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CN116020280A - A preparation method for anti-wetting, anti-fouling and anti-fouling hydrogel Janus membrane - Google Patents

A preparation method for anti-wetting, anti-fouling and anti-fouling hydrogel Janus membrane Download PDF

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CN116020280A
CN116020280A CN202310117868.9A CN202310117868A CN116020280A CN 116020280 A CN116020280 A CN 116020280A CN 202310117868 A CN202310117868 A CN 202310117868A CN 116020280 A CN116020280 A CN 116020280A
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CN116020280B (en
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王志宁
杨欣
张娜
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Shandong University
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Abstract

本发明涉及一种兼具抗润湿、抗污染、抗结垢水凝胶Janus膜的制备方法,发明采用水凝胶溶液,聚乙烯醇(PVA)和单宁酸(TA)溶于水和乙醇的混合溶剂中,通过乙醇缓慢挥发,PVA、TA及CNC之间的氢键重构,在疏水膜的亲水表层上原位形成水凝胶,制得了一种水凝胶Janus膜。与传统PTFE膜相比,由于水凝胶层具有很强的亲水性,使水凝胶Janus膜表面的亲水性大大增加,使膜对污垢的粘附力很小,因此,抗油污能力很强,另外,水凝胶层的表面十分致密,能够阻挡表面活性剂及盐结晶与疏水基膜接触,所以具有强大的抗润湿和抗结垢能力,同时在疏水膜的亲水表层上原位形成水凝胶,增强了水凝胶层与疏水膜的结合力,避免了水凝胶层脱落,膜的运行稳定性强。The present invention relates to a kind of anti-wetting, anti-pollution, anti-scaling hydrogel Janus membrane preparation method, the invention adopts hydrogel solution, polyvinyl alcohol (PVA) and tannic acid (TA) are dissolved in water and In the mixed solvent of ethanol, through the slow volatilization of ethanol, the hydrogen bond between PVA, TA and CNC is reconstructed, and hydrogel is formed in situ on the hydrophilic surface of the hydrophobic membrane, and a hydrogel Janus membrane is prepared. Compared with the traditional PTFE membrane, due to the strong hydrophilicity of the hydrogel layer, the hydrophilicity of the surface of the hydrogel Janus membrane is greatly increased, so that the adhesion of the membrane to dirt is small, so the oil resistance ability Very strong. In addition, the surface of the hydrogel layer is very dense, which can prevent surfactants and salt crystals from contacting the hydrophobic base film, so it has strong anti-wetting and anti-fouling capabilities. At the same time, it is on the hydrophilic surface of the hydrophobic film. The hydrogel is formed in situ, which enhances the binding force between the hydrogel layer and the hydrophobic membrane, avoids the detachment of the hydrogel layer, and enhances the operation stability of the membrane.

Description

一种兼具抗润湿、抗污染、抗结垢水凝胶Janus膜的制备方法A preparation method for anti-wetting, anti-fouling and anti-fouling hydrogel Janus membrane

技术领域technical field

本发明涉及一种兼具抗润湿、抗污染、抗结垢水凝胶Janus膜的制备方法,属于膜制备技术领域。The invention relates to a preparation method of a hydrogel Janus membrane with anti-wetting, anti-pollution and anti-scaling properties, and belongs to the technical field of membrane preparation.

背景技术Background technique

由于人口增长、气候变化和工业化,淡水资源短缺已成为一个棘手的问题。海水淡化和废水处理是目前解决淡水短缺问题的有效途径之一。膜蒸馏是一种新兴的海水淡化技术,与其他膜分离技术相比,膜蒸馏具有独特的优势,使用废热或低品位热能,对污染物浓度不敏感以及无需额外压力,在废水处理方面得到广泛的应用。然而,膜润湿、污染和结垢是限制膜蒸馏发展的关键问题。与传统的疏水膜相比,复合Janus膜具有更好的膜蒸馏性能,成为人们研究的重点。Freshwater scarcity has become a thorny issue due to population growth, climate change and industrialization. Seawater desalination and wastewater treatment are one of the effective ways to solve the problem of fresh water shortage. Membrane distillation is an emerging seawater desalination technology. Compared with other membrane separation technologies, membrane distillation has unique advantages. It uses waste heat or low-grade heat energy, is insensitive to pollutant concentration and does not require additional pressure. It is widely used in wastewater treatment. Applications. However, membrane wetting, fouling, and fouling are key issues that limit the development of membrane distillation. Compared with traditional hydrophobic membranes, composite Janus membranes have better membrane distillation performance and become the focus of people's research.

水凝胶是一种以水为分散介质的三维聚合物交联网络,其独特的空间结构允许水分子的自由扩散和蒸发。水凝胶自身具备优异的亲水性并且表面致密,能够阻止蛋白质、油滴、盐结晶以及微生物在膜表面的附着,形成抗污染防护层。另一方面,水凝胶能够通过“分子限域效应”有效阻隔和减缓表面活性剂分子、溶剂以及无机盐等与疏水微孔膜接触,防止膜润湿。此外,水凝胶的三维结构和表面特性均可进行精确调控,从而能够按需增强水凝胶的性能。因此,将水凝胶与疏水膜结合有望构建高通量、优异抗润湿和抗污染的膜蒸馏膜。Hydrogel is a three-dimensional polymer cross-linked network with water as the dispersion medium, and its unique spatial structure allows the free diffusion and evaporation of water molecules. The hydrogel itself has excellent hydrophilicity and a dense surface, which can prevent the attachment of proteins, oil droplets, salt crystals and microorganisms on the membrane surface, forming an anti-pollution protective layer. On the other hand, hydrogel can effectively block and slow down the contact of surfactant molecules, solvents and inorganic salts with hydrophobic microporous membranes through the "molecular confinement effect" to prevent membrane wetting. In addition, the three-dimensional structure and surface properties of hydrogels can be precisely tuned, which can enhance the performance of hydrogels on demand. Therefore, combining hydrogels with hydrophobic membranes is expected to construct high-flux, excellent anti-wetting and anti-fouling membrane distillation membranes.

