CN115997562B - Round bale winding rope mechanism of round baler - Google Patents
Round bale winding rope mechanism of round baler Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明属于农业机械技术领域,特别涉及一种圆捆机圆草捆缠绕捆绳机构。The invention belongs to the technical field of agricultural machinery, and in particular relates to a rope winding mechanism for a round hay bale of a round baler.
背景技术Background Art
圆捆打捆机,简称圆捆机,已成为牧草及农作物秸秆捡拾打捆收获的主要机械。圆草捆缠绕捆绳机构是圆捆机的重要机构,它是保证圆捆机所打圆草捆不散捆、保持规则形状、保有确定容重、提高打捆效率的关键。目前,圆捆机对圆草捆缠绕捆绳是按螺旋方向从一侧向另一侧缠绕,由于缠绕捆绳时间较长、捆绳端头易松脱,圆捆机打捆收获的圆草捆容重、成捆率及规则度难以保证,圆捆机打捆生产效率也受到影响。Round balers, or balers for short, have become the main machinery for picking up, baling, and harvesting forage grass and crop straw. The rope winding mechanism for round grass bales is an important mechanism of the round baler. It is the key to ensure that the round grass bales made by the round baler do not fall apart, maintain a regular shape, maintain a certain bulk density, and improve the baling efficiency. At present, the rope winding of the round baler is from one side to the other in a spiral direction. Since the rope winding time is long and the rope ends are easy to loosen, the bulk density, baling rate, and regularity of the round grass bales harvested by the round baler are difficult to guarantee, and the baling production efficiency of the round baler is also affected.
因此,针对现有技术存在的缠绕捆绳时间较长、捆绳端头易松脱问题,亟需设计一种新型的圆草捆缠绕捆绳机构。Therefore, in view of the problems in the prior art that the time required to wind the rope is long and the ends of the rope are easy to loosen, it is urgent to design a new type of round grass bale winding rope mechanism.
发明内容Summary of the invention
本发明的目的是针对上述现有技术的不足,提供一种圆捆机圆草捆缠绕捆绳机构,保证牧草及秸秆打捆作业时的机具缠绕捆绳质量、草捆容重及成捆率,提高生产效率。The purpose of the present invention is to provide a round bale winding rope mechanism for a round baler in view of the above-mentioned deficiencies in the prior art, so as to ensure the quality of the machine winding rope, the bale bulk density and the baling rate during the baling operation of forage grass and straw, and improve the production efficiency.
为解决以上技术问题,本发明采用的技术方案是:In order to solve the above technical problems, the technical solution adopted by the present invention is:
一种圆捆机圆草捆缠绕捆绳机构,包括启动装置、捆绳传动单元、缠绕捆绳单元以及切绳单元,且捆绳传动单元位于上部并与启动装置通过齿轮传动连接;A rope winding mechanism for a round baler comprises a starting device, a rope transmission unit, a rope winding unit and a rope cutting unit, wherein the rope transmission unit is located at the upper part and is connected to the starting device through gear transmission;
所述捆绳传动单元包括不完全齿轮盘、槽轮以及配设在槽轮上方的压绳弧板组件,且槽轮与配设的蜗轮蜗杆减速器的输入轴固定连接,而蜗轮蜗杆减速器的输出轴与不完全齿轮盘固定连接;The rope transmission unit comprises an incomplete gear plate, a groove wheel and a rope pressing arc plate assembly arranged above the groove wheel, and the groove wheel is fixedly connected to the input shaft of the worm gear reducer, and the output shaft of the worm gear reducer is fixedly connected to the incomplete gear plate;
所述缠绕捆绳单元包括左右相应配设的摆盘、摆臂以及连杆,且摆臂与摆盘固定连接,连杆通过销轴与摆盘转动连接,而左右相应的连杆通过同一销轴与不完全齿轮盘转动连接,且摆臂沿轴向还开设有用于穿过捆绳的穿绳孔;The rope winding unit comprises a swing plate, a swing arm and a connecting rod respectively arranged on the left and right sides, and the swing arm is fixedly connected to the swing plate, the connecting rod is rotatably connected to the swing plate through a pin shaft, and the corresponding connecting rods on the left and right sides are rotatably connected to the incomplete gear plate through the same pin shaft, and the swing arm is also provided with a rope threading hole for passing the rope along the axial direction;
摆臂摆动时穿过左右两侧摆臂穿绳孔的捆绳被带入转动的圆草捆并随圆草捆旋转缠绕;When the swing arm swings, the rope passing through the rope holes on the left and right sides of the swing arm is brought into the rotating round hay bale and is wound around the rotating round hay bale;
所述切绳单元相应配设在左右两侧并均包括切刀组件以及与其转动连接的拉杆,且切刀组件配设在缠绕捆绳单元与圆草捆之间的前侧壁板处并对捆绳进行切断。The rope cutting units are respectively arranged on the left and right sides and each comprises a cutter assembly and a pull rod rotatably connected thereto, and the cutter assembly is arranged at the front side wall plate between the rope winding unit and the round grass bale and cuts the rope.
