CN116024975B - An offshore deep mixing pile water-to-land construction system and construction method - Google Patents
An offshore deep mixing pile water-to-land construction system and construction method Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及紧邻既有建筑物且通航受限情况下海上深层搅拌桩施工技术领域,特别是一种海上深层搅拌桩水转陆施工系统及施工方法。The present invention relates to the technical field of offshore deep mixing pile construction in situations where navigation is limited and adjacent to existing buildings. In particular, it relates to a water-to-land construction system and construction method for offshore deep mixing piles.
背景技术Background technique
国内外目前在水上深层搅拌桩施工领域已积累了大量先进且高效的有益经验,但是在类似于本工程“泛受限空间内”的水上深层搅拌桩施工仍无先例,属于经验真空区。At present, a large amount of advanced and efficient useful experience has been accumulated in the field of deep mixing pile construction on water at home and abroad. However, there is still no precedent for the construction of deep mixing piles on water in a "generally restricted space" similar to this project, which belongs to the experience vacuum zone.
目前近海工程的深层搅拌桩施工大多采用船舶法进行施工,即采用大型DCM施工船进行大面积智能化作业。然而该施工方式通常需要在开阔海域内方可实施,对于通航受限、紧邻既有建筑物且桩位精度要求较高的“泛受限空间”内深层搅拌桩施工则无法开展,直接影响到深层搅拌桩施工组织的有效开展,无法为后续的基础及上部结构及时提供工作面,导致工期整体滞后。At present, the construction of deep mixing piles in offshore projects is mostly carried out by the ship method, that is, large DCM construction ships are used to carry out large-area intelligent operations. However, this construction method usually needs to be implemented in the open sea. Deep mixing pile construction cannot be carried out in "generally restricted spaces" with limited navigation, close to existing buildings and high pile position accuracy requirements, which directly affects The effective implementation of the deep mixing pile construction organization cannot provide a working surface for the subsequent foundation and superstructure in time, resulting in an overall delay in the construction period.
传统的海上钢平台一般为从岸上搭设栈桥至施工区进行深层搅拌桩施工,可以直接从岸上转运水泥并且引水至施工现场进行拌浆并施工,然而对于泛受限空间内的深层搅拌桩施工仍不具备实施条件,故考虑采用拌浆后台配合水上海上钢平台及搅拌桩移动平台形成的前台的形式进行施工。Traditional offshore steel platforms generally build trestles from the shore to the construction area for deep mixing pile construction. Cement can be transferred directly from the shore and water can be diverted to the construction site for mixing and construction. However, the construction of deep mixing piles in a generally restricted space is still difficult. The implementation conditions are not met, so construction is considered to be carried out in the form of a front stage formed by a slurry mixing backstage combined with an offshore steel platform on the water and a mobile mixing pile platform.
现有的施工方法主要存在以下几方面不足:The existing construction methods mainly have the following shortcomings:
1、通航受限情况下,大型DCM施工船舶因尺寸及吨位超限无法进入施工区域开展施工,采用小吨位甲板货船一方面船舶姿态易受风浪涌流影响无法保证10m以上长桩的施工质量,另一方面船舶本身稳定性不足无法保证施工桩位的精准性;且船舶法施工受船体稳定性限制,塔架及钻杆一般不会太高,因此也很难完成15m以上深桩施工,桩长受限;1. When navigation is restricted, large DCM construction ships cannot enter the construction area to carry out construction due to excessive size and tonnage. Small-tonnage deck cargo ships are used. On the one hand, the ship posture is easily affected by wind and wave surges and cannot guarantee the construction quality of long piles above 10m. On the other hand, On the one hand, the stability of the ship itself is insufficient to ensure the accuracy of the construction pile position; and the ship method construction is limited by the stability of the hull, and the tower and drill pipe are generally not too high, so it is difficult to complete the construction of deep piles above 15m, and the pile length restricted; restricted
2、采用DCM船舶施工的深层搅拌桩由于受潮位影响,桩长长短不一,难以精准把控桩底标高及桩长,存在质量隐患;2. Due to the influence of the tide level, the deep mixing piles constructed by DCM ships have different pile lengths, making it difficult to accurately control the pile bottom elevation and pile length, and there are potential quality risks;
3、紧邻既有建筑物情况下开展施工,一方面存在船舶失控撞击既有建筑物的风险,另一方面大型DCM施工船舶带来的波浪扰动及地基扰动均会使既有建筑物产生不利的沉降变形;3. When construction is carried out in close proximity to existing buildings, on the one hand, there is the risk of the ship losing control and hitting the existing building. On the other hand, the wave disturbance and foundation disturbance caused by the large DCM construction ship will cause adverse effects on the existing building. settlement deformation;
4、采用DCM船舶进行施工由于移船定位过程中存在起锚抛锚等过程,存在大量的时间浪费,施工工效达不到实际需求。4. When using DCM ships for construction, due to the process of anchoring and anchoring during the ship moving and positioning process, a lot of time is wasted, and the construction efficiency cannot meet actual needs.
5、水泥搅拌桩格栅内后续将进行管板组合桩施工,因此水泥搅拌桩的桩位控制显得尤为重要,传统的施工方法很难达到设计精度要求;5. Pipe-sheet composite piles will be constructed in the cement mixing pile grid later, so the pile position control of cement mixing piles is particularly important. It is difficult to meet the design accuracy requirements with traditional construction methods;
6)岸上搭设栈桥至施工区域一方面造价过高经济效益不好,另一方面则会阻断水上交通,对其他工序也会造成干扰。6) Setting up a trestle on the shore to the construction area would be too expensive and not economically beneficial. On the other hand, it would block water traffic and interfere with other processes.
发明内容Contents of the invention
本发明的目的在于:针对现有技术采用船舶法施工近海工程的深层搅拌桩时,存在难完成15m以上深桩施工、受潮位影响难以精准把控桩底标高及桩长、可能造成撞击既有建筑物的风险、容易造成既有建筑物产生不利的沉降变形、起锚抛锚造成工效低、大型DCM施工船舶通航受限的问题,而采用搭设栈桥至施工区域施工近海工程的深层搅拌桩时,存在造价过高、阻断水上交通的问题,提供一种海上深层搅拌桩水转陆施工系统及施工方法。The purpose of this invention is to: when using the ship method to construct deep mixing piles for offshore projects in the existing technology, it is difficult to complete the construction of piles with a depth of more than 15m, it is difficult to accurately control the pile bottom elevation and pile length due to the influence of tide levels, and it may cause collisions. Risks of buildings, easy to cause unfavorable settlement deformation of existing buildings, low work efficiency caused by anchoring, and limited navigation of large DCM construction ships. When using trestles to construct deep mixing piles for offshore projects in the construction area, there are To solve the problems of high cost and blocking water traffic, an offshore deep mixing pile water-to-land construction system and construction method are provided.
为了实现上述目的,本发明采用的技术方案为:In order to achieve the above objects, the technical solutions adopted by the present invention are:
一种海上深层搅拌桩水转陆施工系统,包括移动钢平台、拌浆后台和海上钢平台;An offshore deep mixing pile water-to-land construction system includes a mobile steel platform, a slurry mixing backstage and an offshore steel platform;
海上钢平台铺设在搅拌桩的施工区,海上钢平台上方沿其纵向或横向铺设有钢平台路轨;The offshore steel platform is laid in the construction area of the mixing pile, and steel platform rails are laid along the longitudinal or transverse direction above the offshore steel platform;
移动钢平台设置在海上钢平台上方,移动钢平台能够沿钢平台路轨的纵向移动并固定,移动钢平台上方设有桩机设备,桩机设备用于施工水泥搅拌桩;The mobile steel platform is set above the offshore steel platform. The mobile steel platform can move and be fixed longitudinally along the rails of the steel platform. There is pile driver equipment above the mobile steel platform. The pile driver equipment is used to construct cement mixing piles;
拌浆后台邻近施工区固定设于海上,拌浆后台用于拌浆并向移动钢平台输送已经拌好的浆液。The slurry mixing backstage is fixed on the sea adjacent to the construction area. The slurry mixing backstage is used for mixing slurry and delivering the mixed slurry to the mobile steel platform.
本方案中,施工区是指搅拌桩施工所覆盖的区域,海上钢平台铺设在施工区,能够覆盖施工区并在施工区处固定,故施工区和海上钢平台的纵向一致。钢平台路轨沿海上钢平台的纵向或者横向布置,其决定了移动钢平台在海上钢平台上的移动方向,也决定了搅拌桩的施工方向,比如:当钢平台路轨沿海上钢平台的纵向布置时,则移动钢平台沿海上钢平台的纵向移动,即施工搅拌桩是沿海上钢平台的纵向先后进行的。移动钢平台上方设有桩机设备,桩机设备用于施工水泥搅拌桩,即桩机设备能够在固定在移动钢平台上以及移动钢平台固定在海上钢平台上时,以及能够为桩机设备提供合格的浆液的前提下,来施工施工区对应位置的搅拌桩。In this plan, the construction area refers to the area covered by the mixing pile construction. The offshore steel platform is laid in the construction area, which can cover the construction area and be fixed in the construction area. Therefore, the longitudinal direction of the construction area and the offshore steel platform are consistent. The steel platform rails are arranged longitudinally or transversely on the steel platform along the seacoast, which determines the movement direction of the mobile steel platform on the offshore steel platform and also determines the construction direction of the mixing piles. For example: when the steel platform rails are arranged longitudinally on the steel platform along the seacoast When the time comes, the mobile steel platform moves longitudinally along the steel platform on the seaboard, that is, the construction of the mixing piles is carried out longitudinally one after another on the steel platform on the seaboard. There is pile driver equipment above the mobile steel platform. The pile driver equipment is used to construct cement mixing piles. That is, the pile driver equipment can be fixed on the mobile steel platform and the mobile steel platform is fixed on the offshore steel platform. It can also provide pile driver equipment. On the premise of providing qualified slurry, construct the mixing piles at corresponding locations in the construction area.
本方案的海上深层搅拌桩水转陆施工系统,因近海通航受限的原因,移动钢平台的尺寸无法做得过大,故无法提供水泥罐存储地以及后台拌浆地等,使得无法将桩机设备和拌浆设备等均稳定的设置在移动钢平台上,如采用陆上拌浆则输浆过程中容易堵管,且成本过高不适宜近海工程的水泥搅拌桩施工,通过单独设置拌浆后台用于固定拌浆设备,并将拌浆后台固定设于邻近施工区的海上,拌浆后台能够为移动钢平台提供合格的浆液;而移动钢平台在沿海上钢平台的钢平台路轨限制下移动和固定,移动钢平台的失控可能性小,基本不会控撞击既有建筑物,且能够保证其施工搅拌桩时定位精准性和稳定性,使得移动钢平台能够完成搅拌桩的高质量施工,其避免了大型DCM施工船舶因尺寸及吨位超限无法进入施工区域开展施工,且不会像船舶法一样带来波浪扰动及地基扰动,进而能够减小既有建筑物的不利的沉降变形。且其稳定性高,故塔架及钻杆可以设置更高,使得能够更容易完成15m以上深桩施工;且移动钢平台在海中的高度受海上钢平台控制,高度不会变化,进而能够精准把控搅拌桩的桩底标高及桩长,提高搅拌桩的质量;且水泥搅拌桩的桩位通过移动钢平台在钢平台路轨的导向下更容易控制,使得搅拌桩施工后更容易达到设计精度,桩位精准;且其不存在船舶法中的起锚抛锚等过程,直接通过移动钢平台在钢平台路轨的导向下移动定位,施工效率更高;且无需像搭设栈桥一样会阻断水上交通,减少对其他工序的干扰。For the offshore deep mixing pile water-to-land construction system of this plan, due to limited offshore navigation, the size of the mobile steel platform cannot be made too large. Therefore, it is impossible to provide a storage place for cement tanks and a background mixing area, making it impossible to move the piles. The machine equipment and slurry mixing equipment are all stably installed on the mobile steel platform. If the slurry is mixed on land, the pipe will be easily blocked during the slurry transportation process, and the cost is too high and is not suitable for the construction of cement mixing piles in offshore projects. By setting up the mixing pile separately, The slurry mixing backstage is used to fix the slurry mixing equipment, and the slurry mixing backstage is fixed on the sea adjacent to the construction area. The slurry mixing backstage can provide qualified slurry for the mobile steel platform; while the steel platform rails of the mobile steel platform on the coast are limited Moving and fixing, the mobile steel platform is less likely to lose control and will basically not hit existing buildings uncontrollably, and it can ensure the positioning accuracy and stability when constructing mixing piles, allowing the mobile steel platform to complete high-quality mixing piles Construction, which avoids the inability of large DCM construction ships to enter the construction area due to excessive size and tonnage to carry out construction, and does not cause wave disturbance and foundation disturbance like the ship method, thereby reducing the adverse settlement deformation of existing buildings. . And its stability is high, so the tower and drill pipe can be set higher, making it easier to complete the construction of deep piles of more than 15m; and the height of the mobile steel platform in the sea is controlled by the offshore steel platform, and the height will not change, so that it can be accurately Control the pile bottom elevation and pile length of the mixing pile to improve the quality of the mixing pile; and the pile position of the cement mixing pile is easier to control through the moving steel platform under the guidance of the steel platform rail, making it easier to achieve the design accuracy after the construction of the mixing pile , the pile position is accurate; and there is no process such as anchoring and anchoring in the ship method. The mobile steel platform is directly moved and positioned under the guidance of the steel platform rails, and the construction efficiency is higher; and there is no need to block water traffic like setting up a trestle. Reduce interference with other processes.
优选的,海上钢平台包括若干钢平台支撑桩、若干钢平台主梁和若干钢平台剪刀撑;Preferably, the offshore steel platform includes several steel platform support piles, several steel platform main beams and several steel platform scissor braces;
钢平台支撑桩在施工区的横向和纵向均匀间隔布设,钢平台支撑桩的顶部设有钢平台桩帽;The steel platform support piles are evenly spaced horizontally and vertically in the construction area, and the tops of the steel platform support piles are equipped with steel platform pile caps;
钢平台主梁沿施工区的纵向拉通设置在钢平台桩帽上,钢平台路轨沿钢平台主梁纵向布设在钢平台主梁上;The main beam of the steel platform is arranged on the pile cap of the steel platform along the longitudinal pull-through of the construction area, and the rails of the steel platform are arranged on the main beam of the steel platform longitudinally along the main beam of the steel platform;
钢平台剪刀撑设于纵向相邻的两个钢平台支撑桩顶部之间或者横向相邻的两个钢平台支撑桩顶部之间。The steel platform scissors are installed between the tops of two longitudinally adjacent steel platform support piles or between the tops of two transversely adjacent steel platform support piles.
