CN115991942B - Weathering-proof material for surface of open-air masonry cultural relics and preparation method thereof - Google Patents
Weathering-proof material for surface of open-air masonry cultural relics and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于文物保护材料及技术领域,具体涉及一种露天砖石质文物表面防风化材料及其制备方法。The invention belongs to the field of cultural relic protection materials and technology, and specifically relates to an open-air masonry cultural relic surface weatherproofing material and a preparation method thereof.
背景技术Background technique
摩崖石刻、石窟造像、砖石质古建筑、石雕等砖石质文物在露天环境中长期遭受由自然环境因素、生物因素和人类活动等引起的劣化作用,文物本体结构、材质及所蕴含的艺术价值损失严重。研究表明,砖石质文物表面风化是因酸雨、大气污染物、微生物孢子等沉降而引发的物理、化学及生物风化作用;究其根本,气态/液态水及可溶盐、微生物是引发表面风化的关键因素。因此,开发兼容性好、疏水性优异,并且具有防污和抑菌功效的防风化材料对于露天砖石质文物保护十分迫切。Brick and stone cultural relics such as cliff carvings, grotto statues, ancient masonry buildings, and stone carvings have suffered long-term deterioration in the open air environment caused by natural environmental factors, biological factors, and human activities. The structure, material, and art contained in the cultural relics have The loss of value is severe. Research shows that surface weathering of masonry cultural relics is a physical, chemical and biological weathering caused by the deposition of acid rain, atmospheric pollutants, microbial spores, etc. Fundamentally, gaseous/liquid water, soluble salts, and microorganisms are responsible for causing surface weathering. key factors. Therefore, it is very urgent to develop anti-weathering materials with good compatibility, excellent hydrophobicity, antifouling and antibacterial effects for the protection of open-air masonry cultural relics.
近年来,具有优异疏水性、自清洁功能的超疏水材料在文物保护等多个领域展现出较强应用潜力,其优异的性能既可以保障文物本体免遭水害并减少微生物孢子/细菌细胞的黏附,又能清洁表面维护艺术特征。国外文物保护学者Mosquera、Karapanagiotis(ACSAppl.Mater.Interfaces,2020,12:19974;Construct.Build.Mater.,2022,320:126175),以及国内学者刘邵军、和玲、白小娟等(Prog.Org.Coat.,2021,151:106097;J.Clearn.Prod.,2022,381:134975)制备了多种基于纳米复合材料、高分子材料的超疏水材料用于不同材质石雕、石窟造像及古建筑表面防风化。上述材料疏水性突出,有的还具有一定光催化作用,但还未有规模化应用和推广,主要原因是材料的抑菌性、耐磨损及耐腐蚀性能等关键瓶颈仍有待突破。In recent years, superhydrophobic materials with excellent hydrophobicity and self-cleaning functions have shown strong application potential in many fields such as cultural relic protection. Their excellent properties can protect the cultural relics from water damage and reduce the adhesion of microbial spores/bacterial cells. , and can clean the surface and maintain artistic features. Foreign cultural relic protection scholars Mosquera and Karapanagiotis (ACSAppl.Mater.Interfaces, 2020,12:19974; Construct.Build.Mater., 2022,320:126175), as well as domestic scholars Liu Shaojun, He Ling, Bai Xiaojuan, etc. (Prog.Org .Coat.,2021,151:106097; J.Clearn.Prod.,2022,381:134975) prepared a variety of superhydrophobic materials based on nanocomposites and polymer materials for use in stone sculptures of different materials, grotto statues and ancient buildings. The surface is weatherproof. The above-mentioned materials have outstanding hydrophobicity, and some also have certain photocatalytic effects, but they have not yet been applied and promoted on a large scale. The main reason is that key bottlenecks such as antibacterial properties, wear resistance, and corrosion resistance of the materials still need to be broken through.
目前,我国也有一些涉及砖石质文物超疏水防风化材料的专利。专利号CN201010618653.8的中国专利公布了一种石质文物用无机-有机超疏水复合材料及其制备方法。将质量分数为0.2-4%、粒径20-200nm的纳米ZnO/SiO2颗粒分散到疏水性有机硅液相中,再涂敷于石材表面可制得超疏水防风化层。该方法制备工艺复杂,需先制备SiO2纳米颗粒,随后在SiO2表面包覆ZnO,再利用球磨和超声分散将纳米颗粒分散于有机溶液中。此外,该材料没有显示出其具有光催化防污和抑菌功效,功能较为单一。At present, my country also has some patents involving super-hydrophobic weatherproof materials for masonry cultural relics. The Chinese patent number CN201010618653.8 discloses an inorganic-organic super-hydrophobic composite material for stone cultural relics and its preparation method. A super-hydrophobic weatherproof layer can be produced by dispersing nano-ZnO/SiO 2 particles with a mass fraction of 0.2-4% and a particle size of 20-200 nm into the hydrophobic organic silicon liquid phase, and then coating them on the surface of the stone. The preparation process of this method is complicated. SiO 2 nanoparticles need to be prepared first, then ZnO is coated on the SiO 2 surface, and then ball milling and ultrasonic dispersion are used to disperse the nanoparticles in the organic solution. In addition, this material does not show its photocatalytic antifouling and antibacterial effects, and its function is relatively single.
专利号CN202011039777.0的中国专利公布了一种耐久性疏水抗光老化石质文物封护涂层的制备方法。首先在异丙醇溶液中制备氟硅烷修饰的纳米TiO2,随后将其加入配制好的聚二甲基硅氧烷与固化剂的混合溶液,最后将上述混合液喷涂在石质文物表面并在室温、真空环境下固化可制得防风化涂层。该方法中封护涂层固化需要在真空环境进行,不适用于露天环境中使用。The Chinese patent number CN202011039777.0 discloses a preparation method for a durable hydrophobic and photoaging-resistant stone cultural relic sealing coating. First, prepare fluorosilane-modified nano-TiO 2 in isopropyl alcohol solution, then add it to the prepared mixed solution of polydimethylsiloxane and curing agent, and finally spray the above mixed solution on the surface of the stone cultural relics and place it on the surface of the stone cultural relics. Weatherproof coating can be obtained by curing at room temperature and vacuum environment. In this method, the sealing coating needs to be cured in a vacuum environment and is not suitable for use in open air environments.