所述缠绕捆绳单元包括左摆盘、左摆臂、左连杆以及右摆盘、右摆臂、右连杆;The rope winding unit comprises a left swing plate, a left swing arm, a left connecting rod, and a right swing plate, a right swing arm, and a right connecting rod;
左摆臂固设在左摆盘上,左连杆的一端通过销轴与左摆盘转动连接,另一端与右连杆连接并通过同一销轴与不完全齿轮盘转动连接;The left swing arm is fixed on the left swing plate, one end of the left connecting rod is rotatably connected to the left swing plate through a pin shaft, and the other end is connected to the right connecting rod and rotatably connected to the incomplete gear plate through the same pin shaft;
右摆臂固设在右摆盘上,右连杆的一端通过销轴与右摆盘转动连接,另一端与左连杆连接并通过同一销轴与不完全齿轮盘转动连接;The right swing arm is fixed on the right swing plate, one end of the right connecting rod is rotatably connected to the right swing plate through a pin shaft, and the other end is connected to the left connecting rod and rotatably connected to the incomplete gear plate through the same pin shaft;
而左摆盘以及右摆盘均可转动固设于相应侧的机体上。The left swing plate and the right swing plate can be rotatably fixed on the machine body at the corresponding side.
所述切刀组件包括固设在刀座上的切刀以及用于与拉杆转动连接的拉板,且拉板与刀座间固设有侧轴套并通过侧轴套与固设在前侧壁板上的侧销轴转动连接。The cutter assembly includes a cutter fixed on a cutter seat and a pull plate for rotationally connecting with a pull rod, and a side shaft sleeve is fixed between the pull plate and the cutter seat and is rotationally connected with a side pin fixed on a front side wall plate through the side shaft sleeve.
所述拉杆的末端穿过固设在前侧壁板上的侧托板,并通过相应配设的复位弹簧复位。The end of the pull rod passes through a side support plate fixed on the front side wall plate and is reset by a correspondingly arranged reset spring.
所述启动装置包括微电机以及小齿轮,小齿轮与微电机的输出轴固定连接;不完全齿轮盘与配合设置的小齿轮啮合传动,且小齿轮与微电机驱动连接。The starting device comprises a micro motor and a pinion, wherein the pinion is fixedly connected to the output shaft of the micro motor; the incomplete gear plate is meshed with the matching pinion for transmission, and the pinion is drivingly connected to the micro motor.
所述不完全齿轮盘设为五齿结构,且小齿轮模数与不完全齿轮盘模数相同设置。The incomplete gear plate is configured as a five-tooth structure, and the module of the pinion is configured to be the same as the module of the incomplete gear plate.
所述压绳弧板组件包括弧板以及配设在弧板上部的可调压紧装置,弧板的一端与机体前侧固接的销轴可转动连接且其内端面与槽轮外端面配合设置,而可调压紧装置沿径向指向槽轮心部并可调整弧板与槽轮间的接触压力。The rope pressing arc plate assembly includes an arc plate and an adjustable clamping device arranged on the upper part of the arc plate. One end of the arc plate is rotatably connected to a pin shaft fixed to the front side of the machine body and its inner end surface is matched with the outer end surface of the groove wheel. The adjustable clamping device points radially to the center of the groove wheel and can adjust the contact pressure between the arc plate and the groove wheel.
所述可调压紧装置包括上固定板、固设在弧板上的调节螺栓以及套设在调节螺栓上的上弹簧,上固定板位于上弹簧外侧并与调节螺栓连接。The adjustable pressing device comprises an upper fixing plate, an adjusting bolt fixed on the arc plate, and an upper spring sleeved on the adjusting bolt. The upper fixing plate is located outside the upper spring and connected to the adjusting bolt.
