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CN116061472A - A method for preparing self-repairing adhesive for high-viscosity tires and self-repairing adhesive - Google Patents

A method for preparing self-repairing adhesive for high-viscosity tires and self-repairing adhesive Download PDF

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Publication number
CN116061472A
CN116061472A CN202211251302.7A CN202211251302A CN116061472A CN 116061472 A CN116061472 A CN 116061472A CN 202211251302 A CN202211251302 A CN 202211251302A CN 116061472 A CN116061472 A CN 116061472A
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feeding
mixing
screw extruder
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史金炜
张立群
汪冯新
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Nanjing LJR Rubbe & Plastic Co ltd
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Nanjing LJR Rubbe & Plastic Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C73/00Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
    • B29C73/16Auto-repairing or self-sealing arrangements or agents
    • B29C73/163Sealing compositions or agents, e.g. combined with propellant agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/002Methods
    • B29B7/005Methods for mixing in batches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/88Adding charges, i.e. additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0681Parts of pneumatic tyres; accessories, auxiliary operations
    • B29D30/0685Incorporating auto-repairing or self-sealing arrangements or agents on or into tyres

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention provides a method for preparing self-repairing adhesive for a high-viscosity tire and the self-repairing adhesive. The method comprises the following steps: uniformly mixing raw materials including raw rubber, carbon black, white carbon black, an anti-aging agent, a plasticizer, a crosslinking agent and a crosslinking auxiliary agent to obtain a mixed master batch; adding the obtained mixed master batch into a single-screw extruder or a conical double-screw extruder, preheating and pre-plasticizing, and then feeding into a parallel co-rotating double-screw extruder; and (3) melting tackifying resin, adding the melted tackifying resin into a feeding section of a double-screw extruder, adding polyisobutylene into the mixture for multiple times through a plurality of liquid injection ports on a machine barrel, and extruding the mixture to obtain the self-repairing adhesive for the high-viscosity tire. The self-repairing adhesive prepared by the invention is coated on the inner wall of a tire, has better fluidity and adhesion strength to the tire under the low temperature condition, and can keep better ageing resistance and tensile strength under the high temperature condition.

Description

一种制备高粘性轮胎用自修补胶的方法及自修补胶A method for preparing self-repairing adhesive for high-viscosity tires and self-repairing adhesive

技术领域technical field

本发明涉及橡胶加工领域,进一步地说,是涉及一种制备高粘性轮胎用自修补胶的方法及自修补胶。The invention relates to the field of rubber processing, in particular to a method for preparing a self-repairing rubber for high-viscosity tires and the self-repairing rubber.

背景技术Background technique

传统轮胎被刺扎后因漏气会引发爆胎。而缺气保用轮胎,虽然在完全漏光气的情况下,满足车辆最低行驶需求,可以及时换胎,但缺气保用轮胎不仅价格贵,而且使用性能较差,具有胎噪大等缺点,难以普及。After the traditional tire is punctured, it will cause a blowout due to air leakage. As for run-flat tires, although they meet the minimum driving requirements of the vehicle and can be replaced in time under the condition of complete phosphogas leakage, run-flat tires are not only expensive, but also have poor performance and have disadvantages such as loud tire noise. Difficult to popularize.

在轮胎内壁均匀涂覆的一层的具有“记忆功能”的自修补胶,在被尖锐物扎入时,轮胎内的自修补胶能够在高低温条件下(-40℃~120℃)依然保持良好的粘度,会自动依附在刺穿处保证不漏气,且对轮胎内层的附着性很好,即使被尖锐物刺穿也不会影响驾驶安全;而当尖锐物拔出之后,该层自修补胶又会自动在压力作用下渗入轮胎的漏洞,并瞬间固化从而彻底堵住漏洞,从而使轮胎自动补修补,修补后的轮胎还能够正常工作。A layer of self-repairing glue with "memory function" evenly coated on the inner wall of the tire, when it is pierced by a sharp object, the self-repairing glue inside the tire can still be maintained under high and low temperature conditions (-40°C ~ 120°C) Good viscosity, it will automatically adhere to the puncture to ensure no air leakage, and it has good adhesion to the inner layer of the tire, even if it is pierced by a sharp object, it will not affect driving safety; and when the sharp object is pulled out, the layer The self-repairing glue will automatically penetrate into the leaks of the tire under pressure, and solidify instantly to completely plug the leaks, so that the tires can be repaired automatically, and the repaired tires can still work normally.

但是,在使用中,存在因为粘度过低,存在自修补胶向周边扩散的问题,还有因附着力不好,导致局部的自修补胶从轮胎表面脱落的问题,需要改进。However, in use, there is a problem that the self-repairing glue diffuses to the periphery because the viscosity is too low, and there is also a problem that the local self-repairing glue falls off from the tire surface due to poor adhesion, which needs to be improved.

同时在为了提高自修补胶的性能,在配方改进后,又会凸显出加工存在的问题,传统的橡胶加工设备难以加工液体原料过多的橡胶配方,需要改进现有的橡胶加工设备,可以更高效地混炼胶料,从而保证自修补胶的性能。At the same time, in order to improve the performance of self-repairing rubber, after the formula is improved, the existing problems in processing will be highlighted. Traditional rubber processing equipment is difficult to process rubber formula with too much liquid raw materials. It is necessary to improve the existing rubber processing equipment. Efficient mixing of rubber materials to ensure the performance of self-repairing adhesives.

发明内容Contents of the invention

为了解决现有技术中存在的技术问题,本发明提供了一种制备高粘性轮胎用自修补胶的方法及自修补胶。In order to solve the technical problems in the prior art, the invention provides a method for preparing a self-repairing adhesive for high-viscosity tires and the self-repairing adhesive.

本发明的目的在于克服现有自修补胶制备技术的不足,提出一种快速制备高粘性轮胎用自修补胶的方法,通过合理设计配方体系,保证最终产品能够满足各项性能的要求,并采用密炼机制备固体混炼母胶,然后采用螺杆挤出机组实现固体混炼母胶与高掺量液体聚异丁烯的均匀混合,通过工艺参数的控制得到性能优异的自修补胶产品。The purpose of the present invention is to overcome the deficiencies in the existing self-repairing adhesive preparation technology, and propose a method for rapidly preparing self-repairing adhesive for high-viscosity tires. By rationally designing the formula system, it is ensured that the final product can meet the requirements of various performances, and the use of The internal mixer prepares the solid mixing masterbatch, and then uses the screw extruder unit to realize the uniform mixing of the solid mixing masterbatch and high-volume liquid polyisobutylene, and obtains self-repairing rubber products with excellent performance through the control of process parameters.