专利号CN201611072794.8的中国专利公布了一种由氟碳乳液成膜物质、改性纳米粒子、助剂和水等成分组成的石质文物保护用有机纳米复合保护材料的制备方法。该方法制备工艺复杂,所需原材料种类非常多,而且制备得到的防风化层不具有防污、抑菌功效,功能较为单一。The Chinese patent number CN201611072794.8 discloses a preparation method of organic nanocomposite protective materials for the protection of stone cultural relics composed of fluorocarbon emulsion film-forming substances, modified nanoparticles, additives and water. The preparation process of this method is complex and requires many types of raw materials. Moreover, the weatherproof layer prepared does not have antifouling or antibacterial effects and has a relatively single function.
上述文献和专利提供的技术方案解决了砖石质文物表面防风化保护的一些问题,但是材料制备工艺复杂、功能单一、耐久性差等因素限制了其规模化应用和推广。The technical solutions provided by the above-mentioned documents and patents solve some problems of weather protection on the surface of masonry cultural relics, but factors such as complex material preparation process, single function, and poor durability limit its large-scale application and promotion.
发明内容Contents of the invention
为了避免现有技术的不足之处,本发明提出一种基于纳米TiO2的纳米复合多功能材料及其制备方法,用于砖石质文物表面防风化,所形成的防风化层具有良好的耐久性以保持长期的防风化效果。本发明提供的方法以解决现有砖石质文物超疏水防风化材料制备工艺复杂、抑菌性不佳、耐磨损及耐腐蚀性能差等不适宜大规模生产、应用等问题。In order to avoid the shortcomings of the prior art, the present invention proposes a nano-composite multifunctional material based on nano- TiO2 and a preparation method thereof, which is used for weathering prevention of masonry cultural relics. The weathering prevention layer formed has good durability to maintain a long-term weathering prevention effect. The method provided by the present invention solves the problems of the existing super-hydrophobic weathering prevention materials for masonry cultural relics, such as complex preparation process, poor antibacterial property, poor wear resistance and corrosion resistance, and unsuitability for large-scale production and application.
按照本发明的一个方面,提供一种露天砖石质文物表面防风化材料,所述表面防风化材料包括混合均匀的0.05%~5%的TiO2基纳米复合材料和95%~99.95%的溶剂,其中所述TiO2基纳米复合材料为部分氟化硅氧烷和纳米TiO2的反应产物,所述溶剂为醇溶剂,其中所述百分数为质量百分数。According to one aspect of the present invention, a surface weathering-proof material for open-air masonry cultural relics is provided, wherein the surface weathering-proof material comprises a uniform mixture of 0.05% to 5% TiO2 - based nanocomposite material and 95% to 99.95% solvent, wherein the TiO2- based nanocomposite material is a reaction product of partially fluorinated siloxane and nano- TiO2 , and the solvent is an alcohol solvent, wherein the percentages are mass percentages.
其中所述TiO2基纳米复合材料是通过在部分氟化硅氧烷分散于醇溶剂(优选异丙醇)形成的质量分数为1%~5%的分散液中加入纳米TiO2后在搅拌、加热条件下反应制得的,其中部分氟化硅氧烷与纳米TiO2的摩尔比为1:1~1:2。The TiO 2 -based nanocomposite material is made by adding nano TiO 2 to a dispersion with a mass fraction of 1% to 5% formed by dispersing partially fluorinated siloxane in an alcohol solvent (preferably isopropyl alcohol), and then stirring and It is produced by reaction under heating conditions, in which the molar ratio of partially fluorinated siloxane to nano-TiO 2 is 1:1 to 1:2.
其中所述部分氟化硅氧烷由摩尔比1:1的氨基烷基硅烷偶联剂和六氟含氧丙烷三聚体反应制得。The partially fluorinated siloxane is prepared by reacting an aminoalkyl silane coupling agent with a molar ratio of 1:1 and a hexafluorooxypropane trimer.
其中氨基烷基硅烷偶联剂为以下结构式I(a)、I(b)中的一种或它们的组合,其中R1、R2代表碳原子数为1~30的直链或支链烷基,考虑到成本、合成难度和反应活性等因素,R1、R3优先选择甲基(-CH3)、乙基(-C2H5),R2优先选择丙基(-C3H7)、丁基(-C4H9)。The aminoalkyl silane coupling agent is one of the following structural formulas I(a), I(b) or a combination thereof, where R 1 and R 2 represent linear or branched alkane with 1 to 30 carbon atoms. group, taking into account factors such as cost, synthesis difficulty and reactivity, R 1 and R 3 are preferably methyl (-CH 3 ) or ethyl (-C 2 H 5 ), and R 2 is preferably propyl (-C 3 H 7 ), butyl (-C 4 H 9 ).
所述六氟含氧丙烷三聚体的结构式如下。The structural formula of the hexafluorooxypropane trimer is as follows.
按照本发明的另一个方面,提供如上所述的一种露天砖石质文物表面防风化材料的制备方法,包括以下步骤:According to another aspect of the present invention, there is provided a method for preparing the above-mentioned weathering-proof material for the surface of an open-air masonry cultural relic, comprising the following steps:
(1)部分氟化硅氧烷的制备:在惰性气氛、无溶剂、室温条件下,按照摩尔比1:1量取氨基烷基硅烷偶联剂和六氟含氧丙烷三聚体,充分搅拌混合,待反应后即制得部分氟化硅氧烷;(1) Preparation of partially fluorinated siloxane: Under inert atmosphere, solvent-free, room temperature conditions, measure the aminoalkyl silane coupling agent and hexafluorooxypropane trimer according to the molar ratio of 1:1, and stir thoroughly Mix, and after reaction, partially fluorinated siloxane is produced;
其中所述氨基烷基硅烷偶联剂为式I(a)、I(b)中一种或几种,其结构式如下,其中R1、R2代表碳原子数为1~30的直链或支链烷基,考虑到成本、合成难度和反应活性等因素,R1、R3优先选择甲基(-CH3)、乙基(-C2H5),R2优先选择丙基(-C3H7)、丁基(-C4H9)。The aminoalkyl silane coupling agent is one or more of the formulas I(a) and I(b), and its structural formula is as follows, where R 1 and R 2 represent straight-chain or linear chains with 1 to 30 carbon atoms. For branched alkyl groups, considering factors such as cost, difficulty of synthesis, and reactivity, R 1 and R 3 are preferably methyl (-CH 3 ) or ethyl (-C 2 H 5 ), and R 2 is preferably propyl (- C 3 H 7 ), butyl (-C 4 H 9 ).
