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CN115960322A - Polycarboxylic acid viscosity reducer and preparation method thereof - Google Patents

Polycarboxylic acid viscosity reducer and preparation method thereof Download PDF

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Publication number
CN115960322A
CN115960322A CN202211742135.6A CN202211742135A CN115960322A CN 115960322 A CN115960322 A CN 115960322A CN 202211742135 A CN202211742135 A CN 202211742135A CN 115960322 A CN115960322 A CN 115960322A
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viscosity reducer
parts
acid
unsaturated carboxylic
viscosity
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周刚
杨奉源
余亚宁
陈洪宇
陈嘉琨
王贵
王艾文
邹红生
王成龙
曾平
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Sichuan Railway Sleeper And Bridge Engineering Co ltd
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Sichuan Railway Sleeper And Bridge Engineering Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
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    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The invention discloses a polycarboxylic acid viscosity reducer and a preparation method thereof, wherein the viscosity reducer comprises the following components in parts by weight: 30-35 parts of prenyl alcohol polyoxyethylene ether, 1-5 parts of unsaturated carboxylic acid, 0.5-2 parts of unsaturated carboxylic ester, 0.1-2 parts of cationic monomer, 0.1-2 parts of double bond-containing silane coupling agent, 0.1-0.5 part of oxidant, 0.01-0.1 part of reducing agent, 0.05-0.3 part of chain transfer agent and 0.1-2 parts of neutralizer; wherein the mol ratio of the prenyl alcohol polyoxyethylene ether to the unsaturated carboxylic acid is 1:1.0 to 3.0. The viscosity reducer increases the thickness of a water film layer on the surface of cement particles from a self molecular structure, improves the content of free water, reduces the content of a residual water reducer in cement pore liquid, strengthens the surface activity capability of the cement pore liquid, and achieves the purpose of viscosity reduction. The viscosity reducer can obviously reduce the viscosity of concrete, improve the dispersibility, plasticity retention property and workability.

Description

一种聚羧酸系降粘剂及其制备方法A kind of polycarboxylate viscosity reducer and preparation method thereof

技术领域technical field

本发明属于建筑材料领域,具体涉及一种聚羧酸系降粘剂及其制备方法。The invention belongs to the field of building materials, and in particular relates to a polycarboxylic acid-based viscosity reducer and a preparation method thereof.

背景技术Background technique

随着我国现代经济的快速发展,世界各国对建筑水平和混凝土的质量要求也越来越高,而混凝土作为建筑工程主要材料之一,也由普通向高强超高性能方向发展。高强与超高性能混凝土在组成上显著特点是低水胶比;然而,随着水胶比的降低,混凝土拌合物的粘度逐渐增大,引发混凝土搅拌、运输、泵送等一系列施工问题,很大程度上限制了高强与超高性能混凝土的推广和应用。另外,由于河砂资源的匮乏,大量机制砂开始应用于混凝土的配制,机制砂棱角多,级配较差,导致粘度问题更加突出,不利于高性能与超高性能混凝土的泵送和施工。因此,高强超高性能混凝土的高粘度问题,已成为混凝土施工技术的难题。所以,研究如何降低混凝土的粘度具有重大意义。With the rapid development of my country's modern economy, countries all over the world have higher and higher requirements for the construction level and the quality of concrete. As one of the main materials for construction projects, concrete is also developing from ordinary to high-strength and ultra-high-performance. The composition of high-strength and ultra-high-performance concrete is characterized by low water-binder ratio; however, as the water-binder ratio decreases, the viscosity of the concrete mixture gradually increases, causing a series of construction problems such as concrete mixing, transportation, and pumping , which largely limits the promotion and application of high-strength and ultra-high-performance concrete. In addition, due to the shortage of river sand resources, a large amount of machine-made sand has begun to be used in the preparation of concrete. The machine-made sand has many edges and corners and poor gradation, resulting in more prominent viscosity problems, which is not conducive to the pumping and construction of high-performance and ultra-high-performance concrete. Therefore, the high viscosity of high-strength ultra-high performance concrete has become a difficult problem in concrete construction technology. Therefore, it is of great significance to study how to reduce the viscosity of concrete.

现阶段可采用降粘方法主要是从有机外加剂和掺合料两方面开展。掺入的有机降粘剂主要以引气性能为主,致使混凝土拌合物内形成大量微小密闭气泡,这些气泡会减弱骨料颗粒间的摩擦阻力,从而降低混凝土粘度;但引气降粘作用有限且加入过多对混凝土强度产生不利影响。在掺合料方面,目前主要通过掺入硅灰、粉煤灰、微珠等改善混凝土工作性能,虽然掺入上述掺合料能降低混凝土粘度,但对于高强和超高性能混凝土其降粘效果十分有限且价格昂贵,增加了混凝土的成本,限制其在混凝土中的应用。因此开发新型聚羧酸系降粘剂迫在眉睫。CN108299604B公开了一种聚羧酸降粘剂,其原料包括基本原料、改性原料、氧化剂、还原剂和链转移剂;所述基本原料包括端烯基聚醚单体和不饱和羧酸,所述改性原料包括不饱和羧酸酯和烷基羧酸酯。该降粘剂虽然具备了良好的降粘效果,但其在使用范围限制较大,对材料的适应效果不明显,尤其是目前以机制砂为主的混凝土;而且机制砂含有膨胀性泥土成份,对混凝土分散性和保塑性等性能影响巨大。Viscosity reduction methods that can be used at this stage are mainly carried out from two aspects of organic admixtures and admixtures. The added organic viscosity reducer is mainly based on air-entraining performance, resulting in the formation of a large number of tiny airtight air bubbles in the concrete mixture, which will weaken the frictional resistance between aggregate particles, thereby reducing the viscosity of concrete; but the air-entraining viscosity-reducing effect Limited and excessive addition will adversely affect the strength of concrete. In terms of admixtures, at present, the working performance of concrete is mainly improved by adding silica fume, fly ash, and microbeads. Very limited and expensive, which increases the cost of concrete and limits its application in concrete. Therefore, it is imminent to develop new polycarboxylate viscosity reducers. CN108299604B discloses a polycarboxylic acid viscosity reducer, its raw material includes basic raw material, modified raw material, oxidizing agent, reducing agent and chain transfer agent; Said basic raw material includes terminal alkenyl polyether monomer and unsaturated carboxylic acid, so The modified raw materials include unsaturated carboxylic acid esters and alkyl carboxylic acid esters. Although this viscosity reducer has a good viscosity reduction effect, its application range is relatively limited, and its adaptability to materials is not obvious, especially for concrete currently dominated by machine-made sand; moreover, machine-made sand contains expansive soil components. It has a great influence on the properties of concrete such as dispersibility and plasticity.

