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CN115977137B - Assembled foundation applicable to mountain fan lattice tower and assembling method thereof - Google Patents

Assembled foundation applicable to mountain fan lattice tower and assembling method thereof Download PDF

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CN115977137B
CN115977137B CN202211640025.9A CN202211640025A CN115977137B CN 115977137 B CN115977137 B CN 115977137B CN 202211640025 A CN202211640025 A CN 202211640025A CN 115977137 B CN115977137 B CN 115977137B
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tower
central
steel ring
ring
pylon
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CN115977137A (en
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白久林
王瑞毅
王宇航
杨庆山
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Chongqing University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/728Onshore wind turbines

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Abstract

The invention relates to an assembled foundation suitable for a mountain fan lattice type tower and an assembling method thereof, wherein the assembled foundation comprises a central connecting steel ring and a plurality of central prefabricated parts which encircle the periphery of the central connecting steel ring, the end faces of the central prefabricated parts are not closed and are in a notch shape after being spliced, rib beam prefabricated parts which can move up and down relative to the central prefabricated parts are spliced in notches formed by adjacent central prefabricated parts, each rib beam prefabricated part comprises a connecting beam and a tower fixing seat which is integrally formed and installed at the free end of the connecting beam, the middle part of the tower fixing seat is fixedly provided with the tower connecting steel ring, a plurality of tower leveling rings which are matched with the tower fixing seat are sleeved outside the tower connecting steel ring, and a plurality of through holes which are convenient for inserting anchor rods are formed in the tower leveling rings and the corresponding tower fixing seats; the problem that the existing extended foundation commonly used for mountain wind power is large in occupied area, large in excavation amount and inconvenient to construct, has high requirements on stability of hillsides, and the lower foundation cannot flexibly cope with terrain restriction such as gradient is solved.

Description

适用于山地风机格构式塔架的装配式基础及其装配方法Assembled foundation and assembly method for lattice tower of mountain wind turbine

技术领域Technical Field

本发明属于风电基础结构设计施工技术领域,涉及一种适用于山地风机格构式塔架的装配式基础及其装配方法。The invention belongs to the technical field of wind power foundation structure design and construction, and relates to an assembled foundation suitable for a mountain wind turbine lattice tower and an assembly method thereof.

背景技术Background technique

风力发电是把风的动能转变成机械动能,再把机械能转化为电力动能,风力发电的原理,是利用风力带动风车叶片旋转,再透过增速机将旋转的速度提升,来促使发电机发电,利用风力发电非常环保,且风能蕴量巨大,而要保证风力发电的可持续发展,用于安装固定风机塔筒的风机基础是其中的关键。Wind power generation converts the kinetic energy of wind into mechanical energy, and then converts mechanical energy into electrical energy. The principle of wind power generation is to use wind power to drive the windmill blades to rotate, and then increase the rotation speed through a speed increaser to drive the generator to generate electricity. Using wind power to generate electricity is very environmentally friendly and has huge wind energy reserves. To ensure the sustainable development of wind power generation, the wind turbine foundation used to install and fix the wind turbine tower is the key.

风力发电所需要的装置,称作风力发电机组,风电塔架是风电机组的主支撑部件,其设计可靠性是风电机组能够安全运行的保证。目前,风力发电塔架的结构形式主要有单筒型塔筒、格构式塔架、上部为单筒型塔筒下部为格构式塔架的混合塔架三种形式,后两类塔架形式质量较小,运输较为方便,更适宜山区风电场。The device required for wind power generation is called a wind turbine. The wind turbine tower is the main supporting component of the wind turbine. Its design reliability is the guarantee for the safe operation of the wind turbine. At present, the structural forms of wind power towers mainly include single-cylinder towers, lattice towers, and hybrid towers with a single-cylinder tower on the upper part and a lattice tower on the lower part. The latter two types of towers are smaller in mass, more convenient to transport, and more suitable for mountainous wind farms.

山区环境风力巨大,但是风资源分配差异大,风电塔布置位置散乱,因此在山地环境进行风电场建设时,需要考虑山地风电基础的场地适应性强,并且可以根据山坡坡度,地质条件等地形因素灵活调整;此外山地多为岩石地基,承载能力好,但是山地地区现场施工不便,土体开挖量过大后会影响山坡稳定性以及开挖土大量堆积对山区环境造成破坏,故可以考虑体积较小且采用装配式结构的基础形式,因此需要一种场地适应性强的装配式山地风机格构式塔架的装配式基础。The wind in mountainous areas is huge, but the distribution of wind resources varies greatly, and the locations of wind towers are scattered. Therefore, when constructing wind farms in mountainous environments, it is necessary to consider the strong site adaptability of mountain wind power foundations and to be able to flexibly adjust according to terrain factors such as slope gradient and geological conditions. In addition, most mountains are rock foundations with good bearing capacity, but on-site construction is inconvenient in mountainous areas. Excessive soil excavation will affect the stability of the slopes, and the large amount of excavated soil will accumulate and damage the mountain environment. Therefore, a foundation form with a smaller volume and an assembled structure can be considered. Therefore, an assembled foundation of an assembled mountain wind turbine lattice tower with strong site adaptability is required.

发明内容Summary of the invention

有鉴于此,本发明为了解决现有风电塔架安装在山地时,不能根据山地坡度等地形因素灵活调整,开挖量较大且不便于现场施工的问题,提供一种适用于山地风机格构式塔架的装配式基础及其装配方法。In view of this, the present invention provides an assembled foundation and assembly method for a mountain wind turbine lattice tower in order to solve the problem that the existing wind power tower cannot be flexibly adjusted according to terrain factors such as mountain slope when installed in mountains, the excavation volume is large and it is inconvenient for on-site construction.