所述六氟含氧丙烷三聚体的结构式如下。The structural formula of the hexafluorooxypropane trimer is as follows.
(2)TiO2基纳米复合材料的制备:首先使用HNO3(2M)对锐钛矿型纳米TiO2进行预处理,方法如(J.Appl.Polym.Sci.,2015,132:42047)所述;取适量步骤(1)制备好的部分氟化硅氧烷分散于醇溶剂(优选异丙醇)中配置为质量分数为1%~5%的分散液,随后在磁力搅拌下缓慢加入适量处理后的纳米TiO2,其中部分氟化硅氧烷与纳米TiO2摩尔比为1:1~1:2;将混合液超声分散后再在磁力搅拌、加热(40~60℃)条件下反应即制得TiO2基纳米复合材料。(2) Preparation of TiO 2- based nanocomposites: First, use HNO 3 (2M) to pretreat anatase nano-TiO 2 as described in (J.Appl.Polym.Sci., 2015, 132:42047) As described above; take an appropriate amount of the partially fluorinated siloxane prepared in step (1) and disperse it in an alcohol solvent (preferably isopropyl alcohol) to form a dispersion with a mass fraction of 1% to 5%, and then slowly add an appropriate amount under magnetic stirring. The treated nano-TiO 2 has a molar ratio of partially fluorinated siloxane to nano-TiO 2 of 1:1 to 1:2; the mixture is ultrasonically dispersed and then reacted under magnetic stirring and heating (40 to 60°C). That is, the TiO 2- based nanocomposite material is obtained.
(3)防风化材料的配制:按照质量百分比分别称取0.05%~5%的由步骤(2)制得的TiO2基纳米复合材料和95%~99.95%的溶剂,充分搅拌混合均匀即可,其中所述溶剂为醇溶剂。(3) Preparation of weatherproof material: 0.05% to 5% of the TiO2 - based nanocomposite material prepared in step (2) and 95% to 99.95% of a solvent are weighed in percentage by mass, and the mixture is stirred and mixed thoroughly, wherein the solvent is an alcohol solvent.
多功能防风化层的制备:将如上配制好的防风化材料通过喷涂或刷涂设备均匀涂抹到各类型、不同材质的砖石质文物表面。所用防风化材料浓度较佳为0.01%~10%,更佳为0.05%~5%,所述百分比为质量百分比。待溶剂完全挥发后即制得多功能防风化层。Preparation of multifunctional weatherproof layer: Apply the weatherproof material prepared as above evenly to the surface of masonry cultural relics of various types and materials through spraying or brushing equipment. The concentration of the weatherproof material used is preferably 0.01% to 10%, more preferably 0.05% to 5%, and the percentage is a mass percentage. After the solvent is completely evaporated, a multifunctional weatherproof layer is prepared.
本发明提出的表面防风化材料赋予砖石质文物优异的疏水性、光催化防污和抑菌性能,并且具有良好的耐久性以保持长期的防风化效果,解决了现有砖石质文物超疏水防风化材料制备工艺复杂、抑菌性不佳、耐磨损及耐腐蚀性能差等不适宜大规模生产、应用等问题。The surface anti-weathering material proposed by the present invention endows masonry cultural relics with excellent hydrophobicity, photocatalytic antifouling and antibacterial properties, and has good durability to maintain long-term weathering effect, solving the problem of excessive existing masonry cultural relics. The preparation process of hydrophobic and weather-resistant materials is complex, their bacteriostatic properties are poor, and their wear and corrosion resistance are poor. They are not suitable for large-scale production and application.
附图说明Description of drawings
图1为按照本发明的实施例1制得的防风化层的自清洁性能测试图。Figure 1 is a self-cleaning performance test chart of the weatherproof layer prepared according to Embodiment 1 of the present invention.
图2为按照本发明的实施例1中的石质基材表面原始微观形貌(a)、防风化层处理后表面微观形貌(b),以及水接触角示意图。Figure 2 is a schematic diagram of the original micromorphology of the stone substrate surface (a), the surface micromorphology after anti-weathering layer treatment (b), and the water contact angle in Example 1 of the present invention.
图3为按照本发明的实施例2中的防风化层的光催化防污性能测试图。Figure 3 is a photocatalytic antifouling performance test chart of the anti-weathering layer in Example 2 of the present invention.
具体实施方式Detailed ways
为了更清楚地理解本发明的目的、技术方案及优点,以下结合附图及实施例,对本发明进行进一步详细说明。如无特殊说明,本发明中各种原材料均为市售产品,或可以根据本领域一般制备方法获得。本文中所使用的专业术语与本领域常规用语相同。In order to understand the purpose, technical solutions and advantages of the present invention more clearly, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Unless otherwise specified, various raw materials in the present invention are commercially available products, or can be obtained according to general preparation methods in the field. The technical terms used in this article are the same as those commonly used in this field.
本发明提供一种多功能防风化材料及其制备方法,多功能防风化材料的原材料包括TiO2基纳米复合材料和溶剂。其中,所述TiO2基纳米复合材料由部分氟化硅氧烷和纳米TiO2反应制得。具体步骤如下。The invention provides a multifunctional weatherproof material and a preparation method thereof. The raw materials of the multifunctional weatherproof material include TiO2 - based nanocomposite materials and solvents. Wherein, the TiO2- based nanocomposite material is produced by the reaction of partially fluorinated siloxane and nanometer TiO2 . Specific steps are as follows.