发明内容Contents of the invention

为解决上述技术问题,本发明提供一种聚羧酸系降粘剂。该降粘剂从自身分子结构出发增加水泥颗粒表面水膜层厚度,提高自由水含量和降低水泥孔隙液中残留的减水剂含量,强化其表面活性能力,达到降粘的目的。In order to solve the above technical problems, the present invention provides a polycarboxylate viscosity reducer. Starting from its own molecular structure, the viscosity reducer increases the thickness of the water film layer on the surface of cement particles, increases the free water content and reduces the residual water reducing agent content in the cement pore fluid, strengthens its surface activity, and achieves the purpose of reducing viscosity.

本发明通过以下技术方案实现:The present invention is realized through the following technical solutions:

一种聚羧酸系降粘剂,其特征在于:所述的降低粘剂包括按重量份计的下述组分:异戊烯醇聚氧乙烯醚30-35份、不饱和羧酸1~5份、不饱和羧酸酯0.5~2、阳离子单体0.1~2份、含双键硅烷偶联剂0.1~2份、氧化剂0.1~0.5份、还原剂0.01-0.1份、链转移剂0.05~0.3份、中和剂0.5~2份;其中,所述异戊烯醇聚氧乙烯醚与不饱和羧酸的摩尔比为1:1.0~3.0。A polycarboxylic acid-based viscosity reducer, characterized in that: the viscosity reducer includes the following components in parts by weight: 30-35 parts of isopentenol polyoxyethylene ether, 1-35 parts of unsaturated carboxylic acid 5 parts, 0.5-2 parts of unsaturated carboxylate, 0.1-2 parts of cationic monomer, 0.1-2 parts of silane coupling agent containing double bond, 0.1-0.5 part of oxidizing agent, 0.01-0.1 part of reducing agent, 0.05-0 part of chain transfer agent 0.3 parts, 0.5-2 parts of neutralizing agent; wherein, the molar ratio of the isopentenol polyoxyethylene ether to the unsaturated carboxylic acid is 1:1.0-3.0.

所述降粘剂的重均分子量为1~3万。The weight average molecular weight of the viscosity reducer is 10,000 to 30,000.

所述异戊烯醇聚氧乙烯醚的重均分子量为300~1200。The weight average molecular weight of the isopentenol polyoxyethylene ether is 300-1200.

所述不饱和羧酸包括丙烯酸、甲基丙烯酸、马来酸酐和富马酸中的一种或者几种。The unsaturated carboxylic acid includes one or more of acrylic acid, methacrylic acid, maleic anhydride and fumaric acid.

所述不饱和羧酸酯包括甲基丙烯酸甲酯、甲基丙烯酸乙酯、丙烯酸甲酯、丙烯酸乙酯、马来酸单甲酯和富马酸单甲酯中的一种或者几种。The unsaturated carboxylic acid ester includes one or more of methyl methacrylate, ethyl methacrylate, methyl acrylate, ethyl acrylate, monomethyl maleate and monomethyl fumarate.

所述阳离子单体包括四甲基氯化铵、甲基丙烯酰氧乙基三甲基氯化铵、二甲基二烯丙基氯化铵中的一种或者几种。The cationic monomer includes one or more of tetramethylammonium chloride, methacryloxyethyltrimethylammonium chloride, and dimethyldiallylammonium chloride.

所述氧化剂包括双氧水、过硫酸钾、过硫酸铵、过氧化苯甲酰中的一种或者几种,所述还原剂包括亚硫酸氢钠、硫酸亚铁、次硫酸氢钠和L-抗坏血酸中的一种或者几种,所述链转移剂包括巯基乙酸、3-巯基丙酸、2-巯基乙醇、次磷酸钠、十二硫醇中的一种或者几种。The oxidizing agent includes one or more of hydrogen peroxide, potassium persulfate, ammonium persulfate, and benzoyl peroxide, and the reducing agent includes sodium bisulfite, ferrous sulfate, sodium bisulfite and L-ascorbic acid. One or more of them, the chain transfer agent includes one or more of thioglycolic acid, 3-mercaptopropionic acid, 2-mercaptoethanol, sodium hypophosphite, and dodecanthiol.

所述含双键硅烷偶联剂为乙烯基三甲基硅烷、3-(2,3环氧丙氧)丙基甲基二乙氧基硅烷、乙烯基三乙氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷的一种或者几种。The silane coupling agent containing double bonds is vinyltrimethylsilane, 3-(2,3 epoxypropoxy)propylmethyldiethoxysilane, vinyltriethoxysilane, γ-methyl One or several kinds of acryloxypropyltrimethoxysilane.

所述中和剂包括氢氧化钠、氢氧化钾、乙醇胺、三乙胺、AMP-95的一种或者几种。The neutralizing agent includes one or more of sodium hydroxide, potassium hydroxide, ethanolamine, triethylamine, and AMP-95.