本发明的目的之一是提供一种制备高粘性轮胎用自修补胶的方法,包括:One of the purposes of the present invention is to provide a method for preparing self-repairing glue for high-viscosity tires, comprising:

(1)将包括生胶、炭黑、白炭黑、防老剂、增塑剂、交联剂、交联助剂在内的原料混炼均匀得到混炼母胶;(1) uniformly mixing raw materials including raw rubber, carbon black, white carbon black, anti-aging agent, plasticizer, crosslinking agent and crosslinking auxiliary agent to obtain a mixing masterbatch;

(2)将得到的混炼母胶加入单螺杆挤出机或锥形双螺杆挤出机内,经预加热和预塑化后,送入平行同向双螺杆挤出机内;(2) Add the mixed masterbatch obtained into a single-screw extruder or a conical twin-screw extruder, and after preheating and preplasticizing, send it into a parallel co-rotating twin-screw extruder;

(3)将增粘树脂熔融后加入双螺杆挤出机加料段,再通过机筒上的多个液体注入口分多次加入聚异丁烯,挤出后得到所述高粘性轮胎用自修补胶。(3) After melting the tackifying resin, add it to the feeding section of the twin-screw extruder, then add polyisobutylene several times through multiple liquid injection ports on the machine barrel, and obtain the high-viscosity self-repairing rubber for tires after extrusion.

本发明的一种优选的实施方式中,In a preferred embodiment of the present invention,

所述混炼母胶的门尼粘度为15~50,优选为35~45;和/或,The Mooney viscosity of the mixing masterbatch is 15-50, preferably 35-45; and/or,

所述聚异丁烯的数均分子量为600~2500,优选为800~1200;和/或,The number average molecular weight of the polyisobutylene is 600-2500, preferably 800-1200; and/or,

混炼母胶与增粘树脂的质量比为1:(0.12~0.3),优选为1:(0.15~0.2);和/或,The mass ratio of the mixing masterbatch to the tackifying resin is 1: (0.12-0.3), preferably 1: (0.15-0.2); and/or,

混炼母胶与聚异丁烯的质量比为1:(1.2~2.8);优选为1:(1.6~2.6)。The mass ratio of mixing masterbatch to polyisobutylene is 1:(1.2-2.8); preferably 1:(1.6-2.6).

本发明的一种优选的实施方式中,In a preferred embodiment of the present invention,

在密炼机内混炼母胶;和/或,mixing the masterbatch in an internal mixer; and/or,

所述增粘树脂在失重侧喂料挤出机内熔融,所述失重侧喂料挤出机与平行同向双螺杆挤出机加料段的第二节或第三节机筒通过熔体齿轮泵连接相连;和/或,The tackifying resin is melted in the weightless side feeding extruder, and the weightless side feeding extruder and the second or third barrel of the feeding section of the parallel co-rotating twin-screw extruder pass through the melt gear pump connections; and/or,

所述平行同向双螺杆挤出机包括加料输送预混合段、混合混炼段、压缩排气段和排气出料段;和/或,The parallel co-rotating twin-screw extruder includes a feeding and conveying pre-mixing section, a mixing and kneading section, a compression exhaust section and an exhaust discharge section; and/or,

聚异丁烯的加入温度为55℃~100℃,优选为60℃~85℃;和/或,The polyisobutylene is added at a temperature of 55°C to 100°C, preferably 60°C to 85°C; and/or,

加料输送预混合段的温度为50℃~95℃,优选为60℃~70℃;和/或,The temperature of the feeding and conveying pre-mixing section is 50°C to 95°C, preferably 60°C to 70°C; and/or,

混合混炼段的温度为55℃~85℃,优选为75℃~85℃;和/或,The temperature of the mixing and kneading section is 55°C to 85°C, preferably 75°C to 85°C; and/or,

压缩排气段的温度为80℃~120℃,优选为75℃~85℃;和/或,The temperature of the compression exhaust section is 80°C to 120°C, preferably 75°C to 85°C; and/or,

在平行同向双螺杆挤出机中的停留时间为1分钟~4分钟,优选为3~4分钟。The residence time in the parallel co-rotating twin-screw extruder is 1 minute to 4 minutes, preferably 3 to 4 minutes.

本发明的一种优选的实施方式中,In a preferred embodiment of the present invention,

所述平行双螺杆挤出机的加料输送预混合段和混合混炼段机筒开有3~6个液体注入口,优选为4~6个液体注入口;优选地,第一个和第二个注入口在加料输送预混合段,两个注入口至少间隔1节机筒;第三个注入口在加料输送预混合段末端或混合混炼段,第三个注入口与第二个注入口间隔至少2节机筒;进一步优选地,第四、第五或第六个注入口设置在混合混炼段。There are 3 to 6 liquid injection ports, preferably 4 to 6 liquid injection ports, in the barrel of the feeding and conveying premixing section and the mixing and kneading section of the parallel twin-screw extruder; preferably, the first and second The first injection port is in the feeding and conveying pre-mixing section, and the two injection ports are separated by at least 1 section of the machine barrel; the third injection port is at the end of the feeding and conveying pre-mixing section or the mixing and mixing section, and the third injection port is connected to the second injection port. There are at least 2 barrels at intervals; further preferably, the fourth, fifth or sixth injection port is set in the mixing and kneading section.

本发明的一种优选的实施方式中,In a preferred embodiment of the present invention,

所述生胶为丁基橡胶、天然橡胶、异戊橡胶、热塑性弹性体中的至少一种;The raw rubber is at least one of butyl rubber, natural rubber, isoprene rubber and thermoplastic elastomer;

所述炭黑为本领域常用的商品炭黑,优选为N330、N234或N550中的至少一种;The carbon black is commercial carbon black commonly used in the art, preferably at least one of N330, N234 or N550;

所述白炭黑为本领域常用的商品白炭黑,优选为沉淀法白炭黑或气相法白炭黑中至少一种;The silica is commercial silica commonly used in this field, preferably at least one of precipitated silica or fumed silica;

所述防老剂为本领域常用的防老剂,优选为防老剂4020、防老剂RD、防老剂2246中的至少一种;The anti-aging agent is an anti-aging agent commonly used in the art, preferably at least one of anti-aging agent 4020, anti-aging agent RD, and anti-aging agent 2246;

所述增粘树脂为C5树脂、C9树脂、松香、萜烯树脂中的至少一种;The tackifying resin is at least one of C5 resin, C9 resin, rosin, and terpene resin;

所述增塑剂为本领域常用的增塑剂,优选为石蜡油、环烷油、环保芳烃油中的至少一种;The plasticizer is a plasticizer commonly used in the art, preferably at least one of paraffin oil, naphthenic oil, and environmentally friendly aromatic oil;

所述交联剂为硫磺或有机过氧化物中的至少一种;The crosslinking agent is at least one of sulfur or organic peroxide;

所述交联助剂为本领域常用的交联助剂,优选为氧化锌、促进剂DM、促进剂CZ、促进剂NS中的至少一种。The cross-linking aid is a common cross-linking aid in the field, preferably at least one of zinc oxide, accelerator DM, accelerator CZ, and accelerator NS.

