CN116081037A - Coal sample packaging equipment - Google Patents
Coal sample packaging equipment Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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Abstract
Description
技术领域technical field
本发明涉及煤样检测用设备技术领域,特别地,涉及一种煤样包样设备。The invention relates to the technical field of equipment for coal sample detection, in particular, to a coal sample wrapping equipment.
背景技术Background technique
碳和氢是煤有机质的主要组成元素,两者和氧加在一起占煤的有机质的95%以上;而氮是煤中唯一完全以有机形态存在的元素。因此,了解煤中碳氢氮含量对于了解煤的性质,核对其它指标检测结果,推算煤炭应用过程中热量、物料、污染物排放等指标都有着重要的意义。Carbon and hydrogen are the main constituent elements of coal organic matter, and together with oxygen, they account for more than 95% of coal's organic matter; while nitrogen is the only element in coal that exists completely in organic form. Therefore, understanding the carbon, hydrogen and nitrogen content in coal is of great significance for understanding the properties of coal, checking the test results of other indicators, and estimating indicators such as heat, materials, and pollutant emissions during coal application.
现有技术中的煤中碳氢氮元素检测的方法是基于多种检测仪器,这些检测仪器只能够实现待测样品进入检测仪器后自动完成检测过程,对于待测样品称量、样品包锡纸准备、待测样品放入检测仪器指定位置等工序仍然需要人工操作。The method for detecting carbon, hydrogen and nitrogen elements in coal in the prior art is based on a variety of detection instruments. These detection instruments can only realize the automatic completion of the detection process after the sample to be tested enters the detection instrument. , Putting the sample to be tested into the designated position of the testing instrument and other processes still require manual operations.
煤中碳氢氮元素检测,要求对碳氢氮元素分析仪的煤样载体,即锡箔纸,进行压紧排气制作。煤样包装,由于大多采用手工方式进行操作,并且为了不影响检测结果完全不能够直接采用手接触进行操作,需要穿戴手套或者借助于简易工具进行操作。The detection of carbon, hydrogen and nitrogen elements in coal requires that the coal sample carrier of the carbon, hydrogen and nitrogen element analyzer, that is, tin foil paper, be compressed and exhausted. Coal sample packaging is mostly operated by hand, and in order not to affect the test results, it cannot be operated directly by hand contact. It needs to be operated with gloves or with the help of simple tools.
煤样的包装,首先将定量的煤样放入至处于相对封闭的空间内的称量装置上的样杯内,进行煤样的精准称量(煤样重量一般为60mg±0.03mg,或者80mg±0.03mg),然后从相对封闭的空间内夹取出装有煤样的样杯,采用人工揉捏的方式使样杯成团,人工反复揉捏的目的是使样杯内的空气完全排出以避免滞留的气体对检测结果构成影响。但是,采用这种人工揉捏成团的煤样包装方式,带有很大的随机性,容易由于封口不严而导致煤样的外漏;而为了使样杯封口严实以及排除内部空气的反复揉捏,又容易在揉捏过程中使样杯破裂而导致煤样的外漏,进而导致煤样元素检测的结果不准。For the packaging of coal samples, first put a quantitative coal sample into the sample cup on the weighing device in a relatively closed space, and carry out accurate weighing of the coal sample (the weight of the coal sample is generally 60mg±0.03mg, or 80mg ±0.03mg), and then take out the sample cup containing the coal sample from a relatively closed space, use manual kneading to make the sample cup into agglomerates, and the purpose of manual kneading repeatedly is to completely discharge the air in the sample cup Avoid trapped gas from affecting the test results. However, the coal sample packaging method that is artificially kneaded into agglomerates has great randomness, and it is easy to cause the coal sample to leak due to poor sealing; Kneading is easy to cause the sample cup to break during the kneading process and cause the coal sample to leak out, which in turn leads to inaccurate results of the coal sample element detection.
发明内容Contents of the invention
本发明提供了一种煤样包样设备,以解决现有煤样的人工方式进行揉捏包装,带有很大的随机性,揉捏排气不彻底,且容易在揉捏过程中导致煤样外漏以及导致包装破裂而导致煤样外漏的技术问题。The present invention provides a kind of equipment for wrapping coal samples, which solves the problem of manual kneading and packaging of existing coal samples, which has great randomness, the kneading exhaust is not thorough, and it is easy to cause coal in the kneading process. The leakage of coal samples and the technical problems that caused the leakage of coal samples due to the rupture of packaging.
根据本发明提供一种煤样包样设备,包括:侧模输送机构,用于承载侧壁模并步进式输送侧壁模,以将侧壁模依次送入制杯工位、物料上料工位以及封口工位,侧壁模具有上开口和下开口;样杯制造装置,用于在处于制杯工位的侧壁模上压制成型样杯;物料上料装置,用于将处于物料上料工位上的装有样杯的侧壁模向外转移,并向样杯内定量装入煤样,然后再将装有定量煤样的侧壁模移回至物料上料工位的侧模输送机构上;或者用于直接在物料上料工位上向样杯内定量装入煤样;样杯封口装置,用于与处于封口工位的侧壁模配合,以对侧壁模内的装有定量煤样的样杯进行封口;包样装置,用于在封口工位将封口后的封口杯从侧壁模移出并转移至包装工位进行包装,然后输出收集。According to the present invention, a kind of coal sample packaging equipment is provided, including: a side mold conveying mechanism, which is used to carry the side wall mold and transport the side wall mold step by step, so as to send the side wall mold to the cup making station and material loading in sequence station and sealing station, the side wall mold has an upper opening and a lower opening; the sample cup manufacturing device is used to press and form the sample cup on the side wall mold at the cup making station; the material feeding device is used to place the material in the The side wall mold with the sample cup on the feeding station is transferred outward, and the coal sample is quantitatively loaded into the sample cup, and then the side wall mold with the quantitative coal sample is moved back to the material feeding station. On the side mold conveying mechanism; or it is used to quantitatively load coal samples into the sample cup directly on the material feeding station; the sample cup sealing device is used to cooperate with the side wall mold at the sealing station to seal the side wall mold The sample cup containing the quantitative coal sample inside is sealed; the sample wrapping device is used to remove the sealed cup from the side wall mold at the sealing station and transfer it to the packaging station for packaging, and then output and collect.
进一步地,侧模输送机构包括用于承载侧壁模并携带侧壁模移动输送的转运平台、开设于转运平台上的用于供侧壁模穿设并对侧壁模进行定位的承载定位孔槽、用驱使转运平台步进式运动的步进式驱动装置以及用于驱使转运平台升降以实现输送模式与工位操作模式之间切换的升降驱动装置;转运平台上沿输送方向等间距间隔排布有多个承载定位孔槽,相邻两承载定位孔槽的间距与步进式驱动装置的步进距离相匹配;制杯工位、物料上料工位以及封口工位彼此之间的距离为相邻两承载定位孔槽的间距的整数倍。Further, the side mold conveying mechanism includes a transfer platform for carrying the side wall mold and carrying the side wall mold for mobile transportation, and a bearing positioning hole opened on the transfer platform for passing through the side wall mold and positioning the side wall mold Groove, the stepping driving device for driving the transfer platform to move step by step, and the lifting driving device for driving the transfer platform up and down to realize the switching between the conveying mode and the station operation mode; the transfer platform is arranged at equal intervals along the conveying direction There are multiple bearing positioning holes, and the distance between two adjacent bearing positioning holes matches the stepping distance of the stepping drive device; the distance between the cup making station, material feeding station and sealing station It is an integer multiple of the distance between two adjacent bearing positioning hole slots.
进一步地,侧壁模包括具有呈上大下小的变径内腔的锥体模壳以及处于所述锥体模壳的上端面并沿径向向外延伸形成的承料环台。Further, the side wall mold includes a conical mold shell with a variable-diameter inner cavity that is large at the top and small at the bottom, and a material receiving ring platform that is located on the upper end surface of the cone mold shell and extends radially outward.
进一步地,锥体模壳采用圆锥体内腔。Further, the cone formwork adopts a cone inner cavity.
进一步地,圆锥体内腔的锥角为10°~90°。Further, the cone angle of the inner cavity of the cone is 10°-90°.
进一步地,样杯封口装置包括布设于封口工位的用于将侧壁模内的样杯顶起至预设高度的封口顶升机构以及用于将顶升机构顶起的样杯进行封口的封口机构;封口机构与封口顶升机构呈上下相对的布设,侧模输送机构处于封口机构与封口顶升机构之间。Further, the sample cup sealing device includes a sealing lifting mechanism arranged at the sealing station for lifting the sample cup in the side wall mold to a preset height and a sealing mechanism for sealing the sample cup lifted by the lifting mechanism. Sealing mechanism: The sealing mechanism and the sealing jacking mechanism are vertically opposite to each other, and the side mold conveying mechanism is located between the sealing mechanism and the sealing jacking mechanism.