现有研究发现,将预先形成的琼脂水凝胶叠加到聚四氟乙烯(PTFE)商品膜上,可降低膜蒸馏膜在处理含表面活性剂印染废水时的润湿倾向。林士弘团队通过在PVDF膜表面喷涂SiO2,纳米颗粒、壳聚糖水凝胶和含氟聚合物制备了超亲水、水下疏油的复合膜,该膜能有效处理含高浓度有机污染物的高盐废水。M.Peyravi课题组将聚二烯丙基二甲基氯化/聚丙烯酸半互穿水凝胶沉积到PVDF膜表面,构筑了抗不同表面活性剂润湿的复合膜蒸馏膜,有望用于油气采出水的处理。Existing studies have found that superimposing preformed agar hydrogel on polytetrafluoroethylene (PTFE) commercial membranes can reduce the wetting tendency of membrane distillation membranes when treating printing and dyeing wastewater containing surfactants. Lin Shihong's team prepared a superhydrophilic, underwater oleophobic composite membrane by spraying SiO 2 , nanoparticles, chitosan hydrogel and fluoropolymer on the surface of PVDF membrane, which can effectively treat the environment with high concentration of organic pollutants. High-salt wastewater. M. Peyravi's research group deposited polydiallyl dimethyl chloride/polyacrylic acid semi-interpenetrating hydrogel on the surface of PVDF membrane, and constructed a composite membrane distillation membrane that resists wetting by different surfactants, which is expected to be used in oil and gas Produced water treatment.

但是,水凝胶层存在稳定性差、与疏水基膜间结合力差的问题,并且低传热系数引起的温差极化现象在一定程度上降低了传质推动力,导致水凝胶复合膜蒸馏膜在实际使用过程中面临稳定性差、渗透通量低的问题。However, the hydrogel layer has the problems of poor stability and poor binding force with the hydrophobic base membrane, and the temperature difference polarization phenomenon caused by the low heat transfer coefficient reduces the mass transfer driving force to a certain extent, resulting in the distillation of the hydrogel composite membrane. Membranes face the problems of poor stability and low permeation flux in actual use.

因此,水凝胶层存在稳定性差、与疏水基膜间结合力差,导致水凝胶复合膜蒸馏膜稳定性差、渗透通量低是目前复合膜蒸馏膜亟需解决的难题。Therefore, the poor stability of the hydrogel layer and the poor binding force with the hydrophobic base membrane lead to poor stability and low permeation flux of the hydrogel composite membrane distillation membrane, which is an urgent problem to be solved for the composite membrane distillation membrane.

发明内容Contents of the invention

针对现有技术的不足,本发明提供一种兼具抗润湿、抗污染、抗结垢水凝胶Janus膜的制备方法。Aiming at the deficiencies of the prior art, the invention provides a preparation method of a hydrogel Janus membrane with anti-wetting, anti-pollution and anti-fouling properties.

本发明得到的水凝胶Janus膜,水凝胶层与疏水膜的结合力强,Janus膜的稳定性高,在膜蒸馏过程中能够长时间稳定运行并同时具有强大的抗润湿、抗污染及抗结垢能力,具有通量高,优异的截盐率性能。The hydrogel Janus membrane obtained by the present invention has a strong binding force between the hydrogel layer and the hydrophobic membrane, and the Janus membrane has high stability, can run stably for a long time in the membrane distillation process and has strong anti-wetting and anti-pollution properties at the same time And anti-fouling ability, with high flux, excellent performance of salt interception rate.

本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:

一种兼具抗润湿、抗污染、抗结垢水凝胶Janus膜的制备方法,包括步骤如下:A preparation method for anti-wetting, anti-pollution, and anti-scaling hydrogel Janus membranes, comprising the following steps:

(1)水凝胶溶液配制(1) Preparation of hydrogel solution

将聚乙烯醇(PVA)和单宁酸(TA)溶于混合溶剂中,一定温度下搅拌,然后,加入纤维素纳米晶(CNC),搅拌均匀,获得PVA/TA/CNC水凝胶溶液;Dissolving polyvinyl alcohol (PVA) and tannic acid (TA) in a mixed solvent, stirring at a certain temperature, then adding cellulose nanocrystals (CNC), stirring evenly, to obtain a PVA/TA/CNC hydrogel solution;

(2)水凝胶膜的制备(2) Preparation of hydrogel membrane

将步骤(1)得到的PVA/TA/CNC水凝胶溶液涂覆在一面亲水改性的疏水微孔膜的亲水层上,在亲水表层上原位形成水凝胶,自然晾干,得到兼具抗润湿、抗污染、抗结垢水凝胶Janus膜。Coat the PVA/TA/CNC hydrogel solution obtained in step (1) on the hydrophilic layer of a hydrophobic microporous membrane with hydrophilic modification on one side, form a hydrogel in situ on the hydrophilic surface layer, and let it dry naturally , to obtain Janus hydrogel membrane with anti-wetting, anti-pollution and anti-fouling properties.

根据本发明,优选的,步骤(1)中,混合溶剂为体积比为(1-2):(1-2)的超纯水与乙醇混合的混合液。According to the present invention, preferably, in step (1), the mixed solvent is a mixed solution of ultrapure water and ethanol with a volume ratio of (1-2):(1-2).

最为优选的,步骤(1)中,混合溶剂为体积比为1:1的超纯水与乙醇混合的混合液。Most preferably, in step (1), the mixed solvent is a mixed solution of ultrapure water and ethanol with a volume ratio of 1:1.

根据本发明,优选的,步骤(1)中,PVA/TA/CNC水凝胶溶液中聚乙烯醇的质量百分比为1%~5%,单宁酸与聚乙烯醇的质量比为(1~4):1。According to the present invention, preferably, in step (1), the mass percent of polyvinyl alcohol in PVA/TA/CNC hydrogel solution is 1%~5%, the mass ratio of tannic acid and polyvinyl alcohol is (1~5%) 4): 1.

进一步优选的,步骤(1)中,PVA/TA/CNC水凝胶溶液中聚乙烯醇的质量百分比为2%~3%,单宁酸与聚乙烯醇的质量比为(1~2):1。Further preferably, in step (1), the mass percentage of polyvinyl alcohol in the PVA/TA/CNC hydrogel solution is 2%~3%, and the mass ratio of tannic acid and polyvinyl alcohol is (1~2): 1.

根据本发明,优选的,步骤(1)中,搅拌温度为80-100℃,搅拌时间为4-8h。According to the present invention, preferably, in step (1), the stirring temperature is 80-100°C, and the stirring time is 4-8h.

