CN115970741A - ZSM-5 molecular sieve catalyst and preparation method and application thereof - Google Patents
ZSM-5 molecular sieve catalyst and preparation method and application thereof Download PDFInfo
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- 239000003054 catalyst Substances 0.000 title claims abstract description 75
- 239000002808 molecular sieve Substances 0.000 title claims abstract description 54
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 title claims abstract description 54
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 claims abstract description 108
- 238000006243 chemical reaction Methods 0.000 claims abstract description 46
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000002608 ionic liquid Substances 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 24
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000010703 silicon Substances 0.000 claims abstract description 21
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 21
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 13
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 239000003513 alkali Substances 0.000 claims abstract description 9
- 150000001450 anions Chemical class 0.000 claims abstract description 7
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims abstract description 7
- 238000005216 hydrothermal crystallization Methods 0.000 claims abstract description 5
- 238000000926 separation method Methods 0.000 claims abstract description 5
- 150000001768 cations Chemical class 0.000 claims abstract description 3
- 238000001035 drying Methods 0.000 claims abstract description 3
- 238000005342 ion exchange Methods 0.000 claims abstract description 3
- 150000003242 quaternary ammonium salts Chemical class 0.000 claims abstract description 3
- DZLFLBLQUQXARW-UHFFFAOYSA-N tetrabutylammonium Chemical compound CCCC[N+](CCCC)(CCCC)CCCC DZLFLBLQUQXARW-UHFFFAOYSA-N 0.000 claims abstract description 3
- 238000005406 washing Methods 0.000 claims abstract description 3
- 238000006703 hydration reaction Methods 0.000 claims description 25
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 18
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 claims description 18
- 238000003756 stirring Methods 0.000 claims description 18
- -1 1-ethyl-3-methylimidazolium hexafluorophosphate Chemical compound 0.000 claims description 16
- 239000000706 filtrate Substances 0.000 claims description 16
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 15
- 239000002245 particle Substances 0.000 claims description 13
- 239000011830 basic ionic liquid Substances 0.000 claims description 11
- 239000002244 precipitate Substances 0.000 claims description 11
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 claims description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 9
- 239000002270 dispersing agent Substances 0.000 claims description 9
- 235000011056 potassium acetate Nutrition 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 7
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims description 6
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims description 6
- 238000002425 crystallisation Methods 0.000 claims description 5
- 230000008025 crystallization Effects 0.000 claims description 5
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 5
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 claims description 5
- ZXLOSLWIGFGPIU-UHFFFAOYSA-N 1-ethyl-3-methyl-1,2-dihydroimidazol-1-ium;acetate Chemical compound CC(O)=O.CCN1CN(C)C=C1 ZXLOSLWIGFGPIU-UHFFFAOYSA-N 0.000 claims description 4
- FQERWQCDIIMLHB-UHFFFAOYSA-N 1-ethyl-3-methyl-1,2-dihydroimidazol-1-ium;chloride Chemical compound [Cl-].CC[NH+]1CN(C)C=C1 FQERWQCDIIMLHB-UHFFFAOYSA-N 0.000 claims description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 4
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 4
- 230000003197 catalytic effect Effects 0.000 claims description 4
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 4
- MCZDHTKJGDCTAE-UHFFFAOYSA-M tetrabutylazanium;acetate Chemical compound CC([O-])=O.CCCC[N+](CCCC)(CCCC)CCCC MCZDHTKJGDCTAE-UHFFFAOYSA-M 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000004115 Sodium Silicate Substances 0.000 claims description 3
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 3
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 claims description 3
- 229910001593 boehmite Inorganic materials 0.000 claims description 3
- 238000001027 hydrothermal synthesis Methods 0.000 claims description 3
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 claims description 3
- 229940068918 polyethylene glycol 400 Drugs 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 229910052708 sodium Inorganic materials 0.000 claims description 3
- 239000011734 sodium Substances 0.000 claims description 3
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 3
- NJMWOUFKYKNWDW-UHFFFAOYSA-N 1-ethyl-3-methylimidazolium Chemical class CCN1C=C[N+](C)=C1 NJMWOUFKYKNWDW-UHFFFAOYSA-N 0.000 claims description 2
- VWUCIBOKNZGWLX-UHFFFAOYSA-N 1h-imidazol-1-ium;bromide Chemical compound [Br-].C1=C[NH+]=CN1 VWUCIBOKNZGWLX-UHFFFAOYSA-N 0.000 claims description 2
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims description 2
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 2
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 claims description 2
- 229910001863 barium hydroxide Inorganic materials 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 235000019353 potassium silicate Nutrition 0.000 claims description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 2
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims description 2
- 239000004094 surface-active agent Substances 0.000 claims description 2
- 238000012546 transfer Methods 0.000 claims description 2
- 150000002460 imidazoles Chemical group 0.000 claims 1
- 230000035484 reaction time Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 8
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 abstract description 5
- 239000002253 acid Substances 0.000 abstract description 4
- 238000009776 industrial production Methods 0.000 abstract description 4
- 239000001257 hydrogen Substances 0.000 abstract description 3
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract description 2
- 150000004693 imidazolium salts Chemical class 0.000 abstract 1
- 125000002883 imidazolyl group Chemical group 0.000 abstract 1
- 239000011541 reaction mixture Substances 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 16
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- 230000014759 maintenance of location Effects 0.000 description 12
- 239000012074 organic phase Substances 0.000 description 12
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 10
- 230000036571 hydration Effects 0.000 description 10
- 238000004587 chromatography analysis Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000005457 ice water Substances 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 239000012071 phase Substances 0.000 description 6
- 239000012498 ultrapure water Substances 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 5
- 239000003456 ion exchange resin Substances 0.000 description 5
- 229920003303 ion-exchange polymer Polymers 0.000 description 5
- 239000012265 solid product Substances 0.000 description 5
- 239000013078 crystal Substances 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 4
- 229910021536 Zeolite Inorganic materials 0.000 description 3
- 238000006555 catalytic reaction Methods 0.000 description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 150000007522 mineralic acids Chemical class 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000010457 zeolite Substances 0.000 description 3
- HZNVUJQVZSTENZ-UHFFFAOYSA-N 2,3-dichloro-5,6-dicyano-1,4-benzoquinone Chemical compound ClC1=C(Cl)C(=O)C(C#N)=C(C#N)C1=O HZNVUJQVZSTENZ-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- HCGMDEACZUKNDY-UHFFFAOYSA-N 1-butyl-3-methyl-1,2-dihydroimidazol-1-ium;acetate Chemical compound CC(O)=O.CCCCN1CN(C)C=C1 HCGMDEACZUKNDY-UHFFFAOYSA-N 0.000 description 1
- IAZSXUOKBPGUMV-UHFFFAOYSA-N 1-butyl-3-methyl-1,2-dihydroimidazol-1-ium;chloride Chemical compound [Cl-].CCCC[NH+]1CN(C)C=C1 IAZSXUOKBPGUMV-UHFFFAOYSA-N 0.000 description 1
- WWFKDEYBOOGHKL-UHFFFAOYSA-N 1-ethyl-3-methyl-1,2-dihydroimidazol-1-ium;bromide Chemical compound Br.CCN1CN(C)C=C1 WWFKDEYBOOGHKL-UHFFFAOYSA-N 0.000 description 1
- QJIHFHDCWHOKKE-UHFFFAOYSA-N 1-ethyl-3-methylimidazol-3-ium;methanolate Chemical compound [O-]C.CCN1C=C[N+](C)=C1 QJIHFHDCWHOKKE-UHFFFAOYSA-N 0.000 description 1
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003729 cation exchange resin Substances 0.000 description 1
- 229940023913 cation exchange resins Drugs 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000011027 product recovery Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000002390 rotary evaporation Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011973 solid acid Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
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Abstract
Description
技术领域technical field
本发明属于分子筛催化剂制备技术领域,具体而言,涉及一种ZSM-5分子筛催化剂及其制备方法和应用,尤其涉及一种碱性离子液体为模板剂制备ZSM-5分子筛的方法及应用。The invention belongs to the technical field of preparation of molecular sieve catalysts, in particular, relates to a ZSM-5 molecular sieve catalyst and its preparation method and application, in particular to a method and application of a ZSM-5 molecular sieve prepared with an alkaline ionic liquid as a template.
