CN115962199A - A kind of composite material pipe connection structure and preparation method thereof - Google Patents
A kind of composite material pipe connection structure and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种复合材料管连接结构,包括金属内插管,金属内插管插接在复合材料管中,两者之间设置有粘结胶层,复合材料管上开设有供连接螺钉穿过的孔,连接螺钉的杆体上环套有工字型的纤维编织管,且且上、下端面分别卡接在复合材料管的外壁和内壁上,纤维编织管的上端面与连接螺钉之间环套有仿生补强环;该结构的制备方法为:依次制备复合材料管连接结构中的各部件,然后组装连接并进行固化、清理打磨和加工。本发明设置纤维编织管和仿生补强环对复合材料管开孔处进行补强,实现了对复合材料管内壁和外壁的全面整体补强作用;本发明基于应力分布仿真计算制备仿生补强环,实现了优异精准的补强效果,工艺简单,生产效率高,整体生产成本低。
The invention discloses a composite material tube connection structure, which comprises a metal inner cannula inserted into the composite material tube, with an adhesive layer between the two, and a connecting screw provided on the composite material tube The hole passed through, the rod body of the connecting screw is covered with an I-shaped fiber braided tube, and the upper and lower end surfaces are respectively clamped on the outer wall and inner wall of the composite material tube, the upper end surface of the fiber braided tube and the connecting screw The intermediate ring is surrounded by a bionic reinforcing ring; the preparation method of the structure is as follows: each part in the composite pipe connection structure is prepared sequentially, and then assembled and connected, solidified, cleaned and polished and processed. The invention arranges the fiber braided pipe and the bionic reinforcement ring to reinforce the opening of the composite material pipe, and realizes the comprehensive overall reinforcement effect on the inner wall and the outer wall of the composite material pipe; the invention prepares the bionic reinforcement ring based on stress distribution simulation calculation , achieving excellent and precise reinforcement effect, simple process, high production efficiency and low overall production cost.
Description
技术领域technical field
本发明属于管连接结构技术领域,具体涉及一种复合材料管连接结构及其制备方法。The invention belongs to the technical field of pipe connection structures, and in particular relates to a composite material pipe connection structure and a preparation method thereof.
背景技术Background technique
基于材料性能不同,复合材料管与异种材料如金属管连接时,多采用粘接、铆钉或螺栓连接、螺纹连接中的一种或两种组合连接。粘结方式连接通过在复合材料管与金属管之间涂覆粘接胶而实现连接,无需对复合材料管开孔,有效保证了其原有强度等性能,但由于粘接胶与两种管材的性能差异较大,其连接作用有限,且粘结层在复合材料管的反复形变过程中有剥离失效风险,无法从根本上解决粘接缺点;铆钉或螺栓连接、螺纹连接均需要对复合材料管与金属管开孔,导致复合材料管中的纤维不连续,严重损伤了复合材料管的强度,容易导致复合材料管开裂,而铆钉或螺栓的连接作用往往会导致孔边过度挤压现象,设置导致开孔处发生挤压破坏。现有技术中常常通过对金属管补强而实现对复合材料管的补强,且多对复合材料管外壁进行补强,无法实现对复合材料管内壁补强,无法解决管内部的开孔缺陷。而其他补强方式如预埋金属方式实施过程复杂,整体成本较高;孔边缝合工艺需要在复合材料管未固化前进行,仅适用于平板类产品,无法应用于圆管,使用受限。此外,螺纹连接、螺纹与粘接结合方式在金属管与金属管的连接中使用较为普遍,但复合材料管的螺纹制作相对较难,采用传统的机械加工方式对管壁纤维破坏较大,导致整体连接强度较低。通过专用模具制作螺纹可以增强复合材料的螺纹强度,但成型过程较为复杂,整体生产成本较高。Based on different material properties, when connecting composite material pipes with dissimilar materials such as metal pipes, one or a combination of bonding, rivet or bolt connection, and thread connection is often used. The bonded connection is achieved by coating the adhesive between the composite material pipe and the metal pipe, without opening holes in the composite material pipe, effectively ensuring its original strength and other properties. The performance difference is quite large, the connection effect is limited, and the adhesive layer has the risk of peeling failure during the repeated deformation process of the composite material pipe, which cannot fundamentally solve the bonding defect; The opening of the tube and the metal tube leads to the discontinuity of the fiber in the composite tube, seriously damages the strength of the composite tube, and easily leads to cracking of the composite tube, and the connection of rivets or bolts often leads to excessive extrusion at the edge of the hole. Setting results in extrusion failure at the opening. In the prior art, metal