CN116020687A - Hydropower station water filter repair processing device and repair method - Google Patents
Hydropower station water filter repair processing device and repair method Download PDFInfo
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Abstract
本发明提供了一种水电站滤水器修复加工装置和修复方法,涉及水电站管道处理技术领域,为解决水电站滤水器管道修复不便的问题而设计。水电站滤水器修复加工装置支撑定位机构和喷管机构;支撑定位机构包括伸缩组件;喷管机构包括喷管本体,伸缩组件的动力输入端配置为与喷管本体周向固定轴向滑动连接,伸缩组件配置为能够在喷管本体的驱动下径向伸缩。本发明提供的水电站滤水器修复加工装置可以提高水电站滤水器管道修复的便捷性。
The invention provides a repair processing device and a repair method for a water filter of a hydropower station, relates to the technical field of pipeline treatment of a hydropower station, and is designed to solve the problem of inconvenient repair of a water filter pipeline of a hydropower station. The supporting and positioning mechanism and the nozzle mechanism of the water filter repairing and processing device of the hydropower station; the supporting and positioning mechanism includes a telescopic assembly; the nozzle mechanism includes a nozzle body, and the power input end of the telescopic assembly is configured to be fixed and axially slidably connected with the nozzle body in the circumferential direction. The telescoping assembly is configured to be capable of radially telescoping under the drive of the nozzle body. The repair processing device for the water filter of the hydropower station provided by the invention can improve the convenience of repairing the water filter pipeline of the hydropower station.
Description
技术领域technical field
本发明涉及水电站管道处理技术领域,具体而言,涉及一种水电站滤水器修复加工装置和水电站滤水器修复方法。The invention relates to the technical field of pipeline treatment in hydropower stations, in particular to a repairing and processing device for a water filter in a hydropower station and a method for repairing a water filter in a hydropower station.
背景技术Background technique
如图1所示,图1为水电站工作人员在一次巡检过程中发现的问题,水电站滤水器的排污管因腐蚀、水压等作用而破损,产生漏水。相比于日常生活中的家用管道发生破裂,水电站中,由于管道的尺寸、用料、位置等影响,对于破损的水管的更换难度更大,耗时长,而且,设备长时间停机也会对发电造成较大的影响。As shown in Figure 1, Figure 1 shows the problems discovered by the staff of the hydropower station during a patrol inspection. The sewage pipe of the water filter of the hydropower station was damaged due to corrosion, water pressure, etc., resulting in water leakage. Compared with the rupture of household pipes in daily life, in hydropower stations, due to the influence of pipe size, materials, location, etc., it is more difficult and time-consuming to replace damaged water pipes. Moreover, long-term shutdown of equipment will also affect power generation. cause a greater impact.
发明内容Contents of the invention
本发明的第一个目的在于提供一种水电站滤水器修复加工装置,以解决现有水电站滤水器管道修复不便的技术问题。The first object of the present invention is to provide a repairing and processing device for a water filter of a hydropower station, so as to solve the technical problem of inconvenient repair of the water filter pipeline of the existing hydropower station.
本发明提供的水电站滤水器修复加工装置,包括支撑定位机构和喷管机构;所述支撑定位机构包括伸缩组件;所述喷管机构包括喷管本体,所述伸缩组件的动力输入端配置为与所述喷管本体周向固定轴向滑动连接,所述伸缩组件配置为能够在所述喷管本体的驱动下径向伸缩。The water filter repairing and processing device of a hydropower station provided by the present invention includes a support positioning mechanism and a nozzle mechanism; the support positioning mechanism includes a telescopic assembly; the nozzle mechanism includes a nozzle body, and the power input end of the telescopic assembly is configured as It is fixed and axially slidably connected with the nozzle body circumferentially, and the telescoping assembly is configured to radially expand and contract under the drive of the nozzle body.
本发明水电站滤水器修复加工装置带来的有益效果是:The beneficial effects brought by the water filter repairing device of the hydropower station of the present invention are:
通过在支撑定位机构中设置伸缩组件,当伸缩组件处于伸出状态时并与管壁抵接,支撑定位机构实现定位,并支撑喷管机构,可以使得水电站滤水器修复加工制造相对管壁可以保持其姿态。而当伸缩组件处于收缩状态时,可以使得伸缩组件与管壁脱离,以方便地沿管壁的轴向进行移动,移动到需要的位置后则可以使得伸缩组件再次伸出,实现定位和支撑。而将伸缩组件配置为能够在喷管本体的驱动下径向伸缩,可以利用喷管本体的旋转带动伸缩组件的动力输入端运动,进而带动伸缩组件改变其伸缩状态,操作非常方便。By setting the telescopic assembly in the support positioning mechanism, when the telescopic assembly is in the extended state and abuts against the pipe wall, the support positioning mechanism realizes positioning and supports the nozzle mechanism, so that the water filter of the hydropower station can be repaired and manufactured relatively to the pipe wall. maintain its posture. When the telescopic assembly is in the retracted state, the telescopic assembly can be separated from the pipe wall to move conveniently along the axial direction of the pipe wall. After moving to the desired position, the telescopic assembly can be extended again to realize positioning and support. The telescopic assembly is configured to radially expand and contract under the drive of the nozzle body, and the rotation of the nozzle body can be used to drive the power input end of the telescopic assembly to move, thereby driving the telescopic assembly to change its telescopic state, which is very convenient to operate.
