CN116044712A - Ionic liquid compressor capable of controlling spraying to carry out liquid supplementing cooling by piston displacement and working method thereof - Google Patents
Ionic liquid compressor capable of controlling spraying to carry out liquid supplementing cooling by piston displacement and working method thereof Download PDFInfo
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- CN116044712A CN116044712A CN202310065847.7A CN202310065847A CN116044712A CN 116044712 A CN116044712 A CN 116044712A CN 202310065847 A CN202310065847 A CN 202310065847A CN 116044712 A CN116044712 A CN 116044712A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D31/00—Other cooling or freezing apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B31/00—Free-piston pumps specially adapted for elastic fluids; Systems incorporating such pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
- F04B39/062—Cooling by injecting a liquid in the gas to be compressed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/122—Cylinder block
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/125—Cylinder heads
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/22—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by means of valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
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Abstract
本发明公开了活塞位移控制喷雾进行补液冷却的离子液体压缩机及其工作方法,本发明在现有的离子液体压缩机的基础上增设喷嘴和位置检测单元,利用喷嘴向压缩室内喷射离子液体喷雾来强化换热,并对因为排气而流失走的离子液体进行补注。利用位置检测单元检测自由活塞的位置,以确定压缩机本体是在膨胀阶段、吸气阶段、压缩阶段还是排气阶段。在膨胀和吸气阶段,压缩机本体内的压力和温度均相对较低,因此不必要进行喷雾冷却;在压缩机本体的排气阶段,如果持续喷雾,会使得喷入的离子液体喷雾直接随排气流走,造成离子液体不必要的浪费,因此精准控制喷嘴仅在压缩机压缩过程中进行喷雾,实现气缸中高效的离子液体补注与强化换热。
The invention discloses an ionic liquid compressor and a working method thereof for liquid replenishment and cooling by spraying controlled by piston displacement. The present invention adds a nozzle and a position detection unit on the basis of the existing ionic liquid compressor, and uses the nozzle to spray the ionic liquid spray into the compression chamber. To enhance the heat exchange, and refill the ionic liquid lost due to exhaust. The position of the free piston is detected by the position detection unit to determine whether the compressor body is in the expansion stage, the suction stage, the compression stage or the discharge stage. In the expansion and suction stages, the pressure and temperature in the compressor body are relatively low, so spray cooling is not necessary; in the exhaust stage of the compressor body, if the spray is continued, the injected ionic liquid spray will directly follow the Exhaust gas flows away, causing unnecessary waste of ionic liquid. Therefore, the nozzle is precisely controlled to spray only during the compression process of the compressor, so as to realize efficient ionic liquid refilling and enhanced heat exchange in the cylinder.
Description
技术领域technical field
本发明属于压缩机技术领域,具体涉及活塞位移控制喷雾进行补液冷却的离子液体压缩机及其工作方法。The invention belongs to the technical field of compressors, and in particular relates to an ionic liquid compressor and a working method thereof, which use piston displacement to control spraying for replenishment and cooling.
背景技术Background technique
离子液体压缩机是加氢站中极具潜力的新技术,但在运行过程中主要存在着两方面的问题,首先是液体活塞往复振荡会使得部分离子液体掺混进入氢气中,随排气流失;其次是在监测缸内工作过程时发现,目前的压缩过程换热效果不好,未能实现理想中的等温压缩,压缩功耗较大。The ionic liquid compressor is a new technology with great potential in the hydrogen refueling station, but there are two main problems in the operation process. First, the reciprocating oscillation of the liquid piston will cause part of the ionic liquid to be mixed into the hydrogen and lost with the exhaust. Secondly, when monitoring the working process in the cylinder, it is found that the heat transfer effect of the current compression process is not good, and the ideal isothermal compression cannot be realized, and the compression power consumption is relatively large.
发明内容Contents of the invention
为解决现有技术中存在的问题,本发明提出了一种通过活塞位移控制喷雾进行补液冷却的离子液体压缩机及其工作方法,通过将喷雾行为控制在特定的压缩过程的方法实现高效的强化换热与离子液体补充。In order to solve the problems existing in the prior art, the present invention proposes an ionic liquid compressor and its working method for liquid replenishment cooling through piston displacement control spraying, and realizes efficient intensification by controlling the spray behavior in a specific compression process Heat exchange with ionic liquid supplementation.
