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CN116057195A - Continuous casting method for steel and test solidification device for steel - Google Patents

Continuous casting method for steel and test solidification device for steel Download PDF

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CN116057195A
CN116057195A CN202180055826.6A CN202180055826A CN116057195A CN 116057195 A CN116057195 A CN 116057195A CN 202180055826 A CN202180055826 A CN 202180055826A CN 116057195 A CN116057195 A CN 116057195A
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steel
molten steel
continuous casting
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mold
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CN116057195B (en
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樱井友太
鼓健二
松井章敏
菊池直树
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JFE Steel Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10Supplying or treating molten metal
    • B22D11/108Feeding additives, powders, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/16Controlling or regulating processes or operations
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract

The invention can simply judge whether the molten steel to be continuously cast is a fracture risk steel grade, and optimize the operation condition of continuous casting based on the judgment, thereby preventing the fracture of cast pieces and the bad condition of continuous casting, and realizing the improvement of productivity. A test cast piece is produced by injecting molten steel to be continuously cast into a test solidification apparatus and cooling the molten steel, the surface roughness of the lower surface of the test cast piece is measured, when the surface roughness is equal to or higher than a predetermined threshold value, it is determined that the cast piece is a steel type which is likely to break when the molten steel is continuously cast, the continuous casting is performed using slow cooling mold flux suitable for preventing the break, and when the surface roughness is lower than the predetermined threshold value, it is determined that the cast piece is not likely to break when the molten steel is continuously cast, and the continuous casting is performed using strong cooling mold flux suitable for increasing the casting speed of the continuous casting.

Description

钢的连续铸造方法及钢的试验凝固装置Continuous casting method for steel and test solidification device for steel

技术领域technical field

本发明涉及用于防止连续铸造中的铸片的破裂、漏钢(breakout)的钢的连续铸造方法及钢的试验凝固装置。The present invention relates to a steel continuous casting method and a steel test solidification device for preventing cracking and breakout of cast slabs during continuous casting.

背景技术Background technique

对C含量为0.09~0.17质量%的亚包晶中碳钢进行连续铸造时,在铸片的表面容易发生破裂。具体而言,由于在凝固壳的钢液侧因凝固时的δ-γ相变所导致的凝固收缩,凝固壳中冷却速度大的部位相对于铸模表面凸出地翘曲,在铸片的表面产生凹凸,在凝固壳中发生不均匀生长。在铸片的表面的凹部,由于气隙而导致热阻增大,凝固壳厚变小,由此,在凝固壳产生应变,在铸片表面发生凝固破裂。该凝固破裂在连续铸造的二次冷却中扩大,生长成纵向破裂、横向破裂。在铸片的凝固破裂的程度大的情况下,也存在由于该破裂而发生漏钢的危险性。When continuously casting a hypoperitectic medium carbon steel with a C content of 0.09 to 0.17% by mass, cracks tend to occur on the surface of the cast slab. Specifically, due to the solidification shrinkage caused by the δ-γ phase transformation at the time of solidification on the molten steel side of the solidification shell, the portion with a high cooling rate in the solidification shell is warped protrudingly relative to the surface of the mold, and the surface of the slab Asperities are produced, and uneven growth occurs in the solidified shell. In the concave portion on the surface of the cast slab, the thermal resistance increases due to the air gap, and the thickness of the solidified shell becomes small. As a result, strain occurs in the solidified shell, and solidification cracks occur on the surface of the cast slab. This solidification crack expands during the secondary cooling of the continuous casting, and grows into a longitudinal crack and a transverse crack. When the degree of solidification cracking of the cast slab is large, there is a risk of breakout due to the cracking.

因此,在连续铸造工艺中通常进行如下操作:对于在铸模内的一次冷却中容易发生凝固破裂的亚包晶碳区域的钢种(以下称为“破裂风险钢种”),使用缓慢冷却保护渣实现铸模内的缓慢冷却化,由此防止铸片的破裂、漏钢的发生。Therefore, the following operations are usually carried out in the continuous casting process: for steel grades in the sub-peritectic carbon region that are prone to solidification and cracking during primary cooling in the mold (hereinafter referred to as "cracking risk steel grades"), slow cooling mold powder is used. Slow cooling in the mold is realized, thereby preventing the cracking of the cast slab and the occurrence of breakouts.

如果使用缓慢冷却保护渣进行连续铸造,则铸模内的凝固壳的厚度变小,因此,在铸模正下方凝固壳断裂而发生漏钢的危险性增高。因此,在使用缓慢冷却保护渣的情况下,需要降低连续铸造的铸造速度,以使铸模内的凝固壳的厚度不减小。If continuous casting is performed using slowly cooled mold flux, the thickness of the solidified shell in the mold becomes smaller, so the risk of breaking the solidified shell right below the mold and causing breakouts increases. Therefore, in the case of using slow cooling mold flux, it is necessary to reduce the casting speed of continuous casting so that the thickness of the solidified shell inside the mold does not decrease.

对于除破裂风险钢种以外的钢种,在不必要地使用缓慢冷却保护渣进行连续铸造的情况下,仍然必须降低连续铸造的铸造速度,连续铸造的生产性降低。因此,从防止铸片的破裂和连续铸造不良情况的发生、并且实现生产性的提高的方面考虑,重要的是恰当地判定钢液是否为破裂风险钢种,并且仅对破裂风险钢种使用缓慢冷却保护渣进行连续铸造。For steel grades other than crack risk steel grades, in the case of continuous casting using slow cooling mold flux unnecessarily, the casting speed of continuous casting still has to be reduced, and the productivity of continuous casting decreases. Therefore, from the viewpoint of preventing slab cracking and continuous casting failures and improving productivity, it is important to properly determine whether the molten steel is a cracking risk steel grade, and to use it slowly only for the cracking risk steel grade. Cool the mold flux for continuous casting.

已知与Fe-C二元体系平衡状态图上的亚包晶区域相对应的碳浓度的范围实际上受到其它合金成分的影响而发生变化。考虑到这些方面,重要的是恰当地判定钢液是否为破裂风险钢种,并且优化连续铸造的操作条件。It is known that the range of carbon concentration corresponding to the subperitectic region on the equilibrium state diagram of the Fe-C binary system is actually changed by the influence of other alloy components. Taking these aspects into consideration, it is important to properly determine whether molten steel is a fracture-risk grade and to optimize the operating conditions for continuous casting.

如上所述,在对破裂风险钢种进行连续铸造时,会在铸片的表面产成凹凸。作为评价该凹凸的指标,例如,可使用振痕的深度等铸片表面的凹凸的形状。铸片的振痕是由于在铸模下降时保护渣被压入铸片内而形成的,其深度因在凝固壳的内侧发生的凝固收缩而增加,因此,如果连续铸造的条件相同,则破裂风险钢种的振痕的深度会变大。As described above, when continuous casting of crack risk steel grades is performed, irregularities are formed on the surface of the cast slab. As an index for evaluating the unevenness, for example, the shape of the unevenness on the surface of the slab, such as the depth of vibration marks, can be used. The vibration marks of the cast piece are formed by mold powder being pressed into the cast piece when the mold is lowered, and its depth is increased by the solidification shrinkage that occurs inside the solidified shell, so if the conditions of continuous casting are the same, there is a risk of cracking The depth of the vibration marks of the steel type becomes larger.

专利文献1中公开了一种以在线方式测量振痕的深度来防止铸片的破裂性漏钢的发生的方法。具体而言,在铸模下游的位置,通过与铸片的厚度面相对地设置的激光测距仪对铸片的表面的轮廓连续地进行检测,当测得的凹陷深度大于基准值时,判定存在铸片发生破裂性漏钢的隐患,进行操作条件的变更。Patent Document 1 discloses a method of measuring the depth of vibration marks on-line to prevent the occurrence of breakouts in cast slabs. Specifically, at the position downstream of the casting mold, the laser rangefinder installed opposite to the thickness surface of the slab continuously detects the surface profile of the slab, and when the measured depth of the sag is greater than the reference value, it is determined that there is a In order to avoid the hidden danger of cracked steel breakout in the cast slab, the operating conditions should be changed.

另外,非专利文献1中公开了如下方法,该方法包括:以离线方式将水冷板浸渍于钢液中,在板上形成凝固壳,直接测定该凝固壳的凹凸部的厚度差及间隔,对凝固壳的不均匀性进行评价。In addition, Non-Patent Document 1 discloses a method that includes: immersing a water-cooled plate in molten steel off-line, forming a solidified shell on the plate, and directly measuring the difference in thickness and the interval between the concavo-convex portions of the solidified shell. The inhomogeneity of the solidified shell was evaluated.

