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CN116024471A - High-strength plastic multi-water-soluble channel magnesium alloy and preparation method thereof - Google Patents

High-strength plastic multi-water-soluble channel magnesium alloy and preparation method thereof Download PDF

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CN116024471A
CN116024471A CN202211543957.1A CN202211543957A CN116024471A CN 116024471 A CN116024471 A CN 116024471A CN 202211543957 A CN202211543957 A CN 202211543957A CN 116024471 A CN116024471 A CN 116024471A
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CN116024471B (en
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霍庆欢
安一彬
李世琦
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Central South University
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Abstract

The invention discloses a magnesium alloy with high strength and plastic and multiple water-soluble channels and a preparation method thereof, wherein the magnesium alloy comprises the following components in percentage by mass: the alloy comprises 1% -4% of X element, 0.1% -0.4% of Y element, 0% -2% of Z element, the balance of Mg element, at least one of Nd, sm and Zn, at least one of Cu, ni and Sr and at least one of Al and Sn. The preparation method comprises the following steps: and taking required raw materials, and sequentially carrying out uniform mixing, melting, refining, casting, homogenization treatment, high-temperature deformation, low-temperature deformation, aging treatment or creep aging treatment to obtain the magnesium alloy. The magnesium alloy has high plasticity and high dissolution rate, is a novel magnesium alloy with excellent performance, and the preparation method has the advantages of simple process, convenient operation, high production efficiency and the like, is suitable for large-scale preparation, and is convenient for industrial application.

Description

高强塑多水溶通道的镁合金及其制备方法High-strength and plastic magnesium alloy with multiple water-soluble channels and preparation method thereof

技术领域Technical Field

本发明属于有色金属材料及加工技术领域,涉及一种兼具高强塑性与高溶解速率的镁合金及其制备方法。The invention belongs to the technical field of nonferrous metal materials and processing, and relates to a magnesium alloy having both high strength and plasticity and a high dissolution rate and a preparation method thereof.

背景技术Background Art

镁合金因易腐蚀的特点,已被逐步应用于制备可溶产品。为加速镁合金溶解速率,现阶段采用的手段是添加过渡族元素与Mg基体形成化合物作为微电偶的阴极,Mg基体转而作为微电偶的阳极。但是,过渡族元素在Mg基体中的固溶极限较低,所形成的微电偶阴极经常引起镁合金脆断,强塑性不够理想、增加了产品损坏几率。为此,研究人员采用添加稀土元素增强增塑的思路,设计出了Mg-RE-TM体系,然而,该类合金由于稀土元素易扩散的特点,在时效处理后沿晶界通常分布着晶界无析出带,且难以通过后续热处理减弱或消除。另外,基于本申请发明人先期研究结果发现:现有用于减弱或消除晶界无析出带的方法,产生的后果是不能形成或形成的晶界化合物含量较少,从而导致镁合金内部的腐蚀通道较少,仍存在水溶解性较差的缺陷。因此,如何有效消除晶界无析出带,并获得一种兼具高强塑性与高溶解速率的镁合金以及与之匹配的工艺简单、操作方便、生产效率高的制备方法,对于扩大镁合金的广泛应用具有十分重要意义。Due to its easy corrosion, magnesium alloys have been gradually used to prepare soluble products. In order to accelerate the dissolution rate of magnesium alloys, the current method is to add transition elements to form compounds with the Mg matrix as the cathode of the microgalvanic couple, and the Mg matrix is used as the anode of the microgalvanic couple. However, the solid solubility limit of transition elements in the Mg matrix is low, and the microgalvanic cathode formed often causes brittle fracture of magnesium alloys, and the strength and plasticity are not ideal, which increases the probability of product damage. To this end, researchers adopted the idea of adding rare earth elements to enhance plasticization and designed the Mg-RE-TM system. However, due to the easy diffusion of rare earth elements, this type of alloy usually has a grain boundary non-precipitation zone along the grain boundary after aging treatment, and it is difficult to weaken or eliminate it through subsequent heat treatment. In addition, based on the previous research results of the inventor of this application, it is found that the existing method for weakening or eliminating the grain boundary non-precipitation zone has the consequence that the grain boundary compound content cannot be formed or is formed is low, resulting in fewer corrosion channels inside the magnesium alloy, and there is still a defect of poor water solubility. Therefore, how to effectively eliminate the non-precipitation zone at the grain boundary and obtain a magnesium alloy with both high strength and plasticity and high dissolution rate, as well as a matching preparation method with simple process, convenient operation and high production efficiency, is of great significance for expanding the wide application of magnesium alloys.

发明内容Summary of the invention

本发明需要解决的技术问题是克服现有技术的不足,提供一种兼具高强塑性与高溶解速率的镁合金及其制备方法。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a magnesium alloy having both high strength and plasticity and a high dissolution rate and a preparation method thereof.

为解决上述技术问题,本发明采用的技术方案是:In order to solve the above technical problems, the technical solution adopted by the present invention is:

一种高强塑多水溶通道的镁合金,所述镁合金按照质量百分含量计包括以下组分:总含量为1%~4%的X元素、总含量为0.1%~0.4%的Y元素、总含量为0~2%的Z元素,余量为Mg元素;所述X元素为Nd元素、Sm元素、Zn元素中的至少一种;所述Y元素为Cu元素、Ni元素、Sr元素中的至少一种,所述Z元素为Al元素和Sn元素中的至少一种。A high-strength, plastic, and multi-water-soluble channel magnesium alloy, the magnesium alloy comprising the following components in terms of mass percentage: X element with a total content of 1% to 4%, Y element with a total content of 0.1% to 0.4%, Z element with a total content of 0 to 2%, and the balance being Mg element; the X element is at least one of Nd element, Sm element, and Zn element; the Y element is at least one of Cu element, Ni element, and Sr element; and the Z element is at least one of Al element and Sn element.

上述的高强塑多水溶通道的镁合金,进一步改进的,当X元素不包含Zn元素时,所述X元素的总含量为1%~3%,所述Z元素的总含量为1%~2%。The above high-strength, plastic, multi-water-soluble channel magnesium alloy is further improved in that, when the X element does not include the Zn element, the total content of the X element is 1% to 3%, and the total content of the Z element is 1% to 2%.

上述的高强塑多水溶通道的镁合金,进一步改进的,当X元素只包含Sm元素时,所述Sm元素的含量为2%~3%,所述Z元素的总含量为1%~2%。The above high-strength, plastic, multi-water-soluble channel magnesium alloy is further improved in that when the X element only contains the Sm element, the content of the Sm element is 2% to 3%, and the total content of the Z element is 1% to 2%.

上述的高强塑多水溶通道的镁合金,进一步改进的,当X元素只包含Zn元素时,所述Zn元素的含量为2%~4%,所述Z元素的总含量为0~1%。The above high-strength, plastic, multi-water-soluble channel magnesium alloy is further improved in that when the X element only contains the Zn element, the content of the Zn element is 2% to 4%, and the total content of the Z element is 0 to 1%.

上述的高强塑多水溶通道的镁合金,进一步改进的,当Y元素为Cu、Ni、Sr中的任意一种时,所述Y元素的含量为0.2%~0.4%。The above-mentioned high-strength, plastic, multi-water-soluble channel magnesium alloy is further improved in that when the Y element is any one of Cu, Ni, and Sr, the content of the Y element is 0.2% to 0.4%.

上述的高强塑多水溶通道的镁合金,进一步改进的,所述镁合金的晶界含由Y元素组成的MgY相;The above-mentioned high-strength and plastic multi-water-soluble channel magnesium alloy is further improved, wherein the grain boundary of the magnesium alloy contains a MgY phase composed of Y element;

所述镁合金中40%以上数量的晶粒内部含孪晶。More than 40% of the grains in the magnesium alloy contain twins.

上述的高强塑多水溶通道的镁合金,进一步改进的,所述镁合金中,50%以上数量的晶粒内部含孪晶,且50%以上数量的孪晶具有孪晶界无析出带。The above-mentioned high-strength, plastic, and multi-water-soluble channel magnesium alloy is further improved in that more than 50% of the grains in the magnesium alloy contain twins, and more than 50% of the twins have no precipitation zone at the twin boundary.