进一步地,包样装置包括布设于样杯封口装置侧向的用于通过转动至封口工位以承接封口后的封口样杯并将封口样杯转移至包装工位的包装转移机构、布设于样杯封口装置上方的用于穿过样杯封口装置并从侧壁模的上开口伸入以将封口后的封口样杯由侧壁模的下开口顶出至悬停于侧壁模下方的包装转移机构内的封口杯顶出机构、布设于包装工位上方的用于从上方施加挤压力以将封口样杯挤压成球的样球成型压杆机构、布设于包装工位下方的用于从下方施加挤压力以将封口样杯挤压成球的样球成型顶推机构以及布设于包装工位的用以承接挤压成球的样球并将样球输出以进行收集的接样机构。Further, the sample packaging device includes a packaging transfer mechanism arranged on the side of the sample cup sealing device for receiving the sealed sample cup by rotating to the sealing station and transferring the sealed sample cup to the packaging station. The package above the cup sealing device is used to pass through the sample cup sealing device and extend from the upper opening of the side wall mold to eject the sealed sample cup from the lower opening of the side wall mold to the package hovering below the side wall mold The sealing cup ejection mechanism in the transfer mechanism, the sample ball forming pressing rod mechanism arranged above the packaging station for applying extrusion force from above to squeeze the sealed sample cup into a ball, and the device arranged below the packaging station The sample ball forming pushing mechanism that applies extrusion force from below to squeeze the sealed sample cup into a ball, and the receiver arranged at the packaging station to accept the extruded sample ball and output the sample ball for collection sample organization.
进一步地,煤样包样设备还包括可转动布设的用于通过废样检测包样过程是否正常运行的废样添加机构,制杯工位与物料上料工位之间、物料上料工位上或者物料上料工位与封口工位之间还设有废样添加工位;废样添加工位的侧向还布设有废料待机工位;废样添加机构通过转动至废样添加工位以向处于废样添加工位的样杯内添加定量废料进而实现包样过程的检测,或者废样添加机构通过转动至废料待机工位以便于进行煤样包样过程的正常运行。Further, the coal sample encapsulation equipment also includes a rotatable waste sample adding mechanism for detecting whether the encapsulation process is running normally through waste samples, between the cup making station and the material feeding station, and between the material feeding station There is also a waste sample adding station between the upper or material feeding station and the sealing station; a waste standby station is also arranged on the side of the waste sample adding station; the waste sample adding mechanism rotates to the waste sample adding station Quantitative waste is added to the sample cup at the waste sample adding station to realize the detection of the sample wrapping process, or the waste sample adding mechanism is rotated to the waste standby station to facilitate the normal operation of the coal sample wrapping process.
进一步地,样杯制造装置包括用于移动至处于制杯工位的侧壁模的下开口部位以成型样杯下底壁的底托模组以及用于下压至侧壁模和底托模组围合形成的成型腔内以压制成型样杯的上压模组,底托模组、侧壁模和上压模组三者配合压制样杯的区域为制杯工位。Further, the sample cup manufacturing device includes a bottom support module for moving to the lower opening of the side wall mold at the cup making station to form the lower bottom wall of the sample cup, and a bottom support mold for pressing down to the side wall mold and the bottom support mold. In the forming cavity formed by group enclosing, the area where the upper pressing die set for pressing and forming the sample cup, the bottom support die set, the side wall die and the upper pressing die set cooperate to press the sample cup is the cup making station.
进一步地,侧模输送机构、样杯制造装置、样杯封口装置或包样装置中的至少一个上设有检测装置。Further, at least one of the side mold conveying mechanism, the sample cup manufacturing device, the sample cup sealing device or the sample wrapping device is provided with a detection device.
进一步地,物料上料装置包括用于抓取侧壁模并携带侧壁模上开口朝上的转移的机械手、用于形成半封闭环境以供机械手进出的外罩以及处于外罩内腔的用于承载侧壁模并对侧壁模进行实时精准称量的称量装置。Further, the material feeding device includes a manipulator for grabbing the side wall mold and carrying the opening on the side wall mold for upward transfer, an outer cover for forming a semi-enclosed environment for the manipulator to enter and exit, and an outer cover for carrying in the inner cavity of the outer cover. The side wall mold and the weighing device for real-time and accurate weighing of the side wall mold.
进一步地,全自动包样设备还包括组合支架,组合支架包括上层支架和下层支架,以便于侧模输送机构、样杯制造装置、物料上料装置、样杯封口装置以及包样装置的分层布设。Further, the fully automatic sample encapsulation equipment also includes a combined support, the combined support includes an upper support and a lower support, so as to facilitate the layering of the side mold conveying mechanism, the sample cup manufacturing device, the material feeding device, the sample cup sealing device and the sample wrapping device layout.
进一步地,煤样包样设备还包括控制系统,控制系统分别电连接侧模输送机构、样杯制造装置、物料上料装置、样杯封口装置以及包样装置。Further, the coal sample encapsulating equipment also includes a control system, which is electrically connected to the side mold conveying mechanism, the sample cup manufacturing device, the material feeding device, the sample cup sealing device and the sample encapsulating device.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明煤样包样设备,将样杯制造装置、物料上料装置、样杯封口装置以及包样装置通过侧模输送机构关联在一起,形成一条煤样包装的生产线;在煤样包装生产线中,侧模输送机构上承载有侧壁模,侧壁模既作为样杯压制成型的成型模,又作为运转样杯的运输载具。在制杯工位,样杯制造装置将成杯物料在侧壁模上压制形成上开口的样杯,再经由侧模输送机构输送至物料上料工位;在物料上料工位,通过物料上料装置将定量煤样从样杯的上开口加入样杯中,并经由侧模输送机构输送至封口工位;在封口工位,通过样杯封口装置对样杯采用抱箍式的方式进行样杯开口部位的封口,并经由包样装置将封口样杯转移至包装工位进行包装,具体地将封口样杯采用管道内的上下挤压方式挤压成球并充分排除内部气体,进而将样球输出并收集,以便于进行样球的检测。包装所采用的材料可以采用预设形状和尺寸的锡箔纸等煤样检测常用金属箔纸,无需对金属箔纸进行任何前期处理,平板箔纸即可,整个包装过程采用机械化的方式有序进行,其中制杯、煤样上料、封口均在侧壁模上进行,封口样杯的压制成球在管道内采用双向压制的方式进行,不易发生金属箔纸破裂、排气不充分、煤样外漏的现象,最终得到标准统一的煤样球样。The coal sample packaging equipment of the present invention connects the sample cup manufacturing device, the material feeding device, the sample cup sealing device and the sample packaging device through the side mold conveying mechanism to form a coal sample packaging production line; in the coal sample packaging production line , The side mold conveying mechanism carries a side wall mold, and the side wall mold is not only used as a forming mold for pressing and forming the sample cup, but also as a transport vehicle for running the sample cup. At the cup making station, the sample cup manufacturing device presses the cup material on the side wall mold to form a sample cup with an upper opening, and then transports it to the material feeding station through the side mold conveying mechanism; The quantitative coal sample is added into the sample cup from the upper opening of the sample cup by the feeding device, and transported to the sealing station through the side mold conveying mechanism; Seal the opening of the cup, and transfer the sealed sample cup to the packaging station for packaging through the sample wrapping device. Specifically, the sealed sample cup is squeezed into a ball by pressing up and down in the pipeline and the internal gas is fully removed, and then the sample is packed. The spheres are output and collected for sample sphere detection. The material used for the packaging can be metal foil paper commonly used in coal samples such as tin foil paper with a preset shape and size. There is no need for any pre-treatment of the metal foil paper, flat foil paper is sufficient, and the entire packaging process is carried out in a mechanized manner. , where the cup making, coal sample feeding, and sealing are all carried out on the side wall mould, and the pressing of the sealed sample cup into balls is carried out in a two-way pressing method in the pipeline, which is not prone to metal foil paper rupture, insufficient exhaust, and coal sample Leakage phenomenon, and finally get a uniform standard coal sample ball.
除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照图,对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. Hereinafter, the present invention will be described in further detail with reference to the drawings.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of this application are used to provide further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1是本发明优选实施例的煤样包样设备的结构示意图;Fig. 1 is the structural representation of the coal sample wrapping equipment of preferred embodiment of the present invention;
图2是本发明优选实施例的侧模输送机构的结构示意图;Fig. 2 is the structural representation of the side form conveying mechanism of preferred embodiment of the present invention;
图3是本发明优选实施例的侧模输送机构、样杯封口装置及包样装置的组合结构示意图;Fig. 3 is a schematic diagram of the combined structure of the side mold conveying mechanism, the sample cup sealing device and the sample wrapping device in a preferred embodiment of the present invention;
图4是本发明优选实施例的侧模输送机构与包样装置的组合结构示意图;Fig. 4 is a schematic diagram of the combined structure of the side mold conveying mechanism and the sample wrapping device in a preferred embodiment of the present invention;
图5是本发明优选实施例的包样装置的结构示意图;Fig. 5 is a schematic structural view of a sample wrapping device in a preferred embodiment of the present invention;
图6是本发明优选实施例的封口机构的结构示意图;Fig. 6 is a schematic structural view of a sealing mechanism in a preferred embodiment of the present invention;
图7是本发明优选实施例的封口顶升机构的结构示意图;Fig. 7 is a schematic structural view of a sealing jacking mechanism in a preferred embodiment of the present invention;
图8是本发明优选实施例的废样添加机构的结构示意图;Fig. 8 is a schematic structural diagram of a waste sample adding mechanism in a preferred embodiment of the present invention;
图9是本发明优选实施例的废样添加机构的下料部分的结构示意图;Fig. 9 is a schematic structural view of the blanking part of the waste sample adding mechanism in a preferred embodiment of the present invention;
图10是本发明优选实施例的样杯制造装置的结构示意图;Fig. 10 is a schematic structural view of a sample cup manufacturing device in a preferred embodiment of the present invention;
图11是本发明优选实施例的样球检测机构的结构示意图。Fig. 11 is a schematic structural diagram of a sample ball detection mechanism in a preferred embodiment of the present invention.