本发明的一种优选的实施方式中,In a preferred embodiment of the present invention,

所用单螺杆喂料挤出机带有强制压料装置,单螺杆挤出机的压缩比为1.05~2.5,温度为50℃~100℃;和/或,The single-screw feeding extruder used is equipped with a forced pressing device, the compression ratio of the single-screw extruder is 1.05-2.5, and the temperature is 50°C-100°C; and/or,

所用锥形双螺杆喂料挤出机的螺杆内部通有导热油加热,温度为60℃~135℃。The inside of the screw of the conical twin-screw feeding extruder used is heated by heat conduction oil, and the temperature is 60°C to 135°C.

本发明的一种优选的实施方式中,In a preferred embodiment of the present invention,

所述失重侧喂料挤出机为单螺杆挤出机或平行同向双螺杆挤出机的一种;和/或,The weight loss side feeding extruder is a single-screw extruder or a parallel co-rotating twin-screw extruder; and/or,

失重侧喂料挤出机的温度为90℃~150℃,优选为120℃~150℃,出口压力为1MPa~7Mpa,优选为3MPa~5Mpa;和/或,The temperature of the weight loss side feeding extruder is 90°C-150°C, preferably 120°C-150°C, and the outlet pressure is 1MPa-7Mpa, preferably 3MPa-5Mpa; and/or,

所述平行同向双螺杆挤出机的加料输送预混合段、混合混炼段、压缩排气段、排气出料段的机筒数量分别为4~10节、3~8节、1~2节、1节,优选分别为6~8节、3~4节、2节、1节。The number of barrels in the feeding and conveying pre-mixing section, mixing and kneading section, compression and exhaust section, and exhaust discharge section of the parallel co-rotating twin-screw extruder are respectively 4-10 sections, 3-8 sections, 1-2 2 knots, 1 knot, preferably 6-8 knots, 3-4 knots, 2 knots, 1 knot, respectively.

本发明的一种优选的实施方式中,In a preferred embodiment of the present invention,

所述平行同向双螺杆挤出机的螺杆由螺杆元件在芯轴上组合而成;和/或,The screws of the parallel co-rotating twin-screw extruder are assembled from screw elements on a mandrel; and/or,

所述加料输送预混合段的螺杆元件为输送元件、剪切元件、啮合块中的至少两种;和/或,The screw elements of the feeding and conveying pre-mixing section are at least two of conveying elements, shearing elements, and meshing blocks; and/or,

混合混炼段的元件为输送元件、剪切元件、啮合块、齿形盘中的至少两种;和/或,The elements of the mixing and kneading section are at least two of conveying elements, shearing elements, meshing blocks, and toothed discs; and/or,

压缩排气段是输送元件、剪切元件中的至少一种。The compression exhaust section is at least one of a conveying element and a shearing element.

本发明的一种优选的实施方式中,In a preferred embodiment of the present invention,

聚异丁烯分3个液体注入口加入时依先后次序的加入质量比为1:(1.3~3):(1.5~10);When polyisobutylene is added in three liquid injection ports, the mass ratio of adding in order is 1: (1.3~3): (1.5~10);

聚异丁烯分4个液体注入口加入时依先后次序的加入质量比为1:(1.3~2.5):(1.5~6):(2~10);When polyisobutylene is added into 4 liquid injection ports, the mass ratio of adding in sequence is 1: (1.3~2.5): (1.5~6): (2~10);

聚异丁烯分5个液体注入口加入时依先后次序的加入质量比为1:(1.1~2):(1.5~5):(2~8):(2.5~10);When polyisobutylene is added in 5 liquid injection ports, the mass ratio of adding in order is 1: (1.1~2): (1.5~5): (2~8): (2.5~10);

聚异丁烯分6个液体注入口加入时依先后次序的加入质量比为1:(1~2):(1.35~4):(1.5~6):(2~8):(2.5~10)。When polyisobutylene is added in 6 liquid injection ports, the mass ratio of adding in sequence is 1: (1~2): (1.35~4): (1.5~6): (2~8): (2.5~10).

本发明的目的之二是提供一种上述方法制备的高粘性轮胎用自修补胶。The second object of the present invention is to provide a self-repairing rubber for high-viscosity tires prepared by the above-mentioned method.

本发明具体可采用以下技术方案:The present invention specifically can adopt following technical scheme:

将生胶、炭黑、白炭黑、防老剂、增塑剂、交联剂和交联助剂等在密炼机内混合均匀制备得到门尼粘度15~50的混炼母胶;将100重量份混炼母胶加入一台单螺杆喂料挤出机或锥形双螺杆喂料挤出机内,挤出机末端与橡胶计量输送装置相连,定量将预加热和预塑化的混炼母胶对接进入到一台平行同向双螺杆挤出机内,12~30份的增粘树脂通过一台与平行同向双螺杆挤出机加料段的第二节或第三节机筒相连的失重侧喂料挤出机熔融后定量加入,通过控制平行双螺杆挤出机输送预混合段机筒开有三个或四个或五个或六个液体注入口,通过液体计量喂料装置先后总加入120~280重量份的数均分子量为600~2500的聚异丁烯PIB,控制PIB的加入温度在55~100℃,加料输送预混合段的机筒温度在50~95℃,然后经双螺杆挤出机的混合混炼段(温度55~85℃)、压缩排气段(温度80~120℃),停留时间1~4分钟后经排气出料段和挤出机机头挤出即得到混合均匀、无固体颗粒、无气泡的自修补胶。Mix raw rubber, carbon black, white carbon black, anti-aging agent, plasticizer, cross-linking agent and cross-linking auxiliary agent in an internal mixer to prepare a mixing masterbatch with a Mooney viscosity of 15-50; mix 100 Add the mixed masterbatch in parts by weight to a single-screw feeding extruder or conical twin-screw feeding extruder. The masterbatch is butted into a parallel co-rotating twin-screw extruder, and 12 to 30 parts of tackifying resin is connected to the second or third barrel of the feeding section of the parallel co-rotating twin-screw extruder The loss-in-weight side feeding extruder is added quantitatively after melting, and the barrel of the pre-mixing section is controlled by parallel twin-screw extruder. There are three or four or five or six liquid injection ports, and the liquid metering and feeding device is sequential A total of 120-280 parts by weight of polyisobutylene PIB with a number-average molecular weight of 600-2500 is added, the temperature of adding PIB is controlled at 55-100°C, the temperature of the barrel in the feeding and conveying pre-mixing section is at 50-95°C, and then through the twin-screw In the mixing and mixing section (temperature 55-85°C) and compression exhaust section (temperature 80-120°C) of the extruder, after a residence time of 1-4 minutes, it is extruded through the exhaust discharge section and the head of the extruder. A self-repairing adhesive that is uniformly mixed, free of solid particles and bubbles is obtained.