为达到上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种适用于山地风机格构式塔架的装配式基础,包括中心连接钢环以及环绕在中心连接钢环周侧的若干个中心预制构件,中心预制构件拼接后各端面不封闭且呈槽口状,相邻中心预制构件拼接后形成的槽口内插接有能够相对中心预制构件上下移动的肋梁预制构件,肋梁预制构件包括连梁以及一体成型安装在连梁自由端的塔架固定座,塔架固定座中部固定安装有塔架连接钢环,塔架连接钢环外套接有若干与塔架固定座相适配的塔架调平环,塔架调平环与对应的塔架固定座上开设有若干便于插设锚杆的通孔。A prefabricated foundation suitable for a lattice tower of a mountain wind turbine comprises a central connecting steel ring and a plurality of central prefabricated components surrounding the circumference of the central connecting steel ring. After the central prefabricated components are spliced, the end faces are not closed and are in the shape of a slot. Rib beam prefabricated components that can move up and down relative to the central prefabricated components are inserted into the slots formed after adjacent central prefabricated components are spliced. The rib beam prefabricated components comprise a connecting beam and a tower fixing seat integrally formed and installed at the free end of the connecting beam. A tower connecting steel ring is fixedly installed in the middle of the tower fixing seat. A plurality of tower leveling rings that are compatible with the tower fixing seat are connected to the outer surface of the tower connecting steel ring. A plurality of through holes for inserting anchor rods are provided on the tower leveling ring and the corresponding tower fixing seat.

本基础方案的有益效果在于:上部格构式塔架的四根钢管支腿分别与四个塔架连接钢环的上法兰通过螺栓固定连接,锚杆便于将整个装配式基础锚入基础下侧的岩石层中。The beneficial effect of this foundation solution is that the four steel pipe legs of the upper lattice tower are respectively fixedly connected to the upper flanges of the four tower connecting steel rings by bolts, and the anchor rods facilitate anchoring the entire assembled foundation into the rock layer on the lower side of the foundation.

进一步,中心连接钢环端面呈正方形,中心预制构件为四块。Furthermore, the end face of the central connecting steel ring is square, and the central prefabricated component consists of four pieces.

进一步,每个中心预制构件包括正方体状的基座和固定安装在基座上端面呈L型的角柱,角柱的转角处呈倒圆角状。有益效果:倒圆角状的角度可以一定程度减少开挖量,增大与周围土体的接触面积,同时还能够保护施工人员。Furthermore, each central prefabricated component includes a cube-shaped base and an L-shaped corner column fixedly mounted on the base, and the corner of the corner column is rounded. Beneficial effect: The rounded angle can reduce the excavation volume to a certain extent, increase the contact area with the surrounding soil, and protect the construction personnel.

进一步,中心连接钢环周侧四面开设有预设孔。有益效果:在预设孔内侧锚固穿设于肋梁预制构件的预应力筋,并提供张拉锚固的操作空间,提高肋梁预制构件的安装稳定性。Furthermore, preset holes are opened on four sides of the central connecting steel ring. Beneficial effect: the prestressed tendons penetrating the rib beam prefabricated components are anchored inside the preset holes, and an operating space for tensioning and anchoring is provided, thereby improving the installation stability of the rib beam prefabricated components.

进一步,塔架固定座呈圆盘状且向内设置有两阶凹台,塔架连接钢环呈柱状,塔架调平环设置在塔架固定座中两阶凹台的第一阶凹台上。Furthermore, the tower fixing seat is disc-shaped and has two-step concave platforms inwardly arranged, the tower connecting steel ring is columnar, and the tower leveling ring is arranged on the first step concave platform of the two-step concave platforms in the tower fixing seat.

进一步,角柱中预埋的横筋外伸出角柱两个纵向端面,连梁高度确定后,相对角柱中外伸出的横筋通过搭接钢筋焊接进行连接,连梁沿着水平方向预埋的钢筋伸出连梁纵向端面后与角柱焊接搭接后的钢筋相互交错搭接。有益效果:通过连梁外伸的钢筋,与搭接连起来后的角柱钢筋交叉搭接,以实现连接区域的可靠性。Furthermore, the transverse reinforcement embedded in the corner column extends out of the two longitudinal end faces of the corner column. After the height of the connecting beam is determined, the transverse reinforcement extending outward from the corner column is connected by overlapping steel bars. The steel bars embedded in the connecting beam along the horizontal direction extend out of the longitudinal end face of the connecting beam and overlap with the steel bars welded and overlapped with the corner column. Beneficial effect: The steel bars extending out of the connecting beam are cross-lapped with the overlapping corner column steel bars to achieve reliability of the connection area.

进一步,在相对角柱中交叠放置相互贯穿的连接筋和环向钢筋,将中心预制构件底的竖向预埋钢筋延长,在中心连接钢环与角柱间的空腔区域形成钢筋框架。Furthermore, mutually penetrating connecting bars and annular reinforcements are overlapped and placed in the relative corner columns, the vertical embedded reinforcements at the bottom of the central prefabricated component are extended, and a reinforcement frame is formed in the cavity area between the central connecting steel ring and the corner column.

一种适用于山地风机格构式塔架的装配式基础装配时,包括以下步骤:An assembled foundation for a mountain wind turbine lattice tower comprises the following steps:

S1、根据山坡线的位置初步调整肋梁预制构件与对应中心预制构件之间槽口的相对位置,将放置中心预制构件和预制肋梁构件的区域进行开挖,将锚杆插设的对应位置进行钻孔后锚入锚杆。S1. Preliminarily adjust the relative position of the notch between the rib beam prefabricated component and the corresponding central prefabricated component according to the position of the hillside line, excavate the area where the central prefabricated component and the prefabricated rib beam component are placed, drill holes at the corresponding positions where the anchor rods are inserted, and then anchor the anchor rods.

