CN116083892A - A kind of non-phosphorus and nitrogen-free conversion agent before painting and preparation method thereof - Google Patents
A kind of non-phosphorus and nitrogen-free conversion agent before painting and preparation method thereof Download PDFInfo
- Publication number
- CN116083892A CN116083892A CN202211393942.1A CN202211393942A CN116083892A CN 116083892 A CN116083892 A CN 116083892A CN 202211393942 A CN202211393942 A CN 202211393942A CN 116083892 A CN116083892 A CN 116083892A
- Authority
- CN
- China
- Prior art keywords
- free
- nitrogen
- phosphorus
- conversion agent
- nano
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 52
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 28
- 238000002360 preparation method Methods 0.000 title claims abstract description 7
- 238000010422 painting Methods 0.000 title claims description 12
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title description 2
- 229910052698 phosphorus Inorganic materials 0.000 title description 2
- 239000011574 phosphorus Substances 0.000 title description 2
- -1 fluoride ion compound Chemical class 0.000 claims abstract description 46
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 36
- 239000010936 titanium Substances 0.000 claims abstract description 36
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 33
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 31
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 29
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 23
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000007800 oxidant agent Substances 0.000 claims abstract description 22
- 238000000576 coating method Methods 0.000 claims abstract description 21
- 239000011248 coating agent Substances 0.000 claims abstract description 20
- 239000008139 complexing agent Substances 0.000 claims abstract description 20
- 230000001590 oxidative effect Effects 0.000 claims abstract description 20
- 239000008367 deionised water Substances 0.000 claims abstract description 17
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 17
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 16
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 14
- 239000006185 dispersion Substances 0.000 claims abstract description 13
- 239000002253 acid Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 17
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- 229910021485 fumed silica Inorganic materials 0.000 claims description 12
- 239000002994 raw material Substances 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 12
- 238000005406 washing Methods 0.000 claims description 12
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 9
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 8
- 229920001577 copolymer Polymers 0.000 claims description 7
- BZSXEZOLBIJVQK-UHFFFAOYSA-N 2-methylsulfonylbenzoic acid Chemical compound CS(=O)(=O)C1=CC=CC=C1C(O)=O BZSXEZOLBIJVQK-UHFFFAOYSA-N 0.000 claims description 6
- KSCAZPYHLGGNPZ-UHFFFAOYSA-N 3-chloropropyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)CCCCl KSCAZPYHLGGNPZ-UHFFFAOYSA-N 0.000 claims description 6
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 5
- 238000005238 degreasing Methods 0.000 claims description 5
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 claims description 5
- LJCNRYVRMXRIQR-OLXYHTOASA-L potassium sodium L-tartrate Chemical compound [Na+].[K+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O LJCNRYVRMXRIQR-OLXYHTOASA-L 0.000 claims description 5
- 229940074439 potassium sodium tartrate Drugs 0.000 claims description 5
- 239000011734 sodium Substances 0.000 claims description 5
- 229910052708 sodium Inorganic materials 0.000 claims description 5
- XUXNAKZDHHEHPC-UHFFFAOYSA-M sodium bromate Chemical compound [Na+].[O-]Br(=O)=O XUXNAKZDHHEHPC-UHFFFAOYSA-M 0.000 claims description 5
- 235000011006 sodium potassium tartrate Nutrition 0.000 claims description 5
- 238000004381 surface treatment Methods 0.000 claims description 5
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000001509 sodium citrate Substances 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- BJZIJOLEWHWTJO-UHFFFAOYSA-H dipotassium;hexafluorozirconium(2-) Chemical compound [F-].[F-].[F-].[F-].[F-].[F-].[K+].[K+].[Zr+4] BJZIJOLEWHWTJO-UHFFFAOYSA-H 0.000 claims description 3
- RXCBCUJUGULOGC-UHFFFAOYSA-H dipotassium;tetrafluorotitanium;difluoride Chemical compound [F-].[F-].[F-].[F-].[F-].[F-].[K+].[K+].[Ti+4] RXCBCUJUGULOGC-UHFFFAOYSA-H 0.000 claims description 3
- 239000002270 dispersing agent Substances 0.000 claims description 3
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 claims description 2
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 claims description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 2
- DCQBZYNUSLHVJC-UHFFFAOYSA-N 3-triethoxysilylpropane-1-thiol Chemical compound CCO[Si](OCC)(OCC)CCCS DCQBZYNUSLHVJC-UHFFFAOYSA-N 0.000 claims description 2
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 2
- 239000001263 FEMA 3042 Substances 0.000 claims description 2
- LRBQNJMCXXYXIU-PPKXGCFTSA-N Penta-digallate-beta-D-glucose Natural products OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-PPKXGCFTSA-N 0.000 claims description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Inorganic materials [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Substances [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims description 2
- 239000004310 lactic acid Substances 0.000 claims description 2
- 235000014655 lactic acid Nutrition 0.000 claims description 2
- 229960000448 lactic acid Drugs 0.000 claims description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 2
- 238000010008 shearing Methods 0.000 claims description 2
- 239000000176 sodium gluconate Substances 0.000 claims description 2
- 235000012207 sodium gluconate Nutrition 0.000 claims description 2
- 229940005574 sodium gluconate Drugs 0.000 claims description 2
- 239000011684 sodium molybdate Substances 0.000 claims description 2
- 235000015393 sodium molybdate Nutrition 0.000 claims description 2
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 claims description 2
- XMVONEAAOPAGAO-UHFFFAOYSA-N sodium tungstate Chemical compound [Na+].[Na+].[O-][W]([O-])(=O)=O XMVONEAAOPAGAO-UHFFFAOYSA-N 0.000 claims description 2
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 claims description 2
- 229940033123 tannic acid Drugs 0.000 claims description 2
- 235000015523 tannic acid Nutrition 0.000 claims description 2
- 229920002258 tannic acid Polymers 0.000 claims description 2
- IZRJPHXTEXTLHY-UHFFFAOYSA-N triethoxy(2-triethoxysilylethyl)silane Chemical compound CCO[Si](OCC)(OCC)CC[Si](OCC)(OCC)OCC IZRJPHXTEXTLHY-UHFFFAOYSA-N 0.000 claims description 2
- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 claims description 2
- 229940038773 trisodium citrate Drugs 0.000 claims description 2
- 235000019263 trisodium citrate Nutrition 0.000 claims description 2
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 claims 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 14