背景技术Background technique
环己醇是一种重要的化工中间体,主要作为生产己二酸、己内酸胺和尼龙等产品的中间原料。目前生产环己醇的方法有三种:环己烷氧化法、苯酚加氢法和环己烯直接水合法。其中,环己烯直接水合法所用的催化剂主要有四种类型,即无机酸及其盐类、酸性氧化物、杂多酸类、离子交换树脂类。其中,较早使用的是无机酸催化剂,如硫酸,但该工艺能耗大,产物难以分离并且存在硫酸对设备的腐蚀等缺陷。离子交换树脂因具有一定的强酸性而广泛应用于制备环己醇的水合反应中。不同离子交换树脂提供的酸性中心种类及强度不同,对反应的影响也不同。浙江大学的林清香等对7种不同的离子交换树脂的催化性能进行了考察,结果表明强酸性阳离子交换树脂Amberlyst36wet、Amberlyst35wet和ZGC107催化活性较高。离子交换树脂与无机酸催化剂相比虽然解决了产品回收等问题,但其本身存在的热稳定性差、易失活、寿命短的缺点,限制了其进一步的工业化应用。Cyclohexanol is an important chemical intermediate, mainly used as an intermediate raw material for the production of adipic acid, ammonium caprolactam and nylon. Currently, there are three methods for producing cyclohexanol: cyclohexane oxidation, phenol hydrogenation and cyclohexene direct hydration. Among them, there are mainly four types of catalysts used in the direct hydration of cyclohexene, namely inorganic acids and their salts, acid oxides, heteropolyacids, and ion exchange resins. Among them, inorganic acid catalysts, such as sulfuric acid, were used earlier, but the process consumes a lot of energy, the product is difficult to separate, and there are defects such as corrosion of equipment by sulfuric acid. Ion exchange resin is widely used in the hydration reaction of cyclohexanol because of its strong acidity. Different ion exchange resins provide different types and strengths of acid centers, and have different effects on the reaction. Lin Qingxiang from Zhejiang University investigated the catalytic performance of seven different ion exchange resins, and the results showed that the strongly acidic cation exchange resins Amberlyst36wet, Amberlyst35wet and ZGC107 had higher catalytic activities. Compared with inorganic acid catalysts, ion exchange resins solve the problems of product recovery and the like, but their inherent disadvantages of poor thermal stability, easy deactivation, and short life limit their further industrial applications.
日本旭化成公司于80年代开发了Ru和HZSM-5催化剂,并将其用于苯酚加氢制环己烯和环己烯水合制环己醇反应,并于1983年申请了用固体酸分子筛催化环己烯水合工艺专利。因沸石分子筛材料具有适宜的酸性,机械强度高,热稳定性好,近年来一直成为烯烃水合催化剂的研究重点。研究表明分子筛的晶粒大小、酸性和结晶度等因素均对其结构和性能有很大的影响。Zhang等对沸石催化环己烯水合反应过程进行了研究,结果表明ZSM-5沸石分子的SiO2/Al2O3比为30~50时环己醇选择性可达99%,催化活性最好。然而,环己烯水合制环己醇受化学平衡的限制,造成环己烯单程转化率低(7~10%),工艺存在循环量大、能耗高等问题。Japan's Asahi Kasei Corporation developed Ru and HZSM-5 catalysts in the 1980s, and used them in the hydrogenation of phenol to cyclohexene and the hydration of cyclohexene to cyclohexanol, and in 1983 applied for the use of solid acid molecular sieves to catalyze cyclohexanol. Hexene hydration process patent. Because zeolite molecular sieve materials have suitable acidity, high mechanical strength and good thermal stability, they have been the research focus of olefin hydration catalysts in recent years. Studies have shown that factors such as grain size, acidity and crystallinity of molecular sieves have a great influence on its structure and performance. Zhang et al. studied the hydration reaction process of cyclohexene catalyzed by zeolite. The results showed that when the SiO 2 /Al 2 O 3 ratio of ZSM-5 zeolite molecules is 30-50, the selectivity of cyclohexanol can reach 99%, and the catalytic activity is the best. . However, the hydration of cyclohexene to cyclohexanol is limited by the chemical balance, resulting in a low single-pass conversion of cyclohexene (7-10%), and the process has problems such as large circulation volume and high energy consumption.
因此,需要寻求一种新型的催化剂来打破传统工艺的化学平衡,提高环己烯水合法制备环己醇的转化率。Therefore, it is necessary to find a new type of catalyst to break the chemical balance of the traditional process and improve the conversion rate of cyclohexanol prepared by cyclohexene hydration.
发明内容Contents of the invention
为了解决环己烯水合催化中环己烯转化率低、工艺循环量大、能耗高等问题,本发明提供一种ZSM-5分子筛催化剂及其制备方法和应用,以碱性离子液体为模板剂制备分子筛催化剂。在碱性环境下,分子筛的结构晶型生长更充分,所制备的ZSM-5催化剂具有更高的反应活性。In order to solve the problems of low conversion rate of cyclohexene, large process circulation and high energy consumption in cyclohexene hydration catalysis, the present invention provides a ZSM-5 molecular sieve catalyst and its preparation method and application, prepared by using alkaline ionic liquid as template Molecular sieve catalyst. In alkaline environment, the structural crystal form of molecular sieve grows more fully, and the prepared ZSM-5 catalyst has higher reactivity.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种ZSM-5分子筛,其采用碱性离子液体作为模板剂并通过水热合成制备得到,所述碱性离子液体模板剂为咪唑类离子液体和四丁基铵类离子液体。A ZSM-5 molecular sieve is prepared by hydrothermal synthesis using an alkaline ionic liquid as a template, and the alkaline ionic liquid template is an imidazole ionic liquid and a tetrabutylammonium ionic liquid.