S2、中心预制构件与对应肋梁预制构件连接S2. Connection between the central prefabricated component and the corresponding rib beam prefabricated component

将放置中心预制构件的土方区域开挖后在土方区域浇筑素混凝土垫层,再将中心预制构件放入标定好的位置,相互贴合,肋梁预制构件中连梁处的土壤根据山坡坡度设计开挖深度,开挖后将连梁放置在相应区域,相对角柱中外伸出的横筋通过搭接钢筋焊接后连接起来,连梁端部外伸出的钢筋与角柱焊接搭接后的钢筋相互交错搭接,提高连梁与对应角柱的连接稳定性;After excavating the earthwork area where the central prefabricated components are placed, a plain concrete cushion is poured in the earthwork area, and then the central prefabricated components are placed in the marked position and fit each other. The soil at the connecting beam of the rib beam prefabricated components is excavated to a depth designed according to the slope of the hillside. After excavation, the connecting beam is placed in the corresponding area, and the transverse reinforcements extending outward from the relative corner columns are connected by welding with overlapping steel bars. The steel bars extending outward from the ends of the connecting beams and the steel bars welded and overlapped by the corner columns are staggered and overlapped with each other to improve the connection stability between the connecting beams and the corresponding corner columns;

S3、中心预制构件与中心连接钢环连接S3. Connection between the central prefabricated component and the central connecting steel ring

将中心连接钢环中底部的方型钢板按照预定的位置采用螺栓连接的方式固定在相互拼接后的中心预制构件的预埋支撑连接件上,将中心预制构件底的竖向预埋钢筋延长,在连梁的预留孔洞中穿过钢筋,张拉预应力后锚两侧固在中心连接钢环内侧和塔架固定座内侧的紧固端;在连梁与中心连接钢环连接完成后,在相对角柱中交叠放置相互贯穿的连接筋和环向钢筋,在中心连接钢环与角柱间的空腔区域形成钢筋框架;The square steel plate at the bottom of the central connecting steel ring is fixed to the embedded supporting connector of the central prefabricated components after being spliced together by bolt connection at the predetermined position, the vertical embedded steel bars at the bottom of the central prefabricated components are extended, and the steel bars are passed through the reserved holes of the connecting beams, and the two sides of the anchors are fixed to the fastening ends of the inner side of the central connecting steel ring and the inner side of the tower fixing seat after the prestressing is tensioned; after the connecting beam and the central connecting steel ring are connected, the connecting bars and the annular steel bars that penetrate each other are overlapped and placed in the relative corner columns, and a steel bar frame is formed in the cavity area between the central connecting steel ring and the corner columns;

S4、塔架固定座、塔架连接钢环与塔架调平环连接S4, tower fixing seat, tower connecting steel ring and tower leveling ring are connected

根据山坡坡度及塔架固定座埋深,设计塔架连接钢环高度和选择塔架调平环的个数,使得塔架固定座中的塔架连接钢环和堆叠后的塔架调平段接近坡体表面,塔架连接钢环的上部法兰略高于堆叠的多段塔架调平环上表面,留出的空隙用于和塔架钢管螺栓连接;According to the slope of the hillside and the buried depth of the tower fixing base, the height of the tower connection steel ring and the number of tower leveling rings are designed, so that the tower connection steel ring in the tower fixing base and the stacked tower leveling section are close to the slope surface, and the upper flange of the tower connection steel ring is slightly higher than the upper surface of the stacked multi-section tower leveling rings, and the gap is used for bolt connection with the tower steel pipe;

S5、在中心预制构件与对应肋梁预制构件、中心预制构件与中心连接钢环以及塔架固定座、塔架连接钢环与塔架调平环各个节点均连接后,将中心预制构件、肋梁预制构件以及中心连接钢环钢筋连接处浇筑混凝土,使得中心预制构件、肋梁预制构件以及中心连接钢环钢筋连接为整体,塔架固定座凹台和塔架调平环通过预应力锚杆张拉固定后,在塔架固定座、塔架连接钢环以及塔架调平环形成的空腔内浇筑混凝土,其中塔架连接钢环与塔架调平环一直浇筑至与堆叠的塔架调平环的上表面齐平,待后浇混凝土养护完成后,对开挖的基坑进行回填;S5. After all nodes of the central prefabricated component and the corresponding rib beam prefabricated component, the central prefabricated component and the central connecting steel ring and the tower fixing seat, the tower connecting steel ring and the tower leveling ring are connected, concrete is poured at the connection points of the central prefabricated component, the rib beam prefabricated component and the central connecting steel ring steel bars, so that the central prefabricated component, the rib beam prefabricated component and the central connecting steel ring steel bars are connected as a whole. After the tower fixing seat concave platform and the tower leveling ring are tensioned and fixed by prestressed anchor rods, concrete is poured in the cavity formed by the tower fixing seat, the tower connecting steel ring and the tower leveling ring, wherein the tower connecting steel ring and the tower leveling ring are poured until they are flush with the upper surface of the stacked tower leveling rings. After the post-cast concrete curing is completed, the excavated foundation pit is backfilled;

S6、将上部格构式塔架的四根钢管支腿分别与四个塔架连接钢环上法兰通过螺栓固定连接,塔架连接钢环的上法兰和塔架调平环上水平面之间的空隙填充高强灌浆料。S6. The four steel pipe legs of the upper lattice tower are respectively fixedly connected to the upper flanges of the four tower connecting steel rings by bolts, and the gap between the upper flange of the tower connecting steel ring and the upper horizontal surface of the tower leveling ring is filled with high-strength grouting material.