- 239000000126 substance Substances 0.000 abstract description 13
- 230000015572 biosynthetic process Effects 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 description 16
- 239000002184 metal Substances 0.000 description 16
- 239000002245 particle Substances 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 13
- 239000007864 aqueous solution Substances 0.000 description 10
- 238000005260 corrosion Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 230000007797 corrosion Effects 0.000 description 8
- 229910002011 hydrophilic fumed silica Inorganic materials 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 6
- 229910000077 silane Inorganic materials 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 5
- 238000003912 environmental pollution Methods 0.000 description 5
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 5
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 239000010960 cold rolled steel Substances 0.000 description 4
- ICAKDTKJOYSXGC-UHFFFAOYSA-K lanthanum(iii) chloride Chemical group Cl[La](Cl)Cl ICAKDTKJOYSXGC-UHFFFAOYSA-K 0.000 description 4
- 239000012224 working solution Substances 0.000 description 4
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 229940083542 sodium Drugs 0.000 description 3
- 235000015424 sodium Nutrition 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical group NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- 229910020175 SiOH Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000003487 electrochemical reaction Methods 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 238000009775 high-speed stirring Methods 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000010287 polarization Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 2
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 2
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical class [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229910002808 Si–O–Si Inorganic materials 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical group OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- MMDJDBSEMBIJBB-UHFFFAOYSA-N [O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[NH6+3] Chemical compound [O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[NH6+3] MMDJDBSEMBIJBB-UHFFFAOYSA-N 0.000 description 1
- 239000003929 acidic solution Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001785 cerium compounds Chemical class 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000012851 eutrophication Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011964 heteropoly acid Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 150000002604 lanthanum compounds Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- ALTWGIIQPLQAAM-UHFFFAOYSA-N metavanadate Chemical compound [O-][V](=O)=O ALTWGIIQPLQAAM-UHFFFAOYSA-N 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 235000010288 sodium nitrite Nutrition 0.000 description 1
- 238000013268 sustained release Methods 0.000 description 1
- 239000012730 sustained-release form Substances 0.000 description 1
- PMTRSEDNJGMXLN-UHFFFAOYSA-N titanium zirconium Chemical compound [Ti].[Zr] PMTRSEDNJGMXLN-UHFFFAOYSA-N 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/20—Use of solutions containing silanes
Landscapes
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及化工材料技术领域,尤其涉及IPC C23C22领域,更具体地,涉及一种无磷无氮的涂装前转化剂及其制备方法。The present invention relates to the technical field of chemical materials, in particular to the field of IPC C23C22, and more specifically to a phosphorus-free and nitrogen-free pre-coating conversion agent and a preparation method thereof.
背景技术Background Art
陶化处理(包括硅烷复合陶化处理)是一种替代传统磷化的金属表面涂装前处理方法,一般是指将金属表面与含有氟锆/钛酸盐的酸性溶液相接触,利用氟锆/钛酸盐的水解过程,经过化学与电化学反应进而在金属表面形成一种稳定的、不溶性无机化合物膜层的过程。通过在金属表面进行陶化硅烷处理能够形成一层锆钛系皮膜,该皮膜能够为基材提供一定的耐腐蚀防护,同时还能保证与后道涂装工序优良的结合性,与涂层共同为基材提供极好的防腐性能。Ceramic treatment (including silane composite ceramic treatment) is a metal surface coating pretreatment method that replaces traditional phosphating. It generally refers to the process of contacting the metal surface with an acidic solution containing fluorine zirconate/titanate, utilizing the hydrolysis process of fluorine zirconate/titanate to form a stable, insoluble inorganic compound film on the metal surface through chemical and electrochemical reactions. A layer of zirconium-titanium film can be formed by ceramic silane treatment on the metal surface. This film can provide a certain degree of corrosion protection for the substrate, while also ensuring excellent bonding with the subsequent coating process, and together with the coating, provide the substrate with excellent anti-corrosion performance.
现有专利CN200610141044.1公开了一种用于轻金属及其复合材料表面处理的组合物,该组合物含有水溶性的偏钒酸盐和、水溶性含磷化合物和水溶性的稀土盐,能够提高稀土转化膜的耐蚀性和漆膜的附着力,但该组合物中含有较多的磷酸盐,会造成较大的环境污染。Existing patent CN200610141044.1 discloses a composition for surface treatment of light metals and their composite materials. The composition contains water-soluble metavanadate, water-soluble phosphorus-containing compounds and water-soluble rare earth salts, which can improve the corrosion resistance of the rare earth conversion film and the adhesion of the paint film. However, the composition contains a large amount of phosphates, which will cause greater environmental pollution.
现有专利CN201711102545.3公开了一种纳米络合成膜剂,主要成分为成膜剂、硅烷偶联剂、封孔剂、成膜助剂、氧化剂、络合剂、缓释剂,能较好的提高材质的耐腐蚀性,但还有的含有铵盐、醇胺等成份,会造成一定的环境污染。The existing patent CN201711102545.3 discloses a nano-complex synthetic film agent, the main components of which are film-forming agent, silane coupling agent, sealing agent, film-forming aid, oxidant, complexing agent, and sustained-release agent. It can improve the corrosion resistance of the material, but some of them contain ammonium salts, alcohol amines and other ingredients, which will cause certain environmental pollution.
在陶化处理的前序过程中,除油、水洗,特别是在水洗至陶化工序间的过渡段,由于洁净的钢铁表面非常容易被氧化生成铁锈,通常会在水洗液中使用防锈剂,目前可选用的防锈剂基本上都含氮的,包括:亚硝酸钠、醇胺、含醇胺的盐或酯。无论氨氮或者硝态氮都是环境过营养化的主要污染因素,是需要加以限制的。In the pre-ceramic treatment process, degreasing and washing, especially in the transition stage between washing and ceramic treatment, since the clean steel surface is very easy to be oxidized to form rust, rust inhibitors are usually used in the washing liquid. Currently, the available rust inhibitors basically contain nitrogen, including: sodium nitrite, alcohol amine, salts or esters containing alcohol amine. Both ammonia nitrogen and nitrate nitrogen are the main pollution factors of environmental eutrophication and need to be restricted.
对这一应用需求,目前行业内仅有很少量的研究,现已经推向市场应用的无磷无氮硅烷锆化产品因为存在处理时间长、锆化膜较薄、成膜不均匀、稳定性差、耐蚀性差等问题,对于一些要求稍高的客户,难以满足质量要求。There is currently only a small amount of research in the industry on this application demand. The phosphorus-free and nitrogen-free silane zirconization products that have been launched on the market have problems such as long processing time, thin zirconization film, uneven film formation, poor stability, and poor corrosion resistance. For some customers with slightly higher requirements, it is difficult to meet the quality requirements.
