CN116009267A - Spot shaping device and laser processing equipment - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/073—Shaping the laser spot
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/09—Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
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- G—PHYSICS
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- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/10—Beam splitting or combining systems
- G02B27/14—Beam splitting or combining systems operating by reflection only
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- G—PHYSICS
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- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
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Abstract
Description
技术领域technical field
本申请实施例涉及光学装置技术领域,具体涉及一种光斑整形装置及激光加工设备。The embodiments of the present application relate to the technical field of optical devices, and in particular to a spot shaping device and laser processing equipment.
背景技术Background technique
现有的光斑整形装置其壳体通常为一体结构,内部的光学元件在出厂后已经配置成型,当其中部分光学元件出现损坏的情况时,无法针对性地维修或更换相应的元件,而是需要将整个光斑整形装置替换,从而导致使用成本的增加。The shell of the existing spot shaping device is usually a one-piece structure, and the internal optical elements have been configured and formed after leaving the factory. When some of the optical elements are damaged, it is impossible to repair or replace the corresponding elements in a targeted manner. Instead, it is necessary to The entire spot shaping device is replaced, resulting in an increase in use cost.
发明内容Contents of the invention
鉴于上述问题,本申请实施例提供了一种光斑整形装置及激光加工设备,便于光斑整形装置后期的维护。In view of the above problems, the embodiments of the present application provide a spot shaping device and laser processing equipment, which facilitates later maintenance of the spot shaping device.
根据本申请实施例的一个方面,提供一种光斑整形装置,包括:准直组件,内部设置有准直通道,准直通道一端用于供光束进入,准直组件用于对准直通道内的光束进行准直处理;匀化组件,与准直组件可拆卸连接,匀化组件位于准直通道的另一端,匀化组件的内部设置有匀化通道,匀化通道用于供经过准直处理后的光束由准直通道的另一端进入,匀化组件用于对匀化通道内的光束进行匀化处理;聚焦组件,与匀化组件背离准直组件的一端可拆卸连接,聚焦组件的内部设置有聚焦通道,聚焦通道用于供经过匀化处理的光束由匀化通道背离准直通道的一端进入,聚焦组件用于将聚焦通道内的光束聚焦至加工件上。According to an aspect of the embodiment of the present application, a spot shaping device is provided, including: a collimation assembly, a collimation channel is arranged inside, one end of the collimation channel is used for light beams to enter, and the collimation assembly is used to align the light beams in the collimation channel Perform collimation treatment; the homogenization component is detachably connected with the collimation component, and the homogenization component is located at the other end of the collimation channel. The light beam enters from the other end of the collimation channel, and the homogenization component is used to homogenize the beam in the homogenization channel; the focusing component is detachably connected to the end of the homogenization component away from the collimation component, and the internal setting of the focusing component There is a focusing channel, the focusing channel is used for the homogenized light beam to enter from the end of the homogenizing channel away from the collimation channel, and the focusing component is used to focus the light beam in the focusing channel onto the workpiece.
在一种可选的方式中,光斑整形装置还包括:分光组件,可拆卸连接于匀化组件和聚焦组件之间,分光组件的内部设置有分光通道,分光组件的侧壁设置有分光口,分光组件用于将分光通道中从匀化通道进入的光束透射进入聚焦通道,分光组件还用于将由加工件辐射并且从聚焦通道进入分光通道的光束反射并穿过分光口;反射组件,可拆卸连接于分光组件,且反射组件罩设于分光口的外侧,反射组件的内部设置有反射通道,反射通道的一端设置有光束出口,反射组件用于将由分光口进入反射通道的光束反射并穿过光束出口;温控组件,可拆卸连接于反射组件,温控组件设置于光束出口的外侧,温控组件用于测量穿过光束出口的光束的温度。In an optional manner, the spot shaping device further includes: a light splitting component, which is detachably connected between the homogenization component and the focusing component, a light splitting channel is provided inside the light splitting component, and a light splitting port is provided on the side wall of the light splitting component. The beam splitting component is used to transmit the beam entering the beam splitting channel from the homogenization channel into the focusing channel, and the beam splitting component is also used to reflect the beam radiated by the workpiece and enter the beam splitting channel from the focusing channel and pass through the beam splitting port; the reflective component is detachable Connected to the splitting component, and the reflective component is covered outside the splitting port. A reflective channel is provided inside the reflective component, and a beam exit is provided at one end of the reflective channel. The reflective component is used to reflect and pass the beam entering the reflective channel from the splitting port. The beam exit; the temperature control component, detachably connected to the reflection component, the temperature control component is arranged outside the beam exit, and the temperature control component is used to measure the temperature of the light beam passing through the beam exit.
在一种可选的方式中,光斑整形装置还包括转接组件,转接组件可拆卸连接于准直组件背离匀化组件的一端,转接组件用于与产生光束的光源装置连接。In an optional manner, the spot shaping device further includes an adapter assembly, which is detachably connected to the end of the collimation assembly away from the homogenization assembly, and the adapter assembly is used to connect with the light source device that generates the light beam.
在一种可选的方式中,准直组件与匀化组件之间和/或匀化组件与聚焦组件之间相向的两端中,一个上设置有连接部,另一个上设置有配合部,连接部与配合部通过紧固件相互固定连接。In an optional manner, one of the opposite ends between the collimation component and the homogenization component and/or between the homogenization component and the focusing component is provided with a connecting portion, and the other is provided with a matching portion, The connecting part and the mating part are fixedly connected to each other through fasteners.
在一种可选的方式中,准直组件与匀化组件之间和/或匀化组件与聚焦组件之间夹设有密封件,密封件用于密封准直通道与匀化通道之间的间隙和/或匀化通道与聚焦通道之间的间隙。In an optional manner, a seal is interposed between the collimation assembly and the homogenization assembly and/or between the homogenization assembly and the focusing assembly, and the seal is used to seal the gap between the collimation channel and the homogenization channel. Gap and/or gap between homogenization channel and focus channel.
在一种可选的方式中,匀化组件包括壳体和固定匀化镜组,固定匀化镜组固定于壳体内,固定匀化镜组用于对匀化通道内的光束进行匀化处理;聚焦组件包括壳体和变焦镜头,变焦镜头用于通过调节焦距以改变聚焦至加工件上的光斑的尺寸。In an optional manner, the homogenization assembly includes a housing and a fixed homogenization mirror group, the fixed homogenization mirror group is fixed in the housing, and the fixed homogenization mirror group is used to homogenize the beam in the homogenization channel ; The focusing assembly includes a housing and a zoom lens, and the zoom lens is used to change the size of the light spot focused on the workpiece by adjusting the focal length.