进一步,步骤S3为了便于连梁外伸的预应力筋和中心连接钢环上的预设孔张拉固定,连梁的预应力筋能够根据实际情况弯折以与中心连接钢环上的孔对应。Furthermore, in step S3, in order to facilitate the tensioning and fixing of the prestressed tendons extending outward from the coupling beam and the preset holes on the central connecting steel ring, the prestressed tendons of the coupling beam can be bent according to actual conditions to correspond to the holes on the central connecting steel ring.

进一步,步骤S4中塔架调平环个数根据实际埋深调整布置,塔架调平环个数可以为一个或多个。Furthermore, in step S4, the number of tower leveling rings is adjusted and arranged according to the actual burial depth, and the number of tower leveling rings may be one or more.

本发明的有益效果在于:The beneficial effects of the present invention are:

1、本发明所公开的适用于山地风机格构式塔架的装配式基础,中心连接钢环与中心预制构件形成的平面便于与上部格构式导管塔架内的钢塔筒中心柱固定连接,肋梁预制构件能够相对于中心预制构件上下移动,这样可以使得肋梁预制构件端部的塔架固定座能够适应不同山坡的坡度,塔架连接钢环便于与上部格构式塔架钢管支腿固定连接,锚杆能够将整个装配式基础锚入基础下侧的岩石层中;这种装配式基础结构采用锚杆进行固定能够减少开挖量或开挖后大部分土可回填,基础占地面积小,缩短工期;该装配式基础结构的上部可以搭配格构式塔架或者下部为格构式上部为钢筋或混凝土塔筒的混合式两类塔架。1. The assembled foundation suitable for the lattice tower of a mountain wind turbine disclosed in the present invention has a plane formed by a central connecting steel ring and a central prefabricated component, which is convenient for fixed connection with the central column of the steel tower tube in the upper lattice duct tower, and the rib beam prefabricated component can move up and down relative to the central prefabricated component, so that the tower fixing seat at the end of the rib beam prefabricated component can adapt to the slopes of different hillsides, and the tower connecting steel ring is convenient for fixed connection with the steel pipe support leg of the upper lattice tower, and the anchor rod can anchor the entire assembled foundation into the rock layer on the lower side of the foundation; this assembled foundation structure is fixed with anchor rods, which can reduce the amount of excavation or most of the soil can be backfilled after excavation, the foundation occupies a small area, and the construction period is shortened; the upper part of the assembled foundation structure can be equipped with a lattice tower or a hybrid tower with a lattice lower part and a steel bar or concrete tower tube on the upper part.

2、本发明所公开的适用于山地风机格构式塔架的装配式基础,能架空塔架并且使塔架底部各支腿处于同一水平面,能较好的适应山区坡地地形变化,大量减少基础混凝土方量、减少风机吊装平台挖填方量。2. The assembled foundation for the lattice tower of a mountain wind turbine disclosed in the present invention can suspend the tower and make the legs at the bottom of the tower at the same horizontal plane. It can better adapt to the terrain changes on the slopes of mountainous areas, greatly reduce the volume of foundation concrete, and reduce the volume of excavation and filling of the wind turbine hoisting platform.

本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objectives and features of the present invention will be described in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the following examination and study, or can be taught from the practice of the present invention. The objectives and other advantages of the present invention can be realized and obtained through the following description.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作优选的详细描述,其中:In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:

图1为本发明适用于山地风机格构式塔架浇筑混凝土后的结构示意图;FIG1 is a schematic diagram of the structure of a lattice tower for a mountain wind turbine after pouring concrete;

图2为本发明图1中心预制构件中部安装中心连接钢环后的结构示意图;FIG2 is a schematic diagram of the structure of the central prefabricated component of FIG1 of the present invention after the central connecting steel ring is installed in the middle;

图3为本发明图2中心预制构件四周安装肋梁预制构件、锚杆后的结构示意图;FIG3 is a schematic diagram of the structure of the central prefabricated component of FIG2 of the present invention after rib beam prefabricated components and anchor rods are installed around the central prefabricated component;

图4为本发明图3中心预制构件之间安装连接筋、环向钢筋后的结构示意图;FIG4 is a schematic diagram of the structure after the connecting bars and the annular steel bars are installed between the central prefabricated components of FIG3 of the present invention;

图5为本发明图4的俯视图;FIG5 is a top view of FIG4 of the present invention;

图6为本发明图4肋梁预制构件上安装塔架连接钢环、塔架调平环后的结构示意图;FIG6 is a schematic structural diagram of the present invention after the tower connecting steel ring and the tower leveling ring are installed on the rib beam prefabricated component of FIG4;

图7为本发明图6中心连接钢环结构示意图;FIG7 is a schematic diagram of the central connection steel ring structure of FIG6 of the present invention;

图8为本发明图6中心预制构件结构示意图;FIG8 is a schematic diagram of the structure of the central prefabricated component of FIG6 of the present invention;

图9为本发明图6肋梁预制构件结构示意图;FIG9 is a schematic diagram of the structure of the rib beam prefabricated component of FIG6 of the present invention;

图10为本发明图6塔架连接钢环结构示意图;FIG10 is a schematic diagram of the tower structure connected to the steel ring of FIG6 according to the present invention;

图11为本发明图6塔架调平环结构示意图;FIG11 is a schematic diagram of the structure of the tower leveling ring of FIG6 of the present invention;

图12为本发明山地风机格构式塔架的装配式基础安装在格构式塔架下部的结构示意图;FIG12 is a schematic structural diagram of a mountain wind turbine lattice tower in which an assembled foundation is installed at the bottom of the lattice tower according to the present invention;

图13为本发明山地风机格构式塔架的装配式基础安装在混合式塔架下部的结构示意图。13 is a schematic structural diagram of the assembled foundation of the mountain wind turbine lattice tower of the present invention installed at the bottom of the hybrid tower.

