CN116081134B - Anti-theft and anti-discharge type industrial hazardous waste liquid transfer container - Google Patents
Anti-theft and anti-discharge type industrial hazardous waste liquid transfer container Download PDFInfo
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/48—Arrangements of indicating or measuring devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/54—Gates or closures
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Abstract
Description
技术领域Technical Field
本发明属于环保设备领域,具体涉及一种防窃排型工业危废液转运容器。The invention belongs to the field of environmental protection equipment, and in particular relates to an anti-theft discharge type industrial hazardous waste liquid transfer container.
背景技术Background technique
很多的工业气压在生产过程中会产生大量的工业污染物,包括废气、废水、废渣、粉尘和恶臭气体等。这些污染物任意排放到自然界中可能会对环境造成破坏,严重地甚至会危及人与动物的生命。不同类型的工业企业产生的污染物的类型各不相同,针对各类不同企业,环保部门对其排放的各类污染物均设置了严格的指标限制。Many industrial gases will produce a large amount of industrial pollutants during the production process, including waste gas, waste water, waste residue, dust and malodorous gas. The arbitrary discharge of these pollutants into the nature may cause damage to the environment, and even seriously endanger the lives of humans and animals. Different types of industrial enterprises produce different types of pollutants. For different types of enterprises, the environmental protection department has set strict index restrictions on the various types of pollutants they emit.
化学、医药和集成电路等属于高新技术类行业,对于这类行业而言,生产过程产生的污染物主要是各类工业危废液,这些危废液中可能含有酸、碱或有毒有害的化学成分。这些工业危废液一旦排放到自然界中,将可能对土壤和水源造成严重污染。对于各类含有化学污染物的工业危废液,环保部门的要求是企业可以将危废液在工厂内预处理到满足排放标准后对外排放,或者是对生产过程产生的危废液进行收集,并统一转运到污水处理站内进行无害化处理。对于工业企业而言,无论是对危废液进行厂内处理还是送到污水处理站进行无害化处理,都会产生大量的处理成本,这就滋生了部分企业的窃排行为。Chemical, pharmaceutical and integrated circuit industries belong to high-tech industries. For these industries, the pollutants generated in the production process are mainly various types of industrial hazardous waste liquids, which may contain acids, alkalis or toxic and harmful chemical components. Once these industrial hazardous waste liquids are discharged into the nature, they may cause serious pollution to the soil and water sources. For various types of industrial hazardous waste liquids containing chemical pollutants, the environmental protection department requires that enterprises can discharge the hazardous waste liquids after pre-treatment in the factory to meet the emission standards, or collect the hazardous waste liquids generated in the production process and transport them to the sewage treatment station for harmless treatment. For industrial enterprises, whether the hazardous waste liquids are treated in the factory or sent to the sewage treatment station for harmless treatment, a large amount of treatment costs will be incurred, which has fostered the illegal discharge behavior of some enterprises.
污染物窃排行为的危害极大,也是环保部门严厉打击的对象。但是由于企业的窃排行为隐蔽,对环境造成的污染存在散点多发、影响范围较小的特点。这给环保部门的日常监管带来了难度,环保部门通常难以及时发现和处理这些小规模的危废液窃排行为。The illegal discharge of pollutants is extremely harmful and is also the target of severe crackdowns by environmental protection departments. However, due to the hidden illegal discharge of enterprises, the pollution caused to the environment is scattered and has a small impact range. This makes it difficult for environmental protection departments to conduct daily supervision. Environmental protection departments usually find it difficult to detect and deal with these small-scale illegal discharges of hazardous waste liquids in a timely manner.
对于将危废液转运到污水处理站的企业而言,对其生产活动中的危废液量产量和最终处理的危废液量进行详细的数据统计和对比,通常可以发现企业是否存在窃排行为。同时,对于转运过程进行定向管理和实时监测,确定转运过程的危废液是否发生泄露或损失,也是管理危废液窃排行为的有效手段。但是,无论是企业还是有关部门,均缺乏可完成相关任务的信息化系统或专用设备。随着物联网和大数据技术的不断发展,开发出这一类的设备或系统的可行性已然具备,但是如何提供一套完整解决方案,仍是本领域技术人员亟需解决的技术难题。For enterprises that transfer hazardous waste liquids to sewage treatment plants, detailed data statistics and comparisons of the amount of hazardous waste liquids produced in their production activities and the amount of hazardous waste liquids finally treated can usually reveal whether the enterprises have engaged in illegal discharge. At the same time, targeted management and real-time monitoring of the transfer process to determine whether there is leakage or loss of hazardous waste liquids during the transfer process is also an effective means of managing illegal discharge of hazardous waste liquids. However, both enterprises and relevant departments lack information systems or special equipment that can complete related tasks. With the continuous development of the Internet of Things and big data technology, the feasibility of developing such equipment or systems is already in place, but how to provide a complete solution is still a technical problem that technicians in this field need to solve urgently.
发明内容Summary of the invention
为了解决危废液的转运过程难以进行有效监管,导致危废液转运过程存在窃排和泄露等安全隐患的问题,本发明提供一种防窃排型工业危废液转运容器。In order to solve the problem that the transportation process of hazardous waste liquid is difficult to be effectively supervised, resulting in safety hazards such as theft and leakage in the transportation process of hazardous waste liquid, the present invention provides an anti-theft type industrial hazardous waste liquid transportation container.
本发明采用以下技术方案实现:The present invention is implemented by the following technical solutions:
一种防窃排型工业危废液转运容器,其用于在产生工业危废液的企业和污水处理站间进行危废液的定向受控转运。该型防窃排型工业危废液转运容器包括:容器本体、定位模块、入口阀、出口阀、第一流量计、第二流量计、第一感应器、第二感应器;无线通信模块,以及第一控制器。A theft-proof industrial hazardous waste liquid transfer container is used for directional and controlled transfer of hazardous waste liquid between enterprises that produce industrial hazardous waste liquid and sewage treatment plants. The theft-proof industrial hazardous waste liquid transfer container includes: a container body, a positioning module, an inlet valve, an outlet valve, a first flow meter, a second flow meter, a first sensor, a second sensor; a wireless communication module, and a first controller.
其中,容器本体包括外壳和内胆两个部分;容器本体的型号根据内胆材质的差异可以分为多种,采用不同内胆的容器本体可以用于转运不同成分的工业危废液。容器本体的顶部和底部分别设有进液口和出液口。定位模块安装在容器本体的外壳上;定位模块用于对工业危废液转运容器的进行实时定位。The container body includes two parts: the outer shell and the inner liner. The container body can be divided into multiple types according to the difference in the inner liner material. The container body with different inner liners can be used to transport industrial hazardous waste liquids with different components. The top and bottom of the container body are respectively provided with a liquid inlet and a liquid outlet. The positioning module is installed on the outer shell of the container body; the positioning module is used to perform real-time positioning of the industrial hazardous waste liquid transport container.
入口阀安装在所述容器本体的进液口处,入口阀用于控制进液口的开合状态。出口阀安装在容器本体的出液口处,出口阀用于控制进液口的开合状态。第一流量计安装在容器本体的进液口处,第一流量计用于计量排入到内胆中的流体的流量。第二流量计安装在容器本体的出液口处,第二流量计用于计量从内胆中排出的流体的流量。The inlet valve is installed at the liquid inlet of the container body, and the inlet valve is used to control the opening and closing state of the liquid inlet. The outlet valve is installed at the liquid outlet of the container body, and the outlet valve is used to control the opening and closing state of the liquid inlet. The first flow meter is installed at the liquid inlet of the container body, and the first flow meter is used to measure the flow rate of the fluid discharged into the inner tank. The second flow meter is installed at the liquid outlet of the container body, and the second flow meter is used to measure the flow rate of the fluid discharged from the inner tank.
第一感应器位于容器本体的进液口处,第一感应器用于识别存储有待转运工业危废液的厂端设备,并采集厂端设备的预存信息进而实现配对。第二感应器位于容器本体的出液口处,第二感应器用于识别接收工业危废液的站端设备,并采集站端设备的预存信息进而实现配对。The first sensor is located at the liquid inlet of the container body. The first sensor is used to identify the plant-side equipment storing the industrial hazardous waste liquid to be transported, and collect the pre-stored information of the plant-side equipment to achieve pairing. The second sensor is located at the liquid outlet of the container body. The second sensor is used to identify the station-side equipment receiving the industrial hazardous waste liquid, and collect the pre-stored information of the station-side equipment to achieve pairing.
无线通信模块用于与云端的数据中心间通信连接,并在工业危废液转运容器与数据中心间实现双向的数据与指令传输。The wireless communication module is used to communicate with the data center in the cloud and realize two-way data and command transmission between the industrial hazardous waste liquid transfer container and the data center.
第一控制器与定位模块、入口阀、出口阀、第一流量计、第二流量计、第一感应器、第二感应器和无线通信模块电连接。第一控制器用于:A.获取数据中心下达的当前转运任务的任务信息。B.获取定位模块采集的到位置信息,并实时上传到数据中心。C.通过第一感应器识别厂端设备,根据获取的预存信息和任务信息进行厂端设备验证,进而在二者配对成功后开启入口阀;并在接收量达到任务信息中的指标后关闭入口阀。D.通过第二感应器识别站端设备,根据获取的预存信息和任务信息进行站端设备验证,进而在二者配对成功后开启出口阀;并在内胆中的内容物排尽后关闭出口阀。E.通过流量计测量每次接收或排出的工业危废液的流量,并在转运任务结束后形成日志信息上传至数据中心。The first controller is electrically connected to the positioning module, the inlet valve, the outlet valve, the first flow meter, the second flow meter, the first sensor, the second sensor and the wireless communication module. The first controller is used to: A. obtain the task information of the current transfer task issued by the data center. B. obtain the location information collected by the positioning module and upload it to the data center in real time. C. identify the plant-end equipment through the first sensor, verify the plant-end equipment according to the acquired pre-stored information and task information, and then open the inlet valve after the two are successfully paired; and close the inlet valve after the received amount reaches the indicator in the task information. D. identify the station-end equipment through the second sensor, verify the station-end equipment according to the acquired pre-stored information and task information, and then open the outlet valve after the two are successfully paired; and close the outlet valve after the contents in the liner are drained. E. measure the flow rate of each industrial hazardous waste liquid received or discharged through the flow meter, and generate log information and upload it to the data center after the transfer task is completed.