在一种可选的方式中,匀化组件包括壳体和第一匀化镜组,第一匀化镜组设置于壳体内;第一匀化镜组包括第一微柱面阵列和第二微柱面阵列,第一微柱面阵列和第二微柱面阵列的面型方向均为第一方向,第一方向与匀化通道的轴向相垂直;第一微柱面阵列和第二微柱面阵列中的至少一个与壳体沿匀化通道的轴向滑动连接,使得第一微柱面阵列与第二微柱面阵列之间相对移动时,改变光束在第一方向上聚焦至加工件上的光斑尺寸。In an optional manner, the homogenization assembly includes a housing and a first homogenization mirror group, and the first homogenization mirror group is arranged in the housing; the first homogenization mirror group includes a first micro-cylindrical array and a second Micro-cylindrical arrays, the plane directions of the first micro-cylindrical array and the second micro-cylindrical array are the first direction, and the first direction is perpendicular to the axial direction of the homogenization channel; the first micro-cylindrical array and the second micro-cylindrical array At least one of the micro-cylindrical arrays is slidably connected with the housing along the axial direction of the homogenization channel, so that when the first micro-cylindrical array and the second micro-cylindrical array move relative to each other, the focus of the light beam in the first direction is changed to Spot size on workpiece.
在一种可选的方式中,第一匀化镜组还包括距离调节件,距离调节件贯穿壳体并在内部与第一微柱面阵列连接,距离调节件位于壳体外侧的部分设置有施力部,施力部用于通过距离调节件带动第一微柱面阵列沿匀化通道的轴向进行移动。In an optional manner, the first homogenizing mirror group further includes a distance adjustment member, the distance adjustment member penetrates through the housing and is internally connected to the first micro-cylindrical array, and the part of the distance adjustment member located outside the housing is provided with The force application part, the force application part is used to drive the first micro-cylindrical array to move along the axial direction of the homogenization channel through the distance adjustment member.
在一种可选的方式中,匀化组件还包括第二匀化镜组,第二匀化镜组与第一匀化镜组沿匀化通道的轴向排列设置于壳体内;第二匀化镜组包括第三微柱面阵列和第四微柱面阵列,第三微柱面阵列和第四微柱面阵列的面型方向均为第二方向,第二方向与匀化通道的轴向以及第一方向均垂直;第三微柱面阵列和第四微柱面阵列中的至少一个与壳体沿匀化通道的轴向滑动连接,使得第三微柱面阵列与第四微柱面阵列之间相对移动时,改变光束在第二方向上聚焦至加工件上的光斑尺寸。In an optional manner, the homogenization assembly further includes a second homogenization mirror group, and the second homogenization mirror group and the first homogenization mirror group are arranged in the casing along the axial direction of the homogenization channel; The mirror group includes the third micro-cylindrical array and the fourth micro-cylindrical array, the surface direction of the third micro-cylindrical array and the fourth micro-cylindrical array is the second direction, and the second direction is the same as the axis of the homogenization channel. direction and the first direction are vertical; at least one of the third micro-cylindrical array and the fourth micro-cylindrical array is slidably connected with the housing along the axial direction of the homogenization channel, so that the third micro-cylindrical array and the fourth micro-cylindrical array When the surface arrays move relative to each other, the spot size of the light beam focused on the workpiece in the second direction is changed.
在一种可选的方式中,第一微柱面阵列沿匀化通道的轴线转动设置于匀化通道内,第一微柱面阵列用于在相对于第二微柱面阵列旋转时,消除经过第一微柱面阵列与第二微柱面阵列之间的微通道的光斑两端的尖峰。In an optional manner, the first microcylindrical array is rotatably arranged in the homogenization channel along the axis of the homogenization channel, and the first microcylindrical array is used to eliminate the The sharp peaks at both ends of the light spot passing through the microchannel between the first microcylindrical array and the second microcylindrical array.
在一种可选的方式中,第一微柱面阵列的外周设置有镜框,第一微柱面阵列转动连接于镜框,镜框与壳体滑动连接。In an optional manner, a mirror frame is provided on the outer periphery of the first micro-cylindrical array, the first micro-cylindrical array is rotatably connected to the mirror frame, and the mirror frame is slidably connected to the casing.
在一种可选的方式中,镜框与第一微柱面阵列在一侧分别设置有第一连接结构和第二连接结构,第一连接结构与第二连接结构通过弹性件相互连接,镜框与第一微柱面阵列在相对的另一侧分别设置有第三连接结构和第四连接结构,第三连接结构和第四连接结构通过调节件相互连接;调节件用于调节第三连接结构和第四连接结构之间的距离,使得第三连接结构和第四连接结构之间的距离增大时,第四连接结构带动第一微柱面阵列沿第一旋转方向相对于第二微柱面阵列旋转;弹性件处于拉伸状态,使得第三连接结构和第四连接结构之间的距离减小时,弹性件收缩并通过第二连接结构带动第一微柱面阵列沿第二旋转方向相对于第二微柱面阵列旋转,第二旋转方向与第一旋转方向相反。In an optional manner, the mirror frame and the first micro-cylindrical array are respectively provided with a first connection structure and a second connection structure on one side, the first connection structure and the second connection structure are connected to each other through an elastic member, and the mirror frame and The first micro-cylindrical array is respectively provided with a third connection structure and a fourth connection structure on the opposite side, and the third connection structure and the fourth connection structure are connected to each other through an adjustment member; the adjustment member is used to adjust the third connection structure and the fourth connection structure. The distance between the fourth connection structures is such that when the distance between the third connection structure and the fourth connection structure increases, the fourth connection structure drives the first micro cylinder array along the first rotation direction relative to the second micro cylinder The array rotates; the elastic member is in a stretched state, so that when the distance between the third connection structure and the fourth connection structure decreases, the elastic member shrinks and drives the first micro-cylindrical array along the second rotation direction relative to the second connection structure. The second micro cylinder array rotates, and the second rotation direction is opposite to the first rotation direction.
在一种可选的方式中,镜框上设置有限位轴,第一微柱面阵列上设置有弧形滑动孔,限位轴穿设于弧形滑动孔中并与弧形滑动孔滑动配合,以保证第一微柱面阵列沿匀化通道的轴线进行旋转。In an optional manner, the frame is provided with a limiting shaft, the first micro-cylindrical array is provided with an arc-shaped sliding hole, the limiting shaft is inserted in the arc-shaped sliding hole and slidably fits with the arc-shaped sliding hole, To ensure that the first micro cylinder array rotates along the axis of the homogenization channel.
在一种可选的方式中,镜框的内边缘设置有限位槽,第一微柱面阵列的外边缘设置有凸起,凸起位于限位槽内,限位槽沿周向相对的两个内壁用于与凸起抵接,以限制第一微柱面阵列旋转的最大行程。In an optional manner, the inner edge of the mirror frame is provided with a limiting groove, the outer edge of the first micro-cylindrical array is provided with a protrusion, and the protrusion is located in the limiting groove, and the two opposing circumferential grooves The inner wall is used to abut against the protrusion, so as to limit the maximum rotation stroke of the first micro-cylindrical array.