所用生胶最好是丁基橡胶、天然橡胶、异戊橡胶、热塑性弹性体的一种或多种混合物。The raw rubber used is preferably one or more mixtures of butyl rubber, natural rubber, isoprene rubber and thermoplastic elastomer.

所用增粘树脂以C5树脂、C9树脂、松香、萜烯树脂的一种或多种混合物为宜。The tackifying resin used is preferably one or more mixtures of C5 resin, C9 resin, rosin, and terpene resin.

所用单螺杆喂料挤出机最好带有强制压料装置,单螺杆挤出机的压缩比在1.05~2.5为宜,温度在50~100℃为宜。The single-screw feeding extruder used is preferably equipped with a forced pressing device, the compression ratio of the single-screw extruder is preferably 1.05-2.5, and the temperature is preferably 50-100°C.

所用锥形双螺杆喂料挤出机的螺杆内部最好通有导热油加热,温度在60~135℃为宜。The inside of the screw of the conical twin-screw feeding extruder is preferably heated by heat conduction oil, and the temperature is preferably 60-135°C.

所用失重侧喂料挤出机最好为单螺杆挤出机或平行同向双螺杆挤出机的一种,挤出机的温度控制在90~150℃为宜,侧喂料挤出机出口压力在1MPa~7Mpa为宜。The weightless side-feeding extruder is preferably a single-screw extruder or a parallel co-rotating twin-screw extruder. The temperature of the extruder is preferably controlled at 90-150°C. The pressure is preferably between 1MPa and 7Mpa.

所用同向双螺杆挤出机加料段、输送预混合段、混合混炼段、压缩排气段、排气出料段的机筒数量分别以2-3节、4~10节、3~8节、1~2节、1节为宜。The number of barrels in the feeding section, conveying pre-mixing section, mixing and kneading section, compression exhaust section, and exhaust discharge section of the co-rotating twin-screw extruder are 2-3 sections, 4-10 sections, 3-8 sections, respectively. Sections, 1~2 sections, and 1 section are appropriate.

所用同向双螺杆挤出机的螺杆是由螺杆元件在芯轴上组合而成,加料段的螺杆元件最好为输送元件、剪切元件和啮合块中的两种或三种,输送预混合段的螺杆元件最好为输送元件、剪切元件和啮合块中的两种或三种,混合混炼段的原件最好是输送元件、剪切元件、啮合块和齿形盘中的两种、三种或四种,压缩排气段最好是输送元件、剪切元件中的一种或两种。The screw of the co-rotating twin-screw extruder used is composed of screw elements on the mandrel. The screw elements in the feeding section are preferably two or three of the conveying element, the shearing element and the meshing block. The conveying pre-mixed The screw elements of the section are preferably two or three of the conveying elements, shearing elements and meshing blocks, and the original parts of the mixing and kneading section are preferably two of the conveying elements, shearing elements, meshing blocks and toothed discs , three or four, the compression and exhaust section is preferably one or two of the conveying element and the shearing element.

聚异丁烯分3个液体注入口加入时的比例优选是1:1.3~3:1.5~10;分4个液体注入口加入时的比例优选是1:1.3~2.5:1.5~6:2~10;分5个液体注入口加入时优选的比例是1:1.1~2:1.5~5:2~8:2.5~10;分6个液体注入口加入时优先的比例是1:1~2:1.35~4:1.5~6:2~8:2.5~10。The ratio of polyisobutylene is preferably 1:1.3~3:1.5~10 when adding three liquid injection ports; the ratio when adding four liquid injection ports is preferably 1:1.3~2.5:1.5~6:2~10; When adding 5 liquid injection ports, the preferred ratio is 1:1.1~2:1.5~5:2~8:2.5~10; when adding 6 liquid injection ports, the preferred ratio is 1:1~2:1.35~ 4: 1.5~6: 2~8: 2.5~10.

与现有技术相比,本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:

通过对比分析目前自修补胶产品以及已公开技术手段,其自修补胶产品的关键问题在于:自修补胶粘度高,流动性差,耐高温性能不好,温度升高后容易导致胶料软化和胶料强度变差,降低胶料的粘合性;此外,自修补胶的附着性不好,轮胎在行驶期间会产生胶料脱落、翻边、移位和胶料堆积。为解决现有技术存在的问题,本发明首先从配方体系设计上加入大量的气密性好、流动性好且与橡胶基体有很好相容性的液体聚异丁烯PIB,保证了自修补胶在低温条件下仍有好的流动性和密封性;在配方中加入了交联体系,使自修补胶在喷涂过程中进行微交联,形成一定程度的网络结构,从而使自修补胶在高温条件下也不会流淌;此外,在配方体系中加入增粘树脂以提高粘合性能,较多增粘树脂的加入会对采用现有橡胶混炼设备,如密炼机在加工固体混炼母胶后排胶、裁断、存放等产生较大影响,进而不利于后续工序固体混炼母胶向螺杆喂料挤出机的输送和加入,因此,本发明采用将增粘树脂与固体混炼母胶在双螺杆挤出机内进行混炼,采用失重式侧喂料螺杆挤出机将树脂固体颗粒熔融后,以熔体形式加入到双螺杆挤出机内,使其与固体混炼母胶迅速混合均匀,解决了因加入大量增粘树脂而导致的前段制备混炼母胶工序难加工、难排料、难包装运转、难计量等问题;此外,在配方体系中加入了炭黑/白炭黑补强剂和防老剂,保证了自修补胶的抗拉强度和防老性能。现在附着的自修补胶向周边扩散,粘度问题;局部的自修补胶从轮胎表面脱落,附着力问题。By comparing and analyzing the current self-repairing adhesive products and the disclosed technical means, the key problems of the self-repairing adhesive products are: the self-repairing adhesive has high viscosity, poor fluidity, and poor high temperature resistance. The strength of the rubber compound becomes poor, reducing the adhesiveness of the rubber compound; in addition, the adhesion of the self-repairing rubber is not good, and the rubber material will fall off, turn over, shift and accumulate during the running of the tire. In order to solve the problems existing in the prior art, the present invention first adds a large amount of liquid polyisobutylene PIB with good airtightness, good fluidity and good compatibility with the rubber matrix from the design of the formula system, so as to ensure that the self-repairing glue is It still has good fluidity and tightness under low temperature conditions; a cross-linking system is added to the formula to make the self-repairing adhesive micro-cross-linked during the spraying process to form a certain degree of network structure, so that the self-repairing adhesive can withstand high temperature conditions It will not flow down; in addition, adding tackifying resin to the formula system to improve the adhesive performance, the addition of more tackifying resin will affect the use of existing rubber mixing equipment, such as internal mixer in the processing of solid mixing masterbatch Back-discharging, cutting, storage, etc. have a great impact, which is not conducive to the delivery and addition of the solid mixing masterbatch to the screw feeding extruder in the subsequent process. Mixing is carried out in the twin-screw extruder, and the resin solid particles are melted by the weight-loss side-feeding screw extruder, and then added into the twin-screw extruder in the form of melt, so that it can be mixed with the solid masterbatch quickly Mix evenly, solve the problems caused by the addition of a large amount of tackifying resin, such as difficult processing, difficult discharging, difficult packaging and operation, and difficult measurement in the pre-preparation and mixing masterbatch process; in addition, carbon black/white carbon is added to the formula system Black reinforcing agent and anti-aging agent ensure the tensile strength and anti-aging performance of the self-repairing adhesive. Now the attached self-repairing glue spreads to the periphery, causing viscosity problems; local self-repairing glue falls off from the tire surface, causing adhesion problems.