发明内容Summary of the invention
为了克服现有技术的不足,本发明第一方面提供了一种无磷无氮的涂装前转化剂,其制备原料,按质量百分比计,为3~15%氟离子化合物、0.02~1%的纳米分散液、0.01~1%的低碳醇、1~5%的硅烷偶联剂、0.1~2%的无氮氧化剂、0.01~0.5%的锆溶胶、0.01~0.5%的钛溶胶、0.1~0.5%络合剂、0.15~0.3%稀土化合物、余量为去离子水。In order to overcome the shortcomings of the prior art, the first aspect of the present invention provides a phosphorus-free and nitrogen-free pre-coating conversion agent, the raw materials for its preparation, by mass percentage, are 3-15% fluoride ion compound, 0.02-1% nano-dispersion liquid, 0.01-1% low-carbon alcohol, 1-5% silane coupling agent, 0.1-2% nitrogen-free oxidant, 0.01-0.5% zirconium sol, 0.01-0.5% titanium sol, 0.1-0.5% complexing agent, 0.15-0.3% rare earth compound, and the balance is deionized water.
优选地,所述氟离子化合物包含氟锆酸、氟钛酸、氟锆酸钾、氟钛酸钾、氟锆酸钠、氟钛酸钠中的一种或多种。Preferably, the fluoride ion compound comprises one or more of fluorozirconic acid, fluorotitanic acid, potassium fluorozirconate, potassium fluorotitanate, sodium fluorozirconate, and sodium fluorotitanate.
优选地,所述纳米分散液包括γ相氧化铝、气相法二氧化硅、纳米硫酸钡、纳米碳酸钙中的一种或多种;进一步优选地,为γ相氧化铝、气相法二氧化硅。Preferably, the nano-dispersion liquid includes one or more of γ-phase alumina, fumed silica, nano-barium sulfate, and nano-calcium carbonate; more preferably, it is γ-phase alumina and fumed silica.
优选地,所述γ相氧化铝、气相法二氧化硅的质量比为(1~3):1;进一步优选地,为1:1。Preferably, the mass ratio of the γ-phase alumina to the fumed silica is (1-3):1; more preferably, it is 1:1.
优选地,所述γ相氧化铝的平均粒径为20nm。Preferably, the average particle size of the γ-phase alumina is 20 nm.
优选地,所述γ相氧化铝购自宣城晶瑞新材料有限公司,型号为VK-L20W。Preferably, the γ-phase alumina is purchased from Xuancheng Jingrui New Materials Co., Ltd., model number VK-L20W.
优选地,所述气相法二氧化硅为亲水型气相二氧化硅。Preferably, the fumed silica is hydrophilic fumed silica.
优选地,所述亲水型气相二氧化硅购自湖北汇富纳米材料股份有限公司,型号为HL-300。Preferably, the hydrophilic fumed silica is purchased from Hubei Huifu Nanomaterials Co., Ltd., model HL-300.
本发明中,添加了0.02~1%的纳米分散液,改善了转化膜的力学性能,同时和体系中的其它物质形成有机络合盐,能有效缓解水、氧、氯离子等渗透到物体内部。本发明人创造性的发现,在转化膜的形成过程中,纳米分散液的加入加快了转化膜的形成速度,同时增加了转化膜的致密度,从而增强其的附着力和防锈性。纳米分散液的含量过多,则会降低附着力和溶液稳定性,导致转化膜的形成不稳定,防锈效果和耐腐蚀效果减弱。In the present invention, 0.02-1% of nano-dispersed liquid is added to improve the mechanical properties of the conversion film, and at the same time, an organic complex salt is formed with other substances in the system, which can effectively alleviate the penetration of water, oxygen, chloride ions, etc. into the interior of the object. The inventor creatively discovered that in the process of forming the conversion film, the addition of the nano-dispersed liquid accelerates the formation speed of the conversion film, and at the same time increases the density of the conversion film, thereby enhancing its adhesion and rust resistance. Too much content of the nano-dispersed liquid will reduce the adhesion and solution stability, resulting in unstable formation of the conversion film, and weakening the rust and corrosion resistance effects.
优选地,所述低碳醇包括甲醇、乙醇、异丙醇中的一种或多种;进一步优选地,为异丙醇。Preferably, the low-carbon alcohol includes one or more of methanol, ethanol, and isopropanol; more preferably, it is isopropanol.
优选地,所述硅烷偶联剂包括γ-(2,3-环氧丙氧基)丙基三甲氧基硅烷、环氧基硅烷低聚物、1,2-双(三乙氧基硅基)乙烷、3-氯丙基三乙氧基硅烷、3-巯丙基三乙氧基硅烷、γ-甲基丙烯酰氧丙基三甲氧基硅烷、乙烯基三甲氧基硅烷中的一种或多种;进一步优选地,为γ-(2,3-环氧丙氧基)丙基三甲氧基硅烷、环氧基硅烷低聚物、3-氯丙基三乙氧基硅烷、γ-甲基丙烯酰氧丙基三甲氧基硅烷中的一种或多种。Preferably, the silane coupling agent includes one or more of γ-(2,3-epoxypropoxy)propyltrimethoxysilane, epoxysilane oligomer, 1,2-bis(triethoxysilyl)ethane, 3-chloropropyltriethoxysilane, 3-mercaptopropyltriethoxysilane, γ-methacryloxypropyltrimethoxysilane, and vinyltrimethoxysilane; further preferably, it is one or more of γ-(2,3-epoxypropoxy)propyltrimethoxysilane, epoxysilane oligomer, 3-chloropropyltriethoxysilane, and γ-methacryloxypropyltrimethoxysilane.
优选地,所述γ-(2,3-环氧丙氧基)丙基三甲氧基硅烷购自江苏雷恩环保科技有限公司。Preferably, the γ-(2,3-epoxypropoxy)propyltrimethoxysilane is purchased from Jiangsu Rayen Environmental Protection Technology Co., Ltd.
优选地,所述环氧基硅烷低聚物购自广州市中杰新材料有限公司,型号为8066。Preferably, the epoxysilane oligomer is purchased from Guangzhou Zhongjie New Materials Co., Ltd., model number 8066.
优选地,所述的3-氯丙基三乙氧基硅烷购自江苏润丰合成科技有限公司。Preferably, the 3-chloropropyltriethoxysilane is purchased from Jiangsu Runfeng Synthetic Technology Co., Ltd.
优选地,所述的γ-甲基丙烯酰氧丙基三甲氧基硅烷购自湖北江瀚新材料股份有限公司,型号为JH-0174。Preferably, the γ-methacryloxypropyltrimethoxysilane is purchased from Hubei Jianghan New Materials Co., Ltd., model number JH-0174.
优选地,所述氟离子化合物、硅烷偶联剂的质量比为(3~5):1;进一步优选地,为4:1。Preferably, the mass ratio of the fluoride ion compound to the silane coupling agent is (3-5):1; more preferably, it is 4:1.