作为本发明进一步的改进,工业危废液转运容器中还包括PH传感器、液位计和重力传感器,三者与第一控制器电连接。传感器和液位计安装在容器本体的内胆中,分别用于检测内胆中内容物的酸碱度和液位;重力传感器安装在容器本体的底部,并用于测量内胆中内容物的净重。第一控制器将PH传感器、液位计和重力传感器采集到的相关数据实时上传到数据中心。As a further improvement of the present invention, the industrial hazardous waste liquid transfer container also includes a pH sensor, a liquid level meter and a gravity sensor, which are electrically connected to the first controller. The sensor and the liquid level meter are installed in the inner tank of the container body, and are used to detect the pH and liquid level of the contents in the inner tank respectively; the gravity sensor is installed at the bottom of the container body and is used to measure the net weight of the contents in the inner tank. The first controller uploads the relevant data collected by the pH sensor, the liquid level meter and the gravity sensor to the data center in real time.
作为本发明进一步的改进,工业危废液转运容器中还包括温度传感器组;温度传感器组分别用于测量内胆的内容物温度以及容器本体外部的环境温度。第一控制器与温度传感器组电连接,第一控制器将温度传感器组采集的内容物温度和环境温度的相关数据实时上传到数据中心。As a further improvement of the present invention, the industrial hazardous waste liquid transport container also includes a temperature sensor group; the temperature sensor group is used to measure the temperature of the contents of the inner tank and the ambient temperature outside the container body. The first controller is electrically connected to the temperature sensor group, and the first controller uploads the relevant data of the content temperature and the ambient temperature collected by the temperature sensor group to the data center in real time.
作为本发明进一步的改进,数据中心根据工业企业的危废液产量和污水处理站对特定成分危废液的处理能力进行污水处理任务分配;并向转运单位及工业危废液转运容器下达转运任务。As a further improvement of the present invention, the data center allocates sewage treatment tasks according to the hazardous waste liquid output of industrial enterprises and the treatment capacity of sewage treatment plants for hazardous waste liquids with specific components; and issues transfer tasks to transfer units and industrial hazardous waste liquid transfer containers.
数据中心下达的转运任务中的任务信息包括:一类是表征分配关系的信息,如:厂端企业信息、厂端设备识别码、厂端位置信息、站端企业信息、站端设备识别码、站端位置信息,等等。另一类是表征待转运危废液性质和任务量的数据,如:工业危废液的类别与成分信息、体积信息、重量信息、温度信息,以及酸碱度信息,等等。The task information in the transfer task issued by the data center includes: one type is information that characterizes the allocation relationship, such as: factory-side enterprise information, factory-side equipment identification code, factory-side location information, station-side enterprise information, station-side equipment identification code, station-side location information, etc. The other type is data that characterizes the nature and task volume of the hazardous waste liquid to be transferred, such as: the category and composition information of the industrial hazardous waste liquid, volume information, weight information, temperature information, and pH information, etc.
在本发明提供的技术方案中,第一感应器和第二感应器可以采用RFID射频识别器;并在厂端设备和站端设备上安装有预存对应的设备识别码和企业信号的电子标签。In the technical solution provided by the present invention, the first sensor and the second sensor can adopt RFID radio frequency identifiers; and electronic tags pre-stored with corresponding device identification codes and enterprise signals are installed on the factory-side equipment and the station-side equipment.
或者or
第一感应器和第二感应器还可以采用独立的蓝牙主机模块。厂端设备和站端设备上安装有蓝牙从机模块,蓝牙主机模块与蓝牙从机模块之间通过发送预存的验证信号进行配对验证。The first sensor and the second sensor may also use independent Bluetooth host modules. The factory-side device and the station-side device are equipped with Bluetooth slave modules, and the Bluetooth host module and the Bluetooth slave module are paired and verified by sending a pre-stored verification signal.
其中,在工业危废液转运容器与厂端设备或站端设备完成接口对接后;第一感应器或第二感应器与厂端设备或站端设备恰好处于可完成数据读取或蓝牙通信的有效距离范围内。Among them, after the industrial hazardous waste liquid transfer container completes the interface docking with the factory-end equipment or the station-end equipment; the first sensor or the second sensor and the factory-end equipment or the station-end equipment are just within the effective distance range for completing data reading or Bluetooth communication.
作为本发明进一步的改进,厂端设备的排液端接口与容器本体的进液口采用可匹配连接的非标接口;站端设备的进液端接口与容器本体的出液口也采用可匹配连接的非标接口。在厂端设备的排液端接口与容器本体的进液口间设置第一触发开关,第一触发开关用于开启或关闭第一感应器。在站端设备的进液端接口与容器本体的出液口间设置第二触发开关,第二触发开关用于开启或关闭第二感应器。As a further improvement of the present invention, the discharge end interface of the plant-end device and the liquid inlet of the container body adopt a non-standard interface that can be matched and connected; the liquid inlet end interface of the station-end device and the liquid outlet of the container body also adopt a non-standard interface that can be matched and connected. A first trigger switch is set between the discharge end interface of the plant-end device and the liquid inlet of the container body, and the first trigger switch is used to turn on or off the first sensor. A second trigger switch is set between the liquid inlet end interface of the station-end device and the liquid outlet of the container body, and the second trigger switch is used to turn on or off the second sensor.
作为本发明进一步的改进,第一触发开关和第二触发开关选择采用按压开关组件或磁簧开关组件。并使得:As a further improvement of the present invention, the first trigger switch and the second trigger switch are selected to adopt a press switch assembly or a reed switch assembly. And:
(ⅰ)当工业危废液转运容器与厂端设备或站端设备对接完成后;第一触发开关或第二触发开关处于闭合状态;此时,第一感应器或第二感应器处于工作状态。(i) When the industrial hazardous waste liquid transfer container is connected to the plant-end equipment or the station-end equipment, the first trigger switch or the second trigger switch is in a closed state; at this time, the first sensor or the second sensor is in a working state.
(ⅱ)当工业危废液转运容器与厂端设备或站端设备接口分离后;第一触发开关或第二触发开关处于断开状态,此时第一感应器或第二感应器处于待机或关闭状态。(ii) When the industrial hazardous waste liquid transfer container is separated from the plant-end equipment or the station-end equipment interface; the first trigger switch or the second trigger switch is in the disconnected state, and the first sensor or the second sensor is in the standby or off state.
作为本发明进一步的改进,按压开关组件包括触发杆和自复位行程开关。当采用按压开关组件时;触发杆安装在站端设备的进液端接口或厂端设备的排液端接口的表面。进液口和出液口的表面设有位置相对的通孔;自复位行程开关位于通孔内部。自复位行程开关在触发杆插入到通孔内时被触发而闭合,并在触发杆从通孔中脱离后自动复位并断开。As a further improvement of the present invention, the push switch assembly includes a trigger rod and a self-resetting travel switch. When the push switch assembly is used, the trigger rod is installed on the surface of the liquid inlet interface of the station-end device or the liquid discharge interface of the plant-end device. The surfaces of the liquid inlet and the liquid outlet are provided with through holes in opposite positions; the self-resetting travel switch is located inside the through hole. The self-resetting travel switch is triggered and closed when the trigger rod is inserted into the through hole, and automatically resets and disconnects after the trigger rod is separated from the through hole.
作为本发明进一步的改进,磁簧开关组件包括永磁体和干簧管;当采用磁簧开关组件时;永磁体安装在站端设备的进液端接口或厂端设备的排液端接口的表面。进液口和出液口的表面设有位置相对的干簧管;干簧管在永磁体靠近时闭合,并在永磁体远离后断开。As a further improvement of the present invention, the reed switch assembly includes a permanent magnet and a reed switch; when the reed switch assembly is used, the permanent magnet is installed on the surface of the liquid inlet interface of the station-end device or the liquid outlet interface of the plant-end device. The surfaces of the liquid inlet and the liquid outlet are provided with reed switches in opposite positions; the reed switches are closed when the permanent magnet approaches, and are disconnected when the permanent magnet moves away.
在本发明提供的方案中,工业危废液转运容器与厂端设备识别配对,并采用如下步骤完成工业危废液接收的过程:In the solution provided by the present invention, the industrial hazardous waste liquid transfer container is paired with the plant-side equipment identification, and the process of receiving the industrial hazardous waste liquid is completed by the following steps:
(Ⅰ)当厂端设备的排液端接口与容器本体的进液口对接完成后,第一触发开关闭合,第一感应器处于工作状态,并读取厂端设备中电子标签内的预存信息。(I) When the discharge end interface of the plant-end device is connected to the liquid inlet of the container body, the first trigger switch is closed, the first sensor is in working state, and reads the pre-stored information in the electronic tag in the plant-end device.
(Ⅱ)第一控制器将电子标签内预存信息与当前转运任务中的对应数据进行比对,同时比对定位模块的当前坐标与当前转运任务的任务信息中的厂端位置信息;并在两类信息均相符时,判断厂端设备与工业危废液转运容器配对成功。(II) The first controller compares the pre-stored information in the electronic tag with the corresponding data in the current transfer task, and at the same time compares the current coordinates of the positioning module with the factory-end location information in the task information of the current transfer task; and when both types of information match, it is determined that the factory-end equipment and the industrial hazardous waste liquid transfer container are successfully paired.