(1)部分氟化硅氧烷的制备:在惰性气氛、无溶剂、室温条件下,按照摩尔比1:1量取氨基烷基硅烷偶联剂和六氟含氧丙烷三聚体,充分搅拌混合,待反应(反应时间优选为6~8小时)后即制得部分氟化硅氧烷。(1) Preparation of partially fluorinated siloxane: Under inert atmosphere, solvent-free, room temperature conditions, measure the aminoalkyl silane coupling agent and hexafluorooxypropane trimer according to the molar ratio of 1:1, and stir thoroughly Mix and react (the reaction time is preferably 6 to 8 hours) to obtain partially fluorinated siloxane.
所述氨基烷基硅烷偶联剂为式I(a)、I(b)中一种或几种,其结构式如下,其中R1、R2代表碳原子数为1~30的直链或支链烷基,考虑到成本、合成难度和反应活性等因素,R1、R3优先选择甲基(-CH3)、乙基(-C2H5),R2优先选择丙基(-C3H7)、丁基(-C4H9)。The aminoalkylsilane coupling agent is one or more of formulas I(a) and I(b), and its structural formula is as follows, wherein R 1 and R 2 represent straight-chain or branched alkyl groups with 1 to 30 carbon atoms. Considering factors such as cost, synthesis difficulty and reaction activity, R 1 and R 3 are preferably methyl (-CH 3 ) and ethyl (-C 2 H 5 ), and R 2 is preferably propyl (-C 3 H 7 ) and butyl (-C 4 H 9 ).
所述六氟含氧丙烷三聚体的结构式如下。The structural formula of the hexafluorooxypropane trimer is as follows.
(2)TiO2基纳米复合材料的制备:首先使用HNO3(2M)对锐钛矿型纳米TiO2进行预处理,方法如(J.Appl.Polym.Sci.,2015,132:42047)所述,该论文通过引用包含于此;取适量步骤(1)制备好的部分氟化硅氧烷分散于醇溶剂(优选异丙醇)中配置为质量分数为1%~5%的分散液,随后在磁力搅拌下缓慢加入适量处理后的纳米TiO2,其中部分氟化硅氧烷与纳米TiO2摩尔比为1:1~1:2;将混合液超声分散,随后再在磁力搅拌、加热(40~60℃度)条件下反应(时间优选为6~8小时)左右即制得TiO2基纳米复合材料。(2) Preparation of TiO 2- based nanocomposites: First, use HNO 3 (2M) to pretreat anatase nano-TiO 2 as described in (J.Appl.Polym.Sci., 2015, 132:42047) The paper is hereby incorporated by reference; take an appropriate amount of the partially fluorinated siloxane prepared in step (1) and disperse it in an alcohol solvent (preferably isopropanol) to form a dispersion with a mass fraction of 1% to 5%, Then slowly add an appropriate amount of treated nano-TiO 2 under magnetic stirring, in which the molar ratio of partially fluorinated siloxane to nano-TiO 2 is 1:1 to 1:2; the mixture is dispersed ultrasonically, and then magnetically stirred and heated. The TiO 2- based nanocomposite material is obtained by reacting under conditions (40 to 60° C.) (preferably for a time of 6 to 8 hours).
(3)防风化材料的配制:按照质量百分比分别称取0.05%~5%的由步骤(2)制得的TiO2基纳米复合材料、95%~99.95%的溶剂,充分搅拌混合均匀,以上各原材料的质量百分比之和为100%;其中,所述溶剂为醇溶剂。(3) Preparation of weatherproof materials: Weigh 0.05% to 5% of the TiO2- based nanocomposite material prepared in step (2) and 95% to 99.95% of the solvent according to mass percentage, and stir thoroughly to mix evenly. The sum of the mass percentages of each raw material is 100%; wherein the solvent is an alcohol solvent.
多功能防风化层的制备:将如上配制好的防风化材料通过喷涂或刷涂设备均匀涂抹到各类型、不同材质的砖石质文物表面。所用防风化材料浓度较佳为0.01%~10%,更佳为0.05%~5%,所述百分比为质量百分比。待溶剂完全挥发后即制得多功能防风化层。Preparation of multifunctional weatherproof layer: Apply the weatherproof material prepared as above evenly to the surface of masonry cultural relics of various types and materials through spraying or brushing equipment. The concentration of the weatherproof material used is preferably 0.01% to 10%, more preferably 0.05% to 5%, and the percentage is a mass percentage. After the solvent is completely evaporated, a multifunctional weatherproof layer is prepared.
实施例1Example 1
步骤1,制备部分氟化硅氧烷Step 1, Preparation of Partially Fluorinated Siloxanes
分别量取0.16ml 3-氨基丙基三甲氧基硅烷、0.26ml六氟环丙烷三聚体;在室温下、氮气环境中,先将量取的3-氨基丙基三甲氧基硅烷先加入反应烧瓶中;在磁力搅拌下,再将量取的六氟环丙烷三聚体缓慢滴加到烧瓶中;反应在室温下、氮气环境中进行6小时即制得部分氟化硅氧烷。Measure 0.16ml of 3-aminopropyltrimethoxysilane and 0.26ml of hexafluorocyclopropane trimer respectively; at room temperature and in a nitrogen environment, first add the measured 3-aminopropyltrimethoxysilane to the reaction into the flask; under magnetic stirring, slowly drop the measured hexafluorocyclopropane trimer into the flask; the reaction is carried out at room temperature and in a nitrogen environment for 6 hours to prepare partially fluorinated siloxane.