pipes are usually reinforced to reinforce the composite material pipes, and most of the outer walls of the composite material pipes are reinforced, but the inner wall of the composite material pipes cannot be reinforced, and the opening defects inside the pipes cannot be solved. . Other reinforcement methods such as pre-embedded metal methods are complicated to implement and the overall cost is high; the hole edge stitching process needs to be carried out before the composite material pipe is cured, which is only applicable to flat-plate products and cannot be applied to round pipes, so its use is limited. In addition, threaded connection and the combination of thread and adhesive are commonly used in the connection of metal pipes, but the thread production of composite material pipes is relatively difficult, and the traditional mechanical processing method will cause great damage to the fibers of the pipe wall, resulting in The overall connection strength is low. Making threads through special molds can enhance the thread strength of composite materials, but the forming process is more complicated and the overall production cost is higher.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术的不足,提供一种复合材料管连接结构。该复合材料管连接结构通过复合材料管与金属内插管插接、在插接区域设置粘接胶层、采用连接螺钉连接实现了复合材料管与金属的稳定连接,通过设置纤维编织管对复合材料管开孔处进行连续纤维包覆,结合仿生补强环实现了对复合材料管内壁和外壁的全面整体补强作用,弥补了因复合材料管表面开孔引发的强度下降。The technical problem to be solved by the present invention is to provide a composite material pipe connection structure for the above-mentioned deficiencies in the prior art. The composite pipe connection structure achieves a stable connection between the composite pipe and the metal by inserting the composite pipe and the metal inner tube, setting an adhesive layer in the insertion area, and connecting the connecting screw. The opening of the material tube is covered with continuous fibers, combined with the bionic reinforcing ring, the comprehensive overall reinforcement of the inner and outer walls of the composite material tube is realized, and the strength drop caused by the opening of the surface of the composite material tube is compensated.
为解决上述技术问题,本发明采用的技术方案为:一种复合材料管连接结构,其特征在于,包括金属内插管,所述金属内插管插接在复合材料管中,且插接部位的金属内插管的外壁与复合材料管的内壁之间设置有粘结胶层,插接部位中复合材料管的管壁上开设有供连接螺钉穿过的孔,且连接螺钉的下端穿入金属内插管的管壁中,所述连接螺钉的杆体上环套有工字型的纤维编织管,且纤维编织管的上端面卡接在复合材料管的外壁上,下端面卡接在复合材料管的内壁上,所述纤维编织管的上端面与连接螺钉的螺帽之间环套有仿生补强环。In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a composite material pipe connection structure, which is characterized in that it includes a metal inner cannula, and the metal inner cannula is inserted into the composite material pipe, and the insertion part There is an adhesive layer between the outer wall of the metal inner cannula and the inner wall of the composite material tube, and the tube wall of the composite material tube in the insertion part is provided with a hole for the connecting screw to pass through, and the lower end of the connecting screw penetrates into the In the tube wall of the metal inner tube, the upper ring of the rod body of the connecting screw is covered with an I-shaped fiber braided tube, and the upper end surface of the fiber braided tube is clamped on the outer wall of the composite material tube, and the lower end surface is clamped on the composite material tube. On the inner wall of the material pipe, a bionic reinforcing ring is encircled between the upper end surface of the fiber braided pipe and the nut of the connecting screw.
上述的一种复合材料管连接结构,其特征在于,所述连接螺钉的螺帽底部完全贴合在仿生补强环的环体上,且螺帽的顶端低于仿生补强环的顶部。The above-mentioned composite pipe connection structure is characterized in that the bottom of the nut of the connecting screw is completely attached to the ring body of the bionic reinforcement ring, and the top of the nut is lower than the top of the bionic reinforcement ring.
