CN115963767A - A liquid dropping machine integration method, system, computer equipment, and storage medium - Google Patents
A liquid dropping machine integration method, system, computer equipment, and storage medium Download PDFInfo
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Abstract
本发明涉及一种滴液机整合方法、系统、计算机设备、及存储介质,所述方法包括:根据各个滴液机建立对应的滴液机模型;对各个滴液机的操作抽象为配方写入、配方滴液和返回实际滴液结果的操作行为,建立统一的操作流程;建立各个滴液机的设备配色数据和标准配色数据之间的映射关系,统一标准配色数据结构;根据所述触发配方匹配对应的滴液机模型,得到待配色滴液机模型;根据所述操作流程控制待配色滴液机模型进行配色,得到对应的设备配色数据;对所述设备配色数据进行数据映射,得到标准配色数据;将标准配色数据存储到配色数据库中;本申请具有能够方便统一管理和操作滴液机的优点。
The invention relates to a liquid dropping machine integration method, system, computer equipment, and storage medium. The method includes: establishing a corresponding liquid dropping machine model according to each liquid dropping machine; abstracting the operation of each liquid dropping machine into formula writing , the operation behavior of formula dispensing and returning the actual dispensing results, establish a unified operation process; establish the mapping relationship between the equipment color matching data and standard color matching data of each dispensing machine, and unify the standard color matching data structure; trigger the formula according to the described Match the corresponding drop machine model to obtain the drop machine model to be matched; control the drop machine model to be matched according to the operation process to perform color matching, and obtain the corresponding equipment color matching data; perform data mapping on the equipment color matching data to obtain the standard Color matching data; standard color matching data is stored in the color matching database; this application has the advantage of being able to facilitate unified management and operation of the dripping machine.
Description
技术领域technical field
本发明涉及染整设备管理技术领域,更具体地说,它涉及一种滴液机整合方法、系统、计算机设备、及存储介质。The present invention relates to the technical field of dyeing and finishing equipment management, and more specifically, it relates to a liquid dropping machine integration method, system, computer equipment, and storage medium.
背景技术Background technique
染厂在进行染布生产过程中,染厂化验室需要先对客户提供的样布进行颜色分析,进而推算出染出样布颜色所需的几组预配配方,最终通过打样、修色等一些列操作确定最佳的一组配方交给生产部门进入投产阶段。During the dyeing process of the dyeing factory, the laboratory of the dyeing factory needs to analyze the color of the sample cloth provided by the customer first, and then calculate several sets of pre-mixed formulas required to dye the sample cloth color, and finally through proofing, color correction, etc. A series of operations determine the best set of formulas and send them to the production department to enter the production stage.
随着染化料的种类不断增加,现有染厂依赖的滴液机品牌也在不断增加。在打样过程中,依赖于不同品牌的滴液机和滴液机控制软件来实现,这种情况存在以下几点不足:(1)不同品牌的滴液机控制软件无法互通,硬件和软件耦合严重,操作方式也存在较大差异,学习成本高;(2)滴液机和滴液机控制软件之间只能实现一对一通讯,导致滴液机设备利用率低;(3)不同品牌的滴液机、滴液软件之间数据存储格式存在较大差异,无法实现数据共享造成数据孤岛,配方数据难以统一管理和重复利用;(4)滴液机受限于自身染化料数量,一个配方需要拆分到不同滴液机中进行滴液,导致需要人工记忆查找染化料在不同的滴液机中存储位置,再人工拆分配方,录入到不同品牌滴液机控制软件中进行滴液,耗时长,易出错。As the types of dyeing and chemical materials continue to increase, the brands of dripping machines that existing dyeing factories rely on are also increasing. In the proofing process, it relies on different brands of dripping machines and dripping machine control software. This situation has the following disadvantages: (1) Different brands of dripping machine control software cannot communicate with each other, and the coupling between hardware and software is serious , There are also large differences in operation methods, and the learning cost is high; (2) Only one-to-one communication can be realized between the drip machine and the drip machine control software, resulting in low utilization of the drip machine equipment; (3) Different brands of There is a large difference in the data storage format between the dripping machine and the dripping software, and the inability to realize data sharing results in data islands, and it is difficult to manage and reuse formula data in a unified manner; The formula needs to be split into different dispensing machines for dispensing, which requires manual memory to find the storage locations of dyes and chemicals in different dispensing machines, and then manually disassemble the formulas and input them into the control software of different brands of dispensing machines for dispensing liquid, time-consuming and error-prone.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的在于提供一种滴液机整合方法、系统、计算机设备、及存储介质,能够解决上述问题之一。In view of the deficiencies in the prior art, the object of the present invention is to provide a method, system, computer equipment, and storage medium for integrating a liquid dispenser, which can solve one of the above-mentioned problems.