根据本申请实施例的另一个方面,提供一种激光加工设备,包括光源装置、工作平台和上述任一项中的光斑整形装置,光源装置对准准直组件设置,光源装置用于产生光束并输入至准直通道中,工作平台用于放置加工件,聚焦组件用于将聚焦通道内的光束聚焦至加工件上,以对加工件进行加工。According to another aspect of the embodiments of the present application, there is provided a laser processing equipment, including a light source device, a working platform, and any one of the above-mentioned spot shaping devices, the light source device is arranged to align with the collimation assembly, and the light source device is used to generate a beam and Input to the collimation channel, the working platform is used to place the workpiece, and the focusing component is used to focus the beam in the focusing channel onto the workpiece to process the workpiece.
本申请实施例提供的光斑整形装置中,通过准直组件、匀化组件和聚焦组件之间可拆卸连接形成模块化的光斑整形装置,从而可以针对作业要求,灵活地配置或更换准直组件、匀化组件和聚焦组件,例如根据光源装置的出光特性,更换与其相对应的准直组件,以提升对光束准直处理的效果。同理,匀化组件和聚焦组件也可以选择性地进行更换,从而更加针对性地对光束进行匀化处理以及根据作业要求将光斑聚焦在不同距离的加工件上。In the spot shaping device provided in the embodiment of the present application, a modularized spot shaping device is formed through the detachable connection between the collimating component, the homogenizing component and the focusing component, so that the collimating component, collimating component, and The homogenization component and the focusing component, for example, replace the corresponding collimation component according to the light output characteristics of the light source device, so as to improve the effect of beam collimation processing. Similarly, the homogenization component and the focusing component can also be selectively replaced, so as to homogenize the beam more specifically and focus the spot on workpieces at different distances according to job requirements.
此外,本申请实施例提供的光斑整形装置通过将准直组件、匀化组件和聚焦组件各自独立设置并依次可拆卸连接,从而在使用过程中当某部分组件内的元件发生损坏时,可以将该部分组件拆卸下来,并且可以便捷地针对损坏元件进行维修或更换,大大降低使用成本。In addition, the spot shaping device provided by the embodiment of the present application sets the collimation component, the homogenization component and the focusing component independently and detachably connects them sequentially, so that when some components in some components are damaged during use, the This part of the assembly is disassembled, and the damaged element can be easily repaired or replaced, which greatly reduces the cost of use.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to better understand the technical means of the present application, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable , the following specifically cites the specific implementation manner of the present application.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the application. Also throughout the drawings, the same reference numerals are used to designate the same parts. In the attached picture:
图1为本发明实施例提供的光斑整形装置的立体结构示意图;FIG. 1 is a schematic diagram of a three-dimensional structure of a spot shaping device provided by an embodiment of the present invention;
图2为本发明实施例提供的光斑整形装置的侧面结构示意图;FIG. 2 is a schematic diagram of the side structure of the spot shaping device provided by the embodiment of the present invention;
图3为图2沿A-A的剖视结构示意图;Fig. 3 is a schematic cross-sectional structure diagram along A-A of Fig. 2;
图4为本发明实施例提供的光斑整形装置中转接组件与准直组件一视角的爆炸结构示意图;Fig. 4 is a schematic diagram of the exploded structure of the adapter assembly and the collimation assembly in the spot shaping device provided by the embodiment of the present invention;
图5为本发明实施例提供的光斑整形装置中转接组件与准直组件另一视角的爆炸结构示意图;Fig. 5 is a schematic diagram of the exploded structure of the adapter assembly and the collimation assembly in another viewing angle in the spot shaping device provided by the embodiment of the present invention;
图6为本发明实施例提供的光斑整形装置中准直组件与匀化组件一视角的爆炸结构示意图;Fig. 6 is a schematic diagram of the exploded structure of the collimation component and the homogenization component in the spot shaping device provided by the embodiment of the present invention;
图7为本发明实施例提供的光斑整形装置中准直组件与匀化组件另一视角的爆炸结构示意图;Fig. 7 is a schematic diagram of the exploded structure of the collimation component and the homogenization component in another viewing angle in the spot shaping device provided by the embodiment of the present invention;
图8为本发明实施例提供的光斑整形装置中匀化组件的透视结构示意图;FIG. 8 is a perspective structural schematic diagram of a homogenization component in a spot shaping device provided by an embodiment of the present invention;
图9为本发明实施例提供的光斑整形装置中第一微柱面阵列和第二微柱面阵列的结构示意图;9 is a schematic structural diagram of the first micro-cylindrical array and the second micro-cylindrical array in the spot shaping device provided by the embodiment of the present invention;
图10为本发明实施例提供的光斑整形装置中第一微柱面阵列与镜框的俯视结构示意图;Fig. 10 is a top view structural diagram of the first micro-cylindrical array and the mirror frame in the spot shaping device provided by the embodiment of the present invention;
图11为本发明实施例提供的激光加工设备的结构示意图。Fig. 11 is a schematic structural diagram of a laser processing device provided by an embodiment of the present invention.
具体实施方式中的附图标号如下:The reference numerals in the specific embodiment are as follows:
100、光斑整形装置;110、准直组件;111、准直通道;112、第一螺纹孔;113、连接部;1131、第二缺口;1132、第二通孔;114、紧固件;115、第二插接壁;116、第二环形限位槽;120、匀化组件;121、匀化通道;122、配合部;123、壳体;124、第一匀化镜组;1241、第一微柱面阵列;1241a、第二连接结构;1241b、第四连接结构;1241c、弧形滑动孔;1241e、凸起;12411、镜框;12411a、第一连接结构;12411b、第三连接结构;12411c、限位轴;12411d、抵接结构;12411e、限位槽;1242、第二微柱面阵列;1243、距离调节件;1244、施力部;1245、弹性件;1246、调节件;130、聚焦组件;131、聚焦通道;140、分光组件;141、分光通道;142、分光口;143、单向反光元件;150、反射组件;151、反射通道;152、光束出口;153、反光件;160、温控组件;170、转接组件;171、接头本体;172、接头座;1721、第一缺口;1722、第一通孔;173、第一螺纹紧固件;174、入射光束通道;175、第一插接壁;176、第一环形限位槽;177、第一密封圈;100. Spot shaping device; 110. Collimation component; 111. Collimation channel; 112. First threaded hole; 113. Connecting part; 1131. Second notch; 1132. Second through hole; 114. Fastener; 115 , the second socket wall; 116, the second annular limit groove; 120, the homogenization component; 121, the homogenization channel; 122, the matching part; 123, the shell; 124, the first homogenization mirror group; 1241, the first 1241a, second connection structure; 1241b, fourth connection structure; 1241c, arc-shaped sliding hole; 1241e, protrusion; 12411, mirror frame; 12411a, first connection structure; 12411b, third connection structure; 12411c, limit shaft; 12411d, abutment structure; 12411e, limit groove; 1242, second micro-cylindrical array; 1243, distance adjustment part; , focusing component; 131, focusing channel; 140, beam splitting component; 141, beam splitting channel; 142, beam splitting port; 143, one-way reflective element; 150, reflection component; 151, reflection channel; 152, beam exit; 153, reflective piece ; 160, temperature control assembly; 170, adapter assembly; 171, joint body; 172, joint seat; 1721, first gap; 1722, first through hole; 173, first threaded fastener; ; 175, the first plug-in wall; 176, the first annular limit groove; 177, the first sealing ring;
10、激光加工设备;200、光源装置;300、工作平台;10. Laser processing equipment; 200. Light source device; 300. Working platform;
20、加工件。20. Processing parts.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。Embodiments of the technical solutions of the present application will be described in detail below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solution of the present application more clearly, and therefore are only examples, rather than limiting the protection scope of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the application; the terms used herein are only for the purpose of describing specific embodiments, and are not intended to To limit this application; the terms "comprising" and "having" and any variations thereof in the specification and claims of this application and the description of the above drawings are intended to cover a non-exclusive inclusion.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of the present application, technical terms such as "first" and "second" are only used to distinguish different objects, and should not be understood as indicating or implying relative importance or implicitly indicating the number, specificity, or specificity of the indicated technical features. Sequence or primary-secondary relationship. In the description of the embodiments of the present application, "plurality" means two or more, unless otherwise specifically defined.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:存在A,同时存在A和B,存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiment of the present application, the term "and/or" is only an association relationship describing associated objects, which means that there may be three relationships, such as A and/or B, which may mean: there is A, and there are A and B, there are three situations of B. In addition, the character "/" in this article generally indicates that the contextual objects are an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two), similarly, "multiple groups" refers to more than two groups (including two), and "multiple pieces" refers to More than two pieces (including two pieces).
