CN115958792A - Printing quality analysis method and system of 3D printer - Google Patents
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Abstract
本发明公开一种3D打印机的打印质量分析方法,在3D打印开始时,打印质量分析装置与3D打印设备进行通信,发送问询信号至3D打印设备,获取3D打印设备的类型信息及采用的原料信息;根据获取3D打印设备的类型信息及采用的原料信息,选择对应的质量分析策略;在所述打印质量分析装置确定好质量分析策略后,发送使能信号至3D打印设备,所述3D打印设备根据接收到的使能信号开始进行打印;根据确定的质量分析策略,对进行打印进行中的特定时间点的打印模型进行质量分析。本发明在打印中,根据不同的策略设置不同的观察层,与模拟的层图片进行对比,判断打印是否出现问题以进行质量分析。
The invention discloses a printing quality analysis method of a 3D printer. When the 3D printing starts, the printing quality analysis device communicates with the 3D printing equipment, sends an inquiry signal to the 3D printing equipment, and acquires the type information of the 3D printing equipment and the raw materials used. information; according to the obtained type information of the 3D printing equipment and the raw material information used, select the corresponding quality analysis strategy; after the quality analysis strategy is determined by the printing quality analysis device, an enabling signal is sent to the 3D printing equipment, and the 3D printing The device starts printing according to the received enabling signal; according to the determined quality analysis strategy, the quality analysis is performed on the printing model at a specific time point during printing. In the printing process of the present invention, different observation layers are set according to different strategies, compared with simulated layer pictures, and it is judged whether there is a problem in printing for quality analysis.
Description
技术领域technical field
本发明涉及三维打印技术领域,尤其涉及一种3D打印机的打印质量分析方法及系统。The invention relates to the technical field of three-dimensional printing, in particular to a method and system for analyzing the printing quality of a 3D printer.
背景技术Background technique
现有技术中,例如专利CN202210579365.9公开了一种3D打印机产品质量分析管控系统,包括管理平台、规则数据库、质量检测模块、调配管控模块、生产模块、成品传送模块、成品存储仓、样品抽取模块、处理记录模块、故障安全模块以及云端存储平台;所述质量检测模块用于接收调用的各组3D打印机,并对其进行质量检测;所述调配管控模块用于接收生产方案以及检测结果,并对其进行管控分析。In the prior art, for example, the patent CN202210579365.9 discloses a 3D printer product quality analysis and control system, including a management platform, a rule database, a quality inspection module, a deployment control module, a production module, a finished product delivery module, a finished product storage warehouse, and sample extraction. module, a processing record module, a failsafe module, and a cloud storage platform; the quality inspection module is used to receive and perform quality inspection of each group of 3D printers called; the deployment control module is used to receive production plans and inspection results, and analyze its management.
而具体采用的质量检测方法为:第一步:质量检测模块从规则数据库中调取数据库表Course,并构建检测神经网络模型;第二步:扫描待检测的各组3D打印机识别码,同时将该3D打印机的类型上传至检测神经网络模型,检测神经网络模型依据数据库表Course从规则数据库中调用相关检测规则以及检测参数;第三步:检测神经网络模型对各组3D打印机各项参数进行检测,同时将检测结结果与行业标准进行对比,并将不符合标准的3D打印机标记为不合格,将符合标准的3D打印机标记为合格;第四步:依据该组3D打印机合格数量与不合格数量绘制柱状图以及各组所占比例的饼图,同时收集过往检测结果以绘制合格数量以及不合格数量的折线图,并将三组数据图上传至管理平台供工作人员查看;第五步:检测神经网络实时与互联网通信连接,定期获取3D打印机行业标准参数以进行训练更新。The specific quality inspection method adopted is as follows: Step 1: The quality inspection module retrieves the database table Course from the rule database and builds a detection neural network model; Step 2: Scans the identification codes of each group of 3D printers to be inspected, and simultaneously The type of the 3D printer is uploaded to the detection neural network model, and the detection neural network model calls the relevant detection rules and detection parameters from the rule database according to the database table Course; the third step: the detection neural network model detects the parameters of each group of 3D printers At the same time, compare the test results with the industry standard, mark the 3D printers that do not meet the standards as unqualified, and mark the 3D printers that meet the standards as qualified; the fourth step: according to the number of qualified and unqualified 3D printers in this group Draw a histogram and a pie chart of the proportion of each group, and collect the past test results to draw a line chart of the qualified quantity and the unqualified quantity, and upload the three sets of data graphs to the management platform for the staff to view; the fifth step: detection The neural network communicates with the Internet in real time, and regularly obtains the industry standard parameters of the 3D printer for training updates.