步骤2,制备TiO2基纳米复合材料Step 2, Preparation of TiO2 -based nanocomposites
先把2g锐钛矿型纳米TiO2(粒径<25nm)分散在硝酸(2M)中,将分散液置于装有回流冷凝器的烧瓶中加热(95℃)8小时,随后将混合物冷却并离心得到固体粉末;取1.31g步骤1制备好的部分氟化硅氧烷分散于异丙醇中配置为质量分数为1%的分散液,随后在磁力搅拌下缓慢加入0.16g处理后的纳米TiO2;将混合液超声分散15分钟,随后再在磁力搅拌、加热(40-60度)条件下反应6小时左右即制得TiO2基纳米复合材料。First, 2g of anatase nano- TiO2 (particle size <25nm) was dispersed in nitric acid (2M), and the dispersion was placed in a flask equipped with a reflux condenser and heated (95°C) for 8 hours, and then the mixture was cooled and centrifuged to obtain a solid powder; 1.31g of the partially fluorinated siloxane prepared in step 1 was dispersed in isopropanol to prepare a dispersion with a mass fraction of 1%, and then 0.16g of the treated nano- TiO2 was slowly added under magnetic stirring; the mixed solution was ultrasonically dispersed for 15 minutes, and then reacted under magnetic stirring and heating (40-60 degrees) conditions for about 6 hours to obtain a TiO2- based nano-composite material.
步骤3,配制防风化材料Step 3: Prepare weatherproof materials
量取步骤2产物0.025g,在磁力搅拌下将其分散到6.3ml异丙醇中配制成浓度为1%的防风化材料。所述百分比为质量比。Measure 0.025g of the product of step 2 and disperse it into 6.3 ml of isopropyl alcohol under magnetic stirring to prepare a weatherproof material with a concentration of 1%. The percentages are mass ratios.
步骤4,使用防风化材料制备多功能防风化层Step 4: Use weatherproof materials to prepare a multifunctional weatherproof layer
将步骤3配制好的防风化材料刷涂在表面积为5×5平方厘米的意大利卡拉拉大理石(含石英方解石大理石,孔隙率<3%)表面,待溶剂完全挥发后即得到多功能防风化层。The anti-weathering material prepared in step 3 is brushed on the surface of Italian Carrara marble (including quartz calcite marble, porosity <3%) with a surface area of 5×5 square centimeters, and a multifunctional anti-weathering layer is obtained after the solvent is completely evaporated.
测试防风化层的疏水性能,结果显示其水接触角为157°±3.2°,接触角滞后值为3.5°,自清洁试验也表明该涂层的自清洁性能优异(图1)。使用扫描电镜表征防风化层的表面微观形貌,防风化层在微纳尺度上具有多级粗糙结构(图2)。根据欧盟标准测试防风化层的毛细疏水性能、透气性和表面颜色等指标,结果表明该防风化层能有效减少多孔材料的毛细吸水量(4小时毛细疏水效率高于90%),同时维护基材原始的透气性(水蒸气扩散率损失仅8%)、表面颜色(ΔE<3)。光催化防污性能测试表明,在UV-A(365nm,6W)照射3小时后防风化层表面附着的亚甲基蓝降解率达78%,同时基材表面颜色改变降低至人眼辨识度以下(ΔE=2.7)。使用OD600法,在日光灯照射20分钟后测试防风化材料的抑菌性能,结果显示该材料能有效抑制大肠杆菌(革兰氏阴性)、金黄色葡萄球菌(革兰氏阳性)细菌繁殖,当其浓度为1.0g/L时抑菌效率为70%,约为同浓度锐钛矿型纳米TiO2的1.8倍。The hydrophobicity of the weathering-proof layer was tested, and the results showed that its water contact angle was 157°±3.2°, and the contact angle hysteresis value was 3.5°. The self-cleaning test also showed that the coating had excellent self-cleaning performance (Figure 1). The surface micromorphology of the weathering-proof layer was characterized by scanning electron microscopy, and the weathering-proof layer had a multi-level rough structure at the micro-nano scale (Figure 2). According to EU standards, the capillary hydrophobicity, air permeability and surface color of the weathering-proof layer were tested. The results showed that the weathering-proof layer can effectively reduce the capillary water absorption of porous materials (capillary hydrophobic efficiency is higher than 90% in 4 hours), while maintaining the original air permeability of the substrate (the water vapor diffusion rate loss is only 8%) and surface color (ΔE<3). The photocatalytic antifouling performance test showed that after 3 hours of UV-A (365nm, 6W) irradiation, the degradation rate of methylene blue attached to the surface of the weathering-proof layer reached 78%, and the color change of the substrate surface was reduced to below the human eye recognition (ΔE=2.7). Using the OD 600 method, the antibacterial properties of the weathering-proof material were tested after 20 minutes of fluorescent light irradiation. The results showed that the material can effectively inhibit the reproduction of Escherichia coli (Gram-negative) and Staphylococcus aureus (Gram-positive). When its concentration was 1.0 g/L, the antibacterial efficiency was 70%, which is about 1.8 times that of the same concentration of rutile nano- TiO2 .
实施例2Example 2
步骤1,制备部分氟化硅氧烷,具体材料用量和操作方法同实施例1。Step 1, preparing partially fluorinated siloxane, the specific material amounts and operation methods are the same as those in Example 1.
步骤2,制备TiO2基纳米复合材料Step 2, Preparation of TiO2 -based nanocomposites
纳米TiO2预处理方法同实施例1;取1.31g步骤1制备好的部分氟化硅氧烷分散于异丙醇中配置为质量分数为1%的分散液,随后在磁力搅拌下缓慢加入0.32g处理后的纳米TiO2(部分氟化硅氧烷与纳米TiO2摩尔比为1/2);将混合液超声分散15分钟,随后再在磁力搅拌、加热(40-60度)条件下反应6.5小时即制得TiO2基纳米复合材料。The pretreatment method for nano-TiO 2 is the same as in Example 1; 1.31g of the partially fluorinated siloxane prepared in step 1 is dispersed in isopropyl alcohol to form a dispersion with a mass fraction of 1%, and then 0.32 g is slowly added under magnetic stirring. g treated nano-TiO 2 (the molar ratio of partially fluorinated siloxane to nano-TiO 2 is 1/2); ultrasonically disperse the mixture for 15 minutes, and then react under magnetic stirring and heating (40-60 degrees) The TiO 2- based nanocomposite was prepared in 6.5 hours.