本发明的上述技术目的是通过以下技术方案得以实现的:一种滴液机整合方法,包括:The above-mentioned technical purpose of the present invention is achieved through the following technical solutions: a method for integrating a dripping machine, comprising:
根据各个滴液机建立对应的滴液机模型;Establish the corresponding drip machine model according to each drip machine;
对各个滴液机的操作抽象为配方写入、配方滴液和返回实际滴液结果的操作行为,建立统一的操作流程;The operation of each dispensing machine is abstracted into the operation behavior of formula writing, formula dispensing and returning the actual dispensing results, and a unified operation process is established;
建立各个滴液机的设备配色数据和标准配色数据之间的映射关系,统一标准配色数据结构;Establish the mapping relationship between the equipment color matching data of each drip machine and the standard color matching data, and unify the standard color matching data structure;
根据所述触发配方匹配对应的滴液机模型,得到待配色滴液机模型;Matching the corresponding dripping machine model according to the trigger formula to obtain the dripping machine model to be matched;
根据所述操作流程控制待配色滴液机模型进行配色,得到对应的设备配色数据;According to the operation process, the model of the dripping machine to be matched is controlled to perform color matching, and the corresponding equipment color matching data is obtained;
对所述设备配色数据进行数据映射,得到标准配色数据;Perform data mapping on the equipment color matching data to obtain standard color matching data;
将标准配色数据存储到配色数据库中。Store the standard color matching data in the color matching database.
可选的,所述根据各个滴液机建立对应的滴液机模型,包括:Optionally, the establishment of corresponding drip machine models according to each drip machine includes:
抽象滴液机建立具有设备名称、设备品牌、设备型号、通讯方式、ip地址属性、染化料种类、设备状态和通信协议的滴液机模型。The abstract drip machine establishes a drip machine model with device name, device brand, device model, communication mode, ip address attribute, dye type, device status and communication protocol.
可选的,所述对各个滴液机的操作抽象为配方写入、配方滴液和返回实际滴液结果的操作行为,建立统一的操作流程,包括:Optionally, the operation of each dripping machine is abstracted as the operation behavior of formula writing, formula dripping and returning the actual dripping result, and a unified operation process is established, including:
获取各个滴液机在配方写入、配方滴液和返回实际滴液结果的操作行为下所执行的操作指令,得到若干操作指令集;Obtain the operation instructions executed by each dispensing machine under the operation behaviors of formula writing, formula dispensing and returning the actual dispensing results, and obtain several operation instruction sets;
将若干操作指令集与对应的滴液机的操作行为和设备型号进行匹配,得到统一的操作流程。Match several operation instruction sets with the operation behavior and equipment model of the corresponding drip machine to obtain a unified operation process.
可选的,在所述对各个滴液机的操作抽象为配方写入、配方滴液和返回实际滴液结果的操作行为,建立统一的操作流程之后,还包括:Optionally, after the operation of each dripping machine is abstracted into formula writing, formula dripping, and the operation behavior of returning actual dripping results, and a unified operation process is established, it also includes:
分析不同操作行为下的各个滴液机模型所对应的存储数据发生的变化,将不同操作行为下产生的数据变化与对应的滴液机模型相互绑定。Analyze the changes in the stored data corresponding to each drip machine model under different operating behaviors, and bind the data changes generated under different operating behaviors to the corresponding drip machine models.
可选的,所述根据所述触发配方匹配对应的滴液机模型,得到待配色滴液机模型,包括:Optionally, matching the corresponding dripping machine model according to the trigger formula to obtain the matching dripping machine model includes:
获取触发配方的n种染化料组合;Obtain n kinds of dye combinations that trigger the formula;
根据n种染化料组合遍历所有滴液机模型,获取已有染化料最接近n种染化料组合的滴液机模型作为第一配色滴液机;Traversing all the dripping machine models according to the n dye combinations, obtaining the dripping machine model with the existing dyes closest to the n dye combinations as the first color matching drip machine;
判定所述第一滴液机是否包含n种染化料组合,若为是,则将第一配色滴液机作为带配色滴液机模型;若为否,则根据缺少的染化料组件遍历剩余的滴液机模型,获取包含缺少的染化料组件的滴液机模型作为第二配色滴液机,将第一配色滴液机和第二配色滴液机作为带配色滴液机模型。Determine whether the first dripping machine contains n kinds of dye combinations, if yes, use the first color matching drip machine as a model of a color matching drip machine; if not, traverse according to the missing dye components For the remaining dispenser models, obtain the dispenser model containing the missing dye components as the second color-matching dispenser, and use the first color-matching dispenser and the second color-matching dispenser as the model of the dispenser with color matching.
可选的,所述根据所述操作流程控制待配色滴液机模型进行配色,得到对应的设备配色数据,包括:Optionally, according to the operation process, the liquid dispenser model to be matched is controlled to perform color matching, and the corresponding equipment color matching data is obtained, including:
根据所述操作流程控制对应的待配色滴液机模型进行滴液;According to the operation process, the corresponding liquid dispensing machine model to be matched is controlled to perform liquid dispensing;
获取对应的待配色滴液机模型的存储数据变化;Obtain the storage data changes of the corresponding color-matching dispenser model;
根据各个待配色滴液机模型的存储数据变化识别滴液结果,生成对应的设备配色数据。According to the storage data changes of each color-matching dispenser model, the dispensing results are identified, and the corresponding equipment color-matching data is generated.
可选的,所述标准配色数据包括:颜色编号、坯布名称、色块、色系、染料名称、染料编号和染料浓度。Optionally, the standard color matching data includes: color number, gray cloth name, color block, color system, dye name, dye number and dye concentration.