活塞位移控制喷雾进行补液冷却的离子液体压缩机,包括压缩机本体和位置检测单元,压缩机本体的压缩室的顶部设有能够喷射离子液体喷雾的喷嘴,位置检测单元设置于压缩机本体上并用于检测压缩机本体的自由活塞的位置;The ionic liquid compressor for piston displacement controlled spraying for rehydration cooling includes a compressor body and a position detection unit, the top of the compression chamber of the compressor body is provided with a nozzle capable of spraying ionic liquid spray, and the position detection unit is arranged on the compressor body and used Used to detect the position of the free piston of the compressor body;
当对压缩室内的气体进行压缩时,喷嘴能够向压缩室内喷射离子液体喷雾;When the gas in the compression chamber is compressed, the nozzle can spray the ionic liquid spray into the compression chamber;
当压缩室内进行膨胀、吸气以及排气时,喷嘴停止向压缩室内喷射离子液体喷雾。When expansion, suction and exhaust are performed in the compression chamber, the nozzle stops spraying the ionic liquid spray into the compression chamber.
优选的,所述位置检测单元采用测距单元,所述测距单元用于实时检测自由活塞端部的位置。Preferably, the position detection unit adopts a ranging unit, and the ranging unit is used to detect the position of the end of the free piston in real time.
优选的,所述测距单元包括反光镜以及激光位移传感器,反光镜设置于自由活塞上与自由活塞底面,激光位移传感器设置于压缩机本体上,激光位移传感器发射出的激光垂直照射于反光镜上。Preferably, the distance measuring unit includes a mirror and a laser displacement sensor, the mirror is arranged on the free piston and the bottom surface of the free piston, the laser displacement sensor is arranged on the compressor body, and the laser emitted by the laser displacement sensor is vertically irradiated on the mirror superior.
优选的,所述压缩机本体还包括气缸和液压缸,气缸的下端与液压缸的上端固定连接,气缸的内腔与液压缸的内腔连通,自由活塞设置于气缸的内腔与液压缸的内腔共同构成的腔体内,自由活塞的上端设置于气缸的内腔,自由活塞的下端设置于液压缸的内腔;压缩机本体的进气阀和排气阀均设置于气缸的上端,喷嘴设置于气缸内腔的上端。Preferably, the compressor body also includes a cylinder and a hydraulic cylinder, the lower end of the cylinder is fixedly connected to the upper end of the hydraulic cylinder, the inner cavity of the cylinder communicates with the inner cavity of the hydraulic cylinder, and the free piston is arranged between the inner cavity of the cylinder and the inner cavity of the hydraulic cylinder. In the cavity formed by the inner cavity, the upper end of the free piston is set in the inner cavity of the cylinder, and the lower end of the free piston is set in the inner cavity of the hydraulic cylinder; the intake valve and exhaust valve of the compressor body are both set in the upper end of the cylinder, and the nozzle Set on the upper end of the cylinder cavity.
优选的,位置检测单元设置于液压缸的油腔,位置检测单元能够检测自由活塞的下端面与液压缸内腔底部之间的距离。Preferably, the position detection unit is arranged in the oil chamber of the hydraulic cylinder, and the position detection unit can detect the distance between the lower end surface of the free piston and the bottom of the inner chamber of the hydraulic cylinder.
优选的,液压缸上设有液压油进出口,气缸的下端上开设有呼吸孔,呼吸孔与气缸的内腔连通;Preferably, the hydraulic cylinder is provided with a hydraulic oil inlet and outlet, and the lower end of the cylinder is provided with a breathing hole, and the breathing hole communicates with the inner cavity of the cylinder;
自由活塞的上端和下端均设有活塞环支撑环组件,自由活塞的上端通过活塞环支撑环组件与气缸的内腔密封,自由活塞的下端通过活塞环支撑环组件与液压缸的内腔密封。Both the upper end and the lower end of the free piston are provided with a piston ring support ring assembly, the upper end of the free piston is sealed with the inner cavity of the cylinder through the piston ring support ring assembly, and the lower end of the free piston is sealed with the inner cavity of the hydraulic cylinder through the piston ring support ring assembly.
