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CN116040688A - Iron red product and its preparation method and application - Google Patents

Iron red product and its preparation method and application Download PDF

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CN116040688A
CN116040688A CN202211356059.5A CN202211356059A CN116040688A CN 116040688 A CN116040688 A CN 116040688A CN 202211356059 A CN202211356059 A CN 202211356059A CN 116040688 A CN116040688 A CN 116040688A
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iron oxide
oxide red
liquid
waste
iron
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周兴龙
邹平
陈焰
成军
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Panzhihua Mowei Environmental Protection Technology Co ltd
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    • C01INORGANIC CHEMISTRY
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    • C01G49/00Compounds of iron
    • C01G49/02Oxides; Hydroxides
    • C01G49/06Ferric oxide [Fe2O3]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
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    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
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    • C01P2004/30Particle morphology extending in three dimensions
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    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/62Submicrometer sized, i.e. from 0.1-1 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/64Nanometer sized, i.e. from 1-100 nanometer

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  • Inorganic Compounds Of Heavy Metals (AREA)
  • Compounds Of Iron (AREA)

Abstract

The invention provides an iron oxide red product, and a preparation method and application thereof. The method comprises the following steps: mixing and stirring the waste liquid or the waste liquid from which the solid impurities are removed with a calcareous raw material, and carrying out neutralization of waste acid and growth and conversion of a crystal form to obtain slurry; wherein the waste liquid is sulfuric acid waste liquid containing iron ions; separating liquid from the slurry, oxidizing the liquid, and then performing solid-liquid separation to obtain an iron oxide red precursor solid material; and scattering and calcining the iron oxide red precursor solid material to obtain the iron oxide red. The iron oxide red product comprises the iron oxide red precursor solid material and the iron oxide red prepared by the method. Such applications include use in the preparation of colorants, coatings, inks, cosmetics, foods, medical targeted therapeutic drugs, paints or combustion catalysts. The method can effectively separate the main valuable element iron in the sulfuric acid process titanium dioxide waste acid liquid, and produce high-value nanoscale iron oxide red, thereby being beneficial to realizing the conversion of a sulfuric acid process titanium dioxide enterprise from a pollution type enterprise to a clean production enterprise.

Description

铁红产品及其制备方法、应用Iron red product and its preparation method and application

技术领域technical field

本发明涉及工业废料的处理和利用领域,特别地,涉及一种铁红产品及其制备方法、应用。The invention relates to the field of processing and utilization of industrial waste, in particular to an iron red product and its preparation method and application.

背景技术Background technique

钛白粉生产目前主要有硫酸法和氯化法两种。在硫酸法钛白粉生产过程中,会产生大量钛白废酸。对硫酸法钛白废酸的处理,目前主要采用废酸均质后加普通石灰石搅拌中和,固液分离后产出一部分含铁的初级钛石膏,滤液经曝气氧化后再加石灰乳进行二次中和,再次固液分离后产出含铁较高的二级钛石膏。传统工艺处理硫酸法钛白废酸,产出的钛石膏因其含铁较高,颜色为红色,又称红石膏,其含水高达40%-50%,目前基本没有利用价值,主要采用就地或外运集中堆放处理。钛石膏因粒度细和含有较多的弱酸性游离水,长期堆存不仅占用大量土地,运输和处置费用高,还存在水体污染和粉尘污染的潜在风险,成为硫酸法钛白粉生产企业面临的主要问题。高酸废水的处理,有采用浓缩工艺或膜过滤工艺等提高酸的浓度和品质的处理方法,因成本较高未能普遍推广。其他硫酸法钛白废酸综合利用技术,也因技术难度大、工艺复杂或成本高等诸多原因,未能在实际生产中推广应用。钛石膏的大量堆存不仅占用土地、污染环境,而且给钛白粉企业造成很大的经济负担,急需采用新的工艺技术方法对硫酸法钛白废酸进行处理,实现废酸中铁、硫的有效分离和资源化。At present, there are mainly two kinds of sulfuric acid method and chlorination method in the production of titanium dioxide. In the production process of sulfuric acid titanium dioxide, a large amount of titanium dioxide waste acid will be produced. For the treatment of titanium white waste acid by sulfuric acid method, at present, the waste acid is homogenized and then mixed with ordinary limestone to neutralize it. After solid-liquid separation, a part of primary titanium gypsum containing iron is produced, and the filtrate is aerated and oxidized and then added with milk of lime. Secondary neutralization and solid-liquid separation again produce secondary titanium gypsum with higher iron content. The traditional process of treating titanium white waste acid from the sulfuric acid method produces titanium gypsum because of its high iron content and red color. It is also called red gypsum, and its water content is as high as 40%-50%. Or Sinotrans centralized stacking. Titanium gypsum has a fine particle size and contains more weakly acidic free water. Long-term stockpiling not only occupies a large amount of land, but also requires high transportation and disposal costs. It also has potential risks of water pollution and dust pollution. It has become the main problem faced by sulfuric acid titanium dioxide production enterprises. question. For the treatment of high-acid wastewater, there are treatment methods such as concentration process or membrane filtration process to improve the concentration and quality of acid, but they have not been widely promoted due to high cost. Other comprehensive utilization technologies of sulfuric acid titanium dioxide waste acid have not been popularized and applied in actual production due to many reasons such as technical difficulty, complicated process or high cost. A large amount of stockpiling of titanium gypsum not only occupies land and pollutes the environment, but also causes a great economic burden on titanium dioxide enterprises. It is urgent to adopt new technological methods to treat the waste titanium dioxide acid from the sulfuric acid process, so as to realize the effective utilization of iron and sulfur in the waste acid. Separate and resource.

发明内容Contents of the invention

本发明的目的在于解决现有技术存在的上述不足的至少一项,本发明的目的之一是提供一种可以利用钛白废酸生产氧化铁红,减少环境污染的方法。The object of the present invention is to solve at least one of the above-mentioned deficiencies in the prior art. One of the objects of the present invention is to provide a method that can utilize titanium white waste acid to produce iron oxide red and reduce environmental pollution.