本发明申请进一步提供一种聚羧酸系降粘剂的制备方法,所述方法按如下步骤进行:The application of the present invention further provides a kind of preparation method of polycarboxylate viscosity reducer, described method is carried out as follows:

(1)将按配方称取的异戊烯醇聚氧乙烯醚和水加到反应釜中,持续搅拌待其完全溶解,向反应釜中通入氮气,排除反应釜中的空气,然后加入含双键硅烷偶联剂,持续搅拌均匀;(1) Add the isopentenol polyoxyethylene ether and water weighed according to the formula into the reaction kettle, continue to stir until it is completely dissolved, feed nitrogen into the reaction kettle, remove the air in the reaction kettle, and then add the Double bond silane coupling agent, keep stirring evenly;

(2)向反应釜中加入氧化剂,持续搅拌5-10分钟;(2) Add oxidizing agent in reactor, keep stirring for 5-10 minutes;

(3)先向反应釜中匀速滴加不饱和羧酸、不饱和羧酸酯、阳离子单体和去离子水的混合溶液A,10min后向反应釜中匀速滴加还原剂、链转移剂和去离子水的混合溶液B,溶液A和B滴加时间分别控制在2.-3.5h加完;(3) First, add the mixed solution A of unsaturated carboxylic acid, unsaturated carboxylic acid ester, cationic monomer and deionized water dropwise at a constant speed in the reactor, and then add reducing agent, chain transfer agent and The mixed solution B of deionized water, the dripping time of solutions A and B are respectively controlled at 2.-3.5h;

(4)持续搅拌,熟化1-3h,熟化完成后将反应釜温度降至35℃,加入中和剂,调整反应物PH为5-7,最后调整反应物浓度为40%-50%,得聚羧酸系降粘剂。(4) Stirring continuously, aging for 1-3h, after the aging is completed, the temperature of the reactor is lowered to 35° C., adding a neutralizing agent, adjusting the pH of the reactant to 5-7, and finally adjusting the concentration of the reactant to 40%-50%, to obtain Polycarboxylate viscosity reducer.

本发明异戊烯醇聚氧乙烯醚、不饱和羧酸、不饱和羧酸酯、阳离子单体、含双键硅烷偶联剂为聚合原料,通过链转移剂作用和氧化还原体系,在惰性气体环境进行自由基聚合而成。In the present invention, isopentenol polyoxyethylene ether, unsaturated carboxylic acid, unsaturated carboxylic acid ester, cationic monomer, and double bond-containing silane coupling agent are used as polymerization raw materials, through the action of chain transfer agent and redox system, in an inert gas The environment is formed by free radical polymerization.

本发明与现有技术相比,具有如下优点:Compared with the prior art, the present invention has the following advantages:

1、本发明降粘剂能耗低、掺量小、适应性广,能显著降低混凝土粘度、提高分散性和保塑性、和易性。疏水基团向水膜层表面聚集,定向排列在气泡的液气界面上,降低表面张力,使混凝土拌合物中易于形成许多微小气泡,气泡会产生滚珠和浮托作用,有助于新拌混凝土中水泥颗粒、骨料颗粒之间的相对滑动,改善混凝土拌合物的和易性。1. The viscosity reducer of the present invention has low energy consumption, small dosage and wide adaptability, and can significantly reduce concrete viscosity, improve dispersibility, plastic retention and workability. Hydrophobic groups gather on the surface of the water film layer and arrange in a direction on the liquid-air interface of the air bubbles, reducing the surface tension and making it easy to form many tiny air bubbles in the concrete mixture. The relative sliding between cement particles and aggregate particles in concrete improves the workability of concrete mixture.

2、本发明通过在聚羧酸分子主链中引入含有双键硅氧烷结构官能团分子,与不饱和羧酸、聚氧乙烯醚等进行共聚反应,含有双键的硅烷偶联剂目前是一种良好的化学键结合型单体,水解后的硅酸类低聚物可与水泥中的硅酸盐进行化学键结合,起到比吸附作用更强的表面结合能力,提升低活性水泥的分散性,并显著提升锚固能力;2. The present invention introduces functional group molecules containing double bond siloxane structure into the main chain of polycarboxylic acid molecule, and carries out copolymerization reaction with unsaturated carboxylic acid, polyoxyethylene ether, etc., and the silane coupling agent containing double bond is currently a A good chemical bonding monomer, the hydrolyzed silicic acid oligomer can chemically bond with the silicate in cement, which has a stronger surface bonding ability than adsorption, and improves the dispersion of low-activity cement. And significantly improve the anchoring capacity;

3、本发明通过引入阳离子基团,而甲基丙烯酰氧乙基三甲基氯化铵是一种既带有季铵基又带有不饱和乙烯基团的阳离子功能性单体,将其接枝分子结构中,制得的聚合物具有掺量低、分散性好、保塑效果优异、早强等特点;3. The present invention introduces a cationic group, and methacryloyloxyethyltrimethylammonium chloride is a cationic functional monomer with both a quaternary ammonium group and an unsaturated vinyl group, and grafts it In the molecular structure, the prepared polymer has the characteristics of low dosage, good dispersion, excellent plastic retention effect, and early strength;

4、本发明引入的疏水基团类单体,与亲水的基团协同作用,保持水膜状态稳定,妨碍水膜层向水泥颗粒内部渗透,在一定程度上延缓水化过程,使混凝土具有较好状态保持能力。4. The hydrophobic group monomers introduced in the present invention work synergistically with hydrophilic groups to keep the water film stable, prevent the water film from penetrating into the cement particles, delay the hydration process to a certain extent, and make the concrete have Good condition retention ability.

5、本发明的降粘剂制备方法操作方便,简单易行,可操作性强,生产效率高,生产过程安全无污染,易于工业化生产。5. The preparation method of the viscosity reducer of the present invention is easy to operate, simple and easy to implement, strong in operability, high in production efficiency, safe and pollution-free in the production process, and easy for industrialized production.

具体实施方式Detailed ways

下面将对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be described in detail below, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Apparently, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

实施例1.Example 1.

一种聚羧酸系降粘剂,包括按质量计的下述组分:异戊烯醇聚氧乙烯醚TPEG-400:300g、丙烯酸43.1g、甲基丙烯酸甲酯8g、甲基丙烯酰氧乙基三甲基氯化铵15g、乙烯基三甲基硅烷3.33g、双氧水1.8g、L-抗坏血酸0.47g、巯基乙醇1.5g、氢氧化钠10g、去离子水270g。A polycarboxylate viscosity reducer, comprising the following components by mass: isopentenol polyoxyethylene ether TPEG-400: 300g, 43.1g of acrylic acid, 8g of methyl methacrylate, methacryloxy Ethyltrimethylammonium chloride 15g, vinyltrimethylsilane 3.33g, hydrogen peroxide 1.8g, L-ascorbic acid 0.47g, mercaptoethanol 1.5g, sodium hydroxide 10g, deionized water 270g.