作为一个总的技术构思,本发明还提供了一种上述的高强塑多水溶通道的镁合金的制备方法,采用以下任意一种方式制备高强塑多水溶通道的镁合金;As a general technical concept, the present invention also provides a method for preparing the above-mentioned high-strength, plastic, and multi-water-soluble channel magnesium alloy, which is prepared by any of the following methods:

方式一,包括以下步骤:Method 1 includes the following steps:

S1、按照镁合金中各组分的质量百分比,称取所需原材料,混合均匀、熔化、精炼、浇铸,获得铸锭;S1. According to the mass percentage of each component in the magnesium alloy, weigh the required raw materials, mix them evenly, melt, refine, and cast them to obtain an ingot;

S2、对铸锭进行均匀化处理;所述均匀化处理的温度为400℃~490℃;所述均匀化处理的时间为6小时~48小时;S2, homogenizing the ingot; the temperature of the homogenizing treatment is 400°C to 490°C; the time of the homogenizing treatment is 6 hours to 48 hours;

S3、对均匀化处理的材料进行高温变形;所述高温变形的温度为300℃~450℃,真应变为0.5~1.2;S3, subjecting the homogenized material to high temperature deformation; the temperature of the high temperature deformation is 300°C to 450°C, and the true strain is 0.5 to 1.2;

S4、对高温变形后的材料进行低温变形;所述低温变形的温度为20℃~150℃,真应变为0.02~0.2;S4, performing low-temperature deformation on the material after high-temperature deformation; the temperature of the low-temperature deformation is 20°C to 150°C, and the true strain is 0.02 to 0.2;

S5、对低温变形后的材料进行时效处理,得到高强塑多水溶通道的镁合金;所述时效处理的温度为150℃~220℃;所述时效处理的时间为6小时~60小时。S5. Performing aging treatment on the material after low-temperature deformation to obtain a high-strength, plastic, and multi-water-soluble channel magnesium alloy; the aging treatment temperature is 150° C. to 220° C.; and the aging treatment time is 6 hours to 60 hours.

方式二,包括以下步骤:Method 2 includes the following steps:

(1)按照镁合金中各组分的质量百分比,称取所需原材料,混合均匀、熔化、精炼、浇铸,获得铸锭;(1) weighing the required raw materials according to the mass percentage of each component in the magnesium alloy, mixing them uniformly, melting, refining, and casting to obtain an ingot;

(2)对铸锭进行均匀化处理;所述均匀化处理的温度为400℃~490℃;所述均匀化处理的时间为6小时~48小时;(2) performing homogenization treatment on the ingot; the temperature of the homogenization treatment is 400° C. to 490° C.; the time of the homogenization treatment is 6 hours to 48 hours;

(3)对均匀化处理的材料进行高温变形;所述高温变形的温度为300℃~450℃,真应变为0.5~1.2;(3) subjecting the homogenized material to high temperature deformation; the temperature of the high temperature deformation is 300° C. to 450° C., and the true strain is 0.5 to 1.2;

(4)对高温变形后的材料进行低温变形;所述低温变形的温度为20℃~150℃,真应变为0.02~0.2;(4) performing low-temperature deformation on the material after high-temperature deformation; the temperature of the low-temperature deformation is 20° C. to 150° C., and the true strain is 0.02 to 0.2;

(5)对低温变形后的材料进行蠕变时效处理,得到高强塑多水溶通道的镁合金;所述蠕变时效处理的温度为150℃~220℃,真应变为0.1~0.6。(5) The material after low-temperature deformation is subjected to creep aging treatment to obtain a high-strength, plastic, and multi-water-soluble channel magnesium alloy; the creep aging treatment temperature is 150° C. to 220° C., and the true strain is 0.1 to 0.6.

上述的高强塑多水溶通道的镁合金的制备方法,进一步改进的,采用方式一制备高强塑多水溶通道的镁合金时,当X元素不包含Zn元素时,S2步骤中的均匀化处理的温度为440℃~490℃,S3步骤中的高温变形的温度为390℃~450℃;当X元素只包含Zn元素时,S2步骤中的均匀化处理的温度为400℃~440℃,S3步骤中的高温变形的温度为300℃~390℃。The above-mentioned method for preparing a high-strength, plastic, and multi-water-soluble channel magnesium alloy is further improved. When the high-strength, plastic, and multi-water-soluble channel magnesium alloy is prepared by method 1, when the X element does not contain the Zn element, the temperature of the homogenization treatment in step S2 is 440°C to 490°C, and the temperature of the high-temperature deformation in step S3 is 390°C to 450°C; when the X element only contains the Zn element, the temperature of the homogenization treatment in step S2 is 400°C to 440°C, and the temperature of the high-temperature deformation in step S3 is 300°C to 390°C.

上述的高强塑多水溶通道的镁合金的制备方法,进一步改进的,采用方式二制备高强塑多水溶通道的镁合金时,当X元素不包含Zn元素时,(2)步骤中的均匀化处理的温度为440℃~490℃,(3)步骤中的高温变形的温度为390℃~450℃;当X元素只包含Zn元素时,(2)步骤中的均匀化处理的温度为400℃~440℃,(3)步骤中的高温变形的温度为300℃~390℃。The above-mentioned method for preparing a high-strength, plastic, and multi-water-soluble channel magnesium alloy is further improved. When the high-strength, plastic, and multi-water-soluble channel magnesium alloy is prepared by method 2, when the X element does not contain the Zn element, the temperature of the homogenization treatment in step (2) is 440°C to 490°C, and the temperature of the high-temperature deformation in step (3) is 390°C to 450°C; when the X element only contains the Zn element, the temperature of the homogenization treatment in step (2) is 400°C to 440°C, and the temperature of the high-temperature deformation in step (3) is 300°C to 390°C.

与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:

(1)针对晶界无析出带通常会损害镁合金强塑性的特点,以及由此导致的现有镁合金不能同时具备高强塑性与高溶解速率的缺陷,本发明中,化害为利,创造性的提出了一种高强塑多水溶通道的镁合金,通过将原本对镁合金强塑性有害的晶界无析出带转移至孪晶界无析出带,在消除晶界无析出带,提升镁合金强塑性的同时,也能利用孪晶界无析出带和晶界化合物同时作为腐蚀通道,提高镁合金的溶解速率,具体来说:本发明中,通过添加总含量为1%~4%的X元素(X元素为Nd元素、Sm元素、Zn元素中的至少一种),一方面,Nd元素和Sm元素均为轻稀土元素,它们在Mg基体中的固溶极限不超过6%,因而添加总量不超过4%的Nd元素和Sm元素即可形成柱面析出相和孪晶界无析出带,且相比重稀土元素已大幅降低了开发成本,另一方面,作为非稀土元素,Zn元素的价格更加低廉,且相比其它非稀土元素,Zn原子在Mg基体中的扩散速率较高,更易获得本发明所需要的孪晶界无析出带;本发明中,不需要添加大量的过渡族元素,仅添加总含量为0.1%~0.4%的Y元素(Y元素为Cu元素、Ni元素、Sr元素中的至少一种),即可与Mg基体形成晶界化合物,同时辅以孪晶界无析出带共同作为腐蚀通道,既能实现镁合金与水迅速发生反应,又能避免损害镁合金的强塑性,也节约了过渡族元素的添加成本,从而使得镁合金同时具备强塑性与快速水溶性;本发明中,还添加了总含量为0~2%的Z元素(Z元素为Al元素和Sn元素中的至少一种),进一步增加镁合金孪晶数量。因此,本发明中,通过优化各个添加元素的类型和添加量,能够将有害的晶界无析出带转化为有益的孪晶界无析出带,使孪晶界无析出带与晶界化合物共同作为腐蚀通道,既能提升镁合金的强塑性,又能提高镁合金在水中的溶解速率,同时,晶粒内部与孪晶内部的析出相还能进一步提升强度,由此获得了一种兼具高强塑性与高溶解速率的镁合金,该镁合金,在室温的抗拉强度≥220MPa,屈服强度≥120MPa,延伸率≥15%,在50℃水中的溶解速率≥15mg·cm-2·h-1,是一种性能优异的新型镁合金。(1) In view of the fact that the grain boundary no precipitation zone usually damages the strength and plasticity of magnesium alloys, and the defect that the existing magnesium alloys cannot have both high strength and plasticity and high dissolution rate, the present invention turns harm into benefit and creatively proposes a high-strength and plastic magnesium alloy with multiple water-soluble channels. By transferring the grain boundary no precipitation zone that is originally harmful to the strength and plasticity of the magnesium alloy to the twin boundary no precipitation zone, while eliminating the grain boundary no precipitation zone and improving the strength and plasticity of the magnesium alloy, the twin boundary no precipitation zone and the grain boundary compound can be used as corrosion channels at the same time to improve the dissolution rate of the magnesium alloy. Specifically: In the present invention, by adding a total content of 1% to 4% of X element (X element is at least one of Nd element, Sm element, and Zn element), on the one hand, Nd element and Sm element are both light rare earth elements, and their solid solubility limit in the Mg matrix does not exceed 6%. Therefore, adding a total amount of Nd element and Sm element not exceeding 4% can form a columnar precipitation phase and a twin boundary no precipitation zone. Compared with heavy rare earth elements, the development cost has been greatly reduced. On the other hand, as a non-rare earth element, the price of Zn element is lower, and compared with other non-rare earth elements, the diffusion rate of Zn atoms in the Mg matrix is higher, and it is easier to obtain the twin boundary non-precipitation zone required by the present invention; in the present invention, there is no need to add a large amount of transition elements, and only a total content of 0.1% to 0.4% of Y element (Y element is at least one of Cu element, Ni element, and Sr element) is added to form a grain boundary compound with the Mg matrix, and at the same time, the twin boundary non-precipitation zone is used as a corrosion channel, which can not only realize the rapid reaction between magnesium alloy and water, but also avoid damaging the strong plasticity of magnesium alloy, and also save the cost of adding transition elements, so that the magnesium alloy has both strong plasticity and rapid water solubility; in the present invention, a total content of 0 to 2% of Z element (Z element is at least one of Al element and Sn element) is also added to further increase the number of twins in the magnesium alloy. Therefore, in the present invention, by optimizing the type and amount of each added element, the harmful grain boundary non-precipitation zone can be converted into a beneficial twin boundary non-precipitation zone, so that the twin boundary non-precipitation zone and the grain boundary compound can serve as corrosion channels together, which can not only improve the strength and plasticity of the magnesium alloy, but also improve the dissolution rate of the magnesium alloy in water. At the same time, the precipitation phase inside the grains and the twins can further improve the strength, thereby obtaining a magnesium alloy with both high strength and plasticity and high dissolution rate. The magnesium alloy has a tensile strength of ≥220MPa, a yield strength of ≥120MPa, and an elongation of ≥15% at room temperature, and a dissolution rate of ≥15mg·cm -2 ·h -1 in water at 50°C, and is a new type of magnesium alloy with excellent performance.