(Ⅲ)配对成功后,第一控制器打开第一电磁阀,开始接收厂端设备排出的工业危废液;并通过第一流量计实时检测接收到的流体的流量。(III) After the pairing is successful, the first controller opens the first solenoid valve and starts to receive the industrial hazardous waste liquid discharged by the plant-side equipment; and detects the flow rate of the received fluid in real time through the first flow meter.
(Ⅳ)当满足如下任意一项指标后,第一控制器判定接收任务完成,并关闭第一电磁阀:(IV) When any of the following indicators is met, the first controller determines that the receiving task is completed and closes the first solenoid valve:
a1.内胆的内容物达到预设的最大液位。a1. The contents of the inner tank reach the preset maximum liquid level.
a2.内胆的内容物净重达到预设的最大重量。a2. The net weight of the contents of the liner reaches the preset maximum weight.
a3.第一流量计量到的本次接收的流体容积达到任务信息中的预设体积。a3. The volume of the fluid received this time measured by the first flow meter reaches the preset volume in the task information.
(Ⅴ)接收任务完成后,断开厂端设备的排液端接口与容器本体的进液口;第一触发开关关闭,第一感应器恢复到待机或关机状态。(V) After the receiving task is completed, the discharge end interface of the plant-end equipment and the liquid inlet of the container body are disconnected; the first trigger switch is turned off, and the first sensor returns to the standby or shutdown state.
在本发明提供的方案中,工业危废液转运容器与站端设备识别配对,并完成如下的工业危废液排出的过程:In the solution provided by the present invention, the industrial hazardous waste liquid transfer container is paired with the station-end equipment for identification, and the following process of discharging the industrial hazardous waste liquid is completed:
(Ⅵ)当站端设备的进液端接口与容器本体的出液口对接完成后,第二触发开关闭合,第二感应器处于工作状态,并读取站端设备中电子标签内的预存信息。(VI) When the liquid inlet interface of the station-end device is connected to the liquid outlet of the container body, the second trigger switch is closed, the second sensor is in working state, and reads the pre-stored information in the electronic tag in the station-end device.
(Ⅶ)第一控制器将电子标签内预存信息与当前转运任务中的对应数据进行比对,同时比对定位模块的当前坐标与当前转运任务的任务信息中的站端位置信息;并在两类信息均相符时,判断厂端设备与工业危废液转运容器配对成功。(VII) The first controller compares the pre-stored information in the electronic tag with the corresponding data in the current transfer task, and compares the current coordinates of the positioning module with the station location information in the task information of the current transfer task; and when both types of information match, it is determined that the plant-end equipment and the industrial hazardous waste liquid transfer container are successfully paired.
(Ⅷ)配对成功后,第一控制器打开第二电磁阀,开始向站端设备排出容器本体内的工业危废液;并通过第二流量计实时检测排出的流体的流量。(VIII) After the pairing is successful, the first controller opens the second solenoid valve and starts to discharge the industrial hazardous waste liquid in the container body to the station-end device; and the flow rate of the discharged fluid is detected in real time through the second flow meter.
(Ⅸ)当满足如下任意一项指标后,第一控制器判定排出任务完成,并关闭第二电磁阀:(IX) When any of the following indicators is met, the first controller determines that the discharge task is completed and closes the second solenoid valve:
b1.内胆的内容物达到预设的最低液位。b1. The contents of the inner tank reach the preset minimum liquid level.
b2.内胆的内容物净重达到预设的最低重量。b2. The net weight of the contents of the liner reaches the preset minimum weight.
b3.第二流量计量到的本次接收的流体容积达到任务信息中的预设体积。b3. The volume of the fluid received this time measured by the second flow rate reaches the preset volume in the task information.
(Ⅹ)排出任务完成后,断开站端设备的进液端接口与容器本体的出液口;第二触发开关关闭,第二感应器恢复到待机或关机状态。(Ⅹ) After the discharge task is completed, the liquid inlet interface of the station-end device and the liquid outlet of the container body are disconnected; the second trigger switch is turned off, and the second sensor returns to the standby or shutdown state.
本发明提供的技术方案,具有如下有益效果:The technical solution provided by the present invention has the following beneficial effects:
该型转运容器采用非标准的接口设计,并在进液口和出液口设置了特殊的验证组件、流量计和电磁阀等装置,进而可以实现与指定的厂端设备或站端设备进行对接安装和验证识别。其中,非标的接口设计属于是物理层面上的验证,而验证组件和电磁阀则实现了网络层面的可控验证。通过上述两种措施,可以保证工业企业在转移厂端设备内临时存储的危废液时只能采用指定的转运容器,而转运容器在排出收集的危废液时只能在指定的污水处理站完成。这可以有效防止危废液转运过程的泄露或窃排行为。This type of transfer container adopts a non-standard interface design, and is equipped with special verification components, flow meters, solenoid valves and other devices at the liquid inlet and outlet, so that it can be docked, installed and verified and identified with designated plant-side equipment or station-side equipment. Among them, the non-standard interface design belongs to the verification at the physical level, while the verification components and solenoid valves realize controllable verification at the network level. Through the above two measures, it can be ensured that industrial enterprises can only use designated transfer containers when transferring hazardous waste liquids temporarily stored in plant-side equipment, and the transfer containers can only discharge the collected hazardous waste liquids at designated sewage treatment stations. This can effectively prevent leakage or theft during the transfer of hazardous waste liquids.
本发明提供的转运容器是一种基于物联网技术的自动化设备,其可以对危废液转运过程的接收、排放等操作进行全程自动化管理;并主动进行状态数据的自检和上报。这种自动化设备可以避免传统的容器在盛装运输过程,由于运输人员存在较大的管理权限而引发的内部人员主动窃排的风险。The transfer container provided by the present invention is an automated device based on the Internet of Things technology, which can automatically manage the entire process of receiving and discharging hazardous waste liquid during the transfer process, and actively self-check and report status data. This automated device can avoid the risk of internal personnel actively stealing and discharging in the traditional container during the transportation process due to the transportation personnel having greater management authority.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
图1为本发明实施例1提供的一种防窃排型工业危废液转运容器与厂端设备的装配示意图。FIG1 is a schematic diagram of the assembly of an anti-theft discharge type industrial hazardous waste liquid transfer container and plant-side equipment provided in Example 1 of the present invention.
图2为本发明实施例1提供的防窃排型工业危废液转运容器中控制部分的模块连接示意图。2 is a schematic diagram of the module connections of the control part of the anti-theft discharge type industrial hazardous waste liquid transfer container provided in Example 1 of the present invention.
图3为防窃排型工业危废液转运容器的剖面结构示意图。FIG. 3 is a schematic diagram of the cross-sectional structure of an anti-theft discharge type industrial hazardous waste liquid transfer container.
图4为防窃排型工业危废液转运容器的结构示意图。FIG. 4 is a schematic diagram of the structure of an anti-theft discharge type industrial hazardous waste liquid transfer container.
图5为防窃排型工业危废液转运容器执行危废液转运任务过程中的工作流程图。Figure 5 is a workflow diagram of the process in which the anti-theft discharge industrial hazardous waste liquid transfer container performs the hazardous waste liquid transfer task.
图中标记为:1、转运容器;2、厂端设备;11、外壳;12、内胆;13、进液口;14、出液口;15、凸缘;100、第一控制器;101、定位模块;102、入口阀;103、出口阀;104、第一流量计;105、第二流量计;106、温度传感器组;107、第一感应器;108、第二感应器;109、无线通信模块;110、液位计;111、PH传感器;112、重力传感器。The markings in the figure are: 1. transfer container; 2. plant-end equipment; 11. outer shell; 12. liner; 13. liquid inlet; 14. liquid outlet; 15. flange; 100. first controller; 101. positioning module; 102. inlet valve; 103. outlet valve; 104. first flow meter; 105. second flow meter; 106. temperature sensor group; 107. first sensor; 108. second sensor; 109. wireless communication module; 110. liquid level meter; 111. PH sensor; 112. gravity sensor.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
实施例1Example 1
本实施例提供一种防窃排型工业危废液转运容器1,其用于在产生工业危废液的企业和污水处理站间进行危废液的定向受控转运。工业企业产生的危废液的窃排和泄露的主要发生场景包括两处:一是发生的工业企业一侧,工业企业直接将厂区内产生的危废液不经处理后直接排放到城市下水管道或其它自然环境中。二是发生在危废液的运输公司一侧,运输公司未将危废液输送到污水处理站,而是将危废液直接在运输途中倾倒至自然环境中。This embodiment provides an anti-theft discharge type industrial hazardous waste liquid transfer container 1, which is used for the directional and controlled transfer of hazardous waste liquid between the enterprise that produces the industrial hazardous waste liquid and the sewage treatment station. The main scenarios for theft and leakage of hazardous waste liquid generated by industrial enterprises include two places: one is the side of the industrial enterprise, where the industrial enterprise directly discharges the hazardous waste liquid generated in the factory area into the city sewer or other natural environment without treatment. The second is the side of the transportation company of the hazardous waste liquid. The transportation company did not transport the hazardous waste liquid to the sewage treatment station, but dumped the hazardous waste liquid directly into the natural environment during transportation.