实施例2.Example 2.

一种聚羧酸系降粘剂,包括按质量计的下述组分:异戊烯醇聚氧乙烯醚TPEG-600:300g、乙烯基三甲基硅烷2.22g,双氧水1.77g(浓度27.5%)、丙烯酸42.7g、甲基丙烯酸甲酯8g、甲基丙烯酰氧乙基三甲基氯化铵15g、L-抗坏血酸0.45g、巯基乙醇1.6g、氢氧化钠10g、去离子水270g。A polycarboxylate viscosity reducer, comprising the following components by mass: isopentenol polyoxyethylene ether TPEG-600: 300g, vinyltrimethylsilane 2.22g, hydrogen peroxide 1.77g (concentration 27.5% ), 42.7g of acrylic acid, 8g of methyl methacrylate, 15g of methacryloxyethyltrimethylammonium chloride, 0.45g of L-ascorbic acid, 1.6g of mercaptoethanol, 10g of sodium hydroxide, and 270g of deionized water.

实施例3.Example 3.

一种聚羧酸系降粘剂制备方法,按下述步骤进行:A preparation method of polycarboxylate viscosity reducer, carried out according to the following steps:

(1.)将300g异戊烯醇聚氧乙烯醚TPEG-800和200g去离子水加入到反应釜中,通入氮气,排除反应釜中的空气,控制反应釜温度40℃,搅拌待其完全溶解,然后加入1.66g乙烯基三甲基硅烷,持续搅拌;(1.) Add 300g of prenol polyoxyethylene ether TPEG-800 and 200g of deionized water into the reactor, blow in nitrogen gas, remove the air in the reactor, control the temperature of the reactor at 40°C, and stir until it is completely Dissolve, then add 1.66g vinyltrimethylsilane, keep stirring;

(2)将1.8g双氧水(浓度27.5%)加入到反应釜中,搅拌5min;(2) Add 1.8g hydrogen peroxide (concentration 27.5%) into the reaction kettle and stir for 5min;

(3)将42.7g丙烯酸、8g甲基丙烯酸甲酯、15g甲基丙烯酰氧乙基三甲基氯化铵,20g去离子水的混合溶液A匀速滴加至反应釜中,10min后匀速滴加0.45gL-抗坏血酸、1.65g巯基乙醇,50g去离子水的混合溶液B,溶液A和溶液B滴加时间分别为2.5h和3h。(3) Add 42.7g of acrylic acid, 8g of methyl methacrylate, 15g of methacryloyloxyethyltrimethylammonium chloride, and 20g of deionized water into the reactor dropwise at a constant speed, and drop it at a constant speed after 10 minutes. Add 0.45g L-ascorbic acid, 1.65g mercaptoethanol, 50g deionized water mixed solution B, and the solution A and solution B are added dropwise for 2.5h and 3h respectively.

(4)滴加完毕后保持60℃持续熟化1h,熟化完成后开启循环水降温至35℃,加入10g氢氧化钠(浓度32%)中和溶液至6±1,补水调节浓度为50%,即得到聚羧酸降粘剂。(4) After the dropwise addition, keep at 60°C for 1 hour of continuous aging. After the aging is completed, turn on the circulating water to cool down to 35°C, add 10g of sodium hydroxide (concentration 32%) to neutralize the solution to 6±1, and adjust the concentration to 50% with water. That is, a polycarboxylic acid viscosity reducer is obtained.

实施例4.Example 4.

一种聚羧酸系降粘剂制备方法,按下述步骤进行:A preparation method of polycarboxylate viscosity reducer, carried out according to the following steps:

(1.)将300g异戊烯醇聚氧乙烯醚TPEG-1000和200g去离子水加入到反应釜中,通入氮气,搅拌待其完全溶解,排除反应釜中的空气,控制反应釜温度40℃,然后加入2.23gγ-甲基丙烯酰氧基丙基三甲氧基硅烷,持续搅拌;(1.) Add 300g isopentenol polyoxyethylene ether TPEG-1000 and 200g deionized water into the reactor, feed nitrogen, stir until it is completely dissolved, remove the air in the reactor, and control the temperature of the reactor to 40 ℃, then add 2.23g γ-methacryloxypropyl trimethoxysilane, and keep stirring;

(2)将1.8g双氧水(浓度27.5%)加入到反应釜中,搅拌5min;(2) Add 1.8g hydrogen peroxide (concentration 27.5%) into the reaction kettle and stir for 5min;

(3)将34g丙烯酸、6g甲基丙烯酸甲酯、13g甲基丙烯酰氧乙基三甲基氯化铵,20g去离子水的混合溶液匀速滴加至反应釜中,时间控制为2.5滴加完成,10min后反应釜中匀速滴加0.55gL-抗坏血酸、1.72g巯基乙醇,50g去离子水的混合溶液,3h滴加完成;。(3) Add 34g of acrylic acid, 6g of methyl methacrylate, 13g of methacryloyloxyethyltrimethylammonium chloride, and 20g of deionized water into the reaction kettle dropwise at a constant speed, and the time is controlled to be 2.5 drops. After 10 minutes, a mixed solution of 0.55g L-ascorbic acid, 1.72g mercaptoethanol, and 50g deionized water was added dropwise to the reactor at a constant speed, and the addition was completed in 3 hours;

(4)滴加完毕后保持60℃持续熟化1h,开启循环水降温至40℃,然后加入10g氢氧化钠(浓度32%)溶液中和至6±1,补水调节浓度为50%,即得到聚羧酸降粘剂。(4) After the dropwise addition, keep at 60°C for 1 hour of continuous aging, turn on the circulating water and cool down to 40°C, then add 10g of sodium hydroxide (concentration 32%) solution to neutralize to 6±1, replenish water to adjust the concentration to 50%, and obtain Polycarboxylate viscosity reducer.

实施例5.Example 5.