目前,由于3D打印技术在实际应用中还没有形成规模效应,针对3D打印机打印品质量的评价方法较少,其中大多以目视、对比、描述性内容为主,评价过程主观性较强,内容不够充分,结果不够客观准确,缺少理性的分析和测量数据的支撑,多见于IT网站和3D打印网站的评测文章。At present, due to the fact that 3D printing technology has not yet formed a scale effect in practical applications, there are few evaluation methods for the quality of 3D printer prints, most of which are based on visual inspection, comparison, and descriptive content. The evaluation process is highly subjective, and the content Insufficient, the results are not objective and accurate enough, and lack the support of rational analysis and measurement data, which are mostly seen in evaluation articles on IT websites and 3D printing websites.
3D打印机的打印品性能的指标有:打印精度、最小打印间隙、分辨力、桥接表现、悬垂表现、粘接强度、表面波纹度、最小打印层厚、垂直度等,其中一项或几项并不能较好的对打印品的品质进行评价,而目前更没有一种对3D打印作品质量进行监督评分的方法。The performance indicators of 3D printer prints include: printing accuracy, minimum printing gap, resolution, bridging performance, drape performance, bonding strength, surface waviness, minimum printing layer thickness, verticality, etc., one or more of which are not It is impossible to better evaluate the quality of printed products, and currently there is no method for monitoring and scoring the quality of 3D printed works.
现有的3D打印机产品质量分析管控系统无法直观的向工作人员展示生产质量情况,需人工收集数据进行数据图绘制,降低工作人员工作效率,此外,现有的3D打印机产品质量分析管控系统无法对原有异常的生产方案进行优化,导致3D打印机生产质量低下,同时无法保证方案运行的可靠性以及可行性,为此,我们提出一种3D打印机产品质量分析管控系统。The existing 3D printer product quality analysis and control system cannot intuitively display the production quality situation to the staff, and it is necessary to manually collect data for data map drawing, which reduces the work efficiency of the staff. In addition, the existing 3D printer product quality analysis and control system cannot The optimization of the original abnormal production plan leads to low production quality of 3D printers, and the reliability and feasibility of the operation of the plan cannot be guaranteed. Therefore, we propose a 3D printer product quality analysis and control system.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明公开一种3D打印机的打印质量分析方法,所述方法包括如下步骤:The present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, the present invention discloses a kind of print quality analysis method of 3D printer, and described method comprises the following steps:
步骤1,在3D打印开始时,打印质量分析装置与3D打印设备进行通信,发送问询信号至3D打印设备,获取3D打印设备的类型信息及采用的原料信息;Step 1, when 3D printing starts, the print quality analysis device communicates with the 3D printing device, sends an inquiry signal to the 3D printing device, and obtains the type information of the 3D printing device and the raw material information used;
步骤2,根据获取3D打印设备的类型信息及采用的原料信息,选择对应的质量分析策略;Step 2, according to the acquired type information of the 3D printing equipment and the raw material information used, select the corresponding quality analysis strategy;
步骤3,在所述打印质量分析装置确定好质量分析策略后,发送使能信号至3D打印设备,所述3D打印设备根据接收到的使能信号开始进行打印;Step 3, after the print quality analysis device determines the quality analysis strategy, send an enabling signal to the 3D printing device, and the 3D printing device starts printing according to the received enabling signal;
步骤4,根据确定的质量分析策略,对进行打印进行中的特定时间点的打印模型进行质量分析。Step 4, according to the determined quality analysis strategy, perform quality analysis on the printing model at a specific time point during printing.
更进一步地,所述步骤1进一步包括:所述3D打印设备为挤出式(FDM),光固化式(SLA、DLP)以及粉末式(SLS),所述采用的原料信息为PLA,ABS,尼龙、光敏树脂、金属。Furthermore, the step 1 further includes: the 3D printing equipment is extrusion type (FDM), photocuring type (SLA, DLP) and powder type (SLS), and the raw material information used is PLA, ABS, Nylon, photosensitive resin, metal.
更进一步地,所述步骤2进一步包括:在所述质量分析装置获取3D打印设备的类型信息及采用的原料信息之后,进一步获取打印相关数据,其中,所述打印相关数据为模型数据、采用的三维建模软件ID和切片软件ID。Furthermore, the step 2 further includes: after the quality analysis device obtains the type information of the 3D printing equipment and the information of the raw materials used, further obtain printing-related data, wherein the printing-related data is model data, used 3D modeling software ID and slicing software ID.