本发明中,通过添加质量比为(3~5):1的氟离子化合物、硅烷偶联剂,能形成一层致密的纳米级的无机薄膜,同时减少亚硝酸盐等促进剂的使用,加快了反应速度;在提高了生产效率的同时,降低了环境污染。本发明推测,添加(3~5):1的氟离子化合物、硅烷偶联剂,在电化学反应下,金属在酸作用下解离,硅烷偶联剂水解物通过SiOH基团和金属表面的基团发生缩水反应而快速吸附到金属表面。另一方面,剩余的硅烷分子通过SiOH基团之间的缩聚反应在金属表面形成具有Si-O-Si三维网状结构的硅烷膜,再与体系中的纳米分散液、锆溶胶、钛溶胶、络合剂、稀土化合物等物质共同作用,通过交联反应结合在一起,从而形成牢固的化学键,进而形成稳固的膜层结构。同时,在本体系中,无亚硝酸盐促进剂等的使用,降低了环境污染。本反应也可在常温下进行,不需要升温,降低了能源消耗。In the present invention, by adding a fluorine ion compound and a silane coupling agent in a mass ratio of (3 to 5): 1, a dense nano-scale inorganic film can be formed, while reducing the use of promoters such as nitrite, accelerating the reaction speed; while improving production efficiency, reducing environmental pollution. The present invention speculates that by adding a fluorine ion compound and a silane coupling agent in a mass ratio of (3 to 5): 1, the metal dissociates under the action of acid under an electrochemical reaction, and the hydrolyzate of the silane coupling agent rapidly adsorbs to the metal surface through the shrinkage reaction between the SiOH group and the group on the metal surface. On the other hand, the remaining silane molecules form a silane film with a Si-O-Si three-dimensional network structure on the metal surface through a polycondensation reaction between the SiOH groups, and then act together with the nano-dispersed liquid, zirconium sol, titanium sol, complexing agent, rare earth compound and other substances in the system, and combine together through a cross-linking reaction, thereby forming a strong chemical bond, and then forming a stable film layer structure. At the same time, in this system, no nitrite promoter is used, thereby reducing environmental pollution. The reaction can also be carried out at room temperature without heating, thus reducing energy consumption.
优选地,所述无氮氧化剂包括钼酸钠、钨酸钠、氯酸钠、溴酸钠、过硫酸盐中的一种或多种;进一步优选地,为氯酸钠、溴酸钠中的一种或多种。Preferably, the nitrogen-free oxidant includes one or more of sodium molybdate, sodium tungstate, sodium chlorate, sodium bromate, and persulfate; further preferably, it is one or more of sodium chlorate and sodium bromate.
优选地,所述锆溶胶、钛溶胶的平均粒径为1~30nm;进一步优选地,为5~20nm。Preferably, the average particle size of the zirconium sol and titanium sol is 1 to 30 nm; more preferably, it is 5 to 20 nm.
优选地,所述锆溶胶的平均粒径为10nm。Preferably, the average particle size of the zirconium sol is 10 nm.
优选地,所述锆溶胶的型号为HN-RJ80,购自杭州恒格纳米科技有限公司。Preferably, the zirconium sol is of model HN-RJ80, purchased from Hangzhou Hengge Nanotechnology Co., Ltd.
优选地,所述钛溶胶的平均粒径为10nm。Preferably, the average particle size of the titanium sol is 10 nm.
优选地,所述钛溶胶的型号为HN-TA33,购自杭州恒纳新材料有限公司。Preferably, the titanium sol has a model of HN-TA33, purchased from Hangzhou Hengna New Materials Co., Ltd.
优选地,所述硅烷偶联剂、锆溶胶、钛溶胶的质量比为(12~18):1:1;进一步优选地,为15:1:1。Preferably, the mass ratio of the silane coupling agent, zirconium sol and titanium sol is (12-18):1:1; more preferably, it is 15:1:1.
本发明中,通过添加质量比为(12~18):1:1的硅烷偶联剂、锆溶胶、钛溶胶,改善了转化成膜的质量,同时也缩短了转化处理时间。本发明人推测,硅烷偶联剂、锆溶胶、钛溶胶形成硅烷-锆-钛预水解共聚物,胶体微粒能在金属表面均匀吸附,使金属表面形成大量的微阴极区,形成了晶核,消除了金属表面状态存在的物理或化学的不均一对成膜带来的影响,从而促进了结晶均匀快速的形成,防止大晶体的成长,使转化膜的皮膜致密,皮膜间无间隙,从而具有较好的防锈性及附着力。In the present invention, by adding a silane coupling agent, a zirconium sol and a titanium sol in a mass ratio of (12 to 18): 1: 1, the quality of the conversion film is improved, and the conversion treatment time is also shortened. The inventors speculate that the silane coupling agent, the zirconium sol and the titanium sol form a silane-zirconium-titanium pre-hydrolyzed copolymer, and the colloidal particles can be uniformly adsorbed on the metal surface, so that a large number of micro cathode areas are formed on the metal surface, forming crystal nuclei, eliminating the influence of the physical or chemical inhomogeneity of the metal surface state on the film formation, thereby promoting the uniform and rapid formation of crystals, preventing the growth of large crystals, making the film of the conversion film dense, and having no gaps between the films, so that it has good rust resistance and adhesion.
优选地,所述络合剂为柠檬酸三钠、酒石酸钾钠、单宁酸、葡萄糖酸钠、乳酸、衣康酸中的一种或多种;进一步优选地,为柠檬酸钠、酒石酸钾钠中的一种或多种。Preferably, the complexing agent is one or more of trisodium citrate, potassium sodium tartrate, tannic acid, sodium gluconate, lactic acid, and itaconic acid; more preferably, it is one or more of sodium citrate and potassium sodium tartrate.
本发明中,通过添加0.1~0.5%的络合剂,能够提高转化膜的致密度,且具有较好的防锈性。本发明人意外发现,添加0.1~0.5%的络合剂,能与主盐络合,形成较稳定的金属络合离子,从而增加了浓度极化和电化学极化效果,控制锆酸盐的沉积速度,使在金属表面形成一层致密且均匀地氧化膜,皮膜间无间隙,不易产生皮膜溶解,从而具有优良的耐腐蚀性。In the present invention, by adding 0.1-0.5% of the complexing agent, the density of the conversion film can be improved, and the film has good rust resistance. The inventor unexpectedly found that adding 0.1-0.5% of the complexing agent can complex with the main salt to form a relatively stable metal complex ion, thereby increasing the concentration polarization and electrochemical polarization effects, controlling the deposition rate of the zirconate, and forming a dense and uniform oxide film on the metal surface, with no gaps between the films, and the film is not easy to dissolve, thereby having excellent corrosion resistance.
优选地,所述稀土化合物包括镧系化合物、铈系化合物中的一种或多种;进一步优选地,为氯化镧。Preferably, the rare earth compound includes one or more of lanthanum compounds and cerium compounds; more preferably, it is lanthanum chloride.