优选的技术方案中,所述支撑定位机构包括套筒和动力输入件;所述动力输入件为所述伸缩组件的动力输入端;所述伸缩组件包括伸缩杆,所述伸缩杆的一端用于抵接被修复的管段,所述伸缩杆与所述套筒滑动连接,所述伸缩杆用于限制所述动力输入件相对于所述套筒的径向位置。In a preferred technical solution, the support positioning mechanism includes a sleeve and a power input member; the power input member is the power input end of the telescopic assembly; the telescopic assembly includes a telescopic rod, and one end of the telescopic rod is used for Abutting against the pipe segment to be repaired, the telescopic rod is slidably connected with the sleeve, and the telescopic rod is used to limit the radial position of the power input member relative to the sleeve.
优选的技术方案中,所述伸缩杆为多个且分为多组,一组有两个所述伸缩杆,同一组的两个伸缩杆分布于动力输入件的两侧且平行,同一组的两个伸缩杆以朝向相反的端头抵触被修复的管段;不同组的所述伸缩杆沿套筒的中心轴线分布。In the preferred technical solution, the telescopic rods are multiple and divided into multiple groups, one group has two telescopic rods, the two telescopic rods of the same group are distributed on both sides of the power input part and are parallel, the same group of telescopic rods Two telescopic rods engage the pipe section being repaired with opposite ends; different groups of said telescopic rods are distributed along the central axis of the sleeve.
优选的技术方案中,所述伸缩杆与所述套筒的相对的侧壁均滑动连接;所述动力输入件具有轮齿部,所述伸缩杆具有齿条部,所述齿条部与所述轮齿部啮合。In a preferred technical solution, the telescopic rod is slidingly connected to the opposite side walls of the sleeve; the power input member has a gear tooth portion, the telescopic rod has a rack portion, and the rack portion is connected to the The gear teeth mesh.
优选的技术方案中,所述喷管本体的外周面和所述动力输入件二者中,一者设有周向传动凸部,一者设有周向传动凹部,所述周向传动凸部能够与所述周向传动凹部配合。In a preferred technical solution, one of the outer peripheral surface of the nozzle body and the power input member is provided with a circumferential transmission convex portion, and the other is provided with a circumferential transmission concave portion, and the circumferential transmission convex portion It can cooperate with the said circumferential transmission concave part.
优选的技术方案中,所述喷管本体的一端设有喷嘴,所述喷管本体上固定套设有防脱环和夹持部,所述防脱环位于所述支撑定位机构与所述喷嘴之间,所述防脱环与所述支撑定位机构抵接时,所述周向传动凸部与所述周向传动凹部脱离;所述夹持部位于所述支撑定位机构的背离所述喷嘴的一侧,当所述夹持部与所述支撑定位机构抵接时,所述周向传动凸部与所述周向传动凹部配合。In the preferred technical solution, a nozzle is provided at one end of the nozzle body, and an anti-off ring and a clamping portion are fixedly sleeved on the nozzle body, and the anti-off ring is located between the supporting positioning mechanism and the nozzle. Between, when the anti-falling ring abuts against the support positioning mechanism, the circumferential transmission convex part is disengaged from the circumferential transmission concave part; the clamping part is located at the support positioning mechanism away from the nozzle When the clamping portion abuts against the support and positioning mechanism, the circumferential transmission convex part cooperates with the circumferential transmission concave part.
优选的技术方案中,所述防脱环和所述动力输入件二者中,一者设有周向止动凹部,一者设有周向止动凸部,所述防脱环与所述支撑定位机构抵接时,所述周向止动凹部与所述周向止动凸部配合。In a preferred technical solution, one of the anti-off ring and the power input member is provided with a circumferential stop recess, and the other is provided with a circumferential stop protrusion, and the anti-off ring and the When the support positioning mechanism abuts, the circumferential stop concave part cooperates with the circumferential stop convex part.
