CN115958296A - Welding forming method for AlSi10Mg aluminum alloy structural member by selective laser melting forming - Google Patents
Welding forming method for AlSi10Mg aluminum alloy structural member by selective laser melting forming Download PDFInfo
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- 238000003466 welding Methods 0.000 title claims abstract description 258
- 238000000034 method Methods 0.000 title claims abstract description 80
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 56
- 229910003407 AlSi10Mg Inorganic materials 0.000 title claims abstract description 55
- 238000002844 melting Methods 0.000 title claims abstract description 54
- 230000008018 melting Effects 0.000 title claims abstract description 54
- 210000001503 joint Anatomy 0.000 claims abstract description 43
- 238000000137 annealing Methods 0.000 claims abstract description 26
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 24
- 239000007789 gas Substances 0.000 claims description 20
- 229910052786 argon Inorganic materials 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000005554 pickling Methods 0.000 claims description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 3
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- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000654 additive Substances