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical" "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", "Radial", "Circumferential", etc. indicate the orientation or positional relationship based on the drawings Orientation or positional relationship is only for the convenience of describing the embodiment of the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as an implementation of the present application. Example limitations.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, unless otherwise clearly specified and limited, technical terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a fixed connection. Disassembled connection, or integration; it can also be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present application according to specific situations.
现有的光斑整形装置其壳体通常为一体结构,内部的光学元件在出厂后已经配置成型,当其中部分光学元件出现损坏的情况时,无法针对性地维修或更换相应的元件,而是需要将整个光斑整形装置替换,从而导致使用成本的增加。The shell of the existing spot shaping device is usually a one-piece structure, and the internal optical elements have been configured and formed after leaving the factory. When some of the optical elements are damaged, it is impossible to repair or replace the corresponding elements in a targeted manner. Instead, it is necessary to The entire spot shaping device is replaced, resulting in an increase in use cost.
基于此,本申请实施例提出一种光斑整形装置,通过将准直组件、匀化组件和聚焦组件依次可拆卸连接起来,形成模块化的光斑整形装置,从而在使用过程中当某部分组件内的元件发生损坏时,可以将该部分组件拆卸下来并针对损坏元件进行维修或更换,大大降低使用成本。并且通过准直组件、匀化组件和聚焦组件内部相互连通的通道实现光束在各部分组件之间的传递,并且光束在经过各部分组件内的通道时,由各部分组件在其通道内对光束进行相应处理,使得最终到达加工件上的光束形成均匀的光斑。Based on this, the embodiment of the present application proposes a spot shaping device. By detachably connecting the collimation component, the homogenization component and the focusing component in sequence, a modularized spot shaping device is formed. When a component is damaged, this part of the component can be disassembled and repaired or replaced for the damaged component, which greatly reduces the cost of use. And the transmission of the light beam between each part of the components is realized through the interconnected channels of the collimation component, the homogenization component and the focusing component, and when the light beam passes through the channels in each part of the components, each part of the components is in its channel. Corresponding processing is carried out so that the beam that finally reaches the workpiece forms a uniform spot.
本申请实施例提供的光斑整形装置包括但不限于用于照明领域或激光焊接领域,例如Mini LED巨量焊接领域。The spot shaping device provided in the embodiment of the present application includes but is not limited to the field of lighting or laser welding, such as the field of Mini LED mass welding.
具体地,请参阅图1至图3,图1中示出了光斑整形装置的立体结构,图2中示出了光斑整形装置的侧视结构,图3中示出了图2沿A-A的剖视结构。如图中所示,光斑整形装置100包括准直组件110、匀化组件120和聚焦组件130。准直组件110的内部设置有准直通道111,准直通道111一端用于供光束进入,准直组件110用于对准直通道111内的光束进行准直处理。匀化组件120与准直组件110可拆卸连接,匀化组件120位于准直通道111的另一端,匀化组件120的内部设置有匀化通道121,匀化通道121用于供经过准直处理后的光束由准直通道111的另一端进入,匀化组件120用于对匀化通道121内的光束进行匀化处理。聚焦组件130与匀化组件120背离准直组件110的一端可拆卸连接,聚焦组件130的内部设置有聚焦通道131,聚焦通道131用于供经过匀化处理的光束由匀化通道121背离准直通道111的一端进入,聚焦组件130用于将聚焦通道131内的光束聚焦至加工件。Specifically, referring to Fig. 1 to Fig. 3, the three-dimensional structure of the spot shaping device is shown in Fig. 1, the side view structure of the spot shaping device is shown in Fig. 2, and the section along A-A of Fig. 2 is shown in Fig. 3 depending on the structure. As shown in the figure, the
以产生光束的光源装置为光纤耦合激光器为例,其沿图3中顶部箭头所示方向输出发散角小于或等于25.4°的光束,光束由顶端进入准直通道111并经准直组件110准直处理后,输出发散角小于0.5°的准直光束。接着准直光束进入匀化通道121当中,经匀化组件120匀化处理后,可形成均匀性大于97%的均匀光束,均匀光束再进入聚焦通道131,由聚焦组件130将其聚焦至加工件上,例如聚焦至加工件的表面进行加工。Take the fiber-coupled laser as an example for the light source device that generates the light beam, which outputs a light beam with a divergence angle less than or equal to 25.4° along the direction indicated by the top arrow in Figure 3, and the light beam enters the
对于壳体为一体结构的光斑整形装置而言,由于其内部的光学元件在出厂后已经配置成型,因此光学整形装置受内部光学元件的约束,只能在特定的应用场景下使用,导致产品通用性差。具体地,例如当光斑整形装置中聚焦组件的结构配置成型后,其焦距已经固定,因此光斑整形装置只能将固定光斑聚焦至固定距离的加工件上。For the spot shaping device with an integrated housing, since the internal optical elements have been configured and molded after leaving the factory, the optical shaping device is limited by the internal optical elements and can only be used in specific application scenarios, resulting in a universal product. Poor sex. Specifically, for example, after the structural configuration of the focusing component in the spot shaping device is formed, its focal length has been fixed, so the spot shaping device can only focus a fixed spot on a workpiece at a fixed distance.