优选的技术方案中,所述喷管机构还包括料筒和恒压注射器,所述料筒的一端与所述喷管本体连通,所述料筒的另一端与所述恒压注射器连接。In a preferred technical solution, the nozzle mechanism further includes a barrel and a constant pressure injector, one end of the barrel communicates with the nozzle body, and the other end of the barrel connects with the constant pressure injector.
本发明的第二个目的在于提供一种修复方法,以解决水电站滤水器管道修复不便的技术问题。The second object of the present invention is to provide a repair method to solve the technical problem of inconvenient repair of water filter pipelines in hydropower stations.
本发明提供的所述水电站滤水器修复方法使用上述任一的水电站滤水器修复加工装置,所述水电站滤水器修复方法包括:The method for repairing the water filter of the hydropower station provided by the present invention uses any of the above-mentioned repairing processing devices for the water filter of the hydropower station, and the method for repairing the water filter of the hydropower station includes:
获得缺陷管段的信息;Obtain information on defective pipe sections;
制备修复管段;Prepare repair pipe sections;
使用上述任一的水电站滤水器修复加工装置对所述修复管段的内壁喷涂抗磨损涂层;Spray an anti-wear coating on the inner wall of the repaired pipe section using any of the above-mentioned repairing and processing devices for water filters in hydropower stations;
将修复管段现场安装。The repair pipe section will be installed on site.
本发明水电站滤水器修复加工装置带来的有益效果是:The beneficial effects brought by the water filter repairing device of the hydropower station of the present invention are:
通过在修复方法中使用上述水电站滤水器修复加工装置,可以在现场而非车间,以相对快速、便捷、稳定的方式对修复管段的内壁进行喷涂,产生更为均匀的涂层;有助于提高水电站的管道缺陷修复速度,改善修复效果。By using the above-mentioned hydropower station water filter repair processing device in the repair method, the inner wall of the repair pipe section can be sprayed in a relatively fast, convenient and stable manner on site instead of in the workshop, resulting in a more uniform coating; Improve the repair speed of pipeline defects in hydropower stations and improve the repair effect.
优选的技术方案中,对所述修复管段的内壁喷涂的抗磨损涂层的厚度大于等于0.3mm。In a preferred technical solution, the thickness of the anti-wear coating sprayed on the inner wall of the repaired pipe section is greater than or equal to 0.3mm.
附图说明Description of drawings
为了更清楚地说明本发明实施例或背景技术中的技术方案,下面将对实施例或背景技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the background technology, the drawings that need to be used in the description of the embodiments or the background technology will be briefly introduced below. Obviously, the drawings in the following description are only the present invention. For the embodiments of the invention, those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本发明背景技术中提及的管道破损的示意图;Fig. 1 is the schematic diagram of the damaged pipeline mentioned in the background technology of the present invention;
图2为本发明实施例一提供的水电站滤水器修复加工装置应用于修复管段中的示意图;Fig. 2 is a schematic diagram of the water filter repair processing device of a hydropower station provided by Embodiment 1 of the present invention applied to the repair pipe section;
图3为本发明实施例一提供的水电站滤水器修复加工装置的局部拆解图;Fig. 3 is a partial disassembly view of the water filter repairing and processing device of a hydropower station provided by Embodiment 1 of the present invention;
图4为本发明实施例二提供的水电站滤水器修复加工方法的流程示意图;Fig. 4 is a schematic flow chart of a method for repairing and processing a water filter in a hydropower station according to Embodiment 2 of the present invention;
图5为本发明实施例二提供的修复管段的结构示意图;FIG. 5 is a schematic structural view of the repaired pipe section provided by Embodiment 2 of the present invention;
附图标记说明:Explanation of reference signs:
1-支撑定位机构;11-套筒;12-端盖;21-伸缩杆;3-喷管本体;31-传动块;32-夹持部;4-喷嘴;5-料筒;51-筒体;52-筒盖;6-动力输入件;7-防脱环;8-恒压注射器;9-止动柱。1-support positioning mechanism; 11-sleeve; 12-end cover; 21-telescopic rod; 3-nozzle body; 31-transmission block; 32-clamping part; 4-nozzle; Body; 52-Cylinder Cover; 6-Power Input Part; 7-Anti-drop Ring; 8-Constant Pressure Syringe; 9-Stop Column.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例一:Embodiment one:
图2为本发明实施例一提供的水电站滤水器修复加工装置应用于修复管段中的示意图;图3为本发明实施例一提供的水电站滤水器修复加工装置的局部拆解图;如图2-图3所示,本发明实施例一提供的水电站滤水器修复加工装置,包括支撑定位机构1和喷管机构;支撑定位机构1包括伸缩组件;喷管机构包括喷管本体3,伸缩组件的动力输入端配置为与喷管本体3周向固定轴向滑动连接,伸缩组件配置为能够在喷管本体3的驱动下径向伸缩。Fig. 2 is a schematic diagram of the water filter repair processing device of a hydropower station provided by Embodiment 1 of the present invention applied to the repair pipe section; Fig. 3 is a partial disassembly diagram of the water filter repair processing device of a hydropower station provided by Embodiment 1 of the present invention; 2-As shown in Figure 3, the water filter repairing and processing device of a hydropower station provided by Embodiment 1 of the present invention includes a support positioning mechanism 1 and a nozzle mechanism; the support positioning mechanism 1 includes a telescopic assembly; The power input end of the assembly is configured to be fixedly and axially slidably connected with the nozzle body 3 in the circumferential direction, and the telescopic assembly is configured to radially expand and contract under the drive of the nozzle body 3 .