更进一步地,所述步骤4进一步包括:Further, said step 4 further includes:
步骤401,在打印质量分析装置中,所述打印质量分析装置获取3D打印设备执行打印工作对应的三维建模数据,其中,所述三维建模数据为通过采用三维建模软件CAD、Creo、Sdidworks中的一种或多种的组合构建的三维数字模型或使用3D扫描仪扫描实物模型逆向获取3D打印制品的三维数字模型;Step 401, in the print quality analysis device, the print quality analysis device acquires the 3D modeling data corresponding to the printing work performed by the 3D printing device, wherein the 3D modeling data is obtained by using the 3D modeling software CAD, Creo, Sdidworks A three-dimensional digital model constructed by combining one or more of them or using a 3D scanner to scan the physical model to reversely obtain the three-dimensional digital model of the 3D printed product;
步骤402,对所述三维建模数据进行三维数字模型网格化处理,将所述三维建模数据的模型的表面或曲线均会转换成网格状,并且是由一系列的三角网格紧密相连而成,其中,网格中三角形尺寸越小则网格面所形成的曲面越光滑流畅,代表数字模型的几何精度越高,所述质量分析策略针对不同类型的打印设备和材料选择设置不同的对照弦高,通过改变弦高的设置来改变3D打印设备的三维数字模型在所述打印质量分析装置中的模拟输出精度,根据模拟输出精度生成网格化的数据;Step 402: Carry out meshing processing of the 3D digital model on the 3D modeling data, and convert the surface or curve of the model of the 3D modeling data into a mesh shape, which is closely connected by a series of triangular meshes. The smaller the size of the triangles in the grid, the smoother the surface formed by the mesh surface, which means the higher the geometric accuracy of the digital model. The quality analysis strategy is set differently for different types of printing equipment and material selection The control string height of the string height is changed by changing the setting of the string height to change the analog output accuracy of the three-dimensional digital model of the 3D printing device in the print quality analysis device, and generating gridded data according to the analog output accuracy;
步骤403,获取3D打印设备的路径规划,将三维数字模型转换为多层的二维数字模型并进一步规划每一层的加工路径,所述质量分析策略对不同类型的打印设备和材料选择设置不同的观察层位置和数量,不同类型的打印设备和当次采用的打印材料对应的观察层情况不同;Step 403, obtain the path planning of the 3D printing equipment, convert the three-dimensional digital model into a multi-layer two-dimensional digital model and further plan the processing path of each layer. The quality analysis strategy has different settings for different types of printing equipment and material selection The position and quantity of the observation layer, the observation layer corresponding to different types of printing equipment and printing materials used at that time are different;
步骤404,所述打印质量分析装置根据获取的切片软件ID,采用相同的切片软件对所述步骤402得到的根据模拟输出精度生成网格化的数据进行切片,得到观察层对应的模型图;Step 404, the print quality analysis device uses the same slicing software to slice the gridded data obtained in step 402 according to the simulation output accuracy according to the acquired slicing software ID, to obtain a model diagram corresponding to the observation layer;
步骤405,在进行3D打印时,当打印到观察层所在的层数时,获取打印制品的图像,与打印质量分析装置得到观察层对应的模型图进行对比,在差异情况达到预设值时,发送中断打印消耗至3D打印设备,并发送错误信息至质量监督管理者终端设备上。Step 405, during 3D printing, when the number of layers where the observation layer is printed, obtain the image of the printed product, compare it with the model image corresponding to the observation layer obtained by the printing quality analysis device, and when the difference reaches the preset value, Send the interrupted printing consumption to the 3D printing device, and send an error message to the terminal device of the quality supervision manager.
更进一步地,所述通过改变弦高的设置来改变3D打印设备的三维数字模型在所述打印质量分析装置中的模拟输出精度,根据模拟输出精度生成网格化的数据进一步包括:对照弦高对应的模拟输出精度根据打印质量分析装置的性能情况将精度确定为百分之50至百分之85。Furthermore, changing the analog output accuracy of the three-dimensional digital model of the 3D printing device in the print quality analysis device by changing the setting of the chord height, and generating gridded data according to the analog output accuracy further includes: comparing the chord height The accuracy of the corresponding analog output is determined to be 50% to 85% according to the performance of the print quality analysis device.
本发明还提供了一种3D打印机的打印质量分析系统,所述系统包括3D打印设备和打印质量分析装置,其中,打印质量分析装置与3D打印设备进行通信,在3D打印开始时,所述打印质量分析装置发送通信信号至3D打印设备,获取3D打印设备对应的类型信息及当次打印作业采用的原料信息;The present invention also provides a printing quality analysis system for a 3D printer, the system includes a 3D printing device and a printing quality analyzing device, wherein the printing quality analyzing device communicates with the 3D printing device, and when the 3D printing starts, the printing The quality analysis device sends a communication signal to the 3D printing device to obtain the type information corresponding to the 3D printing device and the raw material information used in the current printing job;
所述打印质量分析装置包括策略选择单元,根据获取3D打印设备的类型信息及采用的原料信息,选择对应的质量分析策略,在所述打印质量分析装置确定好质量分析策略后,发送使能信号至3D打印设备,所述3D打印设备根据接收到的使能信号开始进行打印;以及质量分析单元,根据确定的质量分析策略,对进行打印进行中的特定时间点的打印模型进行质量分析。The print quality analysis device includes a strategy selection unit, which selects the corresponding quality analysis strategy according to the acquired type information of the 3D printing equipment and the raw material information used, and sends an enable signal after the print quality analysis device determines the quality analysis strategy To the 3D printing device, the 3D printing device starts printing according to the received enabling signal; and the quality analysis unit performs quality analysis on the printing model at a specific time point during printing according to a determined quality analysis strategy.
