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CN115975336A - A kind of low-noise friction material and its preparation method and application - Google Patents

A kind of low-noise friction material and its preparation method and application Download PDF

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CN115975336A
CN115975336A CN202211581105.1A CN202211581105A CN115975336A CN 115975336 A CN115975336 A CN 115975336A CN 202211581105 A CN202211581105 A CN 202211581105A CN 115975336 A CN115975336 A CN 115975336A
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vermiculite
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CN115975336B (en
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张文周
徐可
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Hubei Feilong Friction & Sealing Materials Co ltd
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Abstract

The invention belongs to the technical field of friction material preparation, and particularly relates to a low-noise friction material and a preparation method and application thereof. The coating comprises the following components in parts by mass: 5-20 parts of modified phenolic resin, 2-10 parts of aramid fiber, 1-4 parts of potassium titanate whisker, 5-15 parts of glass fiber, 3-15 parts of modified gel vermiculite, 3-7 parts of rubber powder, 15-30 parts of graphite, 2-10 parts of alumina and 20-40 parts of barium sulfate; wherein, the modified gel vermiculite is prepared by mixing gel vermiculite with petroleum coke particles. According to the invention, the petroleum coke particles with high porosity are adhered to the inside and the surface of the pores of the gel vermiculite, so that the porosity of the modified gel vermiculite is increased, and the modified gel vermiculite is matched with other components, so that the generation of friction noise can be obviously improved, the braking noise is reduced, and the petroleum coke particles form friction particles of the gel vermiculite, so that the wear resistance of the gel vermiculite is improved, and the petroleum coke particles are matched with aramid fibers and the like, so that the friction coefficient of the brake pad at normal temperature and high temperature can be maintained stable, and the wear of friction materials is reduced.

Description

一种低噪音摩擦材料及其制备方法和应用A kind of low noise friction material and its preparation method and application

技术领域technical field

本发明涉及摩擦材料制备技术领域,特别涉及一种低噪音摩擦材料及其制备方法和应用。The invention relates to the technical field of friction material preparation, in particular to a low-noise friction material and its preparation method and application.

背景技术Background technique

任何机械设备与运动的各种车辆都必须要有制动或传动装置。摩擦材料是这种制动或传动装置上的关键性材料,其作用通过摩擦来吸收或传递动力,如离合器片传递动力,制动片吸收动能。摩擦材料性能好坏直接关系到车辆运行的可靠性和稳定性。目前,摩擦材料常由多元复合材料如高分子粘结剂(树脂或橡胶)、增强纤维和摩擦性能调节剂及其它配合剂构成,要求其有足够而稳定的摩擦系数,动静摩擦系数之差小,有良好的导热性和一定的高温机械强度,有良好的耐摩性能和抗粘着性,能满足车辆或机械的传动与制动的性能要求。近年来,随着新能源汽车的快速发展与普及,由于新能源汽车没有发动机,采用电机替代,行驶过程中几乎不产生噪音,这就对摩擦材料提出了新的要求,即改善制动或刹车噪音,低噪音的刹车片已成为新能源汽车刹车片用摩擦材料的重要性能指标。Any mechanical equipment and various moving vehicles must have braking or transmission devices. Friction material is the key material on this kind of braking or transmission device. Its function is to absorb or transmit power through friction, such as the clutch plate transmits power, and the brake plate absorbs kinetic energy. The performance of friction material is directly related to the reliability and stability of vehicle operation. At present, friction materials are often composed of multi-component composite materials such as polymer binders (resin or rubber), reinforcing fibers, friction performance modifiers and other ingredients, which are required to have sufficient and stable friction coefficients, and the difference between dynamic and static friction coefficients is small. , has good thermal conductivity and certain high-temperature mechanical strength, has good anti-friction performance and anti-adhesion performance, and can meet the performance requirements of vehicle or mechanical transmission and braking. In recent years, with the rapid development and popularization of new energy vehicles, since new energy vehicles do not have engines and are replaced by motors, there is almost no noise during driving, which puts forward new requirements for friction materials, that is, to improve braking or braking Noise, low-noise brake pads have become an important performance index of friction materials for new energy vehicle brake pads.

目前有研究针对刹车片摩擦材料存在的噪声问题进行了一系列的改进,主要是通过减少金属成分和添加降噪成分,取得了一些进展,但随着技术的不断进步,对摩擦材料性能有更高的要求,这些方法逐渐暴露出一些不足。其中,金属成分的减少将直接导致提升摩擦基体孔隙率相关的降噪成分增加,致使刹车片在常温、高温下的磨损加快,摩擦系数迅速衰减,高温下无法实现稳定的摩擦系数和稳定的较小磨损。因此,必须在保证刹车片性能的前提下,找到更加安全、有效的摩擦材料来替代重金属,以满足兼顾降噪、耐磨性能和摩擦系数稳定等要求。At present, some studies have made a series of improvements to the noise problems of brake pad friction materials, mainly by reducing metal components and adding noise reduction components, and some progress has been made. However, with the continuous advancement of technology, there is more impact on the performance of friction materials These methods have gradually exposed some shortcomings. Among them, the reduction of metal components will directly lead to the increase of noise reduction components related to the increase of friction matrix porosity, resulting in accelerated wear of brake pads at room temperature and high temperature, and rapid attenuation of friction coefficient. Stable friction coefficient and stable comparison cannot be achieved at high temperatures. Little wear and tear. Therefore, under the premise of ensuring the performance of brake pads, it is necessary to find safer and more effective friction materials to replace heavy metals, so as to meet the requirements of noise reduction, wear resistance and stable friction coefficient.

发明内容Contents of the invention

针对现有技术存在的问题,本发明提供了一种低噪音摩擦材料及其制备方法,并提供了该低噪音摩擦材料在制备刹车片或制动片中的应用,目的在于解决现有技术中的一部分问题或至少缓解现有技术中的一部分问题。Aiming at the problems existing in the prior art, the present invention provides a low-noise friction material and its preparation method, and provides the application of the low-noise friction material in the preparation of brake pads or brake pads, with the purpose of solving the problems in the prior art. Part of the problems or at least alleviate some of the problems in the prior art.

