CN116003292A - A kind of method of synthesizing amino azobenzene - Google Patents
A kind of method of synthesizing amino azobenzene Download PDFInfo
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Abstract
本发明涉及化合物的合成,具体的说一种合成胺基偶氮苯的方法。以取代苯胺为原料,使用醇作溶剂,经重氮、偶合(自身偶合或与其他苯胺类物质偶合)反应合成胺基偶氮苯。所述偶合反应为甲醇和取代苯胺(偶合组分)混合,调节体系pH=5~6、控制体系温度0‑100,℃向体系内滴加重氮液,此时调节体系pH=4‑6之间,重氮液滴加结束后,继续保温1.5‑2h,期间维持pH=4‑6;反应结束后,调节pH=6.5‑7,过滤得胺基偶氮苯。本发明胺基偶氮苯的合成以间甲苯胺(或邻甲基苯胺)为原料,使用醇作溶剂,经重氮偶合(自身偶合或与其他苯胺类物质偶合)反应合成4‑胺基偶氮苯,同时反应过程中控制反应pH值,进而使反应回收方便,同时可改善原料溶解度,使反应更容易进行,大大缩短了反周期。The invention relates to the synthesis of compounds, in particular to a method for synthesizing aminoazobenzene. Use substituted aniline as raw material, use alcohol as solvent, and synthesize aminoazobenzene through diazo and coupling (self-coupling or coupling with other aniline substances). The coupling reaction is to mix methanol and substituted aniline (coupling component), adjust the pH of the system to 5-6, control the temperature of the system to 0-100, and add diazo solution dropwise to the system at ℃, and adjust the pH of the system to be between 4-6 at this time. During the period, after the dropwise addition of the diazo solution, continue to incubate for 1.5-2h, during which the pH=4-6 is maintained; after the reaction is completed, the pH is adjusted to 6.5-7, and the aminoazobenzene is obtained by filtration. The synthesis of aminoazobenzene of the present invention takes m-toluidine (or o-methylaniline) as a raw material, uses alcohol as a solvent, and synthesizes 4-aminoazobenzene through diazo coupling (self-coupling or coupling with other aniline substances) At the same time, the pH value of the reaction is controlled during the reaction process, so that the reaction recovery is convenient, and at the same time, the solubility of the raw materials can be improved, the reaction is easier to carry out, and the counter cycle is greatly shortened.
Description
技术领域technical field
本发明涉及化合物的合成,具体的说一种合成胺基偶氮苯的方法。The invention relates to the synthesis of compounds, in particular to a method for synthesizing aminoazobenzene.
背景技术Background technique
胺基偶氮苯类本身是一种常用的染料,可作为其他染颜料中间体,如对氨基偶氮苯(苯胺黄),采用苯胺重氮化自偶合制得,用于制偶氮染料和恶嗪染料等(酸性大红GR分散黄RGFL);也可用于酸碱指示,如对二甲胺基偶氮苯,可用作酸碱指示剂,pH2.9(红)~4.0(黄),测定胃液中的游离盐酸,过氧化脂肪的点滴试验;用作酸碱指示剂、非水溶液滴定用指示剂及胃液中游离盐酸的测定;也用于其他取代胺类化合物的合成,如2,5-二氨基甲苯采用邻胺基甲苯自偶合产物还原制得。Aminoazobenzene itself is a commonly used dye, which can be used as an intermediate for other dyeing pigments, such as p-aminoazobenzene (aniline yellow), which is prepared by aniline diazotization self-coupling, and is used to make azo dyes and Oxazine dyes, etc. (acid red GR disperse yellow RGFL); can also be used for acid-base indication, such as p-dimethylamino azobenzene, which can be used as an acid-base indicator, pH2.9 (red) ~ 4.0 (yellow), Determination of free hydrochloric acid in gastric juice, spot test of peroxidized fat; used as acid-base indicator, indicator for non-aqueous titration and determination of free hydrochloric acid in gastric juice; also used in the synthesis of other substituted amine compounds, such as 2,5 -Diaminotoluene is obtained by reducing the self-coupling product of o-aminotoluene.
胺基偶氮苯类化合物主要的合成方法是重氮偶合法制得,现有的方法主要是以水为溶剂,亚硝酸钠为重氮化试剂。The main synthesis method of aminoazobenzene compounds is the diazo coupling method. The existing method mainly uses water as the solvent and sodium nitrite as the diazotization reagent.