为实现上述目的,本发明提供了一种铁红产品的制备方法。In order to achieve the above object, the present invention provides a preparation method of iron red product.

所述方法包括以下步骤:将废液或已除去固体杂质的废液与钙质原料混合搅拌,进行废酸中和与晶型生长转化,得到料浆;其中,废液为含有铁离子的硫酸废液;从料浆中分离出液体,对液体进行氧化,然后进行固液分离,得到铁红前体固料。The method comprises the following steps: mixing and stirring the waste liquid or the waste liquid from which solid impurities have been removed and the calcareous raw material, neutralizing the waste acid and transforming crystal growth to obtain a slurry; wherein, the waste liquid is sulfuric acid containing iron ions Waste liquid: separate the liquid from the slurry, oxidize the liquid, and then separate the solid and liquid to obtain the iron red precursor solid.

根据本发明的一个示例性实施例,所述方法还可包括步骤:将所述铁红前体固料打散和煅烧,得到氧化铁红。According to an exemplary embodiment of the present invention, the method may further include the step of breaking up and calcining the iron red precursor solid to obtain iron oxide red.

根据本发明的一个示例性实施例,所述含有铁离子的硫酸废液中H2SO4浓度在10%以下。According to an exemplary embodiment of the present invention, the concentration of H 2 SO 4 in the sulfuric acid waste liquid containing iron ions is below 10%.

根据本发明的一个示例性实施例,所述含有铁离子的硫酸废液包括:硫酸法制钛白所直接产生的废酸,或者,硫酸法制钛白所产生且经H2SO4浓度调整的废酸。According to an exemplary embodiment of the present invention, the sulfuric acid waste liquid containing iron ions includes: waste acid directly produced by sulfuric acid production of titanium white, or waste acid produced by sulfuric acid production of titanium white and adjusted by H2SO4 concentration. acid.

根据本发明的一个示例性实施例,所述废酸可包括:硫酸法钛白生产过程中产生的H2SO4浓度为2~5%的废液。According to an exemplary embodiment of the present invention, the waste acid may include: waste liquid with a H 2 SO 4 concentration of 2-5% generated during the sulfuric acid titanium dioxide production process.

根据本发明的一个示例性实施例,所述硫酸法钛白生产过程中产生且经H2SO4浓度调整的废酸可包括:将硫酸法钛白生产过程中产生的H2SO4浓度为2~5%的废液和H2SO4浓度为15~20%的废液均质后所得到的H2SO4浓度为3~10%的废液。According to an exemplary embodiment of the present invention, the waste acid produced in the sulfuric acid titanium dioxide production process and adjusted by the concentration of H2SO4 may include: the concentration of H2SO4 produced in the sulfuric acid titanium dioxide production process is After homogenizing the 2-5% waste liquid and the waste liquid with a H2SO4 concentration of 15-20% , the waste liquid with a H2SO4 concentration of 3-10% is obtained.

根据本发明的一个示例性实施例,所述含有铁离子的硫酸废液可包括硫酸亚铁制磷酸铁锂电池产生的废酸液、提取硫酸亚铁后的废酸液或湿法冶金所产生的含铁废酸液。According to an exemplary embodiment of the present invention, the sulfuric acid waste liquid containing iron ions may include waste acid liquid produced by ferrous sulfate lithium iron phosphate battery, waste acid liquid after extracting ferrous sulfate, or produced by hydrometallurgy of iron-containing waste acid.

根据本发明的一个示例性实施例,所述含有铁离子的硫酸废液可包括硫酸法制钛白所直接产生的废酸、硫酸法制钛白所产生且经H2SO4浓度调整的废酸、硫酸亚铁制磷酸铁锂电池产生的废酸液、提取硫酸亚铁后的废酸液和湿法冶金所产生的含铁废酸液中的至少两种的混合液。According to an exemplary embodiment of the present invention, the sulfuric acid waste liquid containing iron ions may include waste acid directly produced by sulfuric acid production of titanium white, waste acid produced by sulfuric acid production of titanium white and adjusted by H2SO4 concentration, A mixture of at least two of the waste acid solution produced by ferrous sulfate lithium iron phosphate battery, the waste acid solution after extracting ferrous sulfate, and the iron-containing waste acid solution produced by hydrometallurgy.

根据本发明的一个示例性实施例,所述除去固体杂质的方法可包括静置,静置时间可为3~6h。According to an exemplary embodiment of the present invention, the method for removing solid impurities may include standing, and the standing time may be 3-6 hours.

根据本发明的一个示例性实施例,所述方法还可包括步骤:在所述静置的过程中加入还原剂。According to an exemplary embodiment of the present invention, the method may further include a step of: adding a reducing agent during the standing process.

根据本发明的一个示例性实施例,所述钙质原料包括石灰石、电石、石灰和石灰乳中的一种或多种;和/或,所述转化过程中控制pH≤5。According to an exemplary embodiment of the present invention, the calcareous raw material includes one or more of limestone, calcium carbide, lime and milk of lime; and/or, the pH is controlled to be less than or equal to 5 during the conversion process.

根据本发明的一个示例性实施例,所述氧化包括:曝气氧化和添加氧化剂氧化中的至少一种;其中,在所述氧化过程中,控制体系的pH小于7;氧化剂包括过氧化氢。According to an exemplary embodiment of the present invention, the oxidation includes: at least one of aeration oxidation and oxidation by adding an oxidizing agent; wherein, during the oxidation process, the pH of the control system is less than 7; the oxidizing agent includes hydrogen peroxide.

根据本发明的一个示例性实施例,所述方法还可包括步骤:对从所述料浆中分离出液体后所剩下的固体进行洗涤,将产生的洗涤废液与所述从料浆中分离出的液体一起进行氧化。According to an exemplary embodiment of the present invention, the method may further include the step of: washing the solid remaining after the liquid is separated from the slurry, and combining the generated washing waste liquid with the slurry from the slurry The separated liquids are oxidized together.