附图标记:中心预制构件1、基座11、角柱12、连接筋13、环向钢筋14、竖向预埋钢筋15、预埋支撑连接件16、中心连接钢环2、预设孔21、肋梁预制构件3、连梁31、塔架固定座32、塔架连接钢环33、塔架调平环34、锚杆4、混凝土5。Figure numerals: central prefabricated component 1, base 11, corner column 12, connecting rib 13, annular steel bar 14, vertical embedded steel bar 15, embedded support connector 16, central connecting steel ring 2, preset hole 21, rib beam prefabricated component 3, connecting beam 31, tower fixing seat 32, tower connecting steel ring 33, tower leveling ring 34, anchor rod 4, concrete 5.

具体实施方式Detailed ways

以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。The following describes the embodiments of the present invention by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner, and the following embodiments and the features in the embodiments can be combined with each other without conflict.

其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本发明的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本发明的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "back" and the like indicate directions or positional relationships, they are based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

如图1~11所示的适用于山地风机格构式塔架的装配式基础,包括端面呈正方形的中心连接钢环2以及环绕在中心连接钢环2周侧的四个中心预制构件1,根据该装配式基础上需要固定的格构式塔架支腿的个数,中心连接钢环2可以设计为三角形或是多边形,中心预制构件1与其适配即可,本实施例以四个支腿的格构式钢管塔架为例。The assembled foundation suitable for the lattice tower of a mountain wind turbine as shown in Figures 1 to 11 includes a central connecting steel ring 2 with a square end face and four central prefabricated components 1 surrounding the central connecting steel ring 2. According to the number of lattice tower legs that need to be fixed on the assembled foundation, the central connecting steel ring 2 can be designed to be a triangle or a polygon, and the central prefabricated component 1 can be adapted thereto. This embodiment takes a lattice steel pipe tower with four legs as an example.

中心连接钢环2底部焊接周向均开设有螺栓孔的方形钢板,中心预制构件1上焊接开设有螺栓孔的L型预埋支撑连接件16,四块中心预制构件1相互拼接后,四个L型预埋支撑连接件16拼接为与中心连接钢环2底部方形钢板相适配的正方形预埋支撑连接件16,将中心连接钢环2中底部的方型钢板按照预定的位置采用螺栓连接的方式固定在相互拼接后的中心预制构件1的预埋支撑连接件16上。A square steel plate with bolt holes all around the bottom of the central connecting steel ring 2 is welded, and an L-shaped embedded supporting connector 16 with bolt holes is welded on the central prefabricated component 1. After the four central prefabricated components 1 are spliced together, the four L-shaped embedded supporting connectors 16 are spliced into a square embedded supporting connector 16 that matches the square steel plate at the bottom of the central connecting steel ring 2. The square steel plate at the bottom of the central connecting steel ring 2 is fixed to the embedded supporting connector 16 of the spliced central prefabricated components 1 at a predetermined position by bolt connection.

中心预制构件1拼接后四面不封闭且呈槽口状,每个中心预制构件1包括正方体状的基座11和固定安装在基座11上端面呈L型的角柱12,角柱12的转角处呈倒圆角状。角柱12中预埋的横筋外伸出角柱12两个纵向端面。角柱12中堆叠交错放置相互贯穿的连接筋13以及环向钢筋14。After the central prefabricated components 1 are spliced, the four sides are not closed and are notched. Each central prefabricated component 1 includes a cube-shaped base 11 and an L-shaped corner column 12 fixedly mounted on the base 11. The corners of the corner column 12 are rounded. The transverse reinforcement embedded in the corner column 12 extends out of the two longitudinal end faces of the corner column 12. The corner column 12 is stacked and staggered with connecting bars 13 and annular steel bars 14 that penetrate each other.

中心连接钢环2周侧四面开设有预设孔21,该预设孔21便于在中心连接钢环2内侧张拉锚固穿设于肋梁预制构件3中连梁31中的预应力筋,提高肋梁预制构件3的安装稳定性。Preset holes 21 are opened on the four sides of the central connecting steel ring 2, and the preset holes 21 are convenient for tensioning and anchoring the prestressed tendons in the connecting beam 31 of the rib beam prefabricated component 3 on the inner side of the central connecting steel ring 2, thereby improving the installation stability of the rib beam prefabricated component 3.