本发明第二方面提供了一种无磷无氮的涂装前转化剂的制备方法,包括以下步骤:The second aspect of the present invention provides a method for preparing a phosphorus-free and nitrogen-free pre-coating conversion agent, comprising the following steps:
S1:将纳米分散剂加入5%制备原料的去离子水中,在20~25℃下高速搅拌剪切30~120min,得到纳米分散液;S1: adding the nano-dispersant to 5% of the deionized water of the raw material, stirring and shearing at high speed at 20-25° C. for 30-120 min to obtain a nano-dispersed liquid;
S2:将低碳醇溶解至5%制备原料的去离子水中,缓慢滴加硅烷偶联剂,20~50℃下充分搅拌2~6h,缓慢加入锆溶胶、钛溶胶,搅拌均匀,静置24小时,得到硅烷-锆-钛预水解共聚物;S2: dissolving low-carbon alcohol into 5% deionized water of the raw material, slowly adding silane coupling agent, stirring thoroughly for 2 to 6 hours at 20 to 50° C., slowly adding zirconium sol and titanium sol, stirring evenly, and standing for 24 hours to obtain a silane-zirconium-titanium pre-hydrolyzed copolymer;
S3:将氟离子化合物、无氮氧化剂、络合剂、稀土化合物搅拌溶解于剩余配方量的去离子水中,分别加入纳米分散液、硅烷-锆-钛预水解共聚物,搅拌均匀。S3: Dissolve the fluoride ion compound, nitrogen-free oxidant, complexing agent and rare earth compound in the remaining amount of deionized water, add the nano-dispersion liquid and silane-zirconium-titanium pre-hydrolyzed copolymer respectively, and stir evenly.
所述S1步骤中高速搅拌的转速为3000~5000r/min;进一步优选地,为4000r/min。The rotation speed of the high-speed stirring in the step S1 is 3000-5000 r/min; more preferably, it is 4000 r/min.
本发明第三方面提供了一种无磷无氮的涂装前转化剂的应用,应用于钢铁、铝合金涂装前表面处理。The third aspect of the present invention provides an application of a phosphorus-free and nitrogen-free pre-painting conversion agent, which is applied to the surface treatment of steel and aluminum alloy before painting.
优选地,所述的无磷无氮的涂装前转化剂的应用,所述应用的方法为:在除油、水洗后使用;所述水洗过程中,添加0.1~2%无氮氧化剂。Preferably, the application of the phosphorus-free and nitrogen-free pre-coating conversion agent is as follows: use it after degreasing and water washing; during the water washing process, add 0.1-2% nitrogen-free oxidant.
本发明所述的无磷无氮转化处理前的必要的准备工序,即除油后、转化处理前的水洗中,添加0.1~2%无氮氧化剂,有效的防止金属表面的返锈过程,提高了转化膜的防锈效果。本发明人意外发现,在转化处理前的水洗液中,使用氯酸钠和溴酸钠等卤素含氧酸的效果最佳,使用过硫酸盐等过氧酸盐的效果次之。在本体系中,避免使用钼酸盐等高价金属盐氧化剂和双氧水等过氧化物,钼酸盐的还原产物为复杂的钼杂多酸盐,参与成膜后对转化膜的附着力影响较大,双氧水的还原产物对界面pH影响比较大,容易生成锈迹,不利于无磷无氮转化处理。The necessary preparation process before the phosphorus-free and nitrogen-free conversion treatment described in the present invention, that is, in the water washing after oil removal and before the conversion treatment, 0.1-2% of nitrogen-free oxidant is added, which effectively prevents the rusting process of the metal surface and improves the anti-rust effect of the conversion film. The inventor unexpectedly found that in the water washing liquid before the conversion treatment, the effect of using halogen oxygen-containing acids such as sodium chlorate and sodium bromate is the best, and the effect of using peroxy acid salts such as persulfate is second. In this system, the use of high-valent metal salt oxidants such as molybdate and peroxides such as hydrogen peroxide is avoided. The reduction product of molybdate is a complex molybdenum heteropolyacid salt, which has a greater impact on the adhesion of the conversion film after participating in the film formation. The reduction product of hydrogen peroxide has a greater impact on the interface pH, which is easy to generate rust, which is not conducive to the phosphorus-free and nitrogen-free conversion treatment.
有益效果Beneficial Effects
1、添加了0.02~1%的纳米分散液,改善了转化膜的力学性能,同时和体系中的其它物质形成有机络合盐,能有效缓解水、氧等渗透到物体内部。1. The addition of 0.02-1% nano-dispersion improves the mechanical properties of the conversion film, and forms organic complex salts with other substances in the system, which can effectively alleviate the penetration of water, oxygen, etc. into the interior of the object.
2、通过添加质量比为(3~5):1的氟离子化合物、硅烷偶联剂,能形成一层致密的纳米级的无机薄膜,同时减少亚硝酸盐等促进剂,加快了反应速度,在提高了生产效率的同时,降低了环境污染。2. By adding fluorine ion compounds and silane coupling agents in a mass ratio of (3-5):1, a dense nanoscale inorganic film can be formed, while reducing accelerators such as nitrite, accelerating the reaction rate, and reducing environmental pollution while improving production efficiency.
3、在除油工序后、转化处理工序前的水洗液中,添加0.1~2%无氮氧化剂,可有效的防止金属表面的返锈过程,作为必要的准备工序,提高了无磷无氮转化膜的防锈效果。3. Adding 0.1-2% nitrogen-free oxidant to the washing liquid after the degreasing process and before the conversion treatment process can effectively prevent the rusting process on the metal surface. As a necessary preparatory process, it improves the anti-rust effect of the phosphorus-free and nitrogen-free conversion film.
4、通过添加质量比为(12~18):1:1的硅烷偶联剂、锆溶胶、钛溶胶,改善了转化成膜的质量,同时也缩短了转化处理时间。4. By adding silane coupling agent, zirconium sol and titanium sol in a mass ratio of (12-18):1:1, the quality of the conversion film is improved and the conversion processing time is also shortened.
5、通过添加0.1~0.5%的络合剂,能够提高转化膜的致密度,且具有较好的防锈性。5. By adding 0.1-0.5% of complexing agent, the density of the conversion film can be improved and it has better rust resistance.
具体实施方式DETAILED DESCRIPTION
实施例1Example 1
本实施例第一方面提供了一种无磷无氮的涂装前转化剂,其制备原料,按质量百分比计,为12%氟离子化合物、1%的纳米分散液、1%的低碳醇、3%的硅烷偶联剂、1%的无氮氧化剂、0.2%的锆溶胶、0.2%的钛溶胶、0.3%络合剂,0.2%稀土化合物,余量为去离子水。The first aspect of the present embodiment provides a phosphorus-free and nitrogen-free pre-coating conversion agent, the raw materials for its preparation, by mass percentage, are 12% fluoride ion compound, 1% nano-dispersion liquid, 1% low-carbon alcohol, 3% silane coupling agent, 1% nitrogen-free oxidant, 0.2% zirconium sol, 0.2% titanium sol, 0.3% complexing agent, 0.2% rare earth compound, and the balance is deionized water.