一种聚羧酸系降粘剂制备方法,按下述步骤进行:A preparation method of polycarboxylate viscosity reducer, carried out according to the following steps:

(1.)将300g异戊烯醇聚氧乙烯醚TPEG-1200和200g去离子水加入到反应釜中,通入氮气,搅拌待其完全溶解,排除反应釜中的空气,控制反应釜温度40℃,然后加入2.23gγ-甲基丙烯酰氧基丙基三甲氧基硅烷,持续搅拌;(1.) Add 300g isopentenol polyoxyethylene ether TPEG-1200 and 200g deionized water into the reactor, feed nitrogen, stir until it is completely dissolved, remove the air in the reactor, and control the temperature of the reactor to 40 ℃, then add 2.23g γ-methacryloxypropyl trimethoxysilane, and keep stirring;

(2)将1.84g双氧水(浓度27.5%)加入到反应釜中,搅拌5min;(2) Add 1.84g hydrogen peroxide (concentration 27.5%) into the reaction kettle and stir for 5min;

(3)将34g丙烯酸、6g甲基丙烯酸甲酯、13g甲基丙烯酰氧乙基三甲基氯化铵,20g去离子水的混合溶液匀速滴加至反应釜中,时间控制为2.5滴加完成,10min后反应釜中匀速滴加0.5gL-抗坏血酸、1.2g巯基乙醇,50g去离子水的混合溶液,3h滴加完成;(3) Add 34g of acrylic acid, 6g of methyl methacrylate, 13g of methacryloyloxyethyltrimethylammonium chloride, and 20g of deionized water into the reaction kettle dropwise at a constant speed, and the time is controlled to be 2.5 drops. After 10 minutes, add a mixed solution of 0.5g L-ascorbic acid, 1.2g mercaptoethanol, and 50g deionized water dropwise at a constant speed in the reaction kettle, and the addition is completed in 3 hours;

(4)滴加完毕后保持60℃持续熟化1h,开启循环水降温至40℃,然后加入10g氢氧化钠(浓度32%)溶液中和至6±1,补水调节浓度为50%,即得到聚羧酸降粘剂。(4) After the dropwise addition, keep at 60°C for 1 hour of continuous aging, turn on the circulating water and cool down to 40°C, then add 10g of sodium hydroxide (concentration 32%) solution to neutralize to 6±1, replenish water to adjust the concentration to 50%, and obtain Polycarboxylate viscosity reducer.

实施例6.Example 6.

(1.)将300g异戊烯醇聚氧乙烯醚TPEG-800和200g去离子水加入到反应釜中,通入氮气,搅拌待其完全溶解,排除反应釜中的空气,控制反应釜温度40℃,然后加入2.79gγ-甲基丙烯酰氧基丙基三甲氧基硅烷,持续搅拌;(1.) Add 300g isopentenol polyoxyethylene ether TPEG-800 and 200g deionized water into the reactor, feed nitrogen, stir until it is completely dissolved, remove the air in the reactor, and control the temperature of the reactor to 40 ℃, then add 2.79g γ-methacryloxypropyltrimethoxysilane, and keep stirring;

(2)将2.6g过硫酸铵加入到反应釜中,搅拌5min;(2) 2.6g ammonium persulfate was added into the reaction kettle, stirred for 5min;

(3)将42.7g丙烯酸、8g甲基丙烯酸甲酯、15g甲基丙烯酰氧乙基三甲基氯化铵,20g去离子水的混合溶液匀速滴加至反应釜中,时间控制为2.5h滴加完成,10min后反应釜中匀速滴加0.48gL-抗坏血酸、1.8g巯基丙酸,50g去离子水的混合溶液,3h滴加完成;(3) Add 42.7g of acrylic acid, 8g of methyl methacrylate, 15g of methacryloyloxyethyltrimethylammonium chloride, and 20g of deionized water into the reaction kettle dropwise at a constant speed, and the time is controlled at 2.5h After the dropwise addition was completed, 10 minutes later, a mixed solution of 0.48g L-ascorbic acid, 1.8g mercaptopropionic acid, and 50g deionized water was added dropwise to the reactor at a constant speed, and the dropwise addition was completed within 3 hours;

(4)滴加完毕后保持60℃持续熟化1h,开启循环水降温至40℃,然后加入10g氢氧化钠(浓度32%)溶液中和至6±1,补水调节浓度为50%,即得到聚羧酸降粘剂。(4) After the dropwise addition, keep at 60°C for 1 hour of continuous aging, turn on the circulating water and cool down to 40°C, then add 10g of sodium hydroxide (concentration 32%) solution to neutralize to 6±1, replenish water to adjust the concentration to 50%, and obtain Polycarboxylate viscosity reducer.

对比例1Comparative example 1

本对比例在实施例3的基础上,不加入阳离子单体制备聚羧酸降粘剂。In this comparative example, on the basis of Example 3, no cationic monomer was added to prepare the polycarboxylic acid viscosity reducer.

一种聚羧酸系降粘剂制备方法,按下述步骤进行:A preparation method of polycarboxylate viscosity reducer, carried out according to the following steps:

(1.)将300g异戊烯醇聚氧乙烯醚TPEG-800和200g去离子水加入到反应釜中,通入氮气,排除反应釜中的空气,控制反应釜温度40℃,搅拌待其完全溶解,然后加入1.72g乙烯基三甲基硅烷,持续搅拌;(1.) Add 300g of prenol polyoxyethylene ether TPEG-800 and 200g of deionized water into the reactor, blow in nitrogen gas, remove the air in the reactor, control the temperature of the reactor at 40°C, and stir until it is completely Dissolve, then add 1.72g vinyltrimethylsilane, keep stirring;

(2)将1.85g双氧水(浓度27.5%)加入到反应釜中,搅拌5min;(2) Add 1.85g hydrogen peroxide (concentration 27.5%) into the reaction kettle and stir for 5min;

(3)将40.3g丙烯酸、16g甲基丙烯酸甲酯、20g去离子水的混合溶液A匀速滴加至反应釜中,10min后匀速滴加0.48gL-抗坏血酸、1.62g巯基乙醇,50g去离子水的混合溶液B,溶液A和溶液B滴加时间分别为2.5h和3h。(3) Add 40.3g of acrylic acid, 16g of methyl methacrylate, and 20g of deionized water into the reaction kettle dropwise at a constant speed. After 10 minutes, add 0.48g of L-ascorbic acid, 1.62g of mercaptoethanol, and 50g of deionized water dropwise at a constant speed. The mixing solution B, solution A and solution B dropping time are 2.5h and 3h respectively.