为实现上述目的,本发明具体通过以下技术方案实现:To achieve the above object, the present invention is specifically realized through the following technical solutions:

本发明第一方面提供了一种低噪音摩擦材料,按质量份数计,包括以下组分:改性酚醛树脂5-20份、芳纶纤维2-10、钛酸钾晶须1-4、玻璃纤维5-15份、改性凝胶蛭石3-15份、橡胶粉3-7份、石墨15-30份、氧化铝2-10份和硫酸钡20-40份;其中,所述改性凝胶蛭石由凝胶蛭石与石油焦炭颗粒混料制得。The first aspect of the present invention provides a low-noise friction material, which comprises the following components in parts by mass: 5-20 parts of modified phenolic resin, 2-10 parts of aramid fibers, 1-4 parts of potassium titanate whiskers, 5-15 parts of glass fiber, 3-15 parts of modified gel vermiculite, 3-7 parts of rubber powder, 15-30 parts of graphite, 2-10 parts of aluminum oxide and 20-40 parts of barium sulfate; wherein, the modified The permanent gel vermiculite is made by mixing gel vermiculite and petroleum coke particles.

进一步地,按质量份数计,包括以下组分:改性酚醛树脂14份、芳纶纤维5份、钛酸钾晶须2份、玻璃纤维5份、改性凝胶蛭石6份、橡胶粉3份、石墨25份、氧化铝10份和硫酸钡30份。Further, the following components are included in parts by mass: 14 parts of modified phenolic resin, 5 parts of aramid fiber, 2 parts of potassium titanate whiskers, 5 parts of glass fiber, 6 parts of modified gel vermiculite, rubber 3 parts of powder, 25 parts of graphite, 10 parts of alumina and 30 parts of barium sulfate.

进一步地,所述的改性酚醛树脂为腰果壳油改性酚醛树脂。Further, the modified phenolic resin is cashew nut shell oil modified phenolic resin.

进一步地,所述改性凝胶蛭石的制备方法包括:Further, the preparation method of the modified gel vermiculite comprises:

S11、将水玻璃和片状蛭石按质量比7:4的比例混合均匀;S11, mixing water glass and flaky vermiculite evenly in a mass ratio of 7:4;

S12、向步骤S11的混合物中滴加占所述混合物质量1-2%的碱,直至生成凝胶,将所述凝胶放置进行老化,之后干燥得到凝胶蛭石;S12. Adding 1-2% of the mass of alkali to the mixture in step S11 until a gel is formed, leaving the gel for aging, and then drying to obtain gel vermiculite;

S13、将所述凝胶蛭石与石油焦炭颗粒按质量比7:3的比例混合均匀,得到所述改性凝胶蛭石。S13, uniformly mixing the gel vermiculite and petroleum coke particles at a mass ratio of 7:3 to obtain the modified gel vermiculite.

更进一步地,所述改性凝胶蛭石的密度为0.08-0.2g/cm3,熔点为1379-1400℃,导热系数为0.04-0.06kcal/m2h℃。Furthermore, the density of the modified gel vermiculite is 0.08-0.2g/cm 3 , the melting point is 1379-1400°C, and the thermal conductivity is 0.04-0.06kcal/m 2 h°C.

进一步地,所述改性凝胶蛭石的颗粒直径为0.5-1.5mm,更进一步地,所述改性凝胶蛭石的颗粒直径为0.8mm。Further, the particle diameter of the modified gel vermiculite is 0.5-1.5 mm, and further, the particle diameter of the modified gel vermiculite is 0.8 mm.

本发明第二方面提供了如上所述的S21、配料:按比例称取各组分,将改性凝胶蛭石和芳纶纤维先行预混,之后加入其它组分,混合均匀;The second aspect of the present invention provides the above-mentioned S21, ingredients: weigh each component in proportion, pre-mix the modified gel vermiculite and aramid fiber, then add other components, and mix evenly;

S22、热压成型:将步骤S21的混合料热压成型,得到预制件;S22. Hot press molding: hot press molding the mixture in step S21 to obtain a prefabricated part;

S23、后固化处理:将所述预制件干燥之后进行后固化处理,得到低噪音摩擦材料。S23. Post-curing treatment: performing post-curing treatment after drying the preform to obtain a low-noise friction material.

进一步地,步骤S22中,所述热压成型操作包括:成型温度为160℃,预压时间为10s,泄压排气时间为5s,泄压排气次数为5次,热压压力为10MPa,压制时间为10min。Further, in step S22, the hot press forming operation includes: the forming temperature is 160°C, the pre-pressing time is 10s, the pressure release and exhaust time is 5s, the number of pressure release and exhaust is 5 times, and the hot press pressure is 10MPa, The pressing time is 10 min.

进一步地,步骤S23中,所述后固化处理操作包括:置于160℃保温10h。Further, in step S23, the post-curing treatment operation includes: keeping the temperature at 160° C. for 10 hours.

本发明第三方面提供了如上所述的低噪音摩擦材料在制备刹车片或制动片中的应用。The third aspect of the present invention provides the above-mentioned low-noise friction material in the manufacture of brake pads or the application of the brake pads.

本发明的优点及积极效果为:Advantage of the present invention and positive effect are:

1、本发明采用凝胶蛭石与石油焦炭颗粒混料制得的改性凝胶蛭石作为功能性增强填料,气孔率高的石油焦炭颗粒粘附在凝胶蛭石内和表面,增加了改性凝胶蛭石的孔隙率,有利于提升其吸音效果,与其它组分配合,可显著改善摩擦材料摩擦噪音的产生,使得制成的刹车片极大的减小了制动噪音,提升了制动舒适性。1. The present invention adopts the modified gel vermiculite prepared by mixing gel vermiculite and petroleum coke particles as a functional reinforcing filler. Petroleum coke particles with high porosity adhere to the interior and surface of the gel vermiculite, increasing the The porosity of the modified gel vermiculite is beneficial to improve its sound-absorbing effect. Cooperating with other components can significantly improve the generation of friction noise of friction materials, so that the brake pads made can greatly reduce brake noise and improve braking comfort.