图例说明:illustration:
100、侧壁模;101、锥体模壳;102、承料环台;200、底托模组;201、底托升降气缸;202、杯托顶杆;300、上压模组;301、成型压杆气缸;302、成型压头;400、侧模输送机构;401、转运平台;402、步进式驱动装置;403、承载定位孔槽;404、升降驱动装置;405、输送升降检测磁性开关;500、物料输送机构;501、物料存放仓;502、真空吸盘;503、转运伸缩气缸;504、转运升降气缸;600、组合支架;601、上层支架;602、下层支架;700、封口顶升机构;701、封口顶升固定支座;702、封口顶升气缸;703、封口顶升杆;704、封口顶升检测磁性开关;800、封口机构;801、封口升降气缸;802、封口气缸;803、封口器;8031、封口基座;8032、封口板;8033、V形开口;804、封口检测磁性开关;900、包样装置;901、包装转移机构;9011、旋转驱动装置;9012、摆臂;9013、成型套;902、封口杯顶出机构;9021、封口杯推压气缸;9022、封口杯推压杆;903、样球成型压杆机构;9031、成型推压气缸;9032、成型推压杆;904、样球成型顶推机构;9041、成型顶推气缸;9042、成型顶推杆;905、接样机构;9051、接样导槽;9052、接样斗;906、样球检测机构;9061、光电传感器;9062、检测伸缩缸;1000、废样添加机构;1001、废料添加转角气缸;1002、废样添加支板;1003、废料下料机构;10031、废料加样头;10032、网孔板;10033、刮片;10034、变径轴;10035、连轴节;10036、旋转电机;10037、废料固定轴座;1004、废料导流入料管;1005、光槽传感器。100. Side wall mould; 101. Cone mold shell; 102. Bearing ring platform; 200. Bottom support module; 201. Bottom support lifting cylinder; 202. Cup support ejector rod; 300. Upper pressure module; Forming pressure rod cylinder; 302, forming pressure head; 400, side mold conveying mechanism; 401, transfer platform; 402, stepping drive device; 403, bearing positioning hole groove; 404, lifting drive device; Switch; 500, material conveying mechanism; 501, material storage bin; 502, vacuum suction cup; 503, transfer telescopic cylinder; 504, transfer lifting cylinder; 600, combined bracket; 601, upper bracket; 602, lower bracket; 700, sealing top Lifting mechanism; 701, sealing jacking fixed support; 702, sealing jacking cylinder; 703, sealing jacking rod; 704, sealing jacking detection magnetic switch; 800, sealing mechanism; 801, sealing lifting cylinder; 802, sealing cylinder ;803, sealing device; 8031, sealing base; 8032, sealing plate; 8033, V-shaped opening; 804, sealing detection magnetic switch; Swing arm; 9013, forming sleeve; 902, sealing cup ejection mechanism; 9021, sealing cup pushing cylinder; 9022, sealing cup pushing rod; 903, sample ball forming pressing rod mechanism; 9031, forming pushing cylinder; 9032, Forming push rod; 904, sample ball forming push mechanism; 9041, forming push cylinder; 9042, forming push rod; 905, sample receiving mechanism; 9051, sample receiving guide groove; 9052, sample receiving bucket; 906, sample Ball detection mechanism; 9061, photoelectric sensor; 9062, detection telescopic cylinder; 1000, waste sample adding mechanism; 1001, waste adding corner cylinder; 1002, waste sample adding support plate; 1003, waste feeding mechanism; 10031, waste adding head ; 10032, mesh plate; 10033, scraper; 10034, variable diameter shaft; 10035, coupling joint; 10036, rotating motor;
具体实施方式Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由下述所限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in various ways defined and covered below.
图1是本发明优选实施例的煤样包样设备的结构示意图;图2是本发明优选实施例的侧模输送机构的结构示意图;图3是本发明优选实施例的侧模输送机构、样杯封口装置及包样装置的组合结构示意图;图4是本发明优选实施例的侧模输送机构与包样装置的组合结构示意图;图5是本发明优选实施例的包样装置的结构示意图;图6是本发明优选实施例的封口机构的结构示意图;图7是本发明优选实施例的封口顶升机构的结构示意图;图8是本发明优选实施例的废样添加机构的结构示意图;图9是本发明优选实施例的废样添加机构的下料部分的结构示意图;图10是本发明优选实施例的样杯制造装置的结构示意图;图11是本发明优选实施例的样球检测机构的结构示意图。Fig. 1 is the structural representation of the coal sample wrapping equipment of preferred embodiment of the present invention; Fig. 2 is the structural representation of the side form conveying mechanism of preferred embodiment of the present invention; Fig. 3 is the side form conveying mechanism of preferred embodiment of the present invention, sample A schematic diagram of the combined structure of the cup sealing device and the sample wrapping device; Fig. 4 is a schematic diagram of the combined structure of the side mold conveying mechanism and the sample wrapping device of the preferred embodiment of the present invention; Fig. 5 is a structural schematic diagram of the sample wrapping device of the preferred embodiment of the present invention; Fig. 6 is a schematic structural view of a sealing mechanism in a preferred embodiment of the present invention; Fig. 7 is a schematic structural view of a sealing jacking mechanism in a preferred embodiment of the present invention; Fig. 8 is a schematic structural view of a waste sample adding mechanism in a preferred embodiment of the present invention; Fig. 9 is a schematic structural view of the blanking part of the waste sample adding mechanism in a preferred embodiment of the present invention; FIG. 10 is a schematic structural view of a sample cup manufacturing device in a preferred embodiment of the present invention; FIG. 11 is a sample ball detection mechanism in a preferred embodiment of the present invention Schematic diagram of the structure.
