CN116023859A - Preparation method of water-based steel structure paint for protecting steel materials - Google Patents
Preparation method of water-based steel structure paint for protecting steel materials Download PDFInfo
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Abstract
本发明涉及钢油漆制备技术领域,具体涉及一种用于保护钢材质的水性钢结构漆的制备方法。一种用于保护钢材质的水性钢结构漆的制备方法,包括以下步骤:制备丙烯酸酯树脂、制备水性环氧改性丙烯酸酯树脂、加入去离子水和部分助剂、加颜填料分散乳化、冷敷研磨机、制备防锈剂并加入。本发明通过制备防锈剂并向丙烯酸酯树脂中加入防锈剂,防锈剂分子能够与钢筋产生稳定键合,牢固吸附在金属表面,生成的单分子、疏水性吸附膜阻隔侵蚀性离子接触钢筋表面,从而产生良好的防锈性能,达到提高水性钢结构漆防锈性的效果。
The invention relates to the technical field of steel paint preparation, in particular to a preparation method of a water-based steel structure paint for protecting steel materials. A method for preparing a water-based steel structure paint for protecting steel materials, comprising the following steps: preparing an acrylate resin, preparing a water-based epoxy-modified acrylate resin, adding deionized water and some additives, adding pigments and fillers to disperse and emulsify, Cold compress grinder, prepare rust preventive and add. In the present invention, by preparing the antirust agent and adding the antirust agent to the acrylate resin, the molecules of the antirust agent can form a stable bond with the steel bar and be firmly adsorbed on the metal surface, and the generated monomolecular and hydrophobic adsorption film blocks the contact of erosive ions The surface of the steel bar, thus producing good anti-rust performance, to achieve the effect of improving the anti-rust performance of water-based steel structure paint.
Description
技术领域technical field
本发明涉及钢油漆制备技术领域,具体涉及一种用于保护钢材质的水性钢结构漆的制备方法。The invention relates to the technical field of steel paint preparation, in particular to a preparation method of a water-based steel structure paint for protecting steel materials.
背景技术Background technique
水性钢结构漆是一种水性漆,以丙烯酸为主要原料,由水性树脂、颜填料、助剂和水组成,水性丙烯酸树脂中碳碳主链特殊的化学稳定性及其侧链上基团的可变化性使得水性丙烯酸漆具有优异的耐水。耐候性,并且光泽度较好,在工业和建筑领域都具有很大的作用。Water-based steel structure paint is a kind of water-based paint, with acrylic acid as the main raw material, composed of water-based resin, pigments and fillers, additives and water. Variability gives water-based acrylic paints excellent water resistance. Weather resistance, and good gloss, have great effect in the industrial and construction fields.
水性钢结构漆一般涂覆在钢材表面,由于水性漆中含有水,因此现有的水性钢结构漆的防腐蚀能力较为一般,与钢材长期接触后,容易使钢材质产生锈蚀。Water-based steel structural paint is generally coated on the surface of steel. Since water-based paint contains water, the existing water-based steel structural paint has relatively general corrosion resistance. After long-term contact with steel, it is easy to rust the steel.
发明内容Contents of the invention
鉴于上述现有技术的不足,本发明的目的在于提供一种用于保护钢材质的水性钢结构漆的制备方法。In view of the above deficiencies in the prior art, the object of the present invention is to provide a method for preparing a water-based steel structural paint for protecting steel materials.
一种用于保护钢材质的水性钢结构漆的制备方法,具体包括如下步骤:A preparation method for a water-based steel structure paint for protecting steel materials, specifically comprising the steps of:
S1:制备丙烯酸酯树脂S1: Preparation of acrylate resin
在装有温度检测器、冷凝装置、搅拌杆的反应箱中加入由甲基丙烯酸甲酯、丙烯酸丁酯、份苯乙烯、二乙烯基苯、丙烯酸和发泡剂组成的混合溶液,在反应箱中得到丙烯酸酯树脂;Add a mixed solution composed of methyl methacrylate, butyl acrylate, part styrene, divinylbenzene, acrylic acid and blowing agent in the reaction box equipped with temperature detector, condensing device and stirring rod. Obtain acrylate resin in;
S2:制备水性环氧改性丙烯酸酯树脂S2: Preparation of waterborne epoxy-modified acrylate resin
向上述反应箱中加入环氧树脂618,丙烯酸酯树脂和改性促进剂进行反应,得到水性环氧改性丙烯酸酯树脂;Add epoxy resin 618, acrylate resin and modification accelerator to the above-mentioned reaction box to react to obtain water-based epoxy-modified acrylate resin;
S3:加入去离子水和部分助剂S3: Add deionized water and some additives
向上述反应箱中加入8-10份去离子水、1-2份消泡剂、1-2份成膜助剂、1-2份流平剂和1-2份氨中和剂,通过搅拌杆低速混合5-10min;Add 8-10 parts of deionized water, 1-2 parts of defoamer, 1-2 parts of film-forming aid, 1-2 parts of leveling agent and 1-2 parts of ammonia neutralizer into the above reaction box, and stir Rod low speed mixing 5-10min;