此外,自修补胶必须均匀涂覆于轮胎内侧,而自修补胶产品没有明显颗粒、没有气泡是实现自修补胶的均匀涂覆的前提,即要保证自修补胶为一均相体系。由于在配方体系中设计加入了超过120份的PIB液体,而传统的橡胶加工设备如密炼机、开炼机均难以对如此大量的液体与固体的母胶进行混合加工,比如在密炼机里加入大量的液体,就会产生打滑现象而难以加工,甚至无法从密炼机排出物料。本发明针对本配方体系,采用单螺杆挤出机与双螺杆挤出机的联动混炼装备,并匹配合适的工艺。首先,在计算机模拟计算的基础上,通过螺纹元件的设计组合使固体混炼母胶在流向、流速上形成多重变化,设计了满足用于橡胶混炼挤出的双螺杆挤出机,并通过对螺杆构型和组合、各区段温度控制、固体母胶和液体PIB的温度控制、液体PIB在混炼母胶的行进过程中加入量的控制,最终实现了高掺比液体与固体混炼母胶的均匀混合;通过在不同温度、时间条件下,固体混炼母胶的粘度变化研究,在第一台单螺杆挤出机使固体混炼母胶预热至合适的粘度;通过对不同PIB液体加入量对不同粘度和温度的混炼母胶的粘度影响的研究,混炼过程中PIB液体在混炼母胶连续相中的均匀分散以及挤出过程中粘度演变以及分布均匀性的可控化技术研究,设计模拟了双螺杆挤出机的加料输送预混合段不同注入液体段的螺纹元件组合,使得在固体混炼母胶行进过程中实现了大量液体在橡胶连续相中的均匀混合分散,逐渐行程粘度梯度变化和相容,消除固体颗粒的存在;同时,在双螺杆挤出机的混合混炼段过程中,进一步得实现物料的分布混合,形成均相体系;在排气挤出段,一方面利用螺杆混炼的同时减小螺杆槽深,采用边混炼边排气的方式排出物料内的气体;另一方面在物料排出段,通过增大螺纹原件的导程和槽深,采用抽真空的方式,从外界进一步抽出物料内部气体和物料输送中裹挟的动力气体。In addition, the self-repairing adhesive must be evenly coated on the inner side of the tire, and the self-repairing adhesive product has no obvious particles and no air bubbles, which is the prerequisite for achieving uniform coating of the self-repairing adhesive, that is, to ensure that the self-repairing adhesive is a homogeneous system. Due to the addition of more than 120 parts of PIB liquid in the formula system, it is difficult for traditional rubber processing equipment such as internal mixers and open mills to mix and process such a large amount of liquid and solid masterbatch, such as in internal mixers If a large amount of liquid is added to the internal mixer, it will cause slippage and be difficult to process, and even the material cannot be discharged from the internal mixer. Aiming at this formula system, the present invention adopts the linkage mixing equipment of a single-screw extruder and a twin-screw extruder, and matches a suitable process. First, on the basis of computer simulation calculations, through the design and combination of screw elements, the solid mixing masterbatch forms multiple changes in flow direction and flow velocity, and a twin-screw extruder that meets the requirements for rubber mixing and extrusion is designed, and through The screw configuration and combination, the temperature control of each section, the temperature control of solid masterbatch and liquid PIB, and the control of the amount of liquid PIB added in the process of mixing masterbatch, finally realized the high mixing ratio of liquid and solid mixing masterbatch Uniform mixing of rubber; through the study of the viscosity change of solid mixing masterbatch under different temperature and time conditions, the solid mixing masterbatch is preheated to a suitable viscosity in the first single-screw extruder; through different PIB Research on the effect of liquid addition on the viscosity of mixed masterbatches with different viscosities and temperatures, the uniform dispersion of PIB liquid in the continuous phase of mixed masterbatch during the mixing process and the controllability of viscosity evolution and distribution uniformity during extrusion Chemical technology research, designing and simulating the combination of screw elements in the feeding and conveying pre-mixing section of the twin-screw extruder and different injection liquid sections, so that a large amount of liquid can be uniformly mixed and dispersed in the rubber continuous phase during the progress of the solid mixing masterbatch , Gradually change the stroke viscosity gradient and compatibility, eliminate the existence of solid particles; at the same time, in the mixing and mixing section of the twin-screw extruder, further realize the distribution and mixing of materials to form a homogeneous system; On the one hand, the screw groove depth is reduced while mixing with the screw, and the gas in the material is discharged by exhausting while mixing; on the other hand, in the material discharge section, by increasing the lead and groove depth of the screw element , adopt the vacuum method to further extract the internal gas of the material and the power gas contained in the material transportation from the outside.