优选的,气缸的外壁设有换热翅片。Preferably, the outer wall of the cylinder is provided with heat exchange fins.
优选的,气缸的上端具有气缸端盖,气缸端盖上设有进气通路、排气通路和离子液体通路,进气通路、排气通路和离子液体通路均与气缸内腔连通,喷嘴安装在离子液体通路的出口端;Preferably, the upper end of the cylinder has a cylinder end cover, and the cylinder end cover is provided with an intake passage, an exhaust passage and an ionic liquid passage, and the intake passage, the exhaust passage and the ionic liquid passage are all communicated with the cylinder cavity, and the nozzle is installed on the outlet port of the ionic liquid pathway;
压缩机本体的进气阀和排气阀分别设置在进气通路和排气通路上,进气阀设置于进气通路的进口端,进气阀的出口与进气通路的进口端连通,排气阀设置于排气通路的出口端,排气阀的进口与排气通路的出口端连通,气缸端盖上连接有压阀罩,压阀罩上设有进气口和排气口,压阀罩上在进气口的出口端和排气口的入口端均设有用于分别压紧进气阀和排气阀的凸台结构,进气口的出口端和排气口的入口端分别与进气阀的入口和排气阀的出口连通;The intake valve and exhaust valve of the compressor body are respectively arranged on the intake passage and the exhaust passage, the intake valve is arranged at the inlet end of the intake passage, the outlet of the intake valve communicates with the inlet end of the intake passage, and the exhaust The air valve is set at the outlet end of the exhaust passage, and the inlet of the exhaust valve is connected with the outlet end of the exhaust passage. The outlet end of the air inlet and the inlet end of the exhaust port are provided with boss structures for respectively pressing the intake valve and the exhaust valve on the valve cover, and the outlet end of the air inlet and the inlet end of the exhaust port are respectively communicate with the inlet of the intake valve and the outlet of the exhaust valve;
所述进气阀和排气阀均采用单向阀。Both the intake valve and the exhaust valve are one-way valves.
优选的,还包括喷雾控制单元和供液单元,供液单元与喷嘴连接,供液单元用于向喷嘴提供喷雾用的离子液体,位置检测单元和供液单元均与喷雾控制单元连接;Preferably, it also includes a spray control unit and a liquid supply unit, the liquid supply unit is connected to the nozzle, the liquid supply unit is used to provide the nozzle with ionic liquid for spraying, and both the position detection unit and the liquid supply unit are connected to the spray control unit;
当对压缩室内的气体进行压缩时,喷雾控制单元控制供液单元对喷嘴供液,喷嘴向压缩室内喷射离子液体喷雾;When compressing the gas in the compression chamber, the spray control unit controls the liquid supply unit to supply liquid to the nozzle, and the nozzle sprays the ionic liquid spray into the compression chamber;
当压缩室内进行膨胀、吸气以及排气时,喷雾控制单元控制供液单元停止为喷嘴供液。When expansion, suction and exhaust are performed in the compression chamber, the spray control unit controls the liquid supply unit to stop supplying liquid to the nozzle.
本发明所述的活塞位移控制喷雾进行补液冷却的离子液体压缩机的工作方法,包括膨胀过程、吸气过程、压缩过程和排气过程;The working method of the ionic liquid compressor with piston displacement control spraying for rehydration cooling according to the present invention includes an expansion process, an air suction process, a compression process and an exhaust process;
在压缩过程中,压缩机本体的进气阀和排气阀均关闭,通过喷嘴向压缩室内喷射离子液体喷雾,利用离子液体喷雾对压缩室进行降温,同时对压缩室内的离子液体进行补充;During the compression process, both the intake valve and the exhaust valve of the compressor body are closed, and the ionic liquid spray is sprayed into the compression chamber through the nozzle, and the ionic liquid spray is used to cool the compression chamber and replenish the ionic liquid in the compression chamber;
在排气过程中,进气阀关闭,排气阀打开,喷嘴停止向压缩室内喷射离子液体喷雾;During the exhaust process, the intake valve is closed, the exhaust valve is opened, and the nozzle stops spraying the ionic liquid spray into the compression chamber;
在膨胀过程中,进气阀关闭,排气阀关闭,喷嘴停止向压缩室内喷射离子液体喷雾;During the expansion process, the intake valve is closed, the exhaust valve is closed, and the nozzle stops spraying the ionic liquid spray into the compression chamber;
在吸气过程中,进气阀打开,排气阀关闭,喷嘴停止向压缩室内喷射离子液体喷雾。During the inhalation process, the intake valve is opened, the exhaust valve is closed, and the nozzle stops spraying the ionic liquid spray into the compression chamber.