另外,本发明还公开了一种制备如上述的复合材料管连接结构的方法,其特征在于,该方法包括以下步骤:In addition, the present invention also discloses a method for preparing the above-mentioned composite pipe connection structure, which is characterized in that the method includes the following steps:
步骤一、以金属管材或金属板材为原料,经机械加工得到金属管毛坯,以碳纤维、玻璃纤维、芳纶纤维、高强聚乙烯纤维或玄武岩纤维为原料,采用缠绕、搓管、卷管或拉挤管工艺得到复合材料管毛坯;
步骤二、在步骤一中得到的金属管毛坯与复合材料管毛坯的套接区域开定位孔,然后采用冲压、焊接、机加工工艺对金属管毛坯中定位孔的内孔壁制作内螺纹,得到金属内插管,同时对复合材料管毛坯中的定位孔进行机加扩孔,得到复合材料管;
步骤三、以金属棒材为原料,经机加制备得到连接螺钉;
步骤四、利用有限元分析软件或三维制图自带的仿真分析软件对步骤二中复合材料管中定位孔连接处边缘的应力分布进行仿真计算,并根据应力分布的仿真计算结果,以碳纤维、玻璃纤维、芳纶纤维、高强聚乙烯纤维或玄武岩纤维为原料,采用模压或缠绕工艺制备得到仿生补强环;
步骤五、以碳纤维、玻璃纤维、芳纶纤维、高强聚乙烯纤维或玄武岩纤维为原料,采用编织、卷绕工艺制备得到纤维编织管;
步骤六、在步骤三中得到的连接螺钉的外表面上依次套设步骤四中的仿生补强环和步骤五中的纤维编织管,得到补强连接组件;
步骤七、在步骤二中金属内插管的套接区域外壁和复合材料管的套接区域内壁上涂抹粘接胶,然后将金属内插管套接在入复合材料管中,并使得两者的定位孔重合,得到连接管组件;Step 7. Apply adhesive glue on the outer wall of the sleeve area of the metal inner cannula and the inner wall of the sleeve area of the composite material tube in
步骤八、在步骤六中得到的补强连接组件中的纤维编织管的外表面涂抹粘接胶,且顶面外翻折形成上端面,然后插入连接管组件中复合材料管与金属内插管重合的定位孔中,并利用复合材料管与金属内插管之间的间隙挤压使纤维编织管的底面向外翻折形成下端面,且下端面卡接在复合材料管与金属内插管之间,上端面卡接在复合材料管的外表面上,得到工字型结构的纤维编织管,同时将补强连接组件中的连接螺钉的末端通过金属内插管中定位孔的内孔壁螺纹旋紧固定,再进行粘接胶固化,使得金属内插管的套接区域外壁和复合材料管的套接区域内壁之间形成粘接胶层,经清理打磨和加工,得到复合材料管连接结构。Step 8. Apply adhesive to the outer surface of the fiber braided tube in the reinforced connection assembly obtained in
上述的方法,其特征在于,步骤四中所述制备仿生补强环的过程为:先根据应力分布的仿真计算结果,选择原料并设计仿生补强环的补强区域面积和厚度,将设计的仿生补强环用于复合材料管进行补强,并对补强后的复合材料管中定位孔连接处边缘的应力分布再次进行仿真计算,重复上述设计工艺和补强工艺、再次仿真计算工艺,直至复合材料管中定位孔连接处的应力分布在受力破坏范围之下。The above-mentioned method is characterized in that the process of preparing the bionic reinforcing ring described in
上述的方法,其特征在于,步骤四中所述仿生补强环由连续纤维组成的环向纤维铺层组成,或者由体积含量60%的环向纤维铺层、以及分布在环向纤维铺层中的体积含量20%的水平纤维铺层和体积含量20%的垂直纤维铺层组成。The above-mentioned method is characterized in that the bionic reinforcing ring in
上述的方法,其特征在于,步骤五中所述纤维编织管由管状织物加工得到,或者由平面织物卷绕而成,且所述平面织物由原料纤维沿十字交叉方向或倾斜方向编织得到。The above-mentioned method is characterized in that the fiber braided tube in
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明的复合材料管连接结构通过复合材料管与金属内插管插接、在插接区域设置粘接胶层、采用连接螺钉连接实现了复合材料管与金属的稳定连接,并设置纤维编织管和仿生补强环对复合材料管开孔处进行补强,形成对开孔处的连续纤维包覆,实现了对复合材料管内壁和外壁的全面整体补强作用,大大增强了补强效果,弥补了因复合材料管表面开孔引发的强度下降。1. The composite material tube connection structure of the present invention realizes the stable connection between the composite material tube and the metal by inserting the composite material tube and the metal inner cannula, setting an adhesive glue layer in the insertion area, and adopting connecting screws to connect the composite material tube and the metal, and setting the fiber The braided tube and the bionic reinforcing ring reinforce the opening of the composite material tube to form a continuous fiber coating on the opening, which realizes a comprehensive overall reinforcement effect on the inner and outer walls of the composite material tube and greatly enhances the reinforcement The effect is to make up for the decrease in strength caused by the opening of the composite tube surface.