钢平台支撑桩通过沉桩的方式设于施工区,顶部通过钢平台剪刀撑连接在一起,形成矩形的框架,且钢平台支撑桩、钢平台剪刀撑等设置不能够占用搅拌桩的桩位,搅拌桩的桩位位于矩形的框架空间内。钢平台桩帽便于钢平台主梁的架设,钢平台主梁用于支撑钢平台路轨,本方案的钢平台路轨沿施工区的纵向拉通设置,使得搅拌桩在施工区纵向上先后依次施工,更便于移动钢平台的布置,使得移动钢平台的长度不会设置过长或数量无需设置过多。The steel platform support piles are installed in the construction area through pile sinking. The tops are connected through steel platform scissor braces to form a rectangular frame. The steel platform support piles, steel platform scissor braces, etc. cannot occupy the pile positions of the mixing piles. The pile location of the mixing pile is located in a rectangular frame space. The steel platform pile cap facilitates the erection of the steel platform main beam, and the steel platform main beam is used to support the steel platform rails. The steel platform rails in this plan are set up along the longitudinal direction of the construction area, so that the mixing piles are constructed in sequence in the longitudinal direction of the construction area. It is more convenient to arrange the mobile steel platform so that the length of the mobile steel platform will not be set too long or the number of mobile steel platforms will not need to be set too much.
优选的,移动钢平台包括平台基础,平台基础底部设有移动平台钢轮,移动平台钢轮能够带动平台基础沿钢平台路轨的纵向移动,平台基础底部还设有夹轨器,夹轨器夹持钢平台路轨后能够固定平台基础;Preferably, the mobile steel platform includes a platform foundation. The mobile platform steel wheels are provided at the bottom of the platform foundation. The mobile platform steel wheels can drive the platform foundation to move longitudinally along the steel platform rails. The platform foundation is also provided with a rail clamp. The rail clamp clamps The platform foundation can be fixed after holding the steel platform rails;
平台基础上方铺设有至少两个平行的桩机滑轨,桩机滑轨的纵向与钢平台路轨的纵向垂直,所有桩机滑轨上共同滑动连接有桩机底座,桩机底座上方靠近平台基础边缘一侧固定设有桩机设备,桩机设备包括竖向设置的塔架,塔架底部连接于桩机底座上,塔架上部通过桩机支腿连接于桩机底座远离平台基础边缘一侧,塔架顶部安装有动力头,动力头下端连接有竖直的钻杆;At least two parallel pile driver slide rails are laid above the platform foundation. The longitudinal direction of the pile driver slide rails is perpendicular to the longitudinal direction of the steel platform rails. All pile driver slide rails are jointly slidably connected to a pile driver base. The top of the pile driver base is close to the platform foundation. Pile driver equipment is fixed on one side of the edge. The pile driver equipment includes a vertical tower. The bottom of the tower is connected to the pile driver base. The upper part of the tower is connected to the pile driver base through the pile driver legs on the side away from the edge of the platform foundation. , a power head is installed on the top of the tower, and a vertical drill pipe is connected to the lower end of the power head;
平台基础上远离桩机设备的一侧设有电力设备,电力设备用于为桩机设备供电。The side of the platform foundation away from the pile driver equipment is equipped with electrical equipment, which is used to power the pile driver equipment.
塔架、桩机底座和桩机支腿用于保证桩机设备的钻杆施工搅拌桩时的稳定。通过将桩机设备设置在平台基础的一侧,将电力设备设置在桩机设备另一侧,能够平衡桩机设备对平台基础对应侧的压重影响,保证移动钢平台施工搅拌桩时的稳定性。当存在加固方量大、施工时间短的情况时,传统施工方法工效达不到要求;本方案通过在平台基础上设置桩机滑轨,并将桩机设备固定在桩机底座上方靠近平台基础边缘一侧固定,便于施工对应侧的搅拌桩,且能够通过桩机底座沿桩机滑轨移动带动桩机设备沿垂直于钢平台路轨移动,进而改变桩机设备在平台基础上的位置,便于调整桩机设备的钻杆,用于调整对位需要施工的搅拌桩,能够在平台基础不动的前提下,用于对位不同的搅拌桩,减少平台基础的移动,提高搅拌桩的整体施工效率和施工质量,进而能够缩短施工时间,满足工效要求。The tower, pile driver base and pile driver legs are used to ensure the stability of the drill pipe of the pile driver equipment when constructing the mixing pile. By arranging the pile driver equipment on one side of the platform foundation and the power equipment on the other side of the pile driver equipment, the impact of the pile driver equipment on the corresponding side of the platform foundation can be balanced to ensure the stability of the mobile steel platform when constructing mixing piles. sex. When the amount of reinforcement is large and the construction time is short, the efficiency of traditional construction methods cannot meet the requirements; this plan sets pile driver slide rails on the platform foundation and fixes the pile driver equipment above the pile driver base close to the platform foundation. One side of the edge is fixed to facilitate the construction of the mixing pile on the corresponding side, and the pile driver base can be moved along the pile driver slide rail to drive the pile driver equipment to move along the rails perpendicular to the steel platform, thereby changing the position of the pile driver equipment on the platform foundation to facilitate Adjusting the drill rod of the pile driver equipment is used to adjust the alignment of the mixing piles that need to be constructed. It can be used to align different mixing piles without moving the platform foundation, reducing the movement of the platform foundation and improving the overall construction of the mixing piles. efficiency and construction quality, thereby shortening construction time and meeting efficiency requirements.
优选的,拌浆后台设有水泥罐、自动搅拌机、第一储浆罐和第一注浆泵,水泥罐设于拌浆后台的中部,第一储浆罐和第一注浆泵设于拌浆后台靠近施工区的一侧;Preferably, the grout mixing backstage is equipped with a cement tank, an automatic mixer, a first grout storage tank and a first grouting pump. The cement tank is located in the middle of the grout mixing backstage, and the first grout storage tank and the first grouting pump are located behind the grout mixing backstage. The side of the slurry backstage close to the construction area;
移动钢平台上设有第二储浆罐和第二注浆泵,第一注浆泵通过第一送浆管连通第一储浆罐和第二储浆罐,第二注浆泵通过第二送浆管连通第二储浆罐和桩机设备,第一送浆管和第二送浆管均具有冗长;The mobile steel platform is provided with a second grouting tank and a second grouting pump. The first grouting pump connects the first grouting tank and the second grouting tank through the first grouting pipe. The second grouting pump passes through the second grouting pipe. The slurry delivery pipe connects the second slurry storage tank and the pile driver equipment, and both the first slurry delivery pipe and the second slurry delivery pipe are lengthy;
自动搅拌机接收水泥罐的水泥进行第一次搅拌后再输送至第一储浆罐中,第一储浆罐将搅拌好的浆液通过第一注浆泵泵送至第二储浆罐,第二储浆罐能够对浆液进行二次搅拌,第二储浆罐通过第二注浆泵将二次搅拌后的浆液泵送至桩机设备。The automatic mixer receives the cement from the cement tank and mixes it for the first time and then transports it to the first slurry storage tank. The first slurry storage tank pumps the mixed slurry to the second slurry storage tank through the first grouting pump. The slurry storage tank can perform secondary stirring of the slurry, and the second slurry storage tank pumps the secondary stirred slurry to the pile driver equipment through the second grouting pump.
采用上述方案,水泥罐设于拌浆后台的中部,用于存储水泥,且能够保证拌浆后台的重心稳定;第一储浆罐和第一注浆泵设于拌浆后台靠近施工区的一侧,便于向移动钢平台泵送浆液;第一送浆管和第二送浆管均具有冗长,一是满足海水波动对第一送浆管和第二送浆管的影响,避免第一送浆管和第二送浆管因为拉扯被破坏导致浆液无法正常供给至桩机设备,避免影响搅拌桩的连续施工,二是能够满足移动钢平台移动后的浆液供给,使得移动钢平台移动后也能够施工搅拌桩,避免影响搅拌桩的连续施工。Using the above solution, the cement tank is located in the middle of the grouting backstage to store cement and ensure the stability of the center of gravity of the grouting backstage; the first grouting storage tank and the first grouting pump are located near the construction area behind the grouting backstage. side to facilitate pumping slurry to the mobile steel platform; both the first slurry delivery pipe and the second slurry delivery pipe are long, firstly, to meet the impact of seawater fluctuations on the first slurry delivery pipe and the second slurry delivery pipe, and to avoid the first slurry delivery pipe. The slurry pipe and the second slurry feeding pipe were damaged due to pulling, which caused the slurry to be unable to be supplied to the pile driver equipment normally, so as to avoid affecting the continuous construction of the mixing piles. Secondly, it can meet the slurry supply after the mobile steel platform is moved, so that the mobile steel platform can also be supplied after the mobile steel platform is moved. Able to construct mixing piles to avoid affecting the continuous construction of mixing piles.
水泥搅拌桩对施工连续性要求较高,因此非必要情况下浆液拌制、输浆、注浆均不能停止;采用上述布置方式,能够保证移动钢平台施工搅拌桩的连续性,同时第二储浆罐能够对浆液进行二次搅拌,进一步保证供给桩机设备的浆液的质量,使得搅拌桩的施工质量更好。Cement mixing piles have high requirements for construction continuity, so slurry mixing, grouting, and grouting cannot be stopped unless necessary. Using the above arrangement can ensure the continuity of the mixing piles constructed on the mobile steel platform, and at the same time, the second storage The slurry tank can perform secondary stirring of the slurry, further ensuring the quality of the slurry supplied to the pile driver equipment, and making the construction quality of the mixing piles better.
优选的,拌浆后台设有至少两个水泥罐,两个水泥罐对称设于拌浆后台的中部,保证拌浆后台的重心稳定、空间占用小的前提下,两个水泥罐形成互补,充分保证水泥供应,避免水泥断料造成供浆中断,影响搅拌桩的成桩质量。Preferably, there are at least two cement tanks in the slurry mixing backstage. The two cement tanks are symmetrically located in the middle of the slurry mixing backstage to ensure that the center of gravity of the slurry mixing backstage is stable and the space is small. The two cement tanks complement each other and fully Ensure the supply of cement and avoid interruption of slurry supply due to cement material breakage, which will affect the pile quality of the mixing pile.
优选的,拌浆后台包括若干钢管桩,钢管桩沉桩锚固于海底,钢管桩顶面高于海平面;所有钢管桩顶部焊接有桩顶盖板,桩顶盖板上架设并满焊有双拼工字钢主梁,双拼工字钢主梁上方间隔焊接设置若干工字钢次梁,工字钢次梁上方铺满钢板;Preferably, the grout mixing background includes a number of steel pipe piles. The steel pipe piles are sunk and anchored on the seabed, and the top surfaces of the steel pipe piles are higher than the sea level. The tops of all steel pipe piles are welded with pile top cover plates, and the pile top cover plates are erected and fully covered. A double I-beam main beam is welded, a number of I-beam secondary beams are welded at intervals above the double I-beam main beam, and the top of the I-beam secondary beams is covered with steel plates;
水泥罐上缠绕有固定绳,固定绳连接至钢管桩。A fixed rope is wrapped around the cement tank and connected to the steel pipe pile.
拌浆后台采用上述结构,结构稳定,利于在拌浆后台上进行拌浆作业,为移动钢平台提供稳定的浆液供给,且施工相对较为简单。且拌浆后台的水泥罐能够通过固定绳牵引至底部钢管桩并固定形成防风缆绳达到防台加固效果,既能通过拌浆后台固定上部的水泥罐,又能够通过上部的水泥罐辅助固定拌浆后台,形成相互固定,提高稳定性。The grout mixing backstage adopts the above-mentioned structure, which is stable in structure, facilitates grout mixing operations on the grout mixing backstage, provides a stable slurry supply for the mobile steel platform, and the construction is relatively simple. The cement tank at the backstage of the grout mixing can be pulled to the bottom steel pipe pile through a fixed rope and fixed to form a windproof cable to achieve the anti-typhoon reinforcement effect. It can not only fix the upper cement tank through the grouting backstage, but also assist in fixing the mixer through the upper cement tank. The slurry backstage forms mutual fixation and improves stability.
优选的,还包括水泥补给船,水泥补给船用于向拌浆后台的水泥罐运送水泥;Preferably, it also includes a cement supply ship, which is used to transport cement to the cement tanks at the backstage of the slurry mixing;
拌浆后台远离施工区的一侧设有防护构造,防护构造包括至少两簇由三个防撞桩组成的防护构件;There is a protective structure on the side of the grout mixing backstage away from the construction area. The protective structure includes at least two clusters of protective components composed of three anti-collision piles;
每个防护构件的三个防撞桩呈等边三角形布置,相邻防撞桩之间设有水平支撑,其中一个防撞桩远离拌浆后台设置,剩余两个防撞桩与拌浆后台的间距相等,远离拌浆后台设置的防撞桩外侧设有橡胶护舷。The three anti-collision piles of each protective component are arranged in an equilateral triangle, with horizontal supports between adjacent anti-collision piles. One of the anti-collision piles is set away from the grout mixing backstage, and the remaining two anti-collision piles are in contact with the grout mixing backstage. The spacing is equal, and there are rubber fenders on the outside of the anti-collision piles set away from the slurry mixing background.
水泥补给船向拌浆后台的水泥罐运送水泥,保证材料的充足;且水泥补给船运送水泥到达拌浆后台,可能发生与拌浆后台碰撞,而拌浆后台为独立的梁板柱式结构,面对水泥补给船的频繁撞击,稳定性会受影响,本方案通过设置防护构造,用于防护拌浆后台,避免水泥补给船与拌浆后台的直接碰撞,进而保证拌浆后台的稳定性。每个防护构件的三个防撞桩呈等边三角形布置,能够保证防护构件的稳定性;其中一个防撞桩远离拌浆后台设置,剩余两个防撞桩与拌浆后台的间距相等,且防护构造包括至少两簇由三个防撞桩组成的防护构件,能够便于水泥补给船的停靠;且远离拌浆后台设置的防撞桩外侧设有橡胶护舷,能够起到缓冲作用,削弱水泥补给船防撞桩的碰撞能,减小对拌浆后台稳定性的干扰。The cement supply ship transports cement to the cement tanks at the slurry mixing backstage to ensure sufficient material; and when the cement supply ship transports cement to the slurry mixing backstage, it may collide with the slurry mixing backstage, and the slurry mixing backstage is an independent beam, plate and column structure, facing Frequent collisions of the cement supply ship will affect the stability. This plan sets up a protective structure to protect the slurry mixing backstage to avoid direct collision between the cement supply ship and the slurry mixing backstage, thereby ensuring the stability of the slurry mixing backstage. The three anti-collision piles of each protective component are arranged in an equilateral triangle, which can ensure the stability of the protective component; one of the anti-collision piles is set away from the grout mixing backstage, and the remaining two anti-collision piles are equally spaced from the grout mixing backend, and The protective structure includes at least two clusters of protective components composed of three anti-collision piles, which can facilitate the docking of cement supply ships; and there are rubber fenders on the outside of the anti-collision piles set far away from the slurry mixing background, which can play a buffering role and weaken the cement. The collision energy of the supply ship's anti-collision piles reduces the interference to the stability of the slurry mixing backstage.
