CN115977398A - Construction method for positioning and installing square steel sleeve assembly - Google Patents
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Abstract
本发明公开了一种方钢套管组合件定位安装的施工方法,所述方钢套管组合件灌浆固定在承台内,包括以下步骤:S1:方钢套管组合件的组合成型;S2:测量放样出方钢套管组合件的安装位置;S3:在方钢套管组合件的安装位置植筋;S4:将方钢套管组合件安放到植入的钢筋上,在方钢套管组合件上安装定位钢板;S5:定位工装的定位及固定;S6:使用定位工装对方钢套管组合件位置进行精调,精调后用测量仪器复核,检验确认位置无误后固定方钢套管组合件;S7:绑扎钢筋,浇筑混凝土。该方法通过可移动式定位工装,一次性对多个预埋套管组合进行定位安装,可以减少测量次数,节约施工成本;具有定位精准、定位速度快、施工效率高等优点。
The invention discloses a construction method for positioning and installing a square steel casing assembly, wherein the square steel casing assembly is grouted and fixed in the bearing platform, comprising the following steps: S1: combined forming of the square steel casing assembly; S2 : measure the installation position of the square steel sleeve assembly; S3: plant bars at the installation position of the square steel sleeve assembly; S4: place the square steel sleeve assembly on the implanted steel bar, Install the positioning steel plate on the pipe assembly; S5: Positioning and fixing of the positioning tool; S6: Use the positioning tool to fine-tune the position of the opposite steel casing assembly, check with a measuring instrument after the fine adjustment, and fix the square steel sleeve after confirming that the position is correct Pipe assembly; S7: Binding steel bars and pouring concrete. This method uses movable positioning tooling to position and install multiple pre-embedded casing combinations at one time, which can reduce the number of measurements and save construction costs; it has the advantages of accurate positioning, fast positioning speed, and high construction efficiency.
Description
技术领域technical field
本发明涉及建筑施工技术领域,尤其涉及一种方钢套管组合件定位安装的施工方法。The invention relates to the technical field of building construction, in particular to a construction method for positioning and installing a square steel casing assembly.
背景技术Background technique
大飞机地面动力学试验平台是国内首个相关领域的试验平台,意义重大,影响深远,建成后将测试各种飞机轮胎、机轮刹车、起落架系统,在不同道面下高速动力学特性和真实跑道下大侧偏角动力学特性,采集基础数据,打破国外对关键技术基础数据的垄断,填补国内一项空白。The large aircraft ground dynamics test platform is the first test platform in related fields in China. The dynamic characteristics of the large side slip angle under the real runway, collecting basic data, breaking the monopoly of foreign countries on the basic data of key technologies, and filling a gap in China.
该实验平台的滑轨试验线中需要运用大量方钢套管,方钢套管的精度控制是整个滑轨试验线核心指标控制中第一道工序,施工时,为确保后续工程质量,安装精度要求非常高,传统的定位安装施工方法测量次数多,人工成本高、效率低且影响施工进度,还无法保障定位精度。The slide rail test line of the experimental platform needs to use a large number of square steel casings. The accuracy control of the square steel casings is the first process in the core index control of the entire slide rail test line. During construction, in order to ensure the quality of subsequent projects, the installation accuracy The requirements are very high. The traditional positioning installation construction method has many measurements, high labor costs, low efficiency and affects the construction progress, and cannot guarantee the positioning accuracy.
发明内容Contents of the invention
本发明要解决的技术问题是克服现有技术的不足,提供一种定位精准、施工效率高的方钢套管组合件定位安装的施工方法。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a construction method for the positioning and installation of square steel casing assemblies with precise positioning and high construction efficiency.
为解决上述技术问题,本发明采用以下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种方钢套管组合件定位安装的施工方法,所述方钢套管组合件灌浆固定在承台内,包括以下步骤:A construction method for positioning and installing a square steel casing assembly, wherein the square steel casing assembly is grouted and fixed in the cap, comprising the following steps:
S1:方钢套管组合件的组合成型。S1: Combined forming of square steel casing assembly.
S2:测量放样出方钢套管组合件的安装位置。S2: Measure the installation position of the lofted square steel casing assembly.
S3:在方钢套管组合件的安装位置植筋。S3: Plant reinforcement at the installation position of the square steel casing assembly.
S4:将方钢套管组合件安放到植入的钢筋上,在方钢套管组合件上安装定位钢板。S4: Place the square steel casing assembly on the implanted steel bar, and install the positioning steel plate on the square steel casing assembly.