2、本发明将改性凝胶蛭石与芳纶纤维以及其他组分混合,一方面,石油焦炭颗粒粘附在凝胶蛭石内和表面构成了凝胶蛭石的摩擦质点,起到了提高其耐磨性和降低摩擦材料磨损的作用;另一方面,芳纶纤维质地柔软,其多分支多触角结构,也能够很好地填充并链接改性凝胶蛭石以及摩擦材料基体微观结构上的多孔隙,起到增加强度、进一步减少磨损的作用,维持刹车片在常温以及高温下的摩擦系数稳定,减小摩擦材料的磨损。2. The present invention mixes the modified gel vermiculite with aramid fibers and other components. On the one hand, the petroleum coke particles adhere to the gel vermiculite and the surface to form the friction particles of the gel vermiculite, which improves the Its wear resistance and reduce the wear of friction materials; on the other hand, aramid fibers are soft in texture, and their multi-branch and multi-antenna structure can also be well filled and linked to the modified gel vermiculite and the microstructure of the friction material matrix. The porous structure can increase the strength and further reduce wear, maintain the friction coefficient of the brake pad at room temperature and high temperature, and reduce the wear of friction materials.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例对本发明进行进一步详细说明,各实施例及试验例中所用的设备和试剂如无特殊说明,均可从商业途径得到。此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the purpose of the present invention, technical solutions and advantages clearer, the present invention will be described in further detail below in conjunction with the examples, and the equipment and reagents used in each embodiment and test example can be obtained from commercial sources unless otherwise specified. The specific embodiments described here are only used to explain the present invention, not to limit the present invention.

根据本申请包含的信息,对于本领域技术人员来说可以轻而易举地对本发明的精确描述进行各种改变,而不会偏离所附权利要求的精神和范围。应该理解,本发明的范围不局限于所限定的过程、性质或组分,因为这些实施方案以及其他的描述仅仅是为了示意性说明本发明的特定方面。实际上,本领域或相关领域的技术人员明显能够对本发明实施方式作出的各种改变都涵盖在所附权利要求的范围内。From the information contained herein, various changes in the precise description of the invention will readily become apparent to those skilled in the art without departing from the spirit and scope of the appended claims. It should be understood that the scope of the present invention is not limited to the processes, properties or components defined, since these embodiments, as well as other descriptions, are only intended to illustrate certain aspects of the invention. In fact, various changes to the embodiments of the present invention that can be obviously made by those skilled in the art or related fields fall within the scope of the appended claims.

为了更好地理解本发明而不是限制本发明的范围,在本申请中所用的表示用量、百分比的所有数字、以及其他数值,在所有情况下都应理解为以词语“大约”所修饰。因此,除非特别说明,否则在说明书和所附权利要求书中所列出的数字参数都是近似值,其可能会根据试图获得的理想性质的不同而加以改变。各个数字参数至少应被看作是根据所报告的有效数字和通过常规的四舍五入方法而获得的。In order to better understand the present invention but not to limit the scope of the present invention, all figures representing dosage, percentage, and other numerical values used in this application should be understood as being modified by the word "about" in all cases. Accordingly, unless expressly indicated otherwise, the numerical parameters set forth in the specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained. At a minimum, each numerical parameter should be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.

为使本发明的上述目的、特征和优点能够更为明显易懂,下面对本发明的具体实施例做详细说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific embodiments of the present invention will be described in detail below.

本发明实施例提供了一种低噪音摩擦材料,按质量份数计,包括以下组分:改性酚醛树脂5-20份、芳纶纤维2-10、钛酸钾晶须1-4、玻璃纤维5-15份、改性凝胶蛭石3-15份、橡胶粉3-7份、石墨15-30份、氧化铝2-10份和硫酸钡20-40份;其中,所述改性凝胶蛭石由凝胶蛭石与石油焦炭颗粒混料制得。An embodiment of the present invention provides a low-noise friction material, which comprises the following components in parts by mass: 5-20 parts of modified phenolic resin, 2-10 parts of aramid fiber, 1-4 parts of potassium titanate whiskers, glass 5-15 parts of fiber, 3-15 parts of modified gel vermiculite, 3-7 parts of rubber powder, 15-30 parts of graphite, 2-10 parts of aluminum oxide and 20-40 parts of barium sulfate; wherein, the modified Gel vermiculite is made by mixing gel vermiculite and petroleum coke particles.