此外,非专利文献2中公开了一种基于合金成分来预测是否为破裂风险钢种的方法。具体而言,对于各种钢种,使用热力学程序以碳浓度的函数的形式计算出模拟Fe-C二元体系平衡状态图。然后,根据这些模拟Fe-C二元体系平衡状态图中的亚包晶区域,将亚包晶区域的碳浓度下限值(Ca)及碳浓度上限值(Cb)的基于其它合金成分的变化进行了公式化。根据该钢种的碳浓度是否在Ca~Cb的范围内来判定钢液是否为破裂风险钢种。In addition, Non-Patent Document 2 discloses a method of predicting whether or not the alloy is a crack risk steel grade based on the alloy composition. Specifically, for various steel grades, a thermodynamic program was used to calculate a simulated Fe-C binary system equilibrium state diagram as a function of carbon concentration. Then, according to the hypoperitectic regions in these simulated Fe-C binary system equilibrium state diagrams, the carbon concentration lower limit (C a ) and carbon concentration upper limit (C b ) of the subperitectic regions are based on other alloys Compositional changes were formulated. According to whether the carbon concentration of the steel grade is within the range of C a to C b , it is determined whether the molten steel is a fracture risk steel grade.

现有技术文献prior art literature

专利文献patent documents

专利文献1:日本特开平9-57413号公报Patent Document 1: Japanese Patent Application Laid-Open No. 9-57413

非专利文献non-patent literature

非专利文献1:村上洋等3人,“连续铸造铸模内的亚包晶碳钢的不均匀凝固的控制”,铁与钢(鉄と鋼),1992年,Vol.78,No.1,pp.105-112Non-Patent Document 1: Hiroshi Murakami and others, "Control of Non-uniform Solidification of Hypoperitectic Carbon Steel in a Continuous Casting Mold", Iron and Steel (鉄と钢), 1992, Vol.78, No.1, pp.105-112

非专利文献2:K.Blazeck及另外3人,“Calculation of the Peritectic Rangefor Steel Alloys”,AISTech 2007Conference Proceedings,2007年,pp.81-88Non-Patent Document 2: K. Blazeck and 3 others, "Calculation of the Peritectic Range for Steel Alloys", AISTech 2007 Conference Proceedings, 2007, pp.81-88

非专利文献3:花尾方史及另外2人,“保护渣对连续铸造铸模内的亚包晶钢的初始凝固造成的影响”,铁与钢(鉄と鋼),2014年,Vol.100,No.4,pp.581-590Non-Patent Document 3: Hanao Katashi and 2 others, "Effect of Mold Flux on Initial Solidification of Hypoperitectic Steel in Continuous Casting Mold", Iron and Steel (鉄と钢), 2014, Vol.100, No.4,pp.581-590

发明内容Contents of the invention

发明所要解决的问题The problem to be solved by the invention

然而,在专利文献1所公开的方法中,难以根据连续铸造中测量的振痕的深度而相应地变更保护渣的种类来防止铸片破裂的发生,对于凹凸严重的破裂风险钢种而言,存在用于防止铸片破裂的发生的措施不及时的隐患。However, in the method disclosed in Patent Document 1, it is difficult to change the type of mold flux according to the depth of vibration marks measured in continuous casting to prevent the occurrence of slab cracking. There is a possibility that measures for preventing the occurrence of slab cracking may not be timely.

另外,在非专利文献1中公开的方法中,使水冷板浸渍于钢液中而在板上形成凝固壳的试验繁杂,因此,并不适于对许多种钢种进行凝固壳的不均匀性的评价。In addition, in the method disclosed in Non-Patent Document 1, the test of forming a solidified shell on the plate by immersing the water-cooled plate in molten steel is complicated, so it is not suitable for measuring the unevenness of the solidified shell for many types of steel. evaluate.

另外,在非专利文献2中公开的方法中,对于在经验上已知会发生纵向破裂、横向破裂的钢种而言,有时未必能够恰当地判定为破裂风险钢种。In addition, in the method disclosed in Non-Patent Document 2, it may not always be possible to appropriately determine a steel type with a crack risk for a steel type that is empirically known to cause longitudinal cracking or transverse cracking.

本发明是为了解决上述问题而完成的。即,本发明的课题在于提供钢的连续铸造方法及钢的试验凝固装置,其考虑待进行连续铸造的钢液的亚包晶区域受到合金成分的影响而发生变化,简便地判定待进行连续铸造的钢液是否为破裂风险钢种,并基于此而优化连续铸造的操作条件,由此能够防止铸片的破裂、连续铸造不良情况的发生,并且实现生产性的提高。The present invention has been made to solve the above problems. That is, the subject of the present invention is to provide a continuous casting method for steel and a test solidification device for steel, which consider that the subperitectic region of molten steel to be continuously cast is changed by the influence of alloy components, and can easily determine whether the continuous casting is to be performed. Whether the molten steel is a crack risk steel grade, and based on this, optimize the operating conditions of continuous casting, thereby preventing the cracking of cast slabs and the occurrence of continuous casting failures, and improving productivity.

解决问题的方法way of solving the problem

鉴于上述问题,本发明人等从独特的观点出发而进行了深入的研究开发,结果发现,通过由钢液制作试验铸片并对其表面粗糙度进行评价,能够简便且准确地预测钢液是否为破裂风险钢种,从而完成了本发明。In view of the above-mentioned problems, the present inventors have carried out in-depth research and development from a unique point of view. As a result, it has been found that by making a test cast piece from molten steel and evaluating its surface roughness, it is possible to easily and accurately predict whether the molten steel is The present invention has been accomplished thus for crack risk steel grades.

本发明的钢的连续铸造方法及钢的试验凝固装置如下所述。The continuous casting method of steel and the experimental solidification apparatus of steel according to the present invention are as follows.

[1]一种钢的连续铸造方法,该方法包括:通过将想要进行连续铸造的钢液注入试验凝固装置并进行冷却而制作试验铸片,对上述试验铸片的下表面的表面粗糙度进行测定,在上述表面粗糙度为给定的阈值以上的情况下,使用适于防止对上述钢液进行连续铸造时的铸片破裂的缓慢冷却保护渣进行上述连续铸造,在上述表面粗糙度小于给定的阈值的情况下,使用适于提高连续铸造的铸造速度的强冷却保护渣进行上述连续铸造。[1] A continuous casting method for steel, the method comprising: making a test cast piece by injecting molten steel intended to be continuously cast into a test solidification device and cooling it, and adjusting the surface roughness of the lower surface of the test cast piece It is measured that when the above-mentioned surface roughness is above a given threshold value, the above-mentioned continuous casting is carried out using slowly cooling mold flux suitable for preventing the slab cracking when the above-mentioned molten steel is continuously cast, and the above-mentioned surface roughness is less than In the case of a given threshold value, the above-mentioned continuous casting is carried out using strong cooling mold flux suitable for increasing the casting speed of continuous casting.

[2]根据[1]所述的钢的连续铸造方法,其中,[2] The method for continuous casting of steel according to [1], wherein,

上述阈值以通过ISO25178所规定的方法得到的表面粗糙度的算术平均高度计为60μm。The said threshold value is 60 micrometers by the arithmetic mean height of the surface roughness obtained by the method prescribed|regulated by ISO25178.