本实施例提供的解决方案是利用一个受有关部门严格监管的第三方平台对各类型企业内产生污水总量进行实时监控,然后待企业危废液产量达到特定上限值后,向受监管的第三方转运公司派发危废液转运任务。不允许工业企业对危废液进行私自转移,同时,对转运公司的危废液接收、转运,以及在污水处理站中的排放过程进行全流程监管,实时采集相关过程数据。最终,结合大数据以及自动化控制等技术,避免危废液在从企业到污水处理站的中间环节发生窃排或泄露。The solution provided in this embodiment is to use a third-party platform that is strictly supervised by relevant departments to monitor the total amount of sewage generated in various types of enterprises in real time, and then dispatch hazardous waste liquid transfer tasks to supervised third-party transfer companies after the production of hazardous waste liquid in the enterprise reaches a specific upper limit. Industrial enterprises are not allowed to transfer hazardous waste liquid privately. At the same time, the entire process of receiving, transferring, and discharging hazardous waste liquid in sewage treatment plants by transfer companies is supervised, and relevant process data is collected in real time. Finally, combined with big data and automated control technologies, theft or leakage of hazardous waste liquid in the intermediate link from enterprises to sewage treatment plants can be avoided.
在该方案中,第三方平台的数据中心会实时采集工业企业的危废液产量的相关数据,以及各个污水处理站对特定成分危废液的处理负荷以及剩余的危废液接收和消解能力。然后在工业企业的危废液的临时贮存容量接近上限时,将该批次的危废液处理任务派单到某个具有消解能力的污水处理站;并指定某个受监管的运输公司执行该批次危废液的转运任务。In this solution, the data center of the third-party platform will collect relevant data on the production of hazardous waste liquids of industrial enterprises in real time, as well as the processing load of each sewage treatment station for hazardous waste liquids with specific components and the remaining hazardous waste liquid reception and digestion capacity. Then, when the temporary storage capacity of hazardous waste liquids of industrial enterprises approaches the upper limit, the hazardous waste liquid treatment task of this batch will be dispatched to a sewage treatment station with digestion capacity; and a regulated transportation company will be designated to carry out the transportation task of this batch of hazardous waste liquids.
第三方平台的数据中心在进行污水处理任务分配;以及向转运单位及工业危废液转运容器1下达转运任务时,会同步生成并向各方(指企业常端、运输单位和污水处理站端)下达一个任务详单,详单中记载的任务信息包括两类:一类是表征分配关系的信息,如:厂端企业信息、厂端设备2识别码、厂端位置信息、站端企业信息、站端设备识别码、站端位置信息,等等。另一类是表征待转运危废液性质和任务量的数据,如:工业危废液的类别与成分信息、体积信息、重量信息、温度信息,以及酸碱度信息,等等。When the data center of the third-party platform distributes sewage treatment tasks and issues transfer tasks to transfer units and industrial hazardous waste liquid transfer containers 1, it will simultaneously generate and issue a task list to all parties (referring to the enterprise regular end, transportation unit and sewage treatment station end). The task information recorded in the list includes two categories: one is information representing the allocation relationship, such as: factory-side enterprise information, factory-side equipment 2 identification code, factory-side location information, station-side enterprise information, station-side equipment identification code, station-side location information, etc. The other is data representing the nature and task volume of the hazardous waste liquid to be transferred, such as: the category and composition information of the industrial hazardous waste liquid, volume information, weight information, temperature information, and pH information, etc.
本实施例提供的一种新的防窃排型工业危废液转运容器1实际上就是针对运输公司在转运过程中应当承担的任务和责任而研发的一款新型智能化转运容器1。该容器是利用物联网技术设计的全新产品,具有对象识别验证功能、自动化危废液接收和排放功能,以及全流程关键数据的采集和上报等功能。The new anti-theft discharge industrial hazardous waste liquid transfer container 1 provided in this embodiment is actually a new intelligent transfer container 1 developed for the tasks and responsibilities that transportation companies should bear during the transfer process. The container is a brand-new product designed using Internet of Things technology, with object recognition and verification functions, automated hazardous waste liquid receiving and discharge functions, and the collection and reporting of key data throughout the process.
具体地,如图1和图2所示,本实施例提供的防窃排型工业危废液转运容器1包括:容器本体、定位模块101、入口阀102、出口阀103、第二流量计104、第二流量计、第一感应器107、第二感应器108;无线通信模块109,以及第一控制器100。Specifically, as shown in Figures 1 and 2, the anti-theft discharge type industrial hazardous waste liquid transfer container 1 provided in this embodiment includes: a container body, a positioning module 101, an inlet valve 102, an outlet valve 103, a second flow meter 104, a second flow meter, a first sensor 107, a second sensor 108; a wireless communication module 109, and a first controller 100.
其中,如图3所示,容器本体包括外壳11和内胆12两个部分。本实施例的方案对容器本体的外形和尺寸并不做限定,在保持安全性和稳定性的基础上,容器既可以采用圆柱或球形的罐形容器,也可以采用方形或其它异形的箱式容器。容器的底部可以采用平底型,也可以采用带支脚的结构型式。本实施例采用的是圆柱形不带支脚的罐体结构。容器本体的型号根据内胆12材质的差异可以分为多种,采用不同内胆12的容器本体可以用于转运不同成分的工业危废液。例如对于某些酸性较强的危废液,应当采用内胆12为玻璃钢材质的储罐。而对于某些碱性较强的危废液,则应当选择容器本体的内胆12中内层衬氟的耐碱性容器。Among them, as shown in Figure 3, the container body includes two parts: an outer shell 11 and an inner liner 12. The scheme of this embodiment does not limit the shape and size of the container body. On the basis of maintaining safety and stability, the container can be a cylindrical or spherical tank container, or a square or other special-shaped box container. The bottom of the container can be flat-bottomed or a structural type with legs. This embodiment adopts a cylindrical tank structure without legs. The model of the container body can be divided into multiple types according to the difference in the material of the inner liner 12. The container body with different inner liners 12 can be used to transport industrial hazardous waste liquids with different components. For example, for some highly acidic hazardous waste liquids, a storage tank with an inner liner 12 made of fiberglass should be used. For some highly alkaline hazardous waste liquids, an alkali-resistant container with an inner layer lined with fluorine in the inner liner 12 of the container body should be selected.
在本实施例提供的方案中,容器本体的顶部和底部分别设有进液口13和出液口14。进液口13的设计考虑到了危废液的接收和排放需求,最大程度实现无动力的自流式接收与排放。其中,为了保证转运容器1在运运输车辆中具有更大的空间利用率,管体的出液口14和进液口13如果带有管道,管道应当尽可能得短。并且可以对安装排放管道安装位置的容器外壁进行适当内缩,以使得管道外侧端部不超过容器的最大外轮廓的边界。此外,转运容器的进液口13处应当设置一根延伸到容器底壁处的内管道,以避免危废液灌入过程在进液口13处发生飞溅。而容器内壁的底部也应当在出液口14处设置斜坡或漏斗状凹陷结构,以使得内胆中的危废液可以在排出时完全排尽。In the solution provided in this embodiment, a liquid inlet 13 and a liquid outlet 14 are respectively provided at the top and bottom of the container body. The design of the liquid inlet 13 takes into account the reception and discharge requirements of hazardous waste liquid, and realizes the unpowered self-flowing reception and discharge to the greatest extent. Among them, in order to ensure that the transfer container 1 has a greater space utilization rate in the transport vehicle, if the liquid outlet 14 and the liquid inlet 13 of the tube body are provided with pipes, the pipes should be as short as possible. And the outer wall of the container where the discharge pipe is installed can be appropriately retracted so that the outer end of the pipe does not exceed the boundary of the maximum outer contour of the container. In addition, an inner pipe extending to the bottom wall of the container should be provided at the liquid inlet 13 of the transfer container to avoid splashing at the liquid inlet 13 during the filling process of hazardous waste liquid. The bottom of the inner wall of the container should also be provided with a slope or a funnel-shaped recessed structure at the liquid outlet 14 so that the hazardous waste liquid in the liner can be completely discharged when discharged.
此外,如图4所示,本实施例中容器本体的外壳11中段还设有环形的凸缘15,凸缘15结构可以便于采用叉车等机械对转运容器1进行搬运,也可以便于在运输途中对转运容器1进行限位和固定,避免转运容器1发生碰撞或倾覆。In addition, as shown in FIG. 4 , an annular flange 15 is also provided in the middle section of the outer shell 11 of the container body in this embodiment. The flange 15 structure can facilitate the use of machinery such as forklifts to carry the transfer container 1, and can also facilitate the limiting and fixing of the transfer container 1 during transportation to prevent the transfer container 1 from colliding or overturning.
在本实施提供的方案中,定位模块101安装在容器本体的外壳11上;定位模块101用于对工业危废液转运容器1的进行实时定位。定位模块101采集位置信息的作用主要包括两点:一是在危废液的接收和排放阶段辅助完成设备验证,保证工业危废液的转运容器1只能实现未指定对象进行接收和转运,并只能在指定地点处进行危废液排处。二是在运输途中对危废液的位置进行记录,避免发生丢失或暴力损毁行为。In the solution provided in this embodiment, the positioning module 101 is installed on the shell 11 of the container body; the positioning module 101 is used to perform real-time positioning of the industrial hazardous waste liquid transfer container 1. The functions of the positioning module 101 in collecting location information mainly include two points: first, it assists in completing equipment verification during the receiving and discharging stages of hazardous waste liquids, ensuring that the industrial hazardous waste liquid transfer container 1 can only receive and transfer unspecified objects, and can only discharge hazardous waste liquids at designated locations. Second, the location of hazardous waste liquids is recorded during transportation to avoid loss or violent damage.