所述槽轮外端面上开设有沿周向布设的两道凹槽,而弧板的内端面上设有与凹槽相应配设的两道凸齿。The outer end surface of the groove wheel is provided with two grooves arranged along the circumferential direction, and the inner end surface of the arc plate is provided with two convex teeth corresponding to the grooves.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)该圆捆机圆草捆缠绕捆绳机构,通过在圆捆机前上部两侧壁板之间配装启动装置、捆绳传动单元、缠绕捆绳单元以及切绳单元,其中,启动装置采用微电机驱动小齿轮在圆捆机完成圆草捆打捆时启动圆草捆缠绕捆绳作业,捆绳传动单元主要配置槽轮、压绳弧板组件、蜗轮蜗杆减速器、不完全齿轮盘,开有两道环形凹槽的槽轮与压绳弧板组件匹配实现捆绳预紧导送,在启动缠绕捆绳作业时由小齿轮通过设有五个齿的不完全齿轮盘驱动缠绕捆绳单元,在捆绳被带入圆草捆后由捆绳通过槽轮、蜗轮蜗杆减速器与不完全齿轮盘驱动缠绕捆绳单元;缠绕捆绳单元配装在捆绳传动单元下部,缠绕捆绳单元主要配置两套摆盘、摆臂、连杆,每套摆盘、摆臂只负责半个圆草捆宽度的缠绕捆绳作业,实现圆草捆快速网格状布绳;切绳单元配装在缠绕捆绳单元前部并贴近圆草捆及圆捆机两侧壁板处,切绳单元主要配置两套切刀组件以及拉杆,由摆臂、拉杆带动切刀切断捆绳,由此提供适应性强、缠绕捆绳速度快、生产效率高、圆草捆性能优的缠绕捆绳机构,促进圆捆机创新发展。(1) The rope winding mechanism of the round baler comprises a starting device, a rope transmission unit, a rope winding unit and a rope cutting unit installed between the two side wall plates at the upper front part of the round baler. The starting device uses a micro motor to drive a small gear to start the rope winding operation of the round grass bale when the round baler completes the baling of the round grass bale. The rope transmission unit is mainly equipped with a groove wheel, a rope pressing arc plate assembly, a worm gear reducer and an incomplete gear plate. The groove wheel with two annular grooves is matched with the rope pressing arc plate assembly to realize the pre-tightening and guiding of the rope. When the rope winding operation is started, the small gear drives the rope winding unit through the incomplete gear plate with five teeth. After the rope is brought into the round grass bale, the rope is cut by the rope passage. The rope winding unit is driven by the groove wheel, worm gear reducer and incomplete gear plate; the rope winding unit is installed at the lower part of the rope transmission unit, and is mainly equipped with two sets of swing plates, swing arms and connecting rods. Each set of swing plates and swing arms is only responsible for the rope winding operation of half the width of the round bale, so as to realize the rapid grid-shaped rope laying of the round bale; the rope cutting unit is installed at the front of the rope winding unit and close to the round bale and the wall panels on both sides of the round baler. The rope cutting unit is mainly equipped with two sets of cutting knife assemblies and pull rods. The swing arm and pull rod drive the cutter to cut the rope, thereby providing a rope winding mechanism with strong adaptability, fast rope winding speed, high production efficiency and excellent round bale performance, thereby promoting the innovative development of round balers.
(2)本发明实现了对圆草捆按菱形网格缠绕捆绳作业,具有机构简单、生产效率高、作业质量好等特点。(2) The present invention realizes the operation of winding ropes on round hay bales according to a diamond grid, and has the characteristics of simple structure, high production efficiency, and good operation quality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是不完全齿轮盘启动及转过360°时缠绕捆绳主机构俯视图一(不含槽轮、减速器、捆绳、微电机等);Figure 1 is a top view of the main mechanism for winding the rope when the incomplete gear plate is started and rotated 360° (excluding the groove wheel, reducer, rope, micro motor, etc.);
图2是缠绕捆绳单元的结构示意图;FIG2 is a schematic structural diagram of a winding rope unit;
图3是缠绕捆绳机构的侧视图;FIG3 is a side view of the winding rope mechanism;
图4是不完全齿轮盘转动180°时缠绕捆绳主机构俯视图二(不含槽轮、减速器、捆绳、微电机等);Figure 4 is a top view of the main mechanism for winding the rope when the incomplete gear plate rotates 180° (excluding the grooved wheel, reducer, rope, micro motor, etc.);