在本实施例中,改性酚醛树脂通常采用腰果壳油改性酚醛树脂,酚醛树脂作为摩擦材料的粘结剂把各组分粘结成一个整体,酚醛树脂(PR)具有较高的力学强度,良好的耐热性和尺寸稳定性,原材料便宜且易加工等特点,是聚合物基摩擦材料最常用的基体树脂。芳纶纤维和钛酸钾晶须组合使用,用于降低摩擦材料的硬度,同时提高热稳定性及抗热衰退性。玻璃纤维作为增强纤维,用于提升摩擦材料强度,进而增强耐磨性。橡胶粉和石墨作为润滑剂,用于减小制动时摩擦系数的变化。氧化铝作为研磨剂,用于增加摩擦材料的摩擦系数。硫酸钡作为无机填料,用于提高摩擦材料的热稳定性和改善热衰退性。改性凝胶蛭石作为功能性增强填料,其多孔结构吸音效果好,与其它组分配合,可显著改善摩擦材料摩擦噪音的产生,使得制成的刹车片极大的减小了制动噪音,提升了制动舒适性;且将改性凝胶蛭石与芳纶纤维以及其他组分混合,一方面,改性凝胶蛭石自身由石油焦炭颗粒和凝胶蛭石组成,石油焦炭颗粒具有孔隙颗粒结构和较好的吸附性,其与凝胶蛭石混合后,会粘附在凝胶蛭石孔隙和表面,起到降低蛭石磨损的效果,另一方面,芳纶纤维质地柔软,其多分支多触角结构,也能够很好地填充并链接改性凝胶蛭石以及摩擦材料基体微观结构上的多孔隙,起到增加强度、进一步减少磨损的作用,有利于维持刹车片在常温以及高温下的摩擦系数稳定,减小摩擦材料的磨损。In this embodiment, the modified phenolic resin is usually modified with cashew nut shell oil. The phenolic resin is used as a binder for the friction material to bond the various components into a whole. The phenolic resin (PR) has higher mechanical strength. , good heat resistance and dimensional stability, cheap raw materials and easy processing, etc., is the most commonly used matrix resin for polymer-based friction materials. Aramid fibers and potassium titanate whiskers are used in combination to reduce the hardness of the friction material while improving thermal stability and thermal recession resistance. Glass fibers are used as reinforcing fibers to increase the strength of friction materials, thereby enhancing wear resistance. Rubber powder and graphite are used as lubricants to reduce the change in coefficient of friction during braking. Aluminum oxide is used as an abrasive to increase the coefficient of friction of friction materials. Barium sulfate is used as an inorganic filler to improve the thermal stability and thermal recession of friction materials. As a functional reinforcing filler, the modified gel vermiculite has a good sound-absorbing effect in its porous structure, and when combined with other components, it can significantly improve the friction noise of the friction material, making the brake pads made greatly reduce the brake noise , which improves the braking comfort; and the modified gel vermiculite is mixed with aramid fiber and other components. On the one hand, the modified gel vermiculite itself is composed of petroleum coke particles and gel vermiculite, and the petroleum coke particles It has a porous particle structure and good adsorption. After it is mixed with gel vermiculite, it will adhere to the pores and surface of gel vermiculite to reduce the wear of vermiculite. On the other hand, aramid fiber is soft , its multi-branch and multi-antenna structure can also well fill and link the porous structure of the modified gel vermiculite and the friction material matrix, which can increase the strength and further reduce wear, and is beneficial to maintain the brake pads in the The friction coefficient is stable at room temperature and high temperature, reducing the wear of friction materials.

为了更好地兼顾降噪性能和抗磨损性能的提升,优选地,按质量份数计,包括以下组分:改性酚醛树脂14份、芳纶纤维5份、钛酸钾晶须2份、玻璃纤维5份、改性凝胶蛭石6份、橡胶粉3份、石墨25份、氧化铝10份和硫酸钡30份。In order to better balance the improvement of noise reduction performance and wear resistance performance, preferably, in terms of parts by mass, the following components are included: 14 parts of modified phenolic resin, 5 parts of aramid fiber, 2 parts of potassium titanate whiskers, 5 parts of glass fiber, 6 parts of modified gel vermiculite, 3 parts of rubber powder, 25 parts of graphite, 10 parts of alumina and 30 parts of barium sulfate.

上述所述的改性酚醛树脂为腰果壳油改性酚醛树脂。腰果壳油改性酚醛树脂可改善刹车片中无机纤维、填料颗粒如石墨、氧化铝、硫酸钡、改性凝胶蛭石等的界面结合状况,从而导致制动片的热分解、热衰退和热龟裂现象减少,有效地提高其耐磨性能和机械性能。The above-mentioned modified phenolic resin is cashew nut shell oil modified phenolic resin. Cashew shell oil modified phenolic resin can improve the interfacial bonding of inorganic fibers and filler particles such as graphite, alumina, barium sulfate, modified gel vermiculite, etc. in brake pads, resulting in thermal decomposition, thermal recession and Thermal cracking is reduced, effectively improving its wear resistance and mechanical properties.

使用凝胶蛭石降低噪声效果好于蛭石的降噪效果,但单独以凝胶的形式加入到摩擦材料中容易造成产品磨损大,进而降低降噪性能,达不到理想效果。本发明首先通过水玻璃和碱反应,在片状蛭石表面生成凝胶,之后老化得到多孔隙结构的凝胶蛭石,再将其与石油焦炭颗粒共混,使多孔隙结构的凝胶蛭石的孔隙内和表面粘附气孔率高的石油焦炭颗粒,一方面改善改性凝胶蛭石的孔隙率,得到孔隙结构丰富的改性凝胶蛭石,本发明方法制得的改性凝胶蛭石的密度为0.08-0.2g/cm3,熔点为1379-1400℃,导热系数为0.04-0.06kcal/m2h℃,进而起到优良的提升降噪能力的效果,另一方面,石油焦炭颗粒构成了凝胶蛭石的摩擦质点,起到了提高其耐磨性和降低摩擦材料磨损的作用。具体地,所述改性凝胶蛭石的制备方法包括:The noise reduction effect of using gel vermiculite is better than that of vermiculite, but adding it to the friction material in the form of gel alone will easily cause greater wear and tear of the product, which will reduce the noise reduction performance and fail to achieve the desired effect. The present invention first generates gel on the surface of flaky vermiculite through the reaction of water glass and alkali, then ages to obtain gel vermiculite with porous structure, and then blends it with petroleum coke particles to make the gel vermiculite with porous structure Petroleum coke particles with high porosity are adhered to the pores and surfaces of the stone, on the one hand, the porosity of the modified gel vermiculite is improved, and the modified gel vermiculite with rich pore structure is obtained. The modified gel vermiculite prepared by the method of the present invention The density of vermiculite is 0.08-0.2g/cm 3 , the melting point is 1379-1400°C, and the thermal conductivity is 0.04-0.06kcal/m 2 h°C, which can improve the noise reduction ability. On the other hand, Petroleum coke particles constitute the friction particles of gel vermiculite, which plays a role in improving its wear resistance and reducing the wear of friction materials. Specifically, the preparation method of the modified gel vermiculite comprises:

S11、将水玻璃和片状蛭石按质量比7:4的比例混合均匀;S11, mixing water glass and flaky vermiculite evenly in a mass ratio of 7:4;

S12、向步骤S11的混合物中滴加占所述混合物质量1-2%的碱,直至生成凝胶,将所述凝胶放置进行老化,之后干燥得到凝胶蛭石;S12. Adding 1-2% of the mass of alkali to the mixture in step S11 until a gel is formed, leaving the gel for aging, and then drying to obtain gel vermiculite;

S13、将所述凝胶蛭石与石油焦炭颗粒按质量比7:3的比例混合均匀,得到所述改性凝胶蛭石。S13, uniformly mixing the gel vermiculite and petroleum coke particles at a mass ratio of 7:3 to obtain the modified gel vermiculite.

其中,步骤S13通过犁耙式混料机将所述凝胶蛭石与石油焦炭颗粒按质量比为7:3的比例进行混合均匀,由此利用犁耙混料机较小的内部空间能,降低凝胶蛭石的颗粒直径,且在压力挤压下,有利于焦炭颗粒均匀粘附到凝胶蛭石上。Wherein, in step S13, the gel vermiculite and petroleum coke particles are uniformly mixed with a mass ratio of 7:3 by a plow-type mixer, thereby utilizing the small internal space energy of the plow-type mixer, The particle diameter of the gel vermiculite is reduced, and under pressure extrusion, it is beneficial for coke particles to evenly adhere to the gel vermiculite.

可选地,所述改性凝胶蛭石的颗粒直径为0.5-1.5mm。通过对改性凝胶蛭石颗粒大小、蛭石含量和树脂含量进行三因素三水平正交试验,各因素的水平设置见表1,实验分组设置和实验结果见表2,以A1B2C3组为例,A1表示改性凝胶蛭石含量为35%,B2表示改性凝胶蛭石粒径为0.80mm,C3表示树脂种类选自腰果壳油耐高温改性酚醛树脂,含量为65%,除前述三因素之外,其余组分如芳纶纤维、钛酸钾晶须等保持一致。结果发现,改性凝胶蛭石颗粒由0.56mm增至0.80mm时,冲击强度呈现增加的趋势,但当颗粒由0.80mm进一步增至1.25mm时,强度略有下降,其中以粒径为0.80mm时最好,此时冲击强度最大,抗冲击能力最好,因此,优所述改性凝胶蛭石的颗粒直径为0.56-1.25mm,更优选为0.8mm。Optionally, the particle diameter of the modified gel vermiculite is 0.5-1.5 mm. Through the three-factor three-level orthogonal experiment on the modified gel vermiculite particle size, vermiculite content and resin content, the level settings of each factor are shown in Table 1, and the experimental group settings and experimental results are shown in Table 2, taking A1B2C3 group as an example , A1 indicates that the modified gel vermiculite content is 35%, B2 indicates that the modified gel vermiculite particle size is 0.80mm, and C3 indicates that the resin type is selected from cashew nut shell oil high temperature resistant modified phenolic resin, and the content is 65%, except Except for the aforementioned three factors, the remaining components such as aramid fibers and potassium titanate whiskers remain the same. It was found that when the modified gel vermiculite particles increased from 0.56mm to 0.80mm, the impact strength showed an increasing trend, but when the particles further increased from 0.80mm to 1.25mm, the strength decreased slightly, and the particle size was 0.80mm. mm is the best, at this time the impact strength is the largest and the impact resistance is the best. Therefore, the particle diameter of the modified gel vermiculite is preferably 0.56-1.25mm, more preferably 0.8mm.

表1各因素的水平设置Table 1 Level setting of each factor

表2实验分组设置和实验结果Table 2 Experimental grouping settings and experimental results

材料代号Material code Z1Z1 Z2Z2 Z3Z3 Z4Z4 Z5Z5 试验方案Experimental protocol A1B2C3A1B2C3 A2B1C3A2B1C3 A2B2C3A2B2C3 A2B3C3A2B3C3 A3B2C3A3B2C3 改性凝胶蛭石含量(%)Modified gel vermiculite content (%) 3535 4545 4545 4545 5555 改性凝胶蛭石粒径(mm)Modified gel vermiculite particle size (mm) 0.800.80 0.560.56 0.800.80 1.251.25 0.800.80 腰果壳油改性酚醛树脂含量(%)Cashew nut shell oil modified phenolic resin content (%) 6565 5555 5555 5555 4545 <![CDATA[冲击强度J/cm<sup>2</sup>]]><![CDATA[Impact Strength J/cm<sup>2</sup>]]> 4.264.26 3.823.82 4.084.08 3.853.85 3.923.92

基于相同的发明构思,本发明另一实施例提供了如上所述的低噪音摩擦材料的制备方法,包括以下步骤:Based on the same inventive concept, another embodiment of the present invention provides a method for preparing the above-mentioned low-noise friction material, including the following steps:

S21、配料:按比例称取各组分,将改性凝胶蛭石和芳纶纤维先行预混,之后加入其它组分,混合均匀;S21. Ingredients: Weigh each component in proportion, premix the modified gel vermiculite and aramid fiber, then add other components and mix evenly;

S22、热压成型:将步骤S21的混合料热压成型,得到预制件;S22. Hot press molding: hot press molding the mixture in step S21 to obtain a prefabricated part;

S23、后固化处理:将所述预制件干燥之后进行后固化处理,得到低噪音摩擦材料。S23. Post-curing treatment: performing post-curing treatment after drying the preform to obtain a low-noise friction material.

