CN115990474A - A kind of VOCs catalyst, preparation method and application - Google Patents
A kind of VOCs catalyst, preparation method and application Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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Abstract
提供了一种钙钛矿型催化剂及其制备方法。所述钙钛矿型催化剂包括通式为AxB1‑xMnyTi1‑yO3的钙钛矿型活性组分和海泡石成分。所述催化剂制备方法包括:用无机酸改性溶液处理海泡石;混合海泡石和柠檬酸;加入A与B的可溶性金属盐;加入Mn/TiO2溶胶;加入乙二醇水溶液,并升温蒸发得到凝胶;将凝胶烘干、加热、乏氧燃烧,之后将燃烧灰烬成型、焙烧后,得到所述催化剂。该催化剂制备过程简单,易于操作,适合大规模工业化应用,并克服了自燃烧法制备的钙钛矿粉末分散性差的缺点,提高了催化剂抗高温烧结能力,具有优良的热稳定性。Provided are a perovskite catalyst and a preparation method thereof. The perovskite catalyst includes a perovskite active component with a general formula of A x B 1-x Mny Ti 1-y O 3 and a sepiolite component. The catalyst preparation method comprises: treating sepiolite with inorganic acid modification solution; mixing sepiolite and citric acid; adding soluble metal salts of A and B; adding Mn/ TiO2 sol; adding ethylene glycol aqueous solution, and heating and evaporating A gel is obtained; the catalyst is obtained by drying the gel, heating it, burning it in anaerobic manner, molding and calcining the combustion ash. The preparation process of the catalyst is simple, easy to operate, suitable for large-scale industrial application, and overcomes the disadvantage of poor dispersion of the perovskite powder prepared by the self-combustion method, improves the high-temperature sintering resistance of the catalyst, and has excellent thermal stability.
Description
技术领域technical field
本发明属于能源利用及环境保护技术领域,具体涉及一种钙钛矿型VOCs催化剂、制备方法及应用。The invention belongs to the technical field of energy utilization and environmental protection, and in particular relates to a perovskite-type VOCs catalyst, a preparation method and an application.
背景技术Background technique
挥发性有机化合物(VOCs)是指常温下饱和蒸气压大于70Pa、常压下沸点在260℃以下的有机化合物的总称,其能参与大气环境中臭氧和二次气溶胶的形成,是污染严重的化学物质。目前,VOCs的污染问题日益严重,并逐步引起环保部门的重视。Volatile organic compounds (VOCs) refer to the general term for organic compounds with a saturated vapor pressure greater than 70 Pa at normal temperature and a boiling point below 260 °C at normal pressure. They can participate in the formation of ozone and secondary aerosols in the atmospheric environment, and are serious pollution Chemical material. At present, the pollution problem of VOCs is becoming more and more serious, and gradually attracts the attention of the environmental protection department.
目前,处理挥发性有机废气的方法有吸附吸收法、生物降解处理法、UV紫外光解-等离子法、直接燃烧和催化燃烧法等,其中催化燃烧处理VOCs以其净化率高、起燃温度低、节省能源、工艺简单、无二次污染等特点而被广泛采用。At present, the methods of treating volatile organic waste gas include adsorption and absorption method, biodegradation treatment method, UV ultraviolet photolysis-plasma method, direct combustion and catalytic combustion method, etc. Among them, catalytic combustion treatment of VOCs has high purification rate and low ignition temperature. , Energy saving, simple process, no secondary pollution and other characteristics are widely used.
VOCs催化燃烧催化剂的研究主要集中在贵金属催化剂(Pt、Pd和Au)和非贵金属氧化物催化剂。其中,Pd催化剂是最成熟、工业应用最广泛的燃烧催化剂,但是其价格昂贵。非贵金属催化剂低温活性差,但其资源丰富、廉价,具有大规模应用的前景。The research on VOCs catalytic combustion catalysts mainly focuses on noble metal catalysts (Pt, Pd and Au) and non-noble metal oxide catalysts. Among them, Pd catalyst is the most mature and widely used combustion catalyst in industry, but it is expensive. Non-precious metal catalysts have poor low-temperature activity, but their resources are abundant and cheap, and they have the prospect of large-scale application.
在非贵金属催化燃烧催化剂中,钙钛矿型复合金属氧化物(结构通式ABO3)催化剂是最具发展潜力的催化燃烧催化剂之一。Among non-noble metal catalytic combustion catalysts, perovskite-type composite metal oxide (structure general formula ABO 3 ) catalyst is one of the most promising catalytic combustion catalysts.
CN105289602 A公开了一种具有抗硫性能的铈锆复合氧化物负载钙钛矿型催化剂,即先将钙钛矿负载到Ce1-yZryO2复合氧化物上,再将贵金属助剂负载其上。该催化剂在催化燃烧VOCs过程中具有较高的催化剂反应活性,并且具有较强的抗硫中毒性能。CN105289602 A discloses a cerium-zirconium composite oxide-supported perovskite catalyst with anti-sulfur properties, that is, the perovskite is first loaded on the Ce 1-y Zry O 2 composite oxide, and then the noble metal additive is loaded on it. The catalyst has high catalyst reactivity in the process of catalytic combustion of VOCs, and has strong resistance to sulfur poisoning.