S4:加颜填料分散乳化S4: Disperse and emulsify with pigment and filler
加颜填料,通过搅拌杆中速搅拌5-10min,再通过传送机送入分散机中,分散20-30min,将溶液分散乳化,得到混合浆料;Add pigments and fillers, stir for 5-10 minutes at medium speed through the stirring rod, and then send it into the disperser through the conveyor, disperse for 20-30 minutes, disperse and emulsify the solution, and obtain a mixed slurry;
S5:冷敷研磨机S5: Cold compress grinder
冰敷对研磨机内壁进行降温,再将混合浆料敷在研磨机内壁,研磨成18-50nm的颗粒,得到中间体Ⅰ;Apply ice to cool down the inner wall of the grinder, then apply the mixed slurry on the inner wall of the grinder, and grind it into particles of 18-50nm to obtain intermediate Ⅰ;
S6:制备防锈剂并加入S6: Prepare and add antirust agent
将1-2份丁酸、1-2份月桂酸、1-2份二乙烯三胺和1-2份三乙烯四胺溶于二甲苯溶剂中,混匀,再将混合后的溶液加入制备反应罐中,得到防锈剂,并将防锈剂加入中间体Ⅰ内,得到防锈混合乳液;Dissolve 1-2 parts of butyric acid, 1-2 parts of lauric acid, 1-2 parts of diethylenetriamine and 1-2 parts of triethylenetetramine in xylene solvent, mix well, and then add the mixed solution to prepare In the reaction tank, the antirust agent is obtained, and the antirust agent is added to the intermediate I to obtain the antirust mixed emulsion;
S7:添加增稠流变助剂调节黏度S7: Add thickening rheological additives to adjust viscosity
向防锈混合乳液中添加适量增稠流变助剂,调节防锈混合乳液的黏度至90-110KU,过滤,得到水性钢结构漆成品。Add an appropriate amount of thickening rheology additive to the anti-rust mixed emulsion, adjust the viscosity of the anti-rust mixed emulsion to 90-110KU, and filter to obtain the finished water-based steel structure paint.
进一步地,所述步骤S6制备防锈剂并加入具体包括如下步骤:Further, the step S6 prepares and adds the antirust agent and specifically includes the following steps:
S6.1:将中间体Ⅰ加入制备反应罐中,将1-2份丁酸、1-2份月桂酸、1-2份二乙烯三胺和1-2份三乙烯四胺溶于二甲苯溶剂中,混匀,再将混合后的溶液加入制备反应罐中;S6.1: Add intermediate I to the preparation reaction tank, dissolve 1-2 parts of butyric acid, 1-2 parts of lauric acid, 1-2 parts of diethylenetriamine and 1-2 parts of triethylenetetramine in xylene In the solvent, mix well, and then add the mixed solution into the preparation reaction tank;
S6.2:通过管道向制备反应罐中通入氮气,持续2-5min,直到制备反应罐内的空气被完全排出,随后通过搅拌杆对制备反应罐中的液体进行搅拌20-45min,随后加热5-10min至100-150℃;S6.2: Infuse nitrogen gas into the preparation reaction tank through the pipeline for 2-5 minutes until the air in the preparation reaction tank is completely exhausted, then stir the liquid in the preparation reaction tank for 20-45 minutes through the stirring rod, and then heat 5-10min to 100-150°C;
S6.3:二甲苯与水组成共沸体系,大量水和二甲苯携带少量反应溶液蒸发成气体进入冷凝管内,通过冷凝管液化成液体,再通过分水器将水排出,最后通过弯管回到制备反应罐中,继续反应;S6.3: Xylene and water form an azeotropic system. A large amount of water and xylene carry a small amount of reaction solution to evaporate into gas and enter the condenser tube, liquefy into liquid through the condenser tube, then discharge the water through the water separator, and finally return to the In the preparation reaction tank, continue to react;
S6.4:反应结束后,得到防锈剂,分水器中的溶液为二甲苯和水,二甲苯位分水器上层,水位于分水器下层,分离二甲苯与水,将二甲苯回收留待二次利用;S6.4: After the reaction, the antirust agent is obtained. The solution in the water separator is xylene and water. The xylene is located in the upper layer of the water separator, and the water is located in the lower layer of the water separator. Separate the xylene and water, and recover the xylene reserved for secondary use;
S6.5:将防锈剂从制备反应罐中取出,加入中间体Ⅰ中,搅拌混匀,得到防锈混合乳液。S6.5: Take the antirust agent out of the preparation reaction tank, add it to the intermediate I, stir and mix to obtain the antirust mixed emulsion.
进一步地,所述步骤S5冷敷研磨机具体包括如下步骤:Further, the step S5 cold compress grinder specifically includes the following steps:
S5.1:通过冰敷对研磨机内壁进行降温;S5.1: Cool down the inner wall of the grinder by applying ice;
S5.2:将混合浆料敷在研磨机内壁;S5.2: apply the mixed slurry on the inner wall of the grinder;
S5.3:向研磨机内加助磨剂和溶剂,研磨0.5-2h,直到研磨杵将混合浆料研磨成18-50nm的颗粒,得到中间体Ⅰ。S5.3: Add grinding aids and solvents to the grinder, and grind for 0.5-2 hours until the grinding pestle grinds the mixed slurry into particles of 18-50 nm to obtain intermediate I.