图5是不完全齿轮盘的结构示意图;FIG5 is a schematic structural diagram of an incomplete gear plate;
图6是小齿轮的结构示意图;FIG6 is a schematic diagram of the structure of a pinion;
图7是摆臂的结构示意图;FIG7 is a schematic structural diagram of a swing arm;
图8是右摆盘的结构示意图;Fig. 8 is a schematic diagram of the structure of the right wobble plate;
图9是左摆盘的结构示意图;Fig. 9 is a schematic diagram of the structure of the left wobble plate;
图10是连杆的结构示意图;Figure 10 is a schematic diagram of the structure of the connecting rod;
图11是支撑柱的结构示意图;FIG11 is a schematic structural diagram of a support column;
图12是切刀组件的结构示意图;FIG12 is a schematic structural diagram of a cutter assembly;
图13是拉杆的正视图;FIG13 is a front view of the pull rod;
图14是拉杆的俯视图;FIG14 is a top view of the pull rod;
图15是侧托板的正视图;FIG15 is a front view of the side support plate;
图16是槽轮的正视图;Fig. 16 is a front view of the sheave;
图17是槽轮的侧视图;Fig. 17 is a side view of the sheave;
图18是压绳弧板组件的结构示意图;Figure 18 is a schematic structural diagram of the rope pressing arc plate assembly;
图19是弧板的侧视图;FIG19 is a side view of the arc plate;
图20是圆草捆绕绳的网格结构示意图;FIG20 is a schematic diagram of a grid structure for rope winding of a round hay bale;
图中序号说明如下:The serial numbers in the figure are explained as follows:
1.圆草捆、2.切刀组件、3.拉杆、4.侧弹簧、5.侧托板、6.右摆臂、7.右销轴、8.右摆盘、9.右转轴、10.右连杆、11.盘销轴、12.小齿轮、13.不完全齿轮盘、14.左连杆、15.左销轴、16.左转轴、17.左摆盘、18.左摆臂、19.槽轮、20.蜗轮蜗杆减速器、21.微电机、22.上销轴、23.弧板、24.上弹簧、25.调节螺栓、26.支撑柱、27.捆绳、28.切刀、29.刀座、30.侧轴套、31.拉板、32.侧销轴、33.上轴套、34.右固定轴承座、35.左固定轴承座、36.上固定板、37.圆捆机前侧壁板、38.压绳弧板组件、39.圆捆机前方部位、40.圆捆机后方部位。1. Round bale, 2. Cutter assembly, 3. Pull rod, 4. Side spring, 5. Side support plate, 6. Right swing arm, 7. Right pin shaft, 8. Right swing plate, 9. Right rotating shaft, 10. Right connecting rod, 11. Plate pin shaft, 12. Pinion, 13. Incomplete gear plate, 14. Left connecting rod, 15. Left pin shaft, 16. Left rotating shaft, 17. Left swing plate, 18. Left swing arm, 19. Groove wheel, 20. Worm gear reducer, 21. Micro motor, 22. Upper pin, 23. Arc plate, 24. Upper spring, 25. Adjusting bolt, 26. Support column, 27. Tie rope, 28. Cutter, 29. Knife holder, 30. Side bushing, 31. Pull plate, 32. Side pin, 33. Upper bushing, 34. Right fixed bearing seat, 35. Left fixed bearing seat, 36. Upper fixed plate, 37. Front side wall plate of round baler, 38. Rope pressing arc plate assembly, 39. Front part of round baler, 40. Rear part of round baler.
具体实施方式DETAILED DESCRIPTION
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The following is a description of the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
请参阅图1。须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。Please refer to Figure 1. It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no substantial technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.
本发明提供了一种圆捆机圆草捆缠绕捆绳机构,如图1至图20所示。The present invention provides a rope winding mechanism for a round hay bale of a round baler, as shown in FIGS. 1 to 20 .
圆捆机圆草捆缠绕捆绳机构,配装在圆捆机两前侧壁板37之间、靠近形成的圆草捆1的上方部位处,主要包括启动装置、捆绳传动单元、缠绕捆绳单元、切绳单元;启动装置配装在缠绕捆绳机构上方部位处,本实施例中,启动装置采用微电机21进行驱动,微电机21固装在圆捆机前侧机体上,小齿轮12与微电机21的输出轴通过平键连接。The rope winding mechanism of the round baler is installed between the two front side wall plates 37 of the round baler and close to the upper part of the formed round grass bale 1, and mainly includes a starting device, a rope transmission unit, a rope winding unit, and a rope cutting unit; the starting device is installed at the upper part of the rope winding mechanism. In this embodiment, the starting device is driven by a micro motor 21, and the micro motor 21 is fixed on the front side body of the round baler. The pinion 12 is connected to the output shaft of the micro motor 21 through a flat key.