所述氟离子化合物为质量浓度为45%的氟锆酸水溶液。The fluoride ion compound is an aqueous solution of fluorozirconic acid with a mass concentration of 45%.
所述质量浓度为45%的氟锆酸水溶液购自三井化学(山东)有限公司。The aqueous solution of fluorozirconic acid with a mass concentration of 45% was purchased from Mitsui Chemicals (Shandong) Co., Ltd.
所述纳米分散液为γ相氧化铝、气相法二氧化硅。The nano-dispersed liquid is γ-phase alumina and fumed silica.
所述γ相氧化铝、气相法二氧化硅的质量比为1:1。The mass ratio of the γ-phase alumina to the fumed silica is 1:1.
所述γ相氧化铝的平均粒径为20nm。The average particle size of the γ-phase alumina is 20 nm.
所述γ相氧化铝购自宣城晶瑞新材料有限公司,型号为VK-L20W。The γ-phase alumina was purchased from Xuancheng Jingrui New Materials Co., Ltd., model number VK-L20W.
所述气相法二氧化硅为亲水型气相二氧化硅。The fumed silica is hydrophilic fumed silica.
所述亲水型气相二氧化硅购自湖北汇富纳米材料股份有限公司,型号为HL-300。The hydrophilic fumed silica was purchased from Hubei Huifu Nanomaterials Co., Ltd., model HL-300.
所述低碳醇为异丙醇。The low carbon alcohol is isopropanol.
所述硅烷偶联剂为γ-(2,3-环氧丙氧基)丙基三甲氧基硅烷、环氧基硅烷低聚物,其质量比为3:2。The silane coupling agent is γ-(2,3-epoxypropoxy)propyltrimethoxysilane and epoxysilane oligomer, and the mass ratio thereof is 3:2.
所述γ-(2,3-环氧丙氧基)丙基三甲氧基硅烷购自江苏雷恩环保科技有限公司。The γ-(2,3-epoxypropoxy)propyltrimethoxysilane was purchased from Jiangsu Rayne Environmental Protection Technology Co., Ltd.
所述环氧基硅烷低聚物购自广州市中杰新材料有限公司,型号为8066。The epoxysilane oligomer was purchased from Guangzhou Zhongjie New Materials Co., Ltd., model number 8066.
所述氟离子化合物、硅烷偶联剂的质量比为4:1。The mass ratio of the fluoride ion compound to the silane coupling agent is 4:1.
所述无氮氧化剂为氯酸钠。The nitrogen-free oxidant is sodium chlorate.
所述锆溶胶的平均粒径为10nm。The average particle size of the zirconium sol is 10 nm.
所述锆溶胶的型号为HN-RJ80,购自杭州恒格纳米科技有限公司。The model of the zirconium sol is HN-RJ80, which was purchased from Hangzhou Hengge Nanotechnology Co., Ltd.
所述钛溶胶的平均粒径为10nm。The average particle size of the titanium sol is 10 nm.
所述钛溶胶的型号为HN-TA33,购自杭州恒纳新材料有限公司。The model of the titanium sol is HN-TA33, which was purchased from Hangzhou Hengna New Materials Co., Ltd.
所述硅烷偶联剂、锆溶胶、钛溶胶的质量比为15:1:1。The mass ratio of the silane coupling agent, the zirconium sol and the titanium sol is 15:1:1.
所述络合剂为柠檬酸钠。The complexing agent is sodium citrate.
所述稀土化合物为氯化镧。The rare earth compound is lanthanum chloride.
本实施例第二方面提供了一种无磷无氮的涂装前转化剂的制备方法,包括以下步骤:The second aspect of this embodiment provides a method for preparing a phosphorus-free and nitrogen-free pre-coating conversion agent, comprising the following steps:
S1:将纳米分散剂加入5%制备原料的去离子水中,在25℃下高速搅拌剪切120min,得到纳米分散液;S1: Add the nano-dispersant into 5% deionized water of the raw material, stir and shear at high speed at 25°C for 120 minutes to obtain a nano-dispersed liquid;
S2:将低碳醇溶解至5%制备原料的去离子水中,缓慢滴加硅烷偶联剂,40℃下充分搅拌6h,缓慢加入锆溶胶、钛溶胶,搅拌均匀,静置24小时,得到硅烷-锆-钛预水解共聚物;S2: dissolving low-carbon alcohol into 5% deionized water of the raw material, slowly adding silane coupling agent, stirring thoroughly at 40°C for 6 hours, slowly adding zirconium sol and titanium sol, stirring evenly, and standing for 24 hours to obtain silane-zirconium-titanium pre-hydrolyzed copolymer;
S3:将氟离子化合物、无氮氧化剂、络合剂、稀土化合物搅拌溶解于剩余配方量的去离子水中,分别加入纳米分散液、硅烷-锆-钛预水解共聚物,搅拌均匀。S3: Dissolve the fluoride ion compound, nitrogen-free oxidant, complexing agent and rare earth compound in the remaining amount of deionized water, add the nano-dispersion liquid and silane-zirconium-titanium pre-hydrolyzed copolymer respectively, and stir evenly.
所述S1步骤中高速搅拌的转速为4000r/min。The rotation speed of the high-speed stirring in the step S1 is 4000 r/min.
本实施例第三方面提供了一种无磷无氮的涂装前转化剂的应用,应用于钢铁涂装前表面处理。The third aspect of this embodiment provides an application of a phosphorus-free and nitrogen-free pre-painting conversion agent, which is applied to the surface treatment of steel before painting.
所述无磷无氮的涂装前转化剂的应用,其方法为:在除油、水洗后使用;所述水洗过程中,添加1%无氮氧化剂。The phosphorus-free and nitrogen-free pre-coating conversion agent is used in the following method: use it after degreasing and water washing; during the water washing process, add 1% nitrogen-free oxidant.
实施例2Example 2
实施例2的具体实施方式同实施例1一样,不同之处在于,按质量百分比计,为4%氟离子化合物、0.9%的纳米分散液、1%的低碳醇、1.2%的硅烷偶联剂、1.5%的无氮氧化剂、0.1%的锆溶胶、0.1%的钛溶胶、0.5%络合剂,0.3%稀土化合物,余量为去离子水。The specific implementation method of Example 2 is the same as that of Example 1, except that, by mass percentage, it is 4% fluoride ion compound, 0.9% nano-dispersion liquid, 1% low-carbon alcohol, 1.2% silane coupling agent, 1.5% nitrogen-free oxidant, 0.1% zirconium sol, 0.1% titanium sol, 0.5% complexing agent, 0.3% rare earth compound, and the balance is deionized water.