(4)滴加完毕后保持60℃持续熟化1h,熟化完成后开启循环水降温至35℃,加入10g氢氧化钠(浓度32%)中和溶液至6±1,补水调节浓度为50%,即得到聚羧酸降粘剂。(4) After the dropwise addition, keep at 60°C for 1 hour of continuous aging. After the aging is completed, turn on the circulating water to cool down to 35°C, add 10g of sodium hydroxide (concentration 32%) to neutralize the solution to 6±1, and adjust the concentration to 50% with water. That is, a polycarboxylic acid viscosity reducer is obtained.

对比例2Comparative example 2

本对比例在实施例3的基础上,不加入含双键硅烷偶联剂制备聚羧酸降粘剂。In this comparative example, on the basis of Example 3, a polycarboxylic acid viscosity reducer was prepared without adding a double bond-containing silane coupling agent.

一种聚羧酸系降粘剂制备方法,按下述步骤进行:A preparation method of polycarboxylate viscosity reducer, carried out according to the following steps:

(1.)将300g异戊烯醇聚氧乙烯醚TPEG-800和200g去离子水加入到反应釜中,通入氮气,排除反应釜中的空气,控制反应釜温度40℃,搅拌待其完全溶解,持续搅拌;(1.) Add 300g of prenol polyoxyethylene ether TPEG-800 and 200g of deionized water into the reactor, blow in nitrogen gas, remove the air in the reactor, control the temperature of the reactor at 40°C, and stir until it is completely Dissolve, stirring continuously;

(2)将1.83g双氧水(浓度27.5%)加入到反应釜中,搅拌5min;(2) Add 1.83g hydrogen peroxide (concentration 27.5%) into the reaction kettle and stir for 5min;

(3)将41.5g丙烯酸、7.2g甲基丙烯酸甲酯、15.3g甲基丙烯酰氧乙基三甲基氯化铵,20g去离子水的混合溶液A匀速滴加至反应釜中,10min后匀速滴加0.5gL-抗坏血酸、1.61g巯基乙醇,50g去离子水的混合溶液B,溶液A和溶液B滴加时间分别为2.5h和3h。(3) Add 41.5g of acrylic acid, 7.2g of methyl methacrylate, 15.3g of methacryloxyethyltrimethylammonium chloride, and 20g of deionized water into the reaction kettle dropwise at a constant speed. After 10 minutes, A mixed solution B of 0.5g L-ascorbic acid, 1.61g mercaptoethanol, and 50g deionized water was added dropwise at a constant speed, and the dropping time of solution A and solution B was 2.5h and 3h, respectively.

(4)滴加完毕后保持60℃持续熟化1h,熟化完成后开启循环水降温至35℃,加入10g氢氧化钠(浓度32%)中和溶液至6±1,补水调节浓度为50%,即得到聚羧酸降粘剂。(4) After the dropwise addition, keep at 60°C for 1 hour of continuous aging. After the aging is completed, turn on the circulating water to cool down to 35°C, add 10g of sodium hydroxide (concentration 32%) to neutralize the solution to 6±1, and adjust the concentration to 50% with water. That is, a polycarboxylic acid viscosity reducer is obtained.

对比例3Comparative example 3

本对比例在实施例3的基础上,不加入含双键硅烷偶联剂和阳离子单体制备聚羧酸降粘剂。In this comparative example, on the basis of Example 3, no double bond-containing silane coupling agent and cationic monomer were added to prepare a polycarboxylic acid viscosity reducer.

一种聚羧酸系降粘剂制备方法,按下述步骤进行:A preparation method of polycarboxylate viscosity reducer, carried out according to the following steps:

(1.)将300g异戊烯醇聚氧乙烯醚TPEG-800和200g去离子水加入到反应釜中,通入氮气,排除反应釜中的空气,控制反应釜温度40℃,搅拌待其完全溶解,持续搅拌;(1.) Add 300g of prenol polyoxyethylene ether TPEG-800 and 200g of deionized water into the reactor, blow in nitrogen gas, remove the air in the reactor, control the temperature of the reactor at 40°C, and stir until it is completely Dissolve, stirring continuously;

(2)将1.8g双氧水(浓度27.5%)加入到反应釜中,搅拌5min;(2) Add 1.8g hydrogen peroxide (concentration 27.5%) into the reaction kettle and stir for 5min;

(3)将41.9g丙烯酸、13.8g甲基丙烯酸甲酯、20g去离子水的混合溶液A匀速滴加至反应釜中,10min后匀速滴加0.52gL-抗坏血酸、1.63g巯基乙醇,50g去离子水的混合溶液B,溶液A和溶液B滴加时间分别为2.5h和3h。(3) Add 41.9g of acrylic acid, 13.8g of methyl methacrylate, and 20g of deionized water into the reaction kettle dropwise at a constant speed. After 10 minutes, add 0.52g of L-ascorbic acid, 1.63g of mercaptoethanol, and 50g of deionized water at a constant speed. Water mixed solution B, solution A and solution B are added dropwise for 2.5h and 3h respectively.

(4)滴加完毕后保持60℃持续熟化1h,熟化完成后开启循环水降温至35℃,加入10g氢氧化钠(浓度32%)中和溶液至6±1,补水调节浓度为50%,即得到聚羧酸降粘剂。(4) After the dropwise addition, keep at 60°C for 1 hour of continuous aging. After the aging is completed, turn on the circulating water to cool down to 35°C, add 10g of sodium hydroxide (concentration 32%) to neutralize the solution to 6±1, and adjust the concentration to 50% with water. That is, a polycarboxylic acid viscosity reducer is obtained.