捆绳传动单元配装在缠绕捆绳机构上方部位处,主要包括槽轮19、压绳弧板组件38、蜗轮蜗杆减速器20、不完全齿轮盘13,槽轮19开有两道环形凹槽,槽轮19通过平键与蜗轮蜗杆减速器20的输入轴连接,压绳弧板组件38配置在槽轮19上方部位处,压绳弧板组件38由弧板23、上轴套33、上销轴22组成,弧板23配置的两道凸齿与槽轮19的凹槽匹配,弧板23的一端侧与上轴套33固定连接,固装在圆捆机前侧机体上的上销轴22通过上轴套33与弧板23一端侧销连接,弧板23另一端侧由穿过上固定板36的调节螺栓25连接、由上弹簧24压紧,不完全齿轮盘13通过平键与蜗轮蜗杆减速器20的输出轴连接。本实施例中,不完全齿轮盘13设计为五齿结构,不完全齿轮盘13的齿轮模数与小齿轮12齿轮模数相同。The rope transmission unit is mounted at the upper part of the winding rope mechanism, and mainly includes a groove wheel 19, a rope pressing arc plate assembly 38, a worm gear reducer 20, and an incomplete gear plate 13. The groove wheel 19 has two annular grooves, and the groove wheel 19 is connected to the input shaft of the worm gear reducer 20 through a flat key. The rope pressing arc plate assembly 38 is arranged at the upper part of the groove wheel 19. The rope pressing arc plate assembly 38 consists of an arc plate 23, an upper sleeve 33, and an upper pin 22. The two convex teeth configured on the arc plate 23 match the grooves of the groove wheel 19. One end side of the arc plate 23 is fixedly connected to the upper sleeve 33. The upper pin 22 fixedly mounted on the front body of the round baler is connected to one end side pin of the arc plate 23 through the upper sleeve 33. The other end side of the arc plate 23 is connected by an adjusting bolt 25 passing through the upper fixing plate 36 and is pressed by an upper spring 24. The incomplete gear plate 13 is connected to the output shaft of the worm gear reducer 20 through a flat key. In this embodiment, the incomplete gear plate 13 is designed as a five-tooth structure, and the gear module of the incomplete gear plate 13 is the same as the gear module of the pinion 12 .
缠绕捆绳单元配装在捆绳传动单元下方部位处,包括左摆盘17、左摆臂18、左连杆14以及右摆盘8、右摆臂6、右连杆10,左摆盘17通过螺母固定压装在左转轴16上,左转轴16由与机体固装的轴承座35通过两口轴承支撑并定位,左摆臂18通过螺栓固装于左摆盘17上方部位处,左连杆14通过左销轴15与左摆盘17销连接、通过盘销轴11与不完全齿轮盘13销连接,右摆盘8通过螺母固定压装在右转轴9上,右转轴9由与机体固装的轴承座34通过两口轴承支撑并定位,右摆臂6通过螺栓固装于右摆盘8上方部位处,右连杆10通过右销轴7与右摆盘8销连接、通过盘销轴11与不完全齿轮盘13销连接。The winding rope unit is mounted at the lower part of the rope transmission unit, including a left swing plate 17, a left swing arm 18, a left connecting rod 14, a right swing plate 8, a right swing arm 6, and a right connecting rod 10. The left swing plate 17 is fixedly pressed on the left rotating shaft 16 by a nut, and the left rotating shaft 16 is supported and positioned by a bearing seat 35 fixedly mounted on the body through two bearings. The left swing arm 18 is fixedly mounted on the upper part of the left swing plate 17 by bolts. The left connecting rod 14 is pin-connected to the left swing plate 17 through a left pin shaft 15, and is pin-connected to the incomplete gear plate 13 through a plate pin shaft 11. The right swing plate 8 is fixedly pressed on the right rotating shaft 9 by a nut, and the right rotating shaft 9 is supported and positioned by a bearing seat 34 fixedly mounted on the body through two bearings. The right swing arm 6 is fixedly mounted on the upper part of the right swing plate 8 by bolts. The right connecting rod 10 is pin-connected to the right swing plate 8 through a right pin shaft 7, and is pin-connected to the incomplete gear plate 13 through a plate pin shaft 11.