本实施例中,先通过加入芳纶纤维和凝胶蛭石单独预混,再和其他组分进行混合,可利用利用芳纶纤维的质地柔软、高强度、耐高温等特点,使芳纶纤维的多分支多触角结构填充改性凝胶蛭石的孔隙,之后与其它组分混合,芳纶纤维充当链接网络,将改性凝胶蛭石固定在摩擦材料基体结构中,并填充链接基体结构中的孔隙,由此,增加基体强度,减少改性凝胶蛭石和基体的磨损,大大常温和高温下的提高耐磨性能。所述低噪音摩擦材料的制备方法与如上所述的低噪音摩擦材料相对于现有技术所具有的优势相同,在此不再赘述。In this example, aramid fiber and gel vermiculite are premixed separately first, and then mixed with other components. The soft texture, high strength, and high temperature resistance of aramid fiber can be used to make aramid fiber The multi-branch and multi-antenna structure fills the pores of the modified gel vermiculite, and then mixes with other components. The aramid fiber acts as a link network, fixes the modified gel vermiculite in the friction material matrix structure, and fills the link matrix structure The pores in it, thus, increase the strength of the matrix, reduce the wear of the modified gel vermiculite and the matrix, and greatly improve the wear resistance at room temperature and high temperature. The preparation method of the low-noise friction material has the same advantages as the above-mentioned low-noise friction material over the prior art, and will not be repeated here.

步骤S21中,采用犁耙式混料机进行搅拌混合,使各组分充分分散并混合均匀。In step S21, a plow type mixer is used for stirring and mixing, so that each component is fully dispersed and mixed uniformly.

步骤S22中,所述热压成型操作包括:成型温度为160℃,预压时间为10s,泄压排气时间为5s,泄压排气次数为5次,热压压力为10MPa,压制时间为10min。In step S22, the hot press molding operation includes: the molding temperature is 160°C, the pre-pressing time is 10s, the pressure relief and exhaust time is 5s, the number of pressure relief and exhaust is 5 times, the hot pressing pressure is 10MPa, and the pressing time is 10min.

步骤S23中,所述后固化处理操作包括:置于160℃保温10h。In step S23, the post-curing treatment operation includes: keeping the temperature at 160° C. for 10 hours.

基于相同的发明构思,本发明又一实施例提供了如上所述的低噪音摩擦材料在制备刹车片或制动片中的应用。Based on the same inventive concept, another embodiment of the present invention provides the above-mentioned low-noise friction material in the manufacture of brake pads or the application of the brake pads.

所述低噪音摩擦材料在制备刹车片或制动片中的应用与如上所述的低噪音摩擦材料相对于现有技术所具有的优势相同,在此不再赘述。The application of the low-noise friction material in the preparation of brake pads or brake pads is the same as the above-mentioned low-noise friction material over the prior art, and will not be repeated here.

下面结合具体实施例,进一步阐述本发明。下列实施例中未注明具体条件的实验方法,通常按照制造厂商所建议的条件。Below in conjunction with specific embodiment, further illustrate the present invention. The experimental methods not indicating specific conditions in the following examples are generally in accordance with the conditions suggested by the manufacturer.

实施例1Example 1

一种低噪音摩擦材料的制备方法,包括以下步骤:A method for preparing a low-noise friction material, comprising the following steps:

S21、配料:按比例称取各组分,其中,腰果壳油改性酚醛树脂14份、芳纶纤维5份、钛酸钾晶须2份、玻璃纤维5份、改性凝胶蛭石6份、橡胶粉3份、石墨25份、氧化铝10份、硫酸钡30份,先将改性凝胶蛭石和芳纶纤维进行预混,达到充分混合,之后加入剩余组分,采用犁耙式混料机进行搅拌混合,使各种物料充分分散,混合均匀;S21. Ingredients: Weigh each component in proportion, including 14 parts of cashew shell oil modified phenolic resin, 5 parts of aramid fiber, 2 parts of potassium titanate whisker, 5 parts of glass fiber, and 6 parts of modified gel vermiculite parts, 3 parts of rubber powder, 25 parts of graphite, 10 parts of alumina, and 30 parts of barium sulfate. The mixer is used for stirring and mixing, so that various materials are fully dispersed and mixed evenly;

S22、热压成型:将步骤S21的混合料投入四柱液压机中热压成型,成型温度为160℃,预压时间为10s,泄压排气时间为5s,泄压排气次数为5次,热压压力为10MPa,压制时间为10min,得到预制件;S22. Hot press molding: Put the mixture in step S21 into a four-column hydraulic press for hot press molding. The molding temperature is 160° C., the pre-pressing time is 10 s, the pressure release and exhaust time is 5 s, and the number of pressure release and exhaust is 5 times. The compression pressure is 10MPa, and the compression time is 10min to obtain the prefabricated part;

S23、后固化处理:将预制件干燥之后置于电热恒温鼓风干燥箱中,160℃保温10h后进行固化处理,得到低噪音摩擦材料。S23. Post-curing treatment: After the preform is dried, place it in an electric heating constant temperature blast drying oven, heat it at 160° C. for 10 hours, and then perform curing treatment to obtain a low-noise friction material.

上述使用的改性凝胶蛭石的制备方法,包括以下步骤:The preparation method of the modified gel vermiculite used above-mentioned may further comprise the steps:

S11、将水玻璃和片状蛭石按质量比7:4的比例混合均匀;S11, mixing water glass and flaky vermiculite evenly in a mass ratio of 7:4;

S12、向步骤S11的混合物中滴加占混合物质量2%的碱,直至生成凝胶,将凝胶放置进行老化,之后干燥得到凝胶蛭石;S12. Add dropwise an alkali accounting for 2% of the mass of the mixture to the mixture in step S11 until a gel is formed, place the gel for aging, and then dry to obtain gel vermiculite;

S13、将凝胶蛭石与石油焦炭颗粒按质量比7:3的比例加入犁耙式混料机内,进行混合,得到颗粒直径为0.8mm的改性凝胶蛭石。S13. Put the gel vermiculite and the petroleum coke particles into the rake mixer according to the mass ratio of 7:3, and mix them to obtain the modified gel vermiculite with a particle diameter of 0.8mm.