具体的,本实施例中的水电站滤水器修复加工装置用于在水电站的管道内壁中,对管道的内壁进行喷涂。因为喷涂时需要保证质量,所以需要在沿管道的轴向移动水电站滤水器修复加工装置喷涂时保证喷管本体3的姿态稳定,即喷管本体3的角度不要发生晃动。Specifically, the water filter repair processing device of a hydropower station in this embodiment is used for spraying the inner wall of a pipeline in a hydropower station. Because the quality needs to be guaranteed during spraying, it is necessary to ensure that the posture of the nozzle body 3 is stable when the water filter repairing processing device of the hydropower station is moved along the axial direction of the pipeline to spray, that is, the angle of the nozzle body 3 does not shake.
通过在支撑定位机构1中设置伸缩组件,当伸缩组件处于伸出状态时并与管壁抵接,支撑定位机构1实现定位,并支撑喷管机构,可以使得水电站滤水器修复加工制造相对管壁可以保持其姿态。而当伸缩组件处于收缩状态时,可以使得伸缩组件与管壁脱离,以方便地沿管壁的轴向进行移动,移动到需要的位置后则可以使得伸缩组件再次伸出,实现定位和支撑。而将伸缩组件配置为能够在喷管本体3的驱动下径向伸缩,可以利用喷管本体3的旋转带动伸缩组件的动力输入端运动,进而带动伸缩组件改变其伸缩状态,操作非常方便。By setting the telescopic assembly in the support positioning mechanism 1, when the telescopic assembly is in the extended state and abuts against the pipe wall, the support positioning mechanism 1 realizes positioning and supports the nozzle mechanism, so that the water filter of the hydropower station can be repaired, processed and manufactured relative to the pipe. The wall can maintain its posture. When the telescopic assembly is in the retracted state, the telescopic assembly can be separated from the pipe wall to move conveniently along the axial direction of the pipe wall. After moving to the desired position, the telescopic assembly can be extended again to realize positioning and support. The telescopic assembly is configured to radially expand and contract under the drive of the nozzle body 3, and the rotation of the nozzle body 3 can be used to drive the power input end of the telescopic assembly to move, thereby driving the telescopic assembly to change its telescopic state, which is very convenient to operate.