如图1和图2所示,本实施例的煤样包样设备,包括:侧模输送机构400,用于承载侧壁模100并步进式输送侧壁模100,以将侧壁模100依次送入制杯工位、物料上料工位以及封口工位,侧壁模100具有上开口和下开口;样杯制造装置,用于在处于制杯工位的侧壁模100上压制成型样杯;物料上料装置,用于将处于物料上料工位上的装有样杯的侧壁模100向外转移,并向样杯内定量装入煤样,然后再将装有定量煤样的侧壁模100移回至物料上料工位的侧模输送机构400上;或者用于直接在物料上料工位上向样杯内定量装入煤样;样杯封口装置,用于与处于封口工位的侧壁模100配合,以对侧壁模100内的装有定量煤样的样杯进行封口;包样装置900,用于在封口工位将封口后的封口杯从侧壁模100移出并转移至包装工位进行包装,然后输出收集。本发明煤样包样设备,将样杯制造装置、物料上料装置、样杯封口装置以及包样装置900通过侧模输送机构400关联在一起,形成一条煤样包装的生产线;在煤样包装生产线中,侧模输送机构400上承载有侧壁模100,侧壁模100既作为样杯压制成型的成型模,又作为运转样杯的运输载具。在制杯工位,样杯制造装置将成杯物料在侧壁模100上压制形成上开口的样杯,再经由侧模输送机构400输送至物料上料工位;在物料上料工位,通过物料上料装置将定量煤样从样杯的上开口加入样杯中,并经由侧模输送机构400输送至封口工位;在封口工位,通过样杯封口装置对样杯采用抱箍式的方式进行样杯开口部位的封口,并经由包样装置900将封口样杯转移至包装工位进行包装,具体地将封口样杯采用管道内的上下挤压方式挤压成球并充分排除内部气体,进而将样球输出并收集,以便于进行样球的检测。包装所采用的材料可以采用预设形状和尺寸的锡箔纸等煤样检测常用金属箔纸,无需对金属箔纸进行任何前期处理,平板箔纸即可,整个包装过程采用机械化的方式有序进行,其中制杯、煤样上料、封口均在侧壁模100上进行,封口样杯的压制成球在管道内采用双向压制的方式进行,不易发生金属箔纸破裂、排气不充分、煤样外漏的现象,最终得到标准统一的煤样球样。煤样包样设备还包括控制系统,控制系统分别电连接侧模输送机构400、样杯制造装置、物料上料装置、样杯封口装置、包样装置900,以实现协调控制。As shown in Fig. 1 and Fig. 2, the coal sample encapsulating equipment of the present embodiment includes: a side
如图1、图2、图3和图4所示,本实施例中,侧模输送机构400包括用于承载侧壁模100并携带侧壁模100移动输送的转运平台401、开设于转运平台401上的用于供侧壁模100穿设并对侧壁模100进行定位的承载定位孔槽403、用驱使转运平台401步进式运动的步进式驱动装置402以及用于驱使转运平台401升降以实现输送模式与工位操作模式之间切换的升降驱动装置404;转运平台401上沿输送方向等间距间隔排布有多个承载定位孔槽403,相邻两承载定位孔槽403的间距与步进式驱动装置402的步进距离相匹配;制杯工位、物料上料工位以及封口工位彼此之间的距离为相邻两承载定位孔槽403的间距的整数倍。更具体地,侧模输送机构400由升降驱动装置404驱动并降至最低位的输送位进行输送,将侧壁模100步进式输送至制杯工位,然后再由升降驱动装置404驱动并降至最高位的作业位进行制杯作业;制杯完成后,由升降驱动装置404驱动并降至最低位的输送位进行输送,将侧壁模100步进式输送至物料上料工位,由升降驱动装置404驱动并降至最高位的作业位进行煤样上料作业;煤样上料完毕后,由升降驱动装置404驱动并降至最低位的输送位进行输送,将侧壁模100步进式输送至封口工位,由升降驱动装置404驱动并降至最高位的作业位进行样杯封口作业并将封口后的封口杯转移至包装工位,侧壁模100空载;由升降驱动装置404驱动并降至最低位的输送位进行输送,将空载的侧壁模100继续向下游输送。侧模输送机构400还包括用于检测升降驱动装置404的是否动作并动作到检测位置的输送升降检测磁性开关405,输送升降检测磁性开关405电连接控制系统。转运平台401采用环形结构,转运平台401步进式转动是在制杯工位、物料上料工位(存在废料添加工位时,还包括废料添加工位)和封口工位循环移动,可以保持持续运转。可选地,当需要步进式驱动装置402运转进行步进式转动输送侧壁模100时,升降驱动装置404驱动转运平台401和步进式驱动装置402下行至最低位,以避开制杯工位、物料上料工位(存在废料添加工位时,还包括废料添加工位)、封口工位以及包装工位以及处于各个工位的高位的上压模组300、物料输送机构500、封口机构800、包样装置900(存在废料添加工位时,还包括废样添加机构1000)等;当需要步进式驱动装置402停机进行制杯、煤样上料(存在废料添加工位时,还包括废料下料)、封口、包装等中的至少一个作业工序时,升降驱动装置404驱动转运平台401和步进式驱动装置402上行至最高位以靠近上层支架601,进而方便进行制杯、煤样上料(存在废料添加工位时,还包括废料下料)、封口、包装等中的至少一个工序。可选地,侧模输送机构400也可以采用直线传输,并依次经过制杯工位、物料上料工位(存在废料添加工位时,还包括废料添加工位)和封口工位。可选地,侧模输送机构400也可以采用直线传输,并依次经过制杯工位、物料上料工位(存在废料添加工位时,还包括废料添加工位)和封口工位。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, in the present embodiment, the side
如图1、图2、图3和图4所示,本实施例中,侧壁模100包括具有呈上大下小的变径内腔的锥体模壳101以及处于锥体模壳101的上端面并沿径向向外延伸形成的承料环台102。锥体模壳101采用呈上大下小的变径内腔,利用锥体模壳101进行制杯时所施加的制杯压制力适应于内腔的形状并实现成杯物料的逐步变形,确保成杯物料在制杯过程中不易破裂;且锥体模壳101内的样杯在受到由上至下的压下力时会产生逐步压缩的作用力变形,而受到由下至上的作用力时会轻松脱离锥体模壳101。可选地,锥体模壳101整体设计成上大下小的锥体形状,或者锥体模壳101的内腔设计成上大下小的锥体内腔;以利于将放置在承料环台102向锥体模壳101内腔中压制成型,并且压制过程中避免锐角接触,避免产生剪切破坏。可选地,锥体模壳101的上开口的转角部位设置成弧形过渡转角,以使得在压制成杯物料时,既能够在成杯物料压制时对成杯物料进行导向,又能够避免成杯物料在压制时受到应力集中破坏以及剪切破坏;同时在进行样杯封口、封口样杯输出时也能够方便穿过锥体模壳101的上开口和/或下开口进而对样杯进行作业操作。可选地,锥体模壳101设置为锥体内腔,使得成型腔的侧壁也呈锥体,相应地压制成型的样杯也呈锥体样杯,进而利于煤样入杯,同时相对于现有的船形样杯的高低不平的侧壁,呈锥体的等高侧壁也利于对煤样的封口、包装。可选地,锥体模壳101采用圆锥体内腔。可选地,圆锥体内腔的锥角为10°~90°,能够方便制杯,实现样杯的稳定承载及输送,便于侧壁模100的抓取及转移,便于封口样杯的逐渐压缩并输出,封口时样杯的变形量适中不易使煤样外漏;过小的锥角,锥角小于10°,导致锥体模壳101的内壁面几乎呈竖直状态,不利于样杯的压制成型,同时也不利于稳定的承载样杯;过大的锥角,锥角大于90°,使得样杯的开口尺寸过大,不利于封口,且封口时由于样杯变形量过大而导致煤样容易外漏。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, in the present embodiment, the
如图1、图3、图6和图7所示,本实施例中,样杯封口装置包括布设于封口工位的用于将侧壁模100内的样杯顶起至预设高度的封口顶升机构700以及用于将顶升机构顶起的样杯进行封口的封口机构800;封口机构800与封口顶升机构700呈上下相对的布设,侧模输送机构400处于封口机构800与封口顶升机构700之间。煤样定量加入样杯中并处于侧壁模100的变径内腔中,利用侧壁模100的变截面内壁对样杯进行支撑;侧壁模100经侧模输送机构400输送至封口工位,通过封口顶升机构700从下方呈竖直方向的伸入至侧壁模100的下开口内进行顶升运动,以将处于封口工位的侧壁模100内的样杯顶升至预定高度,进而使样杯的上部伸出至侧壁模100的上开口外,然后经由封口机构800对伸出至侧壁模100的上开口外的样杯进行抱箍式的封口动作,从而完成样杯的封口,封口完毕的样杯被封口机构800放开并随封口顶升机构700下降并回落至侧壁模100的变径内腔中。样杯的封口工序依次有序的进行,即输送、顶升、封口有序地进行,使得各个样杯均采用统一地标准进行封口,封口的部位、封口的力度均统一,因此得到的封口后的产品标准统一,不易出现次品、漏样等情况;并且采用机械化、统一标准的对各个样杯依次进行封口,封口的质量能够得以保证,封口位置不易出现漏样的情况,且样杯封口部位不易发生破损。可选地,控制系统分别电连接侧模输送机构400、封口顶升机构700、封口机构800,以实现对侧模输送机构400、封口顶升机构700、封口机构800的协同工作控制。可选地,样杯封口装置包括侧壁模100、侧模输送机构400、封口顶升机构700和封口机构800,可以根据样杯的外形及样式需求,对侧壁模100进行灵活选择;具体地,可以选择不同内腔尺寸、不同内腔形状的侧壁模100,进而在侧壁模100的内腔承载不同形状、不同尺寸的样杯,以满足于不同样品包装的需要。例如:侧壁模100内腔采用圆锥体内腔、多边形锥体内腔、多级台阶形体内腔等。As shown in Fig. 1, Fig. 3, Fig. 6 and Fig. 7, in this embodiment, the sample cup sealing device includes a sealing device arranged at the sealing station for lifting the sample cup in the