根据本发明,优选的,步骤(1)中,纤维素纳米晶(CNC)加入后,PVA/TA/CNC水凝胶溶液中CNC的浓度为0.1~1.8wt%。According to the present invention, preferably, in step (1), after adding cellulose nanocrystals (CNC), the concentration of CNC in the PVA/TA/CNC hydrogel solution is 0.1-1.8 wt%.

优选的,步骤(1)中,纤维素纳米晶(CNC)加入后,PVA/TA/CNC水凝胶溶液中CNC的浓度为0.5~1wt%。Preferably, in step (1), after adding cellulose nanocrystals (CNC), the concentration of CNC in the PVA/TA/CNC hydrogel solution is 0.5-1 wt%.

根据本发明,优选的,步骤(2)中,一面亲水改性的疏水微孔膜的亲水改性处理方式为湿法化学、等离子处理、辐射处理或原子沉积改性。According to the present invention, preferably, in step (2), the hydrophilic modification treatment method of the hydrophobic microporous membrane with one hydrophilic modification is wet chemical, plasma treatment, radiation treatment or atomic deposition modification.

根据本发明,优选的,步骤(2)中,湿法化学改性具体为:将多巴胺DA和聚乙烯亚胺PEI溶解在Tris-HCl缓冲溶液中,充分搅拌,得到涂覆液,用涂覆液仅对疏水膜一表面浸泡,最后用超纯水冲洗,常温干燥;涂覆液中多巴胺DA浓度为2g/L,聚乙烯亚胺PEI浓度为2g/L,Tris-HCl缓冲溶液浓度为50mmol/L,pH为8.5,搅拌转速为400-600rpm/min,搅拌时间为10-20min,浸泡时间为2~24h,常温下干燥时间为10h。According to the present invention, preferably, in step (2), the wet chemical modification is specifically: dissolving dopamine DA and polyethyleneimine PEI in a Tris-HCl buffer solution, stirring fully to obtain a coating solution, and using a coating The solution only soaks the surface of the hydrophobic membrane, and finally rinses it with ultrapure water, and dries it at room temperature; the concentration of dopamine DA in the coating solution is 2g/L, the concentration of polyethyleneimine PEI is 2g/L, and the concentration of Tris-HCl buffer solution is 50mmol /L, the pH is 8.5, the stirring speed is 400-600rpm/min, the stirring time is 10-20min, the soaking time is 2-24h, and the drying time at room temperature is 10h.

根据本发明,优选的,所述的疏水膜为聚偏氟乙烯、聚四氟乙烯或聚丙烯微滤膜。According to the present invention, preferably, the hydrophobic membrane is polyvinylidene fluoride, polytetrafluoroethylene or polypropylene microfiltration membrane.

根据本发明,优选的,步骤(2)中,自然晾干的时间为1~2h。According to the present invention, preferably, in step (2), the natural drying time is 1-2 hours.

根据本发明,优选的,步骤(2)中,涂覆方式为刮涂、滴涂、喷涂、旋涂。According to the present invention, preferably, in step (2), the coating method is doctor blade coating, drop coating, spray coating, or spin coating.

一种兼具抗润湿、抗污染、抗结垢水凝胶Janus膜,采用上述方法制得。A hydrogel Janus membrane with anti-wetting, anti-pollution and anti-scaling properties is prepared by the above-mentioned method.

本发明的制备方法,采用一面亲水改性的疏水微孔膜,使水凝胶层与疏水膜结合力增强,增加水凝胶层与疏水膜的结合力,增强Janus膜的稳定性。聚乙烯醇(PVA)和单宁酸(TA)溶于水和乙醇的混合溶剂中,通过乙醇缓慢挥发,PVA、TA及CNC之间的氢键重构,在疏水膜的亲水表层上原位形成水凝胶,进一步增强了水凝胶层与疏水膜的结合力,避免了水凝胶层脱落,水凝胶层具有强大的水合能力且表面致密,使Janus膜具有了同时抗润湿、抗污染及抗结垢的特性;CNC的选择及加入量使Janus膜表面粗糙且致密,水凝胶内部出现多孔结构,使渗透通量与PTFE膜比,基本一致,无明显下降。综上,本发明得到的水凝胶Janus膜,水凝胶层与疏水膜的结合力强,Janus膜的稳定性高,在膜蒸馏过程中能够长时间稳定运行并同时具有强大的抗润湿、抗污染及抗结垢能力,具有通量高,优异的截盐率性能。The preparation method of the present invention adopts a hydrophobic microporous membrane modified by hydrophilicity on one side to enhance the binding force between the hydrogel layer and the hydrophobic membrane, increase the binding force between the hydrogel layer and the hydrophobic membrane, and enhance the stability of the Janus membrane. Polyvinyl alcohol (PVA) and tannic acid (TA) are dissolved in a mixed solvent of water and ethanol, through the slow volatilization of ethanol, the hydrogen bond between PVA, TA and CNC is restructured, and the original The formation of hydrogel further enhances the bonding force between the hydrogel layer and the hydrophobic membrane, avoiding the detachment of the hydrogel layer, the hydrogel layer has a strong hydration ability and a dense surface, which makes the Janus membrane anti-wetting at the same time , anti-pollution and anti-fouling properties; the selection and addition of CNC make the surface of Janus membrane rough and dense, and a porous structure appears inside the hydrogel, so that the permeation flux is basically the same as that of PTFE membrane, without significant decrease. In summary, the hydrogel Janus membrane obtained by the present invention has a strong binding force between the hydrogel layer and the hydrophobic membrane, and the Janus membrane has high stability, and can run stably for a long time during the membrane distillation process and has strong anti-wetting properties at the same time , Anti-pollution and anti-scaling capabilities, with high flux and excellent salt interception performance.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