CN109999795 A公开了一种用于降解可挥发性有机污染物的凹凸棒粘土负载LaMnO3催化剂(简称LaMnO3/ATP)。CN109999795 A discloses an attapulgite clay-supported LaMnO 3 catalyst (LaMnO 3 /ATP for short) for degrading volatile organic pollutants.
CN1015283443 A公开了一种用于将钙钛矿基催化剂的催化活性最佳化的方法,将完全合成的钙钛矿结构进行高能球磨以获得较大的比表面积,从而达到提高催化剂活性的目的,但是只通过增加比表面来提高催化活性的方式有一定的局限性。CN1015283443 A discloses a method for optimizing the catalytic activity of perovskite-based catalysts. The fully synthesized perovskite structure is subjected to high-energy ball milling to obtain a larger specific surface area, thereby achieving the purpose of improving catalyst activity. However, the method of improving catalytic activity only by increasing the specific surface area has certain limitations.
钙钛矿型金属氧化物催化剂的稳定性较好,但仍存在着比表面积较低以及高温容易烧结等问题,从而使钙钛矿型催化剂应用受到一定的限制。Perovskite-type metal oxide catalysts have good stability, but there are still problems such as low specific surface area and easy sintering at high temperatures, which limit the application of perovskite-type catalysts.
由此,亟需一种新的VOCs催化剂及其制备方法来解决上述技术问题。Therefore, there is an urgent need for a new VOCs catalyst and its preparation method to solve the above technical problems.
发明内容Contents of the invention
本发明的目的在于提供一种高比表面积的钙钛矿型催化剂及其制备方法,该催化剂应用于VOCs催化燃烧具有优良的热稳定性,且成本低廉、制备简单。The object of the present invention is to provide a high specific surface area perovskite catalyst and a preparation method thereof. The catalyst has excellent thermal stability when applied to catalytic combustion of VOCs, and is low in cost and simple in preparation.
为了克服现有技术的不足,本发明提供了一种具有优良热稳定性的高比表面积钙钛矿型催化剂,以催化剂的重量百分比为基准,所述催化剂组成包括钙钛矿型活性组分40~50%,其余为海泡石成分;In order to overcome the deficiencies in the prior art, the present invention provides a high specific surface area perovskite catalyst with excellent thermal stability, based on the weight percentage of the catalyst, the catalyst composition includes a perovskite active component 40 ~50%, the rest is sepiolite;
其中,所述钙钛矿型活性组分通式为AxB1-xMnyTi1-yO3,其中,x=0.1-0.4,y=0.5-0.8,其中,A为La、Ce中的至少一种,B为Mg、Ca中的至少一种。Wherein, the general formula of the perovskite active component is A x B 1-x Mny Ti 1-y O 3 , where x=0.1-0.4, y=0.5-0.8, where A is La, Ce At least one of, B is at least one of Mg, Ca.
所述催化剂的孔容为0.45mL/g-0.55mL/g,孔径90%为25nm-45nm,比表面积为100m2/g-130m2/g。The pore volume of the catalyst is 0.45mL/g-0.55mL/g, 90% of the pore diameter is 25nm-45nm, and the specific surface area is 100m 2 /g-130m 2 /g.
所述催化剂外观可为条形、三叶草形、四叶草形或球形等。The appearance of the catalyst can be strip-shaped, clover-shaped, four-leaf clover-shaped or spherical, etc.
所述催化剂的堆积密度为0.75-0.90Kg/L,催化剂侧压强度为100-120N/cm。The bulk density of the catalyst is 0.75-0.90Kg/L, and the lateral pressure of the catalyst is 100-120N/cm.