而本申请实施例提供的光斑整形装置100中,通过准直组件110、匀化组件120和聚焦组件130之间可拆卸连接形成模块化的光斑整形装置100,从而可以针对作业要求,灵活地配置或更换准直组件110、匀化组件120和聚焦组件130,例如根据光源装置的出光特性,更换与其相对应的准直组件110,以提升对光束准直处理的效果。同理,匀化组件120和聚焦组件130也可以选择性地进行更换,从而更加针对性地对光束进行匀化处理以及根据作业要求将光斑聚焦在不同距离的加工件上。In the
此外,本申请实施例提供的光斑整形装置100通过将准直组件110、匀化组件120和聚焦组件130各自独立设置并依次可拆卸连接,从而在使用过程中当某部分组件内的元件发生损坏时,可以将该部分组件拆卸下来,并且可以便捷地针对损坏元件进行维修或更换,大大降低使用成本。In addition, the
请再次参阅图1和图3,如图中所示,在一些实施例中,光斑整形装置100还包括分光组件140、反射组件150和温控组件160。分光组件140可拆卸连接于匀化组件120和聚焦组件130之间,分光组件140的内部设置有分光通道141,分光组件140的侧壁设置有分光口142,分光组件140用于将分光通道141中从匀化通道121进入的光束透射并进入聚焦通道131,分光组件140还用于将由加工件辐射并且从聚焦通道131进入分光通道141的光束反射并穿过分光口142。反射组件150可拆卸连接于分光组件140,且反射组件150罩设于分光口142的外侧,反射组件150的内部设置有反射通道151,反射通道151的一端设置有光束出口152,反射组件150用于将由分光口142进入反射通道151的光束反射并穿过光束出口152。温控组件160可拆卸连接于反射组件150,温控组件160设置于光束出口152的外侧,温控组件160用于测量穿过光束出口152的光束的温度,即由加工件辐射的光的温度。Please refer to FIG. 1 and FIG. 3 again, as shown in the figures, in some embodiments, the
如图3中所示,反射组件150包括倾斜设置于分光通道141内的单向反光元件143,由匀化通道121进入的光束(图中分光通道141内实现箭头)透射穿过单向反光元件143到达聚焦通道131中。在加工过程中,由被光斑作用的加工件的表面辐射的一定波段的光束(图中分光通道141和反射通道151内虚线箭头)会通过聚焦通道131进入分光通道141中,单向反光元件143将该光束通过分光口142反射至反射通道151内,接着反射组件150再将该光束通过光束出口152反射至温控组件160,从而通过温控组件160检测该光束的温度,实现对加工件的温度测量。As shown in FIG. 3 , the
进一步地,可以将温控组件160与控制器通信连接,控制器通过将由温控组件160检测获得的温度与设定好的目标温度值进行比较,确定检测获得的温度与目标温度值之间的差值,并根据该差值对光源装置产生的光束功率进行调节,确保加工件表面的温度稳定在目标温度值,从而实现自动化的温度控制。Further, the
在图3所示的具体实施例中,反射组件150包括倾斜设置于反射通道151内的反光件153,反光件153与单向反光元件143相互平行设置,使得光束依次经过单向反光元件143和反光件153反射后,沿竖直向上的方向输出,相应地,温控组件160设置于反射组件150朝上的一端,以接收从光束出口152输出的光束并进行温度检测,同时将反光件153与单向反光元件143相互平行设置,并将温控组件160设置于反射组件150朝上的一端,可以有效减少光斑整形装置100整体在水平方向的空间占用,保证结构的紧凑性。In the specific embodiment shown in FIG. 3 , the
通过进一步可拆卸地连接分光组件140、反射组件150和温控组件160,实现对加工件的温度测量。由于分光组件140、反射组件150和温控组件160各部分为独立的模块化结构,因此当其中某部分组件发生损坏时,同样可以单独拆卸下来进行维修或更换,降低使用成本。By further detachably connecting the
为了便于光斑整形装置100的安装固定,本申请进一步提出一种实施方式,具体请继续参阅图1及图3,如图中所示,光斑整形装置100还包括转接组件170,转接组件170可拆卸连接于准直组件110背离匀化组件120的一端,转接组件170用于与产生光束的光源装置连接。In order to facilitate the installation and fixation of the
具体地,对于激光焊接的应用场景而言,转接组件170可以采用QBH(Quartz BlockHead)接头,QBH接头与光纤耦合激光器光源装置连接,以将光斑整形装置100装配于光源装置上。在作业时,光纤耦合激光器光源装置输出的激光经过QBH接头后进入准直通道111。Specifically, for the application scenario of laser welding, the
可以理解的是,在其他一些实施例中,根据光斑整形装置应用场景以及光源装置的不同,转接组件170也可以设置为其他型号的接头或者连接结构。It can be understood that, in some other embodiments, according to different application scenarios and light source devices of the spot shaping device, the
在准直组件110背离匀化组件120的一端可拆卸连接转接组件170后,可以通过转接组件170将光斑整形装置100整体便捷地装配于光源装置。进一步地,当需要将光斑整形装置100安装到不同种类或型号的光源装置上时,可以通过拆卸更换与新的光源装置可以适配连接的转接组件170,实现光斑整形装置100在不同种类或型号的光源装置上的安装固定,提高光斑整形装置100的通用性。After the
对于转接组件170与准直组件110之间的连接结构,本申请提出一种实施方式,具体请再次参阅图1,并进一步结合图4,图4中示出了转接组件170和准直组件110一视角的爆炸结构。如图中所示,转接组件170包括相互固定的接头本体171和接头座172,接头座172侧壁的棱边处开设有第一缺口1721,接头座172在第一缺口1721朝向准直组件110一侧的壁上设置有第一通孔1722,准直组件110朝向转接组件170的一面设置有第一螺纹孔112,第一缺口1721用于供第一螺纹紧固件173穿过第一通孔1722并与第一螺纹孔112连接,以将接头座172与准直组件110可拆卸地固定在一起。通过上述方式,使得转接组件170与准直组件110之间可以方便地进行拆装。For the connection structure between the
为了确保光束通道的密封性能,本申请进一步提出一种实施方式,具体请继续参阅图4,并进一步结合图5,图中示出了转接组件170和准直组件110另一视角的爆炸结构。如图中所示,转接组件170内设置有入射光束通道174,转接组件170在入射光束通道174朝向准直组件110一端的外边缘设置有第一插接壁175,第一插接壁175插置于准直通道111内,转接组件170上与第一插接壁175邻接的位置设置有第一环形限位槽176,第一环形限位槽176内设置有第一密封圈177,第一密封圈177与准直组件110在准直通道111边缘处的表面过盈配合。In order to ensure the sealing performance of the beam channel, this application further proposes an implementation mode. For details, please continue to refer to FIG. 4 and further combine with FIG. 5, which shows the exploded structure of the
在装配转接组件170与准直组件110时,可以通过将第一插接壁175插置于准直通道111内,实现转接组件170与准直组件110之间的定位,保证入射光束通道174与准直通道111的对准,通过将第一密封圈177夹紧于第一环形限位槽176的内壁和准直通道111边缘处的表面,可以确保准直通道111在转接组件170与准直组件110连接处的密封性能。When assembling the
对于准直组件110与匀化组件120的连接结构,本申请提出一种实施方式,具体请再次参阅图1,并进一步结合图6,图6中示出了准直组件110和匀化组件120一视角的爆炸结构。如图中所示,准直组件110与匀化组件120之间相向的两端中,一个上设置有连接部113,另一个上设置有配合部122,连接部113与配合部122通过紧固件114相互固定连接。For the connection structure of the
连接部113可以包括第二缺口1131和第二通孔1132,第二缺口1131与第二通孔1132的配置方式与上述第一缺口1721和第一通孔1722的配置方式相同。配合部122可以为设置于匀化组件120表面的第二螺纹孔,紧固件114可以为第二螺纹紧固件。紧固件114通过第二缺口1131穿过第二通孔1132与配合部122螺纹连接,第二缺口1131提供了对紧固件114进行拧紧操作的空间,从而便于准直组件110与匀化组件120之间的装配。The connection part 113 may include a