[3]一种钢的连续铸造方法,该方法包括:通过将想要进行连续铸造的钢液注入试验凝固装置并进行冷却而制作试验铸片,对上述试验铸片的下表面的表面粗糙度进行测定,对于上述表面粗糙度为给定的阈值以上的多种上述钢液M,分别求出该钢液M的成分对于Fe-C二元体系平衡状态图上的亚包晶区域的碳浓度下限值Ca(质量%)及碳浓度上限值Cb(质量%)的影响系数αa,M、αb,M,计算出多种上述钢液M的上述影响系数αa,M、αb,M的总和,通过下述式(1)及式(2)求出多种上述钢液M的亚包晶区域的碳浓度下限值Ca(质量%)及碳浓度上限值Cb(质量%),根据与多种上述钢液M不同的新钢液的成分通过下述式(1)及式(2)求出上述新钢液的亚包晶区域的上述碳浓度下限值Ca及上述碳浓度上限值Cb,根据求得的上述碳浓度下限值Ca、上述碳浓度上限值Cb、以及上述新钢液的碳浓度C(质量%)通过下述式(3)求出上述新钢液的碳当量Cp(质量%),在上述碳当量Cp在0.09~0.17的范围内的情况下,使用适于防止对上述新钢液进行连续铸造时的铸片破裂的缓慢冷却保护渣进行上述新钢液的连续铸造,在上述碳当量Cp不在0.09~0.17的范围内的情况下,使用适于提高连续铸造的铸造速度的强冷却保护渣进行上述新钢液的上述连续铸造,[3] A method for continuous casting of steel, the method comprising: making a test cast piece by injecting molten steel intended for continuous casting into a test solidification device and cooling it, and adjusting the surface roughness of the lower surface of the test cast piece Measurement is performed to obtain the carbon concentration of the composition of the molten steel M with respect to the subperitectic region on the Fe-C binary system equilibrium state diagram for the plurality of types of molten steel M whose surface roughness is equal to or greater than a predetermined threshold value. Influence coefficients α a ,M and α b,M of the lower limit value C a (mass %) and the upper limit value of carbon concentration C b (mass %), and calculate the above-mentioned influence coefficients α a,M of the above-mentioned molten steel M , α b, the sum of M , the carbon concentration lower limit C a (mass %) and the carbon concentration upper limit of the sub-peritectic region of a plurality of above-mentioned molten steel M are obtained by the following formula (1) and formula (2) The value C b (mass %) is obtained from the above-mentioned carbon concentration in the hypoperitectic region of the above-mentioned new molten steel according to the following formula (1) and formula (2) from the composition of the new molten steel different from the above-mentioned plurality of kinds of the above-mentioned molten steel M The lower limit value C a and the upper limit value C b of the above-mentioned carbon concentration are based on the obtained lower limit value C a of the above-mentioned carbon concentration, the upper limit value C b of the above-mentioned carbon concentration, and the carbon concentration C (mass %) of the above-mentioned new molten steel Obtain the carbon equivalent C p (mass %) of above-mentioned new molten steel by following formula (3), under the situation that above-mentioned carbon equivalent C p is in the scope of 0.09~0.17, use suitable Slow cooling mold flux for slab cracking during continuous casting Perform continuous casting of the above-mentioned new molten steel, and if the above-mentioned carbon equivalent C p is not in the range of 0.09 to 0.17, use strong cooling suitable for increasing the casting speed of continuous casting Mold slag carries out the above-mentioned continuous casting of above-mentioned new molten steel,

[数学式1][mathematical formula 1]

Figure BDA0004113287370000041
Figure BDA0004113287370000041

[数学式2][mathematical formula 2]

Figure BDA0004113287370000042
Figure BDA0004113287370000042

Cp=0.09+{(C-Ca)/(Cb-Ca)}×(0.17-0.09)···(3)。C p =0.09+{(CC a )/(C b -C a )}×(0.17-0.09)...(3).

[4]根据[1]~[3]中任一项所述的钢的连续铸造方法,其中,[4] The method for continuous casting of steel according to any one of [1] to [3], wherein,

上述缓慢冷却保护渣包含SiO2及CaO作为主成分,CaO相对于SiO2的质量比(CaO/SiO2)为1.0以上且小于2.0,结晶温度为1100℃以上,并且结晶出枪晶石作为初晶。The above slow cooling mold flux contains SiO 2 and CaO as main components, the mass ratio of CaO to SiO 2 (CaO/SiO 2 ) is 1.0 or more and less than 2.0, the crystallization temperature is 1100°C or more, and lanceolite is crystallized as the primary crystal.

[5]根据[1]~[4]中任一项所述的钢的连续铸造方法,其中,[5] The method for continuous casting of steel according to any one of [1] to [4], wherein:

上述强冷却保护渣包含SiO2及CaO作为主成分,CaO相对于SiO2的质量比(CaO/SiO2)为0.7以上且小于1.0,并且结晶温度小于1100℃。The strong cooling mold flux contains SiO 2 and CaO as main components, the mass ratio of CaO to SiO 2 (CaO/SiO 2 ) is 0.7 or more and less than 1.0, and the crystallization temperature is less than 1100°C.

[6]根据[1]~[5]中任一项所述的钢的连续铸造方法,其中,[6] The method for continuous casting of steel according to any one of [1] to [5], wherein:

上述试验凝固装置具有使距上述钢液的凝固壳的表层1mm的深度的冷却速度为102~105℃/分的冷却能力。The test solidification apparatus has a cooling capacity of 10 2 to 10 5 °C/min at a cooling rate at a depth of 1 mm from the surface layer of the solidified shell of the molten steel.

[7]根据[1]~[6]中任一项所述的钢的连续铸造方法,其中,[7] The method for continuous casting of steel according to any one of [1] to [6], wherein:

将上述钢液注入上述试验凝固装置时的注入速度(单位:kg/s)为该钢液的凝固速度(单位:kg/s)的3倍以上。The injection rate (unit: kg/s) when injecting the above-mentioned molten steel into the above-mentioned test solidification device is more than 3 times the solidification rate (unit: kg/s) of the molten steel.

[8]根据[1]~[7]中任一项所述的钢的连续铸造方法,其中,[8] The method for continuous casting of steel according to any one of [1] to [7], wherein:

上述试验凝固装置具有宽度及纵深分别为10mm以上的底面。The said test coagulation apparatus has the bottom surface whose width and depth are each 10 mm or more.

[9]一种钢的试验凝固装置,其是通过注入钢液并进行冷却而制作试验铸片的钢的试验凝固装置,[9] A test solidification device for steel, which is a test solidification device for making test cast steel by injecting molten steel and cooling it,

上述钢的试验凝固装置具备距被注入的上述钢液的凝固壳的表层1mm的深度的冷却速度为102~105℃/分的铸模。The experimental solidification apparatus for the above-mentioned steel was equipped with a mold having a cooling rate of 10 2 to 10 5 °C/min at a depth of 1 mm from the surface layer of the solidified shell of the injected molten steel.

[10]根据[9]所述的钢的试验凝固装置,其进一步具备将上述钢液注入上述铸模的注入装置,利用该注入装置的上述钢液的注入速度(单位:kg/s)为上述铸模中的上述钢液的凝固速度(单位:kg/s)的3倍以上。[10] The experimental solidification device for steel according to [9], further comprising an injection device for injecting the molten steel into the casting mold, and the injection rate (unit: kg/s) of the molten steel by the injection device is as follows: The solidification rate (unit: kg/s) of the above-mentioned molten steel in the mold is more than 3 times.

[11]根据[9]或[10]所述的钢的试验凝固装置,其中,[11] The test solidification device for steel according to [9] or [10], wherein,

上述铸模具有宽度及纵深分别为10mm以上的底面。The said mold has the bottom surface whose width and depth are each 10 mm or more.

发明的效果The effect of the invention

根据本发明的钢的连续铸造方法及钢的试验凝固装置,使用通过将想要进行连续铸造的钢液注入试验凝固装置并进行冷却而制作的试验铸片的下表面的表面粗糙度或碳当量,能够容易地判定该钢液是否为连续铸造时铸片容易发生破裂的钢种。According to the continuous casting method of steel and the test solidification device of steel according to the present invention, the surface roughness or carbon equivalent of the lower surface of the test slab produced by pouring molten steel to be continuously cast into the test solidification device and cooling it is used. , it can be easily determined whether the molten steel is a steel type that tends to crack the slab during continuous casting.

而且,在判定为铸片容易发生破裂的钢种的情况下,通过使用适于防止破裂的缓慢冷却保护渣进行连续铸造,能够可靠地防止铸片发生破裂、漏钢。另外,在判定为不易发生破裂的钢种的情况下,通过使用适于提高连续铸造的铸造速度的强冷却保护渣进行连续铸造,能够提高连续铸造的生产性而不会降低铸造速度。Furthermore, when it is determined that the slab is prone to cracking, continuous casting using slow cooling mold flux suitable for preventing cracking can reliably prevent the slab from cracking and breakout. In addition, in the case of steel grades that are determined to be less prone to cracking, continuous casting can be performed using strongly cooled mold flux suitable for increasing the casting speed of continuous casting, so that the productivity of continuous casting can be improved without reducing the casting speed.

附图说明Description of drawings

图1是示出在本发明的钢的连续铸造方法中使用的试验凝固装置的一例的示意图。FIG. 1 is a schematic diagram showing an example of a test solidification apparatus used in the continuous casting method of steel according to the present invention.

图2(a)及图2(b)是示出通过本发明的钢的试验凝固装置制作的试验铸片的下表面的表面粗糙度的实例的照片。Fig. 2(a) and Fig. 2(b) are photographs showing an example of the surface roughness of the lower surface of the test cast piece produced by the test solidification apparatus of steel according to the present invention.

