CN115966850A - Arrangement method of a pouch battery module - Google Patents
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000002985 plastic film Substances 0.000 claims description 10
- 229920006255 plastic film Polymers 0.000 claims description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- 239000003792 electrolyte Substances 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 210000004027 cell Anatomy 0.000 description 63
- 238000003491 array Methods 0.000 description 9
- 210000003850 cellular structure Anatomy 0.000 description 9
- 239000000463 material Substances 0.000 description 5
- 239000012785 packaging film Substances 0.000 description 5
- 229920006280 packaging film Polymers 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
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- 239000000306 component Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 238000004880 explosion Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域technical field
本发明涉及电池技术领域,具体涉及一种软包电池模组的排布方法。The invention relates to the technical field of batteries, in particular to a method for arranging soft pack battery modules.
背景技术Background technique
软包电池又称聚合物电池,主要包括正负极极片、隔膜、正负极极耳、包装膜和电解液组成,其能量密度高、续航能力强,由于表面是柔性结构的包装膜作为外壳,保护内部结构,防止内部的电解液泄漏,当遇到短路等问题导致气胀后,柔性结构的包装膜也仅会发生开裂,避免发生电池爆炸等问题,相对常规锂电池安全性能好。Soft-pack batteries, also known as polymer batteries, are mainly composed of positive and negative electrodes, separators, positive and negative electrodes, packaging films and electrolytes. The outer casing protects the internal structure and prevents the internal electrolyte from leaking. When short circuit and other problems cause inflation, the flexible structure of the packaging film will only crack to avoid battery explosion and other problems. Compared with conventional lithium batteries, the safety performance is better.
软包电池的软包电芯通过在正负极耳上分别连接Tab片进行导流,实现输出电压、电流的作用,可以作为电芯的正负极与其他电芯或用电器连接,目前,软包电芯在成形时,单个电芯的正负极极耳上连接设置有Tab片,当不同的软包电芯进行连接时,通过Tab片与Tab片进行连接,这样设置,增大了电芯的材料成本,降低电池的空间使用率和能量密度。The pouch cell of the pouch battery is guided by connecting tabs on the positive and negative tabs respectively, so as to realize the function of output voltage and current. It can be used as the positive and negative poles of the cell to connect with other cells or electrical appliances. At present, When the soft-packed battery is formed, the positive and negative tabs of a single battery are connected with a Tab piece. When different soft-packed batteries are connected, they are connected through the Tab piece and the Tab piece. This setting increases the The material cost of the battery cell reduces the space utilization rate and energy density of the battery.
发明内容Contents of the invention
因此,本发明要解决的技术问题在于克服现有技术中软包电池中各个电芯两侧均设置有各自的Tab片的方式,材料成本高,电池的空间使用率和能量密度低的缺陷,从而提供一种软包电池模组的排布方法。Therefore, the technical problem to be solved by the present invention is to overcome the defects of the prior art that each battery cell in the pouch battery is provided with its own tab sheet on both sides, the material cost is high, and the space utilization rate and energy density of the battery are low, thereby A method for arranging pouch battery modules is provided.
本发明提供一种软包电池模组的排布方法,包括:S1.排列设置若干裸电芯件;S2.对应在至少部分相邻的裸电芯件之间设置单个Tab片,各个Tab片分别连接相邻裸电芯件上电性相反的电极极耳;或,直接连接至少部分相邻的裸电芯件上电性相反的电极极耳。The invention provides a method for arranging a pouch battery module, comprising: S1. arranging and arranging a plurality of bare cell parts; respectively connecting the electrode lugs with opposite electrical properties on the adjacent bare electric core parts; or directly connecting at least part of the electrically opposite electrode tabs on the adjacent bare electric core parts.
步骤S1包括:设置至少一组裸电芯排组;排布同组内相邻的裸电芯件,使相邻的裸电芯件上电性相反的一侧电极极耳相对且紧邻;对于裸电芯排组的端部位置处的裸电芯件,定义其边缘位置的电极极耳为边缘极耳,排布相邻的裸电芯排组,使相邻的裸电芯排组上对应的边缘极耳电性相反。Step S1 includes: setting at least one group of bare electric cores; arranging the adjacent bare electric cores in the same group, so that the electrode tabs on the opposite side of the adjacent bare electric cores are opposite and adjacent to each other; for The bare cell parts at the end of the bare cell row group define the electrode tab at the edge position as the edge tab, and arrange the adjacent bare cell row groups so that the adjacent bare cell row groups The corresponding edge tabs are electrically opposite.