实施例2Example 2

一种低噪音摩擦材料的制备方法,包括以下步骤:A method for preparing a low-noise friction material, comprising the following steps:

S21、配料:按比例称取各组分,其中,腰果壳油改性酚醛树脂14份、芳纶纤维5份、钛酸钾晶须2份、玻璃纤维5份、改性凝胶蛭石5份、橡胶粉3份、石墨25份、氧化铝10份、硫酸钡31份,先将改性凝胶蛭石和芳纶纤维进行预混,达到充分混合,之后加入剩余组分,采用犁耙式混料机进行搅拌混合,使各种物料充分分散,混合均匀;S21. Ingredients: Weigh each component in proportion, including 14 parts of cashew shell oil modified phenolic resin, 5 parts of aramid fiber, 2 parts of potassium titanate whisker, 5 parts of glass fiber, and 5 parts of modified gel vermiculite parts, 3 parts of rubber powder, 25 parts of graphite, 10 parts of alumina, and 31 parts of barium sulfate. The mixer is used for stirring and mixing, so that various materials are fully dispersed and mixed evenly;

S22、热压成型:将步骤S21的混合料投入四柱液压机中热压成型,成型温度为160℃,预压时间为10s,泄压排气时间为5s,泄压排气次数为5次,热压压力为10MPa,压制时间为10min,得到预制件;S22. Hot press molding: Put the mixture in step S21 into a four-column hydraulic press for hot press molding. The molding temperature is 160° C., the pre-pressing time is 10 s, the pressure release and exhaust time is 5 s, and the number of pressure release and exhaust is 5 times. The compression pressure is 10MPa, and the compression time is 10min to obtain the prefabricated part;

S23、后固化处理:将预制件干燥之后置于电热恒温鼓风干燥箱中,160℃保温10h后进行固化处理,得到低噪音摩擦材料。S23. Post-curing treatment: After the preform is dried, place it in an electric heating constant temperature blast drying oven, heat it at 160° C. for 10 hours, and then perform curing treatment to obtain a low-noise friction material.

上述使用的改性凝胶蛭石的制备方法同实施例1。The preparation method of the modified gel vermiculite used above is the same as in Example 1.

实施例3Example 3

一种低噪音摩擦材料的制备方法,包括以下步骤:A method for preparing a low-noise friction material, comprising the following steps:

S21、配料:按比例称取各组分,其中,腰果壳油改性酚醛树脂14份、芳纶纤维5份、钛酸钾晶须2份、玻璃纤维5份、改性凝胶蛭石7份、橡胶粉3份、石墨25份、氧化铝10份、硫酸钡29份,先将改性凝胶蛭石和芳纶纤维进行预混,达到充分混合,之后加入剩余组分,采用犁耙式混料机进行搅拌混合,使各种物料充分分散,混合均匀;S21. Ingredients: Weigh each component in proportion, including 14 parts of cashew shell oil modified phenolic resin, 5 parts of aramid fiber, 2 parts of potassium titanate whisker, 5 parts of glass fiber, and 7 parts of modified gel vermiculite parts, 3 parts of rubber powder, 25 parts of graphite, 10 parts of aluminum oxide, and 29 parts of barium sulfate. The mixer is used for stirring and mixing, so that various materials are fully dispersed and mixed evenly;

S22、热压成型:将步骤S21的混合料投入四柱液压机中热压成型,成型温度为160℃,预压时间为10s,泄压排气时间为5s,泄压排气次数为5次,热压压力为10MPa,压制时间为10min,得到预制件;S22. Hot press molding: Put the mixture in step S21 into a four-column hydraulic press for hot press molding. The molding temperature is 160° C., the pre-pressing time is 10 s, the pressure release and exhaust time is 5 s, and the number of pressure release and exhaust is 5 times. The compression pressure is 10MPa, and the compression time is 10min to obtain the prefabricated part;

S23、后固化处理:将预制件干燥之后置于电热恒温鼓风干燥箱中,160℃保温10h后进行固化处理,得到低噪音摩擦材料。S23. Post-curing treatment: After the preform is dried, place it in an electric heating constant temperature blast drying oven, heat it at 160° C. for 10 hours, and then perform curing treatment to obtain a low-noise friction material.

上述使用的改性凝胶蛭石的制备方法同实施例1。The preparation method of the modified gel vermiculite used above is the same as in Example 1.

对比例1Comparative example 1

对比例1与实施例1基本相同,其区别在于,将实施例1中的改性凝胶蛭石替换为普通蛭石,普通蛭石购自河北博耐特,货号F-11,其余操作同实施例1。Comparative Example 1 is basically the same as Example 1, the difference is that the modified gel vermiculite in Example 1 is replaced by common vermiculite, common vermiculite is purchased from Hebei Bonnet, article number F-11, and the rest of the operations are the same Example 1.

对比例2Comparative example 2

对比例2与实施例1基本相同,其区别在于,将实施例1中的改性凝胶蛭石中的石油焦炭颗粒替换为碳纤维(购自河北博耐特,货号F-11),制得碳纤维与凝胶蛭石共混的改性凝胶蛭石,其余操作同实施例1。Comparative Example 2 is basically the same as Example 1, and the difference is that the petroleum coke particles in the modified gel vermiculite in Example 1 are replaced by carbon fibers (purchased from Hebei Bonet, article number F-11), and obtained Modified gel vermiculite blended with carbon fiber and gel vermiculite, all the other operations are the same as in Example 1.

低噪音摩擦材料性能测试Low noise friction material performance test

将实施例1-3和对比例1-2制备的摩擦材料在定速摩擦试验机上进行不同温度下的摩擦性能测定,结果如表3所示,之后采用定速摩擦试验机测定不同温度下的磨损性能,结果如表4所示。进一步通过缩比台架摩擦试验机方法进行摩擦材料噪声测试,底噪设置为72dB,结果如表5所示。The friction materials prepared in Examples 1-3 and Comparative Example 1-2 were tested for friction properties at different temperatures on a constant-speed friction testing machine. Wear performance, the results are shown in Table 4. Further, the noise test of the friction material was carried out by the scale-down bench friction testing machine method, and the noise floor was set to 72dB. The results are shown in Table 5.