符号说明Symbol Description

1 钢的试验凝固装置1 Test solidification device for steel

2 铸模2 molds

21 底面21 Bottom

3 注入装置3 injection device

31 坩埚31 Crucible

32 高频感应线圈32 high frequency induction coil

33 倾动台33 tilting table

W 宽度W width

D 纵深D depth

H 高度H height

S钢试样(钢液)S steel sample (liquid steel)

具体实施方式Detailed ways

以下,参照附图对本发明的钢的连续铸造方法及钢的试验凝固装置的实施方式进行说明。Hereinafter, embodiments of the continuous casting method for steel and the experimental solidification apparatus for steel according to the present invention will be described with reference to the drawings.

<钢的试验凝固装置><Steel experimental solidification equipment>

图1中示出了在本实施方式的钢的连续铸造方法中使用的试验凝固装置1的概要情况。FIG. 1 shows the outline of a test solidification apparatus 1 used in the continuous casting method of steel according to this embodiment.

如图1所示,本实施方式的钢的试验凝固装置1具备:通过将钢液S注入并进行冷却使其凝固而制作试验铸片的铸模2、和将钢液S注入铸模2的注入装置3。As shown in FIG. 1 , a test solidification apparatus 1 for steel according to this embodiment includes: a casting mold 2 for producing test slabs by injecting molten steel S and cooling it to solidify; and an injection device for injecting molten steel S into the casting mold 2 3.

铸模2为大致长方体形状的铜制容器,在其底面21设置有水冷装置(未图示)。铸模2的厚度及水冷装置的能力设计为可以获得如下的冷却能力:在钢液S被注入铸模2并冷却而凝固时,使得被水冷装置所冷却的铸模2的底面21侧的距凝固壳的表层1mm深度的冷却速度为102~105℃/分。The mold 2 is a substantially rectangular parallelepiped copper container, and a water cooling device (not shown) is provided on the bottom surface 21 thereof. The thickness of the mold 2 and the capacity of the water cooling device are designed to obtain the following cooling capacity: when the molten steel S is poured into the mold 2 and cooled and solidified, the bottom surface 21 side of the mold 2 cooled by the water cooling device is separated from the solidification shell. The cooling rate at a depth of 1 mm in the surface layer is 10 2 -10 5 °C/min.

在本发明中,试验凝固装置1的铸模2的形状没有特别限定,优选铸模2的底面21的宽度W及纵深D分别为10mm以上,进一步优选宽度W及纵深D分别为40mm以上且60mm以下。这基于以下情况:已知通过试验凝固装置1制作的试验铸片的下表面的大小为与铸模2的底面21相同的尺寸,在如后所述地对该试验铸片的下表面的表面粗糙度进行测定时,可通过肉眼观察确认到的凹凸的间隔为10mm~40mm的范围内。另外,与试验铸片的下表面接触的铸模2的底面的表面粗糙度以通过ISO25178“三维表面性状(表面粗糙度)”所规定的方法得到的表面粗糙度的算术平均高度计优选小于30μm。这是由于:如后所述,在使用通过ISO25178所规定的方法得到的表面粗糙度的算术平均高度对试验铸片的下表面的表面粗糙度进行评价时,铸模2的底面21的形状会对试验铸片的下表面的表面粗糙度造成影响。In the present invention, the shape of the mold 2 of the test solidification device 1 is not particularly limited, but the width W and the depth D of the bottom surface 21 of the mold 2 are preferably 10 mm or more, and more preferably the width W and the depth D are 40 mm or more and 60 mm or less. This is based on the fact that it is known that the size of the lower surface of the test cast piece made by the test solidification device 1 is the same size as the bottom surface 21 of the mold 2, and the surface roughness of the lower surface of the test cast piece as described later When the degree is measured, the interval between the concavities and convexities that can be confirmed by naked eyes is within the range of 10 mm to 40 mm. In addition, the surface roughness of the bottom surface of the mold 2 in contact with the lower surface of the test cast piece is preferably less than 30 μm in terms of the arithmetic mean height of the surface roughness obtained by the method specified in ISO25178 "Three-dimensional Surface Texture (Surface Roughness)". This is because, as will be described later, when the surface roughness of the lower surface of the test slab is evaluated using the arithmetic mean height of the surface roughness obtained by the method specified in ISO 25178, the shape of the bottom surface 21 of the mold 2 will vary. The surface roughness of the lower surface of the test cast piece was affected.

注入装置3具备:由Al2O3或MgO制成的有底筒状的坩埚31、以包覆坩埚31的外周的方式覆盖并加热坩埚31内的容纳物而使其熔融的高频感应线圈32、在坩埚31被固定的状态下倾动而将坩埚31内的熔融物注入铸模2的倾动台33、对坩埚31内的钢液的温度进行测定的多个热电偶(未图示)、以及将各热电偶的输出电压换算成温度并显示的温度显示装置(未图示)。The injection device 3 includes a bottomed cylindrical crucible 31 made of Al 2 O 3 or MgO, and a high-frequency induction coil that covers the outer periphery of the crucible 31 and heats and melts the content in the crucible 31 32. A tilting table 33 for pouring the melt in the crucible 31 into the mold 2 by tilting the crucible 31 in a fixed state, a plurality of thermocouples (not shown) for measuring the temperature of the molten steel in the crucible 31, and A temperature display device (not shown) that converts the output voltage of each thermocouple into temperature and displays it.

以下,对使用上述的钢的试验凝固装置1进行的钢的连续铸造方法进行说明。Hereinafter, a continuous casting method of steel using the test solidification apparatus 1 for steel described above will be described.

<试验铸片的制作><Preparation of test slabs>

在本实施方式中,将具有与想要进行连续铸造的钢液的目标成分相同成分的钢试样(钢液)S投入坩埚31内,将该坩埚31固定在倾动台33上。进一步以包覆坩埚31的外周的方式设置高频感应线圈32,对坩埚31内的钢试样S进行加热,使其熔融。此时,继续进行钢试样S的加热,直至通过操作者的肉眼观察确认到钢试样S已熔融,并且确认到温度显示装置所显示的熔融的钢试样S的温度已达到1590~1610℃的范围内。这里,也可以将来自上述热电偶的输出值输入至计算机,自动地进行熔融的钢试样S的温度是否已达到1590~1610℃范围内的判定,由此代替操作者的肉眼观察。In this embodiment, a steel sample (molten steel) S having the same composition as the target composition of the molten steel to be continuously cast is put into the crucible 31 , and the crucible 31 is fixed on the tilt table 33 . Furthermore, a high-frequency induction coil 32 was installed so as to cover the outer periphery of the crucible 31, and the steel sample S in the crucible 31 was heated and melted. At this time, the heating of the steel sample S is continued until the operator confirms that the steel sample S has melted through visual observation, and confirms that the temperature of the molten steel sample S displayed by the temperature display device has reached 1590-1610°C. within the range of °C. Here, the output values from the above thermocouples may be input into a computer to automatically determine whether the temperature of the molten steel sample S has reached the range of 1590 to 1610° C., instead of visual inspection by the operator.

接下来,使高频感应线圈32以远离坩埚31的方式移动,使倾动台33倾动,使坩埚31倾斜,将在坩埚31内熔融后的钢试样S注入铸模2。然后,使铸模2的水冷装置工作,对注入至铸模2的钢液(钢试样)S进行冷却,使其凝固,制作试验铸片。此时,调整水冷装置的工作,使得距凝固壳的表层1mm的深度的冷却速度达到102~105℃/分。Next, the high-frequency induction coil 32 is moved away from the crucible 31 , the tilt table 33 is tilted, the crucible 31 is tilted, and the steel sample S melted in the crucible 31 is poured into the mold 2 . Then, the water cooling device of the mold 2 was operated, and the molten steel (steel sample) S poured into the mold 2 was cooled and solidified to produce a test cast piece. At this time, the operation of the water cooling device was adjusted so that the cooling rate at a depth of 1 mm from the surface layer of the solidified shell reached 10 2 to 10 5 °C/min.

该冷却速度基于非专利文献3中的如下报告:在通过实用的连续铸造机对破裂风险钢种进行连续铸造时,在凝固壳的厚度超过1mm的阶段,不均匀凝固的发生变得明显,在该位置的冷却速度为103~105℃/分。也就是说,在试验凝固装置1中的钢液(钢试样)S的冷却中,再现了在实用的连续铸造机中不均匀凝固的发生变得明显的位置处的冷却速度。This cooling rate is based on the report in Non-Patent Document 3 that when continuous casting of crack risk steel grades is carried out by a practical continuous casting machine, the occurrence of uneven solidification becomes conspicuous at the stage where the thickness of the solidified shell exceeds 1 mm. The cooling rate at this position is 10 3 to 10 5 °C/min. That is, in the cooling of the molten steel (steel sample) S in the test solidification apparatus 1, the cooling rate at the position where occurrence of uneven solidification becomes conspicuous in a practical continuous casting machine was reproduced.