更进一步地,所述获取3D打印设备对应的类型信息及当次打印作业采用的原料信息进一步包括:所述3D打印设备为挤出式(FDM),光固化式(SLA、DLP)以及粉末式(SLS),所述采用的原料信息为PLA,ABS,尼龙、光敏树脂、金属。Furthermore, the acquisition of the type information corresponding to the 3D printing device and the raw material information used in the current printing job further includes: the 3D printing device is extrusion type (FDM), photocuring type (SLA, DLP) and powder type (SLS), the raw material information used is PLA, ABS, nylon, photosensitive resin, metal.
更进一步地,在所述质量分析装置获取3D打印设备的类型信息及采用的原料信息之后,进一步获取打印相关数据,其中,所述打印相关数据为模型数据、采用的三维建模软件和切片软件ID,其中,其中,三维建模数据为通过采用三维建模软件CAD、Creo、Sdidworks中的一种或多种的组合构建的三维数字模型或使用3D扫描仪扫描实物模型逆向获取3D打印制品的三维数字模型。Furthermore, after the quality analysis device obtains the type information of the 3D printing equipment and the raw material information used, it further obtains printing-related data, wherein the printing-related data is model data, 3D modeling software and slicing software used ID, wherein, wherein, the three-dimensional modeling data is a three-dimensional digital model constructed by using one or more combinations of three-dimensional modeling software CAD, Creo, Sdidworks or using a 3D scanner to scan a physical model to reversely obtain a 3D printed product 3D digital model.
更进一步地,所述质量分析策略进一步包括:在打印质量分析装置中,所述打印质量分析装置获取3D打印设备执行打印工作对应的三维建模数据;对所述三维建模数据进行三维数字模型网格化处理,将所述三维建模数据的模型的表面或曲线均会转换成网格状,并且是由一系列的三角网格紧密相连而成,其中,网格中三角形尺寸越小则网格面所形成的曲面越光滑流畅,代表数字模型的几何精度越高,所述质量分析策略针对不同类型的打印设备和材料选择设置不同的对照弦高,通过改变弦高的设置来改变3D打印设备的三维数字模型在所述打印质量分析装置中的模拟输出精度,根据模拟输出精度生成网格化的数据;获取3D打印设备的路径规划,将三维数字模型转换为多层的二维数字模型并进一步规划每一层的加工路径,所述质量分析策略对不同类型的打印设备和材料选择设置不同的观察层位置和数量,不同类型的打印设备和当次采用的打印材料对应的观察层情况不同;所述打印质量分析装置根据获取的切片软件ID,采用相同的切片软件对得到的根据模拟输出精度生成网格化的数据进行切片,得到观察层对应的模型图;在进行3D打印时,当打印到观察层所在的层数时,获取打印制品的图像,与打印质量分析装置得到观察层对应的模型图进行对比,在差异情况达到预设值时,发送中断打印消耗至3D打印设备,并发送错误信息至质量监督管理者终端设备上。Furthermore, the quality analysis strategy further includes: in the print quality analysis device, the print quality analysis device acquires 3D modeling data corresponding to the printing work performed by the 3D printing device; performs a 3D digital model on the 3D modeling data Meshing processing, the surface or curve of the model of the three-dimensional modeling data will be converted into a grid, and it is formed by a series of closely connected triangular meshes, wherein the smaller the triangle size in the mesh, the The smoother and smoother the surface formed by the mesh surface, the higher the geometric accuracy of the digital model. The quality analysis strategy sets different control chord heights for different types of printing equipment and material selection, and changes the 3D model by changing the chord height setting. According to the analog output accuracy of the three-dimensional digital model of the printing device in the print quality analysis device, gridded data is generated according to the analog output accuracy; the path planning of the 3D printing device is obtained, and the three-dimensional digital model is converted into a multi-layer two-dimensional digital Model and further plan the processing path of each layer. The quality analysis strategy sets different observation layer positions and quantities for different types of printing equipment and material selection, and the observation layer corresponding to different types of printing equipment and printing materials used at the time The situation is different; the print quality analysis device uses the same slicing software to slice the obtained gridded data generated according to the simulation output accuracy according to the obtained slicing software ID, and obtains the model diagram corresponding to the observation layer; when performing 3D printing , when the number of layers where the observation layer is printed is obtained, the image of the printed product is obtained, compared with the model map corresponding to the observation layer obtained by the print quality analysis device, and when the difference reaches a preset value, the interrupt printing consumption is sent to the 3D printing device , and send an error message to the terminal device of the quality supervision manager.