优选的,沿施工区的纵向方向间隔设置有若干拌浆后台,沿施工区的横向设有三个移动钢平台,三个移动钢平台在海上钢平台上呈品字型分布,所有所述桩机设备朝向相同且均为海上钢平台的纵向,靠近市政取水点的拌浆后台通过输水管直接连通,输水管具有冗长,所有移动钢平台通过相近的同一个拌浆后台供给浆液。Preferably, several slurry mixing backstages are provided at intervals along the longitudinal direction of the construction area, and three mobile steel platforms are provided along the transverse direction of the construction area. The three mobile steel platforms are distributed in a shape on the offshore steel platform, and all the pile drivers The equipment faces the same direction and is the longitudinal direction of the offshore steel platform. The slurry mixing backstage close to the municipal water intake point is directly connected through a water pipe. The water pipe is lengthy. All mobile steel platforms are supplied with slurry through the same similar slurry mixing backstage.
输水管具有冗长,满足海内受力等条件,避免因拉扯破坏。当设计方严格要求拌浆采用市政用水时,会面临水管规划布置难题。本方案中,沿施工区的横向设有三个移动钢平台,即三个移动钢平台均沿施工区的纵向移动,且三个移动钢平台在海上钢平台上呈品字型分布,所有所述桩机设备朝向相同且均为海上钢平台的纵向,故三个移动钢平台能够同时施工不同位置的搅拌桩,不会相互干扰,能够沿施工区的纵向多点同时作业,能够提高施工效率。且能够同步施工完成,同步移动,使得所有移动钢平台能够通过相近的同一个拌浆后台供给浆液,当所有移动钢平台到达施工区的某处时,均通过该处对应的拌浆后台提供浆液,故只需要将该处的拌浆后台通过输水管直接连通附近的市政取水点即可,能够减小各种管道的布设难度,使得每个拌浆后台能够更加简单的获得市政水,进而能够提高浆液质量,提高搅拌桩的质量。The water pipe is long and meets the conditions of offshore stress and avoids damage due to pulling. When the designer strictly requires municipal water to be used for mixing grout, water pipe planning and layout problems will arise. In this plan, three mobile steel platforms are set up along the transverse direction of the construction area, that is, the three mobile steel platforms all move longitudinally along the construction area, and the three mobile steel platforms are distributed in a shape on the offshore steel platform. All the above mentioned The pile driver equipment is oriented in the same direction and is in the longitudinal direction of the offshore steel platform. Therefore, the three mobile steel platforms can construct mixing piles at different positions at the same time without interfering with each other. They can operate at multiple points along the longitudinal direction of the construction area at the same time, which can improve construction efficiency. And it can complete the construction and move synchronously, so that all mobile steel platforms can supply slurry through the same similar grout mixing backend. When all mobile steel platforms arrive somewhere in the construction area, they will provide slurry through the corresponding grout mixing backend. , so it is only necessary to connect the slurry mixing backstage there to the nearby municipal water intake point directly through the water pipe, which can reduce the difficulty of laying out various pipelines, making it easier for each slurry mixing backstage to obtain municipal water, and thus Improve the quality of the slurry and improve the quality of the mixing pile.
一种海上深层搅拌桩水转陆施工方法,采用上述的海上深层搅拌桩水转陆施工系统施工搅拌桩,包括以下步骤:A construction method of water-to-land transfer of deep offshore mixing piles, using the above-mentioned offshore deep mixing pile water-to-land construction system to construct the mixing piles, including the following steps:
S1、安装海上深层搅拌桩水转陆施工系统,使得拌浆后台满足拌浆条件并能够向移动钢平台输送已经拌好的浆液,并使得移动钢平台能够沿海上钢平台上的钢平台路轨移动并固定,移动钢平台上的桩机设备能够沿桩机滑轨在移动钢平台的沿垂直于钢平台路轨移动;S1. Install the offshore deep mixing pile water-to-land construction system so that the slurry mixing backstage can meet the slurry mixing conditions and can deliver the mixed slurry to the mobile steel platform, and enable the mobile steel platform to move along the steel platform rails on the coastal steel platform. And fixed, the pile driver equipment on the mobile steel platform can move along the pile driver slide rail perpendicular to the steel platform rail along the edge of the mobile steel platform;
S2、由施工人员调整桩机设备的位置致使桩机设备的钻杆中心在允许偏差的情况下对齐其中一排的其中一组搅拌桩的桩位,并固定桩机设备和移动钢平台;S2. The construction personnel adjust the position of the pile driver equipment so that the center of the drill pipe of the pile driver equipment is aligned with the pile position of one group of mixing piles in one row, and fix the pile driver equipment and the mobile steel platform;
S3、校核钻杆的垂直度,如钻杆的垂直度偏差超过允许值,则通过升高或降低桩机设备的塔架的桩机支腿来调整钻杆的垂直度,使得钻杆的垂直度偏差在允许值范围内;S3. Check the verticality of the drill pipe. If the verticality deviation of the drill pipe exceeds the allowable value, adjust the verticality of the drill pipe by raising or lowering the pile driver legs of the tower of the pile driver equipment so that the verticality of the drill pipe The verticality deviation is within the allowable value range;
S4、通过拌浆后台开始按照配合比下料掺水拌浆,制得水泥浆液并经测试合格后通过拌浆后台的第一注浆泵通过第一送浆管输浆至移动钢平台的第二储浆罐内;S4. Through the grout mixing backend, start adding water and mixing grout according to the mix ratio. After the cement slurry is obtained and passes the test, it passes through the first grouting pump in the grout mixing backend and delivers the grout to the third grouting pipe of the mobile steel platform. In the second slurry storage tank;
S5、启动移动钢平台上的发电机,开启第二储浆罐的电机对浆液进行二次搅拌;S5. Start the generator on the mobile steel platform and turn on the motor of the second slurry storage tank to stir the slurry a second time;
S6、开启桩机设备的卷扬机和动力头,并开启移动钢平台上的第二注浆泵向桩机设备的钻杆输送浆液,钻杆开始旋转下钻搅拌桩直至该排的该组搅拌桩施工完成,然后通过反转卷扬机均速提升钻杆至水面上;S6. Turn on the winch and power head of the pile driver equipment, and start the second grouting pump on the mobile steel platform to deliver slurry to the drill pipe of the pile driver equipment. The drill pipe begins to rotate and drill down the mixing piles until the group of mixing piles in the row. After the construction is completed, the drill pipe is lifted to the water surface at an even speed by the reversing winch;
S7、借助于移动钢平台上的桩机滑轨,沿桩机滑轨纵向调整桩机设备的位置,使得能够重新定位该排的下一组的搅拌桩,然后重复步骤S6完成该排的下一组的搅拌桩的施工;S7. With the help of the pile driver slide rail on the moving steel platform, adjust the position of the pile driver equipment longitudinally along the pile driver slide rail so that the next group of mixing piles in the row can be repositioned, and then repeat step S6 to complete the next set of the row. Construction of a group of mixing piles;
S8、重复步骤S7直至该排的所有组的搅拌桩施工完成;S8. Repeat step S7 until the construction of all groups of mixing piles in the row is completed;
S9、将动力头提升至0刻度处,然后解除移动钢平台的固定,控制移动钢平台在钢平台路轨的纵向移动至钻杆中心与下一排搅拌桩的中心轴线对齐,重复步骤S2-S8至下一排搅拌桩施工完成;S9. Raise the power head to the 0 scale, then release the fixation of the mobile steel platform, control the mobile steel platform to move longitudinally on the steel platform rail until the center of the drill pipe is aligned with the central axis of the next row of mixing piles, and repeat steps S2-S8. Until the construction of the next row of mixing piles is completed;
S10、重复步骤S9直至所有排的搅拌桩施工完成。S10. Repeat step S9 until the construction of all rows of mixing piles is completed.
本方案中,将施工区沿纵向或者横向分成若干排搅拌桩施工区域,且每排搅拌桩沿其纵向具有若干组。通过移动钢平台在海上钢平台上方的钢平台路轨实现定位,使得移动钢平台上方的桩机设备的钻杆中心对应其中一排的一组搅拌桩中心,通过沿桩机滑轨移动移动钢平台上的桩机设备,能够调整桩机设备对应该排的不同组的搅拌桩,且一般从施工区一侧向另外一侧施工。即先施工其中一排的其中一组的搅拌桩,然后通过沿桩机滑轨移动桩机设备,能够施工该排的其它组的搅拌桩,当该排施工完成后,可以在钢平台路轨上移动移动钢平台至下一排搅拌桩的定位,再施工下一排搅拌桩,直至施工完成。In this plan, the construction area is divided into several rows of mixing pile construction areas longitudinally or transversely, and each row of mixing piles has several groups along its longitudinal direction. The mobile steel platform is positioned on the steel platform rail above the offshore steel platform so that the center of the drill pipe of the pile driver equipment above the mobile steel platform corresponds to the center of a group of mixing piles in one row. The mobile steel platform is moved along the pile driver slide rail. The pile driver equipment on the machine can be adjusted to correspond to different groups of mixing piles in the row, and construction is generally carried out from one side of the construction area to the other side. That is, one group of mixing piles in one row is constructed first, and then by moving the pile driver equipment along the pile driver slide rail, other groups of mixing piles in the row can be constructed. After the construction of the row is completed, the piles can be installed on the steel platform rails. Move the mobile steel platform to the position of the next row of mixing piles, and then construct the next row of mixing piles until the construction is completed.
本方案所述海上深层搅拌桩水转陆施工方法,利用海上钢平台稳定覆盖在海上的施工区作为施工平台,使得能够利用海上钢平台上的钢平台路轨和移动钢平台的桩机滑轨来调整使得桩机设备的钻杆与不同的搅拌桩进行定位和固定,使得整个过程定位和锚固的过程更加方便,且施工有序,能够保证施工搅拌桩时的连续性,能够极大的提高施工效率,而且施工时的定位更精准、稳定性更好,使得施工的搅拌桩的质量更高,施工更加安全。The offshore deep mixing pile water-to-land construction method described in this plan uses the offshore steel platform to stably cover the construction area on the sea as the construction platform, making it possible to use the steel platform rails on the offshore steel platform and the pile driver slide rails of the mobile steel platform to The adjustment allows the drill pipe of the pile driver equipment to be positioned and fixed with different mixing piles, making the entire positioning and anchoring process more convenient, and the construction is orderly, which can ensure the continuity during the construction of the mixing piles, and can greatly improve the construction efficiency, more accurate positioning and better stability during construction, making the construction of mixing piles of higher quality and construction safer.
优选的,在步骤S1中,使得钢平台路轨的纵向与每排搅拌桩的桩位中心连线垂直,并使得桩机滑轨与每排搅拌桩的桩位中心连线平行,并在钢平台路轨喷涂标准荧光刻度线的方式进行标识,在移动钢平台底部设置竖向的悬针;Preferably, in step S1, make the longitudinal direction of the steel platform rails perpendicular to the line connecting the pile center of each row of mixing piles, and make the pile driver slide rail parallel to the line connecting the center of the piles of each row of mixing piles, and make the steel platform The rails are marked by spraying standard fluorescent scale lines, and vertical hanging pins are set at the bottom of the moving steel platform;
在步骤S2中,将移动钢平台移动至其底部的悬针移至对应刻度线上方使钻杆中心位置与搅拌桩的桩位中心基本重合,然后重新校核钻杆偏位,如果钻杆偏位超过允许偏差,则微调移动钢平台使钻杆中心位置与搅拌桩的桩位中心重合后立即固定。In step S2, move the mobile steel platform to the bottom of the suspended needle and move it above the corresponding scale line so that the center of the drill pipe basically coincides with the center of the mixing pile. Then recheck the drill pipe offset. If the drill pipe is offset If the position exceeds the allowable deviation, fine-tune the mobile steel platform so that the center of the drill pipe coincides with the center of the mixing pile and then fix it immediately.
采用上述方式,使得能够更加快速的将钻杆中心位置与搅拌桩的桩位中心重合,保证定位效果,提高搅拌桩的施工效率和施工质量,使得施工后的水泥搅拌桩的桩位控制效果更好,满足设计精度。Using the above method, the center position of the drill pipe and the pile position center of the mixing pile can be more quickly coincided, ensuring the positioning effect, improving the construction efficiency and construction quality of the mixing pile, and making the pile position control effect of the cement mixing pile after construction better. Good, meeting the design accuracy.