本发明还提供了上述钙钛矿型催化剂的制备方法,包括:The present invention also provides the preparation method of above-mentioned perovskite catalyst, comprising:
(1)配制无机酸改性溶液;然后按1:15-30的固液重量比,将海泡石与所述无机酸改性溶液加入到反应器中加热至50-100℃搅拌一段时间,搅拌完成后,用水抽滤洗涤置至中性,干燥、焙烧后得到改性海泡石;(1) Prepare the inorganic acid modification solution; then add sepiolite and the inorganic acid modification solution into the reactor at a solid-to-liquid weight ratio of 1:15-30 and heat to 50-100°C for a period of time, After the stirring is completed, filter and wash with water until neutral, dry and roast to obtain modified sepiolite;
(2)取一定量的步骤(1)中得到改性海泡石和柠檬酸倒入水中,混合均匀,得到第一混合物;(2) Get a certain amount of modified sepiolite and citric acid obtained in step (1) and pour into water, mix uniformly, and obtain the first mixture;
(3)按钙钛矿型活性组分所需的金属元素摩尔比,分别配制A与B的可溶性金属盐的水溶液,并将其分别滴加到步骤(2)得到的第一混合物中,搅拌均匀,得到第二混合物;(3) According to the molar ratio of metal elements required by the perovskite active component, prepare aqueous solutions of soluble metal salts of A and B respectively, and add them dropwise to the first mixture obtained in step (2) respectively, and stir Uniformly, the second mixture is obtained;
(4)配制Mn/TiO2溶胶,然后将配制好的Mn/TiO2溶胶滴加到步骤(3)得到的第二混合物中,搅拌均匀,得到第三混合物;(4) preparing Mn/ TiO sol, then adding the prepared Mn/ TiO sol dropwise to the second mixture obtained in step (3), stirring evenly to obtain the third mixture;
(5)向步骤(4)得到的第三混合物中加入一定量乙二醇水溶液搅拌均匀;升温至一定温度蒸发水分,使其逐渐变为凝胶;(5) Add a certain amount of ethylene glycol aqueous solution to the third mixture obtained in step (4) and stir evenly; heat up to a certain temperature to evaporate water, so that it gradually becomes a gel;
(6)将步骤(5)获得的凝胶烘干在80-150℃下进行烘干,后移至电炉中加热至引发自燃后恒温;将燃烧灰烬粉碎后加入粘结剂、助挤剂挤制成型,晾干,焙烧后得到所述催化剂。(6) Dry the gel obtained in step (5) at 80-150°C, then move it to an electric furnace and heat it to a constant temperature after spontaneous combustion; crush the burning ashes and add binders and extrusion aids to extrude The catalyst is obtained after being molded, dried and calcined.
其中,所述步骤(1)中,所述水为蒸馏水,搅拌时间为8~12h。Wherein, in the step (1), the water is distilled water, and the stirring time is 8-12 hours.
其中,所述步骤(1)中,所述的海泡石选用α-型海泡石,颜色为白色或浅灰色,避免浅红、淡黄或褐色等。优选的,所述的海泡石为洁白色海泡石或灰白色海泡石,所述洁白色海泡石的质量百分比组成为:SiO2 66%~68%,MgO 30%~32%,FexOy<0.2%,余量为Al2O3、CaO;所述灰白色海泡石的质量百分比组成为:SiO2 65%~67%,MgO 30%~32%,FexOy<1.0%,余量为Al2O3、CaO。Wherein, in the step (1), the sepiolite is α-type sepiolite, the color is white or light gray, and light red, light yellow or brown are avoided. Preferably, the sepiolite is pure white sepiolite or off-white sepiolite, and the mass percent composition of the pure white sepiolite is: SiO 2 66%-68%, MgO 30%-32%, Fe x O y <0.2%, the balance is Al 2 O 3 , CaO; the mass percent composition of the off-white sepiolite is: SiO 2 65%-67%, MgO 30%-32%, F x O y <1.0 %, the balance is Al 2 O 3 , CaO.
其中,所述步骤(1)中,焙烧温度为350~400℃,焙烧时间为4~8h。Wherein, in the step (1), the calcination temperature is 350-400° C., and the calcination time is 4-8 hours.
其中,所述步骤(1)中,所述无机酸为硝酸、盐酸或硫酸中的一种,优选的为硝酸;所述无机酸的浓度为0.2~0.4mol/L。Wherein, in the step (1), the inorganic acid is one of nitric acid, hydrochloric acid or sulfuric acid, preferably nitric acid; the concentration of the inorganic acid is 0.2-0.4 mol/L.
其中,所述步骤(2)中,所述水为去离子水。Wherein, in the step (2), the water is deionized water.
其中,所述步骤(3)中,所述的A的可溶性金属盐为硝酸镧、硝酸铈中的至少一种;所述的B的可溶性金属盐为硝酸镁、硝酸钙中的至少一种。Wherein, in the step (3), the soluble metal salt of A is at least one of lanthanum nitrate and cerium nitrate; the soluble metal salt of B is at least one of magnesium nitrate and calcium nitrate.
其中,所述步骤(2)中,所述柠檬酸的摩尔数与步骤(3)和步骤(4)中金属离子摩尔数之和的比值为1:2~4。Wherein, in the step (2), the ratio of the moles of the citric acid to the sum of the moles of metal ions in the steps (3) and (4) is 1:2-4.
其中,所述步骤(4)中,Mn/TiO2溶胶的制备方法包括:Wherein, in described step (4), Mn/TiO The preparation method of sol comprises:
分别量取一定量的钛酸四正丁酯、无水乙醇和聚乙二醇(PEG600)于反应釜中强力搅拌,向混合液中滴加冰醋酸控制其pH值为4~5;Take a certain amount of tetra-n-butyl titanate, absolute ethanol and polyethylene glycol (PEG600) and stir vigorously in the reaction kettle, add glacial acetic acid dropwise to the mixture to control its pH value to 4-5;
然后按钙钛矿型活性组分所需的金属元素摩尔比称量一定量的醋酸锰,加入去离子水溶解后得到Mn(Ac)2溶液;Then weigh a certain amount of manganese acetate by the required metal element molar ratio of the perovskite active component, add deionized water to dissolve and obtain Mn(Ac) 2 solution;
将Mn(Ac)2溶液缓慢加入反应釜中,完成后继续搅拌一段时间,即可得到Mn/TiO2溶胶。Slowly add the Mn(Ac) 2 solution into the reaction kettle, and continue stirring for a period of time after completion to obtain the Mn/TiO 2 sol.