步骤3,配制防风化材料Step 3: Prepare weatherproof materials
量取步骤2产物0.025g,在磁力搅拌下将其分散到6.3ml异丙醇中配制成浓度为1%的防风化材料。所述百分比为质量比。Measure 0.025g of the product of step 2 and disperse it into 6.3 ml of isopropyl alcohol under magnetic stirring to prepare a weatherproof material with a concentration of 1%. The percentages are mass ratios.
步骤4,使用防风化材料制备多功能防风化层。Step 4: Use weatherproof materials to prepare a multifunctional weatherproof layer.
将步骤3配制好的防风化材料刷涂在表面积为5×5平方厘米的意大利卡拉拉大理石表面,待溶剂完全挥发后即得到多功能防风化层。Brush the weatherproof material prepared in step 3 onto the Italian Carrara marble surface with a surface area of 5 × 5 cm2. After the solvent is completely evaporated, a multifunctional weatherproof layer will be obtained.
防风化层具有超疏水、自清洁性能,其水接触角为156°±3.8°,接触角滞后值为3.0°。根据欧盟标准测试防风化层的毛细疏水性能、与石材理化兼容性,结果表明该防风化层4小时内毛细疏水效率高于88%,并且维护了基材原始的透气性、表面颜色。光催化防污性能测试表明,在UV-A(365nm,6W)照射3小时后防风化层表面附着的亚甲基蓝降解率达80%(图3),同时基材表面颜色改变降低至人眼辨识度以下(ΔE=2.2)。OD600法抑菌测试表明,该防风化材料(能有效抑制大肠杆菌、金黄色葡萄球菌的繁殖,当期浓度为0.8g/L时抑菌效率为82%,约为同浓度锐钛矿型纳米TiO2的1.9倍。The anti-weathering layer has super-hydrophobic and self-cleaning properties, with a water contact angle of 156°±3.8° and a contact angle hysteresis value of 3.0°. The capillary hydrophobicity of the anti-weathering layer and the physical and chemical compatibility with stone were tested according to EU standards. The results showed that the capillary hydrophobicity of the anti-weathering layer was higher than 88% within 4 hours, and the original breathability and surface color of the base material were maintained. The photocatalytic antifouling performance test shows that after 3 hours of UV-A (365nm, 6W) irradiation, the degradation rate of methylene blue attached to the surface of the anti-weathering layer reaches 80% (Figure 3). At the same time, the color change of the surface of the substrate is reduced to the level of human eye recognition. below (ΔE=2.2). The OD 600 method antibacterial test shows that the weatherproof material can effectively inhibit the reproduction of Escherichia coli and Staphylococcus aureus. When the current concentration is 0.8g/L, the antibacterial efficiency is 82%, which is about the same concentration of anatase nanoparticles. 1.9 times that of TiO 2 .
实施例3Example 3
在此实施例中,步骤1、步骤2同实施例1。In this embodiment, step 1 and step 2 are the same as in embodiment 1.
步骤3,配制防风化材料Step 3: Prepare weatherproof materials
量取步骤2产物0.063g,在磁力搅拌下将其分散到7.8ml异丙醇中配制成浓度为1%的防风化材料。所述百分比为质量比。Measure 0.063g of the product of step 2 and disperse it into 7.8 ml of isopropyl alcohol under magnetic stirring to prepare a weatherproof material with a concentration of 1%. The percentages are mass ratios.
步骤4,使用防风化材料制备多功能防风化层。Step 4: Use weatherproof materials to prepare a multifunctional weatherproof layer.
将步骤3配置好的涂层材料刷涂在表面积为5×5平方厘米的意大利莱切石(生物钙质石灰岩,孔隙率为35-47%)样品上,待溶剂完全挥发后即得到多功能防风化层。The coating material prepared in step 3 is brushed on a sample of Italian Lecce stone (biological calcareous limestone, with a porosity of 35-47%) with a surface area of 5×5 square centimeters, and a multifunctional anti-weathering layer is obtained after the solvent is completely evaporated.
制得防风化层的水接触角为158°±2.8°,接触角滞后值为4.8°,满足超疏水、自清洁涂层技术要求。防风化性能测试表明,防风化层的毛细疏水效率高(24小时内毛细疏水效率高于90%),而且维护了基材原始外观和理化性质。光催化防污性能测试表明,在UV-A(365nm,6W)照射3小时后防风化层表面附着的亚甲基蓝降解率达73%,同时基材表面颜色改变降低至人眼辨识度以下(ΔE=2.4)。OD600法抑菌测试表明,该防风化材料能有效抑制大肠杆菌、金黄色葡萄球菌的繁殖,抑菌效率显著高于同浓度锐钛矿型纳米TiO2。The water contact angle of the obtained anti-weathering layer is 158°±2.8°, and the contact angle hysteresis value is 4.8°, which meets the technical requirements of super-hydrophobic and self-cleaning coatings. The weatherproof performance test shows that the weatherproof layer has high capillary hydrophobicity efficiency (capillary hydrophobicity efficiency is higher than 90% within 24 hours), and the original appearance and physical and chemical properties of the base material are maintained. The photocatalytic antifouling performance test showed that after 3 hours of UV-A (365nm, 6W) irradiation, the degradation rate of methylene blue attached to the surface of the anti-weathering layer reached 73%, and at the same time, the color change on the surface of the substrate was reduced to below the level of human eye recognition (ΔE= 2.4). The OD 600 method antibacterial test shows that the weatherproof material can effectively inhibit the reproduction of Escherichia coli and Staphylococcus aureus, and the antibacterial efficiency is significantly higher than that of anatase nano-TiO 2 at the same concentration.