一种滴液机整合系统,包括:模型建立模块,用于根据各个滴液机建立对应的滴液机模型;A liquid dropping machine integration system, comprising: a model building module, which is used to establish a corresponding liquid dropping machine model according to each liquid dropping machine;
操作抽象模块,用于对各个滴液机的操作抽象为配方写入、配方滴液和返回实际滴液结果的操作行为,建立统一的操作流程;The operation abstraction module is used to abstract the operation of each dispensing machine into the operation behavior of formula writing, formula dispensing and returning the actual dispensing result, and establish a unified operation process;
映射建立模块,用于建立各个滴液机的设备配色数据和标准配色数据之间的映射关系,统一标准配色数据结构;The mapping establishment module is used to establish the mapping relationship between the equipment color matching data and the standard color matching data of each dripping machine, and unify the standard color matching data structure;
模型匹配模块,用于根据所述触发配方匹配对应的滴液机模型,得到待配色滴液机模型;The model matching module is used to match the corresponding drip machine model according to the trigger formula, so as to obtain the drip machine model to be matched;
模型配色模块,用于根据所述操作流程控制待配色滴液机模型进行配色,得到对应的设备配色数据;The model color matching module is used to control the color matching of the drip machine model to be matched according to the operation process, and obtain the corresponding equipment color matching data;
数据映射模块,用于对所述设备配色数据进行数据映射,得到标准配色数据;A data mapping module, configured to perform data mapping on the equipment color matching data to obtain standard color matching data;
数据存储模块,用于将标准配色数据存储到配色数据库中。The data storage module is used for storing the standard color matching data in the color matching database.
一种计算机设备,包括存储器和处理器,所述存储器存储有计算机程序,所述处理器执行所述计算机程序时实现上述的方法的步骤。A computer device includes a memory and a processor, the memory stores a computer program, and the processor implements the steps of the above method when executing the computer program.
一种计算机可读存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时实现上述的方法的步骤。A computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the steps of the above-mentioned method are realized.
综上所述,本发明具有以下有益效果:采用抽象方法对滴液机进行建模,把物理设备映射为逻辑设备,兼容了物理设备的差异性,统一了滴液机设备的操作管理方式,达到了通过染整MES云服务就可以把滴液配方写入不同品牌滴液机设备和收集来自于不同品牌滴液机滴液配方的效果,解除了滴液机硬件和软件的强耦合关系,同时也允许通过染整MES云服务多人操作一台滴液机,大大提高了滴液机设备的利用率;统一定义了滴液配方的数据结构,从而可收集不同品牌滴液机的配方数据到生产配方库进行集中统一管理;配方自动拆分下发极大的降低了滴液配方的写入时间,提高了配方写入准确性;而后续的生产配方库在大数据找色时提供了基础数据的支持,最大限度的提升了配方的利用率。In summary, the present invention has the following beneficial effects: adopting an abstract method to model the drip machine, mapping physical equipment to logical equipment, compatible with the differences in physical equipment, and unifying the operation and management methods of the drip machine equipment, Through the dyeing and finishing MES cloud service, the dripping formula can be written into different brands of dripping machine equipment and the effect of collecting dripping formulas from different brands of dripping machines has been achieved. The strong coupling relationship between the hardware and software of the dripping machine has been lifted. At the same time, it also allows multiple people to operate a dripping machine through the dyeing and finishing MES cloud service, which greatly improves the utilization rate of the dripping machine equipment; uniformly defines the data structure of the dripping formula, so that the formula data of different brands of dripping machines can be collected Centralized and unified management in the production formula database; the automatic splitting and distribution of formulas greatly reduces the writing time of drip formulas and improves the accuracy of formula writing; and the subsequent production formula database provides The support of basic data maximizes the utilization of formulas.
附图说明Description of drawings
图1为本发明的流程示意图;Fig. 1 is a schematic flow sheet of the present invention;
图2为本发明组装时的结构框图;Fig. 2 is the structural block diagram when the present invention is assembled;
图3为本发明实施例中计算机设备的内部结构图。FIG. 3 is an internal structure diagram of a computer device in an embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。附图中给出了本发明的若干实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。In order to make the purpose, features and advantages of the present invention more obvious and understandable, the specific implementation manners of the present invention will be described in detail below in conjunction with the accompanying drawings. Several embodiments of the invention are shown in the drawings. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations. The terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。术语“垂直的”、“水平的”、“左”、“右”、“上”、“下”以及类似的表述只是为了说明的目的,而不是指示或暗示所指装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature. The terms "vertical", "horizontal", "left", "right", "upper", "lower" and similar expressions are used for the purpose of description only and do not indicate or imply that the device or element referred to must have a specific Orientation, construction and operation in a particular orientation, therefore should not be construed as limiting the invention.