表3实施例1-3和对比例1-2制备的摩擦材料的摩擦性能对比试验结果Table 3 Comparative test results of friction properties of friction materials prepared in Examples 1-3 and Comparative Examples 1-2

表4实施例1-3和对比例1-2制备的摩擦材料的磨损性能对比试验结果Table 4 Comparative test results of wear properties of friction materials prepared in Examples 1-3 and Comparative Examples 1-2

表5实施例1-3和对比例1-2制备的摩擦材料的摩擦性能对比试验结果Table 5 Comparative test results of friction properties of friction materials prepared in Examples 1-3 and Comparative Examples 1-2

由表3-5可知,实施例1-3制得的摩擦材料的相较于实施例1-2采用普通蛭石或者改性凝胶蛭石制备方法不同时得到的摩擦材料在高温下的摩擦系数更为稳定,磨损率明显减小,且降噪性能更为优异,而且,通过调整改性凝胶蛭石的含量发现,实施例1-3分别加入6份、5份和7份改性凝胶蛭石时,实施例2制得的摩擦材料的摩擦系数最为稳定,各实施例磨损程度在250℃以下差不多,但在250℃以上的高温磨损阶段实施例2更优,但都优于对比例1-2。这说明加入本发明的改性凝胶蛭石,有效改善了摩擦材料的噪音,同时也兼顾降低了摩擦材料的磨损,提高了其高温下的抗磨损性能和保证了高温下的摩擦系数稳定,这将有利于其在刹车片和/或制动片领域的应用,并提升刹车片和/或制动片的性能。It can be seen from Table 3-5 that the friction material obtained in Example 1-3 compared with the friction material obtained by using ordinary vermiculite or modified gel vermiculite in Example 1-2 at a high temperature The coefficient is more stable, the wear rate is significantly reduced, and the noise reduction performance is more excellent. Moreover, by adjusting the content of the modified gel vermiculite, it is found that 6 parts, 5 parts and 7 parts of modified vermiculite were added in Examples 1-3. When vermiculite is gelled, the friction coefficient of the friction material prepared in Example 2 is the most stable, and the wear degree of each example is similar below 250°C, but Example 2 is better at the high temperature wear stage above 250°C, but they are all better than Comparative Examples 1-2. This shows that the addition of the modified gel vermiculite of the present invention effectively improves the noise of the friction material, and simultaneously reduces the wear of the friction material, improves its anti-wear performance at high temperatures and ensures a stable friction coefficient at high temperatures. This will facilitate its application in the field of brake pads and/or brake pads, and improve the performance of brake pads and/or brake pads.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (10)

1. The low-noise friction material is characterized by comprising the following components in parts by mass: 5-20 parts of modified phenolic resin, 2-10 parts of aramid fiber, 1-4 parts of potassium titanate whisker, 5-15 parts of glass fiber, 3-15 parts of modified gel vermiculite, 3-7 parts of rubber powder, 15-30 parts of graphite, 2-10 parts of alumina and 20-40 parts of barium sulfate;
wherein the modified gel vermiculite is prepared by mixing gel vermiculite with petroleum coke particles.
2. The low noise friction material according to claim 1, comprising the following components in parts by mass: 14 parts of modified phenolic resin, 5 parts of aramid fiber, 2 parts of potassium titanate whisker, 5 parts of glass fiber, 6 parts of modified gel vermiculite, 3 parts of rubber powder, 25 parts of graphite, 10 parts of alumina and 30 parts of barium sulfate.
3. The low noise friction material of claim 1, wherein the modified phenolic resin is cashew nut shell oil modified phenolic resin.
4. A low noise friction material according to any of claims 1 to 3, wherein the modified vermiculite is prepared by a process comprising:
s11, mixing water glass and flaky vermiculite according to a mass ratio of 7:4, uniformly mixing;
s12, dropwise adding alkali which accounts for 1-2% of the mass of the mixture into the mixture obtained in the step S11 until gel is generated, standing the gel for aging, and then drying to obtain gel vermiculite;
s13, mixing the gel vermiculite with petroleum coke particles according to a mass ratio of 7:3, and uniformly mixing to obtain the modified gel vermiculite.
5. The low noise friction material of claim 4, wherein the modified vermiculite gel has a density of 0.08 to 0.2g/cm 3 The melting point is 1379-1400 deg.C, and the thermal conductivity is 0.04-0.06kcal/m 2 h℃。
6. The low noise friction material of claim 4, wherein the particle diameter of the modified vermiculite gel is 0.8mm.
7. A method for producing a low-noise friction material, for producing the low-noise friction material according to any one of claims 1 to 6, comprising the steps of:
s21, preparing materials: weighing the components in proportion, premixing the modified gel vermiculite and the aramid fiber, adding other components, and uniformly mixing;
s22, hot-press forming: hot-press molding the mixture obtained in the step S21 to obtain a prefabricated member;
s23, post-curing treatment: and drying the prefabricated member, and then carrying out post-curing treatment to obtain the low-noise friction material.
8. The method for preparing a low-noise friction material according to claim 7, wherein the hot press molding operation comprises, in step S22: the forming temperature is 160 ℃, the pre-pressing time is 10s, the pressure and exhaust time is 5s, the pressure and exhaust times are 5 times, the hot-pressing pressure is 10MPa, and the pressing time is 10min.
9. The method for preparing a low noise friction material according to claim 7, wherein in step S23, the post-curing treatment operation includes: placing at 160 ℃ and preserving heat for 10h.
10. Use of a low noise friction material according to any of claims 1 to 6 in the manufacture of a brake pad or pad.
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