具体的,所述碱性离子液体可以选自1-乙基-3-甲基咪唑盐酸盐、1-乙基-3-甲基咪唑醋酸盐、1-乙基-3-甲基咪唑六氟磷酸盐、1-乙基-3-甲基咪唑四氟硼酸盐、1-丁基-3-甲基咪唑六氟磷酸盐、甲氧化1-乙基-3-甲基咪唑盐和四丁基醋酸铵中的一种或多种。Specifically, the alkaline ionic liquid can be selected from 1-ethyl-3-methylimidazole hydrochloride, 1-ethyl-3-methylimidazole acetate, 1-ethyl-3-methylimidazole Hexafluorophosphate, 1-ethyl-3-methylimidazolium tetrafluoroborate, 1-butyl-3-methylimidazolium hexafluorophosphate, methoxyl 1-ethyl-3-methylimidazolium and One or more of tetrabutylammonium acetate.
在本发明一个实施方式中,所述ZSM-5分子筛催化剂中硅铝比为20-100,优选为28~80,示例性地,所述硅铝比为28、30、35、40、60、80或者是前述两两数值之间的范围内的任一点值。In one embodiment of the present invention, the silicon-aluminum ratio in the ZSM-5 molecular sieve catalyst is 20-100, preferably 28-80. Exemplarily, the silicon-aluminum ratio is 28, 30, 35, 40, 60, 80 or any value within the range between any two values mentioned above.
在本发明一个实施方式中,所述ZSM-5分子筛的比表面积为300-900m2/g,粒径为0.1-5μm,孔径为2-5nm。In one embodiment of the present invention, the ZSM-5 molecular sieve has a specific surface area of 300-900 m 2 /g, a particle size of 0.1-5 μm, and a pore size of 2-5 nm.
优选地,所述ZSM-5分子筛的比表面积为400-800m2/g,粒径为1-3μm,孔径为2.5-4nm。Preferably, the ZSM-5 molecular sieve has a specific surface area of 400-800 m 2 /g, a particle size of 1-3 μm, and a pore size of 2.5-4 nm.
进一步优选地,所述ZSM-5分子筛的比表面积为420-800m2/g,粒径为1-2μm,孔径为2.9-3.2nm。Further preferably, the ZSM-5 molecular sieve has a specific surface area of 420-800 m 2 /g, a particle size of 1-2 μm, and a pore size of 2.9-3.2 nm.
本发明还提供了一种上述ZSM-5分子筛的制备方法,包括,将碱性离子液体与硅源、铝源、碱源、分散剂、水进行水热反应,得到ZSM-5分子筛。The present invention also provides a preparation method of the above-mentioned ZSM-5 molecular sieve, comprising: performing a hydrothermal reaction with an alkaline ionic liquid, a silicon source, an aluminum source, an alkali source, a dispersant, and water to obtain a ZSM-5 molecular sieve.
在本发明一个实施方式中,所述ZSM-5分子筛催化剂的制备过程包括:In one embodiment of the present invention, the preparation process of described ZSM-5 molecular sieve catalyst comprises:
S1,以溴化1,3,-双烷基咪唑盐或四丁基季铵盐为阳离子,结合阴离子制备碱性离子液体;所述碱性离子液体是指能够接受质子或者能够给出电子对的离子液体;S1, using 1,3,-dialkylimidazolium bromide or tetrabutyl quaternary ammonium salt as cations, combined with anions to prepare alkaline ionic liquids; the alkaline ionic liquids are capable of accepting protons or donating electron pairs ionic liquid;
S2,将上述碱性离子液体和硅源、铝源、碱源、分散剂和水加入容器中搅拌,再转移至水热釜中,在一定的温度下晶化,得到ZSM-5分子筛。S2, adding the above-mentioned basic ionic liquid, silicon source, aluminum source, alkali source, dispersant and water into a container for stirring, then transferring to a hydrothermal kettle, and crystallizing at a certain temperature to obtain a ZSM-5 molecular sieve.
优选地,还包括反应结束后对反应体系进行固液分离,洗涤,离子交换,干燥焙烧的步骤。所述固液分离可以采用本领域常规手段,如过滤、离心等。Preferably, it also includes the steps of solid-liquid separation, washing, ion exchange, drying and roasting of the reaction system after the reaction. The solid-liquid separation can be done by conventional means in the art, such as filtration, centrifugation and the like.
优选地,所述步骤S1中阴离子包括醋酸根、六氟磷酸根和四氟硼酸根中的一种或多种。Preferably, the anions in the step S1 include one or more of acetate, hexafluorophosphate and tetrafluoroborate.
在本发明一个实施方式中,将溴化1,3,-双烷基咪唑盐或季铵盐阳离子与阴离子加入溶剂中混合,室温下搅拌,过滤除去沉淀,将滤液旋转蒸发除去溶剂,制备碱性离子液体。In one embodiment of the present invention, 1,3,-dialkyl imidazolium bromide or quaternary ammonium salt cations and anions are added to the solvent and mixed, stirred at room temperature, filtered to remove the precipitate, and the filtrate is rotary evaporated to remove the solvent to prepare the base Sexual ionic liquids.
在本发明一个实施方式中,所述水与硅源的摩尔比为0.8-50:1;所述硅源与铝源的摩尔比为20-200:1,所述碱源与硅源的摩尔比为0.05-2:1,所述碱性离子液体模板剂和硅源的摩尔比为0.05-2:1,所述分散剂和硅源的摩尔比为0.01-2:1。In one embodiment of the present invention, the molar ratio of the water to the silicon source is 0.8-50:1; the molar ratio of the silicon source to the aluminum source is 20-200:1, and the molar ratio of the alkali source to the silicon source The ratio is 0.05-2:1, the molar ratio of the basic ionic liquid template agent to the silicon source is 0.05-2:1, and the molar ratio of the dispersant to the silicon source is 0.01-2:1.
优选地,所述硅源与铝源的摩尔比为20-100:1。Preferably, the molar ratio of the silicon source to the aluminum source is 20-100:1.
例如,所述硅源与铝源的摩尔比为20、28、30、35、40、60、80、100或者前述两两数值之间范围内的任一点值。For example, the molar ratio of the silicon source to the aluminum source is 20, 28, 30, 35, 40, 60, 80, 100 or any value within the range between any two values mentioned above.