切绳单元配装在缠绕捆绳机构与圆草捆之间的前侧壁板处,圆草捆缠绕捆绳机构配置的两套切绳单元配装在圆捆机两侧前侧壁板处,切绳单元主要包括切刀组件2、支撑柱26、拉杆3,切刀组件2包括切刀28、刀座29、侧轴套30、拉板31以及侧销轴32,刀座29、侧轴套30、拉板31固装成一体,切刀28通过螺栓固定连接到刀座29,切刀28、刀座29、侧轴套30、拉板31固装成一体并与固装于圆捆机前侧壁板37的侧销轴32销连接,支撑柱26固装于圆捆机前侧壁板37,拉杆3与拉板31形成销连接,拉杆3由侧托板5支撑、侧弹簧4复位。The rope cutting unit is installed at the front side wall plate between the rope winding and tying mechanism and the round grass bale. The two sets of rope cutting units configured by the round grass bale rope winding and tying mechanism are installed at the front side wall plates on both sides of the round baler. The rope cutting unit mainly includes a cutter assembly 2, a support column 26, and a pull rod 3. The cutter assembly 2 includes a cutter 28, a knife seat 29, a side shaft sleeve 30, a pull plate 31 and a side pin shaft 32. The knife seat 29, the side shaft sleeve 30, and the pull plate 31 are fixedly assembled as a whole. The cutter 28 is fixedly connected to the knife seat 29 by bolts. The cutter 28, the knife seat 29, the side shaft sleeve 30, and the pull plate 31 are fixedly assembled as a whole and are pin-connected with the side pin shaft 32 fixedly mounted on the front side wall plate 37 of the round baler. The support column 26 is fixedly mounted on the front side wall plate 37 of the round baler. The pull rod 3 is pin-connected with the pull plate 31. The pull rod 3 is supported by the side support plate 5 and reset by the side spring 4.
圆捆机圆草捆缠绕捆绳机构在圆捆机完成圆草捆打捆收获时开始工作。在圆捆机形成的圆草捆达到预定的紧密度时,启动装置的微电机21通电,微电机21通过小齿轮12驱动不完全齿轮盘13转动,由不完全齿轮盘13通过盘销轴11带动左连杆14、右连杆10,左连杆14通过左销轴15带动左摆盘17随左转轴16右转(即顺时针转动),固装于左摆盘17的左摆臂18随之右转,同时右连杆10通过右销轴7带动右摆盘8随右转轴9左转(即逆时针转动),固装于右摆盘8的右摆臂6随之左转,在小齿轮12与不完全齿轮盘13脱离啮合前,左摆臂18、右摆臂6向圆草捆中部摆动时穿过左摆臂18、右摆臂6伸出的捆绳27被带入转动的圆草捆,完成缠绕捆绳启动作业,微电机21断电。当不完全齿轮盘13转动一周完成一次圆草捆缠绕捆绳作业时,不完全齿轮盘13转至与小齿轮12啮合位置,待下一个圆草捆达到预定的紧密度时启动装置再通电工作。The round bale winding mechanism of the round baler starts working when the round baler completes the round bale harvesting. When the round bale formed by the round baler reaches a predetermined density, the micromotor 21 of the starting device is energized, and the micromotor 21 drives the incomplete gear plate 13 to rotate through the pinion 12. The incomplete gear plate 13 drives the left connecting rod 14 and the right connecting rod 10 through the plate pin shaft 11. The left connecting rod 14 drives the left swing plate 17 to rotate right along with the left rotating shaft 16 through the left pin shaft 15 (i.e., rotate clockwise), and the left swing arm 18 fixed to the left swing plate 17 rotates right accordingly. At the same time, the right connecting rod 10 drives the right swing plate 8 to rotate left along with the right rotating shaft 9 through the right pin shaft 7 (i.e., rotate counterclockwise), and the right swing arm 6 fixed to the right swing plate 8 rotates left accordingly. Before the pinion 12 is disengaged from the incomplete gear plate 13, the left swing arm 18 and the right swing arm 6 swing toward the middle of the round bale. The bale rope 27 extending through the left swing arm 18 and the right swing arm 6 is brought into the rotating round bale, completing the bale rope winding and starting operation, and the micromotor 21 is powered off. When the incomplete gear plate 13 rotates one circle to complete the operation of winding the rope around a round hay bale, the incomplete gear plate 13 rotates to the meshing position with the pinion 12, and the starter device is powered on again when the next round hay bale reaches a predetermined density.