在本实施例中,入口阀102安装在容器本体的进液口13处,入口阀102用于控制进液口13的开合状态。出口阀103安装在容器本体的出液口14处,出口阀103用于控制进液口13的开合状态。本实施例中的入口阀102和出口阀103均采用电磁阀,以保证转运容器1对危废液的接收和排出过程完全可控。杜绝危废液违法运输,以及窃排和泄露现象。此外,第二流量计104安装在容器本体的进液口13处,第二流量计104用于计量排入到内胆12中的流体的流量。第二流量计安装在容器本体的出液口14处,第二流量计用于计量从内胆12中排出的流体的流量。In this embodiment, the inlet valve 102 is installed at the liquid inlet 13 of the container body, and the inlet valve 102 is used to control the opening and closing state of the liquid inlet 13. The outlet valve 103 is installed at the liquid outlet 14 of the container body, and the outlet valve 103 is used to control the opening and closing state of the liquid inlet 13. The inlet valve 102 and the outlet valve 103 in this embodiment are both solenoid valves to ensure that the receiving and discharging process of the hazardous waste liquid by the transfer container 1 is fully controllable. Eliminate illegal transportation of hazardous waste liquid, as well as theft and leakage. In addition, the second flowmeter 104 is installed at the liquid inlet 13 of the container body, and the second flowmeter 104 is used to measure the flow rate of the fluid discharged into the inner liner 12. The second flowmeter is installed at the liquid outlet 14 of the container body, and the second flowmeter is used to measure the flow rate of the fluid discharged from the inner liner 12.
本实施例安装在容器底部排液口处14的的出口阀103采用的是具有防泄漏效果的电磁阀,在其它实施例中,也还可以采用机械式的单向阀进行替代;例如选择某些采用弹簧和阀球构成止逆结构的单向阀。In this embodiment, the outlet valve 103 installed at the discharge port 14 at the bottom of the container is a solenoid valve with a leakage-proof effect. In other embodiments, a mechanical one-way valve can also be used as a substitute; for example, some one-way valves using a spring and a valve ball to form a non-return structure are selected.
本实施例中的第一感应器107和第二感应器108是一组用来识别任务对象的机构,当识别出本次任务的实际对象,则允许进行危废液的接收和排出。如果不属于本次的任务对象,则拒绝执行任何一方发出的危废液的接收和排放请求。具体地,第一感应器107位于容器本体的进液口13处,第一感应器107用于识别存储有待转运工业危废液的厂端设备2,并采集厂端设备2的预存信息进而实现配对。第二感应器108位于容器本体的出液口14处,第二感应器108用于识别接收工业危废液的站端设备,并采集站端设备的预存信息进而实现配对。The first sensor 107 and the second sensor 108 in this embodiment are a group of mechanisms for identifying the task object. When the actual object of this task is identified, the hazardous waste liquid is allowed to be received and discharged. If it does not belong to the task object of this time, the hazardous waste liquid reception and discharge request issued by any party will be rejected. Specifically, the first sensor 107 is located at the liquid inlet 13 of the container body. The first sensor 107 is used to identify the plant-end equipment 2 that stores the industrial hazardous waste liquid to be transported, and collect the pre-stored information of the plant-end equipment 2 to achieve pairing. The second sensor 108 is located at the liquid outlet 14 of the container body. The second sensor 108 is used to identify the station-end equipment that receives the industrial hazardous waste liquid, and collect the pre-stored information of the station-end equipment to achieve pairing.
在本实施例的详细方案中,第一感应器107和第二感应器108采用RFID射频识别器;并在厂端设备2和站端设备上安装有预存对应的设备识别码和企业信号的电子标签。其中,在工业危废液转运容器1与厂端设备2或站端设备完成接口对接后;第一感应器107或第二感应器108与厂端设备2或站端设备恰好处于可完成数据读取的有效距离范围内。In the detailed scheme of this embodiment, the first sensor 107 and the second sensor 108 use RFID radio frequency identifiers; and electronic tags pre-stored with corresponding equipment identification codes and enterprise signals are installed on the plant-end equipment 2 and the station-end equipment. After the industrial hazardous waste liquid transport container 1 is interfaced with the plant-end equipment 2 or the station-end equipment; the first sensor 107 or the second sensor 108 and the plant-end equipment 2 or the station-end equipment are just within the effective distance range for completing data reading.
无线通信模块109用于与云端的数据中心间通信连接,并在工业危废液转运容器1与数据中心间实现双向的数据与指令传输。本实施例中提供的工业危废液转运容器1在执行运输任务过程中,需要向第三方平台的数据中心上传各阶段的状态数据,以便第三方平台对危废液转运和处理过程中各方的相关数据进行采集、归档、分析和监管。因此工业危废液转运容器1中需要安装一个无线通信模块109;例如,在本实施例中无线通信模块109可以采用基于4G/5G的物联网无线通信模块109。The wireless communication module 109 is used to communicate with the data center in the cloud, and realize two-way data and command transmission between the industrial hazardous waste liquid transfer container 1 and the data center. In the process of performing the transportation task, the industrial hazardous waste liquid transfer container 1 provided in this embodiment needs to upload the status data of each stage to the data center of the third-party platform, so that the third-party platform can collect, archive, analyze and supervise the relevant data of all parties in the process of hazardous waste liquid transportation and treatment. Therefore, a wireless communication module 109 needs to be installed in the industrial hazardous waste liquid transfer container 1; for example, in this embodiment, the wireless communication module 109 can adopt an Internet of Things wireless communication module 109 based on 4G/5G.
第一控制器100与定位模块101、入口阀102、出口阀103、第二流量计104、第二流量计、第一感应器107、第二感应器108和无线通信模块109电连接。第一控制器100用于:A.获取数据中心下达的当前转运任务的任务信息。B.获取定位模块101采集的到位置信息,并实时上传到数据中心。C.通过第一感应器107识别厂端设备2,根据获取的预存信息和任务信息进行厂端设备2验证,进而在二者配对成功后开启入口阀102;并在接收量达到任务信息中的指标后关闭入口阀102。D.通过第二感应器108识别站端设备,根据获取的预存信息和任务信息进行站端设备验证,进而在二者配对成功后开启出口阀103;并在内胆12中的内容物排尽后关闭出口阀103。E.通过流量计测量每次接收或排出的工业危废液的流量,并在转运任务结束后形成日志信息上传至数据中心。The first controller 100 is electrically connected to the positioning module 101, the inlet valve 102, the outlet valve 103, the second flowmeter 104, the second flowmeter, the first sensor 107, the second sensor 108 and the wireless communication module 109. The first controller 100 is used to: A. obtain the task information of the current transfer task issued by the data center. B. obtain the location information collected by the positioning module 101 and upload it to the data center in real time. C. identify the plant-end device 2 through the first sensor 107, verify the plant-end device 2 according to the acquired pre-stored information and task information, and then open the inlet valve 102 after the two are successfully paired; and close the inlet valve 102 after the received amount reaches the indicator in the task information. D. identify the station-end device through the second sensor 108, verify the station-end device according to the acquired pre-stored information and task information, and then open the outlet valve 103 after the two are successfully paired; and close the outlet valve 103 after the contents in the inner tank 12 are exhausted. E. measure the flow rate of the industrial hazardous waste liquid received or discharged each time through the flowmeter, and generate log information and upload it to the data center after the transfer task is completed.
在本实施例更加完善的方案中,工业危废液转运容器1中还包括PH传感器111、液位计110和重力传感器112,三者与第一控制器100电连接。传感器和液位计110安装在容器本体的内胆12中,分别用于检测内胆12中内容物的酸碱度和液位;重力传感器112安装在容器本体的底部,并用于测量内胆12中内容物的净重。第一控制器100将PH传感器111、液位计110和重力传感器112采集到的相关数据实时上传到数据中心。In a more perfect solution of this embodiment, the industrial hazardous waste liquid transport container 1 also includes a pH sensor 111, a liquid level meter 110 and a gravity sensor 112, which are electrically connected to the first controller 100. The sensor and the liquid level meter 110 are installed in the inner liner 12 of the container body, and are used to detect the pH and liquid level of the contents in the inner liner 12 respectively; the gravity sensor 112 is installed at the bottom of the container body and is used to measure the net weight of the contents in the inner liner 12. The first controller 100 uploads the relevant data collected by the pH sensor 111, the liquid level meter 110 and the gravity sensor 112 to the data center in real time.
在本实施例中,由于运输和专用的危废液是对环境具有危害的物质,且大部分情况下危废液都属于酸性或碱性的混合物溶液,所以本实施例的储罐特别采用了PH传感器111对内容物的酸碱度进行测量,以便在接收阶段对危废液的成分或类型进行初步核实。此外,检测到PH值还可以作为运转容器在运输途中对内容物进行状态监测的相关数据。相应地,液位计110和重力传感器112的作用也是两点:一是对接收或排放阶段流体的流量进行辅助测量,二是在运输途中检测转运容器1的内容物是否发生泄漏或损失。In this embodiment, since the hazardous waste liquids used for transportation and special use are substances that are harmful to the environment, and in most cases the hazardous waste liquids are acidic or alkaline mixture solutions, the storage tank of this embodiment particularly uses a pH sensor 111 to measure the pH value of the contents, so as to preliminarily verify the composition or type of the hazardous waste liquid at the receiving stage. In addition, the detected pH value can also be used as relevant data for status monitoring of the contents of the operating container during transportation. Correspondingly, the functions of the liquid level meter 110 and the gravity sensor 112 are also two points: one is to assist in measuring the flow rate of the fluid in the receiving or discharging stage, and the other is to detect whether the contents of the transfer container 1 are leaked or lost during transportation.
此外,在其它实施例中,工业危废液转运容器1中还可以包括温度传感器组106;温度传感器组106分别用于测量内胆12的内容物温度以及容器本体外部的环境温度。第一控制器100与温度传感器组106电连接,第一控制器100将温度传感器组106采集的内容物温度和环境温度的相关数据实时上传到数据中心。In addition, in other embodiments, the industrial hazardous waste liquid transport container 1 may further include a temperature sensor group 106; the temperature sensor group 106 is used to measure the content temperature of the inner tank 12 and the ambient temperature outside the container body. The first controller 100 is electrically connected to the temperature sensor group 106, and the first controller 100 uploads the relevant data of the content temperature and the ambient temperature collected by the temperature sensor group 106 to the data center in real time.