如图3所示,优选的,支撑定位机构1包括套筒11和动力输入件6;动力输入件6为伸缩组件的动力输入端;伸缩组件包括伸缩杆21,伸缩杆21的一端用于抵接被修复的管段,伸缩杆21与套筒11滑动连接,伸缩杆21用于限制动力输入件6相对于套筒11的径向位置。As shown in Figure 3, preferably, the support positioning mechanism 1 includes a
其中,支撑定位机构1还包括端盖12,端盖12与套筒11的端面适配,并且可以在轴向上的一个方向限制动力输入件6与套筒11。具体的,端盖12的内侧面可以固定设置多根顶杆,顶杆的自由端为圆头并且抵接动力输入件6。Wherein, the supporting and positioning mechanism 1 further includes an
通过伸缩杆21与套筒11滑动连接,可以使得伸缩杆21在伸缩过程中,保持与套筒11的相对方向的稳定,而利用伸缩杆21限制动力输入件6相对于套筒11的径向位置,则无需其他的诸如轴承之类的部件限制动力输入件6的位置,从而便于设置动力输入件6的安装结构,也减少了支撑定位机构1的重量,使得水电站滤水器修复加工装置更加便于操作。Through the sliding connection between the
如图3所示,优选的,伸缩杆21为多个且分为多组,一组有两个所述伸缩杆21,同一组的两个伸缩杆21分布于动力输入件6的两侧且平行,同一组的两个伸缩杆21以朝向相反的端头抵触被修复的管段;As shown in Figure 3, preferably, there are multiple
不同组的所述伸缩杆21沿套筒11的中心轴线分布。Different groups of the
具体的,本实施例中,多个伸缩杆21分为两组,同一组的两根伸缩杆21相对于套筒11的轴线中心对称,具体的每组的两根伸缩杆21可以长度、形状、尺寸均相同,相对于套筒11伸出的长度也一样。即,使得套筒11与管壁同心设置。其中,本实施例中的伸缩杆21,并非指的其自身的长度发生变化而产生伸缩,而是伸缩杆21凸出于套筒11的长度会发生改变。两组伸缩杆21相对于套筒11具有的轴向位置不同。本实施例中,两组伸缩杆21的伸缩方向相互垂直。Specifically, in this embodiment, a plurality of
通过将同一组的两根伸缩杆21分别位于动力输入件6的径向两侧,可以从两侧限制住动力输入件6的径向位置,而设置多组采用不同方向的伸缩杆21,则从多个方向限制住动力输入件6的径向位置,即使得动力输入件6也与管壁同心设置。By placing the two
而且当一组的两根伸缩杆21在管壁中均伸长至最大尺寸时,即这两根伸缩杆21相反的一端都与管壁内侧抵接,那么当支撑定位机构1再要发生旋转时,就只能以这两根伸缩杆21的与管壁内侧接触点连线为轴进行旋转(支撑定位机构1绕管道的轴线旋转除外);另一组伸缩杆21并不在前一组伸缩杆21所在的平面,而且,另一组的两根伸缩杆21相反端也均与管壁抵接。所以,若产生以前一组的两根伸缩杆21与管壁内侧接触点连线为轴的运动趋势时,另一组的两根伸缩杆21端点的旋转半径是该端点与上述的接触点连线的垂线,而该垂线与另一组伸缩杆21不共面,且另一组的两根伸缩杆21端点已经与管壁抵接,所以无法发生这样的旋转。故而,可以限制住支撑定位机构1的旋转,从而支撑定位结构的定位。And when a group of two
除后述的实现方式外,在另外的实现方式中,伸缩杆21也可以只与套筒11的一侧壁滑动连接,例如,可以增加套筒11在伸缩杆21穿过处的厚度,并且利用导向凸棱与导向槽的配合,以限定住伸缩杆21相对于套筒11的摆动,一定意义上可以认为伸缩杆21与套筒11构成了悬臂梁的结构,这种实现方式,可以减少伸缩杆21的长度,但是定位效果弱于后述的实现方式。而且需要增加套筒11的厚度,也会增加水电站滤水器修复加工装置的整体重量。In addition to the implementation described later, in other implementations, the
如图3所示,优选的,伸缩杆21与套筒11的相对的侧壁均滑动连接;动力输入件6具有轮齿部,伸缩杆21具有齿条部,齿条部与轮齿部啮合。As shown in Figure 3, preferably, the opposite side walls of the
具体的,对于每根伸缩杆21而言,均有两个位置与套筒11滑动连接,而与动力输入件6接触的位置位于这两处与套筒11滑动连接的位置之间。本实施例中,动力输入件6的齿轮部和伸缩杆21的齿条部具有相同的模数,即动力输入件6转动某一角度,可以带动两组伸缩杆21的四根伸缩杆21沿各自长度方向移动相同的距离。Specifically, for each
将伸缩杆21与套筒11的相对两侧壁滑动连接,可以形成对伸缩杆21的两点支撑,并且使得与动力输入件6接触的位置位于两个支撑点之间,从而提高了刚度。而以图2所示的动力输入件6的端面为基准,当动力输入件6顺时针旋转时,可以带动每根伸缩杆21均向伸长的方向运动,动力输入件6逆时针旋转时,则可以带动伸缩杆21共同缩回,可以实现同时带动所有的伸缩杆21运动,提高操作的便捷性。Slidingly connecting the
如图3所示,优选的,喷管本体3的外周面和动力输入件6二者中,一者设有周向传动凸部,一者设有周向传动凹部,周向传动凸部能够与周向传动凹部配合。As shown in Figure 3, preferably, among the outer peripheral surface of the nozzle body 3 and the
本实施例中,周向传动凸部,可以为设置在喷管本体3上的传动块31,例如可以选用平键固定连接在喷管本体3上,具体可以通过焊接或螺钉固定连接,而周向传动凹部,可以为沿动力输入件6的轴向延伸的传动槽,传动块31与传动槽配合,可以使得动力输入件6和喷管本体3共同旋转。而当喷管本体3需要相对于支撑定位机构1轴向运动时,传动槽和传动块31又可以相对滑动。In this embodiment, the circumferential transmission protrusion can be a
当然,在另外的实现方式中,也可以是将传动槽设置在喷管本体3上,将传动块31设置在动力输入件6上,当然,这样的设置需要将喷管本体3的局部加厚,并不如本实施例中的设置方式更加便捷。Of course, in other implementations, it is also possible to set the transmission slot on the nozzle body 3, and set the