如图1、图3和图6所示,本实施例中,封口机构800包括封口升降气缸801、布设于封口升降气缸801的活动端的封口气缸802以及布设于封口气缸802的活动端上的封口器803。采用封口升降气缸801实现封口器803的升降控制,当侧模输送机构400进行运转并输送侧壁模100及侧壁模100内的样杯时,封口升降气缸801驱使封口器803上升以对侧模输送机构400的运转进行避让;当侧模输送机构400输送一组侧壁模100和样杯停留于封口工位时,封口升降气缸801驱使封口器803下降,以便于对样杯进行封口操作。需要对样杯进行封口时,由封口气缸802驱使封口器803运动以实现对样杯的封口。可选地,封口升降气缸801也可以替换其他升降机构,例如剪式升降台、升降油缸、升降电机等现有升降机构。可选地,封口气缸802可以采用平行气爪、摆动气爪、转动气爪等现有气爪装置。可选地,封口气缸802可以采用能够实现平行同步开合的驱动机构,例如同步带机构、同步齿轮机构等现有驱动或传动方式。As shown in Fig. 1, Fig. 3 and Fig. 6, in the present embodiment, the
如图1、图3和图6所示,本实施例中,封口器803包括两个呈相对布设的封口单元,封口单元包括固定于封口气缸802的活动端上的封口基座8031以及布设于封口基座8031上并呈水平布设的封口板8032;封口板8032具有V形开口8033,相对布设的两个封口单元的封口板8032呈上下错位布设且封口板8032的V形开口8033呈相对地布设以围合成菱形空腔。通过相对布设的封口单元的封口板8032,呈相对运动并彼此错位插接配合,以围合形成菱形空腔,进而通过菱形空腔容纳向上外伸的样杯,此时通过呈相对错位插接配合封口板8032进一步的相对运动,使得菱形空腔逐步缩小并逐步约束外伸的样杯,进而实现对样杯的封口。可选地,V形开口8033上附着有保护层,以防止V形开口8033相对运动时对样杯封口位置产生应力集中破坏或剪切力破坏,以确保产品封口的质量。可选地,V形开口8033上的保护层可以是橡胶层、塑胶层、绒毛层等。可选地,V形开口8033的内壁直线边也可以设置成弧形边,且内角也可以设置为弧形角;以使得相对运动的V形开口8033围合构成椭圆腔、类椭圆腔、圆形腔、类圆形腔,进而使得V形开口8033在收缩抱箍样杯封口位置时避免对样杯封口位置产生剪切力破坏,确保封口产品的质量。可选地,V形开口8033的内壁转角均设置为弧形倒角,以避免对样杯产生集中应力破坏,确保封口产品的质量。As shown in Figure 1, Figure 3 and Figure 6, in this embodiment, the
如图1、图3和图6所示,本实施例中,每一个封口基座8031上布设有多块封口板8032,多块封口板8032在竖直方向上间隔布设,间隔距离为大于或等于封口板8032的厚度。采用多块封口板8032相对运动抱箍样杯封口位置的方式,使得环圈线压实封口变为环形面封口,封口严实,不易产生煤样渗漏的问题。可选地,多块封口板8032的外形可以保持一致,也可以不同。可选地,多块封口板8032的外侧壁开设有用于对周边部件形成避让空间的避让槽。可选地,相对布设的封口板8032之间还设置有彼此运动导向的导向槽、导向条或导轨,以确保彼此相对运动的方向一致性,不易发生偏转。可选地,相对布设的封口板8032之间设置用于防止彼此完全脱开的限位件,以使得相对布设的封口板8032始终处于部分搭接的状态,并且在部分搭接的状态下实现V形开口8033的相对闭合动作以及V形开口8033的彼此张开动作,避免封口板8032完全分离而导致的相对偏离以及相互构成运动的抵接阻碍。As shown in Fig. 1, Fig. 3 and Fig. 6, in this embodiment, a plurality of sealing
如图1、图3和图6所示,本实施例中,封口基座8031上的多块封口板8032的V形开口8033的尺寸由上至下逐渐增大。由相对布设的封口板8032的V形开口8033围合形成的抱箍约束空间的径向尺寸也由上至下之间增大。由于样杯呈上开口的状态放置在侧壁模100内,且样杯中加入有煤样,当样杯被封口顶升机构700向上顶出至侧壁模100的上开口外时,样杯的外伸部分可能存在有煤样,而采用V形开口8033的尺寸由上至下逐渐增大的结构布局,由V形开口8033所产生抱箍约束空腔的径向尺寸也由上至下逐渐增大,使得抱箍约束的样杯封口位置形成水滴形状(或者锥体形状),能够很好的避开对封口部位的煤样的直接刚性挤压,同时还能够避免煤样在封口过程中由样杯的杯口挤出,同时还能够达到封口严实的目的,进而确保封口后的产品质量。As shown in FIG. 1 , FIG. 3 and FIG. 6 , in this embodiment, the size of the V-shaped
如图1、图3和图7所示,本实施例中,侧壁模100包括具有呈上大下小的锥体内腔的锥体模壳101;锥体模壳101的锥体内腔的下开口朝下布设,以用于与封口顶升机构700对接配合,进而顶升侧壁模100内的样杯;锥体模壳101的锥体内腔的上开口朝上布设,封口机构800悬置于锥体模壳101的上方。可选地,锥体模壳101的下开口尺寸大于封口顶升机构700的封口顶升杆703上端的径向尺寸,以使得两者之间留有作业间隙,避免封口顶升杆703顶升过程中抵接或误碰到侧壁模100。锥体模壳101的锥体内腔的下开口朝下布设,以利于封口顶升杆703顶升穿过,通过封口顶升杆703向上动作并推动锥体模壳101的锥体内腔中的样杯上升。As shown in Fig. 1, Fig. 3 and Fig. 7, in the present embodiment,
如图1、图3和图7所示,本实施例中,封口顶升机构700包括封口顶升固定支座701、固定布设于封口顶升固定支座701上并呈竖向布设的封口顶升气缸702以及布设于封口顶升气缸702的活动端上并呈竖向布设的封口顶升杆703,封口顶升杆703的上端朝向封口机构800方向布设,封口顶升杆703的上端径向尺寸与侧壁模100的锥体内腔的下开口的径向尺寸相匹配。当侧壁模100承载着装有煤样的样杯经由侧模输送机构400输送至封口工位时,由封口顶升气缸702驱动封口顶升杆703上升至预定行程,以将样杯由侧壁模100内顶出至预定高度,以利于封口机构800对样杯进行抱箍式封口。可选地,预定高度为小于或等于样杯竖向高度的1/3~3/5;样杯抬升过高且高于3/5样杯高度,容易受到外力作用,也容易发生倾倒,既容易导致封口失败,同时还容易污染封口区域,导致需要停机清理;样杯抬升过低且低于1/3样杯高度,使得样杯外伸区域高度过小,封口机构800难以对样杯进行封口,甚至有可能接触到侧壁模100而阻碍封口。可选地,封口顶升杆703的上端径向尺寸小于侧壁模100的锥体内腔的下开口的径向尺寸,以使封口顶升杆703接触到样杯底部时可以顺利将其从侧壁模100的上开口顶出。可选地,封口顶升气缸702可以替换为现有常用的直线型驱动装置,例如无杆气缸、直线气缸、直线气杆、直线油缸、直线电机、直线舵机等。As shown in Fig. 1, Fig. 3 and Fig. 7, in this embodiment, the sealing
如图1、图3、图4和图5所示,本实施例中,包样装置900包括布设于样杯封口装置侧向的用于通过转动至封口工位以承接封口后的封口样杯并将封口样杯转移至包装工位的包装转移机构901、布设于样杯封口装置上方的用于穿过样杯封口装置并从侧壁模100的上开口伸入以将封口后的封口样杯由侧壁模100的下开口顶出至悬停于侧壁模100下方的包装转移机构901内的封口杯顶出机构902、布设于包装工位上方的用于从上方施加挤压力以将封口样杯挤压成球的样球成型压杆机构903、布设于包装工位下方的用于从下方施加挤压力以将封口样杯挤压成球的样球成型顶推机构904以及布设于包装工位的用以承接挤压成球的样球并将样球输出以进行收集的接样机构905。样杯在封口工位封口完毕并落回至侧壁模100中,包装转移机构901由包装工位转动至封口工位并悬停于封口工位的侧壁模100下方,封口杯顶出机构902由侧壁模100的上开口伸入并抵接封口样杯,进而将侧壁模100内的封口样杯由侧壁模100的下开口顶出,以使封口样杯掉落至悬停在下方的包装转移机构901内,然后由包装转移机构901将封口样杯转移至包装工位;样球成型压杆机构903与样球成型顶推机构904配合动作,以对停留在包装工位的包装转移机构901上的封口样杯进行上下配合压制,以使封口样杯压制成样球,然后样球成型顶推机构904向下退出,由样球成型压杆机构903继续下压以将样球送入至接样机构905内进行收集。由于样杯放置于侧壁模100内、样杯的加样、样杯的封口、封口样杯的输出,需要样杯与侧壁模100能够自由分离,侧壁模100与侧模输送机构400能够自由分离,而侧壁模100依靠内侧壁支撑样杯,而侧模输送机构400支撑在侧壁模100的外侧壁,在这些动作过程中会使得侧壁模100受力而偏离于在侧模输送机构400上的位置,因此采用封口顶升机构700采用从侧壁模100的下开口间隙配合的顶升样杯,采用封口杯顶出机构902从侧壁模100上方向下施力将封口样杯由侧壁模100向下顶出,形成一上一下的作用力,使侧壁模100稳定的处于侧模输送机构400,并通过一上一下的动作及时校正侧壁模100在侧模输送机构400上的位置度,确保后续工序或者循环工序能够持续地进行,进而确保加工生产线稳定及效率。可选地,侧壁模100外壁面与侧模输送机构400采用锥面配合,以便于在封口杯顶出机构902向下施力顶出封口样杯的同时校正侧壁模100与侧模输送机构400之间的相对位置,即:使侧壁模100与承载定位孔槽403同轴对正。由于封口机构800采用抱箍方式进行封口,并且抱箍封口的对象样杯为锡箔纸等(金属箔纸),因此样杯封口位置仅仅只是暂时性地封口,并非完全封闭无法排气,当封口样杯在受力进行排气时,排气过程呈封口样杯的封口朝上的状态,气体会由封口位置松动位置排出,而不会导致封口样杯破裂,同时封口样杯被压缩排气所受到的挤压作用力必须是抵接封口样杯后缓步施加的作用力,不可采用冲压方式进行排气;另外,对于封口样杯的压制成球过程,还充分利用了锡箔纸等(金属箔纸)的易变形性质,在完全压制成球时,会完全且充分的密封包覆于煤样外,使得保护后的球样不会发生煤样渗漏。即:封口杯推压杆9022、成型推压杆9032、成型顶推杆9042均是缓步向封口样杯靠近并逐渐施加推压力,并且与封口样杯均采用面接触,优选地采用凹弧面接触。As shown in Figure 1, Figure 3, Figure 4 and Figure 5, in this embodiment, the