对某些存在有毒有害的挥发性成分或是易燃易爆的危废液而言,运输或贮存阶段的温度控制至关重要,本实施例更优化的方案中可以设计温度传感器来对容器内外的温度进行测量,以保证运输过程中危废液的贮存环境等相关指标能够满足要求,降低运输过程中的风险。For certain hazardous waste liquids that contain toxic and harmful volatile components or are flammable and explosive, temperature control during transportation or storage is crucial. In a more optimized solution of this embodiment, a temperature sensor can be designed to measure the temperature inside and outside the container to ensure that relevant indicators such as the storage environment of the hazardous waste liquid during transportation can meet the requirements and reduce the risks during transportation.
为了避免工厂对临时贮存的危废液进行偷排,本实施例中的厂端设备2的排液端接口与容器本体的进液口13采用可匹配连接的非标接口。同时,站端设备的进液端接口与容器本体的出液口14也采用可匹配连接的非标接口。这种非标的接口本身就具有物理验证的属性,如果规格不符,将无法完成对接以及后续的危废液接收和排放工作。In order to prevent the factory from secretly discharging the temporarily stored hazardous waste liquid, the discharge end interface of the plant-end device 2 in this embodiment and the liquid inlet 13 of the container body adopt a non-standard interface that can be matched and connected. At the same time, the liquid inlet end interface of the station-end device and the liquid outlet 14 of the container body also adopt a non-standard interface that can be matched and connected. This non-standard interface itself has the attribute of physical verification. If the specifications are not met, the docking and subsequent hazardous waste liquid reception and discharge work will not be completed.
此外,本实施例还在厂端设备2的排液端接口与容器本体的进液口13间特别设置了第一触发开关,第一触发开关用于开启或关闭第一感应器107。并在在站端设备的进液端接口与容器本体的出液口14间特别设置第二触发开关,第二触发开关用于开启或关闭第二感应器108。In addition, in this embodiment, a first trigger switch is specially provided between the liquid discharge end interface of the plant-end device 2 and the liquid inlet 13 of the container body, and the first trigger switch is used to turn on or off the first sensor 107. A second trigger switch is specially provided between the liquid inlet end interface of the station-end device and the liquid outlet 14 of the container body, and the second trigger switch is used to turn on or off the second sensor 108.
第一感应器107和第二感应器108的主要作用就是在设备对接过程进行对象识别和验证。因此本实施例特别在接口处设计了一组触发式的开关组件,这种特殊的开关可以使得:(ⅰ)当工业危废液转运容器1与厂端设备2或站端设备对接完成后;第一触发开关或第二触发开关处于闭合状态;此时,第一感应器107或第二感应器108处于工作状态;并完成识别与验证工作。(ⅱ)当工业危废液转运容器1与厂端设备2或站端设备接口分离后;第一触发开关或第二触发开关处于断开状态,此时,第一感应器107或第二感应器108会重新恢复到待机或关闭状态。The main function of the first sensor 107 and the second sensor 108 is to perform object identification and verification during the device docking process. Therefore, this embodiment especially designs a set of trigger switch components at the interface. This special switch can make: (i) When the industrial hazardous waste liquid transfer container 1 is docked with the plant-end equipment 2 or the station-end equipment; the first trigger switch or the second trigger switch is in a closed state; at this time, the first sensor 107 or the second sensor 108 is in a working state; and completes the identification and verification work. (ii) When the industrial hazardous waste liquid transfer container 1 is separated from the plant-end equipment 2 or the station-end equipment interface; the first trigger switch or the second trigger switch is in a disconnected state, at this time, the first sensor 107 or the second sensor 108 will return to the standby or off state.
本实施例设计的触发式开关可以避免第一验证器和第二验证器常开状态下设备功耗过高的问题。同时,通过这种特殊的结构设计实现在特定状态下触发验证也可以提高识别验证的通过率和验证效率。The trigger switch designed in this embodiment can avoid the problem of excessive power consumption of the device when the first and second verifiers are normally open. At the same time, through this special structural design, triggering verification in a specific state can also improve the pass rate and verification efficiency of identification verification.
本实施例提供的防窃排型工业危废液转运容器1中给出了两种不同的触发式开关的设计方案。分别是采用按压开关组件或磁簧开关组件。其中,方案一中的按压开关组件包括触发杆和自复位行程开关。触发杆安装在站端设备的进液端接口或厂端设备2的排液端接口的表面。进液口13和出液口14的表面设有位置相对的通孔;自复位行程开关位于通孔内部。自复位行程开关在触发杆插入到通孔内时被触发而闭合,并在触发杆从通孔中脱离后自动复位并断开。Two different trigger switch designs are provided in the anti-theft discharge type industrial hazardous waste liquid transport container 1 provided in this embodiment. One is to use a push switch assembly or a reed switch assembly. Among them, the push switch assembly in scheme one includes a trigger rod and a self-resetting travel switch. The trigger rod is installed on the surface of the liquid inlet interface of the station-end equipment or the liquid discharge interface of the plant-end equipment 2. The surfaces of the liquid inlet 13 and the liquid outlet 14 are provided with through holes in opposite positions; the self-resetting travel switch is located inside the through hole. The self-resetting travel switch is triggered and closed when the trigger rod is inserted into the through hole, and automatically resets and disconnects after the trigger rod is detached from the through hole.
在方案二中,磁簧开关组件包括永磁体和干簧管。永磁体安装在站端设备的进液端接口或厂端设备2的排液端接口的表面。进液口13和出液口14的表面设有位置相对的干簧管;干簧管在永磁体靠近时闭合,并在永磁体远离后断开。In the second scheme, the reed switch assembly includes a permanent magnet and a reed switch. The permanent magnet is installed on the surface of the liquid inlet interface of the station-end device or the liquid outlet interface of the plant-end device 2. The surfaces of the liquid inlet 13 and the liquid outlet 14 are provided with reed switches in opposite positions; the reed switches are closed when the permanent magnet approaches and are disconnected when the permanent magnet moves away.
以下,结合本实施例提供的防窃排型工业危废液转运容器1在工业危废液回收处理全程的工作方式,对该型转运容器1的原理和功能进行更加详细的阐述:In the following, in combination with the working mode of the anti-theft discharge type industrial hazardous waste liquid transfer container 1 provided in this embodiment during the entire process of industrial hazardous waste liquid recovery and treatment, the principle and function of this type of transfer container 1 are described in more detail:
首先,第三方平台的数据中心根据企业的危废液产量与污水处理站的处理能力间的匹配关系生成一个危废液处理订单,并向一个特定的运输公司派发相应的运输单,运输单中会详细记载危废液“发货方”和收货方详细的企业信息,包括公司名称、地址、等等。同时,运输单还会记载本次承运的危废液的性质、重量和体积等相关属性。First, the data center of the third-party platform generates a hazardous waste liquid treatment order based on the matching relationship between the company's hazardous waste liquid production and the treatment capacity of the sewage treatment plant, and sends the corresponding transportation order to a specific transportation company. The transportation order will record the detailed corporate information of the "shipper" and consignee of the hazardous waste liquid, including company name, address, etc. At the same time, the transportation order will also record the relevant attributes of the hazardous waste liquid transported this time, such as the nature, weight and volume.
运输公司根据接收到的运输单中的信息将运输任务下发至不同的车队,并直接确定承担本次运输任务的各个防窃排型工业危废液转运容器1。运输公司在车队出发前会将每个防窃排型工业危废液转运容器1在本次转运任务需要完成的任务详单通过内部系统发送到第一控制器100中的存储模块内。The transport company sends the transport task to different fleets based on the information in the received transport order, and directly determines each anti-theft type industrial hazardous waste liquid transfer container 1 that undertakes this transport task. Before the fleet departs, the transport company sends the task details that each anti-theft type industrial hazardous waste liquid transfer container 1 needs to complete in this transfer task to the storage module in the first controller 100 through the internal system.
各个防窃排型工业危废液转运容器1随车队到达指定的危废液接收点后,需要安装到对应的企业临时储罐上,再经过与厂端设备2识别配对后,如图5所示,设备验证和危废液接收的过程大致包括如下步骤:After each anti-theft type industrial hazardous waste liquid transfer container 1 arrives at the designated hazardous waste liquid receiving point with the convoy, it needs to be installed on the corresponding enterprise temporary storage tank, and then after identification and pairing with the plant-side equipment 2, as shown in Figure 5, the process of equipment verification and hazardous waste liquid receiving generally includes the following steps:
(Ⅰ)当厂端设备2的排液端接口与容器本体的进液口13对接完成后,第一触发开关闭合,第一感应器107处于工作状态,并读取厂端设备2中电子标签内的预存信息。通常来说,厂端的电子标签内会预存企业信息、危废液的类型、储量等相关指标。(I) When the discharge end interface of the plant-end device 2 is connected to the liquid inlet 13 of the container body, the first trigger switch is closed, the first sensor 107 is in working state, and reads the pre-stored information in the electronic tag in the plant-end device 2. Generally speaking, the electronic tag at the plant end will pre-store enterprise information, the type of hazardous waste liquid, the storage capacity and other related indicators.
(Ⅱ)第一控制器100获取到电子标签内预存信息后,会将其中的关键信息与存储模块中存储当前转运任务中的对应数据进行比对;判断二者是否相符。(II) After the first controller 100 obtains the pre-stored information in the electronic tag, it will compare the key information therein with the corresponding data in the current transfer task stored in the storage module to determine whether the two are consistent.