专利CN101450904A中报道,以2-胺基甲苯经水相重氮偶合后得到中间体2-胺基偶氮甲苯(C.I.11160),过滤获得偶氮化合物,收率92.44%。Patent CN101450904A reports that the intermediate 2-aminoazotoluene (C.I.11160) is obtained after coupling 2-aminotoluene with diazo in the water phase, and the azo compound is obtained by filtration with a yield of 92.44%.
目前的工业化多采用这种方法进行生产,该工艺条件以水相体系反应,为保证分散效果,反应过程中需要使用大量水,产生大量废水,环境污染严重,后处理难度大。该工艺条件下,受反应原料性质制约,反应周期长,亚硝酸钠滴加时间需要超过5个小时,滴加过快容易造成反应热累计严重,重氮偶合反应料液比热容约为3.2kJ·kg-1·K-1,重氮偶合反应过程综合表现为放热,表观放热量为651.4kJ·kg-1(以间甲苯胺的质量计),绝热温升约为50.0K,取代苯胺重氮盐稳定性较差,工艺过程中失控风险较大。The current industrialization mostly adopts this method for production, and the process condition is to react in an aqueous phase system. In order to ensure the dispersion effect, a large amount of water needs to be used in the reaction process, resulting in a large amount of waste water, serious environmental pollution, and difficult post-treatment. Under this process condition, restricted by the nature of the reaction raw material, the reaction cycle is long, and the time for adding sodium nitrite to the water needs to be more than 5 hours. If the addition is too fast, it will easily cause the accumulation of reaction heat. The specific heat capacity of the diazo coupling reaction material and liquid is about 3.2kJ· kg -1 ·K -1 , the diazo coupling reaction process is exothermic, with an apparent heat release of 651.4kJ kg -1 (based on the mass of m-toluidine), and an adiabatic temperature rise of about 50.0K. Substituted aniline The stability of diazonium salt is poor, and the risk of loss of control in the process is relatively high.
张凤春等人在内江师范学院学报2010(25,117-118)上发表的对二胺基偶氮苯的合成新方法中介绍了以对硝基苯胺为原料,分别以铅、锌和葡萄糖为还原剂,合成4,4’-二氨基偶氮苯(偶氮苯胺)的方法。In the new synthesis method of p-diaminoazobenzene published in the Journal of Neijiang Normal University 2010 (25, 117-118), Zhang Fengchun and others introduced the use of p-nitroaniline as raw material, and the reduction of lead, zinc and glucose respectively. Reagent, method for synthesizing 4,4'-diaminoazobenzene (azoaniline).
该方法虽然清洁环保,但产率太低,不适合工业化生产。Although this method is clean and environmentally friendly, the yield is too low to be suitable for industrial production.
发明内容Contents of the invention
本发明目的在于提供一种合成胺基偶氮苯的方法。The purpose of the present invention is to provide a method for synthesizing aminoazobenzene.
为实现上述目的,本发明采用技术方案为:In order to achieve the above object, the technical solution adopted by the present invention is:
一种合成胺基偶氮苯的方法,以取代苯胺为原料,使用醇作溶剂,经重氮、偶合(自身偶合或与其他苯胺类物质偶合)反应合成胺基偶氮苯。A method for synthesizing aminoazobenzene uses substituted aniline as a raw material, uses alcohol as a solvent, and synthesizes aminoazobenzene through diazo and coupling (self-coupling or coupling with other aniline substances) reactions.
所述偶合反应为甲醇和取代苯胺(偶合组分)混合,调节体系pH=5~6、控制体系温度0-100℃,向体系内滴加重氮液,此时调节体系pH=4-6之间,重氮液滴加结束后,继续保温1.5-2h,期间维持pH=4-6;反应结束后,调节pH=6.5-7,过滤得胺基偶氮苯;其中,偶合组分中的取代苯胺与获得重氮液中原料取代苯胺可相同或不同。The coupling reaction is to mix methanol and substituted aniline (coupling component), adjust the pH of the system to 5-6, control the temperature of the system at 0-100°C, and add diazo liquid dropwise into the system, and adjust the pH of the system to be between 4-6. During the period, after the diazo solution is added dropwise, continue to incubate for 1.5-2h, during which the pH=4-6 is maintained; after the reaction, adjust the pH=6.5-7, and filter to obtain aminoazobenzene; wherein, in the coupling component The substituted aniline can be the same or different from the raw material substituted aniline obtained in the diazo solution.