综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, due to the adoption of the above technical solutions, the beneficial effects of the present invention are:
1、本发明所述的海上深层搅拌桩水转陆施工系统,通过单独设置拌浆后台用于固定拌浆设备,并将拌浆后台固定设于邻近施工区的海上,拌浆后台能够为移动钢平台提供合格的浆液;而移动钢平台在沿海上钢平台的钢平台路轨限制下移动和固定,移动钢平台的失控可能性小,基本不会控撞击既有建筑物,且能够保证其施工搅拌桩时定位精准性和稳定性,使得移动钢平台能够完成搅拌桩的高质量施工,其避免了大型DCM施工船舶因尺寸及吨位超限无法进入施工区域开展施工,且不会像船舶法一样带来波浪扰动及地基扰动,进而能够减小既有建筑物的不利的沉降变形。且其稳定性高,故塔架及钻杆可以设置更高,使得能够更容易完成15m以上深桩施工;且移动钢平台在海中的高度受海上钢平台控制,高度不会变化,进而能够精准把控搅拌桩的桩底标高及桩长,提高搅拌桩的质量;且水泥搅拌桩的桩位通过移动钢平台在钢平台路轨的导向下更容易控制,使得搅拌桩施工后更容易达到设计精度;且其不存在船舶法中的起锚抛锚等过程,直接通过移动钢平台在钢平台路轨的导向下移动定位,施工效率更高;且无需像搭设栈桥一样会阻断水上交通,减少对其他工序的干扰。1. The offshore deep mixing pile water-to-land construction system of the present invention uses a separate grout mixing backstage to fix the grouting equipment, and the grouting backstage is fixed on the sea adjacent to the construction area, and the grouting backstage can be moved. The steel platform provides qualified slurry; while the mobile steel platform moves and is fixed under the constraints of the steel platform rails on the coastal steel platform. The mobile steel platform is less likely to lose control and will basically not hit existing buildings uncontrollably, and its construction can be guaranteed The positioning accuracy and stability when mixing the piles enable the mobile steel platform to complete the high-quality construction of the mixing piles. It avoids the inability of large DCM construction ships to enter the construction area due to excessive size and tonnage to carry out construction, and it will not be like the ship method. It brings wave disturbance and foundation disturbance, which can reduce the adverse settlement deformation of existing buildings. And its stability is high, so the tower and drill pipe can be set higher, making it easier to complete the construction of deep piles of more than 15m; and the height of the mobile steel platform in the sea is controlled by the offshore steel platform, and the height will not change, so that it can be accurately Control the pile bottom elevation and pile length of the mixing pile to improve the quality of the mixing pile; and the pile position of the cement mixing pile is easier to control through the moving steel platform under the guidance of the steel platform rail, making it easier to achieve the design accuracy after the construction of the mixing pile ; And there is no process such as anchoring and anchoring in the ship method. The mobile steel platform is directly moved and positioned under the guidance of the steel platform rails, and the construction efficiency is higher; and there is no need to block water traffic like setting up a trestle, reducing the impact on other processes. interference.
2、本发明所述海上深层搅拌桩水转陆施工方法,利用海上钢平台稳定覆盖在海上的施工区作为施工平台,使得能够利用海上钢平台上的钢平台路轨和移动钢平台的桩机滑轨来调整使得桩机设备的钻杆与不同的搅拌桩进行定位和固定,使得整个过程定位和锚固的过程更加方便,且施工有序,能够保证施工搅拌桩时的连续性,能够极大的提高施工效率,而且施工时的定位更精准、稳定性更好,使得施工的搅拌桩的质量更高,施工更加安全。2. The offshore deep mixing pile water-to-land construction method of the present invention uses the offshore steel platform to stably cover the construction area on the sea as the construction platform, so that the steel platform rails on the offshore steel platform and the pile driver slide of the mobile steel platform can be used. The rails are adjusted to position and fix the drill pipe of the pile driver equipment with different mixing piles, making the entire positioning and anchoring process more convenient, and the construction is orderly, which can ensure the continuity during the construction of the mixing piles, and can greatly improve The construction efficiency is improved, and the positioning during construction is more accurate and stable, making the construction of mixing piles of higher quality and construction safer.
附图说明Description of the drawings
图1是实施例1中所述的海上深层搅拌桩水转陆施工系统的结构示意图;Figure 1 is a schematic structural diagram of the offshore deep mixing pile water-to-land construction system described in Embodiment 1;
图2是移动钢平台的平面布置示意图;Figure 2 is a schematic diagram of the plane layout of the mobile steel platform;
图3是移动钢平台在海上钢平台的平面布置示意图;Figure 3 is a schematic diagram of the layout of the mobile steel platform on the offshore steel platform;
图4是移动钢平台在海上钢平台的纵向示意图;Figure 4 is a longitudinal schematic diagram of the mobile steel platform on the offshore steel platform;
图5是图4中圆圈处的放大示意图;Figure 5 is an enlarged schematic diagram of the circle in Figure 4;
图6是移动钢平台在海上钢平台的横向示意图;Figure 6 is a lateral schematic diagram of the mobile steel platform on the offshore steel platform;
图7是图6中圆圈处的放大示意图;Figure 7 is an enlarged schematic diagram of the circle in Figure 6;
图8是拌浆后台的结构示意图。Figure 8 is a schematic structural diagram of the pulp mixing backstage.
图标:1-移动钢平台;2-桩机滑轨;3-桩机底座;4-塔架;5-桩机支腿;6-动力头;7-钻杆;8-储油罐;9-发电机;10-配电箱;11-第二储浆罐;12-第二注浆泵;13-钢平台支撑桩;14-钢平台主梁;15-钢平台路轨;16-钢平台剪刀撑;17-钢平台桩帽;18-移动平台钢轮;19-拌浆后台;20-钢管桩;21-水泥罐;22-下料系统;23-第一储浆罐;24-第一注浆泵;25-后台储油罐;26-后台发电机;27-后台配电箱;28-防撞桩;29-船用海军锚;30-第一送浆管;31-水泥补给船;32-输水管;33-市政取水点;34-施工区;35-跨海既有建筑物;36-海岸线。Icon: 1-Mobile steel platform; 2-Pile driver slide rail; 3-Pile driver base; 4-Tower; 5-Pile driver legs; 6-Power head; 7-Drill pipe; 8-Oil storage tank; 9 -Generator; 10-Distribution box; 11-Second grout storage tank; 12-Second grouting pump; 13-Steel platform support piles; 14-Steel platform main beam; 15-Steel platform rails; 16-Steel platform Scissor support; 17-steel platform pile cap; 18-mobile platform steel wheel; 19-slurry mixing backstage; 20-steel pipe pile; 21-cement tank; 22-unloading system; 23-first slurry storage tank; 24- The first grouting pump; 25-backstage oil storage tank; 26-backstage generator; 27-backstage distribution box; 28-anti-collision pile; 29-marine naval anchor; 30-first slurry delivery pipe; 31-cement supply Boat; 32-Water pipe; 33-Municipal water intake point; 34-Construction area; 35-Existing buildings across the sea; 36-Coastline.
具体实施方式Detailed ways
下面结合附图,对本发明作详细的说明。The present invention will be described in detail below with reference to the accompanying drawings.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention.
实施例1Example 1
本实施例提供一种海上深层搅拌桩水转陆施工系统,参见图1,包括移动钢平台1、拌浆后台19和海上钢平台;This embodiment provides an offshore deep mixing pile water-to-land construction system, see Figure 1 , including a mobile steel platform 1, a slurry mixing backstage 19 and an offshore steel platform;
海上钢平台铺设在搅拌桩的施工区34,海上钢平台上方沿其纵向或横向铺设有钢平台路轨15;The offshore steel platform is laid in the construction area 34 of the mixing pile, and steel platform rails 15 are laid longitudinally or transversely above the offshore steel platform;
移动钢平台1设置在海上钢平台上方,移动钢平台1能够沿钢平台路轨15的纵向移动并固定,移动钢平台1上方设有桩机设备,桩机设备用于施工水泥搅拌桩;The mobile steel platform 1 is arranged above the offshore steel platform. The mobile steel platform 1 can move and be fixed longitudinally along the steel platform rail 15. There is a pile driver equipment above the mobile steel platform 1. The pile driver equipment is used for constructing cement mixing piles;
拌浆后台19邻近施工区34固定设于海上,拌浆后台19用于拌浆并向移动钢平台1输送已经拌好的浆液。The slurry mixing backstage 19 is fixed on the sea adjacent to the construction area 34. The slurry mixing backstage 19 is used for mixing slurry and transporting the mixed slurry to the mobile steel platform 1.
本方案中,施工区34是指搅拌桩施工所覆盖的区域,如图1中所示,展示了部分的施工区34,左右方向为纵向,上下侧方向为横向,施工区34上侧具有海岸线36,海岸线36侧具有市政取水点33,施工区34下侧具有跨海既有建筑物35,如跨海桥梁等。海上钢平台铺设在施工区34,能够覆盖施工区34并在施工区34处固定,故施工区34和海上钢平台的纵向一致。钢平台路轨15沿海上钢平台的纵向或者横向布置,其决定了移动钢平台1在海上钢平台上的移动方向,也决定了搅拌桩的施工方向,比如:当钢平台路轨15沿海上钢平台的纵向布置时,则移动钢平台1沿海上钢平台的纵向移动,即施工搅拌桩是沿海上钢平台的纵向先后进行的,即左右方向;当钢平台路轨15沿海上钢平台的横向布置时,施工搅拌桩是沿海上钢平台的横向先后进行的,即上下侧方向。移动钢平台1上方设有桩机设备,桩机设备用于施工水泥搅拌桩,即桩机设备能够在固定在移动钢平台1上以及移动钢平台1固定在海上钢平台上时,以及能够为桩机设备提供合格的浆液的前提下,来施工所述施工区34对应位置的搅拌桩。In this plan, the construction area 34 refers to the area covered by the mixing pile construction. As shown in Figure 1, part of the construction area 34 is shown. The left and right directions are longitudinal, the upper and lower directions are transverse, and there is a coastline on the upper side of the construction area 34. 36. There is a municipal water intake point 33 on the coastline 36 side, and there are existing cross-sea buildings 35, such as cross-sea bridges, on the lower side of the construction area 34. The offshore steel platform is laid in the construction area 34, can cover the construction area 34 and is fixed at the construction area 34, so the longitudinal direction of the construction area 34 and the offshore steel platform are consistent. The steel platform rails 15 are arranged longitudinally or transversely on the offshore steel platform, which determines the moving direction of the mobile steel platform 1 on the offshore steel platform, and also determines the construction direction of the mixing piles. For example: when the steel platform rails 15 are on the coastal steel platform When arranged longitudinally, the mobile steel platform 1 moves longitudinally along the steel platform along the seaboard, that is, the construction of the mixing piles is carried out longitudinally one after another along the steel platform along the seaboard, that is, in the left and right directions; when the steel platform rails 15 are arranged transversely along the steel platform along the seaboard , the construction of mixing piles is carried out laterally on the steel platform along the coast, that is, in the upper and lower directions. There is pile driver equipment above the mobile steel platform 1. The pile driver equipment is used for constructing cement mixing piles. That is, the pile driver equipment can be fixed on the mobile steel platform 1 and the mobile steel platform 1 is fixed on the offshore steel platform. On the premise that the pile driver equipment provides qualified slurry, the mixing piles at the corresponding positions in the construction area 34 are constructed.
图1中,可以看出,拌浆后台19邻近施工区34固定设于海上,是固定于施工区34靠近海岸线36的一侧,拌浆后台19通过输水管32连接邻近的市政取水点33,同时有水泥补给船31能够为拌浆后台19不断的运输水泥,使得能够有连续不断的市政水用于搅拌水泥浆液。拌浆后台19靠近于施工区34的一侧通过第一送浆管30为移动钢平台1提供搅拌好的浆液,使得移动钢平台1的桩机设备能够利用浆液进行搅拌桩的施工。In Figure 1, it can be seen that the slurry mixing backstage 19 is fixed on the sea adjacent to the construction area 34, and is fixed on the side of the construction area 34 close to the coastline 36. The slurry mixing backstage 19 is connected to the adjacent municipal water intake point 33 through the water pipe 32. At the same time, there is a cement supply ship 31 that can continuously transport cement for the slurry mixing backend 19, so that continuous municipal water can be used for mixing cement slurry. The side of the slurry mixing backstage 19 close to the construction area 34 provides the mobile steel platform 1 with stirred slurry through the first slurry supply pipe 30, so that the pile driver equipment of the mobile steel platform 1 can use the slurry to construct the mixing piles.
本实施例中,沿施工区34的纵向方向间隔设置有若干拌浆后台19,图1中未展示完全,只展示了一个拌浆后台19。如图1和图3所示,沿施工区34的横向设有三个移动钢平台1,即三个移动钢平台1均沿施工区34的纵向移动,三个移动钢平台1在海上钢平台上呈品字型分布,所有所述桩机设备朝向相同且均为海上钢平台的纵向,故三个移动钢平台1能够同时施工不同位置的搅拌桩,不会相互干扰,能够沿施工区34的纵向多点同时作业,能够提高施工效率。且能够同步施工完成,比如同步向右移动,使得所有移动钢平台1能够通过相近的同一个拌浆后台19供给浆液,当所有移动钢平台1到达施工区34的某处时,所有移动钢平台1通过相近的同一个拌浆后台19供给浆液,即均通过该处对应的拌浆后台19提供浆液,故只需要将该处的拌浆后台19通过输水管32直接连通附近的市政取水点33即可,能够减小各种管道的布设难度,使得每个拌浆后台19能够更加简单的获得市政水,进而能够提高浆液质量,提高搅拌桩的质量。输水管32具有冗长,满足海内受力等条件,避免因拉扯破坏。上述布置方式能够解决拌浆采用市政用水时面临水管规划布置难题。In this embodiment, a number of grouting backstages 19 are provided at intervals along the longitudinal direction of the construction area 34 . The entire grouting backstage 19 is not shown in FIG. 1 , only one grouting backstage 19 is shown. As shown in Figures 1 and 3, three mobile steel platforms 1 are provided along the transverse direction of the construction area 34, that is, the three mobile steel platforms 1 all move longitudinally along the construction area 34, and the three mobile steel platforms 1 are on the offshore steel platform. Distributed in a rectangular shape, all the pile driver equipment is oriented in the same direction and is the longitudinal direction of the offshore steel platform. Therefore, the three mobile steel platforms 1 can construct mixing piles at different positions at the same time without interfering with each other, and can move along the construction area 34 Simultaneous operation at multiple points longitudinally can improve construction efficiency. And the construction can be completed synchronously, such as moving to the right synchronously, so that all mobile steel platforms 1 can supply slurry through the same similar slurry mixing backend 19. When all mobile steel platforms 1 arrive somewhere in the construction area 34, all mobile steel platforms 1 1. The slurry is supplied through the same similar slurry mixing backstage 19, that is, the slurry is provided through the corresponding slurry mixing backstage 19. Therefore, it is only necessary to directly connect the slurry mixing backstage 19 there to the nearby municipal water intake point 33 through the water pipe 32. That is, the difficulty of laying various pipelines can be reduced, making it easier for each slurry mixing backstage 19 to obtain municipal water, thereby improving the quality of the slurry and the quality of the mixing piles. The water pipe 32 is long and meets the stress conditions in the sea to avoid damage due to pulling. The above arrangement can solve the problem of water pipe planning and layout when using municipal water for slurry mixing.
如图3-7所示,海上钢平台包括若干钢平台支撑桩13、若干钢平台主梁14和若干钢平台剪刀撑16;钢平台支撑桩13在施工区34的横向和纵向均匀间隔布设,钢平台支撑桩13的顶部设有钢平台桩帽17;钢平台剪刀撑16设于纵向相邻的两个钢平台支撑桩13顶部之间或者横向相邻的两个钢平台支撑桩13顶部之间。As shown in Figure 3-7, the offshore steel platform includes a number of steel platform support piles 13, a number of steel platform main beams 14 and a number of steel platform scissor braces 16; the steel platform support piles 13 are evenly spaced horizontally and vertically in the construction area 34. The tops of the steel platform support piles 13 are provided with steel platform pile caps 17; the steel platform scissor braces 16 are located between the tops of two longitudinally adjacent steel platform support piles 13 or between the tops of two transversely adjacent steel platform support piles 13. between.
