the propane conversion rate, the solid dot graph represents the propylene selectivity, and the dotted triangle graph represents the CO 2 selectivity. As can be seen from Figure 2, compared with the unloaded iron vanadate, the supported catalyst greatly improves the selectivity of propylene. Among them, 30FeVO 4 /Al 2 O 3 can achieve a single-pass yield of propylene as high as 42%. The essential reason for its improved selectivity is that the supported catalyst realizes the organic combination of propane dehydrogenation catalytic sites and selective hydrogen combustion sites at the nanoscale, which can achieve a high conversion rate and selectivity of the catalyst after the lattice oxygen is consumed. It should be pointed out here that unloaded iron vanadate tends to over-oxidize propane.

将以上实施例制备的新鲜催化剂进行XRD测试,结果如附图3所示。从图3可以看出,未负载的钒酸铁催化剂具有三斜结构,P1空间群。当其负载于载体后,30FeVO4/Al2O3和50FeVO4/Al2O3均表现出类似于纯FeVO4和γ-Al2O3的XRD特征峰,说明较高负载量情况下催化剂的晶体结构与未负载保持一致。对于10FeVO4/Al2O3,没有观察到类似于纯FeVO4的XRD特征峰,可能由于该载量下催化剂晶粒较小或高度分散在载体上的原因。The fresh catalyst prepared in the above examples was subjected to XRD test, and the results are shown in Figure 3. As can be seen from Figure 3, the unloaded iron vanadate catalyst has a triclinic structure and a P1 space group. When loaded on a carrier, 30FeVO 4 /Al 2 O 3 and 50FeVO 4 /Al 2 O 3 both exhibit XRD characteristic peaks similar to those of pure FeVO 4 and γ-Al 2 O 3 , indicating that the crystal structure of the catalyst under higher loadings remains consistent with that of the unloaded catalyst. For 10FeVO 4 /Al 2 O 3 , no XRD characteristic peaks similar to those of pure FeVO 4 were observed, which may be due to the fact that the catalyst grains are smaller or highly dispersed on the carrier under this loading.

本发明的研究发现,纳米尺度上的串联催化剂在其他载体负载型催化剂上同样有效。如图4所示,可以扩展到如SiO2、TiO2、分子筛等为载体。The present invention has found that the nanoscale tandem catalyst is also effective on other carrier-supported catalysts, as shown in FIG4 , and can be extended to SiO 2 , TiO 2 , molecular sieves, etc. as carriers.

将本发明中制备的新鲜催化剂进行H2-TPR测试,结果如附图5所示,随着FeVO4负载量的增加,还原峰的位置大幅度地向低温方向发生偏移,表明催化剂对H2的活化能力显著增强。这里需要提到的是,具有优异烧氢能力的催化剂若有效耦合具有脱氢能力的催化位点,将能够实现纳米尺度上丙烷脱氢和选择性氢燃烧的串联催化。The fresh catalyst prepared in the present invention was subjected to H 2 -TPR test. The results are shown in FIG5. As the FeVO 4 loading increases, the position of the reduction peak shifts significantly toward the low temperature direction, indicating that the activation ability of the catalyst for H 2 is significantly enhanced. It should be mentioned here that if a catalyst with excellent hydrogen burning ability is effectively coupled with a catalytic site with dehydrogenation ability, it will be possible to achieve tandem catalysis of propane dehydrogenation and selective hydrogen combustion on a nanoscale.

由性能测试结果可知,30FeVO4/Al2O3性能最佳,进一步探究其微观结构。图6为30FeVO4/Al2O3催化剂的HAADF-STEM图及EDS-MAPPING图,可以观察到钒酸铁的晶粒大小约80nm,为固溶体结构,与XRD结果相吻合。单层分散的FeVO4作为丙烷直接脱氢的催化位点,与相邻的钒酸铁晶粒协同作用,实现纳米尺度上的串联催化。From the performance test results, it can be seen that 30FeVO 4 /Al 2 O 3 has the best performance, and its microstructure is further explored. Figure 6 shows the HAADF-STEM image and EDS-MAPPING image of the 30FeVO 4 /Al 2 O 3 catalyst. It can be observed that the grain size of iron vanadate is about 80nm, which is a solid solution structure, which is consistent with the XRD results. The monolayer dispersed FeVO 4 acts as a catalytic site for direct dehydrogenation of propane, and cooperates with adjacent iron vanadate grains to achieve tandem catalysis at the nanoscale.