本发明具有如下有益效果:The present invention has following beneficial effects:
本发明活塞位移控制喷雾进行补液冷却的离子液体压缩机在现有的离子液体压缩机的基础上增设所述喷嘴和位置检测单元,利用喷嘴向压缩室内喷射离子液体喷雾来强化换热,并对压缩室内因为排气而流失走的离子液体进行补注,且喷雾行为结合压缩室中的压力温升特点使其仅在压缩过程进行,具体为通过监测活塞位置来确定该过程的开始与结束,从而对喷雾进行控制。利用位置检测单元能够检测自由活塞的位置,根据自由活塞的位置能够确定压缩机本体是在膨胀阶段、吸气阶段、压缩阶段还是排气阶段。在膨胀阶段和吸气阶段,压缩机本体内的压力和温度均相对较低,因此不必要进行喷雾冷却;在压缩机本体的排气阶段,如果持续喷雾,会使得喷入的离子液体喷雾直接随排气流走,造成离子液体不必要的浪费,因此需控制喷嘴仅在压缩机本体气体压缩过程中进行喷雾,带走气体增压过程中产生的热量。综上,本发明解决了目前离子液体压缩机运行过程中液体离子液体流失以及压缩过程中缸内散热效果不好的问题。The ionic liquid compressor of the present invention uses piston displacement control spraying for rehydration cooling. On the basis of the existing ionic liquid compressor, the nozzle and position detection unit are added, and the nozzle is used to spray the ionic liquid spray into the compression chamber to enhance heat exchange, and The ionic liquid lost due to exhaust in the compression chamber is replenished, and the spray behavior combined with the pressure and temperature rise characteristics in the compression chamber makes it only in the compression process. Specifically, the start and end of the process is determined by monitoring the piston position. Thereby controlling the spray. The position of the free piston can be detected by the position detection unit, and according to the position of the free piston, it can be determined whether the compressor body is in the expansion stage, suction stage, compression stage or exhaust stage. In the expansion stage and the suction stage, the pressure and temperature in the compressor body are relatively low, so spray cooling is not necessary; in the exhaust stage of the compressor body, if the spray is continued, the injected ionic liquid spray will directly It flows away with the exhaust gas, causing unnecessary waste of ionic liquid. Therefore, it is necessary to control the nozzle to spray only during the gas compression process of the compressor body, and take away the heat generated during the gas pressurization process. To sum up, the present invention solves the problems of the loss of liquid ionic liquid during the operation of the current ionic liquid compressor and the poor heat dissipation effect in the cylinder during the compression process.
附图说明Description of drawings
图1为本发明活塞位移控制喷雾进行补液冷却的离子液体压缩机的剖面结构图。Fig. 1 is a cross-sectional structure diagram of an ionic liquid compressor for replenishment cooling by spraying controlled by piston displacement according to the present invention.
图2为本发明气缸内活塞典型位置示意图。Fig. 2 is a schematic diagram of a typical position of the piston in the cylinder of the present invention.
图3为本发明液压缸中活塞底部位置对应的喷嘴行为示意图,其中(a)为吸气过程终结压缩过程即将开始时喷嘴打开瞬时的示意图,(b)为压缩过程终结排气过程即将开始时喷嘴关闭瞬时的示意图,(c)为膨胀与吸气过程中活塞位置与(b)中活塞位置相同但喷嘴仍保持关闭状态的示意图,(d)为吸气过程即将终结活塞位置与(a)中活塞位置相同使得喷嘴打开瞬时的示意图。Fig. 3 is a schematic diagram of the nozzle behavior corresponding to the position of the bottom of the piston in the hydraulic cylinder of the present invention, wherein (a) is a schematic diagram of the opening moment of the nozzle when the suction process ends and the compression process is about to start, and (b) is when the compression process ends and the exhaust process is about to start The schematic diagram of the nozzle closing moment, (c) is the schematic diagram of the piston position during the expansion and suction process is the same as the piston position in (b) but the nozzle is still closed, (d) is the suction process is about to end the piston position and (a) Schematic diagram of the moment when the nozzle is opened at the same piston position.