钢平台支撑桩13通过沉桩的方式设于施工区34,顶部通过钢平台剪刀撑16连接在一起,形成矩形的框架,不会对移动钢平台1移动或搅拌桩的施工造成干扰,且能够将所有钢平台支撑桩13连接在一起,形成整体受力结构,使得搅拌桩的施工更加稳定。如图3所示。且钢平台支撑桩13、钢平台剪刀撑16等设置不能够占用搅拌桩的桩位,搅拌桩的桩位位于图3中的矩形框架空间内。如图5所示,钢平台桩帽17便于钢平台主梁14的架设,钢平台主梁14用于支撑钢平台路轨15,故只沿移动钢平台1移动方向拉设,如图7所示。本实施例以移动钢平台1沿海上钢平台纵向说明,钢平台主梁14沿施工区34的纵向拉通设置在钢平台桩帽17上,钢平台路轨15沿钢平台主梁14纵向布设在钢平台主梁14上,使得搅拌桩在施工区34纵向上先后依次施工,更便于移动钢平台1的布置,使得移动钢平台1的长度不会设置过长或数量无需设置过多。若移动钢平台1沿海上钢平台横向移动,则钢平台主梁14沿施工区34的横向拉通设置在钢平台桩帽17上,钢平台路轨15沿钢平台主梁14纵向布设在钢平台主梁14上。The steel platform support piles 13 are installed in the construction area 34 by driving piles, and the tops are connected through the steel platform scissor braces 16 to form a rectangular frame, which will not interfere with the movement of the mobile steel platform 1 or the construction of the mixing piles, and can All the steel platform support piles 13 are connected together to form an overall stress-bearing structure, making the construction of the mixing piles more stable. As shown in Figure 3. Moreover, the steel platform support piles 13, steel platform scissor supports 16, etc. cannot occupy the pile positions of the mixing piles. The pile positions of the mixing piles are located in the rectangular frame space in Figure 3. As shown in Figure 5, the steel platform pile caps 17 facilitate the erection of the steel platform main beams 14. The steel platform main beams 14 are used to support the steel platform rails 15, so they are only stretched along the moving direction of the mobile steel platform 1, as shown in Figure 7 . This embodiment is illustrated by taking the mobile steel platform 1 as a longitudinal steel platform along the coast. The main beams 14 of the steel platform are arranged on the pile caps 17 of the steel platform along the longitudinal direction of the construction area 34. The rails 15 of the steel platform are arranged longitudinally along the main beams 14 of the steel platform. On the main beam 14 of the steel platform, the mixing piles are constructed one after another in the longitudinal direction of the construction area 34, which makes it easier to arrange the mobile steel platform 1 so that the length of the mobile steel platform 1 will not be too long or the number of mobile steel platforms 1 will not be too large. If the mobile steel platform 1 moves laterally along the coastal steel platform, the steel platform main beams 14 are arranged on the steel platform pile caps 17 along the transverse pull-through of the construction area 34, and the steel platform rails 15 are longitudinally arranged on the steel platform along the steel platform main beams 14. On the main beam 14.
如图2-5所示,本实施提供一种较优的移动钢平台1构造,移动钢平台1包括平台基础,平台基础为两根主梁及两根次梁形成的框架式结构,基础底部为每一侧四个移动平台钢轮18及夹轨器形成的移动及制动系统,基础上部一侧为注浆设备区、电力设备区及工人操作区,另一侧为桩机设备区为桩机设备组装提供空间。As shown in Figure 2-5, this implementation provides a better structure of the mobile steel platform 1. The mobile steel platform 1 includes a platform foundation. The platform foundation is a frame structure formed by two main beams and two secondary beams. The bottom of the foundation It is a moving and braking system formed by four mobile platform steel wheels 18 and rail clamps on each side. One side of the upper part of the foundation is the grouting equipment area, power equipment area and worker operating area, and the other side is the pile driver equipment area. Provide space for pile driver equipment assembly.
具体的,平台基础底部设有若干移动平台钢轮18,如图2中上下侧的每侧设有4个移动平台钢轮18,移动平台钢轮18能够带动平台基础沿钢平台路轨15的纵向移动,平台基础底部还设有夹轨器,夹轨器夹持钢平台路轨15后能够固定平台基础;Specifically, a number of mobile platform steel wheels 18 are provided at the bottom of the platform foundation. As shown in Figure 2, four mobile platform steel wheels 18 are provided on each side of the upper and lower sides. The mobile platform steel wheels 18 can drive the platform foundation along the longitudinal direction of the steel platform rail 15. Mobile, the bottom of the platform foundation is also equipped with a rail clamp, which can fix the platform foundation after clamping the steel platform rail 15;
图2中,平台基础上方铺设有至少两个平行的桩机滑轨2,桩机滑轨2的纵向与钢平台路轨15的纵向垂直,如图7所示。所有桩机滑轨2上共同滑动连接有桩机底座3,桩机底座3上方靠近平台基础边缘一侧固定设有桩机设备,桩机设备包括竖向设置的塔架4,塔架4底部连接于桩机底座3上,塔架4上部通过桩机支腿5连接于桩机底座3远离平台基础边缘一侧,塔架4顶部安装有动力头6,动力头6下端连接有竖直的钻杆7;塔架4、桩机底座3和桩机支腿5用于保证桩机设备的钻杆7施工搅拌桩时的稳定。桩机支腿5的连接高度能够调节,比如桩机支腿5为可伸缩的结构,或者是可以加长连接或缩短连接等结构,能够用于调整钻杆7的垂直度;In Figure 2, at least two parallel pile driver slide rails 2 are laid above the platform foundation. The longitudinal direction of the pile driver slide rails 2 is perpendicular to the longitudinal direction of the steel platform rail 15, as shown in Figure 7. All pile driver slide rails 2 are slidingly connected to a pile driver base 3. Pile driver equipment is fixed on one side of the pile driver base 3 near the edge of the platform foundation. The pile driver equipment includes a vertically arranged tower 4, and the bottom of the tower 4 Connected to the pile driver base 3, the upper part of the tower 4 is connected to the side of the pile driver base 3 away from the edge of the platform foundation through the pile driver legs 5. A power head 6 is installed on the top of the tower 4, and the lower end of the power head 6 is connected to a vertical The drill rod 7; the tower 4, the pile driver base 3 and the pile driver legs 5 are used to ensure the stability of the drill rod 7 of the pile driver equipment when constructing the mixing pile. The connection height of the pile driver legs 5 can be adjusted. For example, the pile driver legs 5 have a telescopic structure, or can be lengthened or shortened, and can be used to adjust the verticality of the drill pipe 7;
平台基础上远离桩机设备的一侧设有电力设备,电力设备用于为桩机设备供电。通过将桩机设备设置在平台基础的一侧,将电力设备设置在桩机设备另一侧,能够平衡桩机设备对平台基础对应侧的压重影响,保证移动钢平台1施工搅拌桩时的稳定性。The side of the platform foundation away from the pile driver equipment is equipped with electrical equipment, which is used to power the pile driver equipment. By arranging the pile driver equipment on one side of the platform foundation and arranging the electric equipment on the other side of the pile driver equipment, the impact of the pile driver equipment on the corresponding side of the platform foundation can be balanced, ensuring the safety of the mobile steel platform 1 when constructing mixing piles. stability.
当存在加固方量大、施工时间短的情况时,传统施工方法工效达不到要求;本方案通过在平台基础上设置桩机滑轨2,并将桩机设备固定在桩机底座3上方靠近平台基础边缘一侧固定,便于施工对应侧的搅拌桩,且能够通过桩机底座3沿桩机滑轨2移动带动桩机设备沿垂直于钢平台路轨15移动,进而改变桩机设备在平台基础上的位置,便于调整桩机设备的钻杆7,用于调整对位需要施工的搅拌桩,能够在平台基础不动的前提下,用于对位不同的搅拌桩,减少平台基础的移动,提高搅拌桩的整体施工效率和施工质量,进而能够缩短施工时间,满足工效要求。When the amount of reinforcement is large and the construction time is short, the efficiency of traditional construction methods cannot meet the requirements; this plan sets pile driver slide rails 2 on the platform foundation and fixes the pile driver equipment above the pile driver base 3 close to One side of the edge of the platform foundation is fixed to facilitate the construction of the mixing pile on the corresponding side, and the pile driver base 3 can be moved along the pile driver slide rail 2 to drive the pile driver equipment to move along the rail 15 perpendicular to the steel platform, thereby changing the position of the pile driver equipment on the platform foundation. The position above is convenient for adjusting the drill pipe 7 of the pile driver equipment. It is used to adjust the alignment of the mixing piles that need to be constructed. It can be used to align different mixing piles without moving the platform foundation to reduce the movement of the platform foundation. Improve the overall construction efficiency and construction quality of mixing piles, thereby shortening the construction time and meeting efficiency requirements.
如图2所示,右侧布设的是桩机滑轨2和桩机设备等,桩机设备的钻杆7在右侧施工搅拌桩,桩机设备能够沿上下侧移动,带动钻杆7上下侧移动,能够对应不同的搅拌桩桩位。左上侧布置两个配电箱10,两个配电箱10中间上侧设有一个发电机9,形成品字形布置;左下侧布置有两个第二注浆泵12,两个第二注浆泵12中间下侧设有一个储油罐8,形成一个倒品字形,两个品字形对称布置,且两个品字形之间具有第二储浆罐11,通过这种布置,可以使得左右两侧平衡,上下两侧平衡,保证移动钢平台1的稳定性。且两个第二注浆泵12正好能够分别为右侧布置的两个桩机设备泵送浆液。As shown in Figure 2, the pile driver slide rail 2 and pile driver equipment are arranged on the right side. The drill pipe 7 of the pile driver equipment is used to construct the mixing pile on the right side. The pile driver equipment can move along the upper and lower sides to drive the drill pipe 7 up and down. Side movement can correspond to different mixing pile positions. Two distribution boxes 10 are arranged on the upper left side, and a generator 9 is arranged on the middle upper side of the two distribution boxes 10, forming a Z-shaped arrangement; two second grouting pumps 12 are arranged on the lower left side, and two second grouting pumps 12 are arranged on the lower left side. There is an oil storage tank 8 on the middle lower side of the pump 12, forming an inverted font shape. The two font shapes are symmetrically arranged, and there is a second slurry storage tank 11 between the two font shapes. Through this arrangement, the left and right sides can be Side balance, upper and lower sides balance to ensure the stability of the mobile steel platform 1. And the two second grouting pumps 12 can pump slurry to the two pile driver equipments arranged on the right side respectively.
如图1和图8所示,本实施例还提供一种较优的拌浆后台19,所述拌浆后台19设有水泥罐21、自动搅拌机、第一储浆罐23和第一注浆泵24。水泥罐21设于拌浆后台19的中部,用于存储水泥,且能够保证拌浆后台19的重心稳定。如图8所示,拌浆后台19设有至少两个水泥罐21,两个水泥罐21对称设于拌浆后台19的中部,保证拌浆后台19的重心稳定、空间占用小的前提下,两个水泥罐21形成互补,充分保证水泥供应,避免水泥断料造成供浆中断,影响搅拌桩的成桩质量。且两个水泥罐21之间还对称设有两个下料系统22,每个下料系统22对应于一个水泥罐21,下料系统22远离施工区34设置。As shown in Figures 1 and 8, this embodiment also provides a better grout mixing backstage 19, which is provided with a cement tank 21, an automatic mixer, a first grout storage tank 23 and a first grouting Pump 24. The cement tank 21 is located in the middle of the grout mixing backstage 19 and is used to store cement and ensure the stability of the center of gravity of the grout mixing backstage 19 . As shown in Figure 8, the grout mixing backstage 19 is provided with at least two cement tanks 21. The two cement tanks 21 are symmetrically located in the middle of the grout mixing backstage 19 to ensure that the center of gravity of the grout mixing backstage 19 is stable and the space occupied is small. The two cement tanks 21 complement each other to fully ensure cement supply and avoid interruption of slurry supply caused by cement material breakage, which affects the quality of the mixing pile. Moreover, two unloading systems 22 are symmetrically arranged between the two cement tanks 21 . Each unloading system 22 corresponds to a cement tank 21 . The unloading system 22 is located away from the construction area 34 .
第一储浆罐23和第一注浆泵24设于拌浆后台19靠近施工区34的一侧,便于向移动钢平台1泵送浆液。图8中,一共设有两个第一注浆泵24和一个第一储浆罐23,两个第一注浆泵24关于第一储浆罐23在拌浆后台19的左右方向对称设置,且在拌浆后台19右下角设置有后台储油罐25,右上角设置有后台发电机26,保证上下侧的平衡。位于左侧的第一储浆罐23的上侧设有两个后台配电箱27。The first grout storage tank 23 and the first grouting pump 24 are located on the side of the grout mixing backstage 19 close to the construction area 34 to facilitate pumping grout to the mobile steel platform 1 . In Figure 8, there are two first grouting pumps 24 and one first grout storage tank 23. The two first grouting pumps 24 are symmetrically arranged with respect to the first grout storage tank 23 in the left and right direction of the grout mixing backstage 19. In addition, a backstage oil storage tank 25 is provided in the lower right corner of the slurry mixing backstage 19, and a backstage generator 26 is provided in the upper right corner to ensure balance between the upper and lower sides. Two backend distribution boxes 27 are provided on the upper side of the first slurry storage tank 23 located on the left side.