S5:定位工装的定位及固定。S5: Positioning and fixing of positioning tooling.
S6:使用定位工装对方钢套管组合件位置进行精调,精调后用测量仪器复核,检验确认位置无误后固定方钢套管组合件。S6: Use the positioning tool to fine-tune the position of the square steel casing assembly. After the fine adjustment, use the measuring instrument to check, and then fix the square steel casing assembly after confirming that the position is correct.
S7:绑扎钢筋,浇筑混凝土。S7: Binding steel bars and pouring concrete.
作为上述技术方案的进一步改进:As a further improvement of the above technical solution:
在步骤S1中,所述方钢套管组合件包括4根方钢套管,所述方钢套管呈矩形分布,并使用箍筋焊接固定,所述方钢套管底部焊接有固定钢板。In step S1, the square steel sleeve assembly includes 4 square steel sleeves, the square steel sleeves are distributed in a rectangular shape, and are fixed by welding with stirrups, and a fixed steel plate is welded at the bottom of the square steel sleeves.
在步骤S3中,根据放样位置于各所述方钢套管中心处植筋。In step S3, according to the stakeout position, the reinforcement is planted at the center of each square steel casing.
在步骤S4中,所述定位钢板为十字钢板,所述十字钢板设置在各方钢套管之间并搭设在箍筋上。In step S4, the positioning steel plate is a cross steel plate, and the cross steel plate is arranged between the steel sleeves of each side and erected on the stirrup.
所述定位钢板上开设有插销孔。A pin hole is opened on the positioning steel plate.
在步骤S5中,所述定位工装包括悬臂架、调节器、定位板,所述悬臂架底部安装有万向轮和支承螺杆,所述定位板上开设有与所述定位钢板上插销孔相对应的插销孔。In step S5, the positioning tool includes a cantilever frame, an adjuster, and a positioning plate. Universal wheels and supporting screws are installed on the bottom of the cantilever frame. pin hole.
其特在于:在步骤S6中,通过圆钢插销能否顺利通过所述定位钢板和所述定位板上的插销孔来检验定位是否精准。It is characterized in that: in step S6, whether the positioning is accurate is checked by checking whether the round steel pin can pass through the positioning steel plate and the pin hole on the positioning plate smoothly.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
本发明的方钢套管组合件定位安装的施工方法,该方法通过定位工装与定位钢板配合对方钢套管组合件进行定位,保证了方钢套管组合件安装的定位精度;且定位后采用测量仪器进行复核再固定方钢套管组合件,进一步提高了定位精度;定位工装的定位板上设置有多道插销孔,可一次性对多个方钢套管组合件进行定位安装,减少测量次数,节约施工成本;该方法通过可移动式定位工装,方便转场移动,定位速度快、施工效率高,特别适用于方钢套管组合件数量多、线路长的场合。The construction method of the positioning and installation of the square steel casing assembly of the present invention, the method coordinates the opposite steel casing assembly by the positioning tool and the positioning steel plate to locate, ensuring the positioning accuracy of the installation of the square steel casing assembly; and after positioning, use The measuring instrument checks and then fixes the square steel casing assembly, which further improves the positioning accuracy; the positioning plate of the positioning tool is provided with multiple pin holes, which can position and install multiple square steel casing assemblies at one time, reducing the measurement The number of times saves construction costs; this method uses movable positioning tooling to facilitate transitions, fast positioning speed, and high construction efficiency. It is especially suitable for occasions with a large number of square steel casing assemblies and long lines.
附图说明Description of drawings
图1是本发明中的方钢套管组合件与定位钢板的安装示意图。Fig. 1 is a schematic diagram of the installation of the square steel casing assembly and the positioning steel plate in the present invention.
图2是本发明中的定位工装结构示意图。Fig. 2 is a structural schematic diagram of the positioning tool in the present invention.
图3是本发明中的定位工装的俯视图。Fig. 3 is a top view of the positioning tool in the present invention.
图中各标号表示:Each label in the figure means:
1、方钢套管组合件;11、方钢套管;12、箍筋;13、固定钢板;2、定位钢板;3、定位工装;31、悬臂架;32、调节器;33、定位板。1. Square steel casing assembly; 11. Square steel casing; 12. Stirrup; 13. Fixed steel plate; 2. Positioning steel plate; 3. Positioning tooling; 31. Cantilever frame; 32. Regulator; 33. Positioning plate .