图4为本发明实施例中喷嘴动作控制原理图。Fig. 4 is a schematic diagram of nozzle action control in the embodiment of the present invention.
图中:11-压阀罩,12-进气口,13-进气阀,14-排气口,15-排气阀,21-气缸端盖,22-进气通路,23-排气通路,24-离子液体通路,25-喷嘴,26-离子液体喷雾,31-气缸,32-换热翅片,33-离子液体,34-呼吸孔,35-压缩室,41-自由活塞,42-活塞环支撑环组件,43-反光镜,51-液压缸,52-液压油,53-液压油进出口,54-激光位移传感器,55-传感器信号传输通路。In the figure: 11-pressure valve cover, 12-intake port, 13-intake valve, 14-exhaust port, 15-exhaust valve, 21-cylinder end cover, 22-intake passage, 23-exhaust passage , 24-ionic liquid channel, 25-nozzle, 26-ionic liquid spray, 31-cylinder, 32-heat exchange fin, 33-ionic liquid, 34-breathing hole, 35-compression chamber, 41-free piston, 42- Piston ring support ring assembly, 43-mirror, 51-hydraulic cylinder, 52-hydraulic oil, 53-hydraulic oil inlet and outlet, 54-laser displacement sensor, 55-sensor signal transmission path.
具体实施方式Detailed ways
在下文中,将参考附图对本申请的具体实施例进行详细地描述,依照这些详细的描述,所属领域技术人员能够清楚地理解本申请,并能够实施本申请。在不违背本申请原理的情况下,各个不同的实施例中的特征可以进行组合以获得新的实施方式,或者替代某些实施例中的某些特征,获得其它优选的实施方式。Hereinafter, specific embodiments of the present application will be described in detail with reference to the accompanying drawings. According to these detailed descriptions, those skilled in the art can clearly understand the present application and can implement the present application. Without departing from the principle of the present application, the features in different embodiments can be combined to obtain new implementations, or some features in certain embodiments can be replaced to obtain other preferred implementations.
参见图1,本发明活塞位移控制喷雾进行补液冷却的离子液体压缩机,包括压缩机本体和位置检测单元,压缩机本体的压缩室35的顶部设有能够喷射离子液体喷雾的喷嘴25,位置检测单元设置于压缩机本体上并用于检测压缩机本体的自由活塞41的位置,利用位置检测单元能够检测自由活塞的位置,根据自由活塞的位置能够确定压缩机本体是在膨胀阶段、吸气阶段还是压缩阶段;Referring to Fig. 1, the ionic liquid compressor that piston displacement control spraying of the present invention carries out rehydration cooling includes a compressor body and a position detection unit, the top of the
参见图3,当对压缩室35内的气体进行压缩时,喷嘴25能够向压缩室内喷射离子液体喷雾26,此时利用离子液体喷雾26能够带走气体增压过程中产生的热量,同时还向压缩室35内补充了离子液体;Referring to Fig. 3, when the gas in the
当压缩室35内进行膨胀、吸气以及排气时,喷嘴25停止向压缩室内喷射离子液体喷雾26,其中,在膨胀阶段和吸气阶段,压缩机本体内的压力和温度均相对较低,因此不必要进行喷雾冷却;在排气时,由于压缩机本体的排气阀15会打开,为了防止离子液体喷雾直接随排气流走,造成离子液体不必要的浪费,此时应停止喷雾。When expansion, suction and exhaust are carried out in the