移动钢平台1上具有第二储浆罐11和第二注浆泵12,第一注浆泵24通过第一送浆管30连通第一储浆罐23和第二储浆罐11,第二注浆泵12通过第二送浆管连通第二储浆罐11和桩机设备,第一送浆管30和第二送浆管均具有冗长,一是满足海水波动对第一送浆管30和第二送浆管的影响,避免第一送浆管30和第二送浆管因为拉扯被破坏导致浆液无法正常供给至桩机设备,避免影响搅拌桩的连续施工,二是能够满足移动钢平台1移动后的浆液供给,使得移动钢平台1移动后也能够施工搅拌桩,避免影响搅拌桩的连续施工。The mobile steel platform 1 is provided with a second grout storage tank 11 and a second grouting pump 12. The first grouting pump 24 communicates with the first grout storage tank 23 and the second grout storage tank 11 through the first grout delivery pipe 30. The grouting pump 12 is connected to the second grout storage tank 11 and the pile driver equipment through the second grout delivery pipe. Both the first grout delivery pipe 30 and the second grout delivery pipe are lengthy. First, the impact of sea water fluctuations on the first grout delivery pipe 30 can be satisfied. and the second slurry feeding pipe, to avoid the first slurry feeding pipe 30 and the second slurry feeding pipe being damaged due to pulling, causing the slurry to be unable to be supplied to the pile driver equipment normally, and to avoid affecting the continuous construction of the mixing piles. Secondly, it can meet the needs of mobile steel pipes. The slurry supply after the platform 1 is moved enables the construction of mixing piles after the mobile steel platform 1 is moved, so as to avoid affecting the continuous construction of the mixing piles.
自动搅拌机接收水泥罐21的水泥进行第一次搅拌后再输送至第一储浆罐23中,第一储浆罐23将搅拌好的浆液通过第一注浆泵24泵送至第二储浆罐11,第二储浆罐11能够对浆液进行二次搅拌,第二储浆罐11通过第二注浆泵12将二次搅拌后的浆液泵送至桩机设备。水泥搅拌桩对施工连续性要求较高,因此非必要情况下浆液拌制、输浆、注浆均不能停止;采用上述布置方式,能够保证移动钢平台1施工搅拌桩的连续性,同时第二储浆罐11能够对浆液进行二次搅拌,进一步保证供给桩机设备的浆液的质量,使得搅拌桩的施工质量更好。The automatic mixer receives the cement from the cement tank 21 for the first time and then delivers it to the first slurry storage tank 23. The first slurry storage tank 23 pumps the mixed slurry to the second slurry storage through the first grouting pump 24. The second grout storage tank 11 can perform secondary stirring of the slurry, and the second grout storage tank 11 pumps the secondary stirred slurry to the pile driver equipment through the second grouting pump 12 . Cement mixing piles have high requirements for construction continuity, so slurry mixing, grouting, and grouting cannot be stopped unless necessary. Using the above arrangement can ensure the continuity of the construction mixing piles on the mobile steel platform 1, and at the same time, the second The slurry storage tank 11 can perform secondary stirring of the slurry, further ensuring the quality of the slurry supplied to the pile driver equipment, and making the construction quality of the mixing pile better.
本实施例中,拌浆后台19包括若干钢管桩20,钢管桩20沉桩锚固于海底,钢管桩20顶面高于海平面;所有钢管桩20顶部焊接有桩顶盖板,桩顶盖板上架设并满焊有双拼工字钢主梁,双拼工字钢主梁上方间隔焊接设置若干工字钢次梁,工字钢次梁上方铺满钢板;拌浆后台19采用上述结构,结构稳定,利于在拌浆后台19上进行拌浆作业,为移动钢平台1提供稳定的浆液供给,且施工相对较为简单。In this embodiment, the grout mixing backstage 19 includes a number of steel pipe piles 20. The steel pipe piles 20 are sunk and anchored on the seabed. The top surfaces of the steel pipe piles 20 are higher than the sea level. The tops of all the steel pipe piles 20 are welded with pile top covers. A double I-beam main beam is erected and fully welded on the top cover. A number of I-beam secondary beams are welded at intervals above the double I-beam main beam. The top of the I-beam secondary beams are covered with steel plates; the grout mixing backstage 19 adopts The above-mentioned structure has a stable structure, is conducive to slurry mixing operations on the slurry mixing backstage 19, provides a stable slurry supply for the mobile steel platform 1, and is relatively simple to construct.
水泥罐21上缠绕有固定绳,固定绳连接至钢管桩20。即拌浆后台19的水泥罐21能够通过固定绳牵引至底部钢管桩20并固定形成防风缆绳达到防台加固效果,既能通过拌浆后台19固定上部的水泥罐21,又能够通过上部的水泥罐21辅助固定拌浆后台19,形成相互固定,提高稳定性。The cement tank 21 is wrapped with a fixed rope, and the fixed rope is connected to the steel pipe pile 20 . That is, the cement tank 21 in the slurry mixing backstage 19 can be pulled to the bottom steel pipe pile 20 through a fixed rope and fixed to form a windproof cable to achieve the anti-typhoon reinforcement effect. The upper cement tank 21 can be fixed through the slurry mixing backstage 19 and can also be fixed through the upper cement tank 21. The cement tank 21 assists in fixing the slurry mixing backstage 19 to form mutual fixation and improve stability.
拌浆后台19远离施工区34的一侧设有防护构造,防护构造包括至少两簇由三个防撞桩28组成的防护构件;A protective structure is provided on the side of the grout mixing backstage 19 away from the construction area 34. The protective structure includes at least two clusters of protective components composed of three anti-collision piles 28;
每个防护构件的三个防撞桩28呈等边三角形布置,相邻防撞桩28之间设有水平支撑,其中一个防撞桩28远离拌浆后台19设置,剩余两个防撞桩28与拌浆后台19的间距相等,远离拌浆后台19设置的防撞桩28外侧设有橡胶护舷。水泥补给船31向拌浆后台19的水泥罐21运送水泥,保证材料的充足;且水泥补给船31运送水泥到达拌浆后台19,可能发生与拌浆后台19碰撞,而拌浆后台19为独立的梁板柱式结构,面对水泥补给船31的频繁撞击,稳定性会受影响,本方案通过设置防护构造,用于防护拌浆后台19,避免水泥补给船31与拌浆后台19的直接碰撞,进而保证拌浆后台19的稳定性。每个防护构件的三个防撞桩28呈等边三角形布置,且中间通过横联连接在一起,能够保证防护构件的稳定性;其中一个防撞桩28远离拌浆后台19设置,剩余两个防撞桩28与拌浆后台19的间距相等,且防护构造包括至少两簇由三个防撞桩28组成的防护构件,能够便于水泥补给船31的停靠;且远离拌浆后台19设置的防撞桩28外侧设有橡胶护舷,能够起到缓冲作用,削弱水泥补给船31防撞桩28的碰撞能,减小对拌浆后台19稳定性的干扰。The three anti-collision piles 28 of each protective component are arranged in an equilateral triangle, and horizontal supports are provided between adjacent anti-collision piles 28. One of the anti-collision piles 28 is set away from the grout mixing backstage 19, and the remaining two anti-collision piles 28 The distance between the backstage 19 and the backstage 19 is equal, and the anti-collision piles 28 arranged away from the backstage 19 are provided with rubber fenders. The cement supply ship 31 transports cement to the cement tank 21 in the slurry mixing backstage 19 to ensure sufficient material; and the cement supply ship 31 transports cement to the slurry mixing backstage 19, and may collide with the slurry mixing backstage 19, and the slurry mixing backstage 19 is independent The beam-plate-column structure faces frequent collisions with the cement supply ship 31, and its stability will be affected. In this plan, a protective structure is set up to protect the grout mixing backstage 19 and avoid direct collision between the cement supply ship 31 and the grout mixing backstage 19. This ensures the stability of the slurry mixing backstage 19. The three anti-collision piles 28 of each protective component are arranged in an equilateral triangle shape and are connected together through horizontal connections in the middle, which can ensure the stability of the protective component; one of the anti-collision piles 28 is set away from the grout mixing backstage 19, and the remaining two The anti-collision piles 28 are equally spaced from the slurry mixing backstage 19, and the protective structure includes at least two clusters of protective components composed of three anti-collision piles 28, which can facilitate the docking of the cement supply ship 31; The outside of the collision pile 28 is provided with a rubber fender, which can play a buffering role, weaken the collision energy of the cement supply ship 31 anti-collision pile 28, and reduce the interference to the stability of the slurry mixing backstage 19.
本实施例所述的海上深层搅拌桩水转陆施工系统,因近海通航受限的原因,移动钢平台1的尺寸无法做得过大,故无法提供水泥罐21存储地以及后台拌浆地等,使得无法将桩机设备和拌浆设备等均稳定的设置在移动钢平台1上,如采用陆上拌浆则输浆过程中容易堵管,且成本过高不适宜近海工程的水泥搅拌桩施工,通过单独设置拌浆后台19用于固定拌浆设备,并将拌浆后台19固定设于邻近施工区34的海上,拌浆后台19能够为移动钢平台1提供合格的浆液;而移动钢平台1在沿海上钢平台的钢平台路轨15限制下移动和固定,移动钢平台1的失控可能性小,基本不会控撞击既有建筑物,且能够保证其施工搅拌桩时定位精准性和稳定性,使得移动钢平台1能够完成搅拌桩的高质量施工,其避免了大型DCM施工船舶因尺寸及吨位超限无法进入施工区域开展施工,且不会像船舶法一样带来波浪扰动及地基扰动,进而能够减小既有建筑物的不利的沉降变形。且其稳定性高,故塔架4及钻杆7可以设置更高,使得能够更容易完成15m以上深桩施工;且移动钢平台1在海中的高度受海上钢平台控制,高度不会变化,进而能够精准把控搅拌桩的桩底标高及桩长,提高搅拌桩的质量;且水泥搅拌桩的桩位通过移动钢平台1在钢平台路轨15的导向下更容易控制,使得搅拌桩施工后更容易达到设计精度;且其不存在船舶法中的起锚抛锚等过程,直接通过移动钢平台1在钢平台路轨15的导向下移动定位,施工效率更高;且无需像搭设栈桥一样会阻断水上交通,减少对其他工序的干扰。In the offshore deep mixing pile water-to-land construction system described in this embodiment, due to limited offshore navigation, the size of the mobile steel platform 1 cannot be made too large, so it cannot provide a storage place for the cement tank 21 and a backstage slurry mixing area. , making it impossible to stably install the pile driver equipment and grout mixing equipment on the mobile steel platform 1. If onshore grout mixing is used, the pipe will be easily blocked during the grout transport process, and the cost is too high and is not suitable for cement mixing piles in offshore projects. During construction, the grouting backstage 19 is separately set up to fix the grouting equipment, and the grouting backstage 19 is fixed on the sea adjacent to the construction area 34. The grouting backstage 19 can provide qualified grout for the mobile steel platform 1; and the mobile steel platform The platform 1 moves and is fixed under the restrictions of the steel platform rails 15 of the steel platform on the coast. The possibility of losing control of the mobile steel platform 1 is small, and it will basically not hit the existing buildings uncontrollably, and it can ensure the positioning accuracy and accuracy when constructing the mixing pile. The stability enables the mobile steel platform 1 to complete the high-quality construction of mixing piles. It avoids the inability of large DCM construction ships to enter the construction area due to excessive size and tonnage, and does not cause wave disturbance and foundation like the ship method. Disturbance can thereby reduce the unfavorable settlement deformation of existing buildings. And its stability is high, so the tower 4 and drill pipe 7 can be set higher, making it easier to complete the construction of deep piles of more than 15m; and the height of the mobile steel platform 1 in the sea is controlled by the offshore steel platform, and the height will not change. Thus, the pile bottom elevation and pile length of the mixing pile can be accurately controlled, improving the quality of the mixing pile; and the pile position of the cement mixing pile is easier to control under the guidance of the steel platform rail 15 through the moving steel platform 1, making it easier to control the mixing pile after construction. It is easier to achieve design accuracy; and there is no process such as anchoring and anchoring in the ship method. The mobile steel platform 1 is directly moved and positioned under the guidance of the steel platform rails 15, and the construction efficiency is higher; and there is no need to block it like setting up a trestle. Water transportation reduces interference to other processes.
实施例2Example 2
本实施例提供一种海上深层搅拌桩水转陆施工方法,其特征在于,采用如实施例1中只有一个移动钢平台1的所述的海上深层搅拌桩水转陆施工系统施工搅拌桩,包括以下步骤:This embodiment provides a water-to-land construction method for offshore deep mixing piles, which is characterized in that the offshore deep mixing pile water-to-land construction system with only one mobile steel platform 1 as described in Embodiment 1 is used to construct the mixing piles, including Following steps:
S1、安装海上深层搅拌桩水转陆施工系统,使得拌浆后台19满足拌浆条件并能够向移动钢平台1输送已经拌好的浆液,并使得移动钢平台1能够沿海上钢平台上的钢平台路轨15移动并固定,移动钢平台1上的桩机设备能够沿桩机滑轨2在移动钢平台1的沿垂直于钢平台路轨15移动;S1. Install the offshore deep mixing pile water-to-land construction system so that the slurry mixing backend 19 can meet the slurry mixing conditions and can deliver the mixed slurry to the mobile steel platform 1, and enable the mobile steel platform 1 to move the steel on the steel platform along the coast. The platform rail 15 is moved and fixed, and the pile driver equipment on the mobile steel platform 1 can move along the pile driver slide rail 2 perpendicular to the steel platform rail 15 along the edge of the mobile steel platform 1;
本实施例中,移动钢平台1一方面需要满足在海上钢平台上的行走要求,另一方面还需紧急情况下立即制动保证安全及搅拌桩桩位稳定性的要求。In this embodiment, on the one hand, the mobile steel platform 1 needs to meet the requirements for walking on the offshore steel platform, and on the other hand, it needs to brake immediately in an emergency to ensure safety and the stability of the mixing pile position.
平台基础为两根主梁及两根次梁形成的框架式结构,基础底部为每一侧四个移动平台钢轮18及夹轨器形成的移动及制动系统,基础上部一侧为注浆设备区、电力设备区及工人操作区,另一侧为桩机设备区为桩机设备组装提供空间。The platform foundation is a frame structure formed by two main beams and two secondary beams. The bottom of the foundation is a moving and braking system formed by four mobile platform steel wheels 18 and rail clamps on each side. The upper side of the foundation is grouting There are equipment area, power equipment area and worker operation area. The other side is the pile driver equipment area, which provides space for pile driver equipment assembly.
桩机设备包括桩机滑轨2、桩机底座3、塔架4、桩机支腿5、动力头6、钻杆7等;两根桩机滑轨2平行置于桩机设备区,桩机底座3前后两侧卡于两根桩机滑轨2上通过钢丝绳牵引左右移动,桩机设备置于桩机底座3靠边缘一侧;电力系统包括储油罐8、输油管、发电机9、配电箱10及各种配电线,为整个施工过程提供动力,注浆系统包括第二储浆罐11、第二注浆泵12、第二输浆管、喷浆口等,通过第二注浆泵12实现向土体注浆的功能。The pile driver equipment includes pile driver slide rails 2, pile driver base 3, tower 4, pile driver legs 5, power head 6, drill pipe 7, etc.; two pile driver slide rails 2 are placed in parallel in the pile driver equipment area. The front and rear sides of the machine base 3 are stuck on two pile driver slide rails 2 and moved left and right through wire rope pulling. The pile driver equipment is placed on the edge side of the pile driver base 3; the power system includes an oil storage tank 8, an oil pipeline, a generator 9, The distribution box 10 and various distribution lines provide power for the entire construction process. The grouting system includes a second grout storage tank 11, a second grouting pump 12, a second grout pipe, a grouting port, etc., through the second The grouting pump 12 realizes the function of grouting into the soil.