2、本发明的复合材料管连接结构通过设置连接螺钉的螺帽底部完全贴合在仿生补强环的环体上,且螺帽的顶端低于仿生补强环的顶部,提高了仿生补强环的结构稳定性,增强了纤维编织管和仿生补强环的补强作用,并减少孔边过度挤压作用,实现了仿生补强环对连接螺钉的保护作用。2. The composite pipe connection structure of the present invention is completely attached to the ring body of the bionic reinforcement ring by setting the bottom of the nut of the connecting screw, and the top of the nut is lower than the top of the bionic reinforcement ring, which improves the bionic reinforcement. The structural stability of the ring enhances the reinforcing effect of the fiber braided tube and the bionic reinforcing ring, reduces the excessive extrusion of the hole edge, and realizes the protection effect of the bionic reinforcing ring on the connecting screws.
3、本发明的复合材料管连接结构简单,成本低,易于装配,应用范围广。3. The composite material pipe of the present invention has simple connection structure, low cost, easy assembly and wide application range.
4、本发明根据对金属内插管和复合材料管插接后的复合材料管中定位孔连接处边缘的应力分布仿真计算结果,从而确定仿生补强环的补强区域面积和厚度,制备得到仿生补强环,进而制备适配的纤维编织管,提高了仿生补强环和纤维编织管的尺寸结构精确性,实现了优异精准的补强效果,有效避免了管结构的挤压破坏,有效的减轻了整体结构重量,尤其在插接深度较小(因整体结构空间受限而使得无法满足较大插接深度)的金属管与复合材料管连接中,其连接优点更显突出,同时避免材料浪费。4. The present invention determines the area and thickness of the reinforcement area of the bionic reinforcement ring according to the simulation calculation results of the stress distribution at the edge of the joint of the positioning hole in the composite material tube after the metal intubation tube and the composite material tube are inserted, and prepares The bionic reinforcement ring is used to prepare the adapted fiber braided tube, which improves the accuracy of the size and structure of the bionic reinforcement ring and the fiber braided tube, achieves excellent and precise reinforcement effect, effectively avoids the extrusion damage of the tube structure, and effectively The weight of the overall structure is greatly reduced, especially in the connection between the metal pipe and the composite material pipe with a small insertion depth (due to the limited overall structural space, which cannot meet the larger insertion depth), its connection advantages are more prominent, and at the same time avoid Material waste.
5、本发明通过采用连续纤维组成仿生补强环的环向纤维铺层,提高了仿生补强环的强度,适用于更高的应力负载。5. The present invention improves the strength of the bionic reinforcing ring by using continuous fibers to form the hoop fiber layer of the bionic reinforcing ring, and is suitable for higher stress loads.