根据本发明的一个示例性实施例,所述方法还可包括步骤:向所述固液分离所得到的全部液体或部分液体中加入还原剂和pH调节剂,然后用于洗涤所述从料浆中分离出液体后所剩下的固体。According to an exemplary embodiment of the present invention, the method may further include the step of: adding a reducing agent and a pH regulator to all or part of the liquid obtained from the solid-liquid separation, and then using it to wash the obtained slurry The solid that remains after the liquid has been separated out.

另一方面,本发明提供了一种铁红产品。In another aspect, the invention provides an iron red product.

所述铁红产品可包括如上所述的方法制备得到的铁红前体固料,和/或,如上所述的方法制备得到的氧化铁红。The iron red product may include the iron red precursor solid material prepared by the above-mentioned method, and/or the iron oxide red prepared by the above-mentioned method.

再一方面,本发明提供了一种氧化铁红在制备着色剂、涂层、油墨、化妆品、食品、医疗靶向治疗药物、涂料、电磁波吸收材料或燃烧催化剂中的应用。In yet another aspect, the present invention provides an application of iron oxide red in the preparation of colorants, coatings, inks, cosmetics, food, medical targeted therapy drugs, coatings, electromagnetic wave absorbing materials or combustion catalysts.

与现有技术相比,本发明的有益效果包括以下内容中的至少一项:Compared with the prior art, the beneficial effects of the present invention include at least one of the following:

(1)本发明能够使废酸液、特别是硫酸法钛白废酸液中的有价元素铁得到有效分离,并产出高价值的纳米级氧化铁红,达到废弃资源再利用的目的。(1) The present invention can effectively separate the valuable element iron in the waste acid solution, especially the waste acid solution of titanium dioxide produced by the sulfuric acid process, and produce high-value nano-scale iron oxide red, so as to achieve the purpose of reusing waste resources.

(2)本发明生产工艺过程不产生其他固体废物和废气,产生的废水经处理后可达标排放,属于清洁生产环保型技术。(2) The production process of the present invention does not produce other solid waste and waste gas, and the waste water produced can be discharged up to the standard after being treated, which belongs to the clean production and environment-friendly technology.

(3)本发明制备的铁红产品在各领域具有广泛用途,可实现100%的消纳使用。(3) The iron red product prepared by the present invention has wide application in various fields, and can realize 100% consumption.

附图说明Description of drawings

通过下面结合附图进行的描述,本发明的上述和其它目的和特点将会变得更加清楚,其中:The above and other objects and features of the present invention will become clearer through the following description in conjunction with the accompanying drawings, wherein:

图1示出了本发明一个示例性实施例的钛白废酸制备氧化铁红的方法流程图;Fig. 1 shows the method flowchart of preparing iron oxide red from titanium dioxide waste acid of an exemplary embodiment of the present invention;

图2示出了本发明实施例1制备出的铁红前体固料产品图;Fig. 2 shows the iron red precursor solid material product map that the embodiment of the present invention 1 prepares;

图3示出了本发明实施例1制备出的氧化铁红粉的产品图;Fig. 3 shows the product picture of the iron oxide red powder that the embodiment of the present invention 1 prepares;

图4示出了本发明实施例1制备出的氧化铁红粉的一个衍射图;Fig. 4 shows a diffractogram of the iron oxide red powder that the embodiment of the present invention 1 prepares;

图5示出了本发明实施例1制备出的氧化铁红粉的一个扫描电镜图;Fig. 5 shows a scanning electron micrograph of the iron oxide red powder that the embodiment of the present invention 1 prepares;

图6示出了本发明实施例2制备出的氧化铁红粉的产品图;Fig. 6 shows the product figure of the iron oxide red powder that the embodiment of the present invention 2 prepares;

图7示出了本发明实施例2制备出的氧化铁红粉的一个衍射图;Fig. 7 shows a diffractogram of the iron oxide red powder that the embodiment of the present invention 2 prepares;

图8示出了本发明实施例2制备出的氧化铁红粉的一个扫描电镜图;Fig. 8 shows a scanning electron micrograph of the iron oxide red powder that the embodiment of the present invention 2 prepares;

图9示出了本发明实施例2制备出的氧化铁红粉的另一个扫描电镜图。Fig. 9 shows another scanning electron micrograph of the iron oxide red powder prepared in Example 2 of the present invention.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明作进一步的详细说明,使本技术领域的人员更好地理解本发明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention.

示例性实施例1Exemplary Embodiment 1

本示例性实施例提供了一种铁红产品的制备方法,铁红产品为铁红前体固料。所述方法包括以下步骤:This exemplary embodiment provides a method for preparing an iron red product, which is iron red precursor solid material. The method comprises the steps of:

S1、除去硫酸法钛白废酸中的固态杂质。S1. Removing solid impurities in titanium white waste acid from sulfuric acid process.

在本实施例中,除去固态杂质的步骤可包括:静置或过滤。当然本发明不限于此,还可以采用其他能够实现固液分离的方式除去固态杂质。In this embodiment, the step of removing solid impurities may include: standing or filtering. Of course, the present invention is not limited thereto, and other methods capable of realizing solid-liquid separation can also be used to remove solid impurities.

在本实施例中,所述硫酸法钛白废酸中H2SO4浓度在10%以下。若H2SO4浓度大于10%,则后续步骤S2中混合的钙质原料(如石灰石)很容易形成包裹,这将导致反应不均,且H2SO4浓度过大也将导致搅拌困难。In this embodiment, the concentration of H 2 SO 4 in the titanium white waste acid from the sulfuric acid process is below 10%. If the concentration of H 2 SO 4 is greater than 10%, the calcareous raw material (such as limestone) mixed in the subsequent step S2 will easily form a package, which will lead to uneven reaction, and the excessive concentration of H 2 SO 4 will also cause difficulty in stirring.