如图1和图3所示,本实施例中,封口杯顶出机构902包括呈竖向布设于封口工位且动力输出端处于下方的封口杯推压气缸9021以及布设于封口杯推压气缸9021的动力输出端的封口杯推压杆9022。如图1、图3、图4和图5所示,包装转移机构901包括旋转驱动装置9011、布设于旋转驱动装置9011的动力输出端的摆臂9012以及布设于摆臂9012上的成型套9013,成型套9013包括处于上部的径向尺寸呈上大下小的锥形成型筒以及处于下部的呈等径布设的挤压输送筒;封口杯推压杆9022、处于封口工位的侧壁模100以及转动至封口工位的成型套9013由上至下依次布设且同轴布设。样杯封口后由封口工位转移至包装工位的过程,侧模输送机构400在封口工位上升以便于进行封口操作;封口完毕后封口样杯回落至侧壁模100内,封口机构800和封口顶升机构700复位让出封口工位,旋转驱动装置9011驱使摆臂9012带动成型套9013由包装工位转动至封口工位,具体地使成型套9013悬停于侧壁模100下方,然后封口杯推压气缸9021驱使封口杯推压杆9022向下动作顶抵封口样杯并将封口样杯从侧壁模100的下开口顶出进而掉落至成型套9013内,成型套9013利用上部呈广口的锥形成型筒内承接封口样杯,最后通过旋转驱动装置9011驱使摆臂9012带动成型套9013转动至包装工位以便于进行封口样杯的包装;此时侧模输送机构400下行后继续运转,进行下一组样杯的包装。可选地,封口杯推压杆9022与悬停至封口工位下方的成型套9013呈上下相对的布设。可选地,封口杯推压杆9022的端部设置为内凹的凹面,以使得封口样杯滑入凹面内并由封口杯推压杆9022从侧壁模100的下开口推出,避免对封口样杯产生偏心作用力而挤压到侧壁模100进而发生破裂或者使侧壁模100移动位置。可选地,封口杯推压杆9022的端部附着有柔性垫层,以避免对封口样杯产生刚性作用力破坏。可选地,旋转驱动装置9011采用旋转气缸。As shown in Figures 1 and 3, in this embodiment, the sealing
如图1、图3和图4所示,本实施例中,样球成型压杆机构903包括呈竖向布设于包装工位上方且动力输出端朝下布设的成型推压气缸9031以及布设于成型推压气缸9031的动力输出端的成型推压杆9032,成型推压杆9032的杆端布设为内凹的凹球面。样球成型顶推机构904包括呈竖向布设于包装工位下方且动力输出端朝上布设的成型顶推气缸9041以及布设于成型顶推气缸9041的动力输出端的成型顶推杆9042。可选地,成型顶推杆9042的杆端布设为内凹的凹球面。接样机构905包括设于包装工位的接样导槽9051以及处于接样导槽9051输出端的接样斗9052。成型推压杆9032、转动至包装工位的成型套9013以及成型顶推杆9042由上至下依次布设且同轴布设,接样导槽9051的入料口朝向包装工位方向布设,成型顶推气缸9041的固定端穿设于接样导槽9051,成型顶推气缸9041的动力输出端及成型顶推杆9042处于接样导槽9051的入料口位置并在入料口位置上下运动,接样导槽9051的出料口沿径向向外倾斜并朝向接样斗9052布设。可选地,成型顶推气缸9041驱动成型顶推杆9042上行并从成型套9013的下开口伸入,成型推压气缸9031驱动成型推压杆9032下行顶抵封口样杯并向下压制,通过成型顶推杆9042与成型推压杆9032的上下压制配合,以使封口样杯压制成球。具体地,成型顶推气缸9041驱动成型顶推杆9042上行并从挤压输送筒的下开口伸入,成型推压气缸9031驱动成型推压杆9032下行并将封口样杯从锥形成型筒逐步压向挤压输送筒,并在挤压输送筒内通过成型顶推杆9042与成型推压杆9032的上下压制配合,以使封口样杯压制成球。当在挤压输送筒内压制形成样球后,成型顶推气缸9041驱动成型顶推杆9042下行复位并停留于接样导槽9051的入料口内,成型推压气缸9031驱动成型推压杆9032继续下行,直至将样球从挤压输送筒下开口推出并掉落至接样导槽9051内,经接样导槽9051导向接样斗9052并被收集。将成型推压杆9032的杆端布设为内凹的凹球面,和/或成型顶推杆9042的杆端布设为内凹的凹球面,进而在压制封口样杯时逐渐转变为球状或类球状,以利于后续检测。可选地,成型推压杆9032的杆端,和/或成型顶推杆9042的杆端设置为其他内凹面,例如凹锥体腔、凹锥台体腔、凹圆柱体腔、凹多边形柱腔、凹半球腔等等。可选地,成型推压气缸9031和/或成型顶推气缸9041上设有压力调节机构,压力调节机构用于通过调节气缸的通气压力进而调节样球的松紧程度。可选地,利用废料在包装工位的包装过程,获取相应废料的包装松紧程度,进而获取所需要的成球压力,通过压力调节机构调整样球成型压杆机构903和/或样球成型顶推机构904的气缸的通气压力,进而得到所需要的样球。As shown in Fig. 1, Fig. 3 and Fig. 4, in this embodiment, the sample ball forming
如图1、图8和图9所示,本实施例中,煤样包样设备还包括可转动布设的用于通过废样检测包样过程是否正常运行的废样添加机构1000,制杯工位与物料上料工位之间、物料上料工位上或者物料上料工位与封口工位之间还设有废样添加工位;废样添加工位的侧向还布设有废料待机工位;废样添加机构1000通过转动至废样添加工位以向处于废样添加工位的样杯内添加定量废料进而实现包样过程的检测,或者废样添加机构1000通过转动至废料待机工位以便于进行煤样包样过程的正常运行。采用侧模输送机构400承载侧壁模100,通过侧模输送机构400将侧壁模100呈步进式的、逐个的依次送入制杯工位、废料添加工位(或者物料上料工位)、封口工位。更具体地,当进行试样包样检测时,物料上料工位停止工作,载有空样杯的侧壁模100通过侧模输送机构400输送至废料添加工位,并将废样添加机构1000转移由废料待机工位移动至废料添加工位,通过废样添加机构1000向空样杯内添加定量废料后废样添加机构1000复位至废料待机工位,然后通过侧模输送机构400将样杯输送至封口工位,经样杯封口装置对样杯进行封口,然后再经由包样装置900将封口样杯转移至包装工位进行包装并输出,进行球样收集;试样包样检测确认球样合格后,将废料添加工位停止工作,改为物料上料工位工作,载有空样杯的侧壁模100通过侧模输送机构400输送至物料上料工位进行煤样上料,然后通过侧模输送机构400将样杯输送至封口工位,经样杯封口装置对样杯进行封口,然后再经由包样装置900将封口样杯转移至包装工位进行包装并输出,进行球样收集。控制系统电连接废样添加机构1000,并进行协调控制,以实现各个工序的有序运行控制以及包样检测与试样包样之间的切换控制。由于煤样检测,要求煤样重量精确到60mg±0.03mg或者80mg±0.03mg,并且这些煤样的获取需要经过复杂的前序工序,因此每一次的煤样报废都会浪费大量的时间及成本,而采用试样包样检测,通过废样检测包样过程是否正常运行,以做到在废料检测包样过程中将整个包样机调试成正常运行状态,进而再确定是否进行正式煤样的包样,避免直接进行煤样包装带来的煤样前期处理时间耗费损失、设备运行损失、煤样耗费损失等。As shown in Fig. 1, Fig. 8 and Fig. 9, in this embodiment, the coal sample encapsulation equipment also includes a waste
如图1、图8和图9所示,本实施例中,废样添加机构1000包括用于在水平方向上驱转的废料添加转角气缸1001、布设于废料添加转角气缸1001的动力输出端的用于在废料添加工位与废料待机工位之间转动切换的废样添加支板1002、布设于废样添加支板1002上并随废样添加支板1002在废料添加工位与废料待机工位之间转动切换的废料下料机构1003以及布设于废料下料机构1003上的用于补充废料的废料导流入料管1004。废样添加支板1002上设有光槽传感器1005,光槽传感器1005与控制系统电连接。废料添加转角气缸1001与光槽传感器1005协同配合,并通过控制系统控制废料下料机构1003在废料添加工位与废料待机工位之间转动切换。可选地,组合支架600的上层支架601上开设有处于废料添加工位的下料开口,下料开口与处于废料添加工位的侧壁模100呈上下相对的布设。可选地,组合支架600的上层支架601上设有处于废料待机工位上的用于在废料待机工位收集由废料下料机构1003停止运行状态掉落的废料的废料收集盒。更具体地,当进行试样包样检测时,首先确保废料导流入料管1004内存在足量的废料(目测能够看到废料即可,也可以通过常用的料位传感器、视频监视器等判断废料是否足量),若废料缺失需要向废料导流入料管1004内补充废料,物料上料工位停止工作,载有空样杯的侧壁模100输送至废料添加工位,废料添加转角气缸1001驱动废样添加支板1002并带动废料下料机构1003由废料待机工位转动切换至废料添加工位,然后废料下料机构1003运转将废料定量下料至样杯内。可选地,废料下料机构1003采用旋转下料,可以利用刮板与网孔的配合以实现定量下料;也可以利用螺旋轴转动推送定量下料。As shown in Figure 1, Figure 8 and Figure 9, in this embodiment, the waste