(2)本发明的镁合金中,当X元素不包含Zn元素时,优化了X元素的总含量为1~3%,Z元素的总含量为1~2%,通过降低稀土元素(X元素)的含量以及提高Z元素的含量,有利于增加孪晶数量。当X元素只包含Sm元素时,优化了Sm元素含量为2~3%,Z元素的总含量为1~2%,Sm的价格低于Nd的价格,通过优化Sm元素和Z元素的含量,能够降低稀土元素使用成本,提升Z元素总含量更易诱发孪生,增加孪晶数量和孪晶界无析出带数量。当X元素只包含Zn元素时,优化了Zn元素的含量为2~4%,Z元素的总含量为0~1%,通过以Zn元素作为非稀土元素,并适当降低Z元素的含量,能减少添加元素的种类,还能降低基面织构强度,从而有利于提高镁合金强塑性。当Y元素为Cu、Ni、Sr中的任意一种,优化了Y元素的含量为0.2~0.4%,这有利于增加晶界化合物,加速镁合金的溶解速率。(2) In the magnesium alloy of the present invention, when the X element does not contain the Zn element, the total content of the X element is optimized to be 1-3%, and the total content of the Z element is 1-2%. By reducing the content of the rare earth element (X element) and increasing the content of the Z element, the number of twins is increased. When the X element only contains the Sm element, the Sm element content is optimized to be 2-3%, and the total content of the Z element is 1-2%. The price of Sm is lower than that of Nd. By optimizing the content of the Sm element and the Z element, the cost of using rare earth elements can be reduced. Increasing the total content of the Z element is more likely to induce twinning, increase the number of twins and the number of non-precipitated zones at the twin boundary. When the X element only contains the Zn element, the content of the Zn element is optimized to be 2-4%, and the total content of the Z element is 0-1%. By using the Zn element as a non-rare earth element and appropriately reducing the content of the Z element, the types of added elements can be reduced, and the base surface texture strength can also be reduced, which is beneficial to improving the strength and plasticity of the magnesium alloy. When the Y element is any one of Cu, Ni and Sr, the content of the Y element is optimized to be 0.2-0.4%, which is beneficial to increase the grain boundary compounds and accelerate the dissolution rate of the magnesium alloy.

(3)本发明的镁合金中,50%以上数量的晶粒内部含孪晶,且50%以上数量的孪晶具有孪晶界无析出带,此时孪晶界处的无析出带能增加腐蚀通道,加速镁合金与水的反应速率。(3) In the magnesium alloy of the present invention, more than 50% of the grains contain twins, and more than 50% of the twins have no precipitation zone at the twin boundary. At this time, the no precipitation zone at the twin boundary can increase the corrosion channel and accelerate the reaction rate of the magnesium alloy with water.

(4)本发明还提供了一种高强塑多水溶通道的镁合金的制备方法,按照镁合金中各组分的质量百分比,称取所需原材料,并依次通过混合均匀、熔化、精炼、浇铸、均匀化处理、高温变形、低温变形、时效处理或蠕变时效处理,即可制备得到兼具高强塑性与高溶解速率的镁合金。本发明制备方法中,高温变形所采用的变形量较小,既能节省能耗,又能提高加工效率,也便于制备大规格部件,同时,不需要采用剧烈塑性变形实现晶粒细化,相反,本发明无需改变晶粒尺寸,二是利用随后的低温变形产生高密度孪晶,以孪生作为强化机制,进一步地,利用时效(即静态时效)或蠕变时效(即应力诱导的动态时效)产生析出强化效应,特别是在孪晶内部形成析出相,可以钉扎孪晶界,使孪晶界既能成为高密度界面以强塑化镁合金,又能作为腐蚀通道以提高镁合金的水溶速率。另外,本发明制备方法具有工艺简单、操作方便、生产效率高等优点,适合于大规模制备,便于工业化应用。(4) The present invention also provides a method for preparing a magnesium alloy with high strength, plasticity and multiple water-soluble channels. According to the mass percentage of each component in the magnesium alloy, the required raw materials are weighed, and the magnesium alloy with high strength, plasticity and high dissolution rate can be prepared by mixing, melting, refining, casting, homogenization, high temperature deformation, low temperature deformation, aging treatment or creep aging treatment in sequence. In the preparation method of the present invention, the deformation amount used in the high temperature deformation is small, which can save energy consumption, improve processing efficiency, and facilitate the preparation of large-scale components. At the same time, there is no need to use severe plastic deformation to achieve grain refinement. On the contrary, the present invention does not need to change the grain size. Secondly, high-density twins are generated by subsequent low-temperature deformation, and twins are used as a strengthening mechanism. Further, aging (i.e. static aging) or creep aging (i.e. stress-induced dynamic aging) is used to produce precipitation strengthening effects, especially the formation of precipitation phases inside the twins, which can pin the twin boundaries, so that the twin boundaries can become high-density interfaces to strengthen the magnesium alloy and can also serve as corrosion channels to improve the water dissolution rate of the magnesium alloy. In addition, the preparation method of the present invention has the advantages of simple process, convenient operation, high production efficiency, etc., is suitable for large-scale preparation, and is convenient for industrial application.

(5)本发明的制备方法中,当X元素不包含Zn元素时,均匀化处理的温度为440℃~490℃,高温变形的温度为390℃~450℃,更有利于改善稀土镁合金强塑性,这是因为稀土镁合金强度高、难加工,因而通过升高均匀化与变形温度,更有利于改善稀土镁合金强塑性;当X元素只包含Zn元素时,均匀化处理的温度为400℃~440℃,高温变形的温度为300℃~390℃,更有利于改善非稀土镁合金强塑性,这是因为非稀土镁合金强度低、且含Zn的镁合金具有高温脆性,因而通过降低均匀化与变形温度,更有利于改善非稀土镁合金强塑性。(5) In the preparation method of the present invention, when the X element does not contain the Zn element, the temperature of the homogenization treatment is 440°C to 490°C, and the temperature of the high-temperature deformation is 390°C to 450°C, which is more conducive to improving the strength and plasticity of the rare earth magnesium alloy. This is because the rare earth magnesium alloy has high strength and is difficult to process. Therefore, by increasing the homogenization and deformation temperature, it is more conducive to improving the strength and plasticity of the rare earth magnesium alloy; when the X element only contains the Zn element, the temperature of the homogenization treatment is 400°C to 440°C, and the temperature of the high-temperature deformation is 300°C to 390°C, which is more conducive to improving the strength and plasticity of the non-rare earth magnesium alloy. This is because the non-rare earth magnesium alloy has low strength and the magnesium alloy containing Zn has high-temperature brittleness. Therefore, by reducing the homogenization and deformation temperature, it is more conducive to improving the strength and plasticity of the non-rare earth magnesium alloy.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述。In order to make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

图1为本发明实施例1中制备的高强塑多水溶通道的镁合金的微观结构示意图。FIG1 is a schematic diagram of the microstructure of a high-strength, plastic, multi-water-soluble channel magnesium alloy prepared in Example 1 of the present invention.

具体实施方式DETAILED DESCRIPTION

以下结合说明书附图和具体优选的实施例对本发明作进一步描述,但并不因此而限制本发明的保护范围。The present invention is further described below in conjunction with the accompanying drawings and specific preferred embodiments, but the protection scope of the present invention is not limited thereby.

以下实施例中,若无特别说明,所采用的材料和仪器均为市售。所采用工艺为常规工艺,所采用设备为常规设备,且所得数据均是三次以上重复实验的平均值。In the following examples, unless otherwise specified, the materials and instruments used are commercially available, the processes used are conventional processes, the equipment used are conventional equipment, and the data obtained are the average values of more than three repeated experiments.

实施例1Example 1

一种高强塑多水溶通道的镁合金,按质量百分含量计,含3%的Nd元素、0.3%的Ni元素、2%的Al元素,余量为Mg元素。A high-strength, plastic, and multi-water-soluble channel magnesium alloy contains, by mass percentage, 3% of Nd element, 0.3% of Ni element, 2% of Al element, and the balance is Mg element.