所述氟离子化合物为氟锆酸和氟锆酸钠,其质量比5:1。The fluoride ion compound is fluorozirconic acid and sodium fluorozirconate, and the mass ratio thereof is 5:1.
所述氟锆酸为质量浓度为45%的氟锆酸水溶液。The fluorozirconic acid is a fluorozirconic acid aqueous solution with a mass concentration of 45%.
所述质量浓度为45%的氟锆酸水溶液购自三井化学(山东)有限公司。The aqueous solution of fluorozirconic acid with a mass concentration of 45% was purchased from Mitsui Chemicals (Shandong) Co., Ltd.
所述γ相氧化铝、气相法二氧化硅的质量比2:1。The mass ratio of the γ-phase alumina to the fumed silica is 2:1.
所述γ相氧化铝的平均粒径为20nm。The average particle size of the γ-phase alumina is 20 nm.
所述γ相氧化铝购自宣城晶瑞新材料有限公司,型号为VK-L20W。The γ-phase alumina was purchased from Xuancheng Jingrui New Materials Co., Ltd., model number VK-L20W.
所述气相法二氧化硅为亲水型气相二氧化硅。The fumed silica is hydrophilic fumed silica.
所述亲水型气相二氧化硅购自湖北汇富纳米材料股份有限公司,型号为HL-300。The hydrophilic fumed silica was purchased from Hubei Huifu Nanomaterials Co., Ltd., model HL-300.
所述低碳醇为甲醇。The low-carbon alcohol is methanol.
所述硅烷偶联剂为3-氯丙基三乙氧基硅烷。The silane coupling agent is 3-chloropropyltriethoxysilane.
所述的3-氯丙基三乙氧基硅烷购自江苏润丰合成科技有限公司。The 3-chloropropyltriethoxysilane was purchased from Jiangsu Runfeng Synthetic Technology Co., Ltd.
所述氟离子化合物、硅烷偶联剂的质量比为10:3。The mass ratio of the fluoride ion compound to the silane coupling agent is 10:3.
所述无氮氧化剂为溴酸钠。The nitrogen-free oxidizing agent is sodium bromate.
所述锆溶胶的平均粒径为10nm。The average particle size of the zirconium sol is 10 nm.
所述锆溶胶的型号为HN-RJ80,购自杭州恒格纳米科技有限公司。The model of the zirconium sol is HN-RJ80, which was purchased from Hangzhou Hengge Nanotechnology Co., Ltd.
所述钛溶胶的平均粒径为10nm。The average particle size of the titanium sol is 10 nm.
所述钛溶胶的型号为HN-TA33,购自杭州恒纳新材料有限公司。The model of the titanium sol is HN-TA33, which was purchased from Hangzhou Hengna New Materials Co., Ltd.
所述硅烷偶联剂、锆溶胶、钛溶胶的质量比为12:1:1。The mass ratio of the silane coupling agent, the zirconium sol and the titanium sol is 12:1:1.
所述络合剂酒石酸钾钠。The complexing agent is potassium sodium tartrate.
所述稀土化合物为氯化镧。The rare earth compound is lanthanum chloride.
实施例3Example 3
实施例3的具体实施方式同实施例1一样,不同之处在于,按质量百分比计,为10.8%氟离子化合物、1%的纳米分散液、0.5%的低碳醇、3.6%的硅烷偶联剂、0.5%的无氮氧化剂、0.2%的锆溶胶、0.2%的钛溶胶、0.1%络合剂,0.15%稀土化合物,余量为去离子水。The specific implementation method of Example 3 is the same as that of Example 1, except that, by mass percentage, it is 10.8% fluoride ion compound, 1% nano-dispersion liquid, 0.5% low-carbon alcohol, 3.6% silane coupling agent, 0.5% nitrogen-free oxidant, 0.2% zirconium sol, 0.2% titanium sol, 0.1% complexing agent, 0.15% rare earth compound, and the balance is deionized water.
所述氟离子化合物为氟锆酸、氟钛酸、氟钛酸钾,其质量比为5:4:1。The fluoride ion compound is fluorozirconic acid, fluorotitanic acid and potassium fluorotitanate, and the mass ratio thereof is 5:4:1.
所述氟锆酸为质量浓度为45%的氟锆酸水溶液。The fluorozirconic acid is a fluorozirconic acid aqueous solution with a mass concentration of 45%.
所述质量浓度为45%的氟锆酸水溶液购自三井化学(山东)有限公司。The aqueous solution of fluorozirconic acid with a mass concentration of 45% was purchased from Mitsui Chemicals (Shandong) Co., Ltd.
所述氟钛酸为质量浓度为50%的氟钛酸水溶液。The fluorotitanic acid is a fluorotitanic acid aqueous solution with a mass concentration of 50%.
所述质量浓度为50%的氟钛酸水溶液为中和化学(山东)有限公司。The aqueous solution of fluorotitanic acid with a mass concentration of 50% is from Zhonghe Chemical (Shandong) Co., Ltd.
所述γ相氧化铝、气相法二氧化硅的质量比3:1。The mass ratio of the γ-phase alumina to the fumed silica is 3:1.
所述γ相氧化铝的平均粒径为20nm。The average particle size of the γ-phase alumina is 20 nm.
所述γ相氧化铝购自宣城晶瑞新材料有限公司,型号为VK-L20W。The γ-phase alumina was purchased from Xuancheng Jingrui New Materials Co., Ltd., model number VK-L20W.
所述气相法二氧化硅为亲水型气相二氧化硅。The fumed silica is hydrophilic fumed silica.
所述亲水型气相二氧化硅购自湖北汇富纳米材料股份有限公司,型号为HL-300。The hydrophilic fumed silica was purchased from Hubei Huifu Nanomaterials Co., Ltd., model HL-300.
所述低碳醇为乙醇。The low-carbon alcohol is ethanol.
所述硅烷偶联剂为γ-甲基丙烯酰氧丙基三甲氧基硅烷。The silane coupling agent is γ-methacryloxypropyltrimethoxysilane.
所述的γ-甲基丙烯酰氧丙基三甲氧基硅烷购自湖北江瀚新材料股份有限公司。The γ-methacryloxypropyltrimethoxysilane was purchased from Hubei Jianghan New Materials Co., Ltd.
所述氟离子化合物、硅烷偶联剂的质量比为3:1。The mass ratio of the fluorine ion compound to the silane coupling agent is 3:1.
所述无氮氧化剂为氯酸钠。The nitrogen-free oxidant is sodium chlorate.
所述锆溶胶的平均粒径为10nm。The average particle size of the zirconium sol is 10 nm.
所述锆溶胶的型号为HN-RJ80,购自杭州恒格纳米科技有限公司。The model of the zirconium sol is HN-RJ80, which was purchased from Hangzhou Hengge Nanotechnology Co., Ltd.