所述以取代苯胺为原料(重氮组分),使用醇作溶剂,室温下滴入盐酸,搅拌混合均匀,使得体系内pH<1,得到取代苯胺盐酸盐醇液待用;而后加入亚硝酸钠水溶液,进行重氮反应,获得重氮液;Said use substituted aniline as raw material (diazo component), use alcohol as solvent, add hydrochloric acid dropwise at room temperature, stir and mix evenly, make the pH in the system <1, and obtain substituted aniline hydrochloride alcohol solution for use; then add substituent Sodium nitrate aqueous solution, carry out diazonium reaction, obtain diazonium liquid;
而后采用连续化管式反应器,温度设置0-5℃,按比例将取代苯胺盐酸盐甲醇液和亚硝酸钠水溶液同时加入至反应器中停留时间10-60s,获得重氮液,采出液滴加至偶合釜中进行偶合反应。Then a continuous tubular reactor is used, the temperature is set at 0-5°C, and the substituted aniline hydrochloride methanol solution and sodium nitrite aqueous solution are added to the reactor at the same time in proportion to the residence time of 10-60s to obtain the diazonium solution. Dropwise added to the coupling tank for coupling reaction.
上述重氮反应体系:Above-mentioned diazonium reaction system:
其中R1、R2、R3、R4相同或不同的选自H或C1-4的烷基;其中,苯环上R1和/或R2分别与氨基形成邻位或间位;wherein R 1 , R 2 , R 3 , and R 4 are identical or different and are selected from H or C 1-4 alkyl groups; wherein, R 1 and/or R 2 on the benzene ring form an ortho or meta position with the amino group, respectively;
使用亚硝酸钠水溶液为重氮化试剂,取代苯胺(重氮组分):亚硝酸钠:盐酸:取代苯胺(偶合组分)=1.0:1.0-1.2:2.0~2.5:1.0(mol比例)。Use sodium nitrite aqueous solution as the diazotization reagent, substituted aniline (diazo component): sodium nitrite: hydrochloric acid: substituted aniline (coupling component) = 1.0:1.0-1.2:2.0-2.5:1.0 (mol ratio).
所述醇为为C1-4的伯醇,优选为甲醇、乙醇等。The alcohol is a C 1-4 primary alcohol, preferably methanol, ethanol or the like.
所述偶合步骤时温度为10-30℃,pH控制为4.0-5.0。During the coupling step, the temperature is 10-30° C., and the pH is controlled at 4.0-5.0.
所述醇和取代苯胺(偶合组分)混合时采用盐酸调节体系pH,加入重氮组分后采用碱调节体系pH。When the alcohol and the substituted aniline (coupling component) are mixed, the pH of the system is adjusted by hydrochloric acid, and the pH of the system is adjusted by alkali after the diazo component is added.
所述碱为无机碱;例如,氢氧化钾、氢氧化钠、碳酸钾、碳酸钠等。The base is an inorganic base; for example, potassium hydroxide, sodium hydroxide, potassium carbonate, sodium carbonate, and the like.
本发明所具有的优点:The advantages that the present invention has:
本发明胺基偶氮苯的合成以间甲苯胺(或邻甲基苯胺)为原料,使用醇作溶剂,经重氮偶合(自身偶合或与其他苯胺类物质偶合)反应合成4-胺基偶氮苯,同时反应过程中控制反应pH值,进而使反应回收方便,三废量少,同时可改善原料溶解度,使反应更容易进行,大大缩短了反周期;具体:The synthesis of aminoazobenzene of the present invention takes m-toluidine (or o-methylaniline) as a raw material, uses alcohol as a solvent, and synthesizes 4-aminoazobenzene through diazo coupling (self-coupling or coupling with other aniline substances) reaction. At the same time, the pH value of the reaction is controlled during the reaction process, so that the reaction recovery is convenient, the amount of three wastes is less, and the solubility of the raw materials can be improved at the same time, so that the reaction is easier to carry out, and the counter cycle is greatly shortened; specifically:
1)本发明的通过使用醇类溶剂,解决原料溶解度的问题,即使在较高pH条件下,也能保证取代苯胺类物质在反应体系中溶解,大大提高偶合反应速度;1) The present invention solves the problem of the solubility of raw materials by using alcohol solvents, even under relatively high pH conditions, it can also ensure that the substituted anilines are dissolved in the reaction system, greatly improving the coupling reaction speed;
2)控制本发明偶合pH条件为4-6,反应时间<2h,大大缩短与现有技术相同条件的水相反应时间(大于8h)。不仅如此,使用醇溶剂体系,可提高重氮盐稳定性,有效抑制水解类副反应发生。2) Control the coupling pH condition of the present invention to be 4-6, and the reaction time is less than 2h, which greatly shortens the reaction time of the water phase under the same conditions as the prior art (greater than 8h). Not only that, the use of alcohol solvent system can improve the stability of diazonium salt and effectively inhibit the occurrence of side reactions of hydrolysis.