在本发明一个实施方式中,所述硅源为硅酸钠、硅溶胶、正硅酸四乙酯、水玻璃和层析硅胶中的一种或多种。In one embodiment of the present invention, the silicon source is one or more of sodium silicate, silica sol, tetraethyl orthosilicate, water glass and chromatographic silica gel.
优选地,所述铝源为硫酸铝、偏铝酸钠、异丙醇铝和薄水铝石中的一种或多种。Preferably, the aluminum source is one or more of aluminum sulfate, sodium metaaluminate, aluminum isopropoxide and boehmite.
优选地,所述碱源为氢氧化钠、氢氧化钾、氢氧化钡和碳酸钠中的一种或多种。Preferably, the alkali source is one or more of sodium hydroxide, potassium hydroxide, barium hydroxide and sodium carbonate.
优选地,所述分散剂为水溶性表面活性剂,进一步优选十二烷基硫酸钠、十二烷基苯磺酸钠和聚乙二醇400中的一种或多种。Preferably, the dispersant is a water-soluble surfactant, more preferably one or more of sodium lauryl sulfate, sodium dodecylbenzenesulfonate and polyethylene glycol 400.
在本发明一个实施方式中,所述晶化的温度为100~180℃,晶化时间为12~72h。In one embodiment of the present invention, the crystallization temperature is 100-180° C., and the crystallization time is 12-72 hours.
具体的,水热晶化步骤中可以将溶液转移至水热釜中后,置入旋转烘箱中,转速为5~100转/分钟。Specifically, in the hydrothermal crystallization step, the solution may be transferred to a hydrothermal kettle, and then placed in a rotary oven at a rotational speed of 5-100 rpm.
在本发明一个实施方式中,所述步骤S1中制备碱性离子液体模板剂的方法包括:In one embodiment of the present invention, the method for preparing the basic ionic liquid template in the step S1 includes:
将四丁基溴化铵与乙酸钾按摩尔比1:1-2比例加入到含有甲醇的容器中,室温下搅拌反应3-24h,过滤除去沉淀,得到滤液;Tetrabutylammonium bromide and potassium acetate are added to a container containing methanol in a molar ratio of 1:1-2, stirred and reacted at room temperature for 3-24 hours, filtered to remove the precipitate, and a filtrate is obtained;
将滤液旋转蒸发以除去甲醇,再加入乙醚洗涤,使得未反应的乙酸钾沉淀析出,过滤,并将滤液于30-55℃下旋转蒸发,得到无色液态四丁基醋酸盐[TBA][Ac]。Rotate the filtrate to remove methanol, then add ether to wash, so that unreacted potassium acetate precipitates out, filter, and rotate the filtrate at 30-55 ° C to obtain a colorless liquid tetrabutyl acetate [TBA][ Ac].
优选地,四丁基溴化铵与乙酸钾的摩尔比为1:1.2。Preferably, the molar ratio of tetrabutylammonium bromide to potassium acetate is 1:1.2.
本发明还提供一种采用上述方法制备得到的ZSM-5分子筛。The present invention also provides a ZSM-5 molecular sieve prepared by the above method.
本发明还提供上述ZSM-5分子筛作为催化剂的应用,例如在催化环己烯制备环己醇中的应用。优选在环己烯水合法制备环己醇中的应用。The present invention also provides the application of the above-mentioned ZSM-5 molecular sieve as a catalyst, for example, the application in catalyzing the preparation of cyclohexanol from cyclohexene. Preference is given to the use in the preparation of cyclohexanol by hydration of cyclohexene.
本发明还提供一种环己醇的制备方法,包括将上述ZSM-5分子筛催化剂、环己烯和水混合,进行水合反应,制备得到环己醇。The present invention also provides a method for preparing cyclohexanol, which comprises mixing the above-mentioned ZSM-5 molecular sieve catalyst, cyclohexene and water, and performing a hydration reaction to prepare cyclohexanol.
在本发明一个实施方式中,所述水和环己烯的摩尔比为(0.5-10):1,优选为(1-8):1,例如,8:1、6.8:1、5:1、4:1、3.5:1、3:1、2.5:1、2:1、1.5:1、1:1。In one embodiment of the present invention, the molar ratio of the water and cyclohexene is (0.5-10):1, preferably (1-8):1, for example, 8:1, 6.8:1, 5:1 , 4:1, 3.5:1, 3:1, 2.5:1, 2:1, 1.5:1, 1:1.
在本发明一个实施方式中,所述ZSM-5分子筛催化剂和环己烯的质量比为(0.1-2.0):1;例如,0.1:1、0.2:1、0.4:1、0.6:1、0.8:1、1.0:1、1.2:1、1.4:1、1.6:1、1.8:1、2.0:1。In one embodiment of the present invention, the mass ratio of the ZSM-5 molecular sieve catalyst to cyclohexene is (0.1-2.0):1; for example, 0.1:1, 0.2:1, 0.4:1, 0.6:1, 0.8 :1, 1.0:1, 1.2:1, 1.4:1, 1.6:1, 1.8:1, 2.0:1.
在本发明一个实施方式中,所述水合反应的温度为100~140℃。例如,100℃、105℃、110℃、115℃、120℃、125℃、130℃、135℃、140℃。In one embodiment of the present invention, the temperature of the hydration reaction is 100-140°C. For example, 100°C, 105°C, 110°C, 115°C, 120°C, 125°C, 130°C, 135°C, 140°C.
在本发明一个实施方式中,所水合反应的压力为0.1~1Mpa,例如,0.1MPa、0.2MPa、0.3MPa、0.4MPa、0.5MPa、0.6MPa、0.7MPa、0.8MPa、0.9MPa、1.0MPa。In one embodiment of the present invention, the pressure of the hydration reaction is 0.1-1Mpa, for example, 0.1MPa, 0.2MPa, 0.3MPa, 0.4MPa, 0.5MPa, 0.6MPa, 0.7MPa, 0.8MPa, 0.9MPa, 1.0MPa.
在本发明一个实施方式中,所水合反应的时间为0.5~3h,例如,0.5h、1h、2h、2.5h、3h。In one embodiment of the present invention, the time for the hydration reaction is 0.5-3h, for example, 0.5h, 1h, 2h, 2.5h, 3h.