下面结合附图和实施例,对本发明进行详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
本发明提供了一种滴液机整合方法,如图1所示,包括:The invention provides a method for integrating a dripping machine, as shown in Figure 1, comprising:
步骤100、根据各个滴液机建立对应的滴液机模型;
步骤200、对各个滴液机的操作抽象为配方写入、配方滴液和返回实际滴液结果的操作行为,建立统一的操作流程;
步骤300、建立各个滴液机的设备配色数据和标准配色数据之间的映射关系,统一标准配色数据结构;
步骤400、根据所述触发配方匹配对应的滴液机模型,得到待配色滴液机模型;
步骤500、根据所述操作流程控制待配色滴液机模型进行配色,得到对应的设备配色数据;
步骤600、对所述设备配色数据进行数据映射,得到标准配色数据;
步骤700、将标准配色数据存储到配色数据库中。
在实际应用中,把滴液机硬件抽象为滴液机模型,消除不同物理设备之间差异;并提供设备注册允许增加新的滴液机设备,由于各个滴液机的操作方式不同,故将滴液机的操作抽象为配方写入,配方滴液,返回实际滴液结果几个行为,提供统一的操作流程。解耦滴液控制软件和滴液机硬件,统一操作降低学习成本;再通过操作流程控制对应的滴液机模型进行配色,由于不同型号、不同品牌的滴液机的配色数据结构不同,因此需要建立各个滴液机对应的数据映射关系,将不同型号、不同品牌的滴液机的配色数据统一为标准数据结构,从而得到标准配色数据;且由于存在所有滴液机中所包含的染料情况不同,故需要根据触发配方对滴液机进行匹配。In practical applications, the hardware of the dripping machine is abstracted into a dripping machine model to eliminate the differences between different physical devices; and device registration is provided to allow the addition of new dripping machine equipment. Since each dripping machine operates in different ways, it will The operation abstraction of the liquid dispensing machine is formula writing, formula dispensing, and returning the actual dispensing results, providing a unified operation process. Decoupling the drip control software and the drip machine hardware, unified operation reduces learning costs; and then controls the corresponding drip machine model for color matching through the operation process. Since the color matching data structures of different models and different brands of drip machines are different, it is necessary to Establish the data mapping relationship corresponding to each dripping machine, unify the color matching data of different models and different brands of dripping machines into a standard data structure, so as to obtain the standard color matching data; and because the dyes contained in all the dripping machines are different , so it is necessary to match the dripping machine according to the trigger formula.
进一步地,所述根据各个滴液机建立对应的滴液机模型,包括:Further, the establishment of a corresponding drip machine model according to each drip machine includes:
抽象滴液机建立具有设备名称、设备品牌、设备型号、通讯方式、ip地址属性、染化料种类、设备状态和通信协议的滴液机模型。The abstract drip machine establishes a drip machine model with device name, device brand, device model, communication mode, ip address attribute, dye type, device status and communication protocol.
在实际应用中,根据各个滴液机的设备名称、设备品牌、设备型号、通讯方式、ip地址属性、染化料种类、设备状态和通信协议建立得到对应的滴液机模型,能够消除不同物理设备之间的差异,方便云端统一管理调配。In practical application, according to the equipment name, equipment brand, equipment model, communication method, ip address attribute, dyeing material type, equipment status and communication protocol of each dripping machine, the corresponding dripping machine model is established, which can eliminate different physical The differences between devices facilitate unified management and deployment on the cloud.
可选的,所述对各个滴液机的操作抽象为配方写入、配方滴液和返回实际滴液结果的操作行为,建立统一的操作流程,包括:Optionally, the operation of each dripping machine is abstracted as the operation behavior of formula writing, formula dripping and returning the actual dripping result, and a unified operation process is established, including:
获取各个滴液机在配方写入、配方滴液和返回实际滴液结果的操作行为下所执行的操作指令,得到若干操作指令集;Obtain the operation instructions executed by each dispensing machine under the operation behaviors of formula writing, formula dispensing and returning the actual dispensing results, and obtain several operation instruction sets;
将若干操作指令集与对应的滴液机的操作行为和设备型号进行匹配,得到统一的操作流程。Match several operation instruction sets with the operation behavior and equipment model of the corresponding drip machine to obtain a unified operation process.
在实际应用中,将各个滴液机的操作行为与设备型号进行匹配后,在需要控制滴液机进行对应操作时,云端下发对应的操作指令集给对应的滴液机模型,从而控制对应的滴液机进行对应的操作行为In practical applications, after matching the operation behavior of each liquid dispenser with the device model, when it is necessary to control the liquid dispenser to perform corresponding operations, the cloud sends the corresponding operation instruction set to the corresponding liquid dispenser model, thereby controlling the corresponding The corresponding operation behavior of the dripping machine
可选地,在所述对各个滴液机的操作抽象为配方写入、配方滴液和返回实际滴液结果的操作行为,建立统一的操作流程之后,还包括:Optionally, after the operation of each dripping machine is abstracted into formula writing, formula dripping, and the operation behavior of returning actual dripping results, and a unified operation process is established, it also includes:
分析不同操作行为下的各个滴液机模型所对应的存储数据发生的变化,将不同操作行为下产生的数据变化与对应的滴液机模型相互绑定。Analyze the changes in the stored data corresponding to each drip machine model under different operating behaviors, and bind the data changes generated under different operating behaviors to the corresponding drip machine models.