其中,所述步骤(5)中,所述乙二醇水溶液质量浓度大于60%,所述乙二醇水溶液的加入量为钙钛矿型活性组分ABO3总质量的10~15%。乙二醇在制备过程中起到助燃剂作用。Wherein, in the step (5), the mass concentration of the aqueous ethylene glycol solution is greater than 60%, and the added amount of the aqueous ethylene glycol solution is 10-15% of the total mass of the perovskite-type active component ABO 3 . Ethylene glycol acts as a combustion aid during the preparation process.
其中,所述步骤(6)中,在80-150℃下进行烘干。Wherein, in the step (6), drying is carried out at 80-150°C.
其中,所述步骤(6)中,所述恒温的温度为200~250℃,物料引燃后需通入含氧量为15~18%(v/v)的空气,以控制燃烧速度。Wherein, in the step (6), the temperature of the constant temperature is 200-250°C, and after the material is ignited, air with an oxygen content of 15-18% (v/v) needs to be introduced to control the burning speed.
其中,所述步骤(6)中,所述的粘结剂为水玻璃、柠檬酸、草酸和硝酸中的一种或多种,所述粘结剂的加入量为燃烧灰烬的1~6%(m/m);优选的,所述粘结剂为水玻璃、柠檬酸中的至少一种,其加入量为燃烧灰烬的2~4%(m/m)。Wherein, in the step (6), the binder is one or more of water glass, citric acid, oxalic acid and nitric acid, and the amount of the binder is 1 to 6% of the burning ash (m/m); Preferably, the binder is at least one of water glass and citric acid, and its addition is 2-4% (m/m) of the burning ash.
其中,所述步骤(6)中,所述的助挤剂为田箐粉、淀粉,加入量为燃烧灰烬的1~6%(m/m);优选的,所述的助挤剂为为田菁粉,加入量为燃烧灰烬的3~4%(m/m)。Wherein, in the step (6), the extrusion aid is Tianqing powder and starch, and the addition amount is 1 to 6% (m/m) of the burning ash; preferably, the extrusion aid is Sesame powder, the addition amount is 3~4% (m/m) of burning ash.
其中,所述步骤(6)中,焙烧温度为500~1000℃,焙烧时间为4~8h;优选的,焙烧温度为700~780℃,焙烧时间为5~6h。焙烧温度的高低影响钙钛矿型活性组分的形成。Wherein, in the step (6), the calcination temperature is 500-1000°C, and the calcination time is 4-8h; preferably, the calcination temperature is 700-780°C, and the calcination time is 5-6h. Calcination temperature affects the formation of perovskite-type active components.
本发明还提供了所述钙钛矿型催化剂在催化燃烧处理挥发性有机化合物中的应用。The invention also provides the application of the perovskite catalyst in catalytic combustion treatment of volatile organic compounds.
本发明具有以下有益技术效果:The present invention has the following beneficial technical effects:
(1)本发明采用酸改性海泡石作为载体,采用打浆法将活性组分溶胶负载到改性海泡石上,活性组分凝胶乏氧自燃烧后焙烧生成钙钛矿结构,使活性组分均匀分散在海泡石载体上,制备出一种钙钛矿型VOCs催化燃烧催化剂。(1) The present invention uses acid-modified sepiolite as a carrier, adopts the beating method to load the active component sol on the modified sepiolite, and the active component gel anaerobic self-combustion to generate a perovskite structure after roasting, so that the active The components are uniformly dispersed on the sepiolite carrier, and a perovskite-type VOCs catalytic combustion catalyst is prepared.
(2)海泡石(Mg8[Si2O30](OH)4·12H2O)是一种富镁硅酸盐粘土矿物,属于S单斜晶系或斜方晶系的链层状含水镁铝硅酸盐或镁硅酸盐矿物,具有巨大的比表面积可吸附各类反应物及催化剂的活性组分。通过酸改性,利用H+部分取代了海泡石骨架中镁离子,使硅氧四面体片所夹的镁氧八面体片被部分解构,内部通道得以连通和扩张,显著增加海泡石的载体的比表面积。海泡石孔径大小与反应物分子大小和催化剂组分大小相匹配,海泡石载体可表现出活性好、耐热性高,由此获得了高比表面积催化剂载体,反应过程中有利于VOCs吸附。(2) Sepiolite (Mg 8 [Si 2 O 30 ](OH) 4 12H 2 O) is a magnesium-rich silicate clay mineral, which belongs to the chain layer of S monoclinic or orthorhombic Hydrous magnesium aluminum silicate or magnesium silicate mineral has a huge specific surface area and can adsorb various reactants and active components of catalysts. Through acid modification, the magnesium ions in the sepiolite framework are partially replaced by H + , so that the magnesium-oxygen octahedral sheets sandwiched by the silicon-oxygen tetrahedral sheets are partially deconstructed, and the internal channels can be connected and expanded, which significantly increases the sepiolite. The specific surface area of the carrier. The pore size of sepiolite matches the molecular size of the reactant and the size of the catalyst component. The sepiolite carrier can exhibit good activity and high heat resistance, thus obtaining a catalyst carrier with a high specific surface area, which is conducive to the adsorption of VOCs during the reaction process .