一种上述本实施例的高强塑多水溶通道的镁合金的制备方法,包括以下步骤:A method for preparing the high-strength, plastic, multi-water-soluble channel magnesium alloy of the present embodiment comprises the following steps:

S1、熔炼浇铸:按照镁合金中各成分的质量百分比,称取所需原材料,混合均匀、熔化、精炼、浇铸,获得铸锭。S1. Melting and casting: according to the mass percentage of each component in the magnesium alloy, the required raw materials are weighed, mixed evenly, melted, refined, and cast to obtain an ingot.

S2、均匀化:对铸锭进行均匀化处理,其中均匀化处理的温度为470℃,时间为12小时。S2. Homogenization: The ingot is subjected to homogenization treatment, wherein the homogenization treatment temperature is 470° C. and the time is 12 hours.

S3、高温变形:对均匀化处理的材料进行高温变形,其中高温变形的温度为450℃,真应变为1.2。S3. High temperature deformation: The homogenized material is subjected to high temperature deformation, wherein the temperature of the high temperature deformation is 450°C and the true strain is 1.2.

S4、低温变形:对高温变形后的材料进行低温变形,其中低温变形的温度为20℃,真应变为0.2。S4. Low temperature deformation: low temperature deformation is performed on the material after high temperature deformation, where the temperature of low temperature deformation is 20°C and the true strain is 0.2.

S5、时效:对低温变形后的材料进行时效处理,其中时效处理的温度为220℃,时间为12小时,得到高强塑多水溶通道的镁合金,简称Mg-3Nd-0.3Ni-2Al合金,标记为1号样品。S5. Aging: The material after low-temperature deformation is subjected to aging treatment, wherein the aging treatment temperature is 220°C and the time is 12 hours, to obtain a high-strength, plastic, and multi-water-soluble channel magnesium alloy, referred to as Mg-3Nd-0.3Ni-2Al alloy, marked as sample No. 1.

图1为本发明实施例1中制备的高强塑多水溶通道的镁合金的微观结构示意图。如图1所示,该镁合金的晶界处存在MgNi相,60%(该百分比指个数数量百分比)的晶粒内部含有孪晶,且在这些孪晶中,所有孪晶界都存在无析出带,同时,晶粒内部与孪晶内部还包含MgNd相。Fig. 1 is a schematic diagram of the microstructure of the high-strength, plastic, multi-water-soluble channel magnesium alloy prepared in Example 1 of the present invention. As shown in Fig. 1, there is a MgNi phase at the grain boundary of the magnesium alloy, 60% (the percentage refers to the number percentage) of the grains contain twins, and in these twins, all twin boundaries have no precipitation zone, and at the same time, the grains and the twins also contain MgNd phases.

对比例1Comparative Example 1

一种镁合金,按质量百分含量计,含6%的Nd元素、0.3%的Ni元素、2%的Al元素,余量为Mg元素。A magnesium alloy contains, by mass percentage, 6% of Nd element, 0.3% of Ni element, 2% of Al element, and the balance of Mg element.

该镁合金的制备方法,与实施例1相同。The preparation method of the magnesium alloy is the same as that of Example 1.

所得Mg-6Nd-0.3Ni-2Al合金,标记为2号样品。The obtained Mg-6Nd-0.3Ni-2Al alloy is marked as sample No. 2.

经测试,该镁合金的晶界处存在MgNi相,20%的晶粒内部含有孪晶,在这些孪晶中,30%的孪晶界存在无析出带,同时,晶粒内部与孪晶内部还包含MgNd相。The test shows that the magnesium alloy has MgNi phase at the grain boundary, 20% of the grains contain twins, and 30% of the twin boundaries have no precipitation zone. At the same time, the grains and the twins also contain MgNd phase.

对比例2Comparative Example 2

一种镁合金,按质量百分含量计,含3%的Nd元素、0.3%的Ni元素、5%的Al元素,余量为Mg元素。A magnesium alloy contains, by mass percentage, 3% of Nd element, 0.3% of Ni element, 5% of Al element, and the balance of Mg element.

该镁合金的制备方法,与实施例1相同。The preparation method of the magnesium alloy is the same as that of Example 1.

所得Mg-3Nd-0.3Ni-5Al合金标记为3号样品。The obtained Mg-3Nd-0.3Ni-5Al alloy was marked as sample No. 3.

经测试,该镁合金的晶界处存在MgNi和MgAl相,70%的晶粒内部含有孪晶,在这些孪晶中,所有孪晶界存在无析出带,同时,晶粒内部与孪晶内部还包含MgNd和MgAl相。The test shows that the magnesium alloy has MgNi and MgAl phases at the grain boundaries, and 70% of the grains contain twins. Among these twins, all twin boundaries have precipitation-free zones. At the same time, the grains and twins also contain MgNd and MgAl phases.

将实施例1及对比例1-2中获得的3种镁合金在室温进行单向拉伸试验、在50℃进行水溶试验,结果如表1所示。The three magnesium alloys obtained in Example 1 and Comparative Examples 1-2 were subjected to a uniaxial tensile test at room temperature and a water solubility test at 50° C. The results are shown in Table 1.

表1Table 1

Figure BDA0003976083020000061
Figure BDA0003976083020000061

由表1可知,实施例1中制备的高强塑多水溶通道的镁合金(1号样品)同时具备高强塑性与高溶解速率。然而,对比例1中制备的镁合金(2号样品),因Nd含量过高,耐腐蚀性增强,导致镁合金在水中的溶解中断;而且,对比例2中制备的镁合金(3号样品),因Al含量过高,导致孪晶数量过多、形成了MgAl脆性相,同时也削弱了固溶强化效应,损害了镁合金的强塑性。As can be seen from Table 1, the high-strength and plastic multi-water-soluble channel magnesium alloy (Sample No. 1) prepared in Example 1 has both high strength and plasticity and high dissolution rate. However, the magnesium alloy (Sample No. 2) prepared in Comparative Example 1 has an excessively high Nd content, which enhances corrosion resistance and interrupts the dissolution of the magnesium alloy in water; and the magnesium alloy (Sample No. 3) prepared in Comparative Example 2 has an excessively high Al content, which leads to an excessive number of twins and the formation of MgAl brittle phases, which also weakens the solid solution strengthening effect and damages the strength and plasticity of the magnesium alloy.

实施例2Example 2

一种高强塑多水溶通道的镁合金,按质量百分含量计,含4%的Zn元素、0.4%的Sr元素、0.4%的Sn元素,余量为Mg元素。A high-strength, plastic, and multi-water-soluble channel magnesium alloy contains, by weight percentage, 4% of Zn element, 0.4% of Sr element, 0.4% of Sn element, and the balance is Mg element.

一种本实施例的高强塑多水溶通道的镁合金的制备方法,包括以下步骤:A method for preparing a high-strength, plastic, multi-water-soluble channel magnesium alloy of this embodiment comprises the following steps:

S1、熔炼浇铸:按照镁合金中各成分的质量百分比,称取所需原材料,混合均匀、熔化、精炼、浇铸,获得铸锭。S1. Melting and casting: according to the mass percentage of each component in the magnesium alloy, the required raw materials are weighed, mixed evenly, melted, refined, and cast to obtain an ingot.

S2、均匀化:对铸锭进行均匀化处理,其中均匀化处理的温度为400℃,时间为6小时。S2. Homogenization: homogenizing the ingot, wherein the homogenization temperature is 400° C. and the time is 6 hours.

S3、高温变形:对均匀化处理的材料进行高温变形,其中高温变形的温度为300℃,真应变为0.5。S3. High temperature deformation: The homogenized material is subjected to high temperature deformation, wherein the temperature of the high temperature deformation is 300°C and the true strain is 0.5.

S4、低温变形:对高温变形后的材料进行低温变形,其中低温变形的温度为室温,真应变为0.1。S4. Low temperature deformation: low temperature deformation is performed on the material after high temperature deformation, where the temperature of low temperature deformation is room temperature and the true strain is 0.1.

S5、时效:对低温变形后的材料进行时效处理,其中时效处理的温度为150℃,时间为48小时,得到高强塑多水溶通道的镁合金,简称Mg-4Zn-0.4Sr-0.4Sn合金,标记为2号样品。S5. Aging: The material after low-temperature deformation is subjected to aging treatment, wherein the aging treatment temperature is 150°C and the time is 48 hours, to obtain a high-strength, plastic, and multi-water-soluble channel magnesium alloy, referred to as Mg-4Zn-0.4Sr-0.4Sn alloy, marked as sample No. 2.

经测试,该镁合金的晶界处存在MgSr相,70%(该百分比指个数数量百分比)的晶粒内部含有孪晶,在这些孪晶中,90%(该百分比指个数数量百分比)的孪晶界处存在无析出带,同时,晶粒内部和孪晶内部都存在MgZn相。After testing, it was found that MgSr phase existed at the grain boundaries of the magnesium alloy, and 70% (the percentage refers to the percentage in number) of the grains contained twins. Among these twins, 90% (the percentage refers to the percentage in number) of the twin boundaries had no precipitation zone. At the same time, MgZn phase existed both inside the grains and inside the twins.