另外,本发明的整个制备工艺过程简单,在混炼母胶制备阶段仍采用现有橡胶混炼设备,无需新的设备投入,在混炼母胶与液体混合混炼阶段,采用单螺杆喂料预处理挤出机与双螺杆混炼排气挤出机的串联式螺杆挤出机组,时间短,效率高,而且过程连续化和自动化,节省人工,生产过程稳定可控。最终,利用本发明所得的自修补胶产品不仅混合均匀、无颗粒和气泡,有利于下一步的涂覆工艺,而且涂覆于轮胎内壁以后性能优异:在低温条件下,依然能够有较好的流动性和对轮胎的附着强度;在高温条件下,也依然能够保持较好的耐老化性能和抗拉强度,而不软化流淌。In addition, the entire preparation process of the present invention is simple, the existing rubber mixing equipment is still used in the stage of mixing masterbatch preparation, no new equipment investment is required, and single screw feeding is used in the mixing and mixing stage of mixing masterbatch and liquid The tandem screw extruder unit of pretreatment extruder and twin-screw mixing and venting extruder has short time and high efficiency, and the process is continuous and automatic, saving labor, and the production process is stable and controllable. Finally, the self-repairing rubber product obtained by using the present invention is not only uniformly mixed, free of particles and air bubbles, which is beneficial to the next coating process, but also has excellent performance after being coated on the inner wall of the tire: under low temperature conditions, it can still have better Fluidity and adhesion to tires; under high temperature conditions, it can still maintain good aging resistance and tensile strength without softening and flowing.

具体实施方式Detailed ways

下面结合具体实施例对本发明进行具体的描述,有必要在此指出的是以下实施例只用于对本发明的进一步说明,不能理解为对本发明保护范围的限制,本领域技术人员根据本发明内容对本发明做出的一些非本质的改进和调整仍属本发明的保护范围。The present invention is specifically described below in conjunction with specific embodiment, it is necessary to point out here that following embodiment is only used for the further description of the present invention, can not be interpreted as the restriction to protection scope of the present invention, those skilled in the art can understand the present invention according to the content of the present invention Some non-essential improvements and adjustments made by the invention still belong to the protection scope of the present invention.

实施例中所用原料均为常规市购原料。The raw materials used in the examples are conventional commercially available raw materials.

实施例中所述份数均指重量份数。The parts mentioned in the examples all refer to parts by weight.

实施例1Example 1

将丁基橡胶、天然橡胶、炭黑N330、白炭黑、防老剂4020、增塑剂石蜡油、交联剂硫磺和交联助剂等在密炼机内混合均匀制备得到门尼粘度45的混炼母胶。Mix butyl rubber, natural rubber, carbon black N330, white carbon black, anti-aging agent 4020, plasticizer paraffin oil, crosslinking agent sulfur and crosslinking aids in an internal mixer to prepare a compound with a Mooney viscosity of 45 Mix masterbatch.

将制得的100重量份混炼母胶加入一台带有强制压料装置的直径为120mm,长径比为8:1的单螺杆挤出机内,单螺杆挤出机的压缩比在2.5,温度在100℃,单螺杆挤出机末端与橡胶计量输送装置相连,定量将预加热和预塑化的混炼母胶对接进入到一台平行同向双螺杆挤出机(直径为90mm、长径比为68:1,17节机筒)内,15重量份的C5树脂通过一台与平行同向双螺杆挤出机加料段的第二节机筒相连的失重侧喂料单螺杆挤出机(直径为50mm、长径比为12:1)熔融后定量加入,侧喂料挤出机的温度控制在120℃,出口压力在5MPa,双螺杆挤出机的输送预混合段为8节,螺杆元件包括输送元件、剪切元件和啮合块;混合混炼段为4节,元件是输送元件、啮合块和齿形盘,压缩排气段为2节,元件采用剪切压缩元件、排气出料段的机筒数量是1节,双螺杆挤出机加料输送预混合段的机筒开有六个液体注入口,第一个和第二个注入口在加料输送预混合段,两个注入口间隔1节机筒;第三个注入口在加料输送预混合段末端,第三个注入口与第二个注入口间隔2节机筒;第四、第五、第六个注入口设置在混合混炼段。通过液体计量喂料装置先后总加入260重量份的数均分子量为1200的聚异丁烯PIB,6个液体注入口的比例是1:1.1:2.5:4:6:8,聚异丁烯在前3个注入口的加入温度在65℃,聚异丁烯在第4和第5注入口的加入温度在75℃,第6注入口的加入温度在85℃,加料段的机筒温度在60℃,然后经双螺杆挤出机的混合混炼段(温度80℃)、压缩排气段(温度90℃),停留时间4分钟后经出料段和挤出机机头挤出即得到自密封胶产品。Add 100 parts by weight of the prepared mixing masterbatch into a single-screw extruder with a diameter of 120 mm and a length-to-diameter ratio of 8:1 with a forced pressing device. The compression ratio of the single-screw extruder is 2.5 , the temperature is 100°C, the end of the single-screw extruder is connected with the rubber metering and conveying device, and the preheated and pre-plasticized mixing masterbatch is quantitatively butted into a parallel co-rotating twin-screw extruder (diameter 90mm, The length-to-diameter ratio is 68:1, 17-section barrel), and 15 parts by weight of C5 resin is extruded through a weightless side-feeding single-screw extruder connected to the second barrel of the parallel co-rotating twin-screw extruder feeding section. Extruder (diameter 50mm, length-diameter ratio 12:1) is added quantitatively after melting, the temperature of the side feeding extruder is controlled at 120°C, the outlet pressure is 5MPa, and the conveying pre-mixing section of the twin-screw extruder is 8 The screw element includes conveying elements, shearing elements and meshing blocks; the mixing and kneading section is 4 sections, and the elements are conveying elements, meshing blocks and toothed discs; the compression and exhaust section is 2 sections, and the elements are shear compression elements, The number of barrels in the exhaust discharge section is 1 section, and the barrel of the feeding and conveying premixing section of the twin-screw extruder has six liquid injection ports. The first and second injection ports are in the feeding and conveying premixing section. The two injection ports are separated by 1 section of machine barrel; the third injection port is at the end of the feeding and conveying premixing section, and the third injection port and the second injection port are separated by 2 sections of machine barrel; the fourth, fifth and sixth injection ports The entrance is set in the mixing and kneading section. A total of 260 parts by weight of polyisobutylene PIB with a number average molecular weight of 1200 is added successively through the liquid metering and feeding device. The ratio of the six liquid injection ports is 1:1.1:2.5:4:6:8. The feeding temperature of the inlet is 65°C, the feeding temperature of polyisobutylene at the 4th and 5th injection port is 75°C, the feeding temperature of the 6th injection port is 85°C, the temperature of the barrel in the feeding section is 60°C, and then through the twin-screw The mixing and mixing section (temperature 80°C) and the compression exhaust section (temperature 90°C) of the extruder, after a residence time of 4 minutes, are extruded through the discharge section and the head of the extruder to obtain the self-sealing rubber product.