海上钢平台的组装方法如下:The assembly method of offshore steel platform is as follows:
海上钢平台的搭设包括钢平台支撑桩13沉桩施工、切桩头制作钢平台桩帽17、横纵向钢平台剪刀撑16安装、钢平台主梁14及钢平台路轨15架设等过程;The erection of the offshore steel platform includes the process of sinking the steel platform support piles 13, cutting the pile heads to make the steel platform pile caps 17, installing the horizontal and vertical steel platform scissor braces 16, and erecting the steel platform main beams 14 and steel platform rails 15;
具体包含包括以下步骤:Specifically, it includes the following steps:
A1、进行海上钢平台的钢平台支撑桩13桩位的测量放样;A1. Measure and stake out the 13 pile positions of the steel platform support piles of the offshore steel platform;
A2、吊桩并施打钢平台支撑桩13完成沉桩施工;A2. Hang the piles and drive the steel platform support piles 13 to complete the pile sinking construction;
A3、按照指定标高切除桩头部分;A3. Cut off the pile head part according to the specified elevation;
A4、确保桩顶齐平后制作钢平台桩帽17;A4. Make sure the pile tops are flush and then make steel platform pile caps 17;
A5、循环步骤A1~步骤A4完成首段所有钢平台支撑桩13施工;A5, cycle steps A1 to A4 to complete the construction of all steel platform support piles 13 in the first section;
A6、安装首段海上钢平台纵向及横向钢平台剪刀撑16;A6. Install the longitudinal and transverse steel platform scissor braces 16 of the first offshore steel platform;
A7、测量放样出桩顶钢平台主梁14及钢平台路轨15轴线位置;A7. Measure and stake out the axis position of the main beam 14 of the steel platform on top of the pile and the steel platform rail 15;
A8、吊装矩形方管钢平台主梁14并进行加固;A8. Hoist the main beam 14 of the rectangular square tube steel platform and reinforce it;
A9、在钢平台主梁14上方轴线位置铺设钢平台路轨15并用压轨器进行加固,确保轨中线平滑直顺无错缝;A9. Lay the steel platform rail 15 on the axis above the main beam 14 of the steel platform and reinforce it with a rail press to ensure that the rail center line is smooth and straight without any staggered seams;
A10、循环步骤A5~步骤A9,直至完成所有横纵向钢平台剪刀撑16、钢平台主梁14及钢平台路轨15的安装。A10. Repeat steps A5 to A9 until the installation of all horizontal and vertical steel platform scissor braces 16, steel platform main beams 14 and steel platform rails 15 is completed.
拌浆后台19的组装方法如下:The assembly method of the mixing backstage 19 is as follows:
深层搅拌桩拌浆后台19采用在紧邻施工区34位置搭设水上钢平台的方式,并在平台上方布置水泥罐21、下绞龙及称重系统、自动拌浆机、第二储浆罐11、第二注浆泵12、储油罐8、发电机9、配电箱10等设备,从而实现海上平台拌浆并为深层搅拌桩移动钢平台1前台送浆的功能。The deep mixing pile slurry mixing backstage 19 adopts the method of setting up a water steel platform immediately adjacent to the construction area 34, and arranges a cement tank 21, a lower auger and a weighing system, an automatic slurry mixing machine, and a second slurry storage tank 11 above the platform. The second grouting pump 12, oil storage tank 8, generator 9, distribution box 10 and other equipment realize the function of mixing grout on the offshore platform and delivering grout to the front desk of the deep mixing pile mobile steel platform 1.
拌浆后台19的组装方法如下:The assembly method of the mixing backstage 19 is as follows:
水泥搅拌桩拌浆后台19采用在紧邻施工区34位置搭设水上钢平台的方式,并在平台上方布置水泥罐21、下绞龙及称重系统组成的下料系统22、自动拌浆机、第一储浆罐23、第一注浆泵24、后台发电机26、后台储油罐25、后台配电箱27等设备,从而实现海上平台拌浆并为水泥搅拌桩移动钢平台1前台送浆的功能。The cement mixing pile slurry mixing backstage 19 adopts the method of setting up a water steel platform at the position 34 immediately adjacent to the construction area, and arranges a cement tank 21, a loading system 22 composed of a lower auger and a weighing system, an automatic slurry mixing machine, and a cement tank 21 above the platform. A slurry storage tank 23, a first grouting pump 24, a background generator 26, a background oil storage tank 25, a background distribution box 27 and other equipment, thereby realizing the mixing of slurry on the offshore platform and delivering slurry to the front of the cement mixing pile mobile steel platform 1 function.
拌浆后台19的组装具体包含如下步骤:The assembly of the mixing backstage 19 specifically includes the following steps:
B1、钢平台搭设所需钢管桩20的桩位进行测量放样;B1. Measure and stake out the 20 steel pipe piles required for erecting the steel platform;
B2、钢管桩20及防撞桩28沉桩施工并切割至统一标高后加焊桩顶盖板;B2. Steel pipe piles 20 and anti-collision piles 28 are constructed and cut to a uniform elevation and then the pile top cover is welded;
B3、架设双拼工字钢主梁并进行满焊加固;B3. Erect the double I-beam main beam and perform full welding reinforcement;
B4、主梁上方等间距布置工字钢次梁并进行加固;B4. Arrange I-beam secondary beams at equal intervals above the main beam and reinforce them;
B5、次梁上方满铺钢板后架设护栏、爬梯、防撞桩28等附属结构;B5. After covering the secondary beams with steel plates, guardrails, ladders, anti-collision piles 28 and other ancillary structures are erected;
B6、吊装水泥罐21,并对罐支腿进行加固,随后穿拉钢丝绳捆住水泥罐21后牵引至底部钢管桩20形成防风缆绳达到防台加固效果;B6. Lift the cement tank 21 and reinforce the tank legs, and then tie the cement tank 21 with a wire rope and pull it to the bottom steel pipe pile 20 to form a windproof cable to achieve the anti-typhoon reinforcement effect;
B7、下绞龙、称重系统等下料系统22安装;B7. Installation of unloading system 22 such as lower auger and weighing system;
B8、自动拌浆机、第一储浆罐23、第一注浆泵24等设备安装;B8. Installation of automatic grout mixer, first grout storage tank 23, first grouting pump 24 and other equipment;
B9、后台发电机26、后台储油罐25、后台配电箱27等设备安装,并进行各用电设备接线工作;B9. Install the backstage generator 26, the backstage oil storage tank 25, the backstage distribution box 27 and other equipment, and perform the wiring of various electrical equipment;
B10、铺设第一送浆管30,将拌浆后台19与水泥搅拌桩移动钢平台1前台连接起来;B10. Lay the first slurry delivery pipe 30 and connect the slurry mixing backstage 19 with the cement mixing pile mobile steel platform 1 frontstage;
B11、铺设水下输水管32,将拌浆后台19与岸边市政取水点33的自来水管口连接起来。B11. Lay the underwater water pipe 32 and connect the slurry mixing backstage 19 with the tap water pipe mouth of the municipal water intake point 33 on the shore.
本发明深层搅拌桩水转陆施工工艺的实施方法如下:主要包括以下方面:The implementation method of the deep mixing pile water-to-land construction technology of the present invention is as follows: it mainly includes the following aspects:
C1、移动钢平台1的选型与批量进场;C1. Selection and batch entry of mobile steel platform 1;
C2、搅拌桩机及配套设备选型及批量进场;C2. Selection and batch entry of mixing pile drivers and supporting equipment;
C3、按照顺序依次完成各移动钢平1的平台基础、桩机设备、注浆设备、电力设备及其附属设施的组装,形成“品”字形分布,协调平台基础受力条件的同时也能最大化发挥出工效;C3. Complete the assembly of the platform foundation, pile driver equipment, grouting equipment, power equipment and ancillary facilities of each mobile steel level 1 in order to form a "product" shape distribution, which can coordinate the stress conditions of the platform foundation while maximizing the Chemicalization brings out work efficiency;
C4、各拌浆后台19搭设及水泥罐21、下料设备、拌浆设备、电力系统及送浆管的组装;C4. The erection of each slurry mixing backstage 19 and the assembly of cement tanks 21, blanking equipment, slurry mixing equipment, power systems and slurry delivery pipes;
C5、输水管32铺设及送水;C5, laying of water pipe 32 and delivering water;
C6、水泥补给船31现场补给水泥;C6. Cement supply ship 31 supplies cement on site;
C7、各下料设备下料、拌浆设备制备符合设计要求的浆液;C7. Each unloading equipment and slurry mixing equipment prepare slurry that meets the design requirements;
C8、拌浆后台19的注浆系统送浆至各移动钢平台1的第二储浆罐11;C8. The grouting system of the grout mixing backstage 19 delivers grout to the second grout storage tank 11 of each mobile steel platform 1;
C9、各移动钢平台1的第二注浆泵12注浆至内钻杆7;C9. The second grouting pump 12 of each mobile steel platform 1 injects grouting into the inner drill pipe 7;
C10、搅拌桩机运转下钻喷浆,按照设计说明要求经过四搅三喷施工后形成符合设计要求的深层搅拌桩。C10. The mixing pile machine is operated to drill and spray grout. According to the design instructions, after four stirring and three spraying constructions, a deep mixing pile that meets the design requirements is formed.
由于海上钢平台的钢平台支撑桩13沉桩施工时即完成高精度定位,因此钢平台路轨15是与移动钢平台1移动方向平行的,而移动钢平台1上两台桩机设备的钻杆7中心处则是与移动钢平台1移动方向垂直的,施工时,只需放样出钻杆7中心位置即可。Since the steel platform support piles 13 of the offshore steel platform are positioned with high precision during pile sinking construction, the steel platform rails 15 are parallel to the moving direction of the mobile steel platform 1, and the drill pipes of the two pile machine equipment on the mobile steel platform 1 The center of the drill pipe 7 is perpendicular to the moving direction of the mobile steel platform 1. During construction, only the center of the drill pipe 7 needs to be staked out.
搅拌桩的施工具体如下:The construction details of the mixing pile are as follows:
S2、由施工人员调整桩机设备的位置致使桩机设备的钻杆7中心在允许偏差的情况下对齐其中一排的其中一组搅拌桩的桩位,并固定桩机设备和移动钢平台1;S2. The construction personnel adjust the position of the pile driver equipment so that the center of the drill pipe 7 of the pile driver equipment is aligned with the pile position of one group of mixing piles in one row, and fix the pile driver equipment and the mobile steel platform 1 ;
S3、校核钻杆7的垂直度,如钻杆7的垂直度偏差超过允许值,则通过升高或降低桩机设备的塔架4的桩机支腿5来调整钻杆7的垂直度,使得钻杆7的垂直度偏差在允许值范围内,从而实现钻杆7动态调整功能;S3. Check the verticality of the drill pipe 7. If the verticality deviation of the drill pipe 7 exceeds the allowable value, adjust the verticality of the drill pipe 7 by raising or lowering the pile driver legs 5 of the tower 4 of the pile driver equipment. , so that the verticality deviation of the drill pipe 7 is within the allowable value range, thereby realizing the dynamic adjustment function of the drill pipe 7;
S4、通过拌浆后台19开始按照配合比下料掺水拌浆,制得水泥浆液并经测试合格后通过拌浆后台19的第一注浆泵24通过第一送浆管30输浆至移动钢平台1的第二储浆罐11内;S4. Through the grout mixing backstage 19, the materials are mixed with water according to the mix ratio. After the cement slurry is obtained and passes the test, it is delivered to the mobile phone through the first grouting pump 24 of the grouting mixing backstage 19 and through the first grout delivery pipe 30. In the second slurry storage tank 11 of the steel platform 1;
S5、启动移动钢平台1上的发电机9,开启第二储浆罐11的电机对浆液进行二次搅拌;S5. Start the generator 9 on the mobile steel platform 1, and turn on the motor of the second slurry storage tank 11 to stir the slurry a second time;
S6、开启桩机设备的卷扬机和动力头6,并开启移动钢平台1上的第二注浆泵12向桩机设备的钻杆7输送浆液,钻杆7开始旋转下钻搅拌桩直至该排的该组搅拌桩施工完成,然后通过反转卷扬机均速提升钻杆7至水面上;具体的,启动桩机设备上的卷扬机以及动力头6,开始旋转下钻;测量员根据钻头底部标高,通过绝对标高计算报出开始喷浆的深度及钻头需要下钻的深度;钻头入水后下钻到泥面前开始喷浆,内外钻杆7在匀速下钻的同时双向旋转切割土体并经水泥浆液充分搅拌混合至设计桩端标高位置停留30s后,卷扬机开始反向旋转带动钻杆7匀速喷浆上提至设计桩顶标高;卷扬机重复正向旋转带动钻杆7匀速喷浆下钻至设计桩端标高位置停留30s后停止喷浆,卷扬机重复反向旋转带动钻杆7匀速上提出水面,当前搅拌桩施工完成;操作手利用特制工作铲铲除钻头部位包裹的黏土团,测量员重新放样该排内下一组桩位置,进入步骤S7;S6. Turn on the winch and power head 6 of the pile driver equipment, and start the second grouting pump 12 on the mobile steel platform 1 to deliver slurry to the drill pipe 7 of the pile driver equipment. The drill pipe 7 begins to rotate and drill the mixing pile until the row of The construction of this group of mixing piles is completed, and then the drill pipe 7 is lifted to the water surface by reversing the winch at an even speed; specifically, the winch and power head 6 on the pile driver equipment are started, and the drilling is started to be rotated; according to the elevation of the bottom of the drill bit, the surveyor The absolute elevation calculation is used to report the depth to start spraying and the depth to which the drill bit needs to drill; after the drill bit enters the water, it drills down to the front of the mud to start spraying. While drilling at a constant speed, the inner and outer drill pipes 7 rotate in two directions to cut the soil and pass through the cement slurry. After fully stirring and mixing until it stays at the designed pile end elevation for 30 seconds, the winch begins to rotate in reverse to drive the drill pipe 7 to be shot up to the design pile top elevation with uniform speed; the winch repeatedly rotates forward to drive the drill pipe 7 to be drilled down to the design pile with uniform speed spraying. After staying at the end elevation position for 30 seconds, the spraying is stopped. The winch repeatedly rotates in the opposite direction to drive the drill pipe 7 to lift out of the water surface at a constant speed. The current mixing pile construction is completed; the operator uses a special work shovel to remove the clay mass wrapped in the drill bit, and the surveyor re-stakes the row. Enter the next group of pile positions and enter step S7;
S7、借助于移动钢平台1上的桩机滑轨2,沿桩机滑轨2纵向调整桩机设备的位置,使得能够重新定位该排的下一组的搅拌桩,然后重复步骤S6完成该排的下一组的搅拌桩的施工;S7. With the help of the pile driver slide rail 2 on the mobile steel platform 1, adjust the position of the pile driver equipment longitudinally along the pile driver slide rail 2 so that the next group of mixing piles in the row can be repositioned, and then repeat step S6 to complete the process. Construction of the next group of mixing piles in the row;
S8、重复步骤S7直至该排的所有组的搅拌桩施工完成;S8. Repeat step S7 until the construction of all groups of mixing piles in the row is completed;
S9、将动力头6提升至0刻度处,然后解除移动钢平台1的固定,控制移动钢平台1在钢平台路轨15的纵向移动至钻杆7中心与下一排搅拌桩的中心轴线对齐,重复步骤S2-S8至下一排搅拌桩施工完成;S9. Lift the power head 6 to the 0 scale, then release the fixation of the mobile steel platform 1, and control the mobile steel platform 1 to move longitudinally on the steel platform rail 15 until the center of the drill pipe 7 is aligned with the central axis of the next row of mixing piles. Repeat steps S2-S8 until the construction of the next row of mixing piles is completed;
S10、重复步骤S9直至所有排的搅拌桩施工完成。S10. Repeat step S9 until the construction of all rows of mixing piles is completed.