如图1、图8和图9所示,本实施例中,废样添加支板1002呈Z字形,废料添加转角气缸1001的动力输出端固接于废样添加支板1002的上水平板,废料下料机构1003固定于废样添加支板1002的下水平板上;采用Z字形的废样添加支板1002以便于废样添加机构1000在组合支架600的上层支架601的结构布局,使得废样添加机构1000能够合理的布局于上层支架601的板面以上,从而避免与包样机的处于上层支架601与下层支架602之间的其他结构发生干涉。具体地,废料添加转角气缸1001布设于上层支架601上并使动力输出端朝上布设并与废样添加支板1002的上水平板固接,废样添加支板1002的腹板向下折弯后通过下水平板固接废料下料机构1003,以使得废料下料机构1003悬置于上层支架601的板面以上,进而可以实现废料下料机构1003在废料添加工位与废料待机工位之间转动切换;更具体地,实现废料下料机构1003在下料开口与废料收集盒之间转动切换。可选地,废料下料机构1003的下料口的口径小于下料开口的口径且小于样杯的口径,以确保废料下料机构1003可以精准的下落至样杯中。可选地,下料口的下料方式类似于沙漏的下料方式。废料下料机构1003包括由下至上依次布设的废料加样头10031、网孔板10032、刮片10033、变径轴10034、连轴节10035以及旋转电机10036;旋转电机10036通过废料固定轴座10037固定于废样添加支板1002的下水平板上,旋转电机10036的动力输出端连接连轴节10035的第一端,连轴节10035的第二端连接变径轴10034的第一端,变径轴10034的第二端连接刮片10033,刮片10033与网孔板10032抵接或间隙配合,网孔板10032、刮片10033、变径轴10034、连轴节10035均处于废料固定轴座10037的内腔中,废料导流入料管1004的输出端从废料固定轴座10037的侧向连通至废料固定轴座10037内腔,废料加样头10031固接于废样添加支板1002的下水平板的下表面并连通至网孔板10032的物料输出端。旋转电机10036的动力输出端通过连轴节10035连接变径轴10034,而变径轴10034连接刮片10033在网孔板10032上刮动废料,进而使废料经由网孔板10032的网孔下料至废料加样头10031,进而下料至样杯中,一方面通过连轴节10035起到驱转过程中的过载保护(例如:刮片10033转动受阻时容易产生过载);另一方面,由于样杯包装所需要的物料量非常少,通过变径轴10034以缩小输出轴的尺寸进而减小刮片10033的尺寸以及网孔板10032的尺寸,从而减少废料的下料量。废料经由废料导流入料管1004加入并导向废料固定轴座10037内腔中,经由旋转电机10036通过连轴节10035驱动变径轴10034带动刮片10033转动,使得刮片10033在网孔板10032表面转动,既可以带动网孔板10032表面的废料流动进而使废料逐步穿过网孔板10032,又能够对网孔板10032表面的废料起到移动的粉磨作用。可选地,网孔板10032的孔径为0.05mm~0.5mm,孔径的大小根据煤样颗粒粒径大小以及废料粒径大小选择,要求转动刮片10033时逐渐缓慢下料,停止转动刮片10033时逐步停止下料。可选地,网孔板10032的网孔为柱形孔。可选地,废料加样头10031的内腔呈上大下小的圆锥形内腔,废料加样头10031的下料口为圆锥口且下料口的口径大于或等于网孔板10032的网孔孔径,进而形成沙漏口,从而将掉落至废料加样头10031内腔中的废料逐步下漏至样杯内。可选地,废料加样头10031内腔容积大小与定量下漏至样杯内的废料量相匹配,通过转动刮片10033使废料下落并充满废料加样头10031,然后再开启废料加样头10031的下料口使废料下落,此时废料加样头10031的下料口无需控制孔径,仅需要小于或等于样杯开口口径的1/2且与样杯保持同轴即可,进而确保下落的废料可以完全进入样杯而不易散落至四周;还由于样杯采用锡箔纸等金属箔纸,且侧壁模100底部开口,样杯的底部带有一定的弹性缓冲作用,使得废料掉落至样杯底部时受到弹性缓冲作用而不易发生弹射。As shown in Figure 1, Figure 8 and Figure 9, in this embodiment, the waste sample
如图1和图10所示,本实施例中,样杯制造装置包括用于移动至处于制杯工位的侧壁模100的下开口部位以成型样杯下底壁的底托模组200以及用于下压至侧壁模100和底托模组200围合形成的成型腔内以压制成型样杯的上压模组300,底托模组200、侧壁模100和上压模组300三者配合压制样杯的区域为制杯工位。样杯成型的模具由侧壁模100、底托模组200和上压模组300三个部分组合构成,因此可以根据样杯的外形及样式需求,对三个部分进行灵活选择,具体地,可以选择不同内腔尺寸、不同内腔形状的侧壁模100,可以选择具有不同底面形状、不同底面凹凸构造的底托模组200,可以选择不同尺寸、不同形状、不同厚度、不同材质的成杯物料,进而制造形成不同形状、不同尺寸的样杯,以满足于不同样品包装的使用需要。侧壁模100、底托模组200和上压模组300三者配合压制样杯的区域为制杯工位,各个侧壁模100通过侧模输送机构400依次的输送至制杯工位,同时物料输送机构500同步地将成杯物料依次的送入制杯工位;当侧壁模100输送到制杯工位,对应的成杯物料也是输送至制杯工位并放置在侧壁模100上,然后底托模组200上升并停留于侧壁模100的下开口部位,进而与侧壁模100匹配并围合构成成型腔,然后上压模组300进行下压动作以将侧壁模100上的成杯物料压入至成型腔内,以压制成型样杯,最后使上压模组300和底托模组200分别远离侧壁模100以使压制成型的样杯停留在侧壁模100内并随侧模输送机构400向下游移动,并使下一个侧壁模100停留在制杯工位进行样杯压制成型,依次循环进行。可以根据需要随时变换模具组合,以成型出不同形状、不同尺寸的样杯,以满足于不同样品包装的使用需要,增大样杯的应用范围;成杯物料与侧壁模100相匹配地、有序地依次进入制杯工位,进而依次压制成型出样杯,整个样杯的压制过程简单且有序的进行,进而确保整个煤样包样过程的连续性、提高整个煤样包样的效率。可选地,成杯物料采用铝箔纸、锡箔纸、铝锡合金箔纸,或者其他金属箔纸,或者其他常用的不影响元素检测并能够压制成型的薄片纸。可选地,成杯物料外形呈圆形薄片状、椭圆形薄片状、多边形薄片状。可选地,控制系统分别电连接底托模组200、上压模组300、侧模输送机构400以及物料输送机构500。可选地,样杯包括侧壁以及底壁,即构成具有上开口半封闭式杯体结构。可选地,样杯可以为圆锥形杯、圆柱形杯、多边形柱体杯、多边形锥体杯、椭圆柱体杯、椭圆锥体杯等等。As shown in Figures 1 and 10, in this embodiment, the sample cup manufacturing device includes a
如图1和图10所示,本实施例中,底托模组200与上压模组300呈上下相对地布设,且制杯工位处于底托模组200与上压模组300之间的区域,通过侧模输送机构400将侧壁模100输送至制杯工位,并通过物料输送机构500将成杯物料输送至制杯工位的侧壁模100上,通过底托模组200与上压模组300上下配合,以在侧壁模100内压制成型样杯。上压模组300包括呈竖向向下布设的成型压杆气缸301以及处于成型压杆气缸301的活动端并朝向制杯工位方向布设的成型压头302,成型压头302的外表面形状与成型腔形状相匹配。成型压头302的外形形状与成型腔的形状相同。可选地,成型压头302的上部还设有沿径向向外延伸的限位件,用于与侧壁模100的上端面抵接以限制成型压头302下行行程,避免下压力过大而导致样杯破裂。可选地,成型压杆气缸301可以替换为现有常用的直线型驱动装置,例如无杆气缸、直线气缸、直线气杆、直线油缸、直线电机、直线舵机等。As shown in Fig. 1 and Fig. 10, in this embodiment, the
如图1和图10所示,本实施例中,物料输送机构500包括与制杯工位间隔布设的用于存放成杯物料的物料存放仓501、用于从物料存放仓501内吸取成杯物料的真空吸盘502、用于驱使真空吸盘502水平动作的转运伸缩气缸503以及用于驱使真空吸盘502上下动作的转运升降气缸504。转运伸缩气缸503设于转运升降气缸504的活动端上,真空吸盘502设于转运伸缩气缸503的活动端上。通过转运伸缩气缸503驱使真空吸盘502由制杯工位水平移动悬停至物料存放仓501的正上方,通过转运升降气缸504控制真空吸盘502下行并吸取成杯物料;然后再由转运升降气缸504控制真空吸盘502上行,并通过转运伸缩气缸503驱使真空吸盘502回退至制杯工位,然后由转运升降气缸504控制真空吸盘502下行并释放成杯物料,以使成杯物料放置于侧壁模100的上端面;更具体地,使成杯物料放置于侧壁模100的承料环台102上,最后转运升降气缸504控制真空吸盘502复位并等待下一循环的作业动作。可选地,物料存放仓501的截面形状与成杯物料的形状匹配,成杯物料叠放于物料存放仓501内。可选地,成杯物料的叠放数量为50张-1000张。优选地,成杯物料的叠放数量为50张-150张。优选地,成杯物料的叠放数量为150张-250张。优选地,成杯物料的叠放数量为250张-350张。优选地,成杯物料的叠放数量为350张-450张。可选地,物料存放仓501的开口部位设置有用于封闭物料存放仓501内腔的盖板;盖板可以通过铰链铰接在物料存放仓501上,也可以通过平移滑动地布设在物料存放仓501的开口上,也可以通过卡接盖合的方式布设在物料存放仓501的开口上;用以在停机时对物料存放仓501内的成杯物料进行保护。可选地,转运伸缩气缸503和/或转运升降气缸504可以替换为现有常用的直线型驱动装置,例如无杆气缸、直线气缸、直线气杆、直线油缸、直线电机、直线舵机等。As shown in Figures 1 and 10, in this embodiment, the