相邻中心预制构件1拼接后形成的槽口内插接有能够相对中心预制构件1上下移动的肋梁预制构件3,肋梁预制构件3包括连梁31以及一体成型安装在连梁31自由端的塔架固定座32,连梁31沿着水平方向预埋的横筋伸出连梁31纵向端面后与对应角柱12中焊接连接后的横筋进行交错搭接。塔架固定座32呈圆盘状且向内设置有两阶凹台,塔架固定座32中部固定安装有柱状的塔架连接钢环33,塔架连接钢环33上下端面焊接有凸出的圆环形法兰,法兰通过凹台内侧的预埋螺纹钢筋连接固定在塔架固定座32凹台内侧,塔架连接钢环33上端面法兰上开设有与格构式钢管塔架相对应的用于连接的螺栓孔,塔架连接钢环33外壁上固定安装有抗剪键。The rib beam prefabricated component 3 that can move up and down relative to the central prefabricated component 1 is inserted into the groove formed after the adjacent central prefabricated components 1 are spliced. The rib beam prefabricated component 3 includes a connecting beam 31 and a tower fixing seat 32 integrally formed and installed at the free end of the connecting beam 31. The horizontally embedded transverse reinforcement of the connecting beam 31 extends out of the longitudinal end face of the connecting beam 31 and is staggered and overlapped with the transverse reinforcement welded and connected in the corresponding corner column 12. The tower fixing seat 32 is disc-shaped and has two steps of concave platforms inwardly arranged. A columnar tower connecting steel ring 33 is fixedly installed in the middle of the tower fixing seat 32. The upper and lower end faces of the tower connecting steel ring 33 are welded with protruding annular flanges. The flanges are connected and fixed to the inner side of the concave platform of the tower fixing seat 32 through the embedded threaded steel bars on the inner side of the concave platform. Bolt holes for connection corresponding to the lattice steel pipe tower are opened on the upper end face flange of the tower connecting steel ring 33. Shear keys are fixedly installed on the outer wall of the tower connecting steel ring 33.

塔架连接钢环33外套接有若干与塔架固定座32中两阶凹台的第一阶凹台相适配的塔架调平环34,塔架调平环34与对应的塔架固定座32凹台上开设有若干便于插设锚杆4的通孔,通过对锚杆4施加预应力,将锚杆4套装垫圈后上部固定在塔架调平环34上表面,以将多段塔架调平环34和塔架固定座32连接起来,并通过锚杆4将基础与下部岩石锚固连接起来。The tower connecting steel ring 33 is outer-connected with a plurality of tower leveling rings 34 adapted to the first-step recess of the two-step recess in the tower fixing seat 32. The tower leveling ring 34 and the corresponding recess of the tower fixing seat 32 are provided with a plurality of through holes for inserting anchor rods 4. By applying prestress to the anchor rods 4, the upper part of the anchor rods 4 is fixed to the upper surface of the tower leveling ring 34 after the washers are fitted, so as to connect the multi-section tower leveling rings 34 and the tower fixing seat 32, and the foundation is anchored and connected to the lower rock through the anchor rods 4.

图2~图6为该适用于山地风机格构式塔架的装配式基础装配流程图,其装配过程包括以下步骤:FIG. 2 to FIG. 6 are assembly flow charts of the assembled foundation suitable for the mountain wind turbine lattice tower, and the assembly process includes the following steps:

S1、根据山坡线的位置初步调整肋梁预制构件3与对应中心预制构件1之间槽口的相对位置,将放置中心预制构件1和预制肋梁构件的区域进行开挖,将锚杆4插设的对应位置进行钻孔后锚入锚杆4。S1. Preliminarily adjust the relative position of the notch between the rib beam prefabricated component 3 and the corresponding central prefabricated component 1 according to the position of the hillside line, excavate the area where the central prefabricated component 1 and the prefabricated rib beam component are placed, drill holes at the corresponding positions where the anchor rods 4 are inserted, and then anchor the anchor rods 4.

S2、中心预制构件1与对应肋梁预制构件3连接S2, the central prefabricated component 1 is connected with the corresponding rib beam prefabricated component 3

将放置中心预制构件1的土方区域开挖后在土方区域浇筑素混凝土垫层,再将中心预制构件1放入标定好的位置,相互贴合,肋梁预制构件3中连梁31处的土壤根据山坡坡度设计开挖深度,开挖后将连梁31放置在相应区域,相对角柱12中外伸出的横筋通过搭接钢筋焊接后连接起来,连梁31端部外伸出的横筋与角柱12焊接搭接后的钢筋相互交错搭接,提高连梁31与对应角柱12的连接稳定性;After excavating the earthwork area where the central prefabricated component 1 is placed, a plain concrete cushion is poured in the earthwork area, and then the central prefabricated component 1 is placed in the marked position and fits each other. The soil at the connecting beam 31 of the rib beam prefabricated component 3 is excavated to a depth designed according to the slope of the hillside. After excavation, the connecting beam 31 is placed in the corresponding area, and the transverse reinforcements extending outward from the relative corner column 12 are connected by welding with overlapping steel bars. The transverse reinforcements extending outward from the ends of the connecting beam 31 are staggered and overlapped with the steel bars after welding and overlapping the corner column 12, so as to improve the connection stability between the connecting beam 31 and the corresponding corner column 12;

S3、中心预制构件1与中心连接钢环2连接S3, the central prefabricated component 1 is connected to the central connecting steel ring 2

将中心连接钢环2中底部的方型钢板按照预定的位置采用螺栓连接的方式固定在相互拼接后的中心预制构件1的预埋支撑连接件16上,将中心预制构件1底的竖向预埋钢筋15延长,在连梁31的预留孔洞中穿过钢筋,张拉预应力后锚两侧固在中心连接钢环2内侧和塔架固定座32内侧的紧固端;在连梁31与中心连接钢环2连接完成后,在相对角柱12中交叠放置相互贯穿的连接筋13和环向钢筋14,在中心连接钢环2与角柱12间的空腔区域形成钢筋框架;The square steel plate at the bottom of the central connecting steel ring 2 is fixed to the embedded supporting connector 16 of the central prefabricated component 1 after being spliced together by bolt connection according to the predetermined position, and the vertical embedded steel bars 15 at the bottom of the central prefabricated component 1 are extended, and the steel bars are passed through the reserved holes of the connecting beam 31, and the two sides of the anchor are fixed to the fastening ends of the inner side of the central connecting steel ring 2 and the inner side of the tower fixing seat 32 after the prestressing is tensioned; after the connecting beam 31 is connected to the central connecting steel ring 2, the connecting bars 13 and the annular steel bars 14 that penetrate each other are overlapped and placed in the relative corner columns 12, and a steel bar frame is formed in the cavity area between the central connecting steel ring 2 and the corner column 12;