进一步地,为了保证光束通道的密封性,本申请还提出一种实施方式,具体请参阅图7,图中示出了准直组件110和匀化组件120另一视角的爆炸结构。如图中所示,准直组件110和匀化组件120之间夹设有密封件,密封件用于密封准直通道111与匀化通道121之间的间隙。Further, in order to ensure the sealing of the beam channel, the present application also proposes an implementation manner, please refer to FIG. 7 for details, which shows the exploded structure of the
具体地,如图7中所示,准直组件110可以在准直通道111朝向匀化通道121一端的外边缘设置第二插接壁115,第二插接壁115插置于匀化通道121内,准直组件110上与第二插接壁115邻接的位置设置有第二环形限位槽116,密封件设置于第二环形限位槽116内,密封件与匀化组件120在匀化通道121边缘处的表面过盈配合。Specifically, as shown in FIG. 7 , the
通过将第二插接壁115插置于匀化通道121内,实现准直组件110与匀化组件120之间装配时的定位,保证准直通道111与匀化通道121之间对准。通过在准直组件110与匀化组件120之间夹设密封件,确保准直通道111和匀化通道121在准直组件110与匀化组件120连接处的密封性能。By inserting the
对于匀化组件120与分光组件140之间、分光组件140与聚焦组件130之间、分光组件140与反射组件150之间以及反射组件150与温控组件160之间的可拆卸连接结构以及密封结构,可以设置为与上述准直组件110与匀化组件120之间的连接结构相同,或根据各组件之间自身结构或形状的特性做适应性调整,形成如图1中所示的连接方式,具体的连接结构此处不再多赘述。For the detachable connection structures and sealing structures between the
为了实现对加工件上形成的光斑尺寸大小的调节,本申请进一步提出一种实施方式,具体地,匀化组件120包括壳体和固定匀化镜组,固定匀化镜组固定于壳体内,固定匀化镜组用于对匀化通道内的光束进行匀化处理,聚焦组件130包括壳体和变焦镜头,变焦镜头用于通过调节焦距以改变聚焦至加工件上的光斑的尺寸。In order to realize the adjustment of the spot size formed on the workpiece, this application further proposes an embodiment, specifically, the
通过调节变焦镜头的焦距,可以将光斑尺寸调节至目标光斑的尺寸需求,但是需要说明的是,变焦镜头在调节焦距后,为了保证光斑尺寸的精度,还需要相应地改变变焦镜头与加工件之间的距离,以确保聚焦至加工件表面的光斑尺寸准确可靠。By adjusting the focal length of the zoom lens, the spot size can be adjusted to the size requirement of the target spot. However, it should be noted that after adjusting the focal length of the zoom lens, in order to ensure the accuracy of the spot size, it is necessary to change the distance between the zoom lens and the workpiece accordingly. The distance between them to ensure that the spot size focused on the surface of the workpiece is accurate and reliable.
为了可以灵活地调整在加工件上形成的光斑的大小,本申请还提出一种实施方式,具体请参阅图8,图8中示出了匀化组件120的透视结构。如图中所示,匀化组件120包括壳体123和第一匀化镜组124,第一匀化镜组124设置于壳体123内。第一匀化镜组124包括第一微柱面阵列1241和第二微柱面阵列1242,第一微柱面阵列1241和第二微柱面阵列1242的面型方向均为第一方向,第一方向与匀化通道121的轴向相垂直。第一微柱面阵列1241和第二微柱面阵列1242中的至少一个与壳体123沿匀化通道121的轴向滑动连接,使得第一微柱面阵列1241与第二微柱面阵列1242之间相对移动时,改变光束在第一方向上聚焦至加工件上的光斑尺寸。In order to flexibly adjust the size of the light spot formed on the workpiece, the present application also proposes an implementation manner, please refer to FIG. 8 for details, which shows a perspective structure of the
需要说明的是,匀化通道121的轴向为图8中z轴所示方向,第一方向既可以是图8中x轴所示方向,也可以是图8中与z轴和x轴均垂直的方向。It should be noted that the axial direction of the
第一微柱面阵列1241和第二微柱面阵列1242为表面沿面型方向排列有多个凸柱的微透镜。图8中仅示出了第一微柱面阵列1241和第二微柱面阵列1242的示意结构。The first
具体地,在加工件上形成的光斑在第一方向上的长度L=tanθ·fF,其中,θ为光束的发散角,fF为聚焦组件130中聚焦镜的焦距。而tanθ=h/2f’,其中h为第一微柱面阵列1241和第二微柱面阵列1242的高度,f’为第一微柱面阵列1241和第二微柱面阵列1242的组合焦距。第一微柱面阵列1241与第二微柱面阵列1242之间相对滑动时,二者之间的距离d发生改变,从而使f’发生改变。由于tanθ=h/2f’,因此在h不变的情况下,θ随f’的改变而发生变化。由于L=tanθ·fF,因此θ发生变化后,L也随之变化。Specifically, the length of the light spot formed on the workpiece in the first direction L=tanθ·f F , where θ is the divergence angle of the beam, and f F is the focal length of the focusing lens in the focusing
也可以这样理解,光学系统的数值孔径NA是一个无量纲的数,用以衡量光学系统能够收集的光的角度范围。数值孔径描述了透镜收光锥角的大小,而收光锥角的大小决定了透镜收光能力和空间分辨率。NA=sinθ·n,其中n为透镜的折射率,θ同上,为光束的发散角。当θ发生变化后,NA随之变化。因此从本质上来说,改变光斑在第一方向上的尺寸大小,也即改变第一方向上的数值孔径NA。It can also be understood that the numerical aperture NA of an optical system is a dimensionless number used to measure the angular range of light that the optical system can collect. The numerical aperture describes the size of the light-receiving cone angle of the lens, and the size of the light-receiving cone angle determines the light-receiving ability and spatial resolution of the lens. NA=sinθ·n, where n is the refractive index of the lens, θ is the same as above, and is the divergence angle of the beam. When θ changes, NA changes accordingly. Therefore, in essence, changing the size of the light spot in the first direction means changing the numerical aperture NA in the first direction.