如图1和图10所示,本实施例中,上压模组300布设于转运伸缩气缸503的活动端上,上压模组300与真空吸盘502平行间隔布设。将上压模组300集成于转运伸缩气缸503上,以利于设备的紧凑设计、小型化设计,能够合理利用空间,减少设备的空间占用。上压模组300包括呈竖向向下布设于转运伸缩气缸503的活动端的成型压杆气缸301以及处于成型压杆气缸301的活动端并朝下布设的成型压头302,成型压头302的外表面形状与成型腔形状相匹配。通过转运伸缩气缸503驱使真空吸盘502由制杯工位水平移动悬停至物料存放仓501的正上方,通过转运升降气缸504控制真空吸盘502下行并吸取成杯物料;然后再由转运升降气缸504控制真空吸盘502上行,并通过转运伸缩气缸503驱使真空吸盘502回退至制杯工位,然后由转运升降气缸504控制真空吸盘502下行并释放成杯物料,以使成杯物料放置于侧壁模100的上端面,更具体地,使成杯物料放置于侧壁模100的承料环台102上;然后通过上压模组300的控制成型压头302下行动作以将成杯物料下压至成型腔内,进而压制成型样杯,最后成型压杆气缸301控制成型压头302复位,转运升降气缸504控制真空吸盘502复位,并等待下一循环的作业动作。上压模组300的处于回退工位的成型压头302的下表面的水平高度高于真空吸盘502的下表面的水平高度,且上压模组300的处于压制工位的成型压头302下伸至真空吸盘502的下表面以下的区域。As shown in Fig. 1 and Fig. 10, in this embodiment, the upper
如图1和图10所示,本实施例中,真空吸盘502设有多组,多组真空吸盘502沿上压模组300的周向环绕于上压模组300的外围布设。通过多组真空吸盘502协同配合的吸取成杯物料,以确保成杯物料在输送转移过程中不易发生弯曲变形,即能够由物料存放仓501内平移至侧壁模100上,进而使压制成型出统一形状的样杯,确保样杯产品的一致性。As shown in FIG. 1 and FIG. 10 , in this embodiment, there are multiple sets of vacuum chucks 502 , and multiple sets of vacuum chucks 502 are arranged around the periphery of the upper die set 300 along the circumferential direction of the upper die set 300 . Multiple sets of
如图1和图10所示,本实施例中,底托模组200包括呈竖向向上布设的底托升降气缸201以及处于底托升降气缸201的活动端的杯托顶杆202,杯托顶杆202的上端部的外形与侧壁模100的下开口形状相匹配。当侧壁模100以及成杯物料分别输送至制杯工位后,底托模组200与上压模组300配合动作;具体地,通过底托升降气缸201驱使杯托顶杆202上行并悬停至侧壁模100的下开口部位;或者通过底托升降气缸201驱使杯托顶杆202上行并顶抵至侧壁模100的下开口部位。可选地,杯托顶杆202的上端面设置成上小下大的台阶型构造,当杯托顶杆202上升至侧壁模100的下开口时,利用台阶型构造顶抵于侧壁模100的下开口,能够限制杯托顶杆202相对于侧壁模100的上行行程,同时利于彼此之间的固定定位。可选地,杯托顶杆202的上端面的转角设置成弧形过渡,以利于杯托顶杆202的上端面导入至侧壁模100的下开口,同时确保杯托顶杆202与侧壁模100的同轴校准定位。可选地,底托升降气缸201可以替换为现有常用的直线型驱动装置,例如无杆气缸、直线气缸、直线气杆、直线油缸、直线电机、直线舵机等。As shown in Figures 1 and 10, in this embodiment, the
本实施例中,侧模输送机构400、样杯制造装置、样杯封口装置或包样装置900中的至少一个上设有检测装置。可选地,检测装置包括设于侧模输送机构400上的用于检测升降驱动装置404的是否动作并动作到检测位置的输送升降检测磁性开关405,输送升降检测磁性开关405电连接控制系统,输送升降检测磁性开关405为公知常用于气缸的磁性开关,常用于检测气缸行程位置,属于现有技术。可选地,检测装置包括设于封口顶升机构700上的用于检测封口顶升机构700是否动作并动作到检测位置的封口顶升检测磁性开关704,封口机构800上设有用于检测封口机构800是否动作并动作到检测位置的封口检测磁性开关804,封口顶升检测磁性开关704和封口检测磁性开关804分别于控制系统电连接;封口顶升检测磁性开关704、封口检测磁性开关804为公知常用于气缸的磁性开关,常用于检测气缸行程位置,属于现有技术。可选地,包装转移机构901、封口杯顶出机构902、样球成型压杆机构903、样球成型顶推机构904上设有用于检测是否动作并动作到检测位置的位置检测磁性开关,位置检测磁性开关与控制系统电连接。可选地,如图11所示,包样装置900还包括布设于包装工位的样球检测机构906,样球检测机构906包括用于与转动至包装工位的包装转移机构901对应布设并检测包装转移机构901内是否存在样球的光电传感器9061、用于承载光电传感器9061并使光电传感器9061在初始工位与包装工位之间切换以实现避让的检测伸缩缸9062以及布设于检测伸缩缸9062上的用于检测是否动作并动作到检测位置的位置检测磁性开关,控制系统分别电连接光电传感器9061、检测伸缩缸9062以及位置检测磁性开关。位置检测磁性开关为公知常用于气缸的磁性开关,常用于检测气缸行程位置,属于现有技术。光电传感器9061是将光信号转换为电信号的器件,其工作原理基于光电效应,光电效应是指光照射在检测对象上时,检测对象的电子吸收光子的能量而发生相应的电效应现象,属于现有技术。可选地,底托模组200、上压模组300或物料输送机构500的至少一个上设有用于检测是否动作并动作到检测位置的位置检测磁性开关,位置检测磁性开关电连接控制系统;物料输送机构500上设有用于检测物料存放仓501内以及处于制杯工位的侧壁模100上是否存在成杯物料的检测传感器。位置检测磁性开关为公知常用于气缸的磁性开关,常用于检测气缸行程位置,属于现有技术。检测传感器采用光电传感器。In this embodiment, at least one of the side-
本实施例中,物料上料装置包括用于抓取侧壁模100并携带侧壁模100上开口朝上的转移的机械手、用于形成半封闭环境以供机械手进出的外罩以及处于外罩内腔的用于承载侧壁模100并对侧壁模100进行实时精准称量的称量装置。可选地,物料上料工位露出至组合支架600外。更具体地,侧模输送机构400将载有空样杯的侧壁模100输送至物料上料工位,可以采用传统的手动或者机械手方式,将侧壁模100移动至半封闭称量空间内的称量装置上进行精准称量,然后再送回至侧模输送机构400上。可选地,物料上料装置包括称量装置以及物料导出口;侧模输送机构400将载有空样杯的侧壁模100输送至物料上料工位,直接将精准称量后的煤样输出至物料上料工位上的侧壁模100内的样杯内。In this embodiment, the material feeding device includes a manipulator for grabbing the
如图1、图8、图9和图10所示,本实施例中,全自动包样设备还包括组合支架600,组合支架600包括上层支架601和下层支架602,以便于侧模输送机构400、样杯制造装置、物料上料装置、样杯封口装置以及包样装置900的分层布设。可选地,物料存放仓501为开设于上层支架601的上表面的储物槽,储物槽可以是开设于上层支架601基体上的开槽,也可以是处于上层支架601上的下沉槽。As shown in Fig. 1, Fig. 8, Fig. 9 and Fig. 10, in the present embodiment, the fully automatic sample wrapping equipment also includes a combined
本实施例中,煤样包样设备还包括控制系统,控制系统分别电连接侧模输送机构400、样杯制造装置、物料上料装置、样杯封口装置以及包样装置900。In this embodiment, the equipment for encapsulating coal samples further includes a control system, which is electrically connected to the side
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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FR1505465A (en) * | 1966-10-10 | 1967-12-15 | Automatic bagging machine | |
EP0452810A1 (en) * | 1990-04-13 | 1991-10-23 | Kabushiki Kaisha Murao And Company | Transporting and processing apparatus for cheese-like yarn packages |
EP2746039A2 (en) * | 2012-12-20 | 2014-06-25 | Krones AG | Production and packaging system and method for manufacturing and packaging compressed bodies made of biological material |
CN106965992A (en) * | 2017-03-31 | 2017-07-21 | 岷颜包装科技(上海)有限公司 | A kind of full automatic feeding inner bag packing machine |
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