另外,如果使倾动台33的倾动速度与上述水冷装置的动作协同,将利用倾动台33进行的钢试样S向铸模2注入的注入速度(单位:kg/s)设定为铸模2中的钢液S的凝固速度(单位:kg/s)的3倍以上,则在钢液S为亚包晶区域内的情况下,容易在凝固壳表面产生凹凸,能够以更良好的精度判定是否为破裂风险钢种,因此优选。In addition, if the tilting speed of the tilting table 33 is coordinated with the operation of the above-mentioned water cooling device, the injection rate (unit: kg/s) of the steel sample S injected into the mold 2 by using the tilting table 33 is set to be If the solidification rate of molten steel S (unit: kg/s) is more than 3 times, then when the molten steel S is in the subperitectic region, it is easy to produce unevenness on the surface of the solidified shell, and it can be judged with better accuracy whether it is Crack risk steel grades are therefore preferred.

在图2中以照片的形式示出了这样通过试验凝固装置1制成的试验铸片的下表面的例子。图2(a)是钢试样S为破裂风险钢种的情况的例子,图2(b)是不为破裂风险钢种的情况的例子。在钢试样S为破裂风险钢种的情况下,可明显地确认到在试验铸片的下表面产生了凹凸。An example of the lower surface of a test slab produced in this way by means of the test solidification device 1 is shown in photographic form in FIG. 2 . FIG. 2( a ) is an example of a case where the steel sample S is a fracture-risk steel type, and FIG. 2( b ) is an example of a case where it is not a fracture-risk steel type. In the case of the steel sample S being a fracture-risk steel type, it was clearly confirmed that unevenness was generated on the lower surface of the test cast piece.

<使用了炼钢工序的钢液的试验铸片的制作><Preparation of test slabs using molten steel from the steelmaking process>

在实际的炼钢工序中,连续铸造时的钢液的成分也可能会偏离目标值。因此,为了提高钢液是否为破裂风险钢种的判定精度,可以利用取样器从加入有想要进行连续铸造的钢液的钢包采集钢液,将该钢液直接注入试验凝固装置1的铸模2并进行冷却,由此制作试验铸片。在该情况下,如果从钢包采集钢液的取样器具备铸模2的功能,就不需要另行准备试验凝固装置1。In the actual steelmaking process, the composition of molten steel during continuous casting may deviate from the target value. Therefore, in order to improve the judgment accuracy of whether the molten steel is a fracture risk steel type, a sampler can be used to collect the molten steel from the ladle that is filled with the molten steel that wants to be continuously cast, and directly inject the molten steel into the mold 2 of the test solidification device 1 And it cooled, and the test cast piece was produced by this. In this case, if the sampler for collecting molten steel from the ladle has the function of the casting mold 2, it is not necessary to prepare the test solidification device 1 separately.

<表面粗糙度的测定><Measurement of Surface Roughness>

接下来,通过激光测距仪等测定装置对如上所述制作的试验铸片的下表面凹凸的高度进行测定,使用ISO25178所规定的算术平均高度计算出其表面粗糙的表面粗糙度。Next, the height of the unevenness on the lower surface of the test cast piece produced as described above was measured with a measuring device such as a laser rangefinder, and the surface roughness of the surface roughness was calculated using the arithmetic mean height specified in ISO25178.

作为上述表面粗糙度的计算条件,可举出测定评价面积、测定点的间隔及截止的波长的大小。对于本发明的钢的连续铸造方法及钢的试验凝固装置而言,这些测定评价面积、测定点的间隔及截止的波长的大小没有特别限定,优选为如下。Examples of calculation conditions for the above-mentioned surface roughness include measurement and evaluation area, interval between measurement points, and magnitude of cutoff wavelength. In the continuous casting method for steel and the experimental solidification apparatus for steel of the present invention, the measurement and evaluation area, the interval between measurement points, and the size of the cutoff wavelength are not particularly limited, but are preferably as follows.

首先,对于测定评价面积而言,将其中心设为试验铸片的下表面的中心,优选将其纵横的长度分别设为10mm以上,进一步优选设为40mm以上且60mm以下。这是基于:已知可通过肉眼观察确认到的凹凸的间隔为10mm~40mm的范围。测定点的间隔优选设为10mm以下。截止的波长的大小优选设为800μm。First, in measuring the evaluation area, the center thereof is defined as the center of the lower surface of the test slab, and the vertical and horizontal lengths are preferably 10 mm or more, more preferably 40 mm or more and 60 mm or less. This is based on the fact that it is known that the interval between the concavities and convexities that can be confirmed by naked eyes is in the range of 10 mm to 40 mm. The interval between measurement points is preferably 10 mm or less. The magnitude of the cutoff wavelength is preferably set to 800 μm.

<是否为破裂风险钢种的判定><Determination of whether it is a steel grade with a risk of cracking>

接下来,在如上所述计算出的试验铸片的下表面的表面粗糙度(表面粗糙度的算术平均高度)为60μm以上的情况下,判定具有与该钢试样S相同成分的钢液为破裂风险钢种(连续铸造时铸片容易发生破裂的钢种)。Next, when the surface roughness (arithmetic mean height of the surface roughness) of the lower surface of the test slab calculated as described above is 60 μm or more, it is judged that the molten steel having the same composition as the steel sample S is Crack risk steel grades (steel grades that tend to crack slabs during continuous casting).

如上所述,对于破裂风险钢种而言,由于在凝固壳的钢液侧的因凝固时的δ-γ相变所导致的凝固收缩,凝固壳中冷却速度大的部位相对于铸模表面凸出地翘曲,在铸片的表面产生凹凸。由此,试验铸片的表面粗糙度成为具有与该钢试样S相同成分的钢液是否为破裂风险钢种的指标。As mentioned above, for crack risk steel grades, due to the solidification shrinkage caused by the δ-γ phase transformation during solidification on the molten steel side of the solidification shell, the part where the cooling rate is high in the solidification shell protrudes from the surface of the mold The ground is warped, and unevenness occurs on the surface of the cast sheet. Therefore, the surface roughness of the test slab serves as an indicator of whether the molten steel having the same composition as the steel sample S is a fracture-risk steel type.

此外,对于多个种类的钢液,可以使用基于试验铸片的表面粗糙度是否为给定的阈值以上而进行各钢液是否为破裂风险钢种的判定的结果,如下所述地建立碳当量Cp的关系式。In addition, for a plurality of types of molten steel, the carbon equivalent can be established as follows using the results of determining whether each molten steel is a fracture risk steel grade based on whether the surface roughness of the test slab is equal to or greater than a predetermined threshold value The relational expression of C p .

即,在由钢液制作的试验铸片的表面粗糙度达到给定的阈值以上而被判定为破裂风险钢种的情况下,求出该钢种M的各成分元素Fe-C二元体系平衡状态图上的亚包晶区域的碳浓度下限值(Ca)(质量%)及碳浓度上限值(Cb)(质量%)的影响系数αa,M、αb,M。然后,对于多种钢种M而言,考虑到亚包晶区域的碳浓度的范围受到其它合金成分的影响而发生变化,如下述式(1)、式(2)所示建立Ca、Cb的关系式。That is, in the case where the surface roughness of the test slab produced from the molten steel reaches a predetermined threshold value or more and is judged to be a crack risk steel grade, the Fe-C binary system balance of each component element of the steel grade M is obtained. Influence coefficients α a,M , α b,M of the carbon concentration lower limit (C a ) (mass %) and the carbon concentration upper limit (C b ) (mass %) of the subperitectic region on the state diagram. Then, for a variety of steel types M, considering that the range of carbon concentration in the subperitectic region is affected by other alloy components, Ca and C are established as shown in the following formulas (1) and (2). The relational expression of b .

[数学式3][mathematical formula 3]

Figure BDA0004113287370000091
Figure BDA0004113287370000091

[数学式4][mathematical formula 4]

Figure BDA0004113287370000092
Figure BDA0004113287370000092

然后,在进行新钢液(对象钢)是否为破裂风险钢种的判定时,根据对象钢的成分组成通过上述式(1)及式(2)求出Ca、Cb,根据所求出的Ca、Cb以及对象钢的碳浓度C(质量%)通过下述式(3)求出对象钢的碳当量Cp(质量%),以此代替基于试验铸片的表面粗糙度进行该判定。Then, when judging whether the new molten steel (target steel) is a fracture risk steel type, C a and C b are obtained by the above formula (1) and formula (2) according to the composition of the target steel, and according to the obtained C a , C b and the carbon concentration C (mass %) of the target steel are obtained from the following formula (3) to obtain the carbon equivalent C p (mass %) of the target steel, instead of the surface roughness based on the test slab. The decision.