进一步地,废酸中H2SO4浓度可以为2%~10%,例如9.9%、8%、7.5%、5.9%、5%、4.9%、4%、3%、2.5%、2.1%等。若浓度低于下限2%,将导致产率低、并由此造成成本高。再进一步地,硫酸法钛白废酸中H2SO4浓度为2~6%。需要说明的是本专利所指的H2SO4浓度都是指质量分数。Further, the concentration of H2SO4 in the waste acid can be 2% to 10%, such as 9.9%, 8%, 7.5%, 5.9%, 5%, 4.9%, 4%, 3%, 2.5%, 2.1%, etc. . If the concentration is lower than the lower limit of 2%, it will result in low yield and thus high cost. Still further, the concentration of H 2 SO 4 in the titanium white waste acid from the sulfuric acid process is 2-6%. It should be noted that the concentration of H 2 SO 4 referred to in this patent refers to the mass fraction.

作为本发明的一种实施方式,硫酸法钛白废酸可以是硫酸法制钛白所直接产生的废酸,例如H2SO4浓度为2~5%的废酸。As an embodiment of the present invention, the waste acid of titanium white produced by sulfuric acid process may be the waste acid directly produced by sulfuric acid process of titanium white, for example, the waste acid with H 2 SO 4 concentration of 2-5%.

作为本发明的另一种实施方式,硫酸法钛白废酸可以是硫酸法制钛白所产生且经H2SO4浓度调整的废酸。具体地,对H2SO4浓度过高或过低的硫酸法钛白废酸,进行H2SO4浓度调整,以使H2SO4浓度在2~10%,如在3~6%。例如向H2SO4浓度低于2%的硫酸法钛白废酸中加入高浓度的H2SO4溶液,例如向H2SO4浓度大于10%的硫酸法钛白废酸中加入水进行稀释,再例如将低H2SO4浓度的硫酸法钛白废酸与高H2SO4浓度的硫酸法钛白废酸混合均质。As another embodiment of the present invention, the waste acid of titanium white produced by sulfuric acid process may be the waste acid produced by sulfuric acid process of titanium white and adjusted by the concentration of H 2 SO 4 . Specifically , the concentration of H 2 SO 4 is adjusted so that the concentration of H 2 SO 4 is 2-10%, such as 3-6%. For example, adding high-concentration H2SO4 solution to sulfuric acid titanium dioxide waste acid whose H2SO4 concentration is less than 2%, for example , adding water to sulfuric acid titanium dioxide waste acid with H2SO4 concentration greater than 10% Dilute, and for example , mix the sulfuric acid titanium dioxide waste acid with low H2SO4 concentration and the sulfuric acid titanium dioxide waste acid with high H2SO4 concentration for homogeneity.

作为一个示例说明,部分硫酸法钛白粉企业的生产过程中,会产生大量硫酸含量2~5%的稀酸废水和少量硫酸含量15~25%的高酸废水。本发明可以直接利用硫酸含量2~5%的稀酸废水。本发明还可以将15~25%的高酸废水和2~5%的稀酸废水,预先均质成浓度10%以下(例如3~6%)的待处理废酸液,以进行后续生产。As an example, in the production process of some sulfuric acid titanium dioxide enterprises, a large amount of dilute acid wastewater with a sulfuric acid content of 2-5% and a small amount of high-acid wastewater with a sulfuric acid content of 15-25% will be produced. The invention can directly utilize dilute acid wastewater with a sulfuric acid content of 2-5%. The present invention can also pre-homogenize 15-25% high-acid wastewater and 2-5% dilute acid wastewater into untreated waste acid solution with a concentration of less than 10% (for example, 3-6%) for subsequent production.

在本实施例中,在废酸包含有三价铁离子的情况下,所述方法还可向废酸或正在除去固态杂质的废酸中加入还原剂,以使三价铁离子还原为二价铁离子,提高铁的回收率。例如,在选择静置来除去固态杂质的情况下,在静置的过程中加入还原剂,还原剂可包括草酸和铁粉中的至少一种。In this embodiment, when the spent acid contains ferric ions, the method can also add a reducing agent to the spent acid or the spent acid that is removing solid impurities, so that the ferric ions can be reduced to ferrous ions, improve the recovery rate of iron. For example, in the case of choosing standing to remove solid impurities, a reducing agent is added during the standing process, and the reducing agent may include at least one of oxalic acid and iron powder.

需要说明的是,本申请的步骤S1为非必需的环节,也可以省略该环节,直接进行后续的步骤。It should be noted that step S1 in this application is an unnecessary link, and this link can also be omitted, and the subsequent steps can be performed directly.

S2、将除去固态杂质后的酸性废液与钙质原料混合搅拌,进行晶型生长转化,得到料浆。S2. Mixing and stirring the acidic waste liquid after removal of solid impurities and the calcareous raw material to perform crystal growth transformation to obtain a slurry.

在本实施例中,钙质原料包括石灰石、电石、石灰和石灰乳中的一种或多种,本实施例选用石灰石。In this embodiment, the calcareous raw material includes one or more of limestone, calcium carbide, lime and lime milk, and limestone is selected in this embodiment.

在本实施例中,将静置后的废酸液送入晶型生长转化器,同时加入石灰石搅拌转化。晶型生长转化过程中监测pH或酸度变化,控制pH≤5,例如控制pH为1、2、3、4、4.5等。若pH大于5,会产生铁的沉淀,影响铁的产出率。In this embodiment, the waste acid solution after standing still is sent to the crystal growth converter, and limestone is added to stir and transform at the same time. Monitor pH or acidity changes during crystal growth and conversion, and control pH ≤ 5, for example, control pH to 1, 2, 3, 4, 4.5, etc. If the pH is greater than 5, iron precipitation will occur, which will affect the iron production rate.

S3、从料浆中分离出液体,对液体进行曝气氧化并控制体系的pH小于7,然后进行固液分离,得到铁红前体固料。S3. Separating the liquid from the slurry, aerating and oxidizing the liquid and controlling the pH of the system to be less than 7, and then performing solid-liquid separation to obtain the iron red precursor solid material.

在本实施例中,将晶型生长转化后的料浆放置在固液分离设备中进行固液分离,将滤液收集在曝气装置内进行曝气氧化。In this embodiment, the slurry after crystal growth and conversion is placed in a solid-liquid separation device for solid-liquid separation, and the filtrate is collected in an aeration device for aeration and oxidation.