1.本发明采用水凝胶溶液,聚乙烯醇(PVA)和单宁酸(TA)溶于水和乙醇的混合溶剂中,通过乙醇缓慢挥发,PVA、TA及CNC之间的氢键重构,在疏水膜的亲水表层上原位形成水凝胶,制得了一种水凝胶Janus膜。与传统PTFE膜相比,由于水凝胶层具有很强的亲水性,使水凝胶Janus膜表面的亲水性大大增加,使膜对污垢的粘附力很小,因此,抗油污能力很强,另外,水凝胶层的表面十分致密,能够阻挡表面活性剂及盐结晶与疏水基膜接触,所以具有强大的抗润湿和抗结垢能力,同时在疏水膜的亲水表层上原位形成水凝胶,增强了水凝胶层与疏水膜的结合力,避免了水凝胶层脱落,膜的运行稳定性强。1. The present invention adopts hydrogel solution, polyvinyl alcohol (PVA) and tannic acid (TA) are dissolved in the mixed solvent of water and ethanol, slowly volatilizes by ethanol, the hydrogen bond reconstruction between PVA, TA and CNC , a hydrogel Janus membrane was prepared by in situ formation of hydrogel on the hydrophilic surface of the hydrophobic membrane. Compared with the traditional PTFE membrane, due to the strong hydrophilicity of the hydrogel layer, the hydrophilicity of the surface of the hydrogel Janus membrane is greatly increased, so that the adhesion of the membrane to dirt is small, so the oil resistance ability Very strong. In addition, the surface of the hydrogel layer is very dense, which can prevent surfactants and salt crystals from contacting the hydrophobic base film, so it has strong anti-wetting and anti-fouling capabilities. At the same time, it is on the hydrophilic surface of the hydrophobic film. The hydrogel is formed in situ, which enhances the binding force between the hydrogel layer and the hydrophobic membrane, avoids the detachment of the hydrogel layer, and enhances the operation stability of the membrane.

2.本发明制得的水凝胶Janus膜表面的凝胶层能够有效降低蒸发焓,从而减少了水蒸发时所需要的能量;同时,由于CNC的存在,使水凝胶层内部为多孔结构;因此,水凝胶Janus膜具有高通量(20.43kg m-2h-1),能在100h的连续实验中保持稳定。2. The gel layer on the surface of the hydrogel Janus membrane prepared by the present invention can effectively reduce the evaporation enthalpy, thereby reducing the energy required for water evaporation; at the same time, due to the existence of CNC, the inside of the hydrogel layer is a porous structure ; Therefore, the hydrogel Janus membrane has a high flux (20.43kg m -2 h -1 ), which can be kept stable in a 100h continuous experiment.

3.本发明制得的水凝胶Janus膜能够在处理成分复杂的多种实际废水时能够保持稳定的通量(20.41kg m-2h-1)和优异的截盐率(99%),有利于实际应用。3. The hydrogel Janus membrane prepared by the present invention can maintain a stable flux (20.41kg m -2 h -1 ) and an excellent salt rejection rate (99%) when dealing with a variety of actual wastewater with complex components, conducive to practical application.

4.本发明的制备工艺简单,无需复杂的仪器设备,并且工艺周期短,原料绿色环保并且成本低廉,适宜工业化生产。4. The preparation process of the present invention is simple, does not require complicated instruments and equipment, and has a short process cycle, and the raw materials are green and environmentally friendly with low cost, and are suitable for industrial production.

5.本发明得到的水凝胶Janus膜,水凝胶层与疏水膜的结合力强,Janus膜的稳定性高,在膜蒸馏过程中能够长时间稳定运行并同时具有强大的抗润湿、抗污染及抗结垢能力,具有通量高,优异的截盐率性能。5. The hydrogel Janus membrane obtained by the present invention has a strong binding force between the hydrogel layer and the hydrophobic membrane, and the Janus membrane has high stability, and can run stably for a long time in the membrane distillation process and has strong anti-wetting, Anti-pollution and anti-scaling capabilities, with high flux and excellent salt interception performance.

附图说明Description of drawings

图1为未经任何改性的聚四氟乙烯膜的表面扫描电镜(SEM)图;Fig. 1 is the surface scanning electron microscope (SEM) picture of the polytetrafluoroethylene membrane without any modification;

图2为本发明实施例1制得的水凝胶Janus膜的表面扫描电镜图;Fig. 2 is the surface scanning electron micrograph of the hydrogel Janus membrane that the embodiment of the present invention 1 makes;

图3为本发明实施例1制得的水凝胶Janus膜的断面扫描电镜图;Fig. 3 is the scanning electron micrograph of the section of the hydrogel Janus membrane that the embodiment of the present invention 1 makes;

图4为本发明实施例1制得的水凝胶Janus膜以及未经任何改性的聚四氟乙烯膜的水接触角(WCA)和水下油接触角(UOCA)对比图;Fig. 4 is the comparative figure of water contact angle (WCA) and underwater oil contact angle (UOCA) of the hydrogel Janus membrane that the embodiment of the present invention makes and the polytetrafluoroethylene membrane without any modification;

图5为本发明实施例1制得的水凝胶Janus膜在膜蒸馏实验中的渗透通量和电导率图,使用油水乳液(3.5wt%氯化钠,0.4mM十二烷基硫酸钠和1000ppm矿物油),作为进料溶液,温差为45℃。Fig. 5 is the permeation flux and the electrical conductivity figure of the hydrogel Janus membrane that the embodiment of the present invention 1 makes in membrane distillation experiment, uses oil-water emulsion (3.5wt% sodium chloride, 0.4mM sodium lauryl sulfate and 1000ppm mineral oil) as the feed solution with a temperature difference of 45°C.

图6为本发明实施例1制得的水凝胶Janus膜及聚四氟乙烯膜在浓缩膜蒸馏实验中的归一化渗透通量和电导率对比图,使用具有高石膏结垢倾向的溶液(20mM氯化钙,20mM硫酸钠,和600mM氯化钠),作为进料溶液,温差为45℃。Figure 6 is a comparison chart of the normalized permeation flux and conductivity of the hydrogel Janus membrane and the polytetrafluoroethylene membrane prepared in Example 1 of the present invention in the concentrated membrane distillation experiment, using a solution with a high gypsum scaling tendency (20 mM calcium chloride, 20 mM sodium sulfate, and 600 mM sodium chloride), as the feed solution, with a temperature difference of 45 °C.

图7为本发明实施例1制得的水凝胶Janus膜在100h的操作持续时间内归一化渗透通量和电导率图,使用实际废水-油田采出水作为进料溶液,温差为45℃。Figure 7 is the normalized permeate flux and conductivity diagram of the hydrogel Janus membrane prepared in Example 1 of the present invention during the operation duration of 100 h, using actual wastewater-oilfield produced water as the feed solution, and the temperature difference is 45°C .