同时,第一控制模块还会通过定位模块101获取自身的当前坐标,然后与存储模块中记载的当前转运任务的任务信息中的厂端位置信息仅对比,判断二者是否相符。At the same time, the first control module also obtains its own current coordinates through the positioning module 101, and then compares it with the factory location information in the task information of the current transfer task recorded in the storage module to determine whether the two are consistent.
如果企业和任务等相关数据相符且设备的地理坐标也相符,则厂端设备2与工业危废液转运容器1间配对成功,可以开始后续的污水接收程序。If the relevant data such as the enterprise and the task match and the geographical coordinates of the equipment also match, the pairing between the plant-side equipment 2 and the industrial hazardous waste liquid transfer container 1 is successful, and the subsequent sewage receiving procedure can be started.
(Ⅲ)配对成功后,第一控制器100打开第一电磁阀,开始接收厂端设备2排出的工业危废液;并通过第二流量计104实时检测接收到的流体的流量。(III) After the pairing is successful, the first controller 100 opens the first solenoid valve and starts to receive the industrial hazardous waste liquid discharged from the plant-side equipment 2; and detects the flow rate of the received fluid in real time through the second flow meter 104.
(Ⅳ)当满足如下任意一项指标后,第一控制器100判定接收任务完成,并关闭第一电磁阀:(IV) When any of the following indicators is met, the first controller 100 determines that the receiving task is completed and closes the first solenoid valve:
a1.内胆12的内容物达到预设的最大液位。a1. The contents of the inner tank 12 reach the preset maximum liquid level.
a2.内胆12的内容物净重达到预设的最大重量。a2. The net weight of the contents of the liner 12 reaches the preset maximum weight.
a3.第二流量计104量到的本次接收的流体容积达到任务信息中的预设体积。a3. The volume of the fluid received this time measured by the second flow meter 104 reaches the preset volume in the task information.
本实施例中设计了多个指标来判定防窃排型工业危废液转运容器1是否已经装满。这些都是从转运容器1一侧来实现检测的,事实上,在其他方案中,还可以从厂端设备2一侧来检测转运容器1是否装满,然后通过设备间的信息交互通知转运设备及时关闭第一电磁阀。例如,在它方案中,可以在厂端设备2的出口处,采用类似加油设备中加油枪的“跳枪”机构来检测转运容器1中的危废液是否装满。In this embodiment, multiple indicators are designed to determine whether the anti-theft discharge type industrial hazardous waste liquid transfer container 1 is full. These are all detected from the side of the transfer container 1. In fact, in other schemes, it is also possible to detect whether the transfer container 1 is full from the side of the plant-end device 2, and then notify the transfer device to close the first solenoid valve in time through information interaction between devices. For example, in other schemes, a "jump gun" mechanism similar to the refueling gun in the refueling equipment can be used at the outlet of the plant-end device 2 to detect whether the hazardous waste liquid in the transfer container 1 is full.
(Ⅴ)接收任务完成后,由运输人员或工厂内相关人员断开厂端设备2的排液端接口与容器本体的进液口13。此时,第一触发开关关闭,第一感应器107重新恢复到待机或关机状态。(V) After the receiving task is completed, the transport personnel or relevant personnel in the factory disconnect the discharge end interface of the factory-side device 2 from the liquid inlet 13 of the container body. At this time, the first trigger switch is turned off, and the first sensor 107 returns to the standby or shutdown state.
装满危废液的防窃排型工业危废液转运容器1会由相关的操作人员通过叉车或其它机械装载到运输车上,运输车将装有危废液的转运容器1运到指定的污水处理站。其中,处于安全考虑,运输车上同样也会安装定位模块101;运输车的位置信息会和各个防窃排型工业危废液转运容器1的位置信息同步发送到数据中心。数据中心可以根据比对二者的位置数据确定防窃排型工业危废液转运容器1在运输途中是否发生丢失或位置偏离。一旦二者的位置数据不统一,则生成相应的警报供监管人员进行处置,监督运输企业是否存在违规操作。The anti-theft discharge type industrial hazardous waste liquid transfer container 1 filled with hazardous waste liquid will be loaded onto a transport vehicle by relevant operators through a forklift or other machinery, and the transport vehicle will transport the transfer container 1 filled with hazardous waste liquid to a designated sewage treatment station. Among them, for safety reasons, a positioning module 101 will also be installed on the transport vehicle; the location information of the transport vehicle will be sent to the data center synchronously with the location information of each anti-theft discharge type industrial hazardous waste liquid transfer container 1. The data center can determine whether the anti-theft discharge type industrial hazardous waste liquid transfer container 1 is lost or deviated during transportation by comparing the location data of the two. Once the location data of the two are inconsistent, a corresponding alarm will be generated for the supervisor to deal with and supervise whether the transportation company has violated regulations.
需要说明的是:防窃排型工业危废液转运容器1与厂端设备2完成匹配的状态不仅是第一电磁阀开启的标志信息,同时也作为无线通信模块109向数据中心开始上传各类监测信息的标志。二者一旦完成匹配,防窃排型工业危废液转运容器1就会安装预测的数据采样频率,将自身及内容物的接收量、地理坐标、温度、内容物容量、PH值、重量、液位高度等信息实时上报给数据中心,作为危废液转运过程中的溯源信息。It should be noted that the state in which the anti-theft discharge type industrial hazardous waste liquid transfer container 1 and the factory-side device 2 have completed matching is not only a sign that the first solenoid valve is open, but also a sign that the wireless communication module 109 starts uploading various monitoring information to the data center. Once the two are matched, the anti-theft discharge type industrial hazardous waste liquid transfer container 1 will install the predicted data sampling frequency and report the received amount, geographic coordinates, temperature, content capacity, pH value, weight, liquid level and other information of itself and its contents to the data center in real time as traceability information during the hazardous waste liquid transfer process.
当运输车队载着装有危废液的转运容器1到达污水处理站后,工业危废液转运容器1又会与站端设备进行识别配对,并完成如下的工业危废液排出的过程:When the transport convoy carrying the transfer container 1 containing hazardous waste liquid arrives at the sewage treatment station, the industrial hazardous waste liquid transfer container 1 will be identified and paired with the station-side equipment, and the following process of industrial hazardous waste liquid discharge will be completed:
(Ⅵ)当站端设备的进液端接口与容器本体的出液口14对接完成后,第二触发开关闭合,第二感应器108处于工作状态,并读取站端设备中电子标签内的预存信息。(VI) When the liquid inlet interface of the station-end device is connected to the liquid outlet 14 of the container body, the second trigger switch is closed, the second sensor 108 is in working state, and reads the pre-stored information in the electronic tag in the station-end device.
(Ⅶ)第一控制器100将电子标签内预存信息与当前转运任务中的对应数据进行比对,同时比对定位模块101的当前坐标与当前转运任务的任务信息中的站端位置信息;并在两类信息均相符时,判断厂端设备2与工业危废液转运容器1配对成功。(VII) The first controller 100 compares the pre-stored information in the electronic tag with the corresponding data in the current transfer task, and at the same time compares the current coordinates of the positioning module 101 with the station location information in the task information of the current transfer task; and when both types of information match, it is determined that the plant-end equipment 2 and the industrial hazardous waste liquid transfer container 1 are successfully paired.
(Ⅷ)配对成功后,第一控制器100打开第二电磁阀,开始向站端设备排出容器本体内的工业危废液;并通过第二流量计实时检测排出的流体的流量。(VIII) After the pairing is successful, the first controller 100 opens the second solenoid valve and starts to discharge the industrial hazardous waste liquid in the container body to the station-end device; and the flow rate of the discharged fluid is detected in real time through the second flow meter.
(Ⅸ)当满足如下任意一项指标后,第一控制器100判定排出任务完成,并关闭第二电磁阀:(IX) When any of the following indicators is met, the first controller 100 determines that the discharge task is completed and closes the second solenoid valve:
b1.内胆12的内容物达到预设的最低液位。b1. The contents of the inner tank 12 reach a preset minimum liquid level.
b2.内胆12的内容物净重达到预设的最低重量。b2. The net weight of the contents of the liner 12 reaches a preset minimum weight.
b3.第二流量计量到的本次接收的流体容积达到任务信息中的预设体积。b3. The volume of the fluid received this time measured by the second flow rate reaches the preset volume in the task information.
(Ⅹ)排出任务完成后,断开站端设备的进液端接口与容器本体的出液口14;第二触发开关关闭,第二感应器108恢复到待机或关机状态。(Ⅹ) After the discharge task is completed, the liquid inlet interface of the station-end device and the liquid outlet 14 of the container body are disconnected; the second trigger switch is turned off, and the second sensor 108 returns to the standby or shutdown state.
污水排出的过程和污水接收的过程非常相似,主要就是判定当前的污水处理是否是任务详单中指定的对象,如果相符,就允许防窃排型工业危废液转运容器1将危废液排出,如果不相符,就拒绝任何一方的排放请求。The process of sewage discharge is very similar to the process of sewage reception. The main thing is to determine whether the current sewage treatment is the object specified in the task details list. If it is consistent, the anti-theft discharge type industrial hazardous waste liquid transfer container 1 is allowed to discharge the hazardous waste liquid. If it is not consistent, the discharge request of any party will be rejected.
在转运容器1将危废液排出到指定的站端设备中之后,第二电磁阀会自动关闭。与此同时,第一控制器100也会停止上报自身的状态数据,并且根据记录下的整个转运任务执行期间的状态数据以及各类事件信息生成一个对应的工作日志,并将工作日志上传到数据中心。After the transfer container 1 discharges the hazardous waste liquid into the designated station-end device, the second solenoid valve will automatically close. At the same time, the first controller 100 will also stop reporting its own status data, and generate a corresponding work log based on the recorded status data during the entire transfer task execution and various event information, and upload the work log to the data center.