Cp=0.09+{(C-Ca)/(Cb-Ca)}×(0.17-0.09)···(3)C p =0.09+{(CC a )/(C b -C a )}×(0.17-0.09)...(3)

在该碳当量Cp在0.09~0.17质量%的范围内的情况下,对象钢处于亚包晶区域内,可以判定为破裂风险钢种。When the carbon equivalent C p is in the range of 0.09 to 0.17% by mass, the target steel is in the subperitectic region, and can be determined as a fracture risk steel type.

<保护渣的选择><Selection of Mold Flux>

接下来,基于上述的是否为破裂风险钢种的判定,选择使用缓慢冷却保护渣和强冷却保护渣中的哪一种来进行连续铸造。Next, based on the above-mentioned determination of whether the steel is a fracture risk steel grade, it is selected which of the slow cooling mold flux and the strong cooling mold flux is used for continuous casting.

由保护渣带来的凝固壳的缓慢冷却效果可以通过如下方式得到:流入至连续铸造机的铸模与凝固壳的间隙的粉末渣(powder slag)在铸模表面被冷却而凝固,由此形成渣膜,传热阻(heat transfer resistance)由于该渣膜中的结晶而增大。保护渣的构成成分为作为主成分的SiO2及CaO、以及为了调整保护渣的粘度和结晶的析出而添加的Li2O、Na2O、F、MgO、Al2O3等。在渣膜中析出的通常的晶种为枪晶石(Cuspidine:3CaO·2SiO2·CaF2)。The slow cooling effect of the solidified shell by the mold flux can be obtained by forming a slag film by cooling the powder slag (powder slag) that has flowed into the gap between the mold of the continuous casting machine and the solidified shell on the surface of the mold , heat transfer resistance increases due to crystallization in the slag film. The components of the mold flux are SiO 2 and CaO as the main components, and Li 2 O, Na 2 O, F, MgO, Al 2 O 3 etc. added to adjust the viscosity of the mold flux and the precipitation of crystals. The usual seed crystals precipitated in the slag film are lanceolite (Cuspidine: 3CaO·2SiO 2 ·CaF 2 ).

为了抑制铸片的表面破裂,实现在钢液表面附近的凝固壳的缓慢冷却是有效的,因此,为了对保护渣赋予抑制纵向破裂的效果,需要在粉末渣流入模具与凝固壳的间隙后,瞬间析出结晶,将凝固壳缓慢冷却。In order to suppress the surface cracking of the cast slab, it is effective to realize the slow cooling of the solidified shell near the molten steel surface. Therefore, in order to impart the effect of suppressing longitudinal cracking to the mold slag, after the powder slag flows into the gap between the mold and the solidified shell, Crystals are precipitated instantly, and the solidified shell is cooled slowly.

由于认为结晶温度高、并且结晶出枪晶石作为初晶的保护渣具有将铸模内缓慢冷却化的功能,因此,对于破裂风险钢种,使用这样的缓慢冷却保护渣,并且降低铸造速度,能够可靠地防止破裂及漏钢的发生,而对于没有破裂风险的钢种,通过不使用缓慢冷却保护渣且不降低铸造速度来保持生产性。It is believed that the mold flux with high crystallization temperature and the crystallization of lance spar as the primary crystal has the function of slowly cooling the mold. Therefore, for steels with a risk of cracking, using such slowly cooling mold flux and reducing the casting speed can Reliably prevent the occurrence of cracks and breakouts, and maintain productivity by not using slow-cooling mold powder and reducing casting speed for steel grades that are not at risk of cracking.

具体而言,在如上所述计算出的试验铸片的下表面的表面粗糙度为60μm以上的情况下,判定具有与该钢试样S相同成分的钢液为破裂风险钢种,使用适于防止破裂的缓慢冷却保护渣进行连续铸造。作为缓慢冷却保护渣,具体而言,可以使用包含SiO2及CaO作为主成分、CaO相对于SiO2的质量比(CaO/SiO2)为1.0以上且小于2.0、结晶温度为1100℃以上、并且结晶出枪晶石作为初晶的缓慢冷却保护渣。Specifically, when the surface roughness of the lower surface of the test slab calculated as described above is 60 μm or more, it is determined that the molten steel having the same composition as the steel sample S is a crack risk steel type, and a suitable Continuous casting with slow cooling mold flux to prevent cracking. Specifically, as the slow cooling mold flux, one containing SiO 2 and CaO as main components, a mass ratio of CaO to SiO 2 (CaO/SiO 2 ) of 1.0 or more and less than 2.0, a crystallization temperature of 1100° C. or more, and The lance spar is crystallized as the slow cooling mold flux of the primary crystal.

如上所述地设定保护渣的构成成分的理由如下。在CaO相对于SiO2的质量比(CaO/SiO2)小于1.0时,渣膜中的枪晶石的析出量不足,结晶温度变得过低,因此,无法对保护渣赋予防止纵向破裂及横向破裂的缓慢冷却功能。另外,在CaO相对于SiO2的质量比(CaO/SiO2)为2.0以上时,保护渣的结晶温度上升,保护渣的结晶受到过度促进,铸模与铸片的摩擦增加,容易发生漏钢。The reason for setting the constituent components of the mold flux as described above is as follows. When the mass ratio of CaO to SiO 2 (CaO/SiO 2 ) is less than 1.0, the precipitation of lancet spar in the slag film is insufficient, and the crystallization temperature becomes too low. Cracked slow cool down feature. In addition, when the mass ratio of CaO to SiO 2 (CaO/SiO 2 ) is 2.0 or more, the crystallization temperature of the mold flux rises, the crystallization of the mold flux is excessively promoted, the friction between the mold and the cast piece increases, and breakouts are likely to occur.

另外,在如上所述计算出的试验铸片的下表面的表面粗糙度小于60μm的情况下,判定具有与该钢试样S相同成分的钢液不为破裂风险钢种(连续铸造时铸片不易发生破裂的钢种),使用适于提高连续铸造的铸造速度的强冷却保护渣进行连续铸造。作为强冷却保护渣,可以使用包含SiO2及CaO作为主成分、CaO相对于SiO2的质量比(CaO/SiO2)为0.7以上且小于1.0、并且结晶温度低于1100℃的强冷却保护渣。In addition, when the surface roughness of the lower surface of the test slab calculated as described above is less than 60 μm, it is determined that the molten steel having the same composition as the steel sample S is not a fracture risk steel type (the slab during continuous casting Steel grades that are not prone to cracking), continuous casting is carried out using strong cooling mold slag suitable for increasing the casting speed of continuous casting. As the strong cooling mold flux, strong cooling mold flux containing SiO 2 and CaO as the main components, a mass ratio of CaO to SiO 2 (CaO/SiO 2 ) of 0.7 or more and less than 1.0, and a strong cooling mold flux with a crystallization temperature lower than 1100°C can be used .

如上所述地设定保护渣的构成成分的理由如下。在CaO相对于SiO2的质量比(CaO/SiO2)为1.0以上时,渣膜中的枪晶石的析出量增多,结晶温度变得过高,因此,保护渣被赋予缓慢冷却功能,需要降低铸造速度。另外,在CaO相对于SiO2的质量比(CaO/SiO2)小于0.7时,保护渣的熔点上升,向铸模的流入量减少,存在发生粘结性漏钢(sticking breakout)的危险。The reason for setting the constituent components of the mold flux as described above is as follows. When the mass ratio of CaO to SiO 2 (CaO/SiO 2 ) is 1.0 or more, the precipitation of lancet spar in the slag film increases, and the crystallization temperature becomes too high. Reduce casting speed. Also, when the mass ratio of CaO to SiO 2 (CaO/SiO 2 ) is less than 0.7, the melting point of mold flux rises, the amount of inflow into the mold decreases, and sticking breakout may occur.

实施例Example

通过转炉及真空脱气设备(二次精炼)对表1所示的钢种a~d(中碳钢)分别进行1~2次进料熔炼,经由中间包(tundish)注钢至垂直弯曲型连续铸造机的水冷铸模。然后,一边将具有表2所示的构成成分的强冷却保护渣A或缓慢冷却保护渣B供给至铸模内钢液的表面,一边以表3所示的铸造速度进行连续铸造,制造了铸片。Through the converter and vacuum degassing equipment (secondary refining), the steel types a~d (medium carbon steel) shown in Table 1 are smelted for 1~2 times respectively, and the steel is injected into the vertical bending type through the tundish. Water-cooled molds for continuous casting machines. Then, continuous casting was carried out at the casting speed shown in Table 3 while supplying strongly cooled mold flux A or slowly cooled mold flux B having the composition shown in Table 2 to the surface of the molten steel in the mold, and cast slabs were manufactured. .