(3)制备过程中凝胶固体自然使得物料蓬松,有利于活性组分分散,活性位点暴露量增加,催化活性显著增加。(3) During the preparation process, the gel solid naturally makes the material fluffy, which is conducive to the dispersion of active components, the exposure of active sites increases, and the catalytic activity increases significantly.
(4)本发明所述方法不仅可以负载大量活性组分且易于调控催化剂的活性物质组成,适宜的组成提高了活性组分抗高温烧结能力,使催化剂具有优良的热稳定性。(4) The method of the present invention can not only load a large amount of active components, but also be easy to regulate the active material composition of the catalyst, and a suitable composition improves the high-temperature sintering resistance of the active components, so that the catalyst has excellent thermal stability.
(5)本发明所述方法通过引入具有热稳定作用的结构助剂及将钙钛矿型金属氧化物催化剂负载在适当的高比表面积载体上,可增大催化剂的分散度,提高其热稳定性。(5) The method of the present invention can increase the dispersion of the catalyst and improve its thermal stability by introducing a structural aid with thermal stability and loading the perovskite metal oxide catalyst on a suitable high specific surface area carrier. sex.
(6)本发明所述方法制备过程简单,易于操作,适合大规模工业化应用。(6) The method of the present invention has a simple preparation process, is easy to operate, and is suitable for large-scale industrial application.
(7)本发明所述方法所制得的催化剂钙钛矿组分纯度高,颗粒尺寸小,并克服了自燃烧法制备的钙钛矿粉末分散性差的缺点,提高了催化剂抗高温烧结能力,具有优良的热稳定性。(7) The prepared catalyst perovskite component of the method of the present invention has high purity and small particle size, and overcomes the disadvantage of poor dispersibility of the perovskite powder prepared by the self-combustion method, and improves the high-temperature sintering resistance of the catalyst, Has excellent thermal stability.
具体实施方式Detailed ways
鉴于现有钛矿型催化燃烧催化剂存在比表面积较低以及高温容易烧结等问题,本发明提出了一种高比表面积钙钛矿型催化燃烧催化剂及制备方法与应用。In view of the problems of low specific surface area and easy sintering at high temperature in existing titanite-type catalytic combustion catalysts, the present invention proposes a perovskite-type catalytic combustion catalyst with high specific surface area, its preparation method and application.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合具体实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with specific embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例1Example 1
1)配制0.2mol/L的硝酸溶液,按照固液重量比1:15加入122.4g海泡石粉体,经搅拌、洗涤、干燥后400℃焙烧4h得到改性海泡石;1) Prepare a 0.2mol/L nitric acid solution, add 122.4g of sepiolite powder according to the solid-liquid weight ratio of 1:15, stir, wash, and dry at 400°C for 4 hours to obtain modified sepiolite;
2)将改性的海泡石与134.4g柠檬酸加入500mL去离子水中混合搅拌均匀。2) Add the modified sepiolite and 134.4g of citric acid into 500mL of deionized water, mix and stir evenly.
3)分别配制0.5mol/L的硝酸镧溶液200mL、1.0mol/L硝酸镁溶液900mL,将溶液搅拌加入步骤2)中的混合物中。3) Prepare 200 mL of 0.5 mol/L lanthanum nitrate solution and 900 mL of 1.0 mol/L magnesium nitrate solution respectively, and stir the solutions into the mixture in step 2).
4)按照摩尔比Mn:Ti=1:1配制Mn/TiO2溶胶,取416g溶胶缓慢加入步骤3)的混合物中,搅拌均匀。4) Prepare the Mn/TiO 2 sol according to the molar ratio Mn:Ti=1:1, take 416g of the sol and slowly add it to the mixture in step 3), and stir evenly.
5)向步骤4)中的混合物中加入25mL乙二醇溶液搅拌均匀后,加热蒸发水分至生成凝胶。5) Add 25 mL of ethylene glycol solution to the mixture in step 4) and stir evenly, then heat to evaporate water until a gel is formed.
6)将步骤5)获得的凝胶150℃进行烘干,后移至电炉中加热至250℃引发自燃后恒温,通入氧含量18%(v/v)的空气控制燃烧速度。燃烧灰烬粉碎后加入5g柠檬酸、7.5g田菁粉挤制成型,晾干,750℃焙烧5h后得到催化剂。6) Dry the gel obtained in step 5) at 150°C, then move it to an electric furnace and heat it to 250°C to trigger spontaneous combustion, then keep the temperature constant, and pass in air with an oxygen content of 18% (v/v) to control the burning speed. Combustion ashes were pulverized and extruded by adding 5g of citric acid and 7.5g of scallop powder, dried in the air, and calcined at 750°C for 5 hours to obtain the catalyst.