在本实施例提供的方案中,数据中心会根据工业企业的危废液产量和外运量生成第一个数据块,根据运输公司的运输量和排放量生成第二个数据块,在根据污水处理站的危废液接收量生成第三个数据块。然后定期对三个数据中记录到的危废液的容量进行对比分析,确定各阶段的危废液容量是否一致。如果出现偏差则可以快速确定是哪一个环节发生问题,并根据厂端、运输公司和站端的三方溯源信息找到发生数据偏差的原因。In the solution provided in this embodiment, the data center generates the first data block based on the output and external transportation volume of hazardous waste liquid of industrial enterprises, generates the second data block based on the transportation volume and discharge volume of transportation companies, and generates the third data block based on the hazardous waste liquid receiving volume of sewage treatment plants. Then, the volume of hazardous waste liquid recorded in the three data is regularly compared and analyzed to determine whether the volume of hazardous waste liquid at each stage is consistent. If a deviation occurs, it is possible to quickly determine which link has a problem, and find the cause of the data deviation based on the three-party traceability information of the factory, transportation company, and station.
至此,利用本实施例提供的大数据管理方法和专用的防窃排型工业危废液转运容器1,可以对相关企业或个人的危废液窃排行为进行严苛管控,一旦出现危废液窃排或泄露的风险隐患也可以第一时间发现,并及时进行处置,避免危害进一步扩大。At this point, by utilizing the big data management method and the dedicated anti-theft discharge type industrial hazardous waste liquid transfer container 1 provided in this embodiment, the theft discharge of hazardous waste liquid by related enterprises or individuals can be strictly controlled. Once the risk of theft discharge or leakage of hazardous waste liquid occurs, it can be discovered at the first time and handled in time to avoid further expansion of the harm.
实施例2Example 2
在实施例1方案的基础上,本实施例进一步提供一种性能更加优化的防窃排型工业危废液转运容器1,本实施例的方案中,第一感应器107和第二感应器108还采用独立运行的两个蓝牙主机模块。厂端设备2和站端设备上安装有蓝牙从机模块,蓝牙主机模块与蓝牙从机模块之间通过发送预存的验证信号进行配对验证。其中,在工业危废液转运容器1与厂端设备2或站端设备完成接口对接后;第一感应器107或第二感应器108与厂端设备2或站端设备恰好处于可建立蓝牙通信的有效距离范围内。On the basis of the scheme of Example 1, this embodiment further provides an anti-theft industrial hazardous waste liquid transfer container 1 with more optimized performance. In the scheme of this embodiment, the first sensor 107 and the second sensor 108 also use two independently operated Bluetooth host modules. The factory-end device 2 and the station-end device are equipped with Bluetooth slave modules, and the Bluetooth host module and the Bluetooth slave module are paired and verified by sending a pre-stored verification signal. Among them, after the industrial hazardous waste liquid transfer container 1 completes the interface docking with the factory-end device 2 or the station-end device; the first sensor 107 or the second sensor 108 and the factory-end device 2 or the station-end device are just within the effective distance range for establishing Bluetooth communication.
本实施例与实施例1中方案的区别在于:实施例1中采用RFID射频识别器和电子标签进行数据传输和验证。这种通信方式和验证模式是单向的;即:电子标签值提供相应的“验证消息”,而RFID射频识别器采集“验证消息”,并由运转容器一侧的第一控制器100完成验证过程。The difference between this embodiment and the solution in embodiment 1 is that in embodiment 1, RFID radio frequency identifier and electronic tag are used for data transmission and verification. This communication mode and verification mode are one-way, that is, the electronic tag value provides the corresponding "verification message", and the RFID radio frequency identifier collects the "verification message", and the first controller 100 on the operating container side completes the verification process.
而在使用本实施例的蓝牙通信模块作为验证设备后,转运容器1可以与厂端设备2或站端设备之间进行双向通信,并通过交换“验证信息”的方式在二者之间实现“握手”。在这种状态下,转运容器1如果没有通过厂端设备2发出验证,厂端设备2也可以拒绝转运容器1的接收请求。After using the Bluetooth communication module of this embodiment as a verification device, the transfer container 1 can communicate with the factory-side device 2 or the station-side device in a two-way manner, and achieve a "handshake" between the two by exchanging "verification information". In this state, if the transfer container 1 fails to pass the verification issued by the factory-side device 2, the factory-side device 2 can also reject the receiving request of the transfer container 1.
建立了本实施例中的这种双向交互的验证方式之后,如果选择由第三方平台动态生成各台设备的验证消息,并通过物联网通信的方式下发至各台设备。则相当于将危废液转运过程各台设备中危废液排放的控制权限赋予第三方平台。考虑到第三方平台的独立和可控属性,这可以在源头上扼杀工厂、运输公司和污水处理站三者中任意一方可能存在的主观窃排的动机。After establishing the two-way interactive verification method in this embodiment, if the third-party platform is selected to dynamically generate verification messages for each device and send them to each device through the Internet of Things communication, it is equivalent to granting the third-party platform the control authority for the discharge of hazardous waste liquids in each device during the hazardous waste liquid transportation process. Considering the independence and controllability of the third-party platform, this can kill the subjective motivation of any of the three parties, the factory, the transportation company and the sewage treatment plant, to steal discharge at the source.
需要特别说明的是:在本实施例提供的方案中,厂端设备2、站端设备和转运容器1都会向第三方平台进行数据上报。以便第三方平台根据各方数据间的对比及时发现流程中是否出现危废液泄露或窃排的现象。而在过程数据的存储和应用阶段,为了保障各类溯源数据的安全可靠和不可篡改;本实施例还采用了先进的区块链技术。It should be noted that in the solution provided in this embodiment, the plant-side equipment 2, the station-side equipment and the transfer container 1 will report data to the third-party platform. This allows the third-party platform to promptly discover whether there is leakage or theft of hazardous waste liquid in the process based on the comparison of data from all parties. In the storage and application stage of process data, in order to ensure the security, reliability and non-tamperability of various traceability data, this embodiment also uses advanced blockchain technology.
具体的,通过区块链技术将企业排放、运输和集中处理三个部分的数据分别生产三个块,传输给第三方平台的中央服务器,中央服务器对这三个块的数据分别进行对比,更好的保证废液数据的完整性和准确性。中央服务器可以将这些信息显示在显示模块方便监管人员查看,然后存储在存储模块方便监管人员后期核查。Specifically, the data of the three parts of enterprise emission, transportation and centralized processing are generated into three blocks through blockchain technology and transmitted to the central server of the third-party platform. The central server compares the data of these three blocks respectively to better ensure the integrity and accuracy of the waste liquid data. The central server can display this information in the display module for the convenience of supervisors to view, and then store it in the storage module for the convenience of supervisors to check later.
需要说明的是,区块链技术是一种高级数据库机制,允许在企业网络中透明地共享信息。区块链数据库将数据存储在区块中,而数据库则一起链接到一个链条中。数据在时间上是一致的,因为在没有网络共识的情况下,不能删除或修改链条。因此,使用区块链技术可以让数据更加安全。在本发明实例中,总共可以生成三个区块,分别是企业产生的废液数据区块、运输罐产生的数据区块和集中处理站产生的数据区块。It should be noted that blockchain technology is an advanced database mechanism that allows transparent sharing of information in an enterprise network. The blockchain database stores data in blocks, and the database is linked together into a chain. The data is consistent in time because the chain cannot be deleted or modified without network consensus. Therefore, the use of blockchain technology can make data more secure. In the example of the present invention, a total of three blocks can be generated, namely, the waste liquid data block generated by the enterprise, the data block generated by the transport tank, and the data block generated by the centralized processing station.
在一个区块中,存储着一个时间戳和一个(可选的)索引。为了保证整个区块链的完整性,每个区块有一个标记自己身份的哈希值,每个区块的哈希值都是由一个密码学算法根据区块的索引、时间戳、数据以及前一个区块的哈希值生成的。第一个区块就是企业产生的废液数据区块,通过手工或者一个唯一的逻辑添加上去。接下来通过一个函数来生成区块链里的后续区块,这个函数将链条中的前一个区块作为参数,为新的区块创建数据,并返回带有一个带有数据的新区块。当新的区块哈希来自前面的区块的信息,伴随着新区块的加入,区块链的完整性也得以增强。而且每个新产生的区块严格按照时间顺序推进。时间具有不可逆性,任何试图篡改区块链数据的行为都很容易被追溯。因此,修改任何先前块的内容实际上是不可能的(并且会破坏整个链)。这使得块链不可变。所以数据一旦写入区块链,任何人,甚至系统管理员都无法更改它。区块链可以仅以追加方式更改。换句话说,交易只能添加到区块链中,不允许修改和删除。所以通过区块链技术可以保证整个过程数据的安全。In a block, a timestamp and an (optional) index are stored. To ensure the integrity of the entire blockchain, each block has a hash value that marks its identity. The hash value of each block is generated by a cryptographic algorithm based on the block's index, timestamp, data, and the hash value of the previous block. The first block is the waste liquid data block generated by the enterprise, which is added manually or by a unique logic. Next, a function is used to generate subsequent blocks in the blockchain. This function takes the previous block in the chain as a parameter, creates data for the new block, and returns a new block with data. When the new block hashes the information from the previous block, the integrity of the blockchain is enhanced with the addition of new blocks. And each newly generated block is strictly advanced in chronological order. Time is irreversible, and any attempt to tamper with blockchain data can be easily traced. Therefore, it is actually impossible to modify the content of any previous block (and it will destroy the entire chain). This makes the blockchain immutable. So once the data is written to the blockchain, no one, not even the system administrator, can change it. The blockchain can be changed only in an append-only manner. In other words, transactions can only be added to the blockchain, and modification and deletion are not allowed. Therefore, blockchain technology can ensure the security of data in the entire process.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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