6、本发明采用平面织物卷绕或管状织物加工两种编制方式形成结构完整的纤维编织管,以对复合材料管开孔处进行连续纤维包覆补强,显著提升了局部抗载荷能力,其中,管状织物制备的纤维编织管在翻折时无需剪断纤维,纤维连续性更好,整体性能优于平面织物卷绕而成的纤维编织管,但平面织物卷绕部分纤维不连续,但更易加工,成本比管状织物低。6. The present invention adopts two weaving methods of flat fabric winding or tubular fabric processing to form a fiber braided tube with complete structure, so as to carry out continuous fiber coating and reinforcement on the opening of the composite material tube, which significantly improves the local load resistance capacity, wherein , the fiber braided tube made of tubular fabric does not need to cut the fiber when it is turned over, and the fiber continuity is better. , the cost is lower than tubular fabric.
7、本发明的制备方法直接对金属管和复合材料管简单加工后即可进行组装、固化、打磨清洗成型,无需在复合材料管未固化前进行装配,易于实现,适用于各种形状的复合材料管类产品,扩大了使用范围,且工艺简单,生产效率高,整体生产成本低。7. The preparation method of the present invention can directly assemble, solidify, polish and clean the metal pipe and the composite material pipe after simple processing, and does not need to be assembled before the composite material pipe is not cured. It is easy to implement and is suitable for composite materials of various shapes. Material pipe products have expanded the scope of use, and the process is simple, the production efficiency is high, and the overall production cost is low.
下面通过附图和实施例对本发明的技术方案作进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the drawings and embodiments.
附图说明Description of drawings
图1为本发明基于生物仿生的复合材料管连接结构的示意图。Fig. 1 is a schematic diagram of the biomimetic-based composite pipe connection structure of the present invention.
图2为本发明基于生物仿生的复合材料管连接结构中仿生补强环的结构示意图。Fig. 2 is a structural schematic diagram of a bionic reinforcing ring in the bionic-based composite pipe connection structure of the present invention.
图3为本发明基于生物仿生的复合材料管连接结构中纤维编织管的结构示意图。Fig. 3 is a structural schematic diagram of the fiber braided pipe in the bionics-based composite pipe connection structure of the present invention.
图4为本发明中补强连接组件的结构示意图。Fig. 4 is a schematic structural diagram of the reinforcing connection assembly in the present invention.
图5为本发明中连接管组件的结构示意图。Fig. 5 is a structural schematic diagram of the connecting pipe assembly in the present invention.
附图标记说明Explanation of reference signs
1—金属内插管; 2—复合材料管; 3—连接螺钉;1—metal intubation tube; 2—composite material tube; 3—connecting screw;