以性能最佳的30FeVO4/Al2O3为例,探究其在化学链丙烷脱氢反应中的循环稳定性,结果见附图7。可以看出,经过10次循环(“反应—再生—反应—再生”的循环)之后,催化剂性能基本保持不变。说明负载型钒铁双金属氧化物具有良好的稳定性,能够有效解决纯氧化铁在氧化还原过程中烧结的问题,具有实际应用前景。Taking the best performing 30FeVO 4 /Al 2 O 3 as an example, its cyclic stability in the chemical chain propane dehydrogenation reaction was explored, and the results are shown in Figure 7. It can be seen that after 10 cycles ("reaction-regeneration-reaction-regeneration" cycle), the catalyst performance remained basically unchanged. This shows that the supported vanadium-iron bimetallic oxide has good stability and can effectively solve the problem of sintering of pure iron oxide during the redox process, and has practical application prospects.

尽管上面结合附图对本发明的优选实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,并不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可以作出很多形式的具体变换,这些均属于本发明的保护范围之内。Although the preferred embodiments of the present invention have been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments, which are merely illustrative and not restrictive. Under the guidance of the present invention, ordinary technicians in this field can also make many forms of specific changes without departing from the scope of protection of the present invention and the claims, all of which fall within the scope of protection of the present invention.

Claims (7)