在实际应用中,由于不同品牌、不同操作行为下滴液机控制软件存储数据发生的变化不同,故将不同操作行为下产生的数据变化与对应的滴液机模型相互绑定,能够根据对应滴液机的控制软件存储数据发生的变化判定对应滴液机所处的操作行为。In practical applications, due to different brands and different operating behaviors, the changes in the data stored in the control software of the dripping machine are different, so the data changes generated under different operating behaviors are bound to the corresponding dripping machine model, and the corresponding dripping machine model can be used according to the corresponding The changes in the stored data of the control software of the liquid machine determine the corresponding operation behavior of the liquid dispenser.
进一步地,所述根据所述触发配方匹配对应的滴液机模型,得到待配色滴液机模型,包括:Further, matching the corresponding dripping machine model according to the trigger formula to obtain the dripping machine model to be matched includes:
获取触发配方的n种染化料组合;Obtain n kinds of dye combinations that trigger the formula;
根据n种染化料组合遍历所有滴液机模型,获取已有染化料最接近n种染化料组合的滴液机模型作为第一配色滴液机;Traversing all the dripping machine models according to the n dye combinations, obtaining the dripping machine model with the existing dyes closest to the n dye combinations as the first color matching drip machine;
判定所述第一滴液机是否包含n种染化料组合,若为是,则将第一配色滴液机作为带配色滴液机模型;若为否,则根据缺少的染化料组件遍历剩余的滴液机模型,获取包含缺少的染化料组件的滴液机模型作为第二配色滴液机,将第一配色滴液机和第二配色滴液机作为带配色滴液机模型。Determine whether the first dripping machine contains n kinds of dye combinations, if yes, use the first color matching drip machine as a model of a color matching drip machine; if not, traverse according to the missing dye components For the remaining dispenser models, obtain the dispenser model containing the missing dye components as the second color-matching dispenser, and use the first color-matching dispenser and the second color-matching dispenser as the model of the dispenser with color matching.
在实际应用中,匹配原则排列组合C(n,m),即对当前配方n个染化料组合,遍历所有滴液机中已有的染料,如果1#滴液机包含有n个染料,则配方下发到1#滴液机中;In practical applications, the matching principle arranges and combines C(n,m), that is, for the current formula of n dye combinations, iterates through all existing dyes in the dripping machine. If the 1# dripping machine contains n dyes, Then the formula is sent to the 1# dripping machine;
如果所有滴液机中都没有同时包含n个染料,则使用C(n,n-1)公式,即遍历所有滴液机,如果1#滴液机包含了n-1组合的所有染料,则当前配方会有n-1组合的染料下发到1#滴液机,还有1个染料,遍历其余滴液机最先匹配到的包含剩余1支染料的2#滴液机,则,一个配方就会拆分到1#滴液机和2#滴液机上进行滴液;If none of the dripping machines contain n dyes at the same time, use the C(n,n-1) formula, that is, traverse all the dripping machines, if the 1# dripping machine contains all the dyes of the n-1 combination, then The current recipe will send n-1 combinations of dyes to the 1# dripping machine, and there is 1 dye, and the 2# dripping machine that contains the remaining 1 dye is first matched by the other dripping machines, then, one The formula will be split into 1# dripping machine and 2# dripping machine for dripping;
如果n-1染料组合在所有滴液机中都未匹配到,则n-1组合改为n-2组合,依次类推,最终一个配方可能会被自动拆分到不同品牌不同机型滴液机中滴液。If the n-1 dye combination is not matched in all the dispensing machines, the n-1 combination will be changed to the n-2 combination, and so on, and finally a formula may be automatically split into different brands and different models of dispensing machines Medium drop.
进一步地,所述根据所述操作流程控制待配色滴液机模型进行配色,得到对应的设备配色数据,包括:Further, according to the operation process, controlling the model of the liquid dispensing machine to be matched for color matching, and obtaining the corresponding equipment color matching data, including:
根据所述操作流程控制对应的待配色滴液机模型进行滴液;According to the operation process, the corresponding liquid dispensing machine model to be matched is controlled to perform liquid dispensing;
获取对应的待配色滴液机模型的存储数据变化;Obtain the storage data changes of the corresponding color-matching dispenser model;
根据各个待配色滴液机模型的存储数据变化识别滴液结果,生成对应的设备配色数据。According to the storage data changes of each color-matching dispenser model, the dispensing results are identified, and the corresponding equipment color-matching data is generated.
在实际应用中,工控机服务会每隔5秒扫描,待配色滴液机模型所对应的滴液机控制软件存储的数据,获取到实际滴液结果,上报数据到染整MES云服务。In practical application, the industrial computer service will scan every 5 seconds, wait for the data stored by the liquid dispensing machine control software corresponding to the color matching liquid dispensing machine model, obtain the actual dispensing results, and report the data to the dyeing and finishing MES cloud service.
进一步地,所述标准配色数据包括:颜色编号、坯布名称、色块、色系、染料名称、染料编号和染料浓度。Further, the standard color matching data includes: color number, gray cloth name, color block, color system, dye name, dye number and dye concentration.