图8为不同纤维素纳米晶添加量的水凝胶Janus膜及聚四氟乙烯膜的通量对比图。Fig. 8 is a flux comparison diagram of hydrogel Janus membranes and polytetrafluoroethylene membranes with different additions of cellulose nanocrystals.

图9为对比例4制得的水凝胶Janus膜在膜蒸馏实验中的渗透通量和电导率图,使用油水乳液(3.5wt%氯化钠,0.4mM十二烷基硫酸钠和1000ppm矿物油),作为进料溶液,温差为45℃。Fig. 9 is the permeation flux and electric conductivity figure of the hydrogel Janus membrane that comparative example 4 makes in membrane distillation experiment, uses oil-water emulsion (3.5wt% sodium chloride, 0.4mM sodium lauryl sulfate and 1000ppm mineral oil), as the feed solution, with a temperature difference of 45°C.

具体实施方式Detailed ways

为使本领域普通技术人员充分理解本发明的技术方案和有益效果,以下结合附图及具体实施例作进一步的说明。In order to enable those skilled in the art to fully understand the technical solutions and beneficial effects of the present invention, further description will be made below in conjunction with the accompanying drawings and specific embodiments.

实施例1Example 1

一种兼具抗润湿、抗污染、抗结垢水凝胶Janus膜的制备方法,步骤如下:A preparation method for a hydrogel Janus membrane with anti-wetting, anti-pollution and anti-scaling, the steps are as follows:

(1)一面亲水改性的疏水微孔膜的制备(1) Preparation of hydrophobic microporous membrane with hydrophilic modification on one side

将DA和PEI溶解在50mM Tris-HCl缓冲溶液中,在500rpm/min下进行充分搅拌15min,在聚四氟乙烯模具的帮助下,用涂覆液仅对疏水膜一表面浸泡,最后用超纯水冲洗,常温干燥;涂覆液中多巴胺DA浓度为2g/L,聚乙烯亚胺PEI浓度为2g/L,Tris-HCl缓冲溶液pH为8.5,得到一面亲水改性的疏水微孔膜;Dissolve DA and PEI in 50mM Tris-HCl buffer solution, fully stir at 500rpm/min for 15min, with the help of a polytetrafluoroethylene mold, soak only the surface of the hydrophobic membrane with the coating solution, and finally use ultrapure Rinse with water and dry at room temperature; the concentration of dopamine DA in the coating solution is 2g/L, the concentration of polyethyleneimine PEI is 2g/L, and the pH of the Tris-HCl buffer solution is 8.5 to obtain a hydrophobic microporous membrane with a hydrophilic modification on one side;

(2)水凝胶溶液配制(2) Preparation of hydrogel solution

将3g聚乙烯醇(PVA)、3g单宁酸(TA)溶于105ml混合溶剂,混合溶剂为体积比为1:1超纯水与乙醇混合的溶剂,并在室温下搅拌,然后,加入纤维素纳米晶(CNC),在90℃下搅拌6h,获得PVA/TA/CNC水凝胶溶液,PVA/TA/CNC水凝胶溶液中CNC的浓度为1wt%;Dissolve 3g polyvinyl alcohol (PVA) and 3g tannic acid (TA) in 105ml mixed solvent, the mixed solvent is a solvent mixed with ultrapure water and ethanol at a volume ratio of 1:1, and stir at room temperature, then add fiber Prime nanocrystal (CNC), stir 6h at 90 ℃, obtain PVA/TA/CNC hydrogel solution, the concentration of CNC in the PVA/TA/CNC hydrogel solution is 1wt%;

(3)水凝胶Janus膜的制备(3) Preparation of Hydrogel Janus Membrane

将步骤(2)中得到的PVA/TA/CNC水凝胶溶液用间隙为100μm刮刀刮涂在步骤(1)一面亲水改性的疏水微孔膜的亲水表面上,自然晾干后得到水凝胶Janus膜,记作:HC1-PTFE。The PVA/TA/CNC hydrogel solution obtained in step (2) is scraped and coated on the hydrophilic surface of the hydrophobic microporous membrane with hydrophilic modification on one side of step (1) with a gap of 100 μm, and dried naturally to obtain Hydrogel Janus membrane, denoted as: HC 1 -PTFE.

未经任何改性的聚四氟乙烯膜的表面扫描电镜(SEM)图如图1所示,制得的水凝胶Janus膜的表面扫描电镜图及断面扫描电镜图如图2、图3。The surface scanning electron microscope (SEM) picture of the polytetrafluoroethylene membrane without any modification is shown in Figure 1, and the surface scanning electron microscope picture and cross-sectional scanning electron microscope picture of the prepared hydrogel Janus membrane are shown in Figure 2 and Figure 3.

通过图1~3可知,PTFE膜具有纤维网状的微孔结构,而制得的水凝胶Janus膜涂层表面致密粗糙并且具有很多纳米结构的突起,断面显示水凝胶层厚度为11.54μm左右,并且呈现出多孔结构。From Figures 1 to 3, it can be seen that the PTFE membrane has a fibrous network microporous structure, while the surface of the prepared hydrogel Janus membrane coating is dense and rough and has many nanostructured protrusions. The section shows that the thickness of the hydrogel layer is 11.54 μm left and right, and presents a porous structure.

初始水接触角越小,表明膜的亲水性越好;实施例1的水凝胶Janus膜的初始水接触角为39.5°,说明本发明制得的水凝胶Janus膜具有很强的亲水性,水下油的接触角为142.7,说明水下超疏油(图4)。The smaller the initial water contact angle, the better the hydrophilicity of the film; the initial water contact angle of the hydrogel Janus film of Example 1 is 39.5°, which shows that the hydrogel Janus film prepared by the present invention has a strong hydrophilicity. Water-based, the contact angle of underwater oil is 142.7, indicating underwater super-oleophobic (Figure 4).

以含3.5%氯化钠、0.1g/L矿物油和0.4mM十二烷基硫酸钠的油水乳液作为进料液,利用直接接触式膜蒸馏装置,水凝胶层朝向进料液,测试得到的水凝胶Janus膜的抗润湿及抗污染性能,实时监测冷测的电导率和通量变化,测试结果如图5所示。With the oil-water emulsion containing 3.5% sodium chloride, 0.1g/L mineral oil and 0.4mM sodium lauryl sulfate as the feed liquid, using a direct contact membrane distillation device, the hydrogel layer faces the feed liquid, and the test is obtained The anti-wetting and anti-fouling properties of the hydrogel Janus membrane were monitored in real time by cold measurement of conductivity and flux changes. The test results are shown in Figure 5.