实施例3Example 3

一种高强塑多水溶通道的镁合金,按质量百分含量计,含4%的Zn元素、0.4%的Sr元素、1.4%的Sn元素,余量为Mg元素。A high-strength, plastic, and multi-water-soluble channel magnesium alloy contains, by weight percentage, 4% of Zn element, 0.4% of Sr element, 1.4% of Sn element, and the balance is Mg element.

一种本实施例的高强塑多水溶通道的镁合金的制备方法,与实施例2相同。A method for preparing the high-strength, plastic, multi-water-soluble channel magnesium alloy of this embodiment is the same as that of Example 2.

所得Mg-4Zn-0.4Sr-1.4Sn合金,标记为5号样品。The obtained Mg-4Zn-0.4Sr-1.4Sn alloy is marked as sample No. 5.

经测试,该镁合金的晶界处存在MgSr相,95%的晶粒内部含有孪晶,在这些孪晶中,80%的孪晶界处存在无析出带,同时,晶粒内部和孪晶内部都存在MgZn相。The test shows that the magnesium alloy has MgSr phase at the grain boundaries, 95% of the grains contain twins, and 80% of the twins have no precipitation zone at the twin boundaries. At the same time, MgZn phase exists both inside the grains and inside the twins.

对比例3Comparative Example 3

一种镁合金,按质量百分含量计,含0.4%的Zn元素、0.4%的Sr元素、0.4%的Sn元素,余量为Mg元素。A magnesium alloy contains, by mass percentage, 0.4% of Zn element, 0.4% of Sr element, 0.4% of Sn element, and the balance of Mg element.

该镁合金的制备方法,与实施例2相同。The preparation method of the magnesium alloy is the same as that of Example 2.

所得Mg-0.4Zn-0.4Sr-0.4Sn合金,标记为6号样品。The obtained Mg-0.4Zn-0.4Sr-0.4Sn alloy was marked as sample No. 6.

经测试,该镁合金的晶界处存在MgSr相,60%的晶粒内部含有孪晶,在这些孪晶中,所有孪晶界都不含无析出带。The test shows that the magnesium alloy has MgSr phase at the grain boundary, and 60% of the grains contain twins. Among these twins, all twin boundaries do not contain non-precipitation zones.

对比例4Comparative Example 4

一种镁合金,按质量百分含量计,含0.4%的Zn元素、0.04%的Sr元素、0.4%的Sn元素,余量为Mg元素。A magnesium alloy contains, by mass percentage, 0.4% of Zn element, 0.04% of Sr element, 0.4% of Sn element, and the balance of Mg element.

该镁合金的制备方法,与实施例2相同。The preparation method of the magnesium alloy is the same as that of Example 2.

所得Mg-4Zn-0.04Sr-0.4Sn合金,标记为7号样品。The obtained Mg-4Zn-0.04Sr-0.4Sn alloy is marked as sample No. 7.

经测试,该镁合金的晶界处不存在MgSr相,80%的晶粒内部含有孪晶,在这些孪晶中,90%的孪晶界处存在无析出带,同时,晶粒内部和孪晶内部都存在MgZn相。The test shows that there is no MgSr phase at the grain boundaries of the magnesium alloy, 80% of the grains contain twins, and 90% of the twin boundaries have no precipitation zones. At the same time, there is MgZn phase inside the grains and the twins.

将实施例2-3及对比例3-4获得的4种镁合金在室温进行单向拉伸试验、在50℃进行水溶试验,结果如表2所示。The four magnesium alloys obtained in Examples 2-3 and Comparative Examples 3-4 were subjected to uniaxial tensile tests at room temperature and water solubility tests at 50°C. The results are shown in Table 2.

表2Table 2

Figure BDA0003976083020000071
Figure BDA0003976083020000071

Figure BDA0003976083020000081
Figure BDA0003976083020000081

由表2可知,实施例2中制备的高强塑多水溶通道的镁合金(4号样品)同时具备高强塑性与高溶解速率;实施例3中制备的高强塑多水溶通道的镁合金(5号样品),因增加了Sn含量,形成了数量更多的孪晶,但Sn元素不易扩散,使Zn元素的扩散减弱,MgZn相和孪晶界无析出带数量同步减少,引起强塑性和溶解速率同步下降。对比例3中制备的镁合金(6号样品),因Zn元素含量不足,导致孪晶界处没有形成无析出带,溶解速率下降;对比例4中制备的镁合金(7号样品),因Sr元素含量不足,导致晶界处没有形成MgSr相,溶解速率下降。As shown in Table 2, the high-strength plastic multi-water-soluble channel magnesium alloy (sample No. 4) prepared in Example 2 has both high strength plasticity and high dissolution rate; the high-strength plastic multi-water-soluble channel magnesium alloy (sample No. 5) prepared in Example 3 forms more twins due to the increase in Sn content, but the Sn element is not easy to diffuse, which weakens the diffusion of the Zn element, and the number of MgZn phases and twin boundary non-precipitation zones is reduced simultaneously, causing the strength plasticity and dissolution rate to decrease simultaneously. The magnesium alloy (sample No. 6) prepared in Comparative Example 3 has insufficient Zn content, resulting in no precipitation zone at the twin boundary, and the dissolution rate decreases; the magnesium alloy (sample No. 7) prepared in Comparative Example 4 has insufficient Sr content, resulting in no MgSr phase at the grain boundary, and the dissolution rate decreases.

实施例4Example 4

一种高强塑多水溶通道的镁合金,按质量百分含量计,含2%的Sm元素、0.2%的Cu元素、1%的Al元素、0.2%的Sn元素,余量为Mg元素。A high-strength, plastic, and multi-water-soluble channel magnesium alloy contains, by mass percentage, 2% of Sm element, 0.2% of Cu element, 1% of Al element, 0.2% of Sn element, and the balance is Mg element.

一种本实施例的高强塑多水溶通道的镁合金的制备方法,包括以下步骤:A method for preparing a high-strength, plastic, multi-water-soluble channel magnesium alloy according to the present embodiment comprises the following steps:

S1、熔炼浇铸:按照镁合金中各成分的质量百分比,称取所需原材料,混合均匀、熔化、精炼、浇铸,获得铸锭。S1. Melting and casting: according to the mass percentage of each component in the magnesium alloy, the required raw materials are weighed, mixed evenly, melted, refined, and cast to obtain an ingot.

S2、均匀化:对铸锭进行均匀化处理,其中均匀化处理的温度为490℃,时间为24小时。S2. Homogenization: The ingot is subjected to homogenization treatment, wherein the homogenization treatment temperature is 490° C. and the time is 24 hours.

S3、高温变形:对均匀化处理的材料进行高温变形,其中高温变形的温度为420℃,真应变为0.8。S3. High temperature deformation: The homogenized material is subjected to high temperature deformation, wherein the temperature of the high temperature deformation is 420°C and the true strain is 0.8.

S4、低温变形:对高温变形后的材料进行低温变形,其中低温变形的温度为120℃,真应变为0.05。S4. Low temperature deformation: low temperature deformation is performed on the material after high temperature deformation, wherein the temperature of low temperature deformation is 120°C and the true strain is 0.05.

S5、时效:对低温变形后的材料进行蠕变时效处理,其中蠕变时效处理的温度为200℃,真应变为0.2,得到高强塑多水溶通道的镁合金,简称Mg-2Sm-0.2Cu-1Al-0.2Sn合金,标记为8号样品。S5. Aging: The material after low-temperature deformation was subjected to creep aging treatment, wherein the creep aging treatment temperature was 200°C and the true strain was 0.2, to obtain a high-strength, plastic, and multi-water-soluble channel magnesium alloy, referred to as Mg-2Sm-0.2Cu-1Al-0.2Sn alloy, marked as sample No. 8.

经测试,该镁合金的晶界处存在MgCu相,60%的晶粒内部含有孪晶,在这些孪晶中,70%的孪晶界处存在无析出带,同时,晶粒内部和孪晶内部都存在MgSm相。The test shows that the magnesium alloy has MgCu phase at the grain boundaries, 60% of the grains contain twins, and 70% of the twins have no precipitation zone at the twin boundaries. At the same time, MgSm phase exists both inside the grains and inside the twins.

实施例5Example 5

一种高强塑多水溶通道的镁合金,按质量百分含量计,含1%的Sm元素、0.2%的Cu元素,余量为Mg元素。A high-strength, plastic, and multi-water-soluble channel magnesium alloy contains, by weight percentage, 1% of Sm element, 0.2% of Cu element, and the balance is Mg element.

一种本实施例的高强塑多水溶通道的镁合金的制备方法,与实施例4相同。A method for preparing the high-strength, plastic, multi-water-soluble channel magnesium alloy of this embodiment is the same as that of Example 4.

所得Mg-1Sm-0.2Cu合金标,记为9号样品。The obtained Mg-1Sm-0.2Cu alloy was labeled as sample No. 9.

经测试,该镁合金的晶界处存在MgCu相,70%的晶粒内部含有孪晶,在这些孪晶中,20%的孪晶界处存在无析出带,同时,晶粒内部和孪晶内部都存在MgSm相。The test shows that the magnesium alloy has MgCu phase at the grain boundary, 70% of the grains contain twins, and 20% of the twins have no precipitation zone at the twin boundaries. Meanwhile, MgSm phase exists both inside the grains and inside the twins.