S4、塔架固定座32、塔架连接钢环33与塔架调平环34连接S4, tower fixing seat 32, tower connecting steel ring 33 and tower leveling ring 34 are connected

根据山坡坡度及塔架固定座32埋深,设计塔架连接钢环33高度和选择塔架调平环34的个数,使得塔架固定座32中的塔架连接钢环33和堆叠后的塔架调平段接近坡体表面,塔架连接钢环33的上部法兰略高于堆叠的多段塔架调平环34上表面,留出的空隙用于和塔架钢管螺栓连接;According to the slope of the hillside and the buried depth of the tower fixing seat 32, the height of the tower connecting steel ring 33 and the number of the tower leveling rings 34 are designed, so that the tower connecting steel ring 33 in the tower fixing seat 32 and the stacked tower leveling sections are close to the slope surface, and the upper flange of the tower connecting steel ring 33 is slightly higher than the upper surface of the stacked multi-section tower leveling rings 34, and the gap left is used for bolt connection with the tower steel pipe;

S5、在中心预制构件1与对应肋梁预制构件3、中心预制构件1与中心连接钢环2以及塔架固定座32、塔架连接钢环33与塔架调平环34各个节点均连接后,将中心预制构件1、肋梁预制构件3以及中心连接钢环2钢筋连接处浇筑混凝土,使得中心预制构件1、肋梁预制构件3以及中心连接钢环2钢筋连接为整体,塔架固定座32凹台和塔架调平环34通过预应力锚杆4张拉固定后,在塔架固定座32、塔架连接钢环33以及塔架调平环34形成的空腔内浇筑混凝土,其中塔架连接钢环33与塔架调平环34一直浇筑至与堆叠的塔架调平环34的上表面齐平,待后浇混凝土5养护完成后,对开挖的基坑进行回填;S5. After all nodes of the central prefabricated component 1 and the corresponding rib beam prefabricated component 3, the central prefabricated component 1 and the central connecting steel ring 2 and the tower fixing seat 32, the tower connecting steel ring 33 and the tower leveling ring 34 are connected, concrete is poured at the steel bar connection points of the central prefabricated component 1, the rib beam prefabricated component 3 and the central connecting steel ring 2, so that the central prefabricated component 1, the rib beam prefabricated component 3 and the central connecting steel ring 2 are connected as a whole. After the concave platform of the tower fixing seat 32 and the tower leveling ring 34 are tensioned and fixed by the prestressed anchor rod 4, concrete is poured in the cavity formed by the tower fixing seat 32, the tower connecting steel ring 33 and the tower leveling ring 34, wherein the tower connecting steel ring 33 and the tower leveling ring 34 are poured until they are flush with the upper surface of the stacked tower leveling rings 34. After the post-cast concrete 5 is cured, the excavated foundation pit is backfilled;

S6、将上部格构式塔架的四根钢管支腿分别与四个塔架连接钢环33上法兰通过螺栓固定连接,塔架连接钢环33的上法兰和塔架调平环34上水平面之间的空隙填充高强灌浆料。S6. The four steel pipe legs of the upper lattice tower are respectively fixedly connected to the upper flanges of the four tower connecting steel rings 33 by bolts, and the gap between the upper flange of the tower connecting steel ring 33 and the upper horizontal surface of the tower leveling ring 34 is filled with high-strength grouting material.

图12为该山地风机格构式塔架的装配式基础安装在格构式塔架下部的结构示意图;图13为该山地风机格构式塔架的装配式基础安装在混合式塔架下部的结构示意图。这两种塔架形式质量较小,运输较为方便,与该装配式基础配合后更适宜山区风电场。Figure 12 is a schematic diagram of the structure of the assembled foundation of the mountain wind turbine lattice tower installed at the bottom of the lattice tower; Figure 13 is a schematic diagram of the structure of the assembled foundation of the mountain wind turbine lattice tower installed at the bottom of the hybrid tower. These two tower forms have a small mass and are more convenient to transport. When combined with the assembled foundation, they are more suitable for mountain wind farms.

最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the present invention.

Claims (10)