在本实施例中,曝气的目的是氧化,将二价铁离子氧化为三价铁离子,以提高铁的回收率。在曝气过程中,可以添加氧化剂以加快氧化速度;其中,氧化剂包括过氧化氢,其不会引入其他杂质离子造成水体污染。In this embodiment, the purpose of aeration is to oxidize ferrous ions to ferric ions, so as to increase the recovery rate of iron. During the aeration process, an oxidizing agent can be added to speed up the oxidation rate; wherein, the oxidizing agent includes hydrogen peroxide, which will not introduce other impurity ions to cause water pollution.

在本实施例中,曝气过程中,添加适量的pH调整剂控制pH小于7,例如,控制pH为1、2、3、4、5、6;产生固态铁红前体,经固液分离后,得到铁红前体固料,图2示出了本发明制备出的铁红前体固料。In this embodiment, during the aeration process, an appropriate amount of pH regulator is added to control the pH to be less than 7, for example, to control the pH to 1, 2, 3, 4, 5, 6; to produce a solid iron red precursor, which is separated by solid-liquid separation Finally, the iron red precursor solid material is obtained, and Fig. 2 shows the iron red precursor solid material prepared by the present invention.

在本实施例中,在曝气的过程中,可缓慢持续加入碱性pH调整剂,以使氧化过程连续进行。碱性pH调整剂的加入量应保证反应过程连续进行。若不加入碱性pH调整剂,则氧化反应会中断,产品的品质会受到影响。碱性pH调整剂可包括纯碱、纯碱液、烧碱和烧碱液中的至少一种。In this embodiment, during the process of aeration, the alkaline pH regulator can be slowly and continuously added to make the oxidation process continue. The adding amount of alkaline pH regulator should ensure that the reaction process is carried out continuously. If no alkaline pH regulator is added, the oxidation reaction will be interrupted and the quality of the product will be affected. The alkaline pH adjuster may include at least one of soda ash, soda lye, caustic soda and caustic lye.

需要说明的是:除了曝气氧化之外,本申请还可以直接选择添加氧化剂来实现氧化,氧化剂可包括过氧化氢。氧化过程中同样可缓慢持续加入碱性pH调整剂,以使氧化过程连续进行。It should be noted that, in addition to aerated oxidation, the present application can also directly choose to add an oxidizing agent to achieve oxidation, and the oxidizing agent may include hydrogen peroxide. During the oxidation process, the alkaline pH regulator can also be added slowly and continuously, so that the oxidation process can be carried out continuously.

S4、对从料浆中分离出液体后所剩下的固体进行洗涤,将产生的洗涤废液与从料浆中分离出的液体一起进行曝气。S4. Wash the solids remaining after the liquid is separated from the slurry, and aerate the resulting washing waste liquid together with the liquid separated from the slurry.

S5、向固液分离所得到的全部液体或部分液体中加入还原剂和pH调节剂,然后用于洗涤从料浆中分离出液体后所剩下的固体。剩余的液体,经水处理后达标排放,实现整个工艺流程的闭合。S5. Adding a reducing agent and a pH regulator to all or part of the liquid obtained by solid-liquid separation, and then washing the solid remaining after the liquid is separated from the slurry. The remaining liquid is discharged up to standard after water treatment, realizing the closure of the entire process flow.

示例性实施例2Exemplary embodiment 2

本示例性实施例提供了一种铁红前体固料。所述铁红前体固料包括示例性实施例1的钛白废酸制备铁红前体固料的方法所制备出的铁红前体固料。This exemplary embodiment provides an iron red precursor solid material. The iron red precursor solid material includes the iron red precursor solid material prepared by the method for preparing iron red precursor solid material from titanium white waste acid in exemplary embodiment 1.

示例性实施例3Exemplary embodiment 3

本示例性实施例提供了一种铁红产品的制备方法,铁红产品为氧化铁红。所述方法可通过将示例性实施例1中得到的铁红前体固料经打散、煅烧获得氧化铁红。所述方法可包括以下步骤:This exemplary embodiment provides a method for preparing an iron red product, which is iron oxide red. The method can obtain iron oxide red by breaking up and calcining the iron red precursor solid obtained in Exemplary Example 1. The method may include the steps of:

A1、将H2SO4浓度在10%以下的酸性废液进行静置。该步骤可以与示例性实施例1中的S1相同。同样,该步骤也可以省略,直接进行后续的步骤。A1. Stand still the acidic waste liquid with the concentration of H 2 SO 4 below 10%. This step may be the same as S1 in Exemplary Embodiment 1. Likewise, this step can also be omitted, and the subsequent steps can be directly performed.

A2、将静置后的酸性废液与钙质原料混合搅拌,进行晶型生长转化,得到料浆。该步骤可以与示例性实施例1中的S2相同。A2. Mix and stir the acidic waste liquid after standing with the calcareous raw material to carry out crystal growth transformation to obtain a slurry. This step may be the same as S2 in Exemplary Embodiment 1.

A3、从料浆中分离出液体,对液体进行曝气并控制体系的pH小于7,然后进行固液分离,得到铁红前体固料。该步骤可以与示例性实施例1中的S3相同。A3. Separating the liquid from the slurry, aerating the liquid and controlling the pH of the system to be less than 7, and then performing solid-liquid separation to obtain the iron red precursor solid material. This step may be the same as S3 in Exemplary Embodiment 1.

A4、将铁红前体固料打散和煅烧,得到氧化铁红。A4. Dispersing and calcining the iron red precursor solid material to obtain iron oxide red.

在本实施例中,所述方法还可包括示例性实施例1中的S4和S5步骤。In this embodiment, the method may further include steps S4 and S5 in Exemplary Embodiment 1.