实施例6Example 6

一种高强塑多水溶通道的镁合金,按质量百分含量计,含2%的Sm元素、0.1%的Cu元素、0.1%Ni元素、1%的Al元素、0.2%的Sn元素,余量为Mg元素。A high-strength, plastic, and multi-water-soluble channel magnesium alloy contains, by mass percentage, 2% of Sm element, 0.1% of Cu element, 0.1% of Ni element, 1% of Al element, 0.2% of Sn element, and the balance is Mg element.

一种本实施例的高强塑多水溶通道的镁合金的制备方法,与实施例4相同。A method for preparing the high-strength, plastic, multi-water-soluble channel magnesium alloy of this embodiment is the same as that of Example 4.

所得Mg-2Sm-0.1Cu-0.1Ni-1Al-0.2Sn合金,标记为10号样品。The obtained Mg-2Sm-0.1Cu-0.1Ni-1Al-0.2Sn alloy was marked as sample No. 10.

经测试,该镁合金的晶界处存在MgCu和MgNi相,40%的晶粒内部含有孪晶,在这些孪晶中,70%的孪晶界处存在无析出带,同时,晶粒内部和孪晶内部都存在MgSm相。The test showed that MgCu and MgNi phases existed at the grain boundaries of the magnesium alloy, 40% of the grains contained twins, and 70% of the twins had no precipitation zones at the twin boundaries. Meanwhile, MgSm phases existed both inside the grains and inside the twins.

对比例5Comparative Example 5

一种镁合金,按质量百分含量计,含2%的Sm元素、0.2%的Cu元素、0.2%的Ni元素、0.2%的Sr元素、1%的Al元素、0.2%的Sn元素,余量为Mg元素。A magnesium alloy contains, by mass percentage, 2% of Sm element, 0.2% of Cu element, 0.2% of Ni element, 0.2% of Sr element, 1% of Al element, 0.2% of Sn element, and the balance is Mg element.

该镁合金的制备方法,与实施例4相同。The preparation method of the magnesium alloy is the same as that of Example 4.

所得Mg-2Sm-0.2Cu-0.2Ni-0.2Sr-1Al-0.2Sn合金,标记为11号样品。The obtained Mg-2Sm-0.2Cu-0.2Ni-0.2Sr-1Al-0.2Sn alloy was marked as sample No. 11.

经测试,该镁合金的晶界处存在MgCu、MgNi和MgSr相,30%的晶粒内部含有孪晶,在这些孪晶中,70%的孪晶界处存在无析出带,同时,晶粒内部和孪晶内部都存在MgSm相。The test showed that MgCu, MgNi and MgSr phases existed at the grain boundaries of the magnesium alloy, 30% of the grains contained twins, and 70% of the twins had no precipitation zones at the twin boundaries. Meanwhile, MgSm phases existed both inside the grains and inside the twins.

将实施例4-6以及对比例5中获得的4种镁合金在室温进行单向拉伸试验、在50℃进行水溶试验,结果如表3所示。The four magnesium alloys obtained in Examples 4-6 and Comparative Example 5 were subjected to uniaxial tensile tests at room temperature and water solubility tests at 50° C. The results are shown in Table 3.

表3Table 3

Figure BDA0003976083020000091
Figure BDA0003976083020000091

由表3可知,实施例4中制备的高强塑多水溶通道的镁合金(8号样品)同时具备高强塑性与高溶解速率;实施例5中制备的高强塑多水溶通道的镁合金(9号样品),因降低了Sm元素含量,使MgSm相减少,导致孪晶界无析出带数量减少,溶解速率大幅下降;实施例5中制备的高强塑多水溶通道的镁合金(10号样品),因同时含Cu和Ni元素,导致孪晶数量下降,腐蚀通道减少,溶解速率下降;对比例5中制备的镁合金(11号样品),因Cu、Ni和Sr总含量过高,导致晶界化合物数量增加,使镁合金发生脆断,从而不具备高强塑性。It can be seen from Table 3 that the high-strength, plastic, and multi-water-soluble channel magnesium alloy (Sample No. 8) prepared in Example 4 has both high strength and plasticity and high dissolution rate; the high-strength, plastic, and multi-water-soluble channel magnesium alloy (Sample No. 9) prepared in Example 5 reduces the Sm element content, reduces the MgSm phase, leads to a decrease in the number of non-precipitation zones at the twin boundaries, and significantly reduces the dissolution rate; the high-strength, plastic, and multi-water-soluble channel magnesium alloy (Sample No. 10) prepared in Example 5 contains Cu and Ni elements at the same time, which leads to a decrease in the number of twins, a decrease in corrosion channels, and a decrease in the dissolution rate; the magnesium alloy prepared in Comparative Example 5 (Sample No. 11) has an excessively high total content of Cu, Ni, and Sr, which leads to an increase in the number of grain boundary compounds, causing the magnesium alloy to fracture brittlely, and thus does not have high strength and plasticity.

实施例7Example 7

一种高强塑多水溶通道的镁合金,按质量百分含量计,含0.5%的Nd元素、3%的Sm元素、0.4%的Ni元素、1%的Al元素,余量为Mg元素。A high-strength, plastic, and multi-water-soluble channel magnesium alloy contains, by mass percentage, 0.5% of Nd element, 3% of Sm element, 0.4% of Ni element, 1% of Al element, and the balance is Mg element.

一种本实施例的高强塑多水溶通道的镁合金的制备方法,包括:A method for preparing a high-strength, plastic, multi-water-soluble channel magnesium alloy of this embodiment comprises:

S1、熔炼浇铸:按照镁合金中各成分的质量百分比,称取所需原材料,混合均匀、熔化、精炼、浇铸,获得铸锭;S1. Melting and casting: according to the mass percentage of each component in the magnesium alloy, weigh the required raw materials, mix them evenly, melt, refine and cast them to obtain an ingot;

S2、均匀化:对铸锭进行均匀化处理,其中均匀化处理的温度为450℃,时间为36小时;S2. Homogenization: homogenization treatment is performed on the ingot, wherein the homogenization treatment temperature is 450° C. and the time is 36 hours;

S3、高温变形:对均匀化处理的材料进行高温变形,其中高温变形的温度为400℃,真应变为0.5;S3, high temperature deformation: the homogenized material is subjected to high temperature deformation, wherein the temperature of high temperature deformation is 400°C and the true strain is 0.5;

S4、低温变形:对高温变形后的材料进行低温变形,其中低温变形的温度为150℃,真应变为0.08;S4, low temperature deformation: low temperature deformation is performed on the material after high temperature deformation, wherein the temperature of low temperature deformation is 150°C and the true strain is 0.08;

S5、时效:对低温变形后的材料进行蠕变时效处理,其中蠕变时效处理的温度为180℃,真应变为0.6,得到高强塑多水溶通道的镁合金,简称Mg-0.5Nd-3Sm-0.4Ni-1Al合金,标记为12号样品。S5. Aging: The material after low-temperature deformation was subjected to creep aging treatment, wherein the creep aging treatment temperature was 180°C and the true strain was 0.6, to obtain a high-strength, plastic, and multi-water-soluble channel magnesium alloy, referred to as Mg-0.5Nd-3Sm-0.4Ni-1Al alloy, marked as sample No. 12.

经测试,该镁合金的晶界处存在MgNi相,60%的晶粒内部含有孪晶,在这些孪晶中,80%的孪晶界处存在无析出带,同时,晶粒内部和孪晶内部都存在MgSm相。The test shows that the magnesium alloy has MgNi phase at the grain boundaries, 60% of the grains contain twins, and 80% of the twins have no precipitation zone at the twin boundaries. At the same time, MgSm phase exists both inside the grains and inside the twins.

实施例8Example 8

一种高强塑多水溶通道的镁合金,其成分与实施例7相同。A high-strength, plastic, and multi-water-soluble channel magnesium alloy, whose composition is the same as that of Example 7.

一种本实施例的高强塑多水溶通道的镁合金的制备方法,包括:A method for preparing a high-strength, plastic, multi-water-soluble channel magnesium alloy of this embodiment comprises:

S1、熔炼浇铸:与实施例7相同。S1. Melting and casting: same as Example 7.

S2、均匀化:温度为420℃,时间为48小时。S2. Homogenization: temperature is 420°C, time is 48 hours.

S3、高温变形:温度为300℃,真应变为0.5。S3, high temperature deformation: temperature is 300℃, true strain is 0.5.

S4、低温变形:与实施例7相同。S4, low temperature deformation: same as Example 7.

S5、蠕变时效:与实施例7相同。S5. Creep aging: same as Example 7.

所得Mg-0.5Nd-3Sm-0.4Ni-1Al合金,标记为13号样品。The obtained Mg-0.5Nd-3Sm-0.4Ni-1Al alloy was marked as sample No. 13.