本发明的有益效果Beneficial effects of the present invention
1,本发明采用碱性离子液体为模板剂制备ZSM-5分子筛催化剂,以碱性离子液体为结构导向剂,在碱性环境下,碱性离子液体分子间存在π-π堆积或氢键作用等易自组装成规则形状,分子筛的结构晶型生长更充分,诱导分子筛形成结晶度高、晶粒小、粒径均匀、比表面积大的形态,所以得到了高效、高活性的氢型ZSM-5分子筛,反应活性更高,环己烯的转化率更好。1. The present invention uses basic ionic liquids as templates to prepare ZSM-5 molecular sieve catalysts. Basic ionic liquids are used as structure-directing agents. In alkaline environments, there are π-π stacking or hydrogen bond interactions between the molecules of basic ionic liquids. Equally easy to self-assemble into a regular shape, the structural crystal growth of the molecular sieve is more sufficient, and the molecular sieve is induced to form a form with high crystallinity, small crystal grains, uniform particle size, and large specific surface area, so a highly efficient and highly active hydrogen ZSM- 5 molecular sieves, higher reactivity and better conversion rate of cyclohexene.
2,该催化剂制备工艺简单、催化剂酸性位点可调,所制得的产品水热稳定性好、活性高、效果好,应用于环己烯催化反应中转化率高,环己醇选择性好,且所用原料安全,绿色环保、成本低,可用于工业生产。2. The preparation process of the catalyst is simple, the acid site of the catalyst can be adjusted, and the prepared product has good hydrothermal stability, high activity, and good effect. It is applied in the catalytic reaction of cyclohexene with high conversion rate and good selectivity of cyclohexanol , and the raw materials used are safe, environmentally friendly and low in cost, and can be used in industrial production.
3,本发明采用碱性离子液体为模板剂制备的ZSM-5分子筛催化剂,具有较高的比表面积和活性位点,可显著提高环己烯的转化率和环己醇的收率,将该高效、高活性ZSM-5分子筛作为催化剂,首次应用于环己烯水合反应制备环己醇的体系中,使环己烯的转化率提高了2倍以上,环己醇的选择性保持在99.5%以上,显著提高了环己烯的转化率和环己醇的收率,且在生产工艺不变的情况下,使环己醇的产能提高了约2倍,应用于大规模工业化生产的前景广阔,具有明显的经济效益、社会效益和环境效益。同时解决了因环己烯转化率低,需要多次循环进行环己烯分离、再反应的高能耗问题,工艺能耗降低30%以上,经济效益可观,可广泛应用于环己醇的工业生产。3, the present invention adopts alkaline ionic liquid as the ZSM-5 molecular sieve catalyst prepared by template agent, has higher specific surface area and active site, can significantly improve the conversion rate of cyclohexene and the yield of cyclohexanol, the High-efficiency and high-activity ZSM-5 molecular sieve was used as a catalyst for the first time in the system of cyclohexene hydration reaction to prepare cyclohexanol, which increased the conversion rate of cyclohexene by more than 2 times, and the selectivity of cyclohexanol remained at 99.5%. Above, the conversion rate of cyclohexene and the yield of cyclohexanol are significantly improved, and under the condition of unchanged production process, the production capacity of cyclohexanol is increased by about 2 times, and the prospect of being applied to large-scale industrial production is broad , with obvious economic, social and environmental benefits. At the same time, it solves the problem of high energy consumption due to the low conversion rate of cyclohexene, which requires multiple cycles of separation and re-reaction of cyclohexene, and the energy consumption of the process is reduced by more than 30%. The economic benefits are considerable, and it can be widely used in the industrial production of cyclohexanol .
附图说明Description of drawings
图1为本发明实施例1制备得到的环己醇的气相色谱图。Figure 1 is a gas chromatogram of cyclohexanol prepared in Example 1 of the present invention.
图2为本发明实施例1制备得到的ZSM-5分子筛催化剂的XRD图。Fig. 2 is an XRD pattern of the ZSM-5 molecular sieve catalyst prepared in Example 1 of the present invention.
图3为对比例1制备得到的环己醇的气相色谱图。3 is a gas chromatogram of cyclohexanol prepared in Comparative Example 1.
具体实施方式Detailed ways
下文将结合具体实施例对本发明的技术方案做更进一步的详细说明。应当理解,下列实施例仅为示例性地说明和解释本发明,而不应被解释为对本发明保护范围的限制。凡基于本发明上述内容所实现的技术均涵盖在本发明旨在保护的范围内。The technical solutions of the present invention will be further described in detail below in conjunction with specific embodiments. It should be understood that the following examples are only for illustrating and explaining the present invention, and should not be construed as limiting the protection scope of the present invention. All technologies realized based on the above contents of the present invention are covered within the scope of protection intended by the present invention.
除非另有说明,以下实施例中使用的原料和试剂均为市售商品,或者可以通过已知方法制备。Unless otherwise stated, the raw materials and reagents used in the following examples are commercially available or can be prepared by known methods.
实施例1Example 1
[制备分子筛催化剂][Preparation of molecular sieve catalyst]
将四丁基溴化铵与乙酸钾按摩尔比1:1.2加入到含有甲醇的圆底烧瓶中,室温下搅拌反应12h,过滤除去沉淀,滤液经旋转蒸发除去甲醇,加入乙醚洗涤,沉淀析出未反应的乙酸钾,过滤,并将滤液于30℃下减压旋转蒸发除去乙醚,得到碱性离子液体四丁基醋酸铵。Add tetrabutylammonium bromide and potassium acetate into a round-bottomed flask containing methanol at a molar ratio of 1:1.2, stir and react at room temperature for 12 hours, filter to remove the precipitate, remove methanol from the filtrate by rotary evaporation, add diethyl ether to wash, and the precipitate is separated out. The reacted potassium acetate was filtered, and the filtrate was evaporated under reduced pressure at 30° C. to remove ether to obtain a basic ionic liquid tetrabutylammonium acetate.
将硅溶胶(质量浓度30%)178g、硫酸铝13.32g、氢氧化钠5.4g、碱性离子液体四丁基醋酸铵30g、十二烷基苯磺酸钠16g和水500g依次加入三口烧瓶中,室温搅拌2h后,将溶液转移至水热釜中,放置旋转烘箱中(转速:10转/分钟),在170℃下晶化24h。自然冷却至室温后,将固体产品经离心分离、高纯水洗涤、0.5mol/L的稀硫酸60℃离子交换4h、550℃焙烧5h后得催化剂ZSM-5。Add 178g of silica sol (
催化剂ZSM-5的硅铝比为28,比表面积为462m2/g,粒径为1-2μm。经过6次衰减实验后,催化剂活性为98%。The silicon-aluminum ratio of the catalyst ZSM-5 is 28, the specific surface area is 462m 2 /g, and the particle size is 1-2μm. After 6 decay experiments, the catalyst activity was 98%.
