CN116037981A - Stepped combination hole making device for aviation laminated materials - Google Patents
Stepped combination hole making device for aviation laminated materials Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
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- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
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Abstract
Description
技术领域technical field
本申请涉及一种制孔装置,具体所涉及一种航空叠层材料阶梯组合制孔装置。The present application relates to a hole-making device, in particular to a step-combined hole-making device for aviation laminated materials.
背景技术Background technique
随着航空航天工业的不断发展,许多产品对材料提出了高强度轻量化的要求。碳纤维复合材料+铝合金的叠层就完全具有质量轻、强度大、耐磨性高、抗疲劳性能好、耐高温好等优点,因此碳纤维复合材料+铝合金的叠层正被广泛应用于航空航天,而航空航天技术中制孔是重要的一环。With the continuous development of the aerospace industry, many products have put forward high-strength and lightweight requirements for materials. The laminate of carbon fiber composite material + aluminum alloy has the advantages of light weight, high strength, high wear resistance, good fatigue resistance, and high temperature resistance. Therefore, the laminate of carbon fiber composite material + aluminum alloy is being widely used in aviation Aerospace, and hole making is an important part of aerospace technology.
《检测与质量》2019年底9期中,论文题目为:飞机叠层材料精密制孔工艺研究一文中,提出了叠层材料装配组件制备过程中的优化方案以及阶梯组合制孔的技术方案,叠层材料精密制孔工艺路线是通过使用大直径钻具的方式先对碳纤维层进行钻孔(初孔),然后使用小直径钻具对合金层进行钻进,最后使用大直径钻头进行扩孔和铰孔(终孔),进而实现碳纤维-合金叠层材料的钻孔,利用小直径钻具在合金层上钻孔,改善了合金排削状态,以及减少钻终孔时的合金层切削量,进而提高钻孔的质量。In the 9th issue of "Inspection and Quality" at the end of 2019, the title of the thesis is: Research on Precision Hole-making Process of Aircraft Laminated Materials. The material precision hole making process route is to first drill the carbon fiber layer (initial hole) by using a large-diameter drill, then use a small-diameter drill to drill the alloy layer, and finally use a large-diameter drill for reaming and reaming Holes (final holes), and then realize the drilling of carbon fiber-alloy laminated materials, and use small-diameter drills to drill holes on the alloy layer, which improves the cutting state of the alloy and reduces the cutting amount of the alloy layer when drilling the final hole, and then Improve the quality of drilling.
但是,在实际操作时,需要使用两种钻头来进行钻孔,需要频繁的更换钻具,操作不便,效率较低;同时,在钻进的时候,容易产生层间毛刺,容易造成叠层材料应力集中,降低了叠层材料的质量。However, in actual operation, it is necessary to use two kinds of drill bits for drilling, which requires frequent replacement of drilling tools, which is inconvenient to operate and low in efficiency; at the same time, when drilling, it is easy to generate interlayer burrs and easily cause laminated materials Stress concentration reduces the quality of laminated materials.
发明内容Contents of the invention
本申请的目的在于提供一种航空叠层材料阶梯组合制孔装置,能够高效的实现阶梯组合式制孔,提高钻孔效率,同时还能够减少层间毛刺,保证叠层材料的质量。The purpose of this application is to provide a step combination hole making device for aviation laminated materials, which can efficiently realize the step combination hole making, improve drilling efficiency, reduce interlayer burrs, and ensure the quality of laminated materials.