示例性实施例4Exemplary Embodiment 4

本示例性实施例提供了一种铁红产品的制备方法。图1示出了本示例性实施例的方法流程图,所述方法包括以下步骤:This exemplary embodiment provides a method for preparing an iron red product. Fig. 1 has shown the method flowchart of this exemplary embodiment, and described method comprises the following steps:

硫酸钛白粉生产企业产生的高浓度废酸(浓度15~25%)和低浓度废酸(浓度2~5%),预先均质成浓度3~6%的待处理废酸液。High-concentration waste acid (concentration 15-25%) and low-concentration waste acid (concentration 2-5%) produced by titanium dioxide sulfate production enterprises are pre-homogenized into untreated waste acid liquid with a concentration of 3-6%.

均质废酸液或单独的低浓度废酸液置入耐酸容器内静置处理。The homogeneous waste acid solution or a separate low-concentration waste acid solution is placed in an acid-resistant container for static treatment.

静置后的废酸液送入晶型生长转化器,同时加入石灰石搅拌转化。晶型生长转化过程中监测pH或酸度变化,控制pH为小于等于5。晶型生长转化后的料浆送至固液分离设备进行固液分离。After standing still, the waste acid solution is sent to the crystal growth converter, and at the same time, limestone is added to stir and transform. Monitor pH or acidity changes during crystal growth and conversion, and control pH to be less than or equal to 5. The slurry after crystal growth and transformation is sent to solid-liquid separation equipment for solid-liquid separation.

将固液分离的滤液收集进入曝气装置内进行曝气,可添加氧化剂加快氧化速度;同时,添加适量的pH调整剂控制pH小于7,产生固态铁红前体,经固液分离后,得到铁红前体固料。铁红前体固料经打散、煅烧,产出纳米级氧化铁红粉。The filtrate from solid-liquid separation is collected into the aeration device for aeration, and an oxidant can be added to speed up the oxidation rate; at the same time, an appropriate amount of pH regulator is added to control the pH to be less than 7, and a solid iron red precursor is produced. After solid-liquid separation, the obtained Iron red precursor solid material. The iron red precursor solid material is broken up and calcined to produce nano-scale iron oxide red powder.

分离铁红前体固料产生的部分液体,可加还原剂和pH调整剂后,作为洗液使用。剩余的液体,经水处理后达标排放,实现整个工艺流程的闭合。Part of the liquid produced by separating the iron red precursor solid can be used as a washing solution after adding a reducing agent and a pH regulator. The remaining liquid is discharged up to standard after water treatment, realizing the closure of the entire process flow.

示例性实施例5Exemplary Embodiment 5

本示例性实施例提供了一种氧化铁红产品,所述氧化铁红包括示例性实施例3或4所描述的铁红产品的制备方法所制备出的氧化铁红。This exemplary embodiment provides an iron oxide red product, which includes the iron oxide red prepared by the iron red product preparation method described in exemplary embodiment 3 or 4.

在本实施例中,所述氧化铁红含铁品位≥56%;所述氧化铁红可以为纳米级,粒度为20~800nm,例如30、40、50、100、300、400、500、600、700、790nm等,形貌为类球形。当然,本发明还可制备出非纳米级的氧化铁红,例如微米级。In this embodiment, the iron oxide red iron grade is ≥ 56%; the iron oxide red can be nano-scale, with a particle size of 20-800nm, such as 30, 40, 50, 100, 300, 400, 500, 600 , 700, 790nm, etc., the shape is spherical. Of course, the present invention can also prepare non-nano-scale iron oxide red, such as micron-scale.

为了更好地理解本发明的示例性实施例,下面结合具体实施例对其做进一步说明。In order to better understand the exemplary embodiments of the present invention, it will be further described below in conjunction with specific embodiments.

实施例1Example 1

某硫酸法钛白粉生产企业,利用本发明专利技术进行低浓度废酸液的处理,处理量为5-6m3/h。检测经H2SO4浓度调整的均质废酸液中的H2SO4含量为3-4%,TFe含量为5-6g/L。将经H2SO4浓度调整的均质废酸液置入容积为20立方米的耐酸容器内静置3小时,期间在静置液中加入1-2%的草酸。还原后的废酸液计量送入多个容积为3立方米的晶型生长转化器,同时加入石灰石搅拌,使晶型生长转化,全程监测pH和酸度变化,控制pH为3-4。晶型生长转化后的料浆送至离心过滤机进行固液分离。A sulfuric acid titanium dioxide production enterprise used the patented technology of this invention to treat low-concentration waste acid, with a treatment capacity of 5-6m 3 /h. The content of H 2 SO 4 in the homogeneous waste acid liquid adjusted by the concentration of H 2 SO 4 is detected to be 3-4%, and the content of TFe is 5-6g/L. Put the homogeneous waste acid solution adjusted by H2SO4 concentration into an acid-resistant container with a volume of 20 cubic meters and let it stand for 3 hours, during which time 1-2 % oxalic acid is added to the stand solution. The reduced waste acid solution is metered into multiple crystal growth converters with a volume of 3 cubic meters, and limestone is added to stir at the same time to make the crystal growth and transformation. The pH and acidity changes are monitored throughout the process, and the pH is controlled at 3-4. The slurry after crystal growth and transformation is sent to a centrifugal filter for solid-liquid separation.