4—仿生补强环; 5—纤维编织管; 6—粘结胶层。4—bionic reinforcement ring; 5—fiber braided tube; 6—adhesive glue layer.
具体实施方式Detailed ways
本发明的复合材料管连接结构通过实施例1进行详细描述。The composite pipe connection structure of the present invention is described in detail through Example 1.
实施例1Example 1
如图1~3所示,本实施例的复合材料管连接结构包括金属内插管1,所述金属内插管1插接在复合材料管2中,且插接部位的金属内插管1的外壁与复合材料管2的内壁之间设置有粘结胶层6,插接部位中复合材料管2的管壁上开设有供连接螺钉3穿过的孔,且连接螺钉3的下端穿入金属内插管1的管壁中,所述连接螺钉3的杆体上环套有工字型的纤维编织管5,且纤维编织管5的上端面卡接在复合材料管2的外壁上,下端面卡接在复合材料管2的内壁上,所述纤维编织管5的上端面与连接螺钉3的螺帽之间环套有仿生补强环4。As shown in Figures 1 to 3, the composite material pipe connection structure of this embodiment includes a metal
本实施例的复合材料管连接结构包括通过插接方式连接的金属内插管1和复合材料管2,并在插接部位金属内插管1的外壁与复合材料管2的内壁之间设置粘结胶层6,通过粘接方式提高了金属内插管1与复合材料管2的连接作用力。同时,本实施例在插接部位中复合材料管2的管壁上开孔,且对应部位的金属内插管1的管壁上也开孔,以供连接螺钉3依次穿过两者的管壁,从而将金属内插管1和复合材料管2连接固定,通过在连接螺钉3的杆体上环套工字型的纤维编织管5,且纤维编织管5的上端面卡接在复合材料管2的外壁上,下端面卡接在复合材料管2的内壁上,实现纤维编织管5的稳固套接,利用纤维编织管5环套在连接螺钉3的杆体上,封堵填充螺钉3与复合材料管2中孔的间隙,并包覆该孔的上、下表面即复合材料管2的外壁和内壁,形成对开孔处的连续纤维包覆,发挥补强作用,弥补了开孔导致复合材料管2不连续导致的强度降低缺陷,同时对开孔处复合材料管2的外壁和内壁均进行补强,提高了复合材料管2的整体强度,避免了复合材料管内壁的开孔缺陷及使用扩展缺陷。The composite material tube connection structure of this embodiment includes a metal
实际操作中,通常在纤维编织管5的外表面上涂覆粘接胶,使得纤维编织管5与复合材料管2的孔壁、外壁、内壁之间通过粘接胶粘接,以提高纤维编织管5的装配稳定性和牢固性。In actual operation, adhesive glue is usually coated on the outer surface of the fiber braided
本实施例的复合材料管连接结构在纤维编织管5的上端面与连接螺钉3的螺帽之间环套仿生补强环4,协同纤维编织管5对复合材料管2开孔处的外壁进行补强,进一步增强了补强效果,同时连接螺钉3的紧固作用力直接作用于纤维编织管5,并经纤维编织管5作用于仿生补强环4,实现了紧固作用力的传导分散,减少了连接螺钉3对开孔处的孔边过度挤压现象,避免了开孔处的管结构因受力过度发生拉伸破坏,保证了复合材料管2与金属内插管1的固定连接稳定性。此外,本实施例中纤维编织管5有效隔离连接螺钉3与复合材料管2的孔壁,避免了通常采用金属材料制作的连接螺钉3对复合材料管2孔壁的磨损破坏,进一步减少了复合材料管2开孔处的强度降低现象。In the composite material tube connection structure of this embodiment, the
进一步地,所述连接螺钉3的螺帽底部完全贴合在仿生补强环4的环体上,且螺帽的顶端低于仿生补强环4的顶部。本实施例中通过设置连接螺钉3的螺帽底部完全贴合在仿生补强环4的环体上,一方面使得仿生补强环4稳定地固定在连接螺钉3与纤维编织管5之间,充分发挥协同补强作用,避免仿生补强环4的活动或脱落,另一方面使得纤维编织管5、仿生补强环4与连接螺钉3形成整体结构,进一步增强纤维编织管5对复合材料管2开孔处的连续纤维包覆补强作用、仿生补强环4的补强作用以及减少孔边过度挤压作用,同时结合设置螺帽的顶端低于仿生补强环4的顶部,使得连接螺钉3超过复合材料管2外壁的螺帽部位完全置于仿生补强环4中,实现了对连接螺钉3的保护作用,保证了连接螺钉3的固定连接效果,并提高了复合材料管2表面的一致性和美观性。Further, the bottom of the nut of the connecting
本发明的复合材料管连接结构的制备方法通过实施例2进行详细描述。The preparation method of the composite pipe connection structure of the present invention is described in detail through Example 2.