步骤S2包括:在同组内相邻的两个裸电芯件上,其紧邻的两个电性相反的电极极耳之间,连接设置单个Tab片;在边缘极耳上,连接设置单个Tab片,并定义为边缘Tab片。Step S2 includes: on the two adjacent bare electric core parts in the same group, between the two adjacent electrode lugs with opposite electrical properties, connect and set a single Tab piece; on the edge tab, connect and set a single Tab slice, and define it as an edge Tab slice.
步骤S2还包括:在相邻裸电芯排组上对应的两个边缘Tab片之间,连接设置单个Tab片;或,在相邻裸电芯排组上对应的两个边缘Tab片一体设置。Step S2 also includes: connecting and setting a single tab between the corresponding two edge tabs on the adjacent bare cell row; or, setting the corresponding two edge tabs on the adjacent bare cell row integrally .
步骤S2还包括:在同组内相邻的两个裸电芯件上,其紧邻的两个电性相反的电极极耳直接连接;相邻的裸电芯排组上电性相反的对应边缘极耳直接连接。Step S2 also includes: on two adjacent bare electric core parts in the same group, directly connect two adjacent electrode lugs with opposite electrical properties; The tabs are directly connected.
至少同组内的各个裸电芯件均匀间隔分布设置。At least the bare cell parts in the same group are evenly spaced and arranged.
Tab片为镍制,或铝制,或铜制。Tab piece is made of nickel, or aluminum, or copper.
Tab片分别与裸电芯件的电极极耳焊接连接。The tab pieces are respectively welded and connected to the electrode lugs of the bare cell parts.
软包电池模组的排布方法还包括:S3.封装各个裸电芯件。The arrangement method of the pouch battery module also includes: S3. Encapsulating each bare cell.
步骤S3包括:S31.设置若干铝塑膜,其内对应装入各个裸电芯件;S32.向铝塑膜中注入电解液;S33.封装铝塑膜。Step S3 includes: S31. setting a plurality of aluminum-plastic films, in which each bare cell is correspondingly loaded; S32. injecting electrolyte into the aluminum-plastic films; S33. packaging the aluminum-plastic films.
本发明技术方案,具有如下优点:The technical solution of the present invention has the following advantages:
在排列设置裸电芯件后,通过在相邻裸电芯件的相反电性极耳之间设置单个Tab片连接,或,直接连接,这样设置,一方面,便于多个工装同时安装设置Tab片或连接相邻极耳,提高生产效率,另一方面,相比较于单个裸电芯件在正负极耳安设Tab片后,再连接不同裸电芯件上的Tab片,这样设置,减少Tab片使用量,降低成本,并降低Tab片和极耳的空间占用率,以及单电芯平均重量和总电池模组的重量,提升电芯和模组的能量密度,同时,减少极耳和Tab片的连接次数,提升模组生产效率。After the bare electric core parts are arranged, a single Tab piece is set between the opposite electrical lugs of adjacent bare electric core parts to connect, or directly connected, so that, on the one hand, it is convenient for multiple tooling to install Tab Tabs or adjacent tabs are connected to improve production efficiency. On the other hand, compared with a single bare cell component, after installing Tabs on the positive and negative tabs, and then connecting Tabs on different bare cell components, this setting, Reduce the use of tabs, reduce costs, and reduce the space occupancy of tabs and tabs, as well as the average weight of a single cell and the weight of the total battery module, increase the energy density of cells and modules, and reduce tabs The number of connections with the Tab chip improves the production efficiency of the module.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1为本发明的实施例中提供的软包电池模组中一组裸电芯排组的结构示意图;Fig. 1 is a schematic structural diagram of a group of bare cell arrays in a pouch battery module provided in an embodiment of the present invention;
图2为图1所示的软包电池模组多组裸电芯排组的结构示意图;Fig. 2 is a schematic structural diagram of multiple sets of bare cell arrays of the pouch battery module shown in Fig. 1;
图3为现有技术中多组裸电芯排组的结构示意图。FIG. 3 is a schematic structural diagram of multiple groups of bare cell arrays in the prior art.