经测试,该镁合金的晶界处存在MgNi相,50%的晶粒内部含有孪晶,在这些孪晶中,多为相互交叉的孪晶,仅20%的孪晶界处存在无析出带,同时,晶粒内部和孪晶内部都存在MgSm相。The test showed that the magnesium alloy contained MgNi phase at the grain boundaries, and 50% of the grains contained twins, most of which were intersecting twins. Only 20% of the twin boundaries had no precipitation zone. At the same time, MgSm phase existed both inside the grains and inside the twins.

对比例6Comparative Example 6

一种镁合金,其成分与实施例7相同。A magnesium alloy whose composition is the same as that of Example 7.

该镁合金的制备方法,包括:The preparation method of the magnesium alloy comprises:

S1、熔炼浇铸:与实施例7相同;S1, smelting and casting: the same as in Example 7;

S2、均匀化:与实施例7相同;S2, homogenization: same as in Example 7;

S3、高温变形:温度为490℃,真应变为0.5;S3, high temperature deformation: temperature is 490℃, true strain is 0.5;

S4、低温变形:与实施例7相同;S4, low temperature deformation: same as Example 7;

S5、蠕变时效:与实施例7相同。S5. Creep aging: same as Example 7.

所得Mg-0.5Nd-3Sm-0.4Ni-1Al合金,标记为14号样品。The obtained Mg-0.5Nd-3Sm-0.4Ni-1Al alloy was marked as sample No. 14.

经测试,该镁合金的晶界处存在MgNi相,20%的晶粒内部含有孪晶,在这些孪晶中,孪晶界处不存在无析出带,同时,晶粒内部和孪晶内部都存在MgSm相。The test shows that the magnesium alloy has MgNi phase at the grain boundary, and 20% of the grains contain twins. In these twins, there is no precipitation-free zone at the twin boundary. At the same time, MgSm phase exists both inside the grains and inside the twins.

将实施例7-8及对比例6中获得的3种镁合金在室温进行单向拉伸试验、在50℃进行水溶试验,结果如表4所示。The three magnesium alloys obtained in Examples 7-8 and Comparative Example 6 were subjected to uniaxial tensile tests at room temperature and water solubility tests at 50°C. The results are shown in Table 4.

表4Table 4

Figure BDA0003976083020000111
Figure BDA0003976083020000111

由表4可知,实施例7中制备的高强塑多水溶通道的镁合金(12号样品)同时具备高强塑性与高溶解速率;实施例8中制备的高强塑多水溶通道的镁合金(13号样品),因均匀化温度与高温变形温度均下降,导致孪晶在晶粒内部并非平行排列,而是相互交叉,使无析出带数量下降,强塑性与溶解速率同步降低;对比例2中制备的镁合金(14号样品),因变形温度过高,晶粒细化程度过高,导致孪晶与孪晶界无析出带同时减少,大幅降低了溶解速率。It can be seen from Table 4 that the high-strength, plastic, and multi-water-soluble channel magnesium alloy (Sample No. 12) prepared in Example 7 has both high strength and plasticity and high dissolution rate; the high-strength, plastic, and multi-water-soluble channel magnesium alloy (Sample No. 13) prepared in Example 8, due to the decrease in both the homogenization temperature and the high-temperature deformation temperature, causes the twins to be arranged in parallel inside the grains, but to cross each other, thereby reducing the number of precipitation-free zones, and simultaneously reducing the strength and plasticity and the dissolution rate; the magnesium alloy (Sample No. 14) prepared in Comparative Example 2, due to the excessively high deformation temperature and the excessively high degree of grain refinement, causes the twins and the precipitation-free zones at the twin boundaries to be reduced at the same time, thereby greatly reducing the dissolution rate.

实施例9Example 9

一种高强塑多水溶通道的镁合金,按质量百分含量计,含0.5%的Nd元素、0.5%的Sm元素、1.5%的Zn元素、0.1%的Cu元素、0.1%的Ni元素、0.1%的Sr元素、0.5的%Al元素、0.5%的Sn元素,余量为Mg元素。A high-strength, plastic, multi-water-soluble channel magnesium alloy contains, by mass percentage, 0.5% Nd element, 0.5% Sm element, 1.5% Zn element, 0.1% Cu element, 0.1% Ni element, 0.1% Sr element, 0.5% Al element, 0.5% Sn element, and the balance is Mg element.

一种本实施例的高强塑多水溶通道的镁合金的制备方法,包括以下步骤:A method for preparing a high-strength, plastic, multi-water-soluble channel magnesium alloy of this embodiment comprises the following steps:

S1、熔炼浇铸:按照镁合金中各成分的质量百分比,称取所需原材料,混合均匀、熔化、精炼、浇铸,获得铸锭。S1. Melting and casting: according to the mass percentage of each component in the magnesium alloy, the required raw materials are weighed, mixed evenly, melted, refined, and cast to obtain an ingot.

S2、均匀化:对铸锭进行均匀化处理,其中均匀化处理的温度为410℃,时间为36小时。S2. Homogenization: The ingot is subjected to homogenization treatment, wherein the homogenization treatment temperature is 410° C. and the time is 36 hours.

S3、高温变形:对均匀化处理的材料进行高温变形,其中高温变形的温度为340℃,真应变为1。S3. High temperature deformation: The homogenized material is subjected to high temperature deformation, wherein the temperature of the high temperature deformation is 340°C and the true strain is 1.

S4、低温变形:对高温变形后的材料进行低温变形,其中低温变形的温度为20℃,真应变为0.03。S4. Low temperature deformation: low temperature deformation is performed on the material after high temperature deformation, wherein the temperature of low temperature deformation is 20°C and the true strain is 0.03.

S5、时效:对低温变形后的材料进行蠕变时效处理,其中蠕变时效处理的温度为150℃,真应变为0.4,得到高强塑多水溶通道的镁合金,简称Mg-0.5Nd-0.5Sm-1.5Zn-0.1Cu-0.1Ni-0.1Sr-0.5Al-0.5Sn合金,标记为15号样品。S5. Aging: The material after low-temperature deformation was subjected to creep aging treatment, wherein the creep aging treatment temperature was 150°C and the true strain was 0.4, to obtain a high-strength, plastic, and multi-water-soluble channel magnesium alloy, referred to as Mg-0.5Nd-0.5Sm-1.5Zn-0.1Cu-0.1Ni-0.1Sr-0.5Al-0.5Sn alloy, marked as sample No. 15.

经测试,该镁合金的晶界处存在MgCu、MgNi和MgSr相,50%的晶粒内部含有孪晶,在这些孪晶中,60%的孪晶界处存在无析出带,同时,晶粒内部和孪晶内部都存在MgZn相。The test showed that MgCu, MgNi and MgSr phases existed at the grain boundaries of the magnesium alloy, 50% of the grains contained twins, and 60% of the twin boundaries had no precipitation zones. Meanwhile, MgZn phases existed both inside the grains and inside the twins.

对比例7Comparative Example 7

一种镁合金,其成分与实施例9相同。A magnesium alloy having the same composition as that of Example 9.

该镁合金的制备方法,包括:The preparation method of the magnesium alloy comprises:

S1、熔炼浇铸:与实施例9相同;S1, smelting and casting: the same as in Example 9;

S2、均匀化:与实施例9相同;S2, homogenization: same as in Example 9;

S3、高温变形:与实施例9相同;S3, high temperature deformation: the same as in Example 9;

S4、低温变形:温度为室温,真应变为0.01;S4, low temperature deformation: the temperature is room temperature, the true strain is 0.01;

S5、蠕变时效:与实施例9相同。S5. Creep aging: same as Example 9.

所得Mg-0.5Nd-0.5Sm-1.5Zn-0.1Cu-0.1Ni-0.1Sr-0.5Al-0.5Sn合金,标记为16号样品。The obtained Mg-0.5Nd-0.5Sm-1.5Zn-0.1Cu-0.1Ni-0.1Sr-0.5Al-0.5Sn alloy was marked as sample No. 16.

经测试,该镁合金的晶界处存在MgCu、MgNi和MgSr相,10%的晶粒内部含有孪晶在这些孪晶中,所有孪晶界处都存在无析出带,同时,晶粒内部和孪晶内部都存在MgZn相。The test shows that MgCu, MgNi and MgSr phases exist at the grain boundaries of the magnesium alloy, and 10% of the grains contain twins. In these twins, there are precipitation-free zones at all twin boundaries. At the same time, MgZn phases exist inside the grains and the twins.

对比例8Comparative Example 8

一种镁合金,其成分与实施例9相同。A magnesium alloy having the same composition as that of Example 9.

该镁合金的制备方法,包括:The preparation method of the magnesium alloy comprises:

S1、熔炼浇铸:与实施例9相同;S1, smelting and casting: the same as in Example 9;

S2、均匀化:与实施例9相同;S2, homogenization: same as in Example 9;

S3、高温变形:与实施例9相同;S3, high temperature deformation: the same as in Example 9;

S4、低温变形:与实施例9相同;S4, low temperature deformation: the same as in Example 9;

S5、蠕变时效:温度为150℃,真应变为0.8。S5, creep aging: temperature is 150℃, true strain is 0.8.

所得Mg-0.5Nd-0.5Sm-1.5Zn-0.1Cu-0.1Ni-0.1Sr-0.5Al-0.5Sn合金,标记为17号样品。The obtained Mg-0.5Nd-0.5Sm-1.5Zn-0.1Cu-0.1Ni-0.1Sr-0.5Al-0.5Sn alloy was marked as sample No. 17.