更进一步地,所述通过改变弦高的设置来改变3D打印设备的三维数字模型在所述打印质量分析装置中的模拟输出精度,根据模拟输出精度生成网格化的数据进一步包括:对照弦高对应的模拟输出精度根据打印质量分析装置的性能情况将精度确定为百分之50至百分之85。Furthermore, changing the analog output accuracy of the three-dimensional digital model of the 3D printing device in the print quality analysis device by changing the setting of the chord height, and generating gridded data according to the analog output accuracy further includes: comparing the chord height The corresponding analog output accuracy is determined to be 50% to 85% according to the performance of the print quality analysis device.
本发明与现有技术相比,本发明的有益效果是:对于分布式的3D打印设备集群,采用一个或者几个打印质量分析装置与其连接,因为连接的3D打印设备类型并不相同,采用的打印材料也不同,对应的打印质量判断方法也不同,因此,本发明采用了一种通过打印质量分析装置获取打印设备的类型进而获取对应的质量评判的策略,并为了防止打印质量分析装置的工作负载过大,采用降低模拟精度的方式来降低运算需要的算力,进一步地,本发明的另一个有益效果是,在打印中,根据不同的策略设置不同的观察层,与模拟的层图片进行对比,判断打印是否出现问题以进行质量分析。Compared with the prior art, the present invention has the beneficial effect that: for a distributed 3D printing equipment cluster, use one or several print quality analysis devices to connect with it, because the types of connected 3D printing equipment are not the same, the adopted The printing materials are also different, and the corresponding printing quality judgment methods are also different. Therefore, the present invention adopts a strategy of obtaining the type of printing equipment through the printing quality analysis device and then obtaining the corresponding quality evaluation strategy, and in order to prevent the printing quality analysis device from working If the load is too large, the computing power required by the calculation is reduced by reducing the simulation accuracy. Further, another beneficial effect of the present invention is that in printing, different observation layers are set according to different strategies, and the simulated layer images are compared with each other. Compare and judge whether there is a problem in printing for quality analysis.
附图说明Description of drawings
从以下结合附图的描述可以进一步理解本发明。图中的部件不一定按比例绘制,而是将重点放在示出实施例的原理上。在图中,在不同的视图中,相同的附图标记指定对应的部分。The present invention can be further understood from the following description taken in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. In the figures, like reference numerals designate corresponding parts in the different views.
图1是本发明的一种3D打印机的打印质量分析方法的流程图。Fig. 1 is a flow chart of a printing quality analysis method of a 3D printer according to the present invention.
具体实施方式Detailed ways
下面将结合附图及实施例对本发明的技术方案进行更详细的说明。The technical solution of the present invention will be described in more detail below with reference to the drawings and embodiments.
现在将参考附图描述实现本发明各个实施例的移动终端。在后续的描述中,使用用于表示元件的诸如“模块”、“部件”或“单元”的后缀仅为了有利于本发明的说明,其本身并没有特定的意义。因此,"模块"与"部件"可以混合地使用。A mobile terminal implementing various embodiments of the present invention will now be described with reference to the accompanying drawings. In the following description, use of suffixes such as 'module', 'part' or 'unit' for denoting elements is only for facilitating description of the present invention and has no specific meaning by itself. Therefore, "module" and "component" may be used mixedly.
移动终端可以以各种形式来实施。例如,本发明中描述的终端可以包括诸如移动电话、智能电话、笔记本电脑、数字广播接收器、PDA(个人数字助理)、PAD(平板电脑)、PMP(便携式多媒体播放器)、导航装置等等的移动终端以及诸如数字TV、台式计算机等等的固定终端。下面,假设终端是移动终端。然而,本领域技术人员将理解的是,除了特别用于移动目的的元件之外,根据本发明的实施方式的构造也能够应用于固定类型的终端。Mobile terminals may be implemented in various forms. For example, terminals described in the present invention may include devices such as mobile phones, smart phones, notebook computers, digital broadcast receivers, PDAs (Personal Digital Assistants), PADs (Tablet Computers), PMPs (Portable Multimedia Players), navigation devices, etc. mobile terminals and fixed terminals such as digital TVs, desktop computers, etc. In the following, it is assumed that the terminal is a mobile terminal. However, those skilled in the art will understand that the configuration according to the embodiments of the present invention can also be applied to stationary type terminals, in addition to elements specifically used for mobile purposes.