参见图1-图4,本发明上述活塞位移控制喷雾进行补液冷却的离子液体压缩机的工作方法,包括膨胀过程、吸气过程、压缩过程和排气过程;Referring to Fig. 1-Fig. 4, the working method of the above-mentioned piston displacement control spraying of the present invention carries out the ionic liquid compressor of rehydration cooling, including expansion process, suction process, compression process and exhaust process;
在压缩过程中,压缩机本体的进气阀13和排气阀15均处于关闭状态,通过喷嘴25向压缩室内喷射离子液体喷雾26,利用离子液体喷雾26对压缩室进行降温。同时对压缩室35内的离子液体进行补充;During the compression process, both the
在排气过程中,进气阀13关闭,排气阀15打开,喷嘴25停止向压缩室内喷射离子液体喷雾26;During the exhaust process, the
在膨胀过程中,进气阀13关闭,排气阀15关闭,喷嘴25停止向压缩室内喷射离子液体喷雾26;During the expansion process, the
在吸气过程中,进气阀13打开,排气阀15关闭,喷嘴25停止向压缩室内喷射离子液体喷雾26。During the inhalation process, the
本发明在液压缸底部安装激光位移传感器,监测自由活塞位移,通过活塞位置判断气缸内的工作状态,从而对喷嘴动作实行精准的控制,使得气缸中的喷雾仅在气体压缩阶段进行,在高效强化换热的同时对气缸进行补液,既节省了压缩功又避免了离子液体的浪费,从而是一种高效可靠的针对离子液体压缩机的补液冷却方式。The invention installs a laser displacement sensor at the bottom of the hydraulic cylinder to monitor the displacement of the free piston, and judges the working state of the cylinder through the position of the piston, so that the nozzle action can be precisely controlled, so that the spray in the cylinder is only carried out in the gas compression stage, and the high-efficiency strengthening Replenishing the cylinder while exchanging heat not only saves compression work but also avoids the waste of ionic liquid, so it is an efficient and reliable rehydration cooling method for ionic liquid compressors.
参见图1,本发明位置检测单元采用测距单元,测距单元用于实时检测自由活塞41端部的位置,这样利用测距单元测得的自由活塞41端部的位置信息,能够确定压缩机本体是处于膨胀阶段、吸气阶段、压缩阶段还是排气阶段。Referring to Fig. 1, the position detection unit of the present invention adopts a ranging unit, and the ranging unit is used to detect the position of the end of the
参见图1,具体的,本发明的测距单元包括反光镜43以及激光位移传感器54,反光镜43设置于自由活塞41的下端面上,激光位移传感器54设置于压缩机本体的下端,激光位移传感器54发射出的激光垂直照射于反光镜43上,通过反光镜43与激光位移传感器54能够测量自由活塞41的具体位置,通过位置标定后(即将反光镜43与激光位移传感器54之间的距离与压缩机本体在压缩阶段、排气阶段、膨胀阶段和吸气阶段时、自由活塞41所处位置进行对应),即可通过反光镜43与激光位移传感器54之间的距离判断压缩机本体是在膨胀阶段、吸气阶段、压缩阶段还是排气阶段。Referring to Fig. 1, specifically, the ranging unit of the present invention includes a
参见图1,本发明的压缩机本体还包括气缸31和液压缸51,气缸31的下端与液压缸51的上端固定连接,气缸31的内腔与液压缸51的内腔连通,自由活塞41设置于气缸31的内腔与液压缸51的内腔共同构成的腔体内,自由活塞41的上端设置于气缸31的内腔,自由活塞41的下端设置于液压缸51的内腔;压缩机本体的进气阀13和排气阀15均设置于气缸31的上端,喷嘴25设置于气缸31内腔的上端,通过向液压缸51内注油以及放油,就能够控制自由活塞41的上下往复运动。Referring to Fig. 1, the compressor body of the present invention also includes a