[将催化剂应用于环己烯水合反应][Application of catalyst to cyclohexene hydration reaction]
将上述制备的50g的ZSM-5催化剂、50g的环己烯和75g的水装入高压釜内并在搅拌下施加0.5MPa的氮气压力下置换气体三次,加热至125℃,调节反应压力为0.5MPa,待反应2h后停止加热,自然冷却至室温,冰水冷却至20℃,有机相与水相分离。取有机相进行气相色谱分析,计算环己烯转化率和环己醇选择性。Put 50g of the ZSM-5 catalyst prepared above, 50g of cyclohexene and 75g of water into the autoclave and apply a nitrogen pressure of 0.5MPa under stirring to replace the gas three times, heat to 125°C, and adjust the reaction pressure to 0.5 MPa, stop heating after 2 hours of reaction, cool naturally to room temperature, cool to 20°C with ice water, and separate the organic phase and the water phase. The organic phase was taken for gas chromatographic analysis, and the conversion rate of cyclohexene and the selectivity of cyclohexanol were calculated.
图1为实施例1制备得到的环己醇的气相色谱图。图中,保留时间为2.191min的峰面积为708591167;保留时间为2.825min的峰面积为3379437;保留时间为9.031min的峰面积为224846226;保留时间为16.905min的峰面积为850280。保留时间为2.825、9.031、16.905min的峰面积之和(229075943)占全部峰面积(937667110)的比例即为环己烯的转化率为24.43%;Fig. 1 is the gas chromatogram of the cyclohexanol that embodiment 1 prepares. In the figure, the peak area with a retention time of 2.191 min is 708591167; the peak area with a retention time of 2.825 min is 3379437; the peak area with a retention time of 9.031 min is 224846226; the peak area with a retention time of 16.905 min is 850280. The ratio of the sum of peak areas (229075943) with retention times of 2.825, 9.031 and 16.905 min to the total peak area (937667110) is the conversion rate of cyclohexene 24.43%;
保留时间为9.031min的峰面积(224846226)占总峰面积(224846226+850280=225696506)的比例即为环己醇的选择性99.62%。The ratio of the peak area (224846226) with a retention time of 9.031 min to the total peak area (224846226+850280=225696506) is the selectivity of cyclohexanol of 99.62%.
图2为实施例1中催化剂ZSM-5的XRD图,图中表明,2θ=7.80°、8.80°、23.20°、23.80°和24.30°等处均表现出典型MFI晶体结构的尖锐特征衍射峰,说明其是结晶良好的ZSM-5分子筛。Fig. 2 is the XRD figure of catalyst ZSM-5 in the embodiment 1, shows in the figure, 2θ=7.80 °, 8.80 °, 23.20 °, 23.80 ° and 24.30 ° etc. all show the sharp characteristic diffraction peak of typical MFI crystal structure, It shows that it is ZSM-5 molecular sieve with good crystallization.
实施例2Example 2
[制备催化剂][Preparation of catalyst]
将1-乙基-3-甲基咪唑盐酸盐与六氟磷酸钾按摩尔比1:1.1加入到含有丙酮的圆底烧瓶中,室温下搅拌反应18h,过滤除去沉淀,滤液经减压旋转蒸发除去丙酮,加入乙醚洗涤,过滤,并将滤液于30℃下减压旋转蒸发除去溶剂,得到无色液态1-乙基-3-甲基咪唑六氟磷酸盐。Add 1-ethyl-3-methylimidazole hydrochloride and potassium hexafluorophosphate in a molar ratio of 1:1.1 into a round-bottomed flask containing acetone, stir and react at room temperature for 18 hours, filter to remove the precipitate, and rotate the filtrate under reduced pressure Acetone was removed by evaporation, ether was added to wash, filtered, and the filtrate was evaporated under reduced pressure at 30°C to remove the solvent to obtain 1-ethyl-3-methylimidazolium hexafluorophosphate in a colorless liquid state.
将硅溶胶(质量浓度30%)200.28g、硫酸铝10.26g、氢氧化钠6.0g、1-乙基-3-甲基咪唑六氟磷酸盐25.61g、十二烷基苯磺酸钠17.42g和水500g依次加入三口烧瓶,搅拌2h后,将溶液转移至水热釜中,放置旋转烘箱中(转速:10转/分钟),在170℃下晶化24h。自然冷却至室温后,将固体产品经离心、高纯水洗涤、0.5mol/L的稀硫酸60℃离子交换4h、550℃焙烧5h后得催化剂ZSM-5。Silica sol (
催化剂ZSM-5的硅铝比为35,比表面积为456m2/g,粒径为1-2μm。经过6次衰减实验后,催化剂活性为98%。The silicon-aluminum ratio of the catalyst ZSM-5 is 35, the specific surface area is 456m 2 /g, and the particle size is 1-2μm. After 6 decay experiments, the catalyst activity was 98%.
[将催化剂应用于环己烯水合反应][Application of catalyst to cyclohexene hydration reaction]
将50g的ZSM-5催化剂、50g的环己烯和75g的水装入高压釜内并在搅拌下施加0.5MPa的氮气压力下置换气体三次,加热至125℃,调节反应压力为0.5MPa,待反应2h后停止加热,自然冷却至室温,冰水冷却至20℃,有机相与水相分离。Put 50g of ZSM-5 catalyst, 50g of cyclohexene and 75g of water into the autoclave and apply a nitrogen pressure of 0.5MPa under stirring to replace the gas three times, heat to 125°C, adjust the reaction pressure to 0.5MPa, and wait After 2 hours of reaction, the heating was stopped, cooled to room temperature naturally, cooled to 20° C. with ice water, and the organic phase was separated from the water phase.
取有机相进行气相色谱分析,计算环己烯转化率和环己醇选择性。The organic phase was taken for gas chromatographic analysis, and the conversion rate of cyclohexene and the selectivity of cyclohexanol were calculated.
实施例3Example 3
[制备催化剂][Preparation of catalyst]
将1-乙基-3-甲基咪唑盐酸盐与醋酸钾溶液按摩尔比1:1.2加入到含有丙酮的圆底烧瓶中,室温下搅拌反应12h,过滤除去沉淀,加入乙醚洗涤过滤,并将滤液于30℃下减压旋转蒸发除去溶剂,得到无色液态1-乙基-3-甲基咪唑醋酸盐。Add 1-ethyl-3-methylimidazole hydrochloride and potassium acetate solution in a molar ratio of 1:1.2 to a round-bottomed flask containing acetone, stir and react at room temperature for 12 hours, filter to remove the precipitate, add ether to wash and filter, and The filtrate was evaporated under reduced pressure at 30°C to remove the solvent to obtain 1-ethyl-3-methylimidazole acetate in a colorless liquid state.