一、净浆试验例11. Clean pulp test example 1

采用本发明实施例1-6、对比例1-3所提供的聚羧酸降粘剂,与市场上两种浓度均为50%降粘剂降粘剂PC-1,降粘剂PC-2进行对比试验,测定它们的净浆流动度和经时损失及其Marsh时间。具体的测试方式如下:The polycarboxylate viscosity-reducing agent that adopts embodiment 1-6 of the present invention, comparative example 1-3 to provide, is 50% viscosity-reducing agent PC-1, viscosity-reducing agent PC-2 with two kinds of concentrations on the market A comparative test was carried out to measure their pulp fluidity, time loss and Marsh time. The specific test method is as follows:

实验所用水泥为峨胜42.5普硅水泥,参考GB 8077测试水泥净浆初始流动性、经时流动性。The cement used in the experiment is Esheng 42.5 ordinary silicate cement. Refer to GB 8077 to test the initial fluidity and time-dependent fluidity of the cement paste.

试验样本:水灰比0.20Test sample: water cement ratio 0.20

净浆配合比:水泥500g+水100g+聚羧酸减水剂1g+降粘剂。Mixing ratio of clean slurry: 500g cement + 100g water + 1g polycarboxylate superplasticizer + viscosity reducer.

Marsh时间自动测定仪法:Marsh time automatic measuring instrument method:

将搅拌均匀的水泥浆体倒入Marsh筒内,确保装满并用刮刀刮平筒口,然后打开工作开关到工作位置,当浆体从下部料嘴流出200mL时,计时自动停止,显示屏上的时间即是Marsh时间,读取并记录。60min经时损失是从第一次加水时间开始,60min后重新搅拌,装料,再次测试净浆流动度和Marsh时间;Marsh时间越短,表明浆体的流动性能就越好。Pour the well-stirred cement slurry into the Marsh barrel, make sure it is full and use a scraper to scrape the mouth of the barrel, and then turn on the working switch to the working position. When the slurry flows out of the lower nozzle for 200mL, the timer will stop automatically, and the time on the display will That is Marsh time, read and record. The time loss of 60 minutes is from the time of adding water for the first time. After 60 minutes, re-stir, load, and test the fluidity and Marsh time of the slurry again; the shorter the Marsh time, the better the flow performance of the slurry.

结果判定:Result judgment:

1.固定减水剂用量,通过调整降粘剂掺量,在保证初始流动度基本上一致的条件下,Marsh时间越短,表明掺量小的降粘剂比掺量大的降粘效果好。1. Fix the amount of water reducer, adjust the amount of viscosity reducer, under the condition that the initial fluidity is basically the same, the shorter the Marsh time, it shows that the viscosity reducer with a small amount is better than the viscosity reducer with a large amount .

2.在相同掺量下,保证初始流动度基本上一致的条件下,Marsh时间越短,表示该降粘剂的效果越好。检测结果如表1所示。2. At the same dosage, under the condition that the initial fluidity is basically the same, the shorter the Marsh time, the better the effect of the viscosity reducer. The test results are shown in Table 1.

表1不同降粘剂的水泥净浆流动度检测结果和Marsh时间Table 1 Fluidity test results and Marsh time of cement slurry with different viscosity reducers

Figure BDA0004032816250000081
Figure BDA0004032816250000081

Figure BDA0004032816250000091
Figure BDA0004032816250000091

结论:in conclusion:

1.由表1结果可以看出,通过调整降粘剂掺量,设计净浆初始流动度基本一致,实施例1~6降粘剂掺量低于对比例,而且降粘剂效果和净浆保塑性明显优于对比例1~3及市面上的降粘剂PC-1、PC-2;说明在分子结构中同时引入含双键硅烷偶联剂和阳离子基团能明显降低水泥浆体粘度,并获得优异的保塑效果。1. From the results in Table 1, it can be seen that by adjusting the amount of viscosity reducer, the initial fluidity of the designed pulp is basically the same. The plastic retention is obviously better than that of Comparative Examples 1-3 and the viscosity reducers PC-1 and PC-2 on the market; it shows that the simultaneous introduction of double bond-containing silane coupling agents and cationic groups into the molecular structure can significantly reduce the viscosity of cement paste , and obtain excellent plastic retention effect.

二、混凝土试验例12. Concrete Test Example 1

采用本发明实施例1~6、对比例1-3所提供的聚羧酸降粘剂,与市场上降粘剂PC-1,降粘剂PC-2进行对比试验,试验采用水灰比为0.2的超高性能混凝土配合比,见表2。The polycarboxylate viscosity-reducing agent that adopts embodiment 1~6 of the present invention, comparative example 1-3 to provide, carries out comparative test with viscosity-reducing agent PC-1 on the market, viscosity-reducing agent PC-2, and test adopts water-cement ratio of 0.2 ultra-high performance concrete mix ratio, see Table 2.

测试方法:试验所用水泥为峨胜P·O42.5普硅水泥,参照国家标准GB/T50080-2019《普通混凝土拌合物性能试验方法》相关规定,拌制20L混凝土;保持聚羧酸减水剂用量不变,通过调整降粘剂用量,保证混凝土初始状态基本一致,分别测试拌合物倒坍时间、初始和60min经时损失的坍落度、扩展度、扩展500mm时间参数,结果见表3Test method: The cement used in the test is Esheng P·O42.5 ordinary silicon cement, according to the relevant provisions of the national standard GB/T50080-2019 "General Concrete Mixture Performance Test Method", mix 20L concrete; keep polycarboxylate water reducing The amount of the agent remains unchanged, and the initial state of the concrete is basically the same by adjusting the amount of the viscosity reducer. The slump time of the mixture, the initial and 60min time loss of the slump, the degree of expansion, and the parameters of the 500mm expansion time are tested respectively. The results are shown in the table. 3

表2超高性能混凝土配合比(Kg/m3)Table 2 Ultra-high performance concrete mix ratio (Kg/m 3 )

Figure BDA0004032816250000092
Figure BDA0004032816250000092

表3混凝土拌合物性能结果Table 3 performance results of concrete mixture

Figure BDA0004032816250000093
Figure BDA0004032816250000093

Figure BDA0004032816250000101
Figure BDA0004032816250000101

结论:从表3可以看出,通过调整降粘剂掺量,设计混凝土拌合物坍落度和扩展度基本一致,实施例1~6降粘剂掺量低于对比例;结合对比例1~3进行比较发现,通过正交试验测试,证明实施例降粘剂同时引入含双键硅烷偶联剂和阳离子基团能明显降低混凝土粘度、提升分散性和良好的保塑性。Conclusion: It can be seen from Table 3 that by adjusting the amount of viscosity reducer, the slump and expansion of the designed concrete mixture are basically the same, and the amount of viscosity reducer in Examples 1 to 6 is lower than that of the comparative example; combined with comparative example 1 Through comparison with 3, it is found that through the orthogonal test, it is proved that the simultaneous introduction of double bond-containing silane coupling agent and cationic group in the viscosity reducer of the embodiment can significantly reduce the viscosity of concrete, improve dispersibility and good plastic retention.