在上述压缩机本体中,位置检测单元采用上述测距单元,将反光镜43嵌入自由活塞41的下端面,将激光位移传感器54嵌入液压缸51内腔的底面,反光镜43与激光位移传感器54的激光发射端正对且与激光位移传感器54发射出的激光束垂直,通过反光镜43以及激光位移传感器54能够确定自由活塞41的下端面与液压缸51内腔底面之间的距离,参见图3。本发明的液压缸51上设有液压油进出口53,液压油进出口53设置于液压缸51的底部中部即可,自由活塞41的形状类似与哑铃型,自由活塞41的上端和下端均具有活塞环支撑环组件42,自由活塞41的上端通过活塞环支撑环组件42与气缸31的内腔密封,自由活塞41的下端通过活塞环支撑环组件42与液压缸51的内腔密封,气缸31的下端上开设有呼吸孔34,呼吸孔34与气缸31的内腔连通,呼吸孔34能够使自由活塞41上下两端的活塞环支撑环组件42之间的部分与压缩机本体内壁之间形成的环腔与外界大气气压平衡,减小自由活塞41往复移动时的阻力,以及防止该环腔内气体由于被加热后导致压缩机本体发生变形,导致活塞环支撑环组件42与气缸31之间的密封性以及活塞环支撑环组件42与液压缸51之间的密封性降低。In the above-mentioned compressor body, the position detection unit adopts the above-mentioned ranging unit, and the
本发明还在气缸31的外壁设置换热翅片32来提高换热效果,快速实现压缩阶段的降温,提高压缩效率。In the present invention,
本发明气缸31的上端具有气缸端盖21,气缸端盖21上设有进气通路22、排气通路23和离子液体通路24,进气通路22、排气通路23和离子液体通路24均与气缸31内腔连通,喷嘴25安装在离子液体通路24的出口端;The upper end of
压缩机本体的进气阀13和排气阀15分别设置在进气通路22和排气通路23上,进气阀13设置于进气通路22的进口端(上端),进气阀13的出口与进气通路22的进口端连通,排气阀15设置于排气通路23的出口端(上端),排气阀15的进口与排气通路23的出口端连通,气缸端盖21上连接有压阀罩11,压阀罩11上设有进气口12和排气口14,压阀罩11上在进气口12的出口端(下端)和排气口14的入口端(下端)均设有用于分别压紧进气阀13和排气阀15的凸台结构,进气口12的出口端(下端)和排气口14的入口端(下端)分别与进气阀13的入口和排气阀15的出口连通;所述进气阀13和排气阀15均采用单向阀。The
为了实现自动化控制,本发明还可设置喷雾控制单元,用于为喷嘴25提供离子液体的供液单元与离子液体通路24的入口端(上端)连接,位置检测单元和供液单元均与喷雾控制单元连接;喷雾控制单元能够通过位置检测单元获得的自由活塞41的位置信息来确定压缩机是处于膨胀阶段、吸气阶段、压缩阶段还是排气阶段;当对压缩室35内的气体进行压缩(即压缩机处于压缩阶段)时,喷雾控制单元控制供液单元对喷嘴25供液,喷嘴25向压缩室内喷射离子液体喷雾26;In order to realize automatic control, the present invention can also be provided with spray control unit, is used to provide the liquid supply unit of ionic liquid for
当压缩室35内进行膨胀、吸气以及排气时,喷雾控制单元控制供液单元停止为喷嘴25供液。When the
实施例Example
图1为本实施例活塞位移控制喷雾进行补液冷却的离子液体压缩机的剖面结构图,本实施例活塞位移控制喷雾进行补液冷却的离子液体压缩机主要包括压阀罩11、气缸端盖21、气缸31、自由活塞41以及液压缸51;气缸31顶部通过螺栓与气缸端盖21连接,气缸31底部通过螺栓与液压缸51连接;压阀罩11通过螺栓固定在气缸端盖21顶部。压阀罩11上有进气口12、排气口14;气缸端盖21上有进气通路22,排气通路23,离子液体通路24;气缸端盖21底部中间设有喷嘴25,并与离子液体通路24底部连接;喷嘴25喷射离子液体喷雾26进入气缸31中;气缸31外侧壁上有换热翅片32,气缸31底部对侧开有呼吸孔34;液压缸51内部有液压油52,液压缸51底部中间有液压油进出口53;液压缸51底部一侧固定激光位移传感器54,激光位移传感器54下方开设传感器信号传输通路55;液压缸51中自由活塞41下部充盈液压油52,液压油52通过液压油进出口进出液压缸51,控制自由活塞41上下往复运动;气缸31中自由活塞41上部覆盖离子液体33;自由活塞41上部与气缸31接触的侧面及自由活塞41下部与液压缸接触的侧面均有活塞环支撑环组件42;自由活塞41底面与激光位移传感器54正对着的地方安装有反光镜43。Fig. 1 is a cross-sectional structure diagram of an ionic liquid compressor for liquid replenishment cooling by piston displacement control spraying in this embodiment. The ionic liquid compressor for liquid replenishment cooling by piston displacement control spraying in this embodiment mainly includes a