具体实施方式Detailed ways
以下结合实例对本发明的具体实施方式做进一步说明,应当指出的是,此处所描述的具体实施方式只是为了说明和解释本发明,并不局限于本发明。The specific embodiments of the present invention will be further described below in conjunction with examples. It should be noted that the specific embodiments described here are only for illustrating and explaining the present invention, and are not intended to limit the present invention.
现有制备胺基偶氮苯中,胺基偶氮苯合成过程中,体系pH值对各步反应有着非常大的影响。根据重氮化反应机理,酸浓度越高,用量越大,反应速度越快,产物越稳定。In the existing preparation of aminoazobenzene, during the synthesis process of aminoazobenzene, the pH value of the system has a great influence on the reactions of each step. According to the diazotization reaction mechanism, the higher the acid concentration, the larger the dosage, the faster the reaction speed and the more stable the product.
根据偶合反应机理,需要弱酸性甚至碱性条件进行。本研究主中偶合物为取代苯胺,偶合最佳pH值为4-7。According to the mechanism of the coupling reaction, weakly acidic or even alkaline conditions are required. The main coupling compound in this study is substituted aniline, and the optimum pH value for coupling is 4-7.
水相条件下,取代苯胺需要制成盐酸盐才能溶解,其盐酸盐具有很强的酸性,导致偶合反应很难发生,而将体系调节至所需的弱酸性条件下,取代苯胺类物质的溶解度很低,这就导致了偶合反应速度十分的缓慢,重氮盐在若酸性条件下稳定性很差,两种条件相互制约,导致反应过程中产生较多的杂质,影响产品质量和收率。Under the condition of water phase, the substituted aniline needs to be made into hydrochloride to be dissolved, and its hydrochloride has a strong acidity, which makes it difficult for the coupling reaction to occur, and the system is adjusted to the required weak acidic condition to replace the aniline The solubility of the diazonium salt is very low, which leads to a very slow coupling reaction speed, and the stability of the diazonium salt is very poor under acidic conditions. The two conditions restrict each other, resulting in more impurities in the reaction process, affecting product quality and yield. Rate.
以间甲基苯胺为例,其偶合产物主要有以下几种。Taking m-methylaniline as an example, its coupling products mainly include the following types.
①杂质-1主要来源为重氮盐水解,生成副产物酚与重氮盐偶合。体系pH过高、温度过高、反应时间过长、偶合反应速度慢均会导致重氮盐水解。① The main source of impurity-1 is the hydrolysis of diazonium salt, and the by-product phenol is coupled with diazonium salt. Too high system pH, too high temperature, too long reaction time and slow coupling reaction speed will lead to hydrolysis of diazonium salt.
②杂质-2:氨解产物,通常pH过高导致杂质增多。②Impurities-2: Ammonolysis products, usually the pH is too high to increase impurities.
由上述种种缺陷,本发明改变反应体系的溶剂解决现有问题。By above-mentioned various defects, the present invention changes the solvent of reaction system to solve existing problems.
实施例1Example 1
100ml反应瓶中加入甲醇20ml(16g),盐酸(36%)10g,间甲苯胺5.0g,降温至0-5℃,待用。Add 20ml (16g) of methanol, 10g of hydrochloric acid (36%), and 5.0g of m-toluidine into a 100ml reaction flask, cool down to 0-5°C, and set aside.
取亚硝酸钠3.25g、水6g配制成溶液,将配置溶液滴加至上述反应瓶中,滴加过程中控制温度0-5℃,滴完<5℃保温待用。取样中控,反应转化率约99%,重氮盐纯度>98%。Take 3.25g of sodium nitrite and 6g of water to prepare a solution, add the prepared solution dropwise to the above-mentioned reaction flask, control the temperature at 0-5°C during the dropwise addition, and keep it warm at <5°C for later use. Sampling is controlled in the center, the reaction conversion rate is about 99%, and the purity of the diazonium salt is >98%.
实施例2Example 2
100ml反应瓶中加入50g甲醇、5.0g间甲苯胺,降温至10℃以下,滴加10g盐酸(36%)至pH≈5,搅拌至均匀待用。Add 50g of methanol and 5.0g of m-toluidine into a 100ml reaction bottle, cool down to below 10°C, add 10g of hydrochloric acid (36%) dropwise to pH ≈ 5, stir until uniform and set aside.