为解决上述技术问题,本申请所采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in this application is:
一种航空叠层材料阶梯组合制孔装置,包括压紧组件和钻孔组件,其中,钻孔组件包括支架、转动设置在支架上的双头钻具组件以及设置在支架上用于驱动双头钻具组件转动的驱动组件;压紧组件包括压板、设置在压板上的压头,压板上设置有导柱,支架上设置有导孔,导柱穿过支架后与一固定螺母连接,弹簧套装在导柱上,且上端与支架接触,下端与压板接触,压板及压头上设置有供双头钻具组件中钻头通行的圆孔,双头钻具组件中钻头直径不同。An aviation laminated material ladder combination hole-making device, including a pressing assembly and a drilling assembly, wherein the drilling assembly includes a bracket, a double-headed drilling tool assembly that is rotatably arranged on the bracket, and is set on the bracket for driving the double-head The driving assembly for the rotation of the drilling tool assembly; the pressing assembly includes a pressure plate, a pressure head arranged on the pressure plate, a guide post is arranged on the pressure plate, a guide hole is provided on the bracket, the guide post passes through the bracket and is connected with a fixed nut, and the spring set On the guide post, the upper end is in contact with the bracket, and the lower end is in contact with the pressure plate. The pressure plate and the pressure head are provided with round holes for the passage of the drill bits in the double-ended drill assembly. The diameters of the drill bits in the double-end drill assembly are different.
其中,压头端部与叠层材料接触一面设置有硬质橡胶垫。Wherein, the end of the indenter is provided with a hard rubber pad on the side in contact with the laminated material.
进一步优化,支架包括左侧支架和右侧支架,压板上的导柱有两组,每一组均有两个导柱,其中一组导柱与左侧支架配合,另一组与右侧支架配合;左侧支架和右侧支架形成安装区域,双头钻具组件设置在安装区域内,且通过转轴与左侧支架及右侧支架转动连接在一起,所述驱动组件安装在右侧支架上并与右侧支架上的转轴连接。Further optimization, the bracket includes a left bracket and a right bracket. There are two sets of guide posts on the pressure plate, and each group has two guide posts. One set of guide posts is matched with the left bracket, and the other set is matched with the right bracket. Cooperate; the left bracket and the right bracket form the installation area, the double-ended drilling tool assembly is arranged in the installation area, and is rotationally connected with the left bracket and the right bracket through the rotating shaft, and the driving assembly is installed on the right bracket And be connected with the rotating shaft on the right side bracket.
其中,双头钻具组件包括安装筒、第一钻具和第二钻具,安装筒两端部均设置有伸缩杆,第一、二钻具分别设置在安装筒的两端并与伸缩杆连接,所述转轴设置在安装筒两侧,安装筒通过所述转轴与左侧支架及右侧支架连接。Among them, the double-headed drilling tool assembly includes a mounting cylinder, a first drilling tool and a second drilling tool. Both ends of the mounting cylinder are provided with telescopic rods. The rotating shaft is arranged on both sides of the installation cylinder, and the installation cylinder is connected with the left bracket and the right bracket through the rotation shaft.
其中,安装筒侧面设置有通风孔。Wherein, the side of the installation cylinder is provided with ventilation holes.
进一步优化,支架还包括连接支架,左侧支架与右侧支架通过连接支架连接成一整体式结构。For further optimization, the bracket also includes a connecting bracket, and the left bracket and the right bracket are connected to form an integral structure through the connecting bracket.
其中,驱动组件包括齿轮、齿条和第一伸缩杆,右侧支架上设置有支撑板,第一伸缩杆设置在支撑板上,右侧支架上设置有导向方孔,齿条两端分别设置有第一连接部和第二连接部,第一连接部与第一伸缩杆连接,第二连接部与导向方孔滑动配合,齿轮设置有右侧支架上的转轴上,齿轮与齿条相互啮合。Wherein, the driving assembly includes a gear, a rack and a first telescopic rod, a support plate is arranged on the right side bracket, the first telescopic rod is arranged on the support board, a guiding square hole is arranged on the right side bracket, and the two ends of the rack are respectively provided with There are a first connecting part and a second connecting part, the first connecting part is connected with the first telescopic rod, the second connecting part is slidingly matched with the guide square hole, the gear is arranged on the rotating shaft on the right side bracket, and the gear and the rack are meshed with each other .