综上所述,本方案基于SAAS服务的形式整合滴液机,采用抽象方法对滴液机进行建模,把物理设备映射为逻辑设备,兼容了物理设备的差异性,统一了滴液机设备的操作管理方式,达到了通过染整MES云服务就可以把滴液配方写入不同品牌滴液机设备和收集来自于不同品牌滴液机滴液配方的效果,解除了滴液机硬件和软件的强耦合关系,同时也允许通过染整MES云服务多人操作一台滴液机,大大提高了滴液机设备的利用率;统一定义了滴液配方的数据结构,从而可收集不同品牌滴液机的配方数据到生产配方库进行集中统一管理;配方自动拆分下发极大的降低了滴液配方的写入时间,提高了配方写入准确性;而后续的生产配方库在大数据找色时提供了基础数据的支持,最大限度的提升了配方的利用率。To sum up, this solution integrates the drip machine based on the SAAS service, uses the abstract method to model the drip machine, maps the physical device to a logical device, is compatible with the differences of the physical device, and unifies the drip machine equipment The operation and management method achieves the effect of writing the dripping formula into different brands of dripping machine equipment and collecting dripping formulas from different brands of dripping machines through the dyeing and finishing MES cloud service, which relieves the hardware and software of the dripping machine The strong coupling relationship of the Dyeing and Finishing MES cloud service also allows multiple people to operate a dripping machine, which greatly improves the utilization rate of the dripping machine equipment; the data structure of the dripping formula is uniformly defined, so that different brands of drops can be collected The formula data of the liquid machine is centrally managed in the production formula database; the formula is automatically split and distributed, which greatly reduces the writing time of the dripping formula and improves the accuracy of formula writing; and the subsequent production formula database is in the big data Provides basic data support when looking for colors, maximizing the utilization of formulas.
具体来说,例如,某家染厂现在有两台不同品牌的滴液机宏益和kurabo,经过滴液机抽象建模的步骤将两台物理设备映射为染整MES云服务中的两台逻辑设备。然后对宏益和kurabo进行属性配置。当用户登录染整MES云服务之后,通过设备注册功能,将宏益和kurabo设备配置注册,在用户点击传入滴液机操作行为时,染整MES云服务会根据当前配方染化料种类自动拆分配方数据,同时把拆分后的配方数据以及对应的滴液机设备名称、品牌信息传输到工控机服务,工控机服务接收到信息后,根据设备名称、IP地址找到对应的滴液机物理设备,并根据品牌、型号适配不同的写入协议以及写入数据结构到宏益和kurabo滴液机。工控机服务每5秒扫描一下现有不同品牌滴液机数据,将已经完成滴液的配方数据上报到染整MES云服务同时云服务会重新合并同一滴液代码下来自于不同品牌实际配方数据。此方案通过建模和行为定义统一了滴液机的设备信息和操作,解耦了软硬件,消除了操作差异,使用生产配方库完成了滴液数据的统一管理。Specifically, for example, a certain dyeing factory now has two dripping machines of different brands, Hongyi and kurabo. After the abstract modeling of the dripping machine, the two physical devices are mapped to two in the dyeing and finishing MES cloud service. logical device. Then configure the properties of Hongyi and kurabo. After the user logs in to the dyeing and finishing MES cloud service, through the device registration function, configure and register Hongyi and kurabo equipment. When the user clicks to enter the operation behavior of the dripping machine, the dyeing and finishing MES cloud service will automatically dye the type of chemical according to the current formula. Split the recipe data, and at the same time transmit the split recipe data and the corresponding drip machine equipment name and brand information to the industrial computer service. After the industrial computer service receives the information, it will find the corresponding drip machine according to the device name and IP address Physical equipment, and adapt different writing protocols and write data structures to Hongyi and kurabo drip machines according to the brand and model. The industrial computer service scans the data of existing dispensing machines of different brands every 5 seconds, and reports the formula data of the completed dispensing to the dyeing and finishing MES cloud service. At the same time, the cloud service will re-merge the actual formula data from different brands under the same dispensing code . This solution unifies the equipment information and operation of the dripping machine through modeling and behavior definition, decouples the software and hardware, eliminates operational differences, and completes the unified management of dripping data by using the production recipe library.
染整MES云服务把实际滴液的配方数据统计结构存储到生产配方库;在有相同颜色需要染色时可以通过生产配方库直接搜索到已有配方数据直接使用实现同一配方重复利用;染整MES云服务实际是一个B/S架构的微服务,支持多人同时在线操作配方写入滴液机数据库,解决滴液机设备利用率低的问题。The dyeing and finishing MES cloud service stores the statistical structure of the actual drip formula data in the production formula database; when there is the same color to be dyed, the existing formula data can be directly searched through the production formula database and used directly to realize the reuse of the same formula; the dyeing and finishing MES The cloud service is actually a microservice of B/S architecture, which supports multiple people to operate the formula online at the same time and write it into the database of the dispensing machine, so as to solve the problem of low utilization rate of the dispensing machine.