将硅酸钠122g、偏铝酸钠3.3g、氢氧化钾8.42g、1-乙基-3-甲基咪唑醋酸盐17.02g、十二烷基苯磺酸钠17.42g和水500g依次加入三口烧瓶,搅拌2h后,将溶液转移至水热釜中,放置旋转烘箱中(转速:10转/分钟),在170℃下晶化24h。自然冷却至室温后,将固体产品经离心、高纯水洗涤、0.5mol/L的稀硫酸60℃离子交换4h、550℃焙烧5h后得催化剂ZSM-5。Add 122g of sodium silicate, 3.3g of sodium metaaluminate, 8.42g of potassium hydroxide, 17.02g of 1-ethyl-3-methylimidazole acetate, 17.42g of sodium dodecylbenzenesulfonate and 500g of water in sequence After stirring the three-neck flask for 2 hours, the solution was transferred to a hydrothermal kettle, placed in a rotary oven (speed: 10 rpm), and crystallized at 170° C. for 24 hours. After natural cooling to room temperature, the solid product was centrifuged, washed with high-purity water, ion-exchanged with 0.5 mol/L dilute sulfuric acid at 60°C for 4 hours, and calcined at 550°C for 5 hours to obtain the catalyst ZSM-5.
催化剂ZSM-5的硅铝比为52,比表面积为470m2/g,粒径为1-2μm。经过6次衰减实验后,催化剂活性为98.1%。The silicon-aluminum ratio of the catalyst ZSM-5 is 52, the specific surface area is 470m 2 /g, and the particle size is 1-2μm. After 6 decay experiments, the catalyst activity was 98.1%.
[将催化剂应用于环己烯水合反应][Application of catalyst to cyclohexene hydration reaction]
将50g的ZSM-5催化剂、50g的环己烯和75g的水装入高压釜内并在搅拌下施加0.5MPa的氮气压力下置换气体三次,加热至125℃,调节反应压力为0.5MPa,待反应2h后停止加热,自然冷却至室温,冰水冷却至20℃,有机相与水相分离。Put 50g of ZSM-5 catalyst, 50g of cyclohexene and 75g of water into the autoclave and apply a nitrogen pressure of 0.5MPa under stirring to replace the gas three times, heat to 125°C, adjust the reaction pressure to 0.5MPa, and wait After 2 hours of reaction, the heating was stopped, cooled to room temperature naturally, cooled to 20° C. with ice water, and the organic phase was separated from the water phase.
取有机相进行气相色谱分析,计算环己烯转化率和环己醇选择性。The organic phase was taken for gas chromatographic analysis, and the conversion rate of cyclohexene and the selectivity of cyclohexanol were calculated.
实施例4Example 4
[制备催化剂][Preparation of catalyst]
将1-丁基-3-甲基咪唑盐酸盐与六氟磷酸钾按摩尔比1:1.1加入到含有丙酮的圆底烧瓶中,室温下搅拌反应18h,过滤除去沉淀,滤液经减压旋转蒸发除去丙酮,加入乙醚洗涤,过滤,并将滤液于30℃下减压旋转蒸发除去溶剂,得到无色液态1-丁基-3-甲基咪唑六氟磷酸盐。Add 1-butyl-3-methylimidazole hydrochloride and potassium hexafluorophosphate in a molar ratio of 1:1.1 into a round-bottomed flask containing acetone, stir and react at room temperature for 18 hours, filter to remove the precipitate, and rotate the filtrate under reduced pressure The acetone was removed by evaporation, ether was added to wash, filtered, and the filtrate was evaporated under reduced pressure at 30°C to remove the solvent to obtain a colorless liquid 1-butyl-3-methylimidazolium hexafluorophosphate.
将层析硅胶60.08g、薄水铝石3.06g、氢氧化钠6.0g、1-丁基-3-甲基咪唑醋酸盐28.41g、20g聚乙二醇400和水500g依次加入三口烧瓶,搅拌2h后,将溶液转移至水热釜中,放置旋转烘箱中(转速:10转/分钟),在160℃下晶化36h。自然冷却至室温后,将固体产品经离心、高纯水洗涤、0.5mol/L的稀硫酸60℃离子交换4h、550℃焙烧5h后得催化剂ZSM-5。Add 60.08 g of chromatographic silica gel, 3.06 g of boehmite, 6.0 g of sodium hydroxide, 28.41 g of 1-butyl-3-methylimidazole acetate, 20 g of polyethylene glycol 400 and 500 g of water into a three-necked flask in sequence, After stirring for 2 hours, the solution was transferred to a hydrothermal kettle, placed in a rotary oven (speed: 10 rpm), and crystallized at 160° C. for 36 hours. After natural cooling to room temperature, the solid product was centrifuged, washed with high-purity water, ion-exchanged with 0.5 mol/L dilute sulfuric acid at 60°C for 4 hours, and calcined at 550°C for 5 hours to obtain the catalyst ZSM-5.
催化剂ZSM-5的硅铝比为35,比表面积为450m2/g,粒径为1-2μm。经过6次衰减实验后,催化剂活性为97.8%。The silicon-aluminum ratio of the catalyst ZSM-5 is 35, the specific surface area is 450m 2 /g, and the particle size is 1-2μm. After 6 decay experiments, the catalyst activity was 97.8%.
[将催化剂应用于环己烯水合反应][Application of catalyst to cyclohexene hydration reaction]
将50g的ZSM-5催化剂、50g的环己烯和75g的水装入高压釜内并在搅拌下施加0.5MPa的氮气压力下置换气体三次,加热至125℃,调节反应压力为0.5MPa,待反应2h后停止加热,自然冷却至室温,冰水冷却至20℃,有机相与水相分离。Put 50g of ZSM-5 catalyst, 50g of cyclohexene and 75g of water into the autoclave and apply a nitrogen pressure of 0.5MPa under stirring to replace the gas three times, heat to 125°C, adjust the reaction pressure to 0.5MPa, and wait After 2 hours of reaction, the heating was stopped, cooled to room temperature naturally, cooled to 20° C. with ice water, and the organic phase was separated from the water phase.
取有机相进行气相色谱分析,计算环己烯转化率和环己醇选择性。The organic phase was taken for gas chromatographic analysis, and the conversion rate of cyclohexene and the selectivity of cyclohexanol were calculated.
实施例5Example 5
[制备催化剂][Preparation of catalyst]
将溴化1-乙基-3-甲基咪唑与甲醇钠按摩尔比1:1.1加入到含有无水乙醇的圆底烧瓶中,室温下搅拌反应16h,过滤除去白色固体,滤液经减压旋转蒸发除去乙醇,得到无色液态甲氧化1-乙基-3-甲基咪唑盐。Add 1-ethyl-3-methylimidazole bromide and sodium methoxide in a molar ratio of 1:1.1 to a round-bottomed flask containing absolute ethanol, stir and react at room temperature for 16 hours, filter to remove the white solid, and spin the filtrate under reduced pressure Ethanol was removed by evaporation to give methoxylated 1-ethyl-3-methylimidazolium salt as a colorless liquid.