从图5可以看出,得到的水凝胶Janus膜在油水乳液处理过程,始终维持稳定的渗透通量,19.43kg m-2h-1,24h后电导率依旧保持稳定,截盐率高达99.99%,表明水凝胶Janus膜具备优异的抗润湿及抗污染性能。It can be seen from Figure 5 that the obtained hydrogel Janus membrane maintained a stable permeation flux of 19.43kg m -2 h -1 during the oil-water emulsion treatment process, and the conductivity remained stable after 24 hours, with a salt cut-off rate as high as 99.99 %, indicating that the hydrogel Janus membrane has excellent anti-wetting and anti-fouling properties.

以含3.5%氯化钠、20mM硫酸钠和20mM氯化钙的油水乳液作为进料液,测试得到的水凝胶Janus膜的抗结垢性能,测试结果如图6所示。The oil-water emulsion containing 3.5% sodium chloride, 20mM sodium sulfate and 20mM calcium chloride was used as the feed liquid to test the anti-fouling performance of the obtained hydrogel Janus membrane, and the test results are shown in Figure 6.

从图6可以看出,水凝胶Janus膜的初始渗透通量,22.64kg m-2h-1,在处理800mL进料液后渗透通量下降至60%,电导率一直保持稳定,1.68μs/cm,表明水凝胶Janus膜具备优异的抗结垢性能。而PTFE膜在处理736mL进料液后渗透通量下降至11%,电导率上升至31.7μs/cm。It can be seen from Figure 6 that the initial permeation flux of the hydrogel Janus membrane was 22.64kg m -2 h -1 , and the permeation flux dropped to 60% after treating 800mL feed solution, and the conductivity remained stable at 1.68μs /cm, indicating that the hydrogel Janus membrane has excellent anti-fouling properties. However, the permeation flux of PTFE membrane decreased to 11%, and the conductivity increased to 31.7μs/cm after treating 736mL of feed solution.

以实际废水油田采出水作为进料液,测试得到的水凝胶Janus膜的抗润湿、抗污染及抗结垢性能,测试结果如图7所示。The actual wastewater oilfield produced water was used as the feed liquid to test the anti-wetting, anti-pollution and anti-fouling properties of the obtained hydrogel Janus membrane. The test results are shown in Figure 7.

从图7可以看出,水凝胶Janus膜的初始渗透通量,20.41kg m-2h-1,在100h内,截盐率为99.9%,表明水凝胶Janus膜具备优异的抗结垢性能。It can be seen from Figure 7 that the initial permeation flux of the hydrogel Janus membrane is 20.41kg m -2 h -1 , and the salt rejection rate is 99.9% within 100h, indicating that the hydrogel Janus membrane has excellent anti-fouling properties performance.

实施例2Example 2

同实施例1所述的方法,不同之处在于:With the method described in embodiment 1, difference is:

步骤(1)将PTFE膜用丙酮在超声波浴中清洗30min,去除表面杂质。在处理前,将腔体真空抽至低于1×10-4Pa,随后,将氮气引入腔室,以800V的基底偏压改性PTFE膜表面,采用等离子体增强化学气相沉积法对PTFE膜进行等离子体改性,占空比为60%,处理时间为2h,处理结束后冷却3h,得到一面亲水改性的疏水微孔膜。Step (1) Clean the PTFE membrane with acetone in an ultrasonic bath for 30 minutes to remove surface impurities. Before the treatment, vacuum the chamber to less than 1×10 -4 Pa, then introduce nitrogen gas into the chamber, modify the surface of the PTFE film with a base bias voltage of 800V, and use the plasma enhanced chemical vapor deposition method to treat the PTFE film Plasma modification was carried out, the duty ratio was 60%, the treatment time was 2 hours, and the treatment was completed and cooled for 3 hours to obtain a hydrophobic microporous membrane with one side of hydrophilic modification.

步骤(2)、步骤(3)按实施例1的进行。Step (2), step (3) carry out by embodiment 1.

以含3.5%氯化钠、0.1g/L矿物油和0.4mM十二烷基硫酸钠的油水乳液作为进料液,按照实施例1中的膜性能测试方式,评价得到的水凝胶Janus膜的抗润湿及抗污染性能。With the oil-water emulsion containing 3.5% sodium chloride, 0.1g/L mineral oil and 0.4mM sodium lauryl sulfate as feed liquid, according to the film performance test mode among the embodiment 1, evaluate the hydrogel Janus film that obtains Anti-wetting and anti-pollution properties.

得到的水凝胶Janus膜在油水乳液处理过程,始终维持稳定的渗透通量,19.86kgm-2h-1,24h后截盐率也依然高达99.99%,表明水凝胶Janus膜具备优异的抗润湿和抗污染性能。The obtained hydrogel Janus membrane maintained a stable permeation flux of 19.86kgm -2 h -1 during the oil-water emulsion treatment process, and the salt interception rate was still as high as 99.99% after 24 hours, indicating that the hydrogel Janus membrane has excellent resistance to Wetting and anti-fouling properties.

实施例3Example 3

同实施例1所述的方法,不同之处在于:With the method described in embodiment 1, difference is:

PVA/TA/CNC水凝胶溶液中CNC的浓度为0.5wt%,其它按实施例1进行。The concentration of CNC in the PVA/TA/CNC hydrogel solution is 0.5wt%, and the others are carried out as in Example 1.

实施例4Example 4

同实施例1所述的方法,不同之处在于:With the method described in embodiment 1, difference is:

PVA/TA/CNC水凝胶溶液中CNC的浓度为1.5wt%,其它按实施例1进行。The concentration of CNC in the PVA/TA/CNC hydrogel solution was 1.5wt%, and the others were carried out as in Example 1.

对比例1Comparative example 1

采用未经处理的聚四氟乙烯膜,以含3.5%氯化钠、0.1g/L矿物油的油水乳液作为进料液,按照实施例1进行膜蒸馏实验。Using an untreated polytetrafluoroethylene membrane, an oil-water emulsion containing 3.5% sodium chloride and 0.1 g/L mineral oil was used as the feed liquid, and a membrane distillation experiment was carried out according to Example 1.