Claims (10)

1. A polycarboxylic viscosity reducer is characterized in that: the viscosity reducer comprises the following components in parts by weight: 30-35 parts of prenyl alcohol polyoxyethylene ether, 1-5 parts of unsaturated carboxylic acid, 0.5-2 parts of unsaturated carboxylic ester, 0.1-2 parts of cationic monomer, 0.1-2 parts of double bond-containing silane coupling agent, 0.1-0.5 part of oxidant, 0.01-0.1 part of reducing agent, 0.05-0.3 part of chain transfer agent and 0.1-2 parts of neutralizer; wherein the mole ratio of the prenyl polyoxyethylene ether to the unsaturated carboxylic acid is 1:1.0 to 3.0.
2. The polycarboxylic acid-based viscosity reducer according to claim 1, having a weight average molecular weight of 1 to 3 ten thousand.
3. The polycarboxylic acid-based viscosity reducer according to claim 1 or 2, wherein the prenyl polyoxyethylene ether has a weight average molecular weight of 300 to 1200.
4. The polycarboxylic acid viscosity reducer according to claim 1 or 2, wherein the unsaturated carboxylic acid comprises one or more of acrylic acid, methacrylic acid, maleic anhydride and fumaric acid.
5. The polycarboxylic acid viscosity reducer according to claim 1 or 2, wherein the unsaturated carboxylic acid ester comprises one or more of methyl methacrylate, ethyl methacrylate, methyl acrylate, ethyl acrylate, monomethyl maleate and monomethyl fumarate.
6. The viscosity reducer according to claim 1 or 2, wherein the cationic monomer comprises one or more of tetramethylammonium chloride, methacryloyloxyethyl trimethylammonium chloride, and dimethyldiallylammonium chloride.
7. The polycarboxylic acid-based viscosity reducer according to claim 1 or 2, characterized in that: the oxidant comprises one or more of hydrogen peroxide, potassium persulfate, ammonium persulfate and benzoyl peroxide, the reducing agent comprises one or more of sodium bisulfite, ferrous sulfate, sodium bisulfite and L-ascorbic acid, and the chain transfer agent comprises one or more of thioglycolic acid, 3-mercaptopropionic acid, 2-mercaptoethanol, sodium hypophosphite and dodecyl mercaptan.
8. The viscosity reducer of claim 1 or 2, wherein the double bond-containing silane coupling agent is one or more of vinyltrimethylsilane, 3- (2, 3 glycidoxy) propylmethyldiethoxysilane, vinyltriethoxysilane, and γ -methacryloxypropyltrimethoxysilane.
9. The polycarboxylic acid viscosity reducer according to claim 1 or 2, wherein the neutralizing agent comprises one or more of sodium hydroxide, potassium hydroxide, ethanolamine, triethylamine, and AMP-95.
10. A process for producing a polycarboxylic acid viscosity reducer according to claim 1, characterized in that: the method comprises the following steps:
(1) Adding prenyl alcohol polyoxyethylene ether and water weighed according to the formula into a reaction kettle, continuously stirring until the prenyl alcohol polyoxyethylene ether and the water are completely dissolved, introducing nitrogen into the reaction kettle, then adding a silane coupling agent containing double bonds, and continuously stirring uniformly;
(2) Adding an oxidant into the reaction kettle, and continuously stirring for 5-10 minutes;
(3) Firstly, dropwise adding a mixed solution A of unsaturated carboxylic acid, unsaturated carboxylic ester, cationic monomer and deionized water into a reaction kettle at a constant speed, dropwise adding a mixed solution B of a reducing agent, a chain transfer agent and deionized water into the reaction kettle at a constant speed after 10min, and controlling the dropwise adding time of the solution A and the dropwise adding time of the solution B to be 2-3.5 h respectively;
(4) And (3) continuously stirring after the dropwise adding is finished, curing for 1-3h, cooling the temperature of the reaction kettle to 35 ℃ after the curing is finished, adding a neutralizing agent, adjusting the pH of the reactant to 5-7, and finally adjusting the concentration of the reactant to 40% -50% to obtain the polycarboxylic acid viscosity reducer.
CN202211742135.6A 2022-12-30 2022-12-30 Polycarboxylic acid viscosity reducer and preparation method thereof Pending CN115960322A (en)

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CN116574223A (en) * 2023-05-09 2023-08-11 贵州天威建材科技有限责任公司 High-performance viscosity-reducing polycarboxylate superplasticizer and preparation method thereof
CN117164274A (en) * 2023-11-03 2023-12-05 四川蜀道建筑科技有限公司 Water reducer for mass concrete, preparation method and concrete
CN117819864A (en) * 2024-03-04 2024-04-05 四川蜀道建筑科技有限公司 Polycarboxylic acid high-performance water reducer

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CN108299604A (en) * 2018-02-08 2018-07-20 吉林众鑫化工集团有限公司 A kind of polycarboxylic acids thinner and preparation method thereof
CN111484582A (en) * 2020-04-02 2020-08-04 厦门路桥翔通建材科技有限公司 Viscosity-reducing polycarboxylate superplasticizer and preparation method thereof

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CN116574223A (en) * 2023-05-09 2023-08-11 贵州天威建材科技有限责任公司 High-performance viscosity-reducing polycarboxylate superplasticizer and preparation method thereof
CN117164274A (en) * 2023-11-03 2023-12-05 四川蜀道建筑科技有限公司 Water reducer for mass concrete, preparation method and concrete
CN117164274B (en) * 2023-11-03 2024-01-05 四川蜀道建筑科技有限公司 Water reducer for mass concrete, preparation method and concrete
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