将正硅酸四乙酯264.26g、异丙醇铝4.08g、氢氧化钠6.0g、甲氧化1-乙基-3-甲基咪唑盐14.22g、十二烷基苯磺酸钠17.42g和水500g依次加入三口烧瓶,搅拌2h后,将溶液转移至水热釜中,放置旋转烘箱中(转速:10转/分钟),在170℃下晶化24h。自然冷却至室温后,将固体产品经离心、高纯水洗涤、0.5mol/L的稀硫酸60℃离子交换4h、550℃焙烧5h后得催化剂ZSM-5。264.26g of tetraethyl orthosilicate, 4.08g of aluminum isopropoxide, 6.0g of sodium hydroxide, 14.22g of 1-ethyl-3-methylimidazolium methoxide, 17.42g of sodium dodecylbenzenesulfonate and 500 g of water was added to the three-necked flask in turn, and after stirring for 2 hours, the solution was transferred to a hydrothermal kettle, placed in a rotary oven (speed: 10 rpm), and crystallized at 170°C for 24 hours. After natural cooling to room temperature, the solid product was centrifuged, washed with high-purity water, ion-exchanged with 0.5 mol/L dilute sulfuric acid at 60°C for 4 hours, and calcined at 550°C for 5 hours to obtain the catalyst ZSM-5.
催化剂ZSM-5的硅铝比为80,比表面积为460m2/g,粒径为1-2μm。经过6次衰减实验后,催化剂活性为98.2%。The silicon-aluminum ratio of the catalyst ZSM-5 is 80, the specific surface area is 460m 2 /g, and the particle size is 1-2μm. After 6 decay experiments, the catalyst activity was 98.2%.
[将催化剂应用于环己烯水和反应][Application of catalyst to cyclohexene water and reaction]
将50g的ZSM-5催化剂、50g的环己烯和75g的水装入高压釜内并在搅拌下施加0.5MPa的氮气压力下置换气体三次,加热至125℃,调节反应压力为0.5MPa,待反应2h后停止加热,自然冷却至室温,冰水冷却至20℃,有机相与水相分离。Put 50g of ZSM-5 catalyst, 50g of cyclohexene and 75g of water into the autoclave and apply a nitrogen pressure of 0.5MPa under stirring to replace the gas three times, heat to 125°C, adjust the reaction pressure to 0.5MPa, and wait After 2 hours of reaction, the heating was stopped, cooled to room temperature naturally, cooled to 20° C. with ice water, and the organic phase was separated from the water phase.
取有机相进行气相色谱分析,计算环己烯转化率和环己醇选择性。The organic phase was taken for gas chromatographic analysis, and the conversion rate of cyclohexene and the selectivity of cyclohexanol were calculated.
对比例1Comparative example 1
一种ZSM-5分子筛催化剂及其催化环己烯合成环己醇的方法,步骤如下:A ZSM-5 molecular sieve catalyst and a method for catalyzing cyclohexene to synthesize cyclohexanol, the steps are as follows:
取市售ZSM-5分子筛(购买于山东钰泰化工有限公司,采用己二胺为模板剂)50g(硅铝比为28,比表面积为410m2/g,粒径为1-2μm)加入500mL的高压釜内,再加入50g的环己烯和75g的高纯水,在搅拌下施加0.5MPa的氮气压力下置换反应釜内的气体三次,加热至125℃,调节反应压力为0.5MPa,待反应进行2h后停止加热,自然冷却至室温,冰水冷却至20℃,有机相与水相分离。Take commercially available ZSM-5 molecular sieve (purchased from Shandong Yutai Chemical Co., Ltd., using hexamethylenediamine as template) 50g (silicon-aluminum ratio is 28, specific surface area is 410m2 /g, particle size is 1-2μm) and added to 500mL In the autoclave, add 50g of cyclohexene and 75g of high-purity water, apply 0.5MPa nitrogen pressure under stirring to replace the gas in the reactor three times, heat to 125°C, adjust the reaction pressure to 0.5MPa, and wait for the reaction to proceed Stop heating after 2h, cool to room temperature naturally, cool to 20°C with ice water, and separate the organic phase and the water phase.
取有机相进行气相色谱分析,计算环己烯转化率和环己醇选择性。The organic phase was taken for gas chromatographic analysis, and the conversion rate of cyclohexene and the selectivity of cyclohexanol were calculated.
图3为对比例1制备得到的环己醇的气相色谱图。图中,保留时间为2.194min的峰面积为771126774;保留时间为2.830min的峰面积为2976244;保留时间为7.054min的峰面积为1032739;保留时间为8.839min的峰面积为93559969;保留时间为10.544min的峰面积为386102。保留时间为2.830、7.054、8.839、10.544min的峰面积之和(97955054)占全部峰面积(869081828)的比例即为环己烯的转化率为11.27%;保留时间为8.839min的峰面积(93559969)占总峰面积(1032739+93559969+386102=94978810)的比例即为环己醇的选择性98.51%。3 is a gas chromatogram of cyclohexanol prepared in Comparative Example 1. In the figure, the peak area with a retention time of 2.194min is 771126774; the peak area with a retention time of 2.830min is 2976244; the peak area with a retention time of 7.054min is 1032739; the peak area with a retention time of 8.839min is 93559969; The peak area at 10.544min was 386102. Retention time is 2.830,7.054,8.839,10.544min peak area sum (97955054) accounts for the ratio of whole peak area (869081828) and is the conversion rate of cyclohexene 11.27%; Retention time is 8.839min peak area (93559969 ) to the total peak area (1032739+93559969+386102=94978810) is the selectivity of cyclohexanol 98.51%.
实施例1~5及对比例1中环己烯转化率和环己醇选择性结果如下表1所示。The results of cyclohexene conversion and cyclohexanol selectivity in Examples 1-5 and Comparative Example 1 are shown in Table 1 below.
表1环己烯水合催化制备环己醇的反应结果Table 1 The reaction result of cyclohexene hydration catalysis to prepare cyclohexanol
从上表1中可以看出,本发明采用碱性离子液体为模板剂制备ZSM-5分子筛催化剂在反应中的环己烯转化率远高于对比例1中所采用的催化剂,说明本发明制备的催化剂是一种高效、高活性的氢型ZSM-5分子筛,反应活性更高,环己烯的转化率更好。As can be seen from the above table 1, the present invention adopts alkaline ionic liquid as a template to prepare the cyclohexene conversion rate of the ZSM-5 molecular sieve catalyst in the reaction much higher than that of the catalyst adopted in Comparative Example 1, indicating that the present invention prepares The catalyst is a highly efficient and highly active hydrogen-type ZSM-5 molecular sieve with higher reactivity and better conversion rate of cyclohexene.
以上,对本发明的实施方式进行了说明。但是,本发明不限定于上述实施方式。凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The embodiments of the present invention have been described above. However, the present invention is not limited to the above-mentioned embodiments. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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