进一步优化,右侧支架上设置有连接板,连接板上设置有安装孔,所述连接板用于与六自由度机械臂连接。For further optimization, a connecting plate is provided on the right side bracket, and a mounting hole is provided on the connecting plate, and the connecting plate is used for connecting with a six-degree-of-freedom mechanical arm.
其中,压板上设置有触碰开关,触碰开关用于与六自由度机械臂的控制系统连接。Wherein, a touch switch is arranged on the pressure plate, and the touch switch is used to connect with the control system of the six-degree-of-freedom mechanical arm.
与现有技术相比,本申请具有以下有益效果:本申请主要由压紧组件和钻孔组件组成,在实际的使用过程中采用双头钻具组件来实现阶梯钻孔的目的,将压头与叠层材料接触后,支架持续向压板方向移动,此时弹簧将会被压缩,压板上的压头紧紧压装在叠层材料上;此时,采用双头钻具组件中的大直径钻头进行钻孔,钻孔完毕后,驱动组件驱动双头钻具组件转动180°,使得双头钻具组件中小直径钻头对合金层进行钻孔,最后驱动组件驱动双头钻具组件转动180°,使用大直径钻头进行钻孔,本申请不仅实现了阶梯组合制孔的目的,同时,制孔时采用压头将钻孔部位进行压紧,使得叠层材料的层间间隙更小,能够有效的减小叠层材料的材料层在钻具的压力下发生弯曲变形,克服层间界面分离,增大层间贴合程度,进而达到减少层间毛刺的目的。Compared with the prior art, the present application has the following beneficial effects: the present application is mainly composed of a pressing assembly and a drilling assembly. In actual use, a double-headed drilling tool assembly is used to achieve the purpose of step drilling, and the pressing head After being in contact with the laminated material, the bracket continues to move towards the pressing plate, at this time the spring will be compressed, and the pressing head on the pressing plate is tightly pressed on the laminated material; at this time, the large diameter The drill bit drills the hole. After the drilling is completed, the drive assembly drives the double-head drill assembly to rotate 180°, so that the small-diameter drill bit in the double-head drill assembly drills the alloy layer, and finally the drive assembly drives the double-head drill assembly to rotate 180°. , using a large-diameter drill bit for drilling, this application not only achieves the purpose of step combination hole making, but also uses a pressure head to compress the drilled part during hole making, so that the interlayer gap of the laminated material is smaller, which can effectively The material layer of the laminated material is bent and deformed under the pressure of the drilling tool to overcome the separation of the interlayer interface and increase the degree of interlayer bonding, thereby achieving the purpose of reducing interlayer burrs.
附图说明Description of drawings
图1为本申请整体结构示意图之一。Fig. 1 is one of the overall structural diagrams of the present application.
图2为本申请整体结构示意图之二。Fig. 2 is the second schematic diagram of the overall structure of the present application.
图3为本申请连接支架与左、右侧支架的连接关系示意图。Fig. 3 is a schematic diagram of the connection relationship between the connecting bracket of the present application and the left and right side brackets.
图4为本申请整体装配结构示意图。FIG. 4 is a schematic diagram of the overall assembly structure of the present application.
图5为本申请的使用示意图。Figure 5 is a schematic diagram of the application.
附图标记:101-压紧组件,102-钻孔组件,103-支架,104-双头钻具组件,105-驱动组件,106-压板,107-压头,108-导柱,109-导孔,110-固定螺母,111-触碰开关,112-硬质橡胶垫,113-左侧支架,114-右侧支架,115-转轴,116-安装筒,117-第一钻具,118-第二钻具,119-伸缩杆,120-连接支架,121-齿轮,122-齿条,123-第一伸缩杆,124-支撑板,125-第一连接部,126-第二连接部,127-导向方孔,128-连接板,129-安装孔,130-六自由度机械臂,131-叠层材料,132-圆孔。Reference signs: 101-pressing assembly, 102-drilling assembly, 103-support, 104-double-ended drilling tool assembly, 105-driving assembly, 106-pressing plate, 107-pressure head, 108-guide column, 109-guide Hole, 110-Fixing nut, 111-Touch switch, 112-Hard rubber pad, 113-Left bracket, 114-Right bracket, 115-Rotary shaft, 116-Installation cylinder, 117-First drilling tool, 118- Second drilling tool, 119-telescopic rod, 120-connecting bracket, 121-gear, 122-rack, 123-first telescopic rod, 124-support plate, 125-first connecting part, 126-second connecting part, 127-guiding square hole, 128-connecting plate, 129-installation hole, 130-six degrees of freedom mechanical arm, 131-laminated material, 132-round hole.