通过肉眼观察作为上述的结果而得到的各铸片的表面,确认了是否发生铸片的表面破裂。具体而言,对裂纹的长度进行测定,在确认到长度10mm以上的裂纹的情况下,判定铸片发生了表面破裂。The surface of each slab obtained as the above-mentioned result was visually observed to confirm whether or not surface cracking of the slab occurred. Specifically, the length of the crack was measured, and when a crack with a length of 10 mm or more was confirmed, it was determined that the cast slab had surface cracking.

同时,通过本发明的钢的连续铸造方法,基于试验铸片的下表面的表面粗糙度是否为60μm以上,判定了钢种a~d分别是否为破裂风险钢种(本发明例)。另外,通过上述的非专利文献2所公开的方法,判定了钢种a~d分别是否为破裂风险钢种(比较例)。At the same time, by the continuous casting method of steel according to the present invention, it was determined whether the steel grades a to d were fracture risk steel grades (examples of the present invention) based on whether the surface roughness of the lower surface of the test slab was 60 μm or more. In addition, by the method disclosed in the above-mentioned Non-Patent Document 2, it was determined whether or not steel types a to d were crack risk steel types (comparative example).

在本发明例中,利用取样器从加入有想要进行连续铸造的钢液的钢包采集钢液,由该钢液制作试验铸片,对该试验铸片的下表面的凹凸的高度进行测定,使用ISO25178所规定的算术平均高度Sa计算出其表面粗糙的表面粗糙度。In the example of the present invention, utilize sampler to collect molten steel from the ladle that adds the molten steel that wants to carry out continuous casting, make test cast piece by this molten steel, measure the height of the concavities and convexities of the lower surface of this test cast piece, The surface roughness of the surface roughness is calculated using the arithmetic mean height Sa specified in ISO25178.

在比较例中,如非专利文献2所公开的那样,通过下述式(4)及式(5)求出了钢种a~d各自的亚包晶区域的碳浓度下限值(Ca)(质量%)及碳浓度上限值(Cb)(质量%)。In the comparative example, as disclosed in Non-Patent Document 2, the lower limit value of the carbon concentration (C a ) (mass %) and carbon concentration upper limit (C b ) (mass %).

Ca=0.0896+0.0458×Al-0.0205×Mn-0.0077×Si+0.0223×Al2-0.0239×Ni+0.0106×Mo+0.0134×V-0.0032×Cr+0.00059×Cr2+0.0197×W···(4)C a =0.0896+0.0458×Al-0.0205×Mn-0.0077×Si+0.0223×Al 2 -0.0239×Ni+0.0106×Mo+0.0134×V-0.0032×Cr+0.00059×Cr 2 +0.0197×W ( 4)

Cb=0.1967+0.0036×Al-0.0316×Mn-0.0103×Si+0.14×11Al2+0.05×(Al×Si)-0.0401×Ni+0.03255×Mo+0.0603×V+0.0024×Cr+0.00142×Cr2-0.00059×(Cr×Ni)+0.0266W···(5)C b =0.1967+0.0036×Al-0.0316×Mn-0.0103×Si+0.14×11Al 2 +0.05×(Al×Si)-0.0401×Ni+0.03255×Mo+0.0603×V+0.0024×Cr+0.00142×Cr 2 -0.00059×(Cr×Ni)+0.0266W···(5)

其中,式(4)及式(5)中的Al、Mn、Si、Ni、Mo、V、Cr及W为上述各元素的含量(质量%)。However, Al, Mn, Si, Ni, Mo, V, Cr, and W in the formulas (4) and (5) are the contents (% by mass) of the above elements.

然后,根据这些碳浓度下限值(Ca)(质量%)和碳浓度上限值(Cb)(质量%)、以及钢种a~d各自的碳浓度C(质量%),通过下述式(6)求出了碳当量Cp0(质量%)。Then, based on the carbon concentration lower limit (Ca) (mass %) and carbon concentration upper limit (C b ) (mass %), and the carbon concentration C (mass %) of each of the steel types a to d, the following The carbon equivalent C p0 (mass %) was obtained from the formula (6).

Cp0=0.17+{(C-Cb)/(Cb-Ca)}×(0.17-0.09)···(6)C p0 =0.17+{(CC b )/(C b -C a )}×(0.17-0.09)...(6)

在比较例中,在碳当量Cp0为0.09~0.17质量%的范围内的情况下,判定该钢种在亚包晶区域内,为破裂风险钢种。In the comparative example, when the carbon equivalent C p0 is in the range of 0.09 to 0.17% by mass, it is determined that the steel type is in the hypoperitectic region and is a fracture risk steel type.

[表1][Table 1]

钢种steel type C(质量%)C (mass%) Si(质量%)Si (mass%) Mn(质量%)Mn (mass%) P(质量%)P (mass%) S(质量%)S (mass%) aa 0.120.12 1.201.20 2.42.4 0.0160.016 0.00130.0013 bb 0.080.08 0.010.01 0.30.3 0.0100.010 0.01390.0139 CC 0.080.08 1.01.0 2.22.2 0.0090.009 0.00090.0009 dd 0.070.07 0.010.01 2.22.2 0.0110.011 0.00100.0010

[表2][Table 2]

Figure BDA0004113287370000121
Figure BDA0004113287370000121

[表3][table 3]

Figure BDA0004113287370000131
Figure BDA0004113287370000131

钢种a、b的试验铸片的表面粗糙度Sa为60μm以上,在本发明例中被判定为破裂风险钢种。基于该判定确认了,如果使用缓慢冷却保护渣B并将铸造速度Vc设为1.6m/min来进行连续铸造,则能够抑制铸片的破裂。另一方面,通过上述式(6)求出的钢种a、b的碳当量Cp为0.09~0.17质量%的范围以外,在比较例中,钢种a、b被判定为没有破裂风险的钢种。基于该判定确认了,在使用强冷却保护渣A并将铸造速度Vc设为2.0m/min进行连续铸造时,铸片会发生破裂。The surface roughness Sa of the test slabs of steel types a and b was 60 μm or more, and they were judged as crack risk steel types in the examples of the present invention. Based on this determination, it was confirmed that cracking of the cast slab can be suppressed when continuous casting is performed using the mold flux B which is slowly cooled and the casting speed Vc is set to 1.6 m/min. On the other hand, when the carbon equivalent Cp of the steel types a and b obtained by the above formula (6) is outside the range of 0.09 to 0.17% by mass, in the comparative example, the steel types a and b are judged to have no risk of cracking. steel type. Based on this determination, it was confirmed that when continuous casting was performed using the strongly cooled mold flux A and the casting speed Vc was set to 2.0 m/min, the slabs were cracked.

另外,钢种c、d的试验铸片的表面粗糙度Sa小于60μm,在本发明例中被判定为不是破裂风险钢种。基于该判定,在使用强冷却保护渣A并将铸造速度Vc设为2.0m/min进行了连续铸造的情况下,铸片不会发生破裂,能够提高生产性而不降低铸造速度Vc。另一方面,通过上述式(6)求出的钢种c、d的碳当量Cp为0.09~0.17质量%的范围内,在比较例中,钢种c、d被判定为破裂风险钢种。如果基于该判定,则需要使用缓慢冷却保护渣B并将铸造速度Vc设为1.6m/min来进行连续铸造。然而,实际上如上所述,对于钢种c、d而言,即使使用强冷却保护渣A并将铸造速度Vc设为2.0m/min进行连续铸造,铸片也不发生破裂,确认了如果基于比较例的判定而使用缓慢冷却保护渣B并降低铸造速度Vc,则会不必要地损害生产性。In addition, the surface roughness Sa of the test slabs of steel types c and d was less than 60 μm, and was judged not to be a crack risk steel type in the example of the present invention. Based on this determination, when continuous casting was performed using the strongly cooled mold flux A and the casting speed Vc was set to 2.0 m/min, the slabs were not cracked, and productivity could be improved without lowering the casting speed Vc. On the other hand, the carbon equivalents C p of the steel types c and d obtained by the above formula (6) are in the range of 0.09 to 0.17% by mass, and in the comparative example, the steel types c and d are judged to be fracture risk steel types . Based on this determination, it is necessary to perform continuous casting using slowly cooling mold flux B and setting the casting speed Vc to 1.6 m/min. However, actually, as mentioned above, for steel types c and d, even if continuous casting is carried out using strongly cooled mold flux A at a casting speed Vc of 2.0 m/min, the cast slabs do not break. In the judgment of the comparative example, if the mold flux B is slowly cooled and the casting speed Vc is lowered, the productivity will be unnecessarily impaired.