实施例4Example 4
在此实施例中,步骤1部分氟化硅氧烷的制备方法和材料用量同实施例1,但步骤2中TiO2基纳米复合材料的制备没有进行。将步骤1产物0.025g分散于6.3ml异丙醇中配制成浓度为1%的防风化材料,再将分散液刷涂到表面积为5×5cm2的意大利卡拉拉大理石表面,待溶剂完全挥发后即得到防风化层。In this example, the preparation method and material dosage of part of the fluorinated siloxane in step 1 are the same as in example 1, but the preparation of TiO2 - based nanocomposite in step 2 is not carried out. Disperse 0.025g of the product of step 1 in 6.3ml of isopropyl alcohol to prepare a weatherproof material with a concentration of 1%, and then brush the dispersion onto the surface of Italian Carrara marble with a surface area of 5× 5cm2 until the solvent is completely evaporated. That is, a weatherproof layer is obtained.
疏水性测试显示该防风化层具有超疏水性能,其水接触角为152°±4.5°,但其接触角滞后值较高,为8.5°。毛细疏水测试表明该防风化层4小时内毛细疏水效率高于85%,同时没有改变基材的透气性和表面颜色。但是,光催化防污性能测试表明该防风化层不具有防污性能,其表面的亚甲基蓝降解效率与没有刷涂防风化层的对照组相当,因此不具有光催化防污性能。此外,OD600法抑菌测试也表明该防风化材料不具有抑菌性,其抑菌效率明细低于同浓度的锐钛矿型纳米TiO2。该实施例应用效果说明纳米TiO2的添加以及其与部分氟化硅氧烷间的共价作用(Ti-O-Si)是防风化材料具有优异光催化防污、抑菌性能的必要条件。The hydrophobicity test shows that the weatherproof layer has superhydrophobic properties, with a water contact angle of 152°±4.5°, but its contact angle hysteresis value is relatively high, at 8.5°. The capillary hydrophobicity test shows that the capillary hydrophobicity efficiency of the weatherproof layer is higher than 85% within 4 hours without changing the breathability and surface color of the base material. However, the photocatalytic antifouling performance test shows that the weatherproof layer does not have antifouling properties, and the methylene blue degradation efficiency on its surface is equivalent to that of the control group without the weatherproof layer, so it does not have photocatalytic antifouling properties. In addition, the OD 600 method antibacterial test also shows that the weatherproof material is not antibacterial, and its antibacterial efficiency is lower than that of anatase nano-TiO 2 at the same concentration. The application effect of this example shows that the addition of nano-TiO 2 and its covalent interaction with partially fluorinated siloxane (Ti-O-Si) are necessary conditions for the anti-weathering material to have excellent photocatalytic, antifouling and antibacterial properties.
实施例5Example 5
在此实施例中,步骤1、步骤2没有进行,直接使用锐钛矿型纳米TiO2(粒径<25nm)在石质基材表面制备防风化层。将0.063g锐钛矿型纳米TiO2分散到6.2ml去离子水中配制成浓度为1%的分散液,再将分散液刷涂到表面积为5×5cm2的意大利莱切石表面,待溶剂完全挥发后即得到防风化层。In this embodiment, steps 1 and 2 are not performed, and anatase nano-TiO 2 (particle size <25 nm) is directly used to prepare a weatherproof layer on the surface of the stone substrate. Disperse 0.063g anatase nano- TiO2 into 6.2ml deionized water to prepare a dispersion with a concentration of 1%, and then brush the dispersion onto the surface of Italian Lecce stone with a surface area of 5×5cm2 until the solvent is completely evaporated Then a weatherproof layer is obtained.
疏水性能显示该防风化层不具有疏水性能,其水接触角低于60°,也不具有自清洁性能。使用标准方法测试其表面颜色,结果显示基材表面颜色明显变白(ΔE=6.8),不满足文物保护要求。光催化防污性能测试表明,在紫外光照射3小时后防风化层表面附着的亚甲基蓝降解率约40%,但基材表面颜色未恢复至人眼辨识度以下(ΔE=4.2)。OD600法抑菌测试也表明锐钛矿型纳米TiO2对大肠杆菌有一定抑菌作用,但对金黄色葡萄球菌(革兰氏阳性)的抑菌效果不佳。该实施例应用效果说明,部分氟化硅氧烷的引入是使防风化层具有超疏水性能的必要条件,同时纳米TiO2与部分氟化硅氧烷间的共价作用(Ti-O-Si)是提升其光催化防污、抑菌性能的关键原因。The hydrophobic properties show that the weatherproof layer does not have hydrophobic properties, its water contact angle is lower than 60°, and it does not have self-cleaning properties. The surface color was tested using standard methods, and the results showed that the surface color of the base material turned obviously white (ΔE=6.8), which did not meet the requirements for cultural relic protection. The photocatalytic antifouling performance test showed that the degradation rate of methylene blue attached to the surface of the anti-weathering layer was about 40% after 3 hours of UV light irradiation, but the color of the surface of the substrate did not return to below the level of human eye recognition (ΔE = 4.2). The OD 600 method antibacterial test also shows that anatase nano-TiO 2 has a certain antibacterial effect on Escherichia coli, but has poor antibacterial effect on Staphylococcus aureus (Gram-positive). The application effect of this example shows that the introduction of partially fluorinated siloxane is a necessary condition for the weatherproof layer to have superhydrophobic properties. At the same time, the covalent interaction between nanometer TiO 2 and partially fluorinated siloxane (Ti-O-Si ) is the key reason to improve its photocatalytic antifouling and antibacterial properties.