如图1所示的一种3D打印机的打印质量分析方法,所述方法包括如下步骤:A kind of printing quality analysis method of 3D printer as shown in Figure 1, described method comprises the steps:
步骤1,在3D打印开始时,打印质量分析装置与3D打印设备进行通信,发送问询信号至3D打印设备,获取3D打印设备的类型信息及采用的原料信息;Step 1, when 3D printing starts, the print quality analysis device communicates with the 3D printing device, sends an inquiry signal to the 3D printing device, and obtains the type information of the 3D printing device and the raw material information used;
步骤2,根据获取3D打印设备的类型信息及采用的原料信息,选择对应的质量分析策略;Step 2, according to the acquired type information of the 3D printing equipment and the raw material information used, select the corresponding quality analysis strategy;
步骤3,在所述打印质量分析装置确定好质量分析策略后,发送使能信号至3D打印设备,所述3D打印设备根据接收到的使能信号开始进行打印;Step 3, after the print quality analysis device determines the quality analysis strategy, send an enabling signal to the 3D printing device, and the 3D printing device starts printing according to the received enabling signal;
步骤4,根据确定的质量分析策略,对进行打印进行中的特定时间点的打印模型进行质量分析。Step 4, according to the determined quality analysis strategy, perform quality analysis on the printing model at a specific time point during printing.
更进一步地,所述步骤1进一步包括:所述3D打印设备为挤出式(FDM),光固化式(SLA、DLP)以及粉末式(SLS),所述采用的原料信息为PLA,ABS,尼龙、光敏树脂、金属。Furthermore, the step 1 further includes: the 3D printing equipment is extrusion type (FDM), photocuring type (SLA, DLP) and powder type (SLS), and the raw material information used is PLA, ABS, Nylon, photosensitive resin, metal.
更进一步地,所述步骤2进一步包括:在所述质量分析装置获取3D打印设备的类型信息及采用的原料信息之后,进一步获取打印相关数据,其中,所述打印相关数据为模型数据、采用的三维建模软件ID和切片软件ID。Furthermore, the step 2 further includes: after the quality analysis device obtains the type information of the 3D printing equipment and the information of the raw materials used, further obtain printing-related data, wherein the printing-related data is model data, used 3D modeling software ID and slicing software ID.
更进一步地,所述步骤4进一步包括:Further, said step 4 further includes:
步骤401,在打印质量分析装置中,所述打印质量分析装置获取3D打印设备执行打印工作对应的三维建模数据,其中,所述三维建模数据为通过采用三维建模软件CAD、Creo、Sdidworks中的一种或多种的组合构建的三维数字模型或使用3D扫描仪扫描实物模型逆向获取3D打印制品的三维数字模型;Step 401, in the print quality analysis device, the print quality analysis device acquires the 3D modeling data corresponding to the printing work performed by the 3D printing device, wherein the 3D modeling data is obtained by using the 3D modeling software CAD, Creo, Sdidworks A three-dimensional digital model constructed by combining one or more of them or using a 3D scanner to scan the physical model to reversely obtain the three-dimensional digital model of the 3D printed product;
步骤402,对所述三维建模数据进行三维数字模型网格化处理,将所述三维建模数据的模型的表面或曲线均会转换成网格状,并且是由一系列的三角网格紧密相连而成,其中,网格中三角形尺寸越小则网格面所形成的曲面越光滑流畅,代表数字模型的几何精度越高,所述质量分析策略针对不同类型的打印设备和材料选择设置不同的对照弦高,通过改变弦高的设置来改变3D打印设备的三维数字模型在所述打印质量分析装置中的模拟输出精度,根据模拟输出精度生成网格化的数据;Step 402: Carry out meshing processing of the 3D digital model on the 3D modeling data, and convert the surface or curve of the model of the 3D modeling data into a mesh shape, which is closely connected by a series of triangular meshes. The smaller the size of the triangles in the grid, the smoother the surface formed by the mesh surface, which means the higher the geometric accuracy of the digital model. The quality analysis strategy is set differently for different types of printing equipment and material selection The control string height of the string height is changed by changing the setting of the string height to change the analog output accuracy of the three-dimensional digital model of the 3D printing device in the print quality analysis device, and generating gridded data according to the analog output accuracy;
步骤403,获取3D打印设备的路径规划,将三维数字模型转换为多层的二维数字模型并进一步规划每一层的加工路径,所述质量分析策略对不同类型的打印设备和材料选择设置不同的观察层位置和数量,不同类型的打印设备和当次采用的打印材料对应的观察层情况不同;Step 403, obtain the path planning of the 3D printing equipment, convert the three-dimensional digital model into a multi-layer two-dimensional digital model and further plan the processing path of each layer. The quality analysis strategy has different settings for different types of printing equipment and material selection The position and quantity of the observation layer, the observation layer corresponding to different types of printing equipment and printing materials used at that time are different;
步骤404,所述打印质量分析装置根据获取的切片软件ID,采用相同的切片软件对所述步骤402得到的根据模拟输出精度生成网格化的数据进行切片,得到观察层对应的模型图;Step 404, the print quality analysis device uses the same slicing software to slice the gridded data obtained in step 402 according to the simulation output accuracy according to the acquired slicing software ID, to obtain a model diagram corresponding to the observation layer;
步骤405,在进行3D打印时,当打印到观察层所在的层数时,获取打印制品的图像,与打印质量分析装置得到观察层对应的模型图进行对比,在差异情况达到预设值时,发送中断打印消耗至3D打印设备,并发送错误信息至质量监督管理者终端设备上。Step 405, during 3D printing, when the number of layers where the observation layer is printed, obtain the image of the printed product, compare it with the model image corresponding to the observation layer obtained by the printing quality analysis device, and when the difference reaches the preset value, Send the interrupted printing consumption to the 3D printing device, and send an error message to the terminal device of the quality supervision manager.