结果表明,膜的初始渗透通量低至4.86kg m-2h-1,并在16min后降至零,说明PTFE膜受到严重的油污染,这是由于PTFE膜疏水亲油的特性(图4),因此不适宜处理含油废水。The results showed that the initial permeation flux of the membrane was as low as 4.86kg m -2 h -1 , and dropped to zero after 16min, indicating that the PTFE membrane was seriously fouled by oil, which was due to the hydrophobic and lipophilic properties of the PTFE membrane (Fig. 4 ), so it is not suitable for treating oily wastewater.

对比例2Comparative example 2

同实施例1所述的方法,不同之处在于:With the method described in embodiment 1, difference is:

将3g聚乙烯醇(PVA)和3g单宁酸(TA)溶于105ml混合溶剂(体积比为1:1超纯水/乙醇),并在室温下搅拌。然后,加入2wt%的纤维素纳米晶(CNC),在90℃下搅拌6h。Dissolve 3 g of polyvinyl alcohol (PVA) and 3 g of tannic acid (TA) in 105 ml of a mixed solvent (1:1 ultrapure water/ethanol by volume), and stir at room temperature. Then, 2wt% cellulose nanocrystals (CNC) were added and stirred at 90°C for 6h.

其它按实施例1进行,得到的膜记作:HC2-PTFE。Others are carried out according to Example 1, and the obtained membrane is recorded as: HC 2 -PTFE.

以含3.5%氯化钠、0.1g/L矿物油及0.4mM十二烷基硫酸钠的油水乳液作为进料液,按照实施例1中的膜蒸馏方法,测定CNC浓度为2%时,水凝胶Janus膜的性能。此外,以含3.5%氯化钠的溶液作为进料液测定其渗透通量,测试结果如图8所示。With the oil-water emulsion containing 3.5% sodium chloride, 0.1g/L mineral oil and 0.4mM sodium lauryl sulfate as feed liquid, according to the membrane distillation method in the embodiment 1, when measuring CNC concentration is 2%, water Properties of Gel Janus Membranes. In addition, the permeation flux was measured with a solution containing 3.5% sodium chloride as the feed solution, and the test results are shown in FIG. 8 .

结果表明,在处理油水乳液时,润湿现象明显发生,电导率上升,14.45μS/cm;并且渗透通量为7.43kg m-2h-1,明显低于CNC浓度为1%的水凝胶Janus膜(图8)。The results show that when dealing with oil-water emulsion, the wetting phenomenon obviously occurs, the conductivity increases, 14.45μS/cm; and the permeation flux is 7.43kg m -2 h -1 , which is significantly lower than that of the hydrogel with a CNC concentration of 1%. Janus membrane (Fig. 8).

对比例3Comparative example 3

同实施例1所述的方法,不同之处在于:With the method described in embodiment 1, difference is:

将3g聚乙烯醇(PVA)和3g单宁酸(TA)溶于105ml混合溶剂(体积比为1:1超纯水/乙醇),在90℃下搅拌6h。Dissolve 3g polyvinyl alcohol (PVA) and 3g tannic acid (TA) in 105ml mixed solvent (1:1 ultrapure water/ethanol by volume), and stir at 90°C for 6h.

其它按实施例1进行,得到的膜记作:HC0-PTFE。Others are carried out according to Example 1, and the obtained membrane is recorded as: HC 0 -PTFE.

以含3.5%氯化钠、0.1g/L矿物油及0.4mM十二烷基硫酸钠的油水乳液作为进料液,按照实施例1中的膜蒸馏方法,测定未添加CNC时,水凝胶Janus膜的性能。此外,以含3.5%氯化钠的溶液作为进料液测定其渗透通量。With the oil-water emulsion containing 3.5% sodium chloride, 0.1g/L mineral oil and 0.4mM sodium lauryl sulfate as feed liquid, according to the membrane distillation method in the embodiment 1, when measuring without adding CNC, hydrogel Properties of Janus membranes. In addition, the permeate flux was measured with a solution containing 3.5% NaCl as the feed solution.

结果表明,未添加CNC的水凝胶溶液呈稀薄状,成膜性差,易产生缺陷。The results showed that the hydrogel solution without adding CNC was thin, with poor film-forming properties and prone to defects.

在处理油水乳液时,润湿现象明显发生,电导率上升,53.42μs/cm;并且渗透通量为12.57kg m-2h-1,明显低于CNC浓度为1%的水凝胶Janus膜(图8)。When dealing with oil-water emulsion, the wetting phenomenon obviously occurs, the conductivity increases, 53.42μs/cm; and the permeation flux is 12.57kg m -2 h -1 , which is significantly lower than that of the hydrogel Janus membrane with a CNC concentration of 1% ( Figure 8).

对比例4Comparative example 4

同实施例1所述的方法,不同之处在于:With the method described in embodiment 1, difference is:

用二氧化硅替换步骤(2)的纤维素纳米晶(CNC),其它方法及步骤按实施例1的进行。The cellulose nanocrystals (CNC) in step (2) were replaced with silicon dioxide, and other methods and steps were carried out as in Example 1.

以含3.5%氯化钠、0.1g/L矿物油和0.4mM十二烷基硫酸钠的油水乳液作为进料液,利用直接接触式膜蒸馏装置,水凝胶层朝向进料液,测试该对比例的水凝胶Janus膜的抗润湿及抗污染性能,实时监测冷测的电导率和通量变化,测试结果如图9所示。With the oil-water emulsion containing 3.5% sodium chloride, 0.1g/L mineral oil and 0.4mM sodium lauryl sulfate as feed liquid, utilize direct contact membrane distillation device, hydrogel layer is towards feed liquid, test this The anti-wetting and anti-fouling properties of the hydrogel Janus membrane of the comparative example were monitored in real time by cold measurement of conductivity and flux changes, and the test results are shown in Figure 9.

结果表明,在处理油水乳液时,润湿现象明显发生,电导率明显上升,由1.71μS/cm增大至429.79μS/cm;并且渗透通量仅为5.57kg m-2h-1(图9),说明用其它的物质代替CNC,会明显增大电导率,降低通量。The results show that when the oil-water emulsion is treated, the wetting phenomenon obviously occurs, the electrical conductivity increases significantly from 1.71μS/cm to 429.79μS/cm; and the permeation flux is only 5.57kg m -2 h -1 (Fig. 9 ), indicating that replacing CNC with other substances will significantly increase the conductivity and reduce the flux.