Claims (11)

1.一种钢的连续铸造方法,该方法包括:1. A continuous casting method for steel, the method comprising: 通过将想要进行连续铸造的钢液注入试验凝固装置并进行冷却而制作试验铸片,Test slabs are produced by pouring molten steel to be continuously cast into a test solidification device and cooling it, 对所述试验铸片的下表面的表面粗糙度进行测定,The surface roughness of the lower surface of the test slab was measured, 在所述表面粗糙度为给定的阈值以上的情况下,使用适于防止对所述钢液进行连续铸造时的铸片破裂的缓慢冷却保护渣进行所述连续铸造,在所述表面粗糙度小于给定的阈值的情况下,使用适于提高连续铸造的铸造速度的强冷却保护渣进行所述连续铸造。In the case where the surface roughness is above a predetermined threshold value, the continuous casting is performed using slowly cooled mold flux suitable for preventing slab cracking during continuous casting of the molten steel, wherein the surface roughness If it is less than a given threshold, the continuous casting is carried out using strong cooling mold flux suitable for increasing the casting speed of continuous casting. 2.根据权利要求1所述的钢的连续铸造方法,其中,2. The continuous casting method of steel according to claim 1, wherein, 所述阈值以通过ISO25178所规定的方法得到的表面粗糙度的算术平均高度计为60μm。The threshold value is 60 μm in terms of the arithmetic mean height of the surface roughness obtained by the method prescribed in ISO25178. 3.一种钢的连续铸造方法,该方法包括:3. A continuous casting method for steel, the method comprising: 通过将想要进行连续铸造的钢液注入试验凝固装置并进行冷却而制作试验铸片,Test slabs are produced by pouring molten steel to be continuously cast into a test solidification device and cooling it, 对所述试验铸片的下表面的表面粗糙度进行测定,The surface roughness of the lower surface of the test slab was measured, 对于所述表面粗糙度为给定的阈值以上的多种所述钢液M,分别求出该钢液M的成分对于Fe-C二元体系平衡状态图上的亚包晶区域的碳浓度下限值Ca(质量%)及碳浓度上限值Cb(质量%)的影响系数αa,M、αb,MFor the plurality of molten steels M whose surface roughness is above a given threshold, the composition of the molten steel M is calculated for the carbon concentration in the sub-peritectic region on the Fe-C binary system equilibrium state diagram. Influence coefficients α a,M , α b,M of limit value C a (mass %) and carbon concentration upper limit value C b (mass %), 计算出多种所述钢液M的所述影响系数αa,M、αb,M的总和,通过下述式(1)及式(2)求出多种所述钢液M的亚包晶区域的碳浓度下限值Ca(质量%)及碳浓度上限值Cb(质量%),Calculate the sum of the influence coefficients α a, M , α b, M of a variety of molten steel M, and obtain the subpackages of a variety of molten steel M by following formula (1) and formula (2) The carbon concentration lower limit C a (mass %) and the carbon concentration upper limit C b (mass %) of the crystal region, 根据与多种所述钢液M不同的新钢液的成分通过下述式(1)及式(2)求出所述新钢液的亚包晶区域的所述碳浓度下限值Ca及所述碳浓度上限值Cb,根据求得的所述碳浓度下限值Ca、所述碳浓度上限值Cb、以及所述新钢液的碳浓度C(质量%)通过下述式(3)求出所述新钢液的碳当量Cp(质量%),The carbon concentration lower limit C a of the hypoperitectic region of the new molten steel is obtained by the following formula (1) and formula (2) based on the composition of the new molten steel different from the plurality of kinds of molten steel M. and the carbon concentration upper limit C b , based on the obtained carbon concentration lower limit C a , the carbon concentration upper limit C b , and the carbon concentration C (mass %) of the new molten steel pass Following formula (3) obtains the carbon equivalent C p (mass %) of described new molten steel, 在所述碳当量Cp在0.09~0.17的范围内的情况下,使用适于防止对所述新钢液进行连续铸造时的铸片破裂的缓慢冷却保护渣进行所述新钢液的连续铸造,在所述碳当量Cp不在0.09~0.17的范围内的情况下,使用适于提高连续铸造的铸造速度的强冷却保护渣进行所述新钢液的所述连续铸造,In the case where the carbon equivalent Cp is in the range of 0.09 to 0.17, the continuous casting of the new molten steel is carried out using slowly cooling mold flux suitable for preventing the slab from cracking when the new molten steel is continuously cast , when the carbon equivalent C p is not in the range of 0.09 to 0.17, the continuous casting of the new molten steel is carried out using strong cooling mold slag suitable for increasing the casting speed of continuous casting,
Figure FDA0004113287350000021
Figure FDA0004113287350000021
Figure FDA0004113287350000022
Figure FDA0004113287350000022
Cp=0.09+{(C-Ca)/(Cb-Ca)}×(0.17-0.09)···(3)。C p =0.09+{(CC a )/(C b -C a )}×(0.17-0.09)...(3).
4.根据权利要求1~3中任一项所述的钢的连续铸造方法,其中,4. The method for continuous casting of steel according to any one of claims 1 to 3, wherein: 所述缓慢冷却保护渣包含SiO2及CaO作为主成分,CaO相对于SiO2的质量比(CaO/SiO2)为1.0以上且小于2.0,结晶温度为1100℃以上,并且结晶出枪晶石作为初晶。The slow cooling mold flux contains SiO 2 and CaO as main components, the mass ratio of CaO to SiO 2 (CaO/SiO 2 ) is 1.0 or more and less than 2.0, the crystallization temperature is 1100° C. or more, and lanceolite is crystallized as Primary crystal. 5.根据权利要求1~4中任一项所述的钢的连续铸造方法,其中,5. The method for continuous casting of steel according to any one of claims 1 to 4, wherein: 所述强冷却保护渣包含SiO2及CaO作为主成分,CaO相对于SiO2的质量比(CaO/SiO2)为0.7以上且小于1.0,并且结晶温度小于1100℃。The strong cooling mold flux contains SiO 2 and CaO as main components, the mass ratio of CaO to SiO 2 (CaO/SiO 2 ) is not less than 0.7 and less than 1.0, and the crystallization temperature is less than 1100°C. 6.根据权利要求1~5中任一项所述的钢的连续铸造方法,其中,6. The method for continuous casting of steel according to any one of claims 1 to 5, wherein: 所述试验凝固装置具有使距所述钢液的凝固壳的表层1mm的深度的冷却速度为102~105℃/分的冷却能力。The test solidification device has a cooling capacity of 10 2 to 10 5 °C/min at a cooling rate at a depth of 1 mm from the surface layer of the solidification shell of the molten steel. 7.根据权利要求1~6中任一项所述的钢的连续铸造方法,其中,7. The method for continuous casting of steel according to any one of claims 1 to 6, wherein: 将所述钢液注入所述试验凝固装置时的注入速度(单位:kg/s)为该钢液的凝固速度(单位:kg/s)的3倍以上。The injection rate (unit: kg/s) when injecting the molten steel into the test solidification device is more than 3 times the solidification rate (unit: kg/s) of the molten steel. 8.根据权利要求1~7中任一项所述的钢的连续铸造方法,其中,8. The method for continuous casting of steel according to any one of claims 1 to 7, wherein: 所述试验凝固装置具有宽度及纵深分别为10mm以上的底面。The test coagulation device has a bottom surface with a width and a depth of 10 mm or more, respectively. 9.一种钢的试验凝固装置,其是通过注入钢液并进行冷却而制作试验铸片的钢的试验凝固装置,9. A test solidification device for steel, which is a test solidification device for making test cast steel by injecting molten steel and cooling, 所述钢的试验凝固装置具备距被注入的所述钢液的凝固壳的表层1mm的深度的冷却速度为102~105℃/分的铸模。The test solidification apparatus for steel includes a mold with a cooling rate of 10 2 to 10 5 °C/min at a depth of 1 mm from the surface layer of the solidification shell of the injected molten steel. 10.根据权利要求9所述的钢的试验凝固装置,其进一步具备将所述钢液注入所述铸模的注入装置,利用该注入装置的所述钢液的注入速度(单位:kg/s)为所述铸模中的所述钢液的凝固速度(单位:kg/s)的3倍以上。10. The experimental solidification device for steel according to claim 9, further comprising an injection device for injecting the molten steel into the mold, and the injection speed (unit: kg/s) of the molten steel by the injection device It is more than 3 times the solidification rate (unit: kg/s) of the molten steel in the casting mold. 11.根据权利要求9或10所述的钢的试验凝固装置,其中,11. The experimental solidification device of steel according to claim 9 or 10, wherein, 所述铸模具有宽度及纵深分别为10mm以上的底面。The casting mold has a bottom surface with a width and a depth of 10 mm or more, respectively.
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