进一步地,所述步骤S1制备丙烯酸酯树脂具体为:Further, the preparation of acrylate resin in the step S1 is specifically:
在装有温度检测器、冷凝装置、搅拌杆的反应箱中加入足量打底稀释剂,升温至140-150℃,缓慢滴加由8-10份甲基丙烯酸甲酯、1-2份丙烯酸丁酯、1-3份苯乙烯、1-2份二乙烯基苯、1-2份丙烯酸和1-3份发泡剂组成的混合溶液,5h内滴加完毕后,通过搅拌杆对混合溶液搅拌10-20min,用去离子水和乙醇清洗混合溶液,135-150℃保温1.5-2h,随后高热蒸发,抽滤,通过冷凝装置分别收集去离子水和乙醇,在反应箱中得到丙烯酸酯树脂。Add a sufficient amount of primer diluent into the reaction box equipped with a temperature detector, a condensation device, and a stirring rod, raise the temperature to 140-150°C, and slowly add 8-10 parts of methyl methacrylate and 1-2 parts of acrylic acid A mixed solution composed of butyl ester, 1-3 parts of styrene, 1-2 parts of divinylbenzene, 1-2 parts of acrylic acid and 1-3 parts of blowing agent, after the dropwise addition is completed within 5 hours, the mixed solution is mixed by a stirring rod Stir for 10-20min, wash the mixed solution with deionized water and ethanol, keep warm at 135-150°C for 1.5-2h, then evaporate at high heat, filter with suction, collect deionized water and ethanol respectively through a condensation device, and obtain acrylate resin in the reaction box .
进一步地,在所述步骤S1中,通过将氮气持续加热至150-160℃对所述步骤S1中的反应箱进行保温,随后将氮气通过保温管道通入所述步骤S6.2中制备反应罐内进行加热,完成所述步骤S6.2中通入氮气与加热的步骤,保证所述步骤S6.2中所需的反应温度。Further, in the step S1, heat the reaction box in the step S1 by continuously heating the nitrogen to 150-160°C, and then pass the nitrogen gas into the step S6.2 to prepare the reaction tank through the insulation pipeline Heating is carried out inside, and the steps of feeding nitrogen and heating in the step S6.2 are completed to ensure the required reaction temperature in the step S6.2.
进一步地,所述步骤S2制备水性环氧改性丙烯酸酯树脂具体为:Further, the preparation of water-based epoxy-modified acrylate resin in the step S2 is specifically:
向上述反应箱中加入环氧树脂618,丙烯酸酯树脂和改性促进剂,升温至90-100℃,反应1-2h,通过冷凝装置收集溶液中的水,随后放置在室温环境下,通过温度检测器检测反应箱内温度,当反应箱内温度降至60-70℃时,向反应箱内加入中和剂二甲基乙醇胺调节ph至6-7,再隔水保温1-1.5h,得到水性环氧改性丙烯酸酯树脂。Add epoxy resin 618, acrylate resin and modification accelerator to the above reaction box, raise the temperature to 90-100°C, react for 1-2h, collect the water in the solution through a condensation device, then place it at room temperature, pass the temperature The detector detects the temperature in the reaction box, and when the temperature in the reaction box drops to 60-70°C, add neutralizing agent dimethylethanolamine to the reaction box to adjust the pH to 6-7, and then keep the water insulation for 1-1.5h to obtain Waterborne epoxy modified acrylate resin.
进一步地,所述增稠流变助剂为丙烯酸类增稠剂。Further, the thickening rheology additive is an acrylic thickener.
进一步地,所述发泡剂为偶氮二异丁腈。Further, the blowing agent is azobisisobutyronitrile.
进一步地,所述打底稀释剂为质量分数为5-10%的聚乙烯醇水溶液。Further, the primer diluent is an aqueous solution of polyvinyl alcohol with a mass fraction of 5-10%.
有益效果是:1、本发明通过制备防锈剂并向丙烯酸酯树脂中加入防锈剂,防锈剂分子能够与钢筋产生稳定键合,牢固吸附在金属表面,生成的单分子、疏水性吸附膜阻隔侵蚀性离子接触钢筋表面,从而产生良好的防锈性能,达到提高水性钢结构漆防锈性的效果。Beneficial effects are: 1. The present invention prepares the antirust agent and adds the antirust agent to the acrylate resin. The molecules of the antirust agent can be stably bonded to the steel bar and firmly adsorbed on the metal surface. The resulting monomolecular and hydrophobic adsorption The film prevents corrosive ions from contacting the surface of the steel bar, thereby producing good anti-rust performance and achieving the effect of improving the anti-rust performance of water-based steel structure paint.
2、本发明通过向水性丙烯酸树脂中加入环氧树脂,环氧树脂还有极性高且不易水解的脂肪族羟基和醚键,成膜后具有良好的物理机械性能,且化学稳定性好,附着力较强,达到了提高水性钢结构漆性能的效果。2. The present invention adds epoxy resin to the water-based acrylic resin. The epoxy resin also has aliphatic hydroxyl groups and ether bonds that are highly polar and difficult to hydrolyze. After film formation, it has good physical and mechanical properties and good chemical stability. The strong adhesion has achieved the effect of improving the performance of water-based steel structure paint.