经以上步骤制备的催化剂中钙钛矿活性组分含量为50%,活性组分组成为La0.1Mg0.9Mn0.5Ti0.5O3,记作cat-1。The perovskite active component content in the catalyst prepared by the above steps is 50%, and the active component composition is La 0.1 Mg 0.9 Mn 0.5 Ti 0.5 O 3 , denoted as cat-1.
实施例2~8Embodiment 2-8
按照实施例1的制备方法,按照说明书中参数范围,调整各组分配比,制备出的催化剂分别记作cat-2至cat-8,如表1所示。According to the preparation method of Example 1, according to the parameter range in the specification, the distribution ratio of each component was adjusted, and the prepared catalysts were respectively recorded as cat-2 to cat-8, as shown in Table 1.
对比例1-以在步骤(2)中引入偏钛酸的形式引入Ti,而非如实施例1所述以在步骤(4)中引入Mn/TiO2溶胶的形式引入TiComparative Example 1 - Introducing Ti in the form of introducing metatitanic acid in step (2) instead of introducing Ti in the form of introducing Mn/TiO2 sol in step (4) as described in Example 1
1)配制0.2mol/L的硝酸溶液,按照固液重量比1:15加入122.4g海泡石粉体,经搅拌、洗涤、干燥后400℃焙烧4h得到改性海泡石。1) Prepare a 0.2 mol/L nitric acid solution, add 122.4 g of sepiolite powder according to the solid-to-liquid weight ratio of 1:15, stir, wash, dry, and roast at 400°C for 4 hours to obtain modified sepiolite.
2)将改性的海泡石与134.4g柠檬酸、48.9g偏钛酸加入500mL去离子水中混合搅拌均匀。2) Add the modified sepiolite, 134.4g of citric acid, and 48.9g of metatitanic acid into 500mL of deionized water, mix and stir evenly.
3)分别配制0.5mol/L的硝酸镧溶液200mL、1.0mol/L硝酸镁溶液900mL,将溶液搅拌加入步骤2)中的混合物中。3) Prepare 200 mL of 0.5 mol/L lanthanum nitrate solution and 900 mL of 1.0 mol/L magnesium nitrate solution respectively, and stir the solutions into the mixture in step 2).
4)配制1.0mol/L的硝酸锰溶液500mL,缓慢加入步骤3)的混合物中,搅拌均匀。4) Prepare 500 mL of 1.0 mol/L manganese nitrate solution, slowly add it to the mixture in step 3), and stir evenly.
5)向步骤4)中的混合物中加入25mL乙二醇溶液搅拌均匀后,加热蒸发水分至生成凝胶。5) Add 25 mL of ethylene glycol solution to the mixture in step 4) and stir evenly, then heat to evaporate water until a gel is formed.
6)将步骤5)获得的凝胶150℃进行烘干,后移至电炉中加热至250℃引发自燃后恒温,通入氧含量15%(v/v)的空气控制燃烧速度。燃烧灰烬粉碎后加入5g柠檬酸、7.5g田菁粉挤制成型,晾干,750℃焙烧5h后得到催化剂。6) Dry the gel obtained in step 5) at 150°C, then move it to an electric furnace and heat it to 250°C to trigger spontaneous combustion, then keep the temperature constant, and pass in air with an oxygen content of 15% (v/v) to control the burning speed. Combustion ashes were pulverized and extruded by adding 5g of citric acid and 7.5g of scallop powder, dried in the air, and calcined at 750°C for 5 hours to obtain the catalyst.
经以上步骤制备的催化剂中钙钛矿活性组分含量为50%,活性组分组成为La0.1Mg0.9Mn0.5Ti0.5O3,记作cat-9。The perovskite active component content in the catalyst prepared by the above steps is 50%, and the active component composition is La 0.1 Mg 0.9 Mn 0.5 Ti 0.5 O 3 , denoted as cat-9.
对比例2-未用柠檬酸处理改性海泡石Comparative example 2 - modified sepiolite without citric acid treatment
1)配制0.2mol/L的硝酸溶液,按照固液重量比1:15加入海泡石粉体122.4g,经搅拌、洗涤、干燥后400℃焙烧4h得到改性海泡石。1) Prepare a 0.2mol/L nitric acid solution, add 122.4g of sepiolite powder according to the solid-to-liquid weight ratio of 1:15, stir, wash, dry, and roast at 400°C for 4 hours to obtain modified sepiolite.
2)分别配制0.5mol/L的硝酸镧溶液200mL、1.0mol/L硝酸镁溶液900mL,并将二者混合,得到混合溶液。2) Prepare 200 mL of 0.5 mol/L lanthanum nitrate solution and 900 mL of 1.0 mol/L magnesium nitrate solution respectively, and mix them to obtain a mixed solution.
3)按照摩尔比Mn:Ti=1:1配制Mn/TiO2溶胶,取416g溶胶缓慢加入步骤2)的混合物中,搅拌均匀。3) Prepare the Mn/TiO 2 sol according to the molar ratio Mn:Ti=1:1, take 416g of the sol and slowly add it to the mixture in step 2), and stir evenly.