将固液分离的滤液和对洗涤分离出固体所产生的液体收集进入曝气装置内曝气,曝气过程中添加过氧化氢加快氧化速度;持续添加纯碱液调节pH为6左右,曝气池内逐渐产生固态铁红前体,经固液分离得到如图2所示的铁红前体固料,需要说明的是,图2为灰度图,铁红前体固料本身为黄褐色。铁红前体固料经打散、煅烧,产出如图3所示的氧化铁红粉,需要说明的是,图3为灰度图,氧化铁红粉本身为红褐色。对氧化铁红粉进行物相分析,结果如图4所示,显然其主要物相是Fe2O3。对氧化铁红粉的成分进行测试,测试结果如表1所示,氧化铁红粉中Fe2O3的质量占比为95.6%,换算成铁品位为66.92%;将该氧化铁红粉进行电镜扫描,结果如图5所示,由图可以看出,该氧化铁红粉的粒度在30-50nm之间,例如图5中示出的32.49nm、34.05nm和36.65nm;形貌为类球形。The filtrate from solid-liquid separation and the liquid produced by washing and separating the solids are collected into the aeration device for aeration, and hydrogen peroxide is added during the aeration process to speed up the oxidation speed; continuously add soda ash to adjust the pH to about 6, and the aeration tank The solid iron red precursor is gradually produced, and the iron red precursor solid material shown in Figure 2 is obtained through solid-liquid separation. It should be noted that Figure 2 is a grayscale image, and the iron red precursor solid itself is yellowish brown. The solid material of the iron red precursor is broken up and calcined to produce red iron oxide powder as shown in Figure 3. It should be noted that Figure 3 is a grayscale image, and the red iron oxide powder itself is reddish brown. The phase analysis of the red iron oxide powder is shown in Figure 4. It is obvious that the main phase is Fe 2 O 3 . The composition of iron oxide red powder is tested, and the test results are shown in Table 1. The mass ratio of Fe2O3 in iron oxide red powder is 95.6%, which is 66.92% when converted into iron grade; the iron oxide red powder is scanned by electron microscope, The results are shown in Figure 5. It can be seen from the figure that the particle size of the iron oxide red powder is between 30-50nm, such as 32.49nm, 34.05nm and 36.65nm shown in Figure 5; the morphology is spherical.

表1Table 1

成分Element <![CDATA[Fe<sub>2</sub>O<sub>3</sub>]]><![CDATA[Fe<sub>2</sub>O<sub>3</sub>]]> CaOCaO MgOMgO <![CDATA[SiO<sub>2</sub>]]><![CDATA[SiO<sub>2</sub>]]> <![CDATA[Al<sub>2</sub>O<sub>3</sub>]]><![CDATA[Al<sub>2</sub>O<sub>3</sub>]]> <![CDATA[TiO<sub>2</sub>]]><![CDATA[TiO<sub>2</sub>]]> 其他other 合计total 含量wt%Contentwt% 95.695.6 0.150.15 0.0650.065 0.810.81 0.550.55 0.0320.032 2.7932.793 100.00100.00

实施例2Example 2

某硫酸法钛白粉生产企业,利用本发明专利技术进行低浓度废酸液的处理,处理量为80-100m3/h。废酸液的H2SO4含量为2-3%,TFe含量为3-4g/L。废酸液置入容积为两个200立方米的耐酸容器内静置5小时,计量送入多个容积为10立方米的晶型生长转化器,计量加入石灰石搅拌,使晶型生长转化,全程监测pH和酸度变化,控制pH为2.5-3.5。晶型生长转化后的料浆送至压滤机进行固液分离。A sulfuric acid titanium dioxide production enterprise uses the patented technology of this invention to treat low-concentration waste acid solution, with a treatment capacity of 80-100m 3 /h. The H2SO4 content of the waste acid solution is 2-3%, and the TFe content is 3-4g/L. Put the waste acid liquid into two acid-resistant containers with a volume of 200 cubic meters and let it stand for 5 hours, then meter it into multiple crystal growth converters with a volume of 10 cubic meters, add limestone and stir to make the crystal growth and transformation, the whole process Monitor the pH and acidity changes, and control the pH to 2.5-3.5. The slurry after crystal growth and conversion is sent to a filter press for solid-liquid separation.

固液分离的滤液收集进入曝气装置内曝气,曝气过程中添加过氧化氢加快氧化速度;添加纯碱液调节pH为5.5,曝气池内逐渐产生固态铁红前体,经固液分离得到铁红前体固料。铁红前体固料经打散、煅烧,产出如图6所示的氧化铁红粉,需要说明的是,图6为灰度图,氧化铁红粉本身为红褐色。对氧化铁红粉进行物相分析,结果如图7所示,显然其主要物相是Fe2O3。对氧化铁红粉进行成分测试,测试结果如表2所示,氧化铁红粉中Fe2O3的质量占比为89.13%,换算成铁品位为62.39%。将该氧化铁红粉进行电镜扫描,结果如图8和图9所示,由图可知,氧化铁红粉的粒度在300-800nm之间,例如图8示出的567nm、754nm,形貌为类球形。The filtrate from solid-liquid separation is collected into the aeration device for aeration. During the aeration process, hydrogen peroxide is added to speed up the oxidation rate; soda lye is added to adjust the pH to 5.5, and the solid iron red precursor is gradually produced in the aeration tank, which is obtained by solid-liquid separation. Iron red precursor solid material. The iron red precursor solid material is dispersed and calcined to produce red iron oxide powder as shown in Figure 6. It should be noted that Figure 6 is a grayscale image, and the red iron oxide powder itself is reddish brown. The phase analysis of the red iron oxide powder is shown in Figure 7. It is obvious that the main phase is Fe 2 O 3 . The iron oxide red powder was tested for components, and the test results are shown in Table 2. The mass ratio of Fe 2 O 3 in the iron oxide red powder was 89.13%, which was 62.39% when converted to iron grade. The iron oxide red powder is scanned by electron microscope, and the results are shown in Figure 8 and Figure 9. It can be seen from the figure that the particle size of the iron oxide red powder is between 300-800nm, such as 567nm and 754nm shown in Figure 8, and its appearance is spherical .

表2Table 2

成分Element <![CDATA[Fe<sub>2</sub>O<sub>3</sub>]]><![CDATA[Fe<sub>2</sub>O<sub>3</sub>]]> CaOCaO MgOMgO <![CDATA[SiO<sub>2</sub>]]><![CDATA[SiO<sub>2</sub>]]> <![CDATA[Al<sub>2</sub>O<sub>3</sub>]]><![CDATA[Al<sub>2</sub>O<sub>3</sub>]]> <![CDATA[TiO<sub>2</sub>]]><![CDATA[TiO<sub>2</sub>]]> 其他other 合计total 含量wt%Contentwt% 89.1389.13 3.363.36 0.0820.082 2.462.46 1.161.16 0.0680.068 3.743.74 100.00100.00

当然,本发明制备铁红产品的方法不仅仅限于对硫酸法钛白废酸液的处理,本发明还可以对硫酸亚铁制磷酸铁锂电池产生的废酸液、提取硫酸亚铁后的废酸液、湿法冶金产生的含铁废酸液等进行处理,得到铁红产品。Certainly, the method for preparing the iron red product of the present invention is not only limited to the treatment of the waste acid solution of sulfuric acid process titanium white, the present invention can also be used for the waste acid solution produced by ferrous sulfate lithium iron phosphate battery, the waste acid solution after extracting ferrous sulfate Acid solution, iron-containing waste acid solution produced by hydrometallurgy, etc. are processed to obtain iron red products.