以上5个实施例并不代表本专利的有限应用范围。针对不同材质、面积和劣化程度的砖石质文物,防风化材料的使用浓度、体积、用量等可灵活调整以达到最佳的超疏水、防污和抑菌效果。The above five embodiments do not represent the limited application scope of this patent. For masonry cultural relics of different materials, areas, and degrees of deterioration, the concentration, volume, and dosage of weatherproof materials can be flexibly adjusted to achieve the best superhydrophobic, antifouling, and antibacterial effects.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明的纳米复合多功能材料制备所需原材料种类少、制备工艺简便、耗时及耗能少。室温下,采用磁力搅拌即可将其分散到对人类无害、对环境无污染的溶剂中配制为防风化材料。通过喷涂或刷涂法将材料涂覆在砖石质文物表面,待溶剂快速挥发即可得到具有超疏水、光催化防污和抑菌性能的多功能防风化层,整个过程无需极端条件、特殊设备,在日常生活、工业生产中都有应用前景。1. The nanocomposite multifunctional material of the present invention requires few types of raw materials for preparation, has a simple preparation process, and is less time-consuming and energy-consuming. At room temperature, it can be dispersed into a solvent that is harmless to humans and does not pollute the environment by magnetic stirring to prepare an anti-weathering material. The material is applied to the surface of masonry cultural relics by spraying or brushing, and a multifunctional anti-weathering layer with super-hydrophobic, photocatalytic antifouling and antibacterial properties can be obtained after the solvent evaporates quickly. The whole process does not require extreme conditions or special equipment, and has application prospects in daily life and industrial production.
2、本发明的纳米复合多功能材料在砖石质文物表面形成防风化层的水接触角为155°~167°,水滴接触角滞后值为3.0°~7.0°,同时防风化层对复杂的水分散体系,如茶水、咖啡、牛奶等也均展现出稳定的超抗润湿性,而且对不同体积的液滴均表现出稳定的抗浸润性,严格满足超疏水、自清洁涂层的技术要求。2. The nanocomposite multifunctional material of the present invention forms an anti-weathering layer on the surface of masonry cultural relics, and the water contact angle is 155°~167°, and the hysteresis value of the water droplet contact angle is 3.0°~7.0°. At the same time, the anti-weathering layer also shows stable super anti-wettability to complex water dispersion systems, such as tea, coffee, milk, etc., and shows stable anti-infiltration properties to droplets of different volumes, strictly meeting the technical requirements of super-hydrophobic and self-cleaning coatings.
3、本发明的纳米复合多功能材料性能高效,较少的用量即可赋予砖石质文物超疏水性能。对于不同孔隙率的砖石质文物,该材料有效用量均不高于25g/m2。3. The nanocomposite multifunctional material of the present invention has high performance and can impart superhydrophobicity to masonry cultural relics with a relatively small dosage. For masonry cultural relics with different porosity, the effective dosage of this material is not higher than 25g/m 2 .
4、本发明的纳米复合多功能材料形成的防风化层具有高效的毛细疏水性能,孔隙率为2%~45%的不同砖石质基底经该材料处理后毛细疏水效率均高于90%。4. The anti-weathering layer formed by the nanocomposite multifunctional material of the present invention has efficient capillary hydrophobicity. The capillary hydrophobicity of different masonry substrates with porosity of 2% to 45% is higher than 90% after being treated with this material.
5、本发明的纳米复合多功能材料形成的防风化层不改变砖石质文物原始的外观、花纹、颜色等特征。经防风化处理后的基底表面颜色改变低于人类肉眼可辨识度(ΔE<3),严格满足文物保护要求。5. The anti-weathering layer formed by the nanocomposite multifunctional material of the present invention does not change the original appearance, pattern, color and other characteristics of the masonry cultural relics. The color change of the base surface after weathering treatment is lower than the human eye's visibility (ΔE<3), strictly meeting the requirements for cultural relic protection.
6、本发明的超疏水材料形成的防风化层能有效保护砖石质基底的透气性,经该材料处理后基底内部水蒸气扩散率损失小于10%,严格满足文物保护要求。6. The anti-weathering layer formed by the superhydrophobic material of the present invention can effectively protect the breathability of the masonry substrate. After treatment with this material, the water vapor diffusivity loss inside the substrate is less than 10%, which strictly meets the requirements for cultural relic protection.
7、本发明的纳米复合多功能材料形成的防风化层具有高效的光催化防污性能,在紫外光(UV-A)照射3小时后即可基本降解表面有机污染物,使文物恢复原始外观、花纹、颜色等特征(ΔE<3)。7. The anti-weathering layer formed by the nano-composite multifunctional material of the present invention has efficient photocatalytic anti-fouling performance. After irradiation with ultraviolet light (UV-A) for 3 hours, it can basically degrade surface organic pollutants and restore the original appearance, pattern, color and other characteristics of the cultural relics (ΔE<3).
8、本发明的纳米复合多功能材料具有高效的光催化抑菌性能,当浓度为0.5-1.0g/L,在日光灯照射20分钟并培养6小时后对革兰氏阳性/阴性细菌的抑菌效率达80%以上,抑菌效率约为同浓度锐钛矿型纳米Ti O2的2倍。8. The nanocomposite multifunctional material of the present invention has efficient photocatalytic antibacterial performance. When the concentration is 0.5-1.0g/L, it can inhibit Gram-positive/negative bacteria after being irradiated with fluorescent lamps for 20 minutes and cultured for 6 hours. The efficiency reaches more than 80%, and the antibacterial efficiency is about 2 times that of anatase nano -TiO2 at the same concentration.
9、本发明的纳米复合多功能材料形成的防风化层耐化学腐蚀,对pH值3~14范围内的溶液均表现出稳定的超抗浸润性;防风化层具有机械耐磨性,砂纸打磨50个周期后仍保持超疏水性能;防风化层具有环境耐候性,经加速环境老化后防风化效果无明显弱化,满足露天环境中使用的要求。9. The anti-weathering layer formed by the nanocomposite multifunctional material of the present invention is resistant to chemical corrosion and shows stable super-wet resistance to solutions with a pH value in the range of 3 to 14; the anti-weathering layer has mechanical wear resistance and is resistant to sandpaper polishing. The super-hydrophobic performance is still maintained after 50 cycles; the anti-weathering layer has environmental weather resistance, and the anti-weathering effect is not significantly weakened after accelerated environmental aging, meeting the requirements for use in open-air environments.
10、本发明使用的原材料成本适中,且对人和环境无毒害,绿色环保。10. The raw materials used in the present invention have moderate cost, are non-toxic to people and the environment, and are green and environmentally friendly.
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