3、本发明通过在制备防锈剂的装置中通入氮气,防止制备防锈剂的原料在高温环境下被空气氧化,保证原料的浓度,达到了加快反应速率的效果。3. The present invention prevents the raw materials for preparing the antirust agent from being oxidized by air in a high-temperature environment by introducing nitrogen into the device for preparing the antirust agent, ensures the concentration of the raw materials, and achieves the effect of accelerating the reaction rate.
附图说明Description of drawings
图1为本发明的实施例所采用的基于光动力治疗的复合冷凝胶的制备方法流程图。Fig. 1 is a flow chart of the preparation method of the composite cryogel based on photodynamic therapy used in the embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
一种用于保护钢材质的水性钢结构漆的制备方法,如图1所示,具体包括如下步骤:A kind of preparation method of the waterborne steel structural paint that is used to protect steel material, as shown in Figure 1, specifically comprises the steps:
S1:制备丙烯酸酯树脂S1: Preparation of acrylate resin
在装有温度检测器、冷凝装置、搅拌杆的反应箱中加入足量质量分数为5%的聚乙烯醇水溶液,升温至142℃,缓慢滴加由10份甲基丙烯酸甲酯、1份丙烯酸丁酯、1份苯乙烯、1份二乙烯基苯、1份丙烯酸和1份偶氮二异丁腈组成的混合溶液,5h内滴加完毕后,通过搅拌杆对混合溶液搅拌15min,用去离子水和乙醇清洗混合溶液,150℃保温2h,随后高热蒸发,抽滤,通过冷凝装置分别收集去离子水和乙醇,在反应箱中得到丙烯酸酯树脂。Add a sufficient amount of polyvinyl alcohol aqueous solution with a mass fraction of 5% into a reaction box equipped with a temperature detector, a condensation device, and a stirring rod, raise the temperature to 142°C, and slowly add 10 parts of methyl methacrylate and 1 part of acrylic acid butyl ester, 1 part of styrene, 1 part of divinylbenzene, 1 part of acrylic acid and 1 part of azobisisobutyronitrile, after the dropwise addition is completed within 5 hours, the mixed solution is stirred for 15 minutes by a stirring bar, and used Wash the mixed solution with deionized water and ethanol, keep it warm at 150°C for 2 hours, then evaporate at high temperature, filter with suction, collect deionized water and ethanol respectively through a condensation device, and obtain an acrylate resin in a reaction box.
S2:制备水性环氧改性丙烯酸酯树脂S2: Preparation of waterborne epoxy-modified acrylate resin
向上述反应箱中加入环氧树脂618,丙烯酸酯树脂和改性促进剂,升温至90℃,反应2h,通过冷凝装置收集溶液中的水,随后放置在室温环境下,通过温度检测器检测反应箱内温度,当反应箱内温度降至70℃时,向反应箱内加入中和剂二甲基乙醇胺调节ph至7,再隔水保温1h,得到水性环氧改性丙烯酸酯树脂,环氧树脂还有极性高且不易水解的脂肪族羟基和醚键,成膜后化学稳定性好,附着力较强,可以提高最后水性钢结构漆成品的性能。Add epoxy resin 618, acrylate resin and modification accelerator to the above reaction box, raise the temperature to 90°C, react for 2 hours, collect the water in the solution through a condensation device, then place it at room temperature, and detect the reaction through a temperature detector The temperature in the box, when the temperature in the reaction box drops to 70°C, add the neutralizing agent dimethylethanolamine to the reaction box to adjust the pH to 7, and then keep it water-proof for 1 hour to obtain a water-based epoxy modified acrylate resin, epoxy The resin also has aliphatic hydroxyl and ether bonds with high polarity and is not easy to hydrolyze. After film formation, it has good chemical stability and strong adhesion, which can improve the performance of the final water-based steel structure paint.
S3:加入去离子水和部分助剂S3: Add deionized water and some additives
向上述反应箱中加入10份去离子水、1份消泡剂、1份成膜助剂、1份流平剂和1份氨中和剂,通过搅拌杆低速混合10min。Add 10 parts of deionized water, 1 part of defoamer, 1 part of film-forming aid, 1 part of leveling agent and 1 part of ammonia neutralizer into the above reaction box, and mix for 10 minutes at low speed with a stirring rod.
S4:加颜填料分散乳化S4: Disperse and emulsify with pigment and filler
加颜填料,通过搅拌杆中速搅拌5min,再通过传送机送入分散机中,分散30min,将溶液分散乳化,得到混合浆料。Add pigments and fillers, stir for 5 minutes at a medium speed through a stirring rod, and then send it into a disperser through a conveyor, disperse for 30 minutes, and disperse and emulsify the solution to obtain a mixed slurry.