以上所述实施例为本发明的较佳实施方式,并不用于限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围内。The above-described embodiments are preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements or improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (10)

1.一种兼具抗润湿、抗污染、抗结垢水凝胶Janus膜的制备方法,包括步骤如下:1. A preparation method with anti-wetting, anti-pollution, and anti-fouling hydrogel Janus membranes, comprising the following steps: (1)水凝胶溶液配制(1) Preparation of hydrogel solution 将聚乙烯醇(PVA)和单宁酸(TA)溶于混合溶剂中,一定温度下搅拌,然后,加入纤维素纳米晶(CNC),搅拌均匀,获得PVA/TA/CNC水凝胶溶液;Dissolving polyvinyl alcohol (PVA) and tannic acid (TA) in a mixed solvent, stirring at a certain temperature, then adding cellulose nanocrystals (CNC), stirring evenly, to obtain a PVA/TA/CNC hydrogel solution; (2)水凝胶膜的制备(2) Preparation of hydrogel membrane 将步骤(1)得到的PVA/TA/CNC水凝胶溶液涂覆在一面亲水改性的疏水微孔膜的亲水层上,在亲水表层上原位形成水凝胶,自然晾干,得到兼具抗润湿、抗污染、抗结垢水凝胶Janus膜。Coat the PVA/TA/CNC hydrogel solution obtained in step (1) on the hydrophilic layer of a hydrophobic microporous membrane with hydrophilic modification on one side, form a hydrogel in situ on the hydrophilic surface layer, and let it dry naturally , to obtain Janus hydrogel membrane with anti-wetting, anti-pollution and anti-fouling properties. 2.根据权利要求1所述的方法,其特征在于,步骤(1)中,混合溶剂为体积比为(1-2):(1-2)的超纯水与乙醇混合的混合液,优选的,混合溶剂为体积比为1:1的超纯水与乙醇混合的混合液。2. method according to claim 1, is characterized in that, in step (1), mixed solvent is the mixed solution that volume ratio is (1-2): (1-2) ultrapure water and ethanol mix, preferably Yes, the mixed solvent is a mixture of ultrapure water and ethanol with a volume ratio of 1:1. 3.根据权利要求1所述的方法,其特征在于,步骤(1)中,PVA/TA/CNC水凝胶溶液中聚乙烯醇的质量百分比为1%~5%,单宁酸与聚乙烯醇的质量比为(1~4):1。3. The method according to claim 1, characterized in that, in step (1), the mass percent of polyvinyl alcohol in the PVA/TA/CNC hydrogel solution is 1% to 5%, and tannic acid and polyethylene The mass ratio of alcohol is (1-4):1. 4.根据权利要求1所述的方法,其特征在于,步骤(1)中,搅拌温度为80-100℃,搅拌时间为4-8h。4. The method according to claim 1, characterized in that, in step (1), the stirring temperature is 80-100°C, and the stirring time is 4-8h. 5.根据权利要求1所述的方法,其特征在于,步骤(1)中,纤维素纳米晶(CNC)加入后,PVA/TA/CNC水凝胶溶液中CNC的浓度为0.1~1.8wt%。5. The method according to claim 1, characterized in that, in step (1), after the cellulose nanocrystal (CNC) is added, the concentration of CNC in the PVA/TA/CNC hydrogel solution is 0.1~1.8wt% . 6.根据权利要求1所述的方法,其特征在于,步骤(1)中,纤维素纳米晶(CNC)加入后,PVA/TA/CNC水凝胶溶液中CNC的浓度为0.5~1wt%。6. The method according to claim 1, characterized in that, in step (1), after adding cellulose nanocrystals (CNC), the concentration of CNC in the PVA/TA/CNC hydrogel solution is 0.5-1 wt%. 7.根据权利要求1所述的方法,其特征在于,步骤(2)中,一面亲水改性的疏水微孔膜的亲水改性处理方式为湿法化学、等离子处理、辐射处理或原子沉积改性。7. The method according to claim 1, characterized in that, in step (2), the hydrophilic modification treatment mode of the hydrophobic microporous membrane of one side hydrophilic modification is wet chemical, plasma treatment, radiation treatment or atomic deposition modification. 8.根据权利要求7所述的方法,其特征在于,步骤(2)中,湿法化学改性具体为:将多巴胺DA和聚乙烯亚胺PEI溶解在Tris-HCl缓冲溶液中,充分搅拌,得到涂覆液,用涂覆液仅对疏水膜一表面浸泡,最后用超纯水冲洗,常温干燥;涂覆液中多巴胺DA浓度为2g/L,聚乙烯亚胺PEI浓度为2g/L,Tris-HCl缓冲溶液浓度为50mmol/L,pH为8.5,搅拌转速为400-600rpm/min,搅拌时间为10-20min,浸泡时间为2~24h,常温下干燥时间为10h。8. The method according to claim 7, characterized in that, in step (2), the wet chemical modification is specifically: dopamine DA and polyethyleneimine PEI are dissolved in Tris-HCl buffer solution, fully stirred, Obtain the coating solution, use the coating solution to soak only the surface of the hydrophobic membrane, finally rinse with ultrapure water, and dry at room temperature; the concentration of dopamine DA in the coating solution is 2g/L, and the concentration of polyethyleneimine PEI is 2g/L. The concentration of the Tris-HCl buffer solution is 50mmol/L, the pH is 8.5, the stirring speed is 400-600rpm/min, the stirring time is 10-20min, the soaking time is 2-24h, and the drying time at room temperature is 10h. 9.根据权利要求1所述的方法,其特征在于,步骤(2)中,自然晾干的时间为1~2h,涂覆方式为刮涂、滴涂、喷涂、旋涂。9. The method according to claim 1, characterized in that, in step (2), the natural drying time is 1 to 2 hours, and the coating method is scraping, dripping, spraying, or spin coating. 10.一种兼具抗润湿、抗污染、抗结垢水凝胶Janus膜,采用权利要求1-9所述的方法制得。10. A hydrogel Janus membrane with anti-wetting, anti-pollution and anti-fouling properties, which is prepared by the method described in claims 1-9.
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