实施例2Example 2
本实施例的复合材料管连接结构的制备过程为:The preparation process of the composite pipe connection structure of this embodiment is as follows:
步骤一、以金属管材或金属板材为原料,经机械加工得到金属管毛坯,以碳纤维、玻璃纤维、芳纶纤维、高强聚乙烯纤维或玄武岩纤维为原料,采用缠绕、搓管、卷管或拉挤管工艺得到复合材料管毛坯;
步骤二、在步骤一中得到的金属管毛坯与复合材料管毛坯的套接区域开定位孔,然后采用冲压、焊接、机加工工艺对金属管毛坯中定位孔的内孔壁制作内螺纹,得到金属内插管1,同时对复合材料管毛坯中的定位孔进行机加扩孔,得到复合材料管2;
步骤三、以金属棒材为原料,经机加制备得到连接螺钉3;
步骤四、利用ANSYS有限元分析软件对步骤二中复合材料管2中定位孔连接处边缘的应力分布进行仿真计算,并根据应力分布的仿真计算结果,以碳纤维、玻璃纤维、芳纶纤维、高强聚乙烯纤维或玄武岩纤维为原料,采用模压或缠绕工艺制备得到仿生补强环4;所述仿生补强环4由连续纤维组成的环向纤维铺层组成;Step 4: Use ANSYS finite element analysis software to simulate the stress distribution at the edge of the joint of the positioning hole in the
所述制备仿生补强环4的过程为:利用ANSYS有限元分析软件先计算金属内插管1插接在复合材料管2中并穿设连接螺钉3、设置粘接胶层6的状态下不被破坏所能承受的最大载荷(通过不断降低载荷仿真计算直至不被破坏),以及金属内插管1与复合材料管2未开孔状态下不被破坏所能承受的最大载荷,获得两者的差值即载荷差FC,然后通过公式A1(仿生补强环4的底面初始面积)=FC/R1(粘接胶层6的粘接强度),获得仿生补强环4的底面初始面积,同时根据载荷差FC计算过程中的应力分布特征确定仿生补强环4的主增厚位置(应力最大区域),通过公式A2(仿生补强环4的应力集中区横截面面积)=FC/R2(补强环应力集中区方向抗压强度),获得仿生补强环4的应力集中区横截面面积,再以A1和A2为基础使用曲线优化完成仿生补强环4的初始设计,将初始设计的仿生补强环4用于复合材料管2进行补强,并对补强后的复合材料管2中定位孔连接处边缘的应力分布再次进行仿真计算,重复上述设计工艺和补强工艺、再次仿真计算工艺,直至复合材料管2中定位孔连接处的应力分布在受力破坏范围之下,确定仿生补强环4的结构尺寸,并制备得到仿生补强环4;The process of preparing the bionic reinforcing
步骤五、以碳纤维、玻璃纤维、芳纶纤维、高强聚乙烯纤维或玄武岩纤维为原料,采用编织、卷绕工艺制备得到纤维编织管5;所述纤维编织管5由管状织物加工得到;
步骤六、在步骤三中得到的连接螺钉3的外表面上依次套设步骤四中的仿生补强环4和步骤五中的纤维编织管5,得到补强连接组件,如图4所示;
步骤七、在步骤二中金属内插管1的套接区域外壁和复合材料管2的套接区域内壁上涂抹粘接胶,然后将金属内插管1套接在入复合材料管2中,并使得两者的定位孔重合,得到连接管组件,如图5所示;Step 7. Apply adhesive glue on the outer wall of the socket area of the metal
步骤八、在步骤六中得到的补强连接组件中的纤维编织管5的外表面涂抹粘接胶,且顶面外翻折形成上端面,然后插入连接管组件中复合材料管2与金属内插管1重合的定位孔中,并利用复合材料管2与金属内插管1之间的间隙挤压使纤维编织管5的底面向外翻折形成下端面,且下端面卡接在复合材料管2与金属内插管1之间,上端面卡接在复合材料管2的外表面上,得到工字型结构的纤维编织管5,同时将补强连接组件中的连接螺钉3的末端通过金属内插管1中定位孔的内孔壁螺纹旋紧固定,再进行粘接胶固化,使得金属内插管1的套接区域外壁和复合材料管2的套接区域内壁之间形成粘接胶层6,经清理打磨和加工,得到复合材料管连接结构。Step 8: Apply adhesive glue on the outer surface of the fiber braided
本实施例步骤四中还可采用三维制图自带的仿真分析软件对复合材料管2中定位孔连接处边缘的应力分布进行仿真计算;步骤四中所述仿生补强环4还可由体积含量60%的环向纤维铺层,以及分布在环向纤维铺层中的体积含量20%的水平纤维铺层和体积含量20%的垂直纤维铺层组成;步骤五中所述纤维编织管5还可由平面织物卷绕而成,且平面织物由原料纤维沿十字交叉方向或倾斜方向编织得到。In
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制。凡是根据发明技术实质对以上实施例所作的任何简单修改、变更以及等效变化,均仍属于本发明技术方案的保护范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent changes made to the above embodiments according to the technical essence of the invention still belong to the protection scope of the technical solution of the invention.
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