通过在在喷管本体3的外周面和动力输入件6中,各自设置周向传动凹部或周向传动凸部,可以在周向传动凹部和周向传动凸部在轴向上对齐时,利用喷管本体3带动动力输入件6旋转,进而带动伸缩组件的伸缩杆21伸长或缩短,从而切换水电站滤水器修复加工装置相对于管道的定位关系。By setting the circumferential transmission concave portion or the circumferential transmission convex portion respectively in the outer peripheral surface of the nozzle body 3 and the
如图3所示,优选的,喷管本体3的一端设有喷嘴4,喷管本体3上固定套设有防脱环7和夹持部32,防脱环7位于支撑定位机构1与喷嘴4之间,防脱环7与支撑定位机构1抵接时,周向传动凸部与周向传动凹部脱离;夹持部32位于支撑定位机构1的背离喷嘴4的一侧,当夹持部32与支撑定位机构1抵接时,周向传动凸部与周向传动凹部配合。As shown in Figure 3, preferably, one end of the nozzle body 3 is provided with a nozzle 4, and the nozzle body 3 is fixedly provided with an anti-off ring 7 and a clamping
其中,喷嘴4为锥形,向管道内以锥面放射状的方式喷射涂料。而防脱环7与喷管本体3固定连接的方式,可以通过内螺纹部和外螺纹部的螺纹连接,或者在防脱环7的一侧设置锁紧螺母,另一侧令防脱环7与喷管上的轴台抵接。夹持部32可以为外六方或外四方形,可以通过握住夹持部32实现推动、拉动或转动夹持部32实现喷管本体3在管道中的前进、后退或转动。当然,夹持部32也可以作为轴台起到对动力输入件6的限位作用。Wherein, the nozzle 4 is conical, and sprays paint in a conical radial manner into the pipeline. And the way that the anti-off ring 7 is fixedly connected with the nozzle body 3 can be through the threaded connection of the internal thread part and the external thread part, or a lock nut is set on one side of the anti-off ring 7, and the other side makes the anti-off ring 7 Abuts against the pillow block on the nozzle. The clamping
通过设置防脱环7,可以在使用过程中限制动力输入件6在喷管本体3上移动时与喷嘴4的最近距离,可以利用喷管本体3将支撑定位机构1向后拉,并且当防脱环7与支撑定位机构1抵接时,周向传动凹部和周向传动凸部分离,进而不会改变支撑定位机构1的伸缩组件的伸缩程度,从而,在水电站滤水器修复加工装置进行喷涂的过程中,可以保证喷嘴4的稳定性,以保证喷涂质量。而设置夹持部32,可以通过向内推动喷管本体3来带动支撑定位机构1一起向管道内部运动,而并且在运动结束时恰好周向传动凹部与周向传动凸部配合,旋转喷管本体3即可通过动力输入件6带动伸缩组件伸出,使得支撑定位机构1与管道定位以确定喷嘴4的位置。By setting the anti-off ring 7, the shortest distance between the
如图3所示,优选的,防脱环7和动力输入件6二者中,一者设有周向止动凹部,一者设有周向止动凸部,防脱环7与支撑定位机构1抵接时,周向止动凹部与周向止动凸部配合。As shown in Figure 3, preferably, of the anti-off ring 7 and the
具体的,周向止动部凸部可以为设置在防脱环7上的止动柱9,而周向止动凹部可以为设置在动力输入件6上的止动孔,止动孔可以是沉孔也可以是通孔。Specifically, the convex part of the circumferential stopper can be a stop post 9 arranged on the anti-falling ring 7, and the recessed part of the circumferential stop can be a stopper hole arranged on the
通过设置周向止动凹部和周向止动凸部,可以在防脱环7与支撑定位机构1抵接时,即向外拉动喷管本体3进行喷涂时,利用防脱环7锁住动力输入件6,进而锁住伸缩组件,防止伸缩组件因受到外界扰动而缩回,从而可以保证喷嘴4轨迹的稳定,进而保证喷涂质量。By arranging the circumferential stop recess and the circumferential stop protrusion, the anti-fall ring 7 can be used to lock the power when the anti-off ring 7 abuts against the support positioning mechanism 1, that is, when the nozzle body 3 is pulled outward for spraying. The
如图2所示,优选的,喷管机构还包括料筒5和恒压注射器8,料筒5的一端与喷管本体3连通,料筒5的另一端与恒压注射器8连接。As shown in FIG. 2 , preferably, the nozzle mechanism further includes a
具体的,料筒5包括筒盖52和筒体51,筒盖52的外侧固定管接头,以固定管道,实现与喷管本体3的连通。而筒体51的远离筒盖52的一端设置增压管口,增压管口内侧可以粘接固定一弹性橡胶塞。恒压注射器8具有一针头,该针头可以穿过弹性橡胶塞,以向料筒5内提供压力。Specifically, the
本实施例的动作原理如下:The action principle of this embodiment is as follows:
首先,向料筒5内装入喷涂所需的物料;First, load the material required for spraying into the
然后,将支撑定位机构1与喷管本体3连接,并安装好防脱环7和喷嘴4,向前推动夹持部32,直至夹持部32抵接支撑定位机构1。Then, connect the support and positioning mechanism 1 with the nozzle body 3 , install the anti-loosening ring 7 and the nozzle 4 , and push the clamping
转动支撑部,进而依次通过喷管本体3、周向传动凸部和周向传动凹部带动动力输入件6旋转,从而使得各根伸缩杆21向套筒11内部收缩;将支撑定位机构1置于需要喷涂的管段中,反向转动夹持部32,带动动力输入件6反向旋转,使得各根伸缩杆21伸出,各自的端部抵接管道的内壁,从而实现支撑和定位。Rotate the support part, and then drive the
推动夹持部32,进而带动支撑定位机构1向需要喷涂的区域端部移动,直到最深的位置。Push the clamping
操作恒压注射器8向料筒5中加压,使得喷嘴4以锥面的形式向管道的内壁喷出涂料,进行抗磨损涂层的喷涂作业。然后与此同时,以一致的速度拉动喷管本体3向另一端移动,不断抽出水电站滤水器修复加工装置。在此过程中,由于防脱环7通过止动柱9防止动力输入件6转动,保证伸缩组件不会缩回,进而保证了喷管本体3和喷嘴4的位置稳定。Operate the constant-
实施例二:Embodiment two:
本发明实施例二提供的水电站滤水器修复方法使用上述任一的水电站滤水器修复加工装置,水电站滤水器修复方法包括:The method for repairing a water filter in a hydropower station provided in Embodiment 2 of the present invention uses any of the above-mentioned repairing processing devices for a water filter in a hydropower station, and the method for repairing a water filter in a hydropower station includes:
获得缺陷管段的信息;Obtain information on defective pipe sections;
制备修复管段;Prepare repair pipe sections;
使用上述任一的水电站滤水器修复加工装置对修复管段的内壁喷涂抗磨损涂层;Spray an anti-wear coating on the inner wall of the repaired pipe section using any of the above-mentioned repairing and processing devices for water filters in hydropower stations;
将修复管段现场安装。The repair pipe section will be installed on site.
通过在修复方法中使用上述水电站滤水器修复加工装置,可以在现场而非车间,以相对快速、便捷、稳定的方式对修复管段的内壁进行喷涂,产生更为均匀的涂层;有助于提高水电站的管道缺陷修复速度,改善修复效果。By using the above-mentioned hydropower station water filter repair processing device in the repair method, the inner wall of the repair pipe section can be sprayed in a relatively fast, convenient and stable manner on site instead of in the workshop, resulting in a more uniform coating; Improve the repair speed of pipeline defects in hydropower stations and improve the repair effect.
优选的,对修复管段的内壁喷涂的抗磨损涂层的厚度大于等于0.3mm。Preferably, the thickness of the anti-wear coating sprayed on the inner wall of the repaired pipe section is greater than or equal to 0.3mm.
通过将涂层的厚度设定为大于等于0.3mm,可以有效地防止自然水体对管道的腐蚀和磨损。By setting the thickness of the coating to be greater than or equal to 0.3mm, the corrosion and abrasion of the pipeline by natural water bodies can be effectively prevented.
兹举以下具体实现方式来说明本实施例提供的水电站滤水器修复加工方法:Hereby cite the following specific implementation methods to illustrate the method for repairing and processing the water filter of the hydropower station provided in this embodiment:
S1、获得缺陷管段的信息,包括:S1. Obtain information on defective pipe sections, including:
调阅站内资料,确定缺陷管段的压力、规格、材质及结构特点;Review the information in the station to determine the pressure, specification, material and structural characteristics of the defective pipe section;
对切除的缺陷管段测量,得到尺寸。Measure the removed defective pipe section to obtain the size.