具体实施方式Detailed ways
下面结合附图对本申请的实施例进行详细说明。Embodiments of the present application will be described in detail below in conjunction with the accompanying drawings.
实施例一Embodiment one
参看图1-图5,本实施例公开了一种航空叠层材料阶梯组合制孔装置,包括压紧组件101和钻孔组件102,其中,钻孔组件102包括支架103、转动设置在支架103上的双头钻具组件104以及设置在支架103上用于驱动双头钻具组件104转动的驱动组件105;压紧组件101包括压板106、设置在压板106上的压头107,压板106上设置有导柱108,支架103上设置有导孔109,导柱108穿过支架103后与一固定螺母110连接,弹簧套装在导柱108上,且上端与支架103接触,下端与压板106接触,压板106及压头107上设置有供双头钻具组件104中钻头通行的圆孔132,双头钻具组件104中钻头直径不同。Referring to Fig. 1-Fig. 5, the present embodiment discloses a kind of ladder combined hole-making device for aviation laminated materials, including a
本申请主要由压紧组件101和钻孔组件102组成,在实际的使用过采用双头钻具组件104来实现阶梯钻孔的目的,将压头107与叠层材料131接触后,支架103持续向压板106方向移动,此时弹簧将会被压缩,压板106上的压头107紧紧压装在叠层材料131上;此时,采用双头钻具组件104中的大直径钻头进行钻孔,钻孔完毕后,驱动组件105驱动双头钻具组件104转动180°,使得双头钻具组件104中小直径钻头对合金层进行钻孔,最后驱动组件105驱动双头钻具组件104转动180°,使用大直径钻头进行钻孔,本申请不仅实现了阶梯组合制孔的目的,同时,制孔时采用压头107将钻孔部位进行压紧,使得叠层材料131的层间间隙更小,能够有效的减小叠层材料131的材料层在钻具的压力下发生弯曲变形,克服层间界面分离,增大层间贴合程度,进而达到减少层间毛刺的目的。This application is mainly composed of a
其中,压头107端部与叠层材料131接触一面设置有硬质橡胶垫112;通过设置的硬质橡胶垫112能够对叠层材料131起到保护的目的,避免在压紧的时候损坏叠层材料131,导致叠层材料131的质量降低。Wherein, the end of the
其中,支架103包括左侧支架113和右侧支架114,压板106上的导柱108有两组,每一组均有两个导柱108,其中一组导柱108与左侧支架113配合,另一组与右侧支架114配合;左侧支架113和右侧支架114形成安装区域,双头钻具组件104设置在安装区域内,且通过转轴115与左侧支架113及右侧支架114转动连接在一起,所述驱动组件105安装在右侧支架114上并与右侧支架114上的转轴115连接。Wherein, the
在本实施例中,双头钻具组件104包括安装筒116、第一钻具117和第二钻具118,安装筒116两端部均设置有伸缩杆119,第一、二钻具分别设置在安装筒116的两端并与伸缩杆119连接,所述转轴115设置在安装筒116两侧,安装筒116通过所述转轴115与左侧支架113及右侧支架114连接。In this embodiment, the double-headed
在本实施例中,第一钻具117为大直径钻头钻具,第二钻具118为小直径钻头钻具;将第一钻具117及第二钻具118通过伸缩杆119设置在安装筒116的两端,将压头107压在叠层材料131上,此时保持支架103不动;伸缩杆119驱动第一钻具117朝向叠层材料131移动,第一钻具117中的钻头对叠层材料131的碳纤维层进行钻孔,钻孔结束后,伸缩杆119驱动第一钻具117伸缩回复至安装孔129内,此时,驱动组件105驱动安装筒116转动180°,使得第二钻具118对准叠层材料131,然后与第二钻具118连接的伸缩杆119驱动第二钻具118靠近叠层材料131对叠层的和合金层进行钻孔;合金层钻孔完毕后,即可循环至第一钻具117进行终孔钻制,如此,即可实现对叠层材料131的阶梯组合制孔。In this embodiment, the
在实际的使用中,第一、二钻具采用现有技术中的钻具即可,此处处不再赘述。In actual use, the first and second drilling tools can be the drilling tools in the prior art, which will not be repeated here.