如图2所示,本发明还提供了一种滴液机整合系统,包括:As shown in Figure 2, the present invention also provides a dripping machine integrated system, including:
模型建立模块10,用于根据各个滴液机建立对应的滴液机模型;
操作抽象模块20,用于对各个滴液机的操作抽象为配方写入、配方滴液和返回实际滴液结果的操作行为,建立统一的操作流程;The
映射建立模块30,用于建立各个滴液机的设备配色数据和标准配色数据之间的映射关系,统一标准配色数据结构;The
模型匹配模块40,用于根据所述触发配方匹配对应的滴液机模型,得到待配色滴液机模型;
模型配色模块50,用于根据所述操作流程控制待配色滴液机模型进行配色,得到对应的设备配色数据;The model
数据映射模块60,用于对所述设备配色数据进行数据映射,得到标准配色数据;A
数据存储模块70,用于将标准配色数据存储到配色数据库中。The
关于一种滴液机整合系统的具体限定可以参见上文中对于一种滴液机整合方法的限定,在此不再赘述。上述一种滴液机整合系统中的各个模块可全部或部分通过软件、硬件及其组合来实现。上述各模块可以硬件形式内嵌于或独立于计算机设备中的处理器中,也可以以软件形式存储于计算机设备中的存储器中,以便于处理器调用执行以上各个模块对应的操作。For the specific limitations of a liquid dropping machine integration system, please refer to the above definition for a liquid dropping machine integration method, which will not be repeated here. Each module in the above-mentioned integrated system of a dripping machine can be fully or partially realized by software, hardware and a combination thereof. The above-mentioned modules can be embedded in or independent of the processor in the computer device in the form of hardware, and can also be stored in the memory of the computer device in the form of software, so that the processor can invoke and execute the corresponding operations of the above-mentioned modules.
在一个实施例中,提供了一种计算机设备,该计算机设备可以是服务器,其内部结构图可以如图3所示。该计算机设备包括通过系统总线连接的处理器、存储器、网络接口和数据库。其中,该计算机设备的处理器用于提供计算和控制能力。该计算机设备的存储器包括非易失性存储介质、内存储器。该非易失性存储介质存储有操作系统、计算机程序和数据库。该内存储器为非易失性存储介质中的操作系统和计算机程序的运行提供环境。该计算机程序被处理器执行时以实现一种滴液机整合方法。In one embodiment, a computer device is provided. The computer device may be a server, and its internal structure may be as shown in FIG. 3 . The computer device includes a processor, memory, network interface and database connected by a system bus. Wherein, the processor of the computer device is used to provide calculation and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, computer programs and databases. The internal memory provides an environment for the operation of the operating system and computer programs in the non-volatile storage medium. When the computer program is executed by the processor, a liquid dropping machine integration method is realized.
本领域技术人员可以理解,图3中示出的结构,仅仅是与本申请方案相关的部分结构的框图,并不构成对本申请方案所应用于其上的计算机设备的限定,具体的计算机设备可以包括比图中所示更多或更少的部件,或者组合某些部件,或者具有不同的部件布置。Those skilled in the art can understand that the structure shown in Figure 3 is only a block diagram of a partial structure related to the solution of the present application, and does not constitute a limitation to the computer equipment on which the solution of the application is applied. The specific computer equipment can be More or fewer components than shown in the figures may be included, or some components may be combined, or have a different arrangement of components.
在一个实施例中,提供了一种计算机设备,包括存储器和处理器,存储器中存储有计算机程序,该处理器执行计算机程序时实现以下步骤:根据各个滴液机建立对应的滴液机模型;In one embodiment, a computer device is provided, including a memory and a processor, and a computer program is stored in the memory, and the processor implements the following steps when executing the computer program: establish a corresponding drop machine model according to each drop machine;
对各个滴液机的操作抽象为配方写入、配方滴液和返回实际滴液结果的操作行为,建立统一的操作流程;The operation of each dispensing machine is abstracted into the operation behavior of formula writing, formula dispensing and returning the actual dispensing results, and a unified operation process is established;
建立各个滴液机的设备配色数据和标准配色数据之间的映射关系,统一标准配色数据结构;Establish the mapping relationship between the equipment color matching data of each drip machine and the standard color matching data, and unify the standard color matching data structure;
根据所述触发配方匹配对应的滴液机模型,得到待配色滴液机模型;Matching the corresponding dripping machine model according to the trigger formula to obtain the dripping machine model to be matched;
根据所述操作流程控制待配色滴液机模型进行配色,得到对应的设备配色数据;According to the operation process, the model of the dripping machine to be matched is controlled to perform color matching, and the corresponding equipment color matching data is obtained;
对所述设备配色数据进行数据映射,得到标准配色数据;Perform data mapping on the equipment color matching data to obtain standard color matching data;
将标准配色数据存储到配色数据库中。Store the standard color matching data in the color matching database.
在一个实施例中,所述根据各个滴液机建立对应的滴液机模型,包括:In one embodiment, the establishment of a corresponding drip machine model according to each drip machine includes:
抽象滴液机建立具有设备名称、设备品牌、设备型号、通讯方式、ip地址属性、染化料种类、设备状态和通信协议的滴液机模型。The abstract drip machine establishes a drip machine model with device name, device brand, device model, communication mode, ip address attribute, dye type, device status and communication protocol.