S5:冷敷研磨机S5: Cold compress grinder
S5.1:通过冰敷对研磨机内壁进行降温,使得混合浆料的性质稳定,在研磨中不易解体;S5.1: Cool down the inner wall of the grinder by ice application, so that the properties of the mixed slurry are stable and it is not easy to disintegrate during grinding;
S5.2:将混合浆料敷在研磨机内壁;S5.2: apply the mixed slurry on the inner wall of the grinder;
S5.3:向研磨机内加助磨剂和溶剂,研磨1h,直到研磨杵将混合浆料研磨成20nm的颗粒,得到中间体Ⅰ。S5.3: Add grinding aid and solvent to the grinder, and grind for 1 h until the mixed slurry is ground into 20 nm particles by the grinding pestle to obtain intermediate I.
S6:制备防锈剂并加入S6: Prepare and add antirust agent
S6.1:将中间体Ⅰ加入制备反应罐中,将1份丁酸、1份月桂酸、1份二乙烯三胺和1份三乙烯四胺溶于二甲苯溶剂中,混匀,再将混合后的溶液加入制备反应罐中;S6.1: Add intermediate I into the preparation reaction tank, dissolve 1 part of butyric acid, 1 part of lauric acid, 1 part of diethylenetriamine and 1 part of triethylenetetramine in xylene solvent, mix well, and then Add the mixed solution into the preparation reaction tank;
S6.2:通过管道向制备反应罐中通入氮气,持续5min,直到制备反应罐内的空气被完全排出,防止制备防锈剂的原料在高温环境下被空气氧化,保证原料的浓度,加快反应的速率,随后通过搅拌杆对制备反应罐中的液体进行搅拌30min,在所述步骤S1中,通过将氮气持续加热至150℃对所述步骤S1中的反应箱进行保温,随后将氮气通过保温管道通入制备反应罐内进行加热,达到通入氮气与加热的效果,保证反应所需的环境和温度;S6.2: Infuse nitrogen gas into the preparation reaction tank through the pipeline for 5 minutes until the air in the preparation reaction tank is completely exhausted, so as to prevent the raw materials for the preparation of antirust agent from being oxidized by air in a high temperature environment, ensure the concentration of raw materials, and speed up the process. The reaction rate, then the liquid in the preparation reaction tank was stirred for 30min by the stirring rod, in the step S1, the reaction tank in the step S1 was kept warm by continuously heating the nitrogen to 150°C, and then the nitrogen was passed through The insulation pipe is passed into the preparation reaction tank for heating to achieve the effect of feeding nitrogen and heating to ensure the environment and temperature required for the reaction;
S6.3:二甲苯与水组成共沸体系,大量水和二甲苯携带少量反应溶液蒸发成气体进入冷凝管内,通过冷凝管液化成液体,再通过分水器将水排出,最后通过弯管回到制备反应罐中,继续反应;S6.3: Xylene and water form an azeotropic system. A large amount of water and xylene carry a small amount of reaction solution to evaporate into gas and enter the condenser tube, liquefy into liquid through the condenser tube, then discharge the water through the water separator, and finally return to the In the preparation reaction tank, continue to react;
S6.4:反应结束后,得到防锈剂,分水器中的溶液为二甲苯和水,二甲苯位分水器上层,水位于分水器下层,分离二甲苯与水,将二甲苯回收留待二次利用;S6.4: After the reaction, the antirust agent is obtained. The solution in the water separator is xylene and water. The xylene is located in the upper layer of the water separator, and the water is located in the lower layer of the water separator. Separate the xylene and water, and recover the xylene reserved for secondary use;
S6.5:将防锈剂从制备反应罐中取出,加入中间体Ⅰ中,搅拌混匀,得到防锈混合乳液。S6.5: Take the antirust agent out of the preparation reaction tank, add it to the intermediate I, stir and mix to obtain the antirust mixed emulsion.
S7:添加增稠流变助剂调节黏度S7: Add thickening rheological additives to adjust viscosity
向防锈混合乳液中添加适量丙烯酸类增稠剂,调节防锈混合乳液的黏度至100KU,过滤,得到水性钢结构漆成品。Add an appropriate amount of acrylic thickener to the antirust mixed emulsion, adjust the viscosity of the antirust mixed emulsion to 100KU, and filter to obtain a finished water-based steel structure paint.
实施例2Example 2
一种用于保护钢材质的水性钢结构漆的制备方法,如图1所示,具体包括如下步骤:A kind of preparation method of the waterborne steel structural paint that is used to protect steel material, as shown in Figure 1, specifically comprises the steps:
S1:制备丙烯酸酯树脂S1: Preparation of acrylate resin
在装有温度检测器、冷凝装置、搅拌杆的反应箱中加入足量质量分数为5%的聚乙烯醇水溶液,升温至142℃,缓慢滴加由8份甲基丙烯酸甲酯、2份丙烯酸丁酯、1份苯乙烯、1份二乙烯基苯、1份丙烯酸和1份偶氮二异丁腈组成的混合溶液,5h内滴加完毕后,通过搅拌杆对混合溶液搅拌20min,用去离子水和乙醇清洗混合溶液,150℃保温2h,随后高热蒸发,抽滤,通过冷凝装置分别收集去离子水和乙醇,在反应箱中得到丙烯酸酯树脂。Add a sufficient amount of polyvinyl alcohol aqueous solution with a mass fraction of 5% into a reaction box equipped with a temperature detector, a condensation device, and a stirring rod, raise the temperature to 142°C, and slowly add 8 parts of methyl methacrylate and 2 parts of acrylic acid butyl ester, 1 part of styrene, 1 part of divinylbenzene, 1 part of acrylic acid and 1 part of azobisisobutyronitrile, after the dropwise addition is completed within 5 hours, the mixed solution is stirred for 20 minutes by a stirring rod, and used Wash the mixed solution with deionized water and ethanol, keep it warm at 150°C for 2 hours, then evaporate at high temperature, filter with suction, collect deionized water and ethanol respectively through a condensation device, and obtain an acrylate resin in a reaction box.