在实际的使用中,为了制孔时装置更加稳定,支架103还包括连接支架120,左侧支架113与右侧支架114通过连接支架120连接成一整体式结构,便于实现左侧支架113及右侧支架114的同步移动。同时使得结构更加稳定。In actual use, in order to make the device more stable when making holes, the
在本实施例中,驱动组件105包括齿轮121、齿条122和第一伸缩杆123,右侧支架114上设置有支撑板124,第一伸缩杆123设置在支撑板124上,右侧支架114上设置有导向方孔127,齿条122两端分别设置有第一连接部125和第二连接部126,第一连接部125与第一伸缩杆123连接,第二连接部126与导向方孔127滑动配合,齿轮121设置有右侧支架114上的转轴115上,齿轮121与齿条122相互啮合。In this embodiment, the
这样,通过第一伸缩杆123驱动齿条122移动,即可实现对齿轮121的驱动,齿轮121转动即可实现转轴115的驱动,安装筒116转动即可实现第一钻具117及第二钻具118的切换;当然,在实际的使用中,还可使用其他的驱动组件结构上,如步进电机,将步进电机直接与转轴115连接,实现对转轴115的驱动,当然,还可以采用现有技术中的其他驱动组件结构,只需要驱动转轴115转动,实现安装筒116的转动即可。Like this, drive
需要说明的是,在实际的使用中,右侧支架114上设置有连接板128,连接板128上设置有安装孔129,所述连接板128用于与六自由度机械臂130连接。It should be noted that, in actual use, the
这样即可通过六自由度机械臂130来实现对制孔装置的驱动,实现自动化制孔的目的,六自由度机械臂130将制孔装置移动至叠层材料131的3-5cm处,然后缓慢将压头107与叠层材料131接触,并持续下压使得支架103朝向压板106方向移动一段距离后,此时六自由度机械臂130保持静止状态,具体移动距离根据实际情况进行确定,以保证压头107紧紧压在叠层材料131上且不会导致叠层材料131发生变形,使得叠层材料131的层间间隙更小,减少层间毛刺。六自由度机械臂130主要用于实现钻孔的定位,其采用技术中的六自由度机械臂130结构即可,此处不再赘述。In this way, the driving of the hole-making device can be realized through the six-degree-of-
在实际的使用中,压板106上设置有触碰开关111,触碰开关111用于与六自由度机械臂130的控制系统连接。这样,当支架103朝向压板106方向移动后触碰到触碰开关111后,触碰开关111将信号传递至六自由度机械臂130的控制系统,该系统即可控制六自由度机械臂130停止;这样,在实际的使用中,只需要调整触碰开关111与支架103间的距离,即可实现对叠层材料131压力的调节;调整触碰开关111与支架103间的距离可以采用增减垫片的方式实现,本领域技术人员可以根据实际情况进行设置,此处不再过多阐述。In actual use, a
实施例二Embodiment two
本实施例公开了一种制孔装置,其与实施例一基本相同,其不同之处在于,在本实施例中,安装筒116侧面设置有通风孔;便于实现通风散热的目的。This embodiment discloses a hole-making device, which is basically the same as the first embodiment, the difference being that, in this embodiment, the side of the
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