所述钛溶胶的平均粒径为10nm。The average particle size of the titanium sol is 10 nm.
所述钛溶胶的型号为HN-TA33,购自杭州恒纳新材料有限公司。The model of the titanium sol is HN-TA33, which was purchased from Hangzhou Hengna New Materials Co., Ltd.
所述硅烷偶联剂、锆溶胶、钛溶胶的质量比为18:1:1。The mass ratio of the silane coupling agent, the zirconium sol and the titanium sol is 18:1:1.
所述络合剂酒石酸钾钠。The complexing agent is potassium sodium tartrate.
所述稀土化合物为氯化镧。The rare earth compound is lanthanum chloride.
本实施例第三方面提供了一种无磷无氮的涂装前转化剂的应用,应用于铝合金涂装前表面处理。The third aspect of this embodiment provides an application of a phosphorus-free and nitrogen-free pre-painting conversion agent, which is applied to the surface treatment of aluminum alloys before painting.
对比例1Comparative Example 1
对比例1的具体实施方式同实施例1一样,不同之处在于,所述原料中无纳米分散液。The specific implementation of Comparative Example 1 is the same as that of Example 1, except that there is no nano-dispersion liquid in the raw materials.
对比例2Comparative Example 2
对比例2的具体实施方式同实施例1一样,不同之处在于,按质量百分比计,所述原料中氟离子化合物4%、硅烷偶联剂为1.5%。The specific implementation of Comparative Example 2 is the same as that of Example 1, except that, by mass percentage, the raw material contains 4% of fluorine ion compound and 1.5% of silane coupling agent.
所述氟离子化合物为氟钛酸、氟锆酸钾,其质量比为4:1。The fluoride ion compound is fluorotitanic acid and potassium fluorozirconate, and the mass ratio thereof is 4:1.
所述氟钛酸为质量浓度为50%的氟钛酸水溶液。The fluorotitanic acid is a fluorotitanic acid aqueous solution with a mass concentration of 50%.
所述质量浓度为50%的氟钛酸水溶液为中和化学(山东)有限公司。The aqueous solution of fluorotitanic acid with a mass concentration of 50% is from Zhonghe Chemical (Shandong) Co., Ltd.
所述硅烷偶联剂为环氧基硅烷低聚物。The silane coupling agent is an epoxy silane oligomer.
所述环氧基硅烷低聚物购自广州市中杰新材料有限公司,型号为8066。The epoxysilane oligomer was purchased from Guangzhou Zhongjie New Materials Co., Ltd., model number 8066.
对比例3Comparative Example 3
对比例3的具体实施方式同实施例1一样,不同之处在于,所述无氮氧化剂为过硫酸盐。The specific implementation of Comparative Example 3 is the same as that of Example 1, except that the nitrogen-free oxidant is persulfate.
所述过硫酸盐为过二硫酸钠。The persulfate is sodium persulfate.
所述过二硫酸钠购自济南金昊化工有限公司。The sodium persulfate was purchased from Jinan Jinhao Chemical Co., Ltd.
对比例4Comparative Example 4
对比例4的具体实施方式同实施例1一样,不同之处在于,按质量百分比计,所述原料中的不含硅烷偶联剂,锆溶胶为0.1%,钛溶胶为0.1%。The specific implementation of Comparative Example 4 is the same as that of Example 1, except that, by mass percentage, the raw materials do not contain a silane coupling agent, the zirconium sol is 0.1%, and the titanium sol is 0.1%.
所述锆溶胶的平均粒径为10nm。The average particle size of the zirconium sol is 10 nm.
所述锆溶胶的型号为HN-RJ80,购自杭州恒格纳米科技有限公司。The model of the zirconium sol is HN-RJ80, which was purchased from Hangzhou Hengge Nanotechnology Co., Ltd.
所述钛溶胶的平均粒径为10nm。The average particle size of the titanium sol is 10 nm.
所述钛溶胶的型号为HN-TA33,购自杭州恒纳新材料有限公司。The model of the titanium sol is HN-TA33, which was purchased from Hangzhou Hengna New Materials Co., Ltd.
对比例5Comparative Example 5
对比例5的具体实施方式同实施例1一样,不同之处在于,所述络合剂为三乙醇胺。The specific implementation of Comparative Example 5 is the same as that of Example 1, except that the complexing agent is triethanolamine.
性能效果Performance Effects
将实施例1~3、对比例1~5的溶液和去离子水按质量比稀释100倍,用氢氧化钠调高pH值为3.8,(高pH值的溶液则用硫酸调低至3.8),成为工作溶液。将除净油污的冷轧钢板浸入工作溶液,在25℃下反应3分钟,用洁净的去离子水漂洗后干燥,形成一层纳米级无机薄膜。The solutions of Examples 1 to 3 and Comparative Examples 1 to 5 were diluted 100 times by mass with deionized water, and the pH value was adjusted to 3.8 with sodium hydroxide (the solution with a high pH value was adjusted to 3.8 with sulfuric acid) to form a working solution. The degreased cold-rolled steel sheet was immersed in the working solution, reacted at 25° C. for 3 minutes, rinsed with clean deionized water and dried to form a nano-scale inorganic film.
1、根据GB/T 1740-2007标准规定的方法,在经过实施例1~3,对比例1~5的稀释后的工作溶液处理过的冷轧钢板上进行湿热试验测试其防锈性能,记录未发生锈蚀的最大时间,结果见表1。1. According to the method specified in GB/T 1740-2007, a wet heat test was performed on the cold rolled steel sheets treated with the diluted working solutions of Examples 1 to 3 and Comparative Examples 1 to 5 to test their anti-rust performance, and the maximum time without rust was recorded. The results are shown in Table 1.
2、对处理过的冷轧钢板,静电喷涂环氧-聚酯混合型粉末涂料(涂层厚度70~80μm),依据GB/T1771的要求进行中性盐雾试验(NASS试验),试验结束划痕处扩蚀量不大于2mm。记录扩蚀量达到2mm时的试验时间,结果见表1。2. Electrostatically spray epoxy-polyester mixed powder coating (coating thickness 70-80μm) on the treated cold-rolled steel plate, and conduct neutral salt spray test (NASS test) according to the requirements of GB/T1771. At the end of the test, the corrosion expansion at the scratch is no more than 2mm. Record the test time when the corrosion expansion reaches 2mm. The results are shown in Table 1.
3、对经过实施例1~3,对比例1~5的稀释后的工作溶液处理过的冷轧钢板上进行观察。3. Observation was performed on the cold-rolled steel sheets treated with the diluted working solutions of Examples 1 to 3 and Comparative Examples 1 to 5.
4、根据GB/T9286的要求进行附着力的测试,记录结果于表14. Test the adhesion according to the requirements of GB/T9286 and record the results in Table 1
表1Table 1
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