在一个实施例中,所述对各个滴液机的操作抽象为配方写入、配方滴液和返回实际滴液结果的操作行为,建立统一的操作流程,包括:In one embodiment, the operation of each dripping machine is abstracted as the operation behavior of formula writing, formula dripping and returning the actual dripping result, and a unified operation process is established, including:
获取各个滴液机在配方写入、配方滴液和返回实际滴液结果的操作行为下所执行的操作指令,得到若干操作指令集;Obtain the operation instructions executed by each dispensing machine under the operation behaviors of formula writing, formula dispensing and returning the actual dispensing results, and obtain several operation instruction sets;
将若干操作指令集与对应的滴液机的操作行为和设备型号进行匹配,得到统一的操作流程。Match several operation instruction sets with the operation behavior and equipment model of the corresponding drip machine to obtain a unified operation process.
在一个实施例中,在所述对各个滴液机的操作抽象为配方写入、配方滴液和返回实际滴液结果的操作行为,建立统一的操作流程之后,还包括:In one embodiment, after the operation of each dripping machine is abstracted into formula writing, formula dripping and the operation behavior of returning the actual dripping result, after establishing a unified operation process, it also includes:
分析不同操作行为下的各个滴液机模型所对应的存储数据发生的变化,将不同操作行为下产生的数据变化与对应的滴液机模型相互绑定。Analyze the changes in the stored data corresponding to each drip machine model under different operating behaviors, and bind the data changes generated under different operating behaviors to the corresponding drip machine models.
在一个实施例中,所述根据所述触发配方匹配对应的滴液机模型,得到待配色滴液机模型,包括:In one embodiment, matching the corresponding drip machine model according to the trigger formula to obtain the drip machine model to be matched includes:
获取触发配方的n种染化料组合;Obtain n kinds of dye combinations that trigger the formula;
根据n种染化料组合遍历所有滴液机模型,获取已有染化料最接近n种染化料组合的滴液机模型作为第一配色滴液机;Traversing all the dripping machine models according to the n dye combinations, obtaining the dripping machine model with the existing dyes closest to the n dye combinations as the first color matching drip machine;
判定所述第一滴液机是否包含n种染化料组合,若为是,则将第一配色滴液机作为带配色滴液机模型;若为否,则根据缺少的染化料组件遍历剩余的滴液机模型,获取包含缺少的染化料组件的滴液机模型作为第二配色滴液机,将第一配色滴液机和第二配色滴液机作为带配色滴液机模型。Determine whether the first dripping machine contains n kinds of dye combinations, if yes, use the first color matching drip machine as a model of a color matching drip machine; if not, traverse according to the missing dye components For the remaining dispenser models, obtain the dispenser model containing the missing dye components as the second color-matching dispenser, and use the first color-matching dispenser and the second color-matching dispenser as the model of the dispenser with color matching.
在一个实施例中,所述根据所述操作流程控制待配色滴液机模型进行配色,得到对应的设备配色数据,包括:In one embodiment, the control of the liquid dispenser model to be matched for color matching according to the operation process to obtain the corresponding equipment color matching data includes:
根据所述操作流程控制对应的待配色滴液机模型进行滴液;According to the operation process, the corresponding liquid dispensing machine model to be matched is controlled to perform liquid dispensing;
获取对应的待配色滴液机模型的存储数据变化;Obtain the storage data changes of the corresponding color-matching dispenser model;
根据各个待配色滴液机模型的存储数据变化识别滴液结果,生成对应的设备配色数据。According to the storage data changes of each color-matching dispenser model, the dispensing results are identified, and the corresponding equipment color-matching data is generated.
在一个实施例中,所述标准配色数据包括:颜色编号、坯布名称、色块、色系、染料名称、染料编号和染料浓度。In one embodiment, the standard color matching data includes: color number, gray cloth name, color block, color system, dye name, dye number and dye concentration.
本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程,是可以通过计算机程序来指令相关的硬件来完成,所述的计算机程序可存储于一非易失性计算机可读取存储介质中,该计算机程序在执行时,可包括如上述各方法的实施例的流程。其中,本申请所提供的各实施例中所使用的对存储器、存储、数据库或其它介质的任何引用,均可包括非易失性和/或易失性存储器。非易失性存储器可包括只读存储器(ROM)、可编程ROM(PROM)、电可编程ROM(EPROM)、电可擦除可编程ROM(EEPROM)或闪存。易失性存储器可包括随机存取存储器(RAM)或者外部高速缓冲存储器。作为说明而非局限,RAM以多种形式可得,诸如静态RAM(SRAM)、动态RAM(DRAM)、同步DRAM(SDRAM)、双数据率SDRAM(DDRSDRAM)、增强型SDRAM(ESDRAM)、同步链路(Synchlink)DRAM(SLDRAM)、存储器总线(Rambus)直接RAM(RDRAM)、直接存储器总线动态RAM(DRDRAM)、以及存储器总线动态RAM(RDRAM)等。Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be implemented through computer programs to instruct related hardware, and the computer programs can be stored in a non-volatile computer-readable memory In the medium, when the computer program is executed, it may include the processes of the embodiments of the above-mentioned methods. Wherein, any references to memory, storage, database or other media used in the various embodiments provided in the present application may include non-volatile and/or volatile memory. Nonvolatile memory can include read only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM), or flash memory. Volatile memory can include random access memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in many forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), Synchronous Chain Synchlink DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), etc.
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, they should be It is considered to be within the range described in this specification.
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.
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