示例性实施例6Exemplary Embodiment 6

本示例性实施例提供了一种氧化铁红的应用。This exemplary embodiment provides an application of iron oxide red.

本发明的氧化铁红产品具有优异的性能,应用领域广泛。例如耐温性良好,可适用于各种塑料、橡胶、陶瓷、石棉制品着色等。本发明的氧化铁红产品还可适用于防锈漆、中低档涂料、水泥制品、彩瓦着色等,还可用于纤维着色浆、防伪涂层、静电复印、油墨等。此外,本发明的纳米氧化铁具有无毒性和超强吸紫外性,适用化妆品业及粉末涂料。本发明的纳米氧化铁产品还可加入涂料中,其粒度细,对电磁波和声波有良好的吸收和衰减,对中红外波段有很强的吸收、耗散、屏蔽作用。此外,本发明的纳米氧化铁产品还可作为燃烧催化剂制成的固体推进剂,其燃烧速度较普通推进剂的燃烧速度提高约10倍。本发明的纳米氧化铁还可用于食品中。还可用于医疗靶向治疗药物的牵引剂。The iron oxide red product of the invention has excellent performance and has wide application fields. For example, it has good temperature resistance and can be applied to coloring various plastics, rubber, ceramics, and asbestos products. The iron oxide red product of the present invention can also be applied to antirust paints, middle and low grade paints, cement products, tile coloring, etc., and can also be used in fiber coloring pastes, anti-counterfeiting coatings, electrostatic copying, inks, etc. In addition, the nano-iron oxide of the present invention has non-toxicity and super ultraviolet absorption, and is suitable for cosmetic industry and powder coating. The nano-iron oxide product of the present invention can also be added to coatings, and has fine particle size, good absorption and attenuation of electromagnetic waves and sound waves, and strong absorption, dissipation and shielding effects on mid-infrared bands. In addition, the nano-iron oxide product of the present invention can also be used as a solid propellant made of a combustion catalyst, and its burning speed is about 10 times higher than that of a common propellant. The nano iron oxide of the present invention can also be used in food. It can also be used as a traction agent for medical targeted therapy drugs.

尽管上面已经通过结合示例性实施例描述了本发明,但是本领域技术人员应该清楚,在不脱离权利要求所限定的精神和范围的情况下,可对本发明的示例性实施例进行各种修改和改变。Although the present invention has been described above in conjunction with the exemplary embodiments, it should be apparent to those skilled in the art that various modifications and changes may be made to the exemplary embodiments of the present invention without departing from the spirit and scope defined in the claims. Change.

Claims (10)

1. A method for producing an iron oxide red product, comprising the steps of:
mixing and stirring the waste liquid or the waste liquid from which the solid impurities are removed with a calcareous raw material, and carrying out neutralization of waste acid and growth and conversion of a crystal form to obtain slurry; wherein the waste liquid is sulfuric acid waste liquid containing iron ions;
separating liquid from the slurry, oxidizing the liquid, and then performing solid-liquid separation to obtain the iron oxide red precursor solid material.
2. The method for producing an iron oxide red product according to claim 1, further comprising the steps of: and scattering and calcining the iron oxide red precursor solid material to obtain iron oxide red.
3. The method for producing iron oxide red according to claim 1 or 2, wherein H in the sulfuric acid waste liquid containing iron ions 2 SO 4 The concentration is below 10%, and comprises: waste acid directly produced by preparing titanium white by sulfuric acid method, produced by preparing titanium white by sulfuric acid method and H-phase 2 SO 4 At least one of waste acid with adjusted concentration, waste acid liquid generated by lithium iron phosphate battery made of ferrous sulfate, waste acid liquid after extracting ferrous sulfate and waste acid liquid containing iron generated by hydrometallurgy.
4. The method for producing an iron oxide red product according to claim 1 or 2, wherein in case the waste liquid contains ferric ions, the method further comprises the steps of: and adding a reducing agent into the waste liquid before the step of uniformly mixing the waste liquid with the calcareous raw material so as to reduce ferric ions into ferrous ions.
5. The method of producing an iron oxide red product according to claim 1 or 2, wherein the calcareous raw material comprises one or more of limestone, carbide, lime and lime milk;
and/or the number of the groups of groups,
the pH value is controlled to be less than or equal to 5 in the conversion process.
6. The method of producing an iron oxide red product according to claim 1 or 2, wherein the oxidizing comprises: at least one of aeration oxidation and additive oxidant oxidation;
wherein during the oxidation, controlling the pH of the system to be less than 7;
the oxidizing agent includes hydrogen peroxide.
7. The method for producing an iron oxide red product according to claim 1 or 2, characterized in that an alkaline pH adjuster is added during the oxidation process.
8. The method for producing an iron oxide red product according to claim 1 or 2, characterized in that the method further comprises the steps of: washing the solid remaining after the liquid is separated from the slurry, and oxidizing the generated washing waste liquid together with the liquid separated from the slurry.
9. An iron oxide red product, characterized in that the iron oxide red product comprises:
the iron oxide red precursor solid material prepared by the method according to any one of claims 1 and 3 to 8,
and/or the number of the groups of groups,
iron oxide red produced by the method of any one of claims 2-8.
10. Use of the iron oxide red according to claim 9 for the preparation of colorants, coatings, inks, cosmetics, food products, medical targeted therapeutic drugs, paints, electromagnetic wave absorbing materials or combustion catalysts.
CN202211356059.5A 2022-11-01 2022-11-01 Iron red product and its preparation method and application Pending CN116040688A (en)

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