1.一种钒铁基双金属氧化物催化剂在低碳烷烃化学链脱氢中的应用,其特征在于,1. Application of a vanadium-iron-based bimetallic oxide catalyst in chemical chain dehydrogenation of light alkanes, characterized in that: 该钒铁基双金属氧化物催化剂包括载体,所述载体为Al2O3、SiO2、TiO2中的一种;所述载体上负载有单层分散的FeVO4,所述单层分散的FeVO4负载有体相的FeVO4纳米颗粒;所述单层分散的FeVO4作为直接脱氢催化位点,所述FeVO4纳米颗粒作为氢选择性燃烧位点;The vanadium-iron-based bimetallic oxide catalyst comprises a carrier, wherein the carrier is one of Al 2 O 3 , SiO 2 and TiO 2 ; the carrier is loaded with a monolayer dispersed FeVO 4 , and the monolayer dispersed FeVO 4 is loaded with bulk FeVO 4 nanoparticles; the monolayer dispersed FeVO 4 serves as a direct dehydrogenation catalytic site, and the FeVO 4 nanoparticles serve as a hydrogen selective combustion site; 钒铁基双金属氧化物催化剂按照以下步骤制备得到:The vanadium-iron-based bimetallic oxide catalyst is prepared according to the following steps: (1)将铁的前驱体盐与钒的前驱体盐溶解、均匀混合;(1) dissolving and uniformly mixing an iron precursor salt and a vanadium precursor salt; (2)将步骤(1)得到的均匀混合盐溶液浸渍到所述载体上,进行干燥;(2) impregnating the uniformly mixed salt solution obtained in step (1) onto the carrier and drying it; (3)将浸渍后的载体进行焙烧,焙烧气氛为空气,焙烧温度为500-600℃,焙烧后的催化剂压片成型、过筛备用;(3) calcining the impregnated carrier in an air atmosphere at a temperature of 500-600° C. The calcined catalyst is pressed into tablets, sieved and set aside; 所述钒铁基双金属氧化物催化剂用于低碳烷烃化学链脱氢:在无氧气共进料的条件下,催化剂与低碳烷烃反应,反应在常压下进行,反应温度为450-650℃;所述单层分散的FeVO4作为直接脱氢催化位点将低碳烷烃转化为相应的烯烃和氢气;所述FeVO4纳米颗粒作为选择性氢燃烧位点将副产物氢选择性燃烧生成产物水并释放热能,所述FeVO4纳米颗粒被还原为低价态;反应后的催化剂通入氧气或空气进行再生,FeVO4纳米颗粒的晶格氧获得补充,同时使积碳进行燃烧并释放热能;经历上述循环后,催化剂回到初始状态。The vanadium-iron-based bimetallic oxide catalyst is used for chemical chain dehydrogenation of low-carbon alkanes: under the condition of no oxygen co-feeding, the catalyst reacts with low-carbon alkanes, the reaction is carried out at normal pressure, and the reaction temperature is 450-650°C; the monolayer dispersed FeVO4 acts as a direct dehydrogenation catalytic site to convert low-carbon alkanes into corresponding olefins and hydrogen; the FeVO4 nanoparticles act as selective hydrogen combustion sites to selectively burn byproduct hydrogen to generate product water and release heat energy, and the FeVO4 nanoparticles are reduced to a low-valent state; oxygen or air is introduced into the catalyst after the reaction for regeneration, the lattice oxygen of the FeVO4 nanoparticles is replenished, and the carbon deposits are burned and release heat energy; after the above cycle, the catalyst returns to its initial state. 2.根据权利要求1所述的一种钒铁基双金属氧化物催化剂在低碳烷烃化学链脱氢中的应用,其特征在于,所述FeVO4的总质量为催化剂总质量的10-50wt.%。2. The use of a vanadium-iron-based bimetallic oxide catalyst in the chemical chain dehydrogenation of light alkanes according to claim 1, characterized in that the total mass of the FeVO 4 is 10-50wt.% of the total mass of the catalyst. 3.根据权利要求2所述的一种钒铁基双金属氧化物催化剂在低碳烷烃化学链脱氢中的应用,其特征在于,所述FeVO4的总质量为催化剂总质量的30wt.%。3. The use of a vanadium-iron-based bimetallic oxide catalyst in the chemical chain dehydrogenation of light alkanes according to claim 2, characterized in that the total mass of the FeVO 4 is 30wt.% of the total mass of the catalyst. 4.根据权利要求1所述的一种钒铁基双金属氧化物催化剂在低碳烷烃化学链脱氢中的应用,其特征在于,所述低碳烷烃的碳原子数为2-4。4. Use of a vanadium-iron-based bimetallic oxide catalyst in chemical chain dehydrogenation of light alkanes according to claim 1, characterized in that the light alkanes have 2-4 carbon atoms. 5.根据权利要求1所述的一种钒铁基双金属氧化物催化剂在低碳烷烃化学链脱氢中的应用,其特征在于,将催化剂和石英砂物理混合均匀,催化剂和石英砂的质量比为(0.2—1):1;预通入氮气以排除空气,随后再通入丙烷;其中丙烷和氮气总流量为20—50mL/min,丙烷体积百分数为5—30%。5. The use of a vanadium-iron-based bimetallic oxide catalyst in the chemical chain dehydrogenation of light alkanes according to claim 1, characterized in that the catalyst and quartz sand are physically mixed evenly, and the mass ratio of the catalyst to the quartz sand is (0.2-1):1; nitrogen is pre-introduced to exclude air, and then propane is introduced; wherein the total flow rate of propane and nitrogen is 20-50 mL/min, and the volume percentage of propane is 5-30%. 6.根据权利要求1所述钒铁基双金属氧化物催化剂在低碳烷烃化学链脱氢中的应用,其特征在于,步骤(1)中,将硝酸铁均匀分散在去离子水中形成浸渍液-1,将偏钒酸铵与草酸混合均匀溶解在去离子水中形成浸渍液-2,将浸渍液-1和浸渍液-2均匀混合;其中偏钒酸铵和草酸的质量比为1:2。6. The use of the vanadium-iron-based bimetallic oxide catalyst in the chemical chain dehydrogenation of light alkanes according to claim 1, characterized in that in step (1), ferric nitrate is uniformly dispersed in deionized water to form an impregnation solution-1, ammonium metavanadate and oxalic acid are mixed and uniformly dissolved in deionized water to form an impregnation solution-2, and the impregnation solution-1 and the impregnation solution-2 are uniformly mixed; wherein the mass ratio of ammonium metavanadate to oxalic acid is 1:2. 7.根据权利要求1所述钒铁基双金属氧化物催化剂在低碳烷烃化学链脱氢中的应用,其特征在于,步骤(2)中,干燥温度为80-100℃,干燥时间为6-12h;步骤(3)中,焙烧时间为1—8小时;过筛目数为20-40目。7. The use of the vanadium-iron-based bimetallic oxide catalyst in the chemical chain dehydrogenation of light alkanes according to claim 1, characterized in that in step (2), the drying temperature is 80-100°C and the drying time is 6-12h; in step (3), the roasting time is 1-8 hours; and the sieving mesh size is 20-40 mesh.
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