以在加工件上形成的光斑为矩形光斑为例,当第一微柱面阵列1241与第二微柱面阵列1242之间的距离改变时,在焦距不变的情况下,同样距离处的加工件上形成的矩形光斑在第一方向上(矩形光斑的长度或宽度方向)的尺寸随之改变。Taking the spot formed on the workpiece as a rectangular spot as an example, when the distance between the first
通过将第一微柱面阵列1241和第二微柱面阵列1242的面型方向均设置为第一方向,并将第一微柱面阵列1241和第二微柱面阵列1242中的至少一个滑动设置于壳体123内,使得第一微柱面阵列1241和第二微柱面阵列1242相对滑动时,也即第一微柱面阵列1241与第二微柱面阵列1242之间的距离发生变化时,加工件上形成的光斑在第一方向上的尺寸发生改变,从而对于激光焊接应用场景而言,可以更加精确地控制加工区域的大小,并且无需改变加工件与聚焦组件130之间的距离。By setting the plane directions of the first
关于第一微柱面阵列1241与第二微柱面阵列1242之间距离的调节结构,本申请进一步提出一种实施方式,具体请继续参阅图8,如图中所示,第一匀化镜组124还包括距离调节件1243,距离调节件1243贯穿壳体123并在内部与第一微柱面阵列1241连接,距离调节件1243位于壳体123外侧的部分设置有施力部1244,施力部1244通过距离调节件1243带动第一微柱面阵列1241沿匀化通道121的轴向(图8中z轴所示方向)进行移动。Regarding the adjustment structure of the distance between the first
在图8所示的具体实施例中,距离调节件1243为螺杆,距离调节件1243与壳体123转动连接,且距离调节件1243还与第一微柱面阵列1241螺纹连接配合形成丝杠模组。施力部1244为旋钮,通过手部转动施力部1244带动距离调节件1243转动,距离调节件1243转动时通过与第一微柱面阵列1241之间的螺纹配合带动第一微柱面阵列1241沿z轴所示方向移动,实现第一微柱面阵列1241与第二微柱面阵列1242之间距离的调节。In the specific embodiment shown in Fig. 8, the
可以理解的是,图8仅为本申请实施例提供的一种具体的调节结构,在另外一些实施例中,距离调节件1243同样可以为与第一微柱面阵列1241螺纹配合的螺杆,而施力部1244可以为电机,从而通过电机带动距离调节件1243转动,实现第一微柱面阵列1241与第二微柱面阵列1242之间距离的自动化调节。还有一些实施例中,距离调节件1243也可以为沿匀化通道121的轴向滑动连接于壳体123的滑杆,同时滑杆在壳体123内与第一微柱面阵列1241固定连接,通过施力部1244带动滑杆沿匀化通道121的轴向滑动时,第一微柱面阵列1241随之移动,从而实现第一微柱面阵列1241与第二微柱面阵列1242之间距离的调节。进一步地,滑杆与壳体123之间的连接处可以设置卡接结构或锁紧结构,当将第一微柱面阵列1241调节至所需位置时,可以通过卡接结构或锁紧结构将滑杆与壳体123相互固定,使滑杆不会轻易滑动,确保第一微柱面阵列1241位置的准确性。It can be understood that FIG. 8 is only a specific adjustment structure provided by the embodiment of the present application. In some other embodiments, the
通过在壳体123上贯穿设置距离调节件1243,将距离调节件1243在内部与第一微柱面阵列1241连接,并在距离调节件1243位于壳体123外侧的部分设置施力部1244,从而通过施力部1244以及距离调节件1243可以便捷地调节第一微柱面阵列1241与第二微柱面阵列1242之间的距离,实现光斑尺寸在第一方向上的在线调节,并且在调节过程中光斑在第一方向上的尺寸是连续变化的,因此可以调节至任一尺寸后停止。By setting the
进一步地,在一些实施例中,匀化组件120还包括第二匀化镜组(图未示),第二匀化镜组与第一匀化镜组124沿匀化通道121的轴向排列设置于壳体123内。第二匀化镜组包括第三微柱面阵列和第四微柱面阵列,第三微柱面阵列和第四微柱面阵列的面型方向均为第二方向,第二方向与匀化通道121的轴向以及第一方向均垂直。第三微柱面阵列和第四微柱面阵列中的至少一个与壳体123沿匀化通道121的轴向滑动连接,使得第三微柱面阵列与第四微柱面阵列之间相对移动时,改变光束在第二方向上聚焦至加工件上的光斑尺寸。Further, in some embodiments, the
需要说明的是,若第一方向为图8中x轴所示方向,则第二方向为与x轴和z轴均垂直的方向,若第二方向为x轴所示方向,则第一方向为与x轴和z轴均垂直的方向。It should be noted that if the first direction is the direction shown by the x-axis in FIG. 8, then the second direction is a direction perpendicular to both the x-axis and the z-axis; is a direction perpendicular to both the x-axis and the z-axis.
可以理解的是,第二匀化镜组中第三微柱面阵列和第四微柱面阵列与第一匀化镜组124中第一微柱面阵列1241和第二微柱面阵列1242除了面型方向不同以外,其他部分的结构均可以相同,并且调节原理也相同,只是第一匀化镜组124调节光斑在第一方向上的尺寸,而第二匀化镜组调节光斑在第二方向上的尺寸,因此关于第二匀化镜组的具体实施方式这里不多赘述。It can be understood that the third micro-cylindrical array and the fourth micro-cylindrical array in the second homogenizing mirror group are different from the first
第一匀化镜组124调节光斑在第一方向的尺寸,结合第二匀化镜组调节光斑在第二方向的尺寸,可以更为灵活地控制光斑的大小,例如对于矩形光斑而言,可以准确地调节光斑的长宽比。The first
由于第一匀化镜组124的存在,受光的衍射影响,使得光斑整形装置100输出的光斑两端存在尖峰。具体地,由于衍射的作用,经过第一微柱面阵列1241和第二微柱面阵列1242之间每个微通道的光斑两端都存在衍射尖峰,并且叠加后光斑两端尖峰会更大。Due to the existence of the first
基于上述问题,为了消除光斑两端的尖峰,本申请进一步提出一种实施方式,具体请参阅图9,图中示出了第一微柱面阵列1241和第二微柱面阵列1242的结构。如图中所示,第一微柱面阵列1241沿匀化通道的轴线(图中z轴)转动设置于匀化通道121内,第一微柱面阵列1241用于在相对于第二微柱面阵列1242旋转时,消除经过第一微柱面阵列1241与第二微柱面阵列1242之间的微通道的光斑两端的尖峰。Based on the above problems, in order to eliminate the peaks at both ends of the spot, the present application further proposes an implementation manner, please refer to FIG. 9 for details, which shows the structures of the first
通过将第一微柱面阵列1241沿匀化通道121的轴线(也即光轴)转动设置于匀化通道121内,使得沿匀化通道121的轴线旋转第一微柱面阵列1241时,经过第一微柱面阵列1241与第二微柱面阵列1242之间的每个微通道的光斑会发生变化,从而使得叠加后的光斑两端的尖峰减小,有效区域的光斑均匀性得到提升。By rotating the first
对于第一微柱面阵列1241的转动结构,本申请进一步提出一种实施方式,具体请参阅8至图9,如图中所示,第一微柱面阵列1241的外周设置有镜框12411,第一微柱面阵列1241转动连接于镜框12411,镜框12411与壳体123滑动连接。For the rotation structure of the first