具体实施方式Detailed ways
以下将结合说明书附图和具体实施例对本发明做进一步详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1至图3所示,本实施例的方钢套管组合件定位安装的施工方法,包括以下步骤:As shown in Figures 1 to 3, the construction method for positioning and installing the square steel casing assembly in this embodiment includes the following steps:
S1:方钢套管组合件1的组合成型。S1: Combined forming of square
S2:测量放样出方钢套管组合件1的安装位置。S2: Measure the installation position of the lofted square
S3:在方钢套管组合件1的安装位置植筋。S3: Plant reinforcement at the installation position of the square
S4:将方钢套管组合件1安放到植入的钢筋上,在方钢套管组合件1上安装定位钢板2。S4: Place the square
S5:定位工装3的定位及固定。S5: positioning and fixing of the
S6:使用定位工装3对方钢套管组合件1位置进行精调,精调后用测量仪器复核,检验确认位置无误后固定方钢套管组合件1。S6: Use the
S7:绑扎钢筋,浇筑混凝土。S7: Binding steel bars and pouring concrete.
该方法通过定位工装3与定位钢板2配合对方钢套管组合件1进行定位,保证了方钢套管组合件1安装的定位精度,且定位后采用测量仪器进行复核再固定方钢套管组合件1,进一步提高了定位精度,测量次数少,提高了施工效率。In this method, the
本实施例中,在步骤S1中,方钢套管组合件1包括4根方钢套管11,方钢套管11呈矩形分布,并使用箍筋12焊接固定,方钢套管11底部焊接有固定钢板13。在本实施例中,方钢套管11材质为Q235钢材,在工厂切割下料,其尺寸为120×120mm,壁厚5mm、高1200mm,方钢套管11根据设计间距布置,并在其四周采用箍筋12焊接固定,箍筋12采用直径16mm的钢筋,方钢套管11底部焊接固定钢板13,焊缝厚度6mm,固定钢板13设置为450×340×6mm的Q235钢板,其结构牢固可靠。In this embodiment, in step S1, the square
本实施例中,在步骤S2中,根据CPIII坐标点放样控制点,人工根据控制点确定方钢套管组合件1的边线,然后弹墨线或挂线。In this embodiment, in step S2, the control points are set out according to the CPIII coordinate points, and the edge line of the square
本实施例中,在步骤S3中,根据放样位置于各方钢套管11中心处植筋。在本实施例中,根据人工弹出的墨线,纵向按0.75m间距分段,确定方钢套管组合件1的位置,根据分段位置,确定支撑筋的位置,固定钢板13底部设置4根支撑筋,位于各方钢套管11中心位置,用电钻钻孔,钻头直径16mm,钻孔深度40mm,孔内安装支撑筋,用锤子打紧,然后测量支撑筋高程,通长挂线,高出设计高程的支撑筋用手持式砂轮切割,确保支撑筋顶水平。In this embodiment, in step S3, bars are planted at the centers of the
本实施例中,在步骤S4中,人工配合小型器械安装方钢套管组合件1,安装上去的方钢套管组合件1的固定钢板13不与支撑筋焊接,初步定位安放即可。In this embodiment, in step S4, the square
本实施例中,在步骤S4中,定位钢板2为十字钢板,十字钢板设置在各方钢套管11之间并搭设在箍筋12上。在本实施例中,上下共设置两层十字钢板,十字钢板可搭设在箍筋12上,不需焊接固定,其操作简单方便。In this embodiment, in step S4 , the positioning
本实施例中,十字钢板上开设有插销孔。插销孔用于检验定位是否精准。In this embodiment, a pin hole is opened on the cross steel plate. The pin hole is used to check whether the positioning is accurate.