被带入圆草捆的捆绳27随圆草捆旋转缠绕而继续带动捆绳传动单元运行,两道捆绳27是沿槽轮19的两道环形凹槽环绕穿过并导向左摆臂18、右摆臂6,即两道捆绳27带动槽轮19旋转,捆绳27的预紧力由压绳弧板组件38调节,通过调节螺栓25调节弧板23绕上销轴22转动来控制弧板23的凸齿与槽轮19的凹槽之间的间隙并通过上弹簧24维持捆绳27的预紧力,旋转的槽轮19带动蜗轮蜗杆减速器20的输入轴旋转并通过蜗轮蜗杆减速器20的输出轴带动不完全齿轮盘13转动,再由不完全齿轮盘13通过盘销轴11带动左连杆14、右连杆10;左连杆14通过左销轴15带动左摆盘17随左转轴16继续右转,固装于左摆盘17的左摆臂18随之继续右转,当不完全齿轮盘13转动总角度达180°时,左摆臂18从启动开始右转总转角达138°,左摆臂18布绳至圆草捆1的中间位置,随后捆绳27通过槽轮19、蜗轮蜗杆减速器20带动不完全齿轮盘13继续转动,左连杆14通过左销轴15带动左摆盘17随左转轴16左转,固装于左摆盘17的左摆臂18随之左转,当不完全齿轮盘13转动总转角达360°时,左摆臂18左转累计总转角达138°,左摆臂18布绳至圆草捆1的端侧位置。此时左摆臂18通过拉杆3带动切刀组件2绕侧销轴32转动,在支撑柱26的支持下由切刀28完成对捆绳27的切断作业,即不完全齿轮盘13转动一周(360°),左摆臂18从左至右转动138°、再从右至左转动138°完成往复布绳作业。The rope 27 brought into the round hay bale is wound along with the rotation of the round hay bale and continues to drive the rope transmission unit to operate. The two ropes 27 are passed around the two annular grooves of the groove wheel 19 and guided to the left swing arm 18 and the right swing arm 6, that is, the two ropes 27 drive the groove wheel 19 to rotate. The preload force of the rope 27 is adjusted by the rope pressing arc plate assembly 38. The arc plate 23 is adjusted to rotate around the upper pin shaft 22 by adjusting the bolt 25 to control the gap between the convex teeth of the arc plate 23 and the groove of the groove wheel 19 and the preload force of the rope 27 is maintained by the upper spring 24. The rotating groove wheel 19 drives the input shaft of the worm gear reducer 20 to rotate and drives the incomplete gear plate 13 to rotate through the output shaft of the worm gear reducer 20, and then the incomplete gear plate 13 drives the left connecting rod 14 and the right connecting rod 10 through the plate pin shaft 11. The left connecting rod 14 drives the left swing plate 17 to continue to rotate right along with the left rotating shaft 16 through the left pin shaft 15, and the left swing arm 18 fixedly mounted on the left swing plate 17 continues to rotate right accordingly. When the total rotation angle of the incomplete gear plate 13 reaches 180°, the total right rotation angle of the left swing arm 18 reaches 138° from the start, and the left swing arm 18 is laid to the middle position of the round hay bale 1, and then the rope 27 drives the incomplete gear plate 13 to continue to rotate through the groove wheel 19 and the worm gear reducer 20, and the left connecting rod 14 drives the left swing plate 17 to rotate left along with the left rotating shaft 16 through the left pin shaft 15, and the left swing arm 18 fixedly mounted on the left swing plate 17 is rotated left accordingly. When the total rotation angle of the incomplete gear plate 13 reaches 360°, the cumulative total left rotation angle of the left swing arm 18 reaches 138°, and the left swing arm 18 is laid to the end side position of the round hay bale 1. At this time, the left swing arm 18 drives the cutter assembly 2 to rotate around the side pin 32 through the pull rod 3, and the cutter 28 completes the cutting operation of the binding rope 27 with the support of the support column 26, that is, the incomplete gear plate 13 rotates one circle (360°), and the left swing arm 18 rotates 138° from left to right and then 138° from right to left to complete the reciprocating rope laying operation.