1. The utility model provides an assembled basis suitable for mountain region fan lattice formula pylon, a serial communication port, including the center connection steel ring and encircle a plurality of center prefabricated component at center connection steel ring week side, each terminal surface is not closed and is the notch form after the center prefabricated component concatenation, peg graft in the notch that adjacent center prefabricated component spliced back formed have can relative center prefabricated component reciprocate, rib beam prefabricated component is including linking roof beam and integrated into one piece installs the pylon fixing base at linking the roof beam free end, pylon fixing base middle part fixed mounting has the pylon to connect the steel ring, the pylon is connected the steel ring and is cup jointed a plurality of pylon leveling rings with pylon fixing base looks adaptation outward, a plurality of through-holes of being convenient for insert the stock have been seted up on pylon leveling ring and the corresponding pylon fixing base.
2. The assembled foundation for the mountain blower lattice tower, as claimed in claim 1, wherein the end face of the central connecting steel ring is square, the number of the central prefabricated parts is four, and the central prefabricated parts are welded with pre-buried support connecting parts provided with bolt holes.
3. The assembled foundation for a mountain blower lattice tower of claim 2, wherein each central prefabricated member comprises a square base and an L-shaped corner post fixedly mounted on the upper end surface of the base, and the corners of the corner posts are rounded.
4. The assembled foundation for a mountain blower lattice tower of claim 3, wherein the central connection steel ring is provided with preset holes on four sides.
5. The assembled foundation of claim 4, wherein the tower fixing base is disc-shaped and is internally provided with two-stage concave tables, the tower connecting steel ring is columnar, and the tower leveling ring is arranged on a first stage concave table of the two-stage concave tables in the tower fixing base.
6. The assembled foundation for the mountain blower lattice tower, as set forth in claim 5, wherein the pre-buried transverse bars in the corner posts extend out of the two longitudinal end surfaces of the corner posts, after the height of the connecting beam is determined, the transverse bars extending out of the opposite corner posts are connected by welding the lap joint bars, and the connecting beam is overlapped with the welded lap joint reinforcing bars of the corner posts after extending out of the longitudinal end surfaces of the connecting beam along the horizontal direction.
7. The assembled foundation for a mountain blower lattice tower of claim 6, further comprising circumferential rebar, wherein the connecting tendons in the opposite corner posts overlap the circumferential rebar in a staggered manner to form a center area rebar framework.
8. A method of assembling a fabricated foundation adapted for a mountain blower lattice tower as claimed in claim 7, comprising the steps of:
S1, preliminarily adjusting the relative positions of the notches between the rib beam prefabricated parts and the corresponding central prefabricated parts according to the positions of hillside lines, excavating areas where the central prefabricated parts and the prefabricated rib beam prefabricated parts are placed, drilling corresponding positions where the anchor rods are inserted, and then anchoring the anchor rods;
s2, connecting the central prefabricated part with the corresponding rib beam prefabricated part
Pouring plain concrete cushion layers in the earthwork area after the earthwork area where the central prefabricated part is placed is excavated, then placing the central prefabricated part in a calibrated position, mutually attaching, designing the excavation depth of soil at the connecting beam in the rib beam prefabricated part according to the slope of a hillside, placing the connecting beam in a corresponding area after excavation, connecting transverse ribs extending out of opposite corner columns after welding by lap joint reinforcing steel bars, and mutually and alternately lapping the reinforcing steel bars extending out of the end parts of the connecting beam and the reinforcing steel bars welded and lapped by the corner columns, thereby improving the connection stability of the connecting beam and the corresponding corner columns;
s3, connecting the central prefabricated part with a central connecting steel ring
Fixing a square steel plate at the middle bottom of a central connecting steel ring on a pre-buried support connecting piece of a central prefabricated part after mutual splicing in a bolt connection mode according to a preset position, extending vertical pre-buried steel bars at the bottom of the central prefabricated part, penetrating the steel bars in reserved holes of a connecting beam, and fixing two sides of an anchor at the inner side of the central connecting steel ring and the fastening end of the inner side of a tower fixing seat after tensioning prestressing; after the connection of the connecting beam and the central connecting steel ring is completed, overlapping and placing connecting ribs and annular reinforcing steel bars which mutually penetrate in opposite corner posts, and forming a reinforcing steel bar frame in a cavity area between the central connecting steel ring and the corner posts;
s4, connecting the tower fixing seat, the tower connecting steel ring and the tower leveling ring
According to the slope of the hillside and the burial depth of the pylon fixing seat, the height of the pylon connecting steel ring is designed, the number of pylon leveling rings is selected, so that the pylon connecting steel ring in the pylon fixing seat and the piled pylon leveling sections are close to the surface of the hillside, the upper flange of the pylon connecting steel ring is slightly higher than the upper surface of the piled multi-section pylon leveling rings, and a gap is reserved for being connected with a pylon steel pipe through bolts;
S5, pouring concrete at the joints of the central prefabricated part, the rib beam prefabricated part and the steel bars of the central connecting steel ring after the central prefabricated part is connected with the corresponding rib beam prefabricated part, the central prefabricated part is connected with the central connecting steel ring and the tower fixing seat, and the tower connecting steel ring is connected with the tower leveling ring, so that the central prefabricated part, the rib beam prefabricated part and the steel bars of the central connecting steel ring are connected into a whole, pouring concrete in a cavity formed by the tower fixing seat, the tower connecting steel ring and the tower leveling ring after the tower fixing seat and the tower leveling ring are tensioned and fixed through the prestressed anchor rods, pouring the tower connecting steel ring and the tower leveling ring until the tower connecting steel ring and the tower leveling ring are flush with the upper surface of the stacked tower leveling ring, and backfilling an excavated foundation pit after the later maintenance of the poured concrete is completed;
S6, fixedly connecting four steel pipe supporting legs of the upper lattice type tower with upper flanges of four tower connecting steel rings through bolts respectively, and filling high-strength grouting material in gaps between the upper flanges of the tower connecting steel rings and the upper horizontal surfaces of the tower leveling rings.
9. The assembling method for assembled foundation of mountain blower lattice tower as claimed in claim 8, wherein step S3 is to fix the prestressed tendons of the connecting beam with the preset Kong Zhangla on the central connection steel ring in order to facilitate the connection Liang Waishen, the prestressed tendons of the connecting beam can be bent to correspond to the holes on the central connection steel ring according to actual conditions.
10. The method for assembling the assembled foundation applicable to the mountain blower lattice towers of claim 8, wherein in step S4, the number of the tower leveling rings is one or more according to the actual burial depth adjustment arrangement.
CN202211640025.9A 2022-12-20 2022-12-20 Assembled foundation applicable to mountain fan lattice tower and assembling method thereof Active CN115977137B (en)

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