4)向步骤3)中的混合物中加入25mL乙二醇溶液搅拌均匀后,加热蒸发水分至生成凝胶。4) Add 25 mL of ethylene glycol solution to the mixture in step 3) and stir evenly, then heat to evaporate water until a gel is formed.
5)将步骤4)获得的凝胶150℃进行烘干,后移至电炉中加热至250℃引发自燃后恒温,通入氧含量16%(v/v)的空气控制燃烧速度。燃烧灰烬粉碎后加入5g柠檬酸、7.5g田菁粉,122.4g步骤1)的改性海泡石混合均匀,挤制成型晾干,750℃焙烧5h后得到催化剂。5) Dry the gel obtained in step 4) at 150°C, then move it to an electric furnace and heat it to 250°C to trigger spontaneous combustion, then keep the temperature constant, and pass in air with an oxygen content of 16% (v/v) to control the burning speed. Combustion ashes were pulverized and then added 5g of citric acid, 7.5g of turmeric powder, and 122.4g of modified sepiolite from step 1), mixed evenly, extruded and dried, and calcined at 750°C for 5 hours to obtain a catalyst.
经以上步骤制备的催化剂中钙钛矿活性组分含量为50%,活性组分组成为La0.1Mg0.9Mn0.5Ti0.5O3,记作对比cat-10。The perovskite active component content in the catalyst prepared by the above steps is 50%, and the active component composition is La 0.1 Mg 0.9 Mn 0.5 Ti 0.5 O 3 , which is recorded as comparative cat-10.
对比例3-未加入乙二醇溶液并蒸发生成凝胶,未进行乏氧自燃Comparative example 3 - without adding ethylene glycol solution and evaporating to form a gel, without anaerobic spontaneous combustion
1)配制0.2mol/L的硝酸溶液,按照固液重量比1:15加入122.4g海泡石粉体,经搅拌、洗涤、干燥后400℃焙烧4h得到改性海泡石。1) Prepare a 0.2 mol/L nitric acid solution, add 122.4 g of sepiolite powder according to the solid-to-liquid weight ratio of 1:15, stir, wash, dry, and roast at 400°C for 4 hours to obtain modified sepiolite.
2)将改性的海泡石与134.4g柠檬酸加入500mL去离子水中混合搅拌均匀。2) Add the modified sepiolite and 134.4g of citric acid into 500mL of deionized water, mix and stir evenly.
3)分别配制0.5mol/L的硝酸镧溶液200mL、1.0mol/L硝酸镁溶液900mL,将溶液搅拌加入步骤2)中的混合物中。3) Prepare 200 mL of 0.5 mol/L lanthanum nitrate solution and 900 mL of 1.0 mol/L magnesium nitrate solution respectively, and stir the solutions into the mixture in step 2).
4)按照摩尔比Mn:Ti=1:1配制Mn/TiO2溶胶,取416g溶胶缓慢加入步骤3)的混合物中,搅拌均匀。4) Prepare the Mn/TiO 2 sol according to the molar ratio Mn:Ti=1:1, take 416g of the sol and slowly add it to the mixture in step 3), and stir evenly.
5)将步骤4)获得的混合物在150℃进行烘干,烘干后物料粉碎后加入5g柠檬酸、7.5g田菁粉挤制成型,晾干,750℃焙烧5h后得到催化剂。5) The mixture obtained in step 4) was dried at 150°C. After drying, the material was pulverized and extruded by adding 5g of citric acid and 7.5g of turnip powder, dried in the air, and roasted at 750°C for 5 hours to obtain a catalyst.
经以上步骤制备的催化剂中钙钛矿活性组分含量为50%,活性组分组成为La0.1Mg0.9Mn0.5Ti0.5O3,记作对比例cat-11。The perovskite active component content in the catalyst prepared by the above steps is 50%, and the active component composition is La 0.1 Mg 0.9 Mn 0.5 Ti 0.5 O 3 , which is recorded as comparative example cat-11.
对比例4-未在乏氧条件下自燃Comparative example 4 - no spontaneous combustion under oxygen-deficient conditions
1)配制0.2mol/L的硝酸溶液,按照固液重量比1:15加入122.4g海泡石粉体,经搅拌、洗涤、干燥后400℃焙烧4h得到改性海泡石。1) Prepare a 0.2 mol/L nitric acid solution, add 122.4 g of sepiolite powder according to the solid-to-liquid weight ratio of 1:15, stir, wash, dry, and roast at 400°C for 4 hours to obtain modified sepiolite.
2)将改性的海泡石与134.4g柠檬酸加入500mL去离子水中混合搅拌均匀。2) Add the modified sepiolite and 134.4g of citric acid into 500mL of deionized water, mix and stir evenly.
3)分别配制0.5mol/L的硝酸镧溶液200mL、1.0mol/L硝酸镁溶液900mL,将溶液搅拌加入步骤2)中的混合物中。3) Prepare 200 mL of 0.5 mol/L lanthanum nitrate solution and 900 mL of 1.0 mol/L magnesium nitrate solution respectively, and stir the solutions into the mixture in step 2).