上述方案是基于实施例1中的移动钢平台1能够覆盖施工区34的横向或者纵向的前提下进行的,将施工区34沿纵向或者横向分成若干排搅拌桩施工区域,且每排搅拌桩沿其纵向具有若干组。即移动钢平台1每次移动均能够通过调整移动钢平台1的桩机设备完成每排的所有组搅拌桩。The above solution is based on the premise that the mobile steel platform 1 in Embodiment 1 can cover the transverse or longitudinal direction of the construction area 34. The construction area 34 is divided into several rows of mixing pile construction areas in the longitudinal or transverse direction, and each row of mixing piles is constructed along the It has several groups in its longitudinal direction. That is, every time the mobile steel platform 1 moves, all groups of mixing piles in each row can be completed by adjusting the pile driver equipment of the mobile steel platform 1.
通过移动钢平台1在海上钢平台上方的钢平台路轨15实现定位,使得移动钢平台1上方的桩机设备的钻杆7中心对应其中一排的一组搅拌桩中心,通过沿桩机滑轨2移动移动钢平台1上的桩机设备,能够调整桩机设备对应该排的不同组的搅拌桩,且一般从施工区34一侧向另外一侧施工。即先施工其中一排的其中一组的搅拌桩,然后通过沿桩机滑轨2移动桩机设备,能够施工该排的其它组的搅拌桩,当该排施工完成后,可以在钢平台路轨15上移动移动钢平台1至下一排搅拌桩的定位,再施工下一排搅拌桩,直至施工完成。The mobile steel platform 1 is positioned on the steel platform rail 15 above the offshore steel platform so that the center of the drill pipe 7 of the pile driver equipment above the mobile steel platform 1 corresponds to the center of a group of mixing piles in one row. 2. The pile driver equipment on the mobile steel platform 1 can be adjusted to correspond to different groups of mixing piles in the row, and construction is generally carried out from one side of the construction area 34 to the other side. That is, first construct one group of mixing piles in one row, and then move the pile driver equipment along the pile driver slide rail 2 to construct other groups of mixing piles in the row. After the construction of the row is completed, the pile driver can be installed on the steel platform rail. 15. Move the mobile steel platform 1 up to the position of the next row of mixing piles, and then construct the next row of mixing piles until the construction is completed.
所述海上深层搅拌桩水转陆施工方法,利用海上钢平台稳定覆盖在海上的施工区34作为施工平台,使得能够利用海上钢平台上的钢平台路轨15和移动钢平台1的桩机滑轨2来调整使得桩机设备的钻杆7与不同的搅拌桩进行定位和固定,使得整个过程定位和锚固的过程更加方便,且施工有序,能够保证施工搅拌桩时的连续性,能够极大的提高施工效率,而且施工时的定位更精准、稳定性更好,使得施工的搅拌桩的质量更高,施工更加安全。The offshore deep mixing pile water-to-land construction method utilizes the construction area 34 stably covered by the offshore steel platform as the construction platform, making it possible to utilize the steel platform rails 15 on the offshore steel platform and the pile driver slide rails of the mobile steel platform 1 2. The adjustment allows the drill pipe 7 of the pile driver equipment to be positioned and fixed with different mixing piles, making the entire process of positioning and anchoring more convenient, and the construction is orderly, which can ensure the continuity during the construction of the mixing piles, and can greatly The construction efficiency is improved, and the positioning during construction is more accurate and stable, making the construction of mixing piles of higher quality and construction safer.
当采用实施例1中的呈品字形布置的三个移动钢平台1来施工所述施工区34的所有搅拌桩时,如图1所示,那就需要将每排的搅拌桩分成上中下三个部分,每个部分有若干组,每个移动钢平台1的每次移动能够施工完成该排搅拌桩的对应部分,且这种情况下,如果向右施工,则先将其中一排的上下两部分先施工,并施工到后面排的搅拌桩后,使得右侧的两个移动钢平台1不与左侧的移动钢平台1干扰后,再通过左侧的移动钢平台1进行施工,使得三个移动钢平台1在海上钢平台上呈品字型分布,能够同时施工不同位置的搅拌桩,不会相互干扰,能够沿施工区34的纵向多点同时作业,能够提高施工效率。且能够同步施工完成,同步移动,使得所有移动钢平台1能够通过相近的同一个拌浆后台19供给浆液,当所有移动钢平台1到达施工区34的某处时,均通过该处对应的拌浆后台19提供浆液,故只需要将该处的拌浆后台19通过输水管32直接连通附近的市政取水点33即可,能够减小各种管道的布设难度,使得每个拌浆后台19能够更加简单的获得市政水,进而能够提高浆液质量,提高搅拌桩的质量。且这种多个移动钢平台1沿施工区34横向布置的方式,能够施工更宽面积的施工区34。When the three mobile steel platforms 1 arranged in a Z-shaped arrangement in Embodiment 1 are used to construct all the mixing piles in the construction area 34, as shown in Figure 1, it is necessary to divide the mixing piles in each row into upper, middle and lower parts. Three parts, each part has several groups. Each movement of each mobile steel platform 1 can complete the construction of the corresponding part of the row of mixing piles. In this case, if the construction is to the right, one row of the mixing piles will be constructed first. The upper and lower parts are constructed first, and are constructed after the mixing piles in the back row, so that the two mobile steel platforms 1 on the right do not interfere with the mobile steel platform 1 on the left, and then the construction is carried out through the mobile steel platform 1 on the left. The three mobile steel platforms 1 are distributed in a vertical shape on the offshore steel platform, and the mixing piles at different positions can be constructed at the same time without interfering with each other. They can operate at multiple points along the longitudinal direction of the construction area 34 at the same time, which can improve the construction efficiency. And the construction can be completed and moved synchronously, so that all the mobile steel platforms 1 can supply slurry through the same similar slurry mixing backstage 19. When all the mobile steel platforms 1 arrive at a certain place in the construction area 34, they all pass the corresponding mixing equipment there. The slurry backstage 19 provides slurry, so it is only necessary to directly connect the slurry mixing backstage 19 there to the nearby municipal water intake point 33 through the water pipe 32, which can reduce the difficulty of laying various pipelines, so that each slurry mixing backstage 19 can It is easier to obtain municipal water, which can improve the quality of the slurry and improve the quality of the mixing pile. In addition, this manner in which multiple mobile steel platforms 1 are arranged laterally along the construction area 34 enables construction of a wider area of the construction area 34.
且在步骤S1中,使得钢平台路轨15的纵向与每排搅拌桩的桩位中心连线垂直,并使得桩机滑轨2与每排搅拌桩的桩位中心连线平行,并在钢平台路轨15喷涂标准荧光刻度线的方式进行标识,在移动钢平台1底部设置竖向的悬针;使得能够在步骤S2中,将移动钢平台1移动至其底部的悬针移至对应刻度线上方使钻杆7中心位置与搅拌桩的桩位中心基本重合,然后重新校核钻杆7偏位,如果钻杆7偏位超过允许偏差,则微调移动钢平台1使钻杆7中心位置与搅拌桩的桩位中心重合后立即固定。使得能够更加快速的将钻杆7中心位置与搅拌桩的桩位中心重合,保证定位效果,提高搅拌桩的施工效率和施工质量,使得施工后的水泥搅拌桩的桩位控制效果更好,满足设计精度。And in step S1, make the longitudinal direction of the steel platform rail 15 perpendicular to the line connecting the center of the pile positions of each row of mixing piles, and make the pile driver slide rail 2 parallel to the line connecting the center of the pile positions of each row of mixing piles, and on the steel platform The rail 15 is marked by spraying standard fluorescent scale lines, and a vertical hanging pin is set at the bottom of the moving steel platform 1; so that in step S2, the moving steel platform 1 can be moved to the point where the hanging pin at the bottom is moved above the corresponding scale line. Make the center position of the drill pipe 7 basically coincide with the center of the mixing pile, and then recheck the offset of the drill pipe 7. If the offset of the drill pipe 7 exceeds the allowable deviation, fine-tune the mobile steel platform 1 to make the center position of the drill pipe 7 consistent with the mixing pile. The pile positions are fixed immediately after their centers coincide with each other. This enables the center position of the drill pipe 7 to coincide with the pile position center of the mixing pile more quickly, ensuring the positioning effect, improving the construction efficiency and construction quality of the mixing pile, making the pile position control effect of the cement mixing pile after construction better, and meeting the requirements Design accuracy.
本发明提供一种海上深层搅拌桩水转陆施工系统及施工方法,该深层搅拌桩水转陆施工工艺在满足海事相关要求的同时一方面具备了15m以上深层搅拌桩施工的条件,另一方面具备较高的整体稳定性克服了船舶施工稳定性不足无法保证施工桩位及成桩质量的难题,具有较高的适用性;该深层搅拌桩水转陆施工工艺施工过程中不受水位影响,以绝对标高来控制桩顶及桩底标高,保证了桩长的施工质量;采用深层搅拌桩水转陆施工工艺将移动的水上船舶式施工转变为固定的平台上施工,一方面降低了船舶撞击既有建筑物带来的损失风险,另一方面对既有建筑物扰动相对较小,避免对既有建筑物带来较大的沉降及水平位移变形。采用海上钢平台及移动钢平台1组成的前台与拌浆后台19相互配合的方式进行施工克服了拌浆设备位置受限以及长距离送浆易堵管等不足,具有简单操作易复制等优点;对于线性施工区34可采用多点布置采用多个移动钢平台1形成前后错落式布置方式参与施工,同时移动钢平台1上采用两台桩机平行布置的方式进行施工,并且节约了船舶式施工的起锚抛锚工序,大幅提高了施工工效。海上施工区34域设置独立式平台基础代替栈桥形成水转陆施工条件具有造价较低经济效益好、不影响水上交通及其他工序的优点,且搭拆简单,周转效率高,间接保证了水泥搅拌桩的施工工效;拌浆后台19上布置两个水泥罐21形成互补,充分保证水泥供应,避免水泥断料造成供浆中断,影响成桩质量;可满足紧邻既有建筑物的条件下进行大面积高效率施工,并且在具备施工深桩的条件下高精度保证桩位,克服了潮位变化带来的不利影响。该深层搅拌桩水转陆施工工艺适用性强,平台稳定性高施工效率高且安全可靠等优点,真正实现“泛受限空间”内及特殊条件下的深层搅拌桩高效安全施工。The invention provides an offshore deep mixing pile water-to-land construction system and a construction method. The water-to-land construction technology of the deep mixing pile meets maritime related requirements and on the one hand, it has the conditions for the construction of deep mixing piles of more than 15m. On the other hand, It has high overall stability and overcomes the problem of insufficient ship construction stability to ensure the construction pile position and pile quality, and has high applicability; the deep mixing pile water-to-land construction process is not affected by the water level during the construction process. The absolute elevation is used to control the pile top and pile bottom elevations to ensure the construction quality of the pile length; the deep mixing pile water-to-land construction technology is used to convert the moving water ship-type construction into a fixed platform construction, which on the one hand reduces ship collisions The risk of loss caused by existing buildings, on the other hand, will cause relatively little disturbance to existing buildings, avoiding large settlement and horizontal displacement deformation of existing buildings. The construction is carried out in a way that the front stage composed of the offshore steel platform and the mobile steel platform 1 and the slurry mixing backstage 19 cooperate with each other to overcome the shortcomings such as the limited location of the slurry mixing equipment and the easy blocking of pipes when delivering slurry over long distances, and has the advantages of simple operation and easy replication; For the linear construction area 34, a multi-point arrangement can be adopted, and multiple mobile steel platforms 1 can be used to form a staggered arrangement in front and back to participate in the construction. At the same time, two pile drivers can be arranged in parallel on the mobile steel platform 1 to carry out construction, and save ship-type construction. The anchor lifting and anchoring process has greatly improved the construction efficiency. In the 34th area of the offshore construction area, independent platform foundations are set up instead of trestles to form water-to-land construction conditions. It has the advantages of low cost, good economic benefits, and no impact on water transportation and other processes. It is also simple to assemble and disassemble, and has high turnover efficiency, which indirectly ensures cement mixing. The construction efficiency of the piles; two cement tanks 21 are arranged on the slurry mixing backstage 19 to form a complement, fully ensuring the supply of cement, avoiding the interruption of slurry supply caused by cement material breakage, and affecting the quality of the piles; it can meet the requirements of large-scale construction under the condition of being close to existing buildings. The area is constructed with high efficiency, and the pile position is ensured with high precision under the conditions of deep pile construction, overcoming the adverse effects of tide level changes. This deep mixing pile water-to-land construction technology has strong applicability, high platform stability, high construction efficiency, safety and reliability, etc., truly realizing efficient and safe construction of deep mixing piles in "extensive restricted spaces" and under special conditions.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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