具体地,第一微柱面阵列1241可以通过孔轴配合的方式转动连接于镜框12411上。Specifically, the first
通过将第一微柱面阵列1241转动连接于镜框12411,实现对第一微柱面阵列1241的转动调节,同时镜框12411对第一微柱面阵列1241起到保护作用。By rotating the first
进一步地,请继续参阅图9,如图中所示,在一些实施例中,镜框12411与第一微柱面阵列1241在一侧分别设置有第一连接结构12411a和第二连接结构1241a,第一连接结构12411a与第二连接结构1241a在通过弹性件1245相互连接,镜框12411与第一微柱面阵列1241在相对的另一侧分别设置有第三连接结构12411b和第四连接结构1241b,第三连接结构12411b和第四连接结构1241b通过调节件1246相互连接。调节件1246用于调节第三连接结构12411b和第四连接结构1241b之间的距离,使得第三连接结构12411b和第四连接结构1241b之间的距离增大时,第四连接结构1241b带动第一微柱面阵列1241沿第一旋转方向(图中箭头a所示的转动方向)相对于第二微柱面阵列1242旋转。弹性件1245处于拉伸状态,使得第三连接结构12411b和第四连接结构1241b之间的距离减小时,弹性件1245收缩并通过第二连接结构1241a带动第一微柱面阵列1241沿第二旋转方向(图中箭头b所示的转动方向)相对于第二微柱面阵列1242旋转,第二旋转方向与第一旋转方向相反。Further, please continue to refer to FIG. 9 , as shown in the figure, in some embodiments, the
具体地,请参阅图10,图中示出了第一微柱面阵列1241与镜框12411的俯视结构。如图中所示,在初始状态时,弹性件1245的两端分别与第一连接结构12411a和第二连接结构1241a固定连接,且弹性件1245处于拉伸状态。调节件1246可以为螺杆,调节件1246穿过第三连接结构12411b与第四连接结构1241b螺纹连接配合,调节件1246的头部用于与扳手或其他工具配合进行受力,从而在转动调节件1246时,第四连接结构1241b与调节件1246之间的螺纹配合使得第四连接结构1241b与第三连接结构12411b之间的距离发生变化,进而使第一微柱面阵列1241相对于镜框12411旋转,也即使第一微柱面阵列1241相对于第二微柱面阵列1242旋转。Specifically, please refer to FIG. 10 , which shows the top view structure of the first
镜框12411和第一微柱面阵列1241的一侧通过拉伸的弹性件1245相互连接,相对的另一侧通过调节件1246相互连接,从而可以通过操作调节件1246方便地调节第一微柱面阵列1241的旋转,实现第一微柱面阵列1241旋转的在线调节。One side of the
为了保证第一微柱面阵列1241旋转的精度,本申请进一步提出一种实施方式,具体请继续参阅图9和图10,如图中所示,镜框12411上设置有限位轴12411c,第一微柱面阵列1241上设置有弧形滑动孔1241c,限位轴12411c穿设于弧形滑动孔1241c中并与弧形滑动孔1241c滑动配合,以保证第一微柱面阵列1241沿匀化通道121的轴线(图中所示的z轴)进行旋转。In order to ensure the rotation accuracy of the first
具体地,弧形滑动孔1241c的圆心位于光轴上,也即位于匀化通道121的轴线上,从而当第一微柱面阵列1241旋转时,受弧形滑动孔1241c与限位轴12411c之间滑动配合的限制,使第一微柱面阵列1241的旋转轴线与光轴相重合,从而保证第一微柱面阵列1241旋转的精度,防止因第一微柱面阵列1241旋转轴线发生偏移而影响对光束匀化的效果。Specifically, the center of the arc-shaped sliding
为了保证第一微柱面阵列1241结构的稳定性,本申请进一步提出一种实施方式,具体请再次参阅图9及图10,如图中所示,限位轴12411c的端部设置有抵接结构12411d,抵接结构12411d与弧形滑动孔1241c抵接,以限制第一微柱面阵列1241沿匀化通道121轴线方向移动。In order to ensure the stability of the structure of the first
具体地,抵接结构12411d可以是限位轴12411c上截面积增大的端头部,也可以是夹持于限位轴12411c的端头部与弧形滑动孔1241c处表面之间的垫片。Specifically, the
通过将限位轴12411c端部的抵接结构12411d与弧形滑动孔1241c进行抵接,使得在匀化通道121的轴线方向上,第一微柱面阵列1241与镜框12411相对固定,从而确保第一微柱面阵列1241结构的稳定性和位置的准确性,保证对光束的匀化效果。By abutting the abutting
在通过旋转第一微柱面阵列1241消除光斑两端尖峰时,一般只需要微调第一微柱面阵列1241即可,因此,为了第一微柱面阵列1241调节过量,本申请进一步提出一种实施方式,具体请继续参阅图9及图10,如图中所示,镜框12411的内边缘设置有限位槽12411e,第一微柱面阵列1241的外边缘设置有凸起1241e,凸起1241e位于限位槽12411e内,限位槽12411e沿周向(第一微柱面阵列1241的旋转方向)相对的两个内壁用于与凸起1241e抵接,以限制第一微柱面阵列1241旋转的最大行程。When eliminating the peaks at both ends of the light spot by rotating the first
通过镜框12411内边缘的限位槽12411e与第一微柱面阵列1241外边缘的凸起1241e配合,使得限位槽12411e沿周向的最大尺寸决定了第一微柱面阵列1241的最大旋转角度,从而可以有效防止第一微柱面阵列1241调节过量的问题。例如,当调节件1246发生松脱时,弹性件1245在收缩并恢复形变的过程中会带动第一微柱面阵列1241进行大幅度转动,在此情况下,通过限位槽12411e内壁对凸起1241e的限制,可以有效防止第一微柱面阵列1241发生大幅度转动,进而避免对第一匀化镜组124的精度造成影响。The
可以理解的是,上述对于第一匀化镜组124消除尖峰以及保证精度的实施例同样适用于第二匀化镜组。It can be understood that, the foregoing embodiments for eliminating spikes and ensuring accuracy of the first
根据本申请实施例的另一个方面,提供一种激光加工设备,具体请参阅图11,图中示出了激光加工设备10的结构。如图中所示,激光加工设备10包括光源装置200、工作平台300和上述任一实施例中的光斑整形装置100。光源装置200对准准直组件110设置,光源装置200用于产生光束用输入至准直通道111中,工作平台300用于放置加工件20,聚焦组件130用于将聚焦通道131内的光束聚焦至加工件20上,以对加工件20进行加工。According to another aspect of the embodiment of the present application, a laser processing device is provided. For details, please refer to FIG. 11 , which shows the structure of a
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit it; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present application. All of them should be covered by the scope of the claims and description of the present application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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