所得密封胶产品无颗粒,采用显微镜放大30倍,仍无明显固体颗粒,停放24小时后产品表面无明显气泡,在-40℃条件下附着强度比在20℃的附着强度下降5%,附着强度保持率好;在150℃条件下,产品的粘度比20℃的粘度下降2%,粘度保持率好,没有发生软化流淌现象。在后续喷涂工艺过程中,采用135℃条件下喷涂,能够均匀涂覆在轮胎内侧。The obtained sealant product has no particles, and it is magnified 30 times by a microscope. There are still no obvious solid particles. After 24 hours of parking, there are no obvious bubbles on the surface of the product. The adhesion strength at -40 ° C is 5% lower than that at 20 ° C. The adhesion strength The retention rate is good; under the condition of 150°C, the viscosity of the product is 2% lower than that at 20°C, the viscosity retention rate is good, and there is no softening and flowing phenomenon. In the subsequent spraying process, it is sprayed at 135°C, which can be evenly coated on the inside of the tire.

实施例2Example 2

将丁基橡胶、热塑性弹性体、炭黑N330、白炭黑、防老剂4020、增塑剂石蜡油、交联剂硫磺和交联助剂等在密炼机内混合均匀制备得到门尼粘度35的混炼母胶。The Mooney viscosity 35 mixed masterbatch.

将制得的100重量份混炼母胶加入一台锥形双螺杆喂料挤出机内,螺杆内部导热油温度在95℃,锥形双螺杆喂料挤出机末端与橡胶计量输送装置相连,定量将预加热和预塑化的混炼母胶对接进入到一台平行同向双螺杆挤出机(直径为90mm、长径比为52:1,14节机筒)内,20重量份的C9树脂通过一台与平行同向双螺杆挤出机加料段的第二节机筒相连的失重侧喂料双螺杆挤出机(直径为30mm、长径比为8:1)熔融后定量加入,侧喂料挤出机的温度控制在150℃,出口压力在3MPa,加料输送预混合段为6节,螺杆元件包括输送元件、剪切元件和啮合块;混合混炼段为3节,元件是输送元件、啮合块和齿形盘,压缩排气段为2节,元件采用剪切压缩元件、排气出料段的机筒数量是1节,双螺杆挤出机加料输送预混合段的机筒开有五个液体注入口,第一个和第二个注入口在加料输送预混合段,两个注入口间隔1节机筒;第三个注入口在加料输送预混合段末端,第三个注入口与第二个注入口间隔2节机筒;第四、第五个注入口设置在混合混炼段。通过液体计量喂料装置先后总加入180重量份的数均分子量为800的聚异丁烯PIB,5个液体注入口的比例是1:1.5:3:5:10,聚异丁烯在前3个注入口的加入温度在60℃,聚异丁烯在后2个注入口的加入温度在70℃,加料段的机筒温度在65℃,然后经双螺杆挤出机的混合混炼段(温度85℃)、压缩排气段(温度100℃),停留时间3分钟后经出料段和挤出机机头挤出即得到自密封胶产品。Add 100 parts by weight of the prepared mixing masterbatch into a conical twin-screw feeding extruder, the temperature of the heat transfer oil inside the screw is 95°C, and the end of the conical twin-screw feeding extruder is connected to the rubber metering and conveying device , quantitatively butt the preheated and preplasticized mixing masterbatch into a parallel co-rotating twin-screw extruder (90mm in diameter, 52:1 in aspect ratio, 14 barrels), 20 parts by weight The C9 resin is quantified after melting through a weightless side-feeding twin-screw extruder (30 mm in diameter and 8:1 in length-to-diameter ratio) connected to the second barrel of the feeding section of the parallel co-rotating twin-screw extruder. Adding, the temperature of the side feeding extruder is controlled at 150°C, the outlet pressure is 3MPa, the feeding and conveying premixing section is 6 sections, and the screw element includes conveying elements, shearing elements and meshing blocks; the mixing and kneading section is 3 sections, The components are conveying elements, meshing blocks and toothed discs, the compression and exhaust section is 2 sections, the components use shear compression elements, the number of barrels in the exhaust and discharge section is 1 section, and the twin-screw extruder feeds and conveys the pre-mixing section There are five liquid injection ports in the barrel, the first and second injection ports are in the feeding and conveying pre-mixing section, and the two injection ports are separated by one section of the barrel; the third injection port is at the end of the feeding and conveying pre-mixing section, The third injection port is separated from the second injection port by 2 barrels; the fourth and fifth injection ports are set in the mixing section. A total of 180 parts by weight of polyisobutylene PIB with a number average molecular weight of 800 is added successively through the liquid metering and feeding device. The ratio of the five liquid injection ports is 1:1.5:3:5:10. The addition temperature is 60°C, the addition temperature of polyisobutylene at the last two injection ports is 70°C, the temperature of the barrel in the feeding section is 65°C, and then through the mixing section (temperature 85°C) of the twin-screw extruder, compression Exhaust section (temperature 100°C), after a residence time of 3 minutes, extrude through the discharge section and the head of the extruder to obtain the self-sealing product.

所得密封胶产品无颗粒,采用显微镜放大30倍,仍无明显固体颗粒,停放24小时后产品表面无明显气泡,在-40℃条件下附着强度比在20℃的附着强度下降2%,附着强度保持率好;在150℃条件下,产品的粘度比20℃的粘度下降5%,粘度保持率好,没有发生软化流淌现象。在后续喷涂工艺过程中,采用130℃条件下喷涂,能够均匀涂覆在轮胎内侧。The resulting sealant product has no particles. It is magnified by a microscope 30 times, and there are still no obvious solid particles. After 24 hours of parking, there are no obvious bubbles on the surface of the product. The adhesion strength at -40 ° C is 2% lower than that at 20 ° C. The adhesion strength The retention rate is good; under the condition of 150°C, the viscosity of the product is 5% lower than that at 20°C, the viscosity retention rate is good, and there is no softening and flowing phenomenon. In the subsequent spraying process, it is sprayed at 130°C, which can be evenly coated on the inside of the tire.

Claims (10)