本实施例中,在步骤S5中,定位工装3包括悬臂架31、调节器32、定位板33,悬臂架31底部安装有万向轮和支承螺杆,定位板33上开设有与十字钢板上插销孔相对应的插销孔。该定位工装3设置万向轮移动方便,且设置支承螺杆,使定位工装3固定方便稳固,其中,定位板33长6m,壁厚4mm、宽500mm,分八段,每段长750mm,与方钢套管组合件1纵向间距一致,一次可定位8组方钢套管组合件1,定位板33上每段开3个直径30mm’的插销孔,开孔位置为沿承台纵向每个方钢套管组合件1的中心位置。In the present embodiment, in step S5, the
本实施例中,在步骤S5中,结合放样的边线及定位工装3尺寸人工初步确定位置,然后将定位板33上的插销孔大致对准十字钢板上的插销孔,在使用全站仪坐标放样,把棱镜放入定位板33上的插销孔,放出定位板33上头尾方钢套管组合件1的中心位置,并使用支承螺杆固定,防止定位工装3移动。In this embodiment, in step S5, the position is preliminarily determined manually in combination with the sideline of the stakeout and the size of the
在本实施例中,在步骤S6中,采用CPIII进行精准定位,使用调节器32调整定位板33位置,使其中心点与方钢套管组合件1中心位置一致,定位板33平整度控制首先测出标高,统一高度,再采用水平尺检查调整。In this embodiment, in step S6, CPIII is used for precise positioning, and the position of the
本实施例中,在步骤S6中,通过圆钢插销能否顺利通过十字钢板和定位板33上的插销孔来检验定位是否精准。其操作简单。圆钢插销插入后,用CPIII仪器复核坐标,将支撑筋与固定钢板13点焊固定,防止方钢套管组合件1扰动影响定位精度,初步点焊固定后,复核方钢套管组合件1中方钢套管11的精度,检查方钢套管11的2个对角点,控制误差±5mm,并用电子水平仪检查方钢套管11的垂直度。In this embodiment, in step S6 , it is checked whether the positioning is accurate by checking whether the round steel pin can pass through the pin hole on the cross steel plate and the
本实施例中,在步骤S6中,方钢套管组合件1精准定位后,将支撑筋与固定钢板13焊接,采用通长钢筋于2/3方钢套管11高度左右两侧与其焊接成整体,由于长度过长,浇筑时影响精度,每5组方钢套管组合件1前后用钢筋斜撑固定,角度向下45°,砼面植筋焊接,单个方钢套管组合件1使用钢筋在方钢套管11四角分别向斜下方焊接四根斜拉钢筋,斜拉钢筋与承台主筋焊接,内侧砼面植筋焊接。其连接牢固可靠,避免浇筑时影响定位精度。In this embodiment, in step S6, after the square
本实施例中,在步骤S7中,混凝土浇筑分层浇筑、分层振捣,浇筑时,振捣器不要碰撞方钢套管组合件1及固定钢筋。In this embodiment, in step S7, the concrete is poured layer by layer and vibrated layer by layer. During pouring, the vibrator does not collide with the square
虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围的情况下,都可利用上述揭示的技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本发明技术方案保护的范围内。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person familiar with the art, without departing from the scope of the technical solution of the present invention, can use the technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent implementation of equivalent changes example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention shall fall within the protection scope of the technical solution of the present invention.
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CN117626728A (en) * | 2023-10-17 | 2024-03-01 | 中铁五局集团有限公司 | Construction method for installing and positioning horizontal support and embedded plate of sliding rail |
CN118166590A (en) * | 2023-10-17 | 2024-06-11 | 中铁五局集团有限公司 | A construction method for positioning and installing pre-embedded anchors for high-speed test slide rails of large aircraft |
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CN215279288U (en) * | 2021-08-10 | 2021-12-24 | 安徽富煌钢构股份有限公司 | Cold bending processing device for narrow strip steel plate |
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CN111042185A (en) * | 2020-01-13 | 2020-04-21 | 中冶建工集团有限公司 | Construction method of basement raft foundation with tower crane foundation |
CN113447225A (en) * | 2021-07-27 | 2021-09-28 | 安徽三建工程有限公司 | Vertical actuator connecting piece pre-embedding device of earthquake simulation shaking table and construction method thereof |
CN215279288U (en) * | 2021-08-10 | 2021-12-24 | 安徽富煌钢构股份有限公司 | Cold bending processing device for narrow strip steel plate |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117385682A (en) * | 2023-10-17 | 2024-01-12 | 中铁五局集团有限公司 | A construction method for positioning and installation of large aircraft high-speed test slide rails |
CN117449141A (en) * | 2023-10-17 | 2024-01-26 | 湖南中大设计院有限公司 | Slide rail anchoring structure suitable for large pulling force and large lateral force |
CN117626728A (en) * | 2023-10-17 | 2024-03-01 | 中铁五局集团有限公司 | Construction method for installing and positioning horizontal support and embedded plate of sliding rail |
CN118166590A (en) * | 2023-10-17 | 2024-06-11 | 中铁五局集团有限公司 | A construction method for positioning and installing pre-embedded anchors for high-speed test slide rails of large aircraft |
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