附图标记说明:Explanation of reference signs:
1、裸电芯排组;2、裸电芯件;21、电极极耳;3、Tab片;4、铝塑膜。1. Bare cell array; 2. Bare cell parts; 21. Electrode lugs; 3. Tab sheet; 4. Aluminum-plastic film.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.
如图1-图3所示,本实施例提供一种软包电池模组的排布方法,包括:As shown in Figures 1-3, this embodiment provides a method for arranging pouch battery modules, including:
S1.排列设置若干裸电芯件2,在本实施例中,裸电芯件2包括正负极极片、隔膜、正负极极耳,隔膜设置在正极极片和负极极片之间,将两者隔开,避免短路,其本身绝缘设置,具体为半透膜,电解液中的离子可以通过,此外,作为优选地实施方式,正负极极耳分别对应设置在正负极极片的端部,可以将正负极极片的电能传递至外部电路。正负极极耳呈金属设置,具体地,正极极耳呈铝片设置,负极极耳呈铜片或镍片设置。进一步地,优选地,各个裸电芯件2电极设置方向沿同一方向设置。S1. A number of
在本实施例中,S2.对应在部分相邻的裸电芯件2之间设置单个Tab片3,Tab片3为导电片为镍制,或铝制,或铜制,且材质为硬质材料,其厚度大于正负极极耳的厚度。各个Tab片3分别连接相邻裸电芯件2上电性相反的电极极耳21。In this embodiment, S2. corresponds to setting a
作为可变换的实施方式,对应在各个相邻的裸电芯件2之间均设置单个Tab片3,各个Tab片3分别连接相邻裸电芯件2上电性相反的电极极耳21。As an alternative embodiment, a
作为另一可变换的实施方式,部分相邻的裸电芯件2上电性相反的电极极耳21直接连接,或,各个相邻的裸电芯件2上电性相反的电极极耳21直接连接,进一步地,直接连接,指两个电极极耳21通过焊接或粘合的方式电连接。As another alternative embodiment, the electrically opposite
进一步地,还包括:S3.封装各个裸电芯件2,具体地,步骤S3包括:设置若干呈柔性材质设置的包装膜其内对应装入各个裸电芯件2,具体地,包装膜为铝塑膜4,此时,包装膜并未封闭,需留有开口;再向通过开口向铝塑膜4中注入电解液,最后封装铝塑膜4,封闭开口。Further, it also includes: S3. Encapsulating each bare
在排列设置裸电芯件2后,通过在相邻裸电芯件2的相反电性极耳之间设置单个Tab片3连接,或,直接连接,这样设置,一方面,便于多个工装同时安装设置Tab片3或连接相邻极耳,提高生产效率,另一方面,相比较于单个裸电芯件2在正负极耳安设Tab片3后,再连接不同裸电芯件2上的Tab片3,这样设置,减少Tab片3使用量,降低成本,并降低Tab片3和极耳的空间占用率,以及单电芯平均重量和总电池模组的重量,提升电芯和模组的能量密度,同时,减少极耳和Tab片3的连接次数,提升模组生产效率。After the bare
具体地,在本实施例中,步骤S1包括:Specifically, in this embodiment, step S1 includes:
S11.设置至少一组裸电芯排组1,在本实施例中,软包电池模组包括多组裸电芯排组1,各组裸电芯排组1包括若干裸电芯件2,软包电池模组内的各个裸电芯件2呈线性排列,优选地,同组内的各个裸电芯件2,沿同一朝向呈直线、单向、均匀间隔排列,这样设置便于实现对多个裸电芯件2上电极极耳21的进行多工位同步连接,提高生产效率。S11. Set at least one set of
作为可变换的实施方式,软包电池模组也可以仅包括单组设置的裸电芯排组1,同组内的各个裸电芯件2也可以呈非直线或非均匀的间隔分布。As an alternative embodiment, the pouch battery module may only include a single set of
S12.在本实施例中,同组内相邻的裸电芯件2,其电性相反的电极极耳21呈紧邻,且紧邻的间距范围为单个Tab片3的长度大小,这样设置便于通过单个Tab片3实现电极极耳21的连接。S12. In this embodiment, the electrode lugs 21 of the adjacent
作为可变换的实施方式,同组内相邻的裸电芯件2,其电性相反的电极极耳21可以呈层叠贴合设置,便于两者直接连接。As an alternative embodiment, the electrode lugs 21 of the adjacent
S13.裸电芯排组1的端部位置处的裸电芯件2,其边缘位置的电极极耳21定义为边缘极耳,设置相邻的裸电芯排组1上对应的边缘极耳呈电性相反。这样设置便于不同组的裸电芯排组1可以通过首尾连接的方式,实现线性排列,并通过直接连接或Tab片3连接的方式实现串联。S13. The
具体地,裸电芯排组1的端部位置处是指:若干裸电芯件2呈线性排列的结构在首尾两端位置。边缘位置指:裸电芯件2上没有同组内相邻裸电芯件2的一侧。Specifically, the position at the end of the bare
进一步地,步骤S2中,在同组内相邻的两个裸电芯件2上,其紧邻的两个电性相反的电极极耳21之间,连接设置单个Tab片3,同时,在边缘极耳上,连接设置单个Tab片3,并定义为边缘Tab片3。Further, in step S2, on the two adjacent