更进一步地,所述通过改变弦高的设置来改变3D打印设备的三维数字模型在所述打印质量分析装置中的模拟输出精度,根据模拟输出精度生成网格化的数据进一步包括:对照弦高对应的模拟输出精度根据打印质量分析装置的性能情况将精度确定为百分之50至百分之85。Furthermore, changing the analog output accuracy of the three-dimensional digital model of the 3D printing device in the print quality analysis device by changing the setting of the chord height, and generating gridded data according to the analog output accuracy further includes: comparing the chord height The corresponding analog output accuracy is determined to be 50% to 85% according to the performance of the print quality analysis device.
本发明还提供了一种3D打印机的打印质量分析系统,所述系统包括3D打印设备和打印质量分析装置,其中,打印质量分析装置与3D打印设备进行通信,在3D打印开始时,所述打印质量分析装置发送通信信号至3D打印设备,获取3D打印设备对应的类型信息及当次打印作业采用的原料信息;The present invention also provides a printing quality analysis system for a 3D printer, the system includes a 3D printing device and a printing quality analyzing device, wherein the printing quality analyzing device communicates with the 3D printing device, and when the 3D printing starts, the printing The quality analysis device sends a communication signal to the 3D printing device to obtain the type information corresponding to the 3D printing device and the raw material information used in the current printing job;
所述打印质量分析装置包括策略选择单元,根据获取3D打印设备的类型信息及采用的原料信息,选择对应的质量分析策略,在所述打印质量分析装置确定好质量分析策略后,发送使能信号至3D打印设备,所述3D打印设备根据接收到的使能信号开始进行打印;以及质量分析单元,根据确定的质量分析策略,对进行打印进行中的特定时间点的打印模型进行质量分析。The print quality analysis device includes a strategy selection unit, which selects the corresponding quality analysis strategy according to the acquired type information of the 3D printing equipment and the raw material information used, and sends an enable signal after the print quality analysis device determines the quality analysis strategy To the 3D printing device, the 3D printing device starts printing according to the received enabling signal; and the quality analysis unit performs quality analysis on the printing model at a specific time point during printing according to a determined quality analysis strategy.
更进一步地,所述获取3D打印设备对应的类型信息及当次打印作业采用的原料信息进一步包括:所述3D打印设备为挤出式(FDM),光固化式(SLA、DLP)以及粉末式(SLS),所述采用的原料信息为PLA,ABS,尼龙、光敏树脂、金属。Furthermore, the acquisition of the type information corresponding to the 3D printing device and the raw material information used in the current printing job further includes: the 3D printing device is extrusion type (FDM), photocuring type (SLA, DLP) and powder type (SLS), the raw material information used is PLA, ABS, nylon, photosensitive resin, metal.
更进一步地,在所述质量分析装置获取3D打印设备的类型信息及采用的原料信息之后,进一步获取打印相关数据,其中,所述打印相关数据为模型数据、采用的三维建模软件和切片软件ID,其中,其中,三维建模数据为通过采用三维建模软件CAD、Creo、Sdidworks中的一种或多种的组合构建的三维数字模型或使用3D扫描仪扫描实物模型逆向获取3D打印制品的三维数字模型。Furthermore, after the quality analysis device obtains the type information of the 3D printing equipment and the raw material information used, it further obtains printing-related data, wherein the printing-related data is model data, 3D modeling software and slicing software used ID, wherein, wherein, the three-dimensional modeling data is a three-dimensional digital model constructed by using one or more combinations of three-dimensional modeling software CAD, Creo, Sdidworks or using a 3D scanner to scan a physical model to reversely obtain a 3D printed product 3D digital model.