1. A method of preparing a self-repairing adhesive for a high-viscosity tire, the method comprising:
(1) Uniformly mixing raw materials including raw rubber, carbon black, white carbon black, an anti-aging agent, a plasticizer, a crosslinking agent and a crosslinking auxiliary agent to obtain a mixed master batch;
(2) Adding the obtained mixed master batch into a single-screw extruder or a conical double-screw extruder, preheating and pre-plasticizing, and then feeding into a parallel co-rotating double-screw extruder;
(3) And (3) melting tackifying resin, adding the melted tackifying resin into a feeding section of a double-screw extruder, adding polyisobutylene into the mixture for multiple times through a plurality of liquid injection ports on a machine barrel, and extruding the mixture to obtain the self-repairing adhesive for the high-viscosity tire.
2. The method of manufacturing according to claim 1, wherein:
the Mooney viscosity of the mixing master batch is 15-50, preferably 35-45; and/or the number of the groups of groups,
the polyisobutene has a number average molecular weight of 600 to 2500, preferably 800 to 1200; and/or the number of the groups of groups,
the mass ratio of the mixing master batch to the tackifying resin is 1: (0.12 to 0.3), preferably 1: (0.15-0.2); and/or the number of the groups of groups,
the mass ratio of the mixing master batch to the polyisobutene is 1: (1.2 to 2.8), preferably 1: (1.6-2.6).
3. The method of manufacturing according to claim 1, wherein:
mixing the master batch in an internal mixer; and/or the number of the groups of groups,
the tackifying resin is melted in a weight-loss-side feeding extruder, and the weight-loss-side feeding extruder is connected with a second section or a third section of machine barrel of a feeding section of the parallel homodromous double-screw extruder through a melt gear pump; and/or the number of the groups of groups,
the parallel homodromous double-screw extruder comprises a feeding and conveying premixing section, a mixing and mixing section, a compression exhaust section and an exhaust discharging section; and/or the number of the groups of groups,
the addition temperature of the polyisobutene is 55-100 ℃, preferably 60-85 ℃; and/or the number of the groups of groups,
the temperature of the feeding and conveying premixing section is 50-95 ℃, preferably 60-70 ℃; and/or the number of the groups of groups,
the temperature of the mixing section is 55-85 ℃, preferably 75-85 ℃; and/or the number of the groups of groups,
the temperature of the compressed exhaust section is 80-120 ℃, preferably 75-85 ℃; and/or the number of the groups of groups,
the residence time in the parallel co-rotating twin-screw extruder is from 1 to 4 minutes, preferably from 3 to 4 minutes.
4. A method of preparation as claimed in claim 3, wherein:
the feeding conveying premixing section and the mixing section of the parallel double-screw extruder are provided with 3-6 liquid injection ports, preferably 4-6 liquid injection ports; preferably, the first and second injection ports are spaced apart by at least 1 barrel in the feed delivery premixing section; the third injection port is arranged at the tail end of the feeding and conveying premixing section or the mixing and kneading section, and the third injection port is separated from the second injection port by at least 2 barrels; further preferably, the fourth, fifth or sixth injection port is provided in the mixing section.
5. The method of manufacturing according to claim 1, wherein:
the raw rubber is at least one of butyl rubber, natural rubber, isoprene rubber and thermoplastic elastomer; and/or the number of the groups of groups,
the tackifying resin is at least one of C5 resin, C9 resin, rosin and terpene resin; and/or the number of the groups of groups,
the white carbon black is at least one of precipitation white carbon black and gas phase white carbon black; and/or the number of the groups of groups,
the plasticizer is at least one of paraffin oil, naphthenic oil and environment-friendly aromatic oil; and/or the number of the groups of groups,
the cross-linking agent is at least one of sulfur or organic peroxide; and/or the number of the groups of groups,
the cross-linking auxiliary agent is at least one of zinc oxide, accelerator DM, accelerator CZ or accelerator NS.
6. The method of manufacturing according to claim 1, wherein:
the single screw feeding extruder is provided with a forced material pressing device, the compression ratio of the single screw extruder is 1.05-2.5, and the temperature is 50-100 ℃; and/or the number of the groups of groups,
the screw of the conical double-screw feeding extruder is internally provided with heat conducting oil for heating, and the temperature is 60-135 ℃.
7. A method of preparation as claimed in claim 3, wherein:
the weight loss side feeding extruder is a single-screw extruder or a parallel homodromous double-screw extruder; and/or the number of the groups of groups,
the temperature of the weight-loss side feeding extruder is 90-150 ℃, preferably 120-150 ℃, and the outlet pressure is 1-7 MPa, preferably 3-5 MPa; and/or the number of the groups of groups,
the quantity of the machine barrels of the feeding and conveying premixing section, the mixing section, the compression exhaust section and the exhaust discharging section of the parallel homodromous double-screw extruder is respectively 4-10 sections, 3-8 sections, 1-2 sections and 1 section, and is preferably respectively 6-8 sections, 3-4 sections, 2 sections and 1 section.
8. A method of preparation as claimed in claim 3, wherein:
the screws of the parallel homodromous double-screw extruder are formed by combining screw elements on a mandrel; and/or the number of the groups of groups,
the screw elements of the feeding, conveying and premixing section are at least two of conveying elements, shearing elements and meshing blocks; and/or the number of the groups of groups,
the elements of the mixing section are at least two of a conveying element, a shearing element, a meshing block and a toothed disc; and/or the number of the groups of groups,
the compressed exhaust section is at least one of a conveying element and a shearing element.
9. The method of manufacturing according to claim 4, wherein:
the adding mass ratio of polyisobutene to 3 liquid injection ports according to the sequence is 1: (1.3 to 3): (1.5-10);
the adding mass ratio of polyisobutene to 4 liquid injection ports according to the sequence is 1: (1.3-2.5): (1.5-6): (2-10);
the mass ratio of the polyisobutene added into the mixture through 5 liquid injection ports according to the sequence is 1: (1.1-2): (1.5-5): (2-8): (2.5-10);
the adding mass ratio of polyisobutene to 6 liquid injection ports according to the sequence is 1: (1-2): (1.35-4): (1.5-6): (2-8): (2.5-10).
10. A self-repairing adhesive for high-viscosity tires prepared by the method of any one of claims 1 to 9.
CN202211251302.7A 2021-10-29 2022-10-13 A method for preparing self-repairing adhesive for high-viscosity tires and self-repairing adhesive Pending CN116061472A (en)

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CN117227225A (en) * 2023-09-22 2023-12-15 江苏诚泰车辆有限公司 Preparation device of rubber for self-repairing tire and application method of preparation device

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CN106795350A (en) * 2014-10-17 2017-05-31 住友橡胶工业株式会社 Pneumatic tire rubber composition
CN107936331A (en) * 2017-11-10 2018-04-20 北京化工大学 A kind of method that multistage screw rod continuous desulfurization prepares reclaimed rubber
CN113372852A (en) * 2020-03-09 2021-09-10 北京化工大学 Self-repairing sealant for tires and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN106795350A (en) * 2014-10-17 2017-05-31 住友橡胶工业株式会社 Pneumatic tire rubber composition
CN107936331A (en) * 2017-11-10 2018-04-20 北京化工大学 A kind of method that multistage screw rod continuous desulfurization prepares reclaimed rubber
CN113372852A (en) * 2020-03-09 2021-09-10 北京化工大学 Self-repairing sealant for tires and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117227225A (en) * 2023-09-22 2023-12-15 江苏诚泰车辆有限公司 Preparation device of rubber for self-repairing tire and application method of preparation device
CN117227225B (en) * 2023-09-22 2024-03-15 江苏诚泰车辆有限公司 Preparation device of rubber for self-repairing tire and application method of preparation device

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