作为可变换的实施方式,当软包电池模组仅包括单组裸电芯排组1时,在边缘极耳上可以不设Tab片3,可以通过边缘极耳直接与外部电路连接。As an alternative embodiment, when the pouch battery module only includes a single set of
此外,步骤S2还包括:In addition, step S2 also includes:
在相邻裸电芯排组1上对应的两个边缘Tab片3之间,连接设置单个Tab片3。作为可变换的实施方式,在相邻裸电芯排组1上对应的两个边缘Tab片3一体设置,或相互连接设置,进一步地,“一体设置”具体为仅设置单个边缘Tab片3,并连接两个相邻裸电芯排组1。A
当相邻裸电芯排组1通过至少两个Tab片3进行连接,即两个边缘Tab片3之间连接设置单个Tab片3,或两个边缘Tab片3相互连接,这样设置可以对于间隔较长或位置相对复杂的相邻裸电芯排组1进行连接,提高连接强度;当相邻裸电芯排组1通过单个Tab片3进行连接时,即一体设置时,可以有效降低成本、Tab片3的空间占用率,以及单电芯平均重量,提升电芯和模组的能量密度。When the adjacent bare
进一步地,作为可变换的实施方式,步骤S2中不设置Tab片3,具体包括:在同组内相邻的两个裸电芯件2上,其紧邻的两个电性相反的电极极耳21直接连接,且相邻的裸电芯排组1上电性相反的对应边缘极耳直接连接。Further, as a convertible implementation, the
作为另一可变换的实施方式,软包电池模组内的各个裸电芯件串联设置,相邻的裸电芯件之间的两个电极极耳分别连接设置有单个tab片、多个tab片或无tab片,三种情况交错分布。As another convertible embodiment, each bare cell in the pouch battery module is arranged in series, and the two electrode tabs between adjacent bare cells are respectively connected with a single tab piece, a plurality of tabs, etc. slices or no tab slices, the three cases are staggered.
在本实施例中,同组内的各个裸电芯件2均匀间隔分布设置。作为可变换的实施方式,非同组内的各个裸电芯件2之间间隔也可以呈均匀设置。In this embodiment, the bare
优选地,Tab片3与裸电芯件2的电极极耳21呈焊接连接,连接强度高,作为可变换的实施方式,连接方式也可以为通过导电胶粘合连接。Preferably, the
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其他不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. However, the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
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CN110521025A (en) * | 2017-11-23 | 2019-11-29 | 株式会社Lg化学 | Battery module with improved safety, battery pack including the same, and vehicle including the battery pack |
US20210296741A1 (en) * | 2020-03-17 | 2021-09-23 | William Koetting | Battery interconnects including prebent electrical tabs and self-fixturing |
CN114447526A (en) * | 2020-11-06 | 2022-05-06 | 法拉利公司 | Battery monomer assembling method, storage unit and related vehicle battery pack |
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CN110521025A (en) * | 2017-11-23 | 2019-11-29 | 株式会社Lg化学 | Battery module with improved safety, battery pack including the same, and vehicle including the battery pack |
US20210296741A1 (en) * | 2020-03-17 | 2021-09-23 | William Koetting | Battery interconnects including prebent electrical tabs and self-fixturing |
CN114447526A (en) * | 2020-11-06 | 2022-05-06 | 法拉利公司 | Battery monomer assembling method, storage unit and related vehicle battery pack |
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