经测试,该镁合金的晶界处存在MgCu、MgNi和MgSr相,50%的晶粒内部含有孪晶和晶界无析出带,在这些孪晶中,仅30%的孪晶界处存在无析出带,同时,晶粒内部和孪晶内部都存在MgZn相。The test showed that MgCu, MgNi and MgSr phases existed at the grain boundaries of the magnesium alloy, 50% of the grains contained twins and grain boundary non-precipitation zones, and among these twins, only 30% of the twin boundaries had non-precipitation zones. Meanwhile, MgZn phases existed both inside the grains and inside the twins.

将实施例9及对比例7-8中获得的3种镁合金在室温进行单向拉伸试验、在50℃进行水溶试验,结果如表5所示。The three magnesium alloys obtained in Example 9 and Comparative Examples 7-8 were subjected to a uniaxial tensile test at room temperature and a water solubility test at 50°C. The results are shown in Table 5.

表5Table 5

Figure BDA0003976083020000131
Figure BDA0003976083020000131

由表5可知,实施例2中制备的高强塑多水溶通道的镁合金(15号样品)同时具备高强塑性与高溶解速率;对比例7中制备的镁合金(16号样品),因低温变形的真应变过低,导致孪晶数量不足、腐蚀通道过少,使镁合金与水的反应数量明显降低;对比例7中制备的镁合金(17号样品),因蠕变时效的真应变过高,导致晶界处也产生无析出带,严重损害了镁合金强度。It can be seen from Table 5 that the high-strength, plastic, and multi-water-soluble channel magnesium alloy (Sample No. 15) prepared in Example 2 has both high-strength, plasticity, and high dissolution rate; the magnesium alloy (Sample No. 16) prepared in Comparative Example 7 has an insufficient number of twins and too few corrosion channels due to the low true strain of low-temperature deformation, which significantly reduces the number of reactions between the magnesium alloy and water; the magnesium alloy (Sample No. 17) prepared in Comparative Example 7 has an excessively high true strain of creep aging, which results in the formation of a precipitation-free zone at the grain boundary, which seriously damages the strength of the magnesium alloy.

由上述结果可知,本发明中,通过优化各个添加元素的类型和添加量,能够将有害的晶界无析出带转化为有益的孪晶界无析出带,使孪晶界无析出带与晶界化合物共同作为腐蚀通道,既能提升镁合金的强塑性,又能提高镁合金在水中的溶解速率,同时,晶粒内部与孪晶内部的析出相还能进一步提升强度,由此获得了一种兼具高强塑性与高溶解速率的镁合金,该镁合金,在室温的抗拉强度≥220MPa,屈服强度≥120MPa,延伸率≥15%,在50℃水中的溶解速率≥15mg·cm-2·h-1,是一种性能优异的新型镁合金。It can be seen from the above results that in the present invention, by optimizing the type and amount of each added element, the harmful grain boundary non-precipitation zone can be converted into a beneficial twin boundary non-precipitation zone, so that the twin boundary non-precipitation zone and the grain boundary compound can serve as corrosion channels together, which can not only improve the strength and plasticity of the magnesium alloy, but also improve the dissolution rate of the magnesium alloy in water. At the same time, the precipitation phase inside the grains and the twins can further improve the strength, thereby obtaining a magnesium alloy with both high strength and plasticity and high dissolution rate. The magnesium alloy has a tensile strength of ≥220MPa, a yield strength of ≥120MPa, and an elongation of ≥15% at room temperature, and a dissolution rate of ≥15mg·cm -2 ·h -1 in water at 50°C, and is a new type of magnesium alloy with excellent performance.

以上仅是本发明以较佳实施例揭示,然而并非用以限定本发明。任何熟悉本领域的技术人员,都可利用上述揭示的方法和技术内容对本发明技术方案做出许多可能的变动和修饰。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做任何的简单修改,均仍属于本发明技术方案保护的范围内。The above is only a preferred embodiment of the present invention, but it is not intended to limit the present invention. Any person skilled in the art can make many possible changes and modifications to the technical solution of the present invention using the methods and technical contents disclosed above. Therefore, any simple modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the scope of protection of the technical solution of the present invention.

Claims (10)

1. The magnesium alloy with the high-strength plastic multi-water-soluble channel is characterized by comprising the following components in percentage by mass: 1 to 4 percent of X element, 0.1 to 0.4 percent of Y element, 0 to 2 percent of Z element and the balance of Mg element; the X element is at least one of Nd element, sm element and Zn element; the Y element is at least one of Cu element, ni element and Sr element, and the Z element is at least one of Al element and Sn element.
2. The high-strength multi-water-soluble channel magnesium alloy according to claim 1, wherein when the element X does not contain Zn, the total content of the element X is 1% to 3%, and the total content of the element Z is 1% to 2%.
3. The high-strength multi-water-soluble channel magnesium alloy according to claim 1, wherein when the element X only comprises the element Sm, the content of the element Sm is 2% -3%, and the total content of the element Z is 1% -2%.
4. The high-strength multi-water-soluble channel magnesium alloy according to claim 1, wherein when the element X only contains the element Zn, the content of the element Zn is 2% -4%, and the total content of the element Z is 0-1%.
5. The high-strength multi-water-soluble channel magnesium alloy according to claim 1, wherein when the element Y is any one of Cu, ni and Sr, the content of the element Y is 0.2-0.4%.
6. The high-strength multi-aqueous channel magnesium alloy according to any one of claims 1 to 5, wherein grain boundaries of the magnesium alloy contain MgY phase composed of Y element;
the magnesium alloy contains 40% or more of twin crystals in the interior of crystal grains.
7. The high-strength multi-water-soluble channel magnesium alloy according to claim 6, wherein 50% or more of grains in the magnesium alloy contain twin crystals, and 50% or more of twin crystals have twin-crystal-boundary non-precipitation zones.
8. A method for preparing the magnesium alloy with high strength and high plasticity and multiple water-soluble channels according to any one of claims 1 to 7, wherein the magnesium alloy with high strength and high plasticity and multiple water-soluble channels is prepared by adopting any one of the following modes;
the first mode comprises the following steps:
s1, weighing required raw materials according to the mass percentage of each component in the magnesium alloy, uniformly mixing, melting, refining and casting to obtain an ingot;
s2, homogenizing the cast ingot; the homogenization treatment temperature is 400-490 ℃; the homogenization treatment time is 6-48 hours;
s3, carrying out high-temperature deformation on the homogenized material; the high-temperature deformation temperature is 300-450 ℃, and the true strain is 0.5-1.2;
s4, carrying out low-temperature deformation on the material subjected to the high-temperature deformation; the temperature of the low-temperature deformation is 20-150 ℃, and the true strain is 0.02-0.2;
s5, aging the material subjected to low-temperature deformation to obtain the high-strength plastic multi-water-soluble channel magnesium alloy; the temperature of the aging treatment is 150-220 ℃; the time of the aging treatment is 6-60 hours;
mode two, including the following step:
(1) Weighing required raw materials according to the mass percentage of each component in the magnesium alloy, uniformly mixing, melting, refining and casting to obtain an ingot;
(2) Homogenizing the cast ingot; the homogenization treatment temperature is 400-490 ℃; the homogenization treatment time is 6-48 hours;
(3) Carrying out high-temperature deformation on the homogenized material; the high-temperature deformation temperature is 300-450 ℃, and the true strain is 0.5-1.2;
(4) Carrying out low-temperature deformation on the material subjected to high-temperature deformation; the temperature of the low-temperature deformation is 20-150 ℃, and the true strain is 0.02-0.2;
(5) Creep aging treatment is carried out on the material after low-temperature deformation, and the magnesium alloy with high strength and high plasticity and multiple water-soluble channels is obtained; the temperature of the creep aging treatment is 150-220 ℃, and the true strain is 0.1-0.6.
9. The method for preparing a magnesium alloy with high strength and multiple water-soluble channels according to claim 8, wherein when the magnesium alloy with high strength and multiple water-soluble channels is prepared in the first mode, when the element X does not contain the element Zn, the homogenization treatment temperature in the step S2 is 440-490 ℃, and the high-temperature deformation temperature in the step S3 is 390-450 ℃; when the element X contains only Zn, the homogenization treatment temperature in the step S2 is 400-440 ℃, and the high-temperature deformation temperature in the step S3 is 300-390 ℃.
10. The method for producing a high-strength, high-plasticity, multi-water-soluble channel magnesium alloy according to claim 8, wherein when the high-strength, high-plasticity, multi-water-soluble channel magnesium alloy is produced in mode two, when the element X does not contain the element Zn, the temperature of the homogenization treatment in step (2) is 440 ℃ to 490 ℃, and the temperature of the high-temperature deformation in step (3) is 390 ℃ to 450 ℃; when the element X contains only Zn, the temperature of the homogenization treatment in the step (2) is 400 to 440 ℃ and the temperature of the high-temperature deformation in the step (3) is 300 to 390 ℃.
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