S2:制备水性环氧改性丙烯酸酯树脂S2: Preparation of waterborne epoxy-modified acrylate resin
向上述反应箱中加入环氧树脂618,丙烯酸酯树脂和改性促进剂,升温至90℃,反应2h,通过冷凝装置收集溶液中的水,随后放置在室温环境下,通过温度检测器检测反应箱内温度,当反应箱内温度降至70℃时,向反应箱内加入中和剂二甲基乙醇胺调节ph至6.5,再隔水保温1h,得到水性环氧改性丙烯酸酯树脂,环氧树脂还有极性高且不易水解的脂肪族羟基和醚键,成膜后化学稳定性好,附着力较强,可以提高最后水性钢结构漆成品的性能。Add epoxy resin 618, acrylate resin and modification accelerator to the above reaction box, raise the temperature to 90°C, react for 2 hours, collect the water in the solution through a condensation device, then place it at room temperature, and detect the reaction through a temperature detector The temperature in the box, when the temperature in the reaction box drops to 70°C, add the neutralizing agent dimethylethanolamine to the reaction box to adjust the pH to 6.5, and then keep it water-proof for 1 hour to obtain a water-based epoxy modified acrylate resin, epoxy The resin also has aliphatic hydroxyl and ether bonds with high polarity and is not easy to hydrolyze. After film formation, it has good chemical stability and strong adhesion, which can improve the performance of the final water-based steel structure paint.
S3:加入去离子水和部分助剂S3: Add deionized water and some additives
向上述反应箱中加入10份去离子水、1份消泡剂、2份成膜助剂、2份流平剂和1份氨中和剂,通过搅拌杆低速混合10min。Add 10 parts of deionized water, 1 part of defoamer, 2 parts of film-forming aid, 2 parts of leveling agent and 1 part of ammonia neutralizer into the above-mentioned reaction box, and mix for 10 minutes at low speed with a stirring rod.
S4:加颜填料分散乳化S4: Disperse and emulsify with pigment and filler
加颜填料,通过搅拌杆中速搅拌5min,再通过传送机送入分散机中,分散20min,将溶液分散乳化,得到混合浆料。Add pigments and fillers, stir for 5 minutes at a medium speed through a stirring rod, and then send it into a disperser through a conveyor, disperse for 20 minutes, and disperse and emulsify the solution to obtain a mixed slurry.
S5:冷敷研磨机S5: Cold compress grinder
S5.1:通过冰敷对研磨机内壁进行降温,使得混合浆料的性质稳定,在研磨中不易解体;S5.1: Cool down the inner wall of the grinder by ice application, so that the properties of the mixed slurry are stable and it is not easy to disintegrate during grinding;
S5.2:将混合浆料敷在研磨机内壁;S5.2: apply the mixed slurry on the inner wall of the grinder;
S5.3:向研磨机内加助磨剂和溶剂,研磨2h,直到研磨杵将混合浆料研磨成20nm的颗粒,得到中间体Ⅰ。S5.3: Add grinding aids and solvents to the grinder, and grind for 2 hours until the mixed slurry is ground into particles of 20 nm by the grinding pestle to obtain intermediate I.
S6:制备防锈剂并加入S6: Prepare and add antirust agent
S6.1:将中间体Ⅰ加入制备反应罐中,将1份丁酸、1份月桂酸、2份二乙烯三胺和2份三乙烯四胺溶于二甲苯溶剂中,混匀,再将混合后的溶液加入制备反应罐中;S6.1: Add intermediate I into the preparation reaction tank, dissolve 1 part of butyric acid, 1 part of lauric acid, 2 parts of diethylenetriamine and 2 parts of triethylenetetramine in xylene solvent, mix well, and then The mixed solution is added in the preparation reaction tank;
S6.2:通过管道向制备反应罐中通入氮气,持续5min,直到制备反应罐内的空气被完全排出,防止制备防锈剂的原料在高温环境下被空气氧化,保证原料的浓度,加快反应的速率,随后通过搅拌杆对制备反应罐中的液体进行搅拌30min,在所述步骤S1中,通过将氮气持续加热至150℃对所述步骤S1中的反应箱进行保温,随后将氮气通过保温管道通入制备反应罐内进行加热,达到通入氮气与加热的效果,保证反应所需的环境和温度;S6.2: Infuse nitrogen gas into the preparation reaction tank through the pipeline for 5 minutes until the air in the preparation reaction tank is completely exhausted, so as to prevent the raw materials for the preparation of antirust agent from being oxidized by air in a high temperature environment, ensure the concentration of raw materials, and speed up the process. The reaction rate, then the liquid in the preparation reaction tank was stirred for 30min by the stirring rod, in the step S1, the reaction tank in the step S1 was kept warm by continuously heating the nitrogen to 150°C, and then the nitrogen was passed through The insulation pipe is passed into the preparation reaction tank for heating to achieve the effect of feeding nitrogen and heating to ensure the environment and temperature required for the reaction;
S6.3:二甲苯与水组成共沸体系,大量水和二甲苯携带少量反应溶液蒸发成气体进入冷凝管内,通过冷凝管液化成液体,再通过分水器将水排出,最后通过弯管回到制备反应罐中,继续反应;S6.3: Xylene and water form an azeotropic system. A large amount of water and xylene carry a small amount of reaction solution to evaporate into gas and enter the condenser tube, liquefy into liquid through the condenser tube, then discharge the water through the water separator, and finally return to the In the preparation reaction tank, continue to react;
S6.4:反应结束后,得到防锈剂,分水器中的溶液为二甲苯和水,二甲苯位分水器上层,水位于分水器下层,分离二甲苯与水,将二甲苯回收留待二次利用;S6.4: After the reaction, the antirust agent is obtained. The solution in the water separator is xylene and water. The xylene is located in the upper layer of the water separator, and the water is located in the lower layer of the water separator. Separate the xylene and water, and recover the xylene reserved for secondary use;
S6.5:将防锈剂从制备反应罐中取出,加入中间体Ⅰ中,搅拌混匀,得到防锈混合乳液。S6.5: Take the antirust agent out of the preparation reaction tank, add it to the intermediate I, stir and mix to obtain the antirust mixed emulsion.