更进一步地,所述质量分析策略进一步包括:在打印质量分析装置中,所述打印质量分析装置获取3D打印设备执行打印工作对应的三维建模数据;对所述三维建模数据进行三维数字模型网格化处理,将所述三维建模数据的模型的表面或曲线均会转换成网格状,并且是由一系列的三角网格紧密相连而成,其中,网格中三角形尺寸越小则网格面所形成的曲面越光滑流畅,代表数字模型的几何精度越高,所述质量分析策略针对不同类型的打印设备和材料选择设置不同的对照弦高,通过改变弦高的设置来改变3D打印设备的三维数字模型在所述打印质量分析装置中的模拟输出精度,根据模拟输出精度生成网格化的数据;获取3D打印设备的路径规划,将三维数字模型转换为多层的二维数字模型并进一步规划每一层的加工路径,所述质量分析策略对不同类型的打印设备和材料选择设置不同的观察层位置和数量,不同类型的打印设备和当次采用的打印材料对应的观察层情况不同;所述打印质量分析装置根据获取的切片软件ID,采用相同的切片软件对得到的根据模拟输出精度生成网格化的数据进行切片,得到观察层对应的模型图;在进行3D打印时,当打印到观察层所在的层数时,获取打印制品的图像,与打印质量分析装置得到观察层对应的模型图进行对比,在差异情况达到预设值时,发送中断打印消耗至3D打印设备,并发送错误信息至质量监督管理者终端设备上。Furthermore, the quality analysis strategy further includes: in the print quality analysis device, the print quality analysis device acquires 3D modeling data corresponding to the printing work performed by the 3D printing device; performs a 3D digital model on the 3D modeling data Meshing processing, the surface or curve of the model of the three-dimensional modeling data will be converted into a grid, and it is formed by a series of closely connected triangular meshes, wherein the smaller the triangle size in the mesh, the The smoother and smoother the surface formed by the mesh surface, the higher the geometric accuracy of the digital model. The quality analysis strategy sets different control chord heights for different types of printing equipment and material selection, and changes the 3D model by changing the chord height setting. According to the analog output accuracy of the three-dimensional digital model of the printing device in the print quality analysis device, gridded data is generated according to the analog output accuracy; the path planning of the 3D printing device is obtained, and the three-dimensional digital model is converted into a multi-layer two-dimensional digital Model and further plan the processing path of each layer. The quality analysis strategy sets different observation layer positions and quantities for different types of printing equipment and material selection, and the observation layer corresponding to different types of printing equipment and printing materials used at the time The situation is different; the print quality analysis device uses the same slicing software to slice the obtained gridded data generated according to the simulation output accuracy according to the obtained slicing software ID, and obtains the model diagram corresponding to the observation layer; when performing 3D printing , when the number of layers where the observation layer is printed is obtained, the image of the printed product is obtained, compared with the model map corresponding to the observation layer obtained by the print quality analysis device, and when the difference reaches a preset value, the interrupt printing consumption is sent to the 3D printing device , and send an error message to the terminal device of the quality supervision manager.
更进一步地,所述通过改变弦高的设置来改变3D打印设备的三维数字模型在所述打印质量分析装置中的模拟输出精度,根据模拟输出精度生成网格化的数据进一步包括:对照弦高对应的模拟输出精度根据打印质量分析装置的性能情况将精度确定为百分之50至百分之85。Furthermore, changing the analog output accuracy of the three-dimensional digital model of the 3D printing device in the print quality analysis device by changing the setting of the chord height, and generating gridded data according to the analog output accuracy further includes: comparing the chord height The corresponding analog output accuracy is determined to be 50% to 85% according to the performance of the print quality analysis device.
还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、商品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、商品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、商品或者设备中还存在另外的相同要素。It should also be noted that the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes Other elements not expressly listed, or elements inherent in the process, method, commodity, or apparatus are also included. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
本领域技术人员应明白,本申请的实施例可提供为方法、系统或计算机程序产品。因此,本申请可采用完全硬件实施例、完全软件实施例或结合软件和硬件方面的实施例的形式。而且,本申请可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art should understand that the embodiments of the present application may be provided as methods, systems or computer program products. Accordingly, the present application can take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.
虽然上面已经参考各种实施例描述了本发明,但是应当理解,在不脱离本发明的范围的情况下,可以进行许多改变和修改。因此,其旨在上述详细描述被认为是例示性的而非限制性的,并且应当理解,以下权利要求(包括所有等同物)旨在限定本发明的精神和范围。以上这些实施例应理解为仅用于说明本发明而不用于限制本发明的保护范围。在阅读了本发明的记载的内容之后,技术人员可以对本发明作各种改动或修改,这些等效变化和修饰同样落入本发明权利要求所限定的范围。While the invention has been described above with reference to various embodiments, it should be understood that many changes and modifications may be made without departing from the scope of the invention. It is therefore intended that the foregoing detailed description be regarded as illustrative rather than restrictive, and that it be understood that the following claims, including all equivalents, are intended to define the spirit and scope of the invention. The above embodiments should be understood as only for illustrating the present invention but not for limiting the protection scope of the present invention. After reading the contents of the present invention, skilled persons can make various changes or modifications to the present invention, and these equivalent changes and modifications also fall within the scope defined by the claims of the present invention.
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