同时,右连杆10通过右销轴7带动右摆盘8随右转轴9继续左转,固装于右摆盘8的右摆臂6随之继续左转,当不完全齿轮盘13转动总角度达180°时,右摆臂6从启动开始左转总转角达138°,右摆臂6布绳至圆草捆1的中间位置,随后捆绳27通过槽轮19、蜗轮蜗杆减速器20带动不完全齿轮盘13继续转动,右连杆10通过右销轴7带动右摆盘8随右转轴9右转,固装于右摆盘8的右摆臂6随之右转,当不完全齿轮盘13转动总转角达360°时,右摆臂6右转累计总转角达138°,右摆臂6布绳至圆草捆1的端侧位置,此时右摆臂6通过拉杆3带动切刀组件2绕侧销轴32转动,在支撑柱26的支持下由切刀28完成对捆绳27的切断作业,即不完全齿轮盘13转动一周(360°),右摆臂6从右至左转动138°、再从左至右转动138°完成往复布绳作业;由左摆臂18、右摆臂6伸出的捆绳27在靠近圆草捆处被同时切断时,左摆臂18、右摆臂6分别的往复布绳实现按菱形网格结构对圆草捆缠绕捆绳,不完全齿轮盘13转动一周完成一次圆草捆缠绕捆绳作业,此时不完全齿轮盘13转至与小齿轮12啮合位置。圆草捆缠绕捆绳结束后,圆草捆由圆捆机卸出。At the same time, the right connecting rod 10 drives the right swing plate 8 to continue to rotate left with the right rotating shaft 9 through the right pin shaft 7, and the right swing arm 6 fixed to the right swing plate 8 continues to rotate left. When the total rotation angle of the incomplete gear plate 13 reaches 180°, the total left rotation angle of the right swing arm 6 reaches 138° from the start, and the right swing arm 6 is laid to the middle position of the round grass bale 1. Then the rope 27 drives the incomplete gear plate 13 to continue to rotate through the groove wheel 19 and the worm gear reducer 20, and the right connecting rod 10 drives the right swing plate 8 to rotate right with the right rotating shaft 9 through the right pin shaft 7, and the right swing arm 6 fixed to the right swing plate 8 rotates right accordingly. When the total rotation angle of the incomplete gear plate 13 reaches 360°, the cumulative total right rotation angle of the right swing arm 6 reaches 138°, and the right swing arm 6 is laid to the middle position of the round grass bale 1 At the end side position of the bale 1, the right swing arm 6 drives the cutter assembly 2 to rotate around the side pin 32 through the pull rod 3, and the cutter 28 completes the cutting operation of the bale rope 27 with the support of the support column 26, that is, the incomplete gear plate 13 rotates one circle (360°), and the right swing arm 6 rotates 138° from right to left and then 138° from left to right to complete the reciprocating rope laying operation; when the rope 27 extended by the left swing arm 18 and the right swing arm 6 is cut at the same time near the round bale, the reciprocating rope laying of the left swing arm 18 and the right swing arm 6 respectively realizes the rope winding of the round bale according to the diamond grid structure, and the incomplete gear plate 13 rotates one circle to complete the rope winding operation of the round bale, and the incomplete gear plate 13 rotates to the meshing position with the pinion 12. After the rope winding of the round bale is completed, the round bale is unloaded by the round baler.
圆捆机形成圆草捆后,缠绕捆绳机构由微电机21通过小齿轮12驱动不完全齿轮盘13转动来启动圆草捆缠绕捆绳作业,再由捆绳27、槽轮19、蜗轮蜗杆减速器20带动不完全齿轮盘13继续转动来实现双摆臂往复布绳作业,所形成的菱形网格缠绕结构能保证圆草捆缠绕捆绳质量、提高生产效率,因而,对圆捆机的打捆性能有大幅提高。After the round baler forms a round bale, the rope winding mechanism starts the rope winding operation of the round bale by driving the incomplete gear plate 13 through the pinion 12 by the micromotor 21, and then the incomplete gear plate 13 continues to rotate driven by the rope 27, the grooved wheel 19, and the worm gear reducer 20 to realize the double-swing arm reciprocating rope laying operation. The diamond grid winding structure formed can ensure the quality of the rope winding of the round bale and improve the production efficiency. Therefore, the baling performance of the round baler is greatly improved.
本专利中使用了“第一”、“第二”等词语来限定零部件的话,本领域技术人员应该知晓:“第一”、“第二”的使用仅仅是为了便于描述本发明和简化描述,上述词语并没有特殊的含义。If the words "first", "second" and the like are used in this patent to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of describing the present invention and simplifying the description, and the above words have no special meaning.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的发明范围内。本发明要求保护范围由所附的权利要求书及等同物界定。The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the invention claimed for protection. The scope of protection claimed for the present invention is defined by the attached claims and their equivalents.
在本发明的描述中,需要理解的是,术语“前”、“后”、“左”、“右”、“上”、“下”、“中心”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明和简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本发明保护内容的限制。In the description of the present invention, it is necessary to understand that the terms "front", "rear", "left", "right", "up", "down", "center", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the protection content of the present invention.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
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CN101711491A (en) * | 2008-09-29 | 2010-05-26 | 中国农业机械化科学研究院呼和浩特分院 | Short belt pick-up round baler |
CN105265111A (en) * | 2015-10-26 | 2016-01-27 | 东北农业大学 | Round baler baling rope mechanism |
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