S7:添加增稠流变助剂调节黏度S7: Add thickening rheological additives to adjust viscosity
向防锈混合乳液中添加适量丙烯酸类增稠剂,调节防锈混合乳液的黏度至100KU,过滤,得到水性钢结构漆成品。Add an appropriate amount of acrylic thickener to the antirust mixed emulsion, adjust the viscosity of the antirust mixed emulsion to 100KU, and filter to obtain a finished water-based steel structure paint.
实施例3Example 3
一种用于保护钢材质的水性钢结构漆的制备方法,如图1所示,具体包括如下步骤:A kind of preparation method of the waterborne steel structural paint that is used to protect steel material, as shown in Figure 1, specifically comprises the steps:
S1:制备丙烯酸酯树脂S1: Preparation of acrylate resin
在装有温度检测器、冷凝装置、搅拌杆的反应箱中加入足量质量分数为5%的聚乙烯醇水溶液,升温至150℃,缓慢滴加由10份甲基丙烯酸甲酯、1份丙烯酸丁酯、1份苯乙烯、1份二乙烯基苯、1份丙烯酸和1份偶氮二异丁腈组成的混合溶液,5h内滴加完毕后,通过搅拌杆对混合溶液搅拌20min,用去离子水和乙醇清洗混合溶液,135℃保温2h,随后高热蒸发,抽滤,通过冷凝装置分别收集去离子水和乙醇,在反应箱中得到丙烯酸酯树脂。Add a sufficient amount of polyvinyl alcohol aqueous solution with a mass fraction of 5% into a reaction box equipped with a temperature detector, a condensation device, and a stirring rod, raise the temperature to 150°C, and slowly add 10 parts of methyl methacrylate and 1 part of acrylic acid butyl ester, 1 part of styrene, 1 part of divinylbenzene, 1 part of acrylic acid and 1 part of azobisisobutyronitrile, after the dropwise addition is completed within 5 hours, the mixed solution is stirred for 20 minutes by a stirring rod, and used Wash the mixed solution with deionized water and ethanol, keep it warm at 135°C for 2 hours, then evaporate at high temperature, filter with suction, collect deionized water and ethanol respectively through a condensation device, and obtain an acrylate resin in a reaction box.
S2:制备水性环氧改性丙烯酸酯树脂S2: Preparation of waterborne epoxy-modified acrylate resin
向上述反应箱中加入环氧树脂618,丙烯酸酯树脂和改性促进剂,升温至90℃,反应2h,通过冷凝装置收集溶液中的水,随后放置在室温环境下,通过温度检测器检测反应箱内温度,当反应箱内温度降至70℃时,向反应箱内加入中和剂二甲基乙醇胺调节ph至6.5,再隔水保温1h,得到水性环氧改性丙烯酸酯树脂,环氧树脂还有极性高且不易水解的脂肪族羟基和醚键,成膜后化学稳定性好,附着力较强,可以提高最后水性钢结构漆成品的性能。Add epoxy resin 618, acrylate resin and modification accelerator to the above reaction box, raise the temperature to 90°C, react for 2 hours, collect the water in the solution through a condensation device, then place it at room temperature, and detect the reaction through a temperature detector The temperature in the box, when the temperature in the reaction box drops to 70°C, add the neutralizing agent dimethylethanolamine to the reaction box to adjust the pH to 6.5, and then keep it water-proof for 1 hour to obtain a water-based epoxy modified acrylate resin, epoxy The resin also has aliphatic hydroxyl and ether bonds with high polarity and is not easy to hydrolyze. After film formation, it has good chemical stability and strong adhesion, which can improve the performance of the final water-based steel structure paint.