可以理解的是,压力、规格,体现了缺陷管段对管道直径、壁厚的要求,诸如:Ф108*4mm;材质,则可体现该段流通的水体特性。需要注意的是,上述测量所得的尺寸,并非后续预制管件的实际尺寸,因为需要根据实际加入机加工余量、焊接余量,诸如:在管段两侧均预留30~50mm余量,作为机加工余量和焊接余量。It can be understood that the pressure and specifications reflect the requirements of the defect pipe section on the diameter and wall thickness of the pipe, such as: Ф108*4mm; the material can reflect the characteristics of the water body circulating in this section. It should be noted that the size obtained from the above measurement is not the actual size of the subsequent prefabricated pipe fittings, because machining allowances and welding allowances need to be added according to the actual situation, such as: 30-50mm allowances are reserved on both sides of the pipe section as machine Machining allowance and welding allowance.
S2、制备修复管段:S2. Preparation of repaired pipe sections:
根据缺陷管段的信息,选定管材,制备修复管段,具体包括:管材切割、管材打磨等工序;According to the information of the defective pipe section, the pipe material is selected, and the repair pipe section is prepared, which specifically includes: pipe cutting, pipe grinding and other processes;
修复管段若包括两个或两个以上资管,对各个管材切割,分别得到对应的子管,各个子管之间焊接成型。本实施例中以两根子管为例,一根子管为304不锈钢管,另一根为Q235碳钢管。具体地,不锈钢和碳钢的焊接工艺如下,采用GTAW(Gas Tungsten ArcWelding,钨极惰性气体保护焊),使用Φ2.5mm的ER309L焊丝,正极焊接,焊接电流90A-105A,焊接电压14V-16V,焊接速度90mm/min-120mm/min,层间温度≤150℃。如图5所示,不锈钢管段的长度小于碳钢管段的长度,且实际修复后,不锈钢管段位于修复管段的来水侧。将碳钢管段与不锈钢管段组合焊接是为了综合两者的优点,在本申请的应用环境中,碳钢管段可以后续埋入混凝土中,采用外层防锈一类防护。If the repair pipe section includes two or more assets, each pipe is cut to obtain corresponding sub-pipes, and the sub-pipes are welded to each other. In this embodiment, two sub-pipes are taken as an example, one sub-pipe is a 304 stainless steel pipe, and the other is a Q235 carbon steel pipe. Specifically, the welding process of stainless steel and carbon steel is as follows, using GTAW (Gas Tungsten Arc Welding, tungsten inert gas shielded welding), using Φ2.5mm ER309L welding wire, positive electrode welding, welding current 90A-105A, welding voltage 14V-16V, Welding speed 90mm/min-120mm/min, interlayer temperature ≤150℃. As shown in Figure 5, the length of the stainless steel pipe section is shorter than that of the carbon steel pipe section, and after the actual repair, the stainless steel pipe section is located on the incoming water side of the repaired pipe section. The combined welding of carbon steel pipe section and stainless steel pipe section is to combine the advantages of both. In the application environment of this application, the carbon steel pipe section can be subsequently embedded in concrete and protected by an outer layer of antirust.
S3、使用上述的水电站滤水器修复加工装置对修复管段内壁喷涂抗磨损涂层,得到异种复合管,具体方法如实施例一的动作原理部分所介绍的,这里不再赘述。其中抗磨损涂层的厚度大于等于0.3mm。S3. Use the above-mentioned hydropower station water filter repair processing device to spray anti-wear coating on the inner wall of the repair pipe section to obtain a heterogeneous composite pipe. The specific method is as described in the action principle part of Embodiment 1, and will not be repeated here. Wherein the thickness of the anti-wear coating is greater than or equal to 0.3mm.
S4、现场安装:S4. On-site installation:
切除异种复合管的端头机加工余量,并焊接至切除的缺陷管段位置。The end machining allowance of the dissimilar composite pipe is cut off and welded to the position of the cut-off defective pipe section.
虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.
最后,还需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。Finally, it should also be noted that in this text, relational terms such as first and second etc. are only used to distinguish one entity or operation from another, and do not necessarily require or imply that these entities or operations, any such actual relationship or order exists. Moreover, the term "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements but also other elements not expressly listed, Or also include elements inherent in such a process, method, article or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
上述实施例中,诸如“上”、“下”等方位的描述,均基于附图所示。In the above embodiments, descriptions of directions such as "upper" and "lower" are based on what is shown in the accompanying drawings.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention.
因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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