图2展示了本实施例中自由活塞41在气缸中的几个典型位置。如图2所示,自由活塞41在气缸31中上下往复运动。通过进气阀13吸入压力为P1的低压气体,通过排气阀15排出压力为P2的高压气体。A位置为自由活塞41上端的下止点,B位置为自由活塞41上端的上止点,自由活塞41运动到C位置时,压缩过程结束,排气过程开始,排气阀15打开开始排气。Figure 2 shows several typical positions of the
自由活塞41从A位置运动到B位置的位移即为活塞的行程S2,自由活塞41从A位置运动到C位置的位移为S1,假设n为多方过程指数,则:The displacement of the
可得S1为:S 1 can be obtained as:
图3为本发明液压缸中活塞底部位置对应的喷嘴行为示意图。当自由活塞41位于下止点A时(见(a)),此时在液压缸51中,自由活塞41底部距离液压油液面底部距离为S0,用激光位移传感器54对该位置进行标定;当自由活塞41位于C位置时(见(b)),自由活塞41底部距离液压油液面底部距离为S0+S1,用激光位移传感器54对该位置进行标定。Fig. 3 is a schematic diagram of nozzle behavior corresponding to the position of the bottom of the piston in the hydraulic cylinder of the present invention. When the
结合图4所示的喷嘴动作的控制原理图。当自由活塞41在液压缸51中到达位置A时,认为自由活塞41运行到了下止点,吸气过程结束,自由活塞41即将开始向上运动,压缩过程即将开始,此时激光位移传感器54将位移信号S0传递给喷雾控制单元,喷雾控制单元接收到位移信号后将其解析为控制命令,控制喷嘴25打开,向气缸31中喷入离子液体喷雾26;Combined with the control principle diagram of the nozzle action shown in Figure 4. When the
当自由活塞41向上运动到达C位置时,认为压缩过程结束,排气过程开始,此时激光位移传感器54将位移信号S0+S1传递给喷雾控制单元,喷雾控制单元接收到该位移信号后将其解析为控制命令,控制喷嘴25关闭;When the
当自由活塞41到达上止点B复又开始向下运动时,仍会经过位置C,此时激光位移传感器54仍得到位移信号S0+S1,当激光位移传感器54将该信号传递给喷雾控制单元后,喷雾控制单元仍会将该信号解析为“喷嘴关闭”的控制命令,但由于此时喷嘴25本身已处于关闭状态,因此喷嘴25在此时并不发生工作状态的改变;When the
当自由活塞41继续向下运动到位置A时,认为自由活塞41运行到了下止点,吸气过程结束,自由活塞41即将开始向上运动,压缩过程即将开始,此时激光位移传感器54将接收到的位移信号S0传递给喷雾控制单元后,喷雾控制单元解析该信号,控制喷嘴25打开,此时喷嘴25打开并向气缸31中喷入离子液体喷雾26。When the
综上,本发明活塞位移控制喷雾进行补液冷却的离子液体压缩机通过底部的激光位移传感器监测自由活塞的位移,通过自由活塞在气缸中的位置判断气缸中的工作状态,从而控制气缸顶部喷嘴的启闭,使得喷雾精准控制在气体压缩的环节,这样既能高效的给压缩中的高温气体散热,减少压缩功的损失,还能有效避免喷入的离子液体直接随排气流走,减少离子液体的浪费,是一种精准高效的对离子液体压缩机气缸内进行补液以及对压缩气体进行冷却的方式。To sum up, the ionic liquid compressor of the present invention uses piston displacement control spraying for rehydration cooling to monitor the displacement of the free piston through the laser displacement sensor at the bottom, and judge the working state of the cylinder through the position of the free piston in the cylinder, thereby controlling the nozzle at the top of the cylinder. Opening and closing, so that the spray can be accurately controlled in the gas compression link, which can not only efficiently dissipate heat to the high-temperature gas in compression, reduce the loss of compression work, but also effectively prevent the injected ionic liquid from directly flowing away with the exhaust gas, reducing ion The waste of liquid is a precise and efficient way to refill the cylinder of the ionic liquid compressor and cool the compressed gas.
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