S3:加入去离子水和部分助剂S3: Add deionized water and some additives
向上述反应箱中加入10份去离子水、1份消泡剂、1份成膜助剂、1份流平剂和1份氨中和剂,通过搅拌杆低速混合10min。Add 10 parts of deionized water, 1 part of defoamer, 1 part of film-forming aid, 1 part of leveling agent and 1 part of ammonia neutralizer into the above reaction box, and mix for 10 minutes at low speed with a stirring rod.
S4:加颜填料分散乳化S4: Disperse and emulsify with pigment and filler
加颜填料,通过搅拌杆中速搅拌5min,再通过传送机送入分散机中,分散30min,将溶液分散乳化,得到混合浆料。Add pigments and fillers, stir for 5 minutes at a medium speed through a stirring rod, and then send it into a disperser through a conveyor, disperse for 30 minutes, and disperse and emulsify the solution to obtain a mixed slurry.
S5:冷敷研磨机S5: Cold compress grinder
S5.1:通过冰敷对研磨机内壁进行降温,使得混合浆料的性质稳定,在研磨中不易解体;S5.1: Cool down the inner wall of the grinder by ice application, so that the properties of the mixed slurry are stable and it is not easy to disintegrate during grinding;
S5.2:将混合浆料敷在研磨机内壁;S5.2: apply the mixed slurry on the inner wall of the grinder;
S5.3:向研磨机内加助磨剂和溶剂,研磨1h,直到研磨杵将混合浆料研磨成50nm的颗粒,得到中间体Ⅰ。S5.3: Add grinding aids and solvents to the grinder, and grind for 1 h until the mixed slurry is ground into 50 nm particles by the grinding pestle to obtain intermediate I.
S6:制备防锈剂并加入S6: Prepare and add antirust agent
S6.1:将中间体Ⅰ加入制备反应罐中,将1份丁酸、1份月桂酸、1份二乙烯三胺和1份三乙烯四胺溶于二甲苯溶剂中,混匀,再将混合后的溶液加入制备反应罐中;S6.1: Add intermediate I into the preparation reaction tank, dissolve 1 part of butyric acid, 1 part of lauric acid, 1 part of diethylenetriamine and 1 part of triethylenetetramine in xylene solvent, mix well, and then The mixed solution is added in the preparation reaction tank;
S6.2:通过管道向制备反应罐中通入氮气,持续5min,直到制备反应罐内的空气被完全排出,防止制备防锈剂的原料在高温环境下被空气氧化,保证原料的浓度,加快反应的速率,随后通过搅拌杆对制备反应罐中的液体进行搅拌30min,在所述步骤S1中,通过将氮气持续加热至160℃对所述步骤S1中的反应箱进行保温,随后将氮气通过保温管道通入制备反应罐内进行加热,达到通入氮气与加热的效果,保证反应所需的环境和温度;S6.2: Infuse nitrogen gas into the preparation reaction tank through the pipeline for 5 minutes until the air in the preparation reaction tank is completely exhausted, so as to prevent the raw materials for the preparation of antirust agent from being oxidized by air in a high temperature environment, ensure the concentration of raw materials, and speed up the process. The reaction rate, then the liquid in the preparation reaction tank was stirred for 30min by the stirring rod, in the step S1, the reaction tank in the step S1 was kept warm by continuously heating the nitrogen gas to 160°C, and then the nitrogen gas was passed through The insulation pipe is passed into the preparation reaction tank for heating to achieve the effect of feeding nitrogen and heating to ensure the environment and temperature required for the reaction;
S6.3:二甲苯与水组成共沸体系,大量水和二甲苯携带少量反应溶液蒸发成气体进入冷凝管内,通过冷凝管液化成液体,再通过分水器将水排出,最后通过弯管回到制备反应罐中,继续反应;S6.3: Xylene and water form an azeotropic system. A large amount of water and xylene carry a small amount of reaction solution to evaporate into gas and enter the condenser tube, liquefy into liquid through the condenser tube, then discharge the water through the water separator, and finally return to the In the preparation reaction tank, continue to react;
S6.4:反应结束后,得到防锈剂,分水器中的溶液为二甲苯和水,二甲苯位分水器上层,水位于分水器下层,分离二甲苯与水,将二甲苯回收留待二次利用;S6.4: After the reaction, the antirust agent is obtained. The solution in the water separator is xylene and water. The xylene is located in the upper layer of the water separator, and the water is located in the lower layer of the water separator. Separate the xylene and water, and recover the xylene reserved for secondary use;
S6.5:将防锈剂从制备反应罐中取出,加入中间体Ⅰ中,搅拌混匀,得到防锈混合乳液。S6.5: Take the antirust agent out of the preparation reaction tank, add it to the intermediate I, stir and mix to obtain the antirust mixed emulsion.
S7:添加增稠流变助剂调节黏度S7: Add thickening rheological additives to adjust viscosity
向防锈混合乳液中添加适量丙烯酸类增稠剂,调节防锈混合乳液的黏度至100KU,过滤,得到水性钢结构漆成品。Add an appropriate amount of acrylic thickener to the antirust mixed emulsion, adjust the viscosity of the antirust mixed emulsion to 100KU, and filter to obtain a finished water-based steel structure paint.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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