控制温度<10℃滴加实例1中重氮液,约0.5h滴完,期间不间断检测体系pH值,通过氢氧化钠控制体系pH=4.0-4.5。重氮盐滴加结束后于8-10℃保温2h。Control the temperature < 10°C and add the diazonium solution in Example 1 dropwise for about 0.5 hours. During this period, the pH value of the system is continuously detected, and the pH value of the system is controlled by sodium hydroxide to 4.0-4.5. After the diazonium salt was added dropwise, it was kept at 8-10°C for 2h.
取样中控原料剩余<3%,主产物大于95%。中控合格后,调节pH至6.5-7,过滤干燥得橙色固体,收率96%,含量97%。The control raw material remaining in sampling is less than 3%, and the main product is more than 95%. After passing the central control, adjust the pH to 6.5-7, filter and dry to obtain an orange solid with a yield of 96% and a content of 97%.
实施例3Example 3
按实例1中比例配制间甲苯胺甲醇液和亚硝酸钠溶液,同时按实例2中准备偶合料打底液。Prepare m-toluidine methanol solution and sodium nitrite solution according to the ratio in Example 1, and prepare the coupling material primer solution in Example 2 at the same time.
使用连续管式反应器,控制温度0-5℃,按比例同时加入间甲苯胺甲醇液和亚硝酸钠溶液,停留时间10-15s,采出液滴加至偶合反应瓶中,控制条件同实例2。收率96.5%,含量97%。Use a continuous tubular reactor, control the temperature at 0-5°C, add m-toluidine methanol solution and sodium nitrite solution at the same time in proportion, the residence time is 10-15s, and add the production liquid dropwise into the coupling reaction bottle, the control conditions are the same as the example 2. Yield 96.5%, content 97%.
实施例4Example 4
100ml反应瓶中加入甲醇20ml(16g),盐酸(36%)10g,邻甲苯胺5.0g,降温至0-5℃,待用。Add 20ml (16g) of methanol, 10g of hydrochloric acid (36%), and 5.0g of o-toluidine into a 100ml reaction flask, cool down to 0-5°C, and set aside.
取亚硝酸钠3.25g、水6g配制成溶液,将配置溶液滴加至上述反应瓶中,滴加过程中控制温度0-5℃,滴完<5℃保温待用。取样中控,反应转化率约99%,重氮盐纯度>98%。Take 3.25g of sodium nitrite and 6g of water to prepare a solution, add the prepared solution dropwise to the above-mentioned reaction flask, control the temperature at 0-5°C during the dropwise addition, and keep it warm at <5°C for later use. Sampling is controlled in the center, the reaction conversion rate is about 99%, and the purity of the diazonium salt is >98%.
实施例5Example 5
100ml反应瓶中加入50g甲醇、5.0g邻甲苯胺,降温至10℃以下,滴加10g盐酸(36%)至pH≈5,搅拌至均匀待用。Add 50g of methanol and 5.0g of o-toluidine into a 100ml reaction bottle, cool down to below 10°C, add 10g of hydrochloric acid (36%) dropwise to pH ≈ 5, stir until uniform and set aside.
控制温度<10℃滴加实例1中重氮液,约0.5h滴完,期间不间断检测体系pH值,通过氢氧化钠控制体系pH=4.0-4.5。重氮盐滴加结束后于8-10℃保温2h。Control the temperature < 10°C and add the diazonium solution in Example 1 dropwise for about 0.5 hours. During this period, the pH value of the system is continuously detected, and the pH value of the system is controlled by sodium hydroxide to 4.0-4.5. After the diazonium salt was added dropwise, it was kept at 8-10°C for 2h.
取样中控原料剩余<3%,主产物大于95%。中控合格后,调节pH至6.5-7,过滤干燥得橙色固体,收率93.9%,含量97%。The control raw material remaining in sampling is less than 3%, and the main product is more than 95%. After passing the central control, adjust the pH to 6.5-7, filter and dry to obtain an orange solid with a yield of 93.9% and a content of 97%.
实施例6Example 6
使用连续管式反应器,控制温度0-5℃,按比例同时加入邻甲苯胺甲醇液和亚硝酸钠溶液,停留时间10-15s,采出液滴加至偶合反应瓶中,控制条件同实例5。收率94.8%,含量97%。Use a continuous tubular reactor, control the temperature at 0-5°C, add o-toluidine methanol solution and sodium nitrite solution at the same time in proportion, the residence time is 10-15s, and add the production liquid dropwise into the coupling reaction bottle, the control conditions are the same as the example 5. Yield 94.8%, content 97%.
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