4)按照摩尔比Mn:Ti=1:1配制Mn/TiO2溶胶,取416g溶胶缓慢加入步骤3)的混合物中,搅拌均匀。4) Prepare the Mn/TiO 2 sol according to the molar ratio Mn:Ti=1:1, take 416g of the sol and slowly add it to the mixture in step 3), and stir evenly.
5)向步骤4)中的混合物中加入25mL乙二醇溶液搅拌均匀后,加热蒸发水分至生成凝胶。5) Add 25 mL of ethylene glycol solution to the mixture in step 4) and stir evenly, then heat to evaporate water until a gel is formed.
6)将步骤5)获得的凝胶150℃进行烘干,后移至电炉中加热至250℃引发自燃。燃烧灰烬粉碎后加入5g柠檬酸、7.5g田菁粉挤制成型,晾干,750℃焙烧5h后得到催化剂。6) Dry the gel obtained in step 5) at 150°C, then move it to an electric furnace and heat it to 250°C to cause spontaneous combustion. Combustion ashes were pulverized and extruded by adding 5g of citric acid and 7.5g of scallop powder, dried in the air, and calcined at 750°C for 5 hours to obtain the catalyst.
经以上步骤制备的催化剂中钙钛矿活性组分含量为50%,活性组分组成为La0.1Mg0.9Mn0.5Ti0.5O3,记作对比cat-12。The perovskite active component content in the catalyst prepared by the above steps is 50%, and the active component composition is La 0.1 Mg 0.9 Mn 0.5 Ti 0.5 O 3 , which is recorded as comparative cat-12.
对比例1~4制备的催化剂列入表1。The catalysts prepared in Comparative Examples 1-4 are listed in Table 1.
表1实施例和对比例制备的催化剂The catalyst prepared by the embodiment and comparative example of table 1
性能测试:Performance Testing:
对实施例1~8和对比例1~4制备的钙钛矿型催化剂进行活性测试,测试在固定床反应器中进行。整个装置由气体发生系统和催化燃烧系统组成。通过调节空气流量和原料气流量来控制原料气浓度。从200~400℃每10℃检测一次进出口浓度,采用GC-14C气相色谱仪(FID,双柱))进行在线分析检测。The perovskite-type catalysts prepared in Examples 1-8 and Comparative Examples 1-4 were tested for their activity, and the tests were carried out in a fixed-bed reactor. The whole device is composed of a gas generation system and a catalytic combustion system. The raw gas concentration is controlled by adjusting the air flow and raw gas flow. From 200 to 400°C, the concentration of the inlet and outlet is detected every 10°C, and the GC-14C gas chromatograph (FID, double column) is used for online analysis and detection.
具体活性评价条件为:The specific activity evaluation conditions are:
催化剂粒度:40-60目;Catalyst particle size: 40-60 mesh;
催化剂装量:10mL;Catalyst loading: 10mL;
原料气组成:甲苯4000mg/m3,其余为空气;Raw material gas composition: toluene 4000mg/m 3 , the rest is air;
空速:25000h-1 Airspeed: 25000h -1
具体催化剂稳定性评价条件为:The specific catalyst stability evaluation conditions are:
催化剂粒度:40-60目;Catalyst particle size: 40-60 mesh;
原料气组成:甲苯4000mg/m3,其余为空气;Raw material gas composition: toluene 4000mg/m 3 , the rest is air;
空速:25000h-1;Airspeed: 25000h -1 ;
评价温度400℃Evaluation temperature 400°C
催化剂评价数据列入表2(表中T90、T99分别为转化率达到90%和99%时的反应温度,转化率为400℃数据)。The catalyst evaluation data are listed in Table 2 (T 90 and T 99 in the table are the reaction temperatures when the conversion rate reaches 90% and 99% respectively, and the conversion rate is 400°C data).
表2催化剂活性评价数据Table 2 Catalyst activity evaluation data
根据表2的数据可以看出,本发明的催化剂对VOCs具有良好的转化率。According to the data in Table 2, it can be seen that the catalyst of the present invention has a good conversion rate to VOCs.
对实施例1的催化剂cat-1与对比例1-4的催化剂cat-9、cat-10、cat-11、cat-12采用稳定性评价条件运行200h,测试催化剂活性稳定,每50h取样分析,评价数据列入表3。The catalyzer cat-1 of embodiment 1 and the catalyzer cat-9, cat-10, cat-11, cat-12 of comparative example 1-4 adopt stability evaluation condition to run 200h, test catalyst activity is stable, every 50h sampling analysis, Evaluation data are included in Table 3.
表3催化剂活性稳定性评价数据Table 3 Catalyst Activity Stability Evaluation Data
从表3可以看出,尽管催化剂cat-1与对比例催化剂cat-9、cat-10、cat-11、cat-12活性组分相同,且含量相同,但由于制备工艺的差别导致其活性稳定性差别较大,采用本发明工艺制备的催化剂具有更好的活性稳定性。It can be seen from Table 3 that although the catalyst cat-1 has the same active components and the same content as the comparative catalysts cat-9, cat-10, cat-11, and cat-12, its activity is stable due to the difference in the preparation process The difference in activity is relatively large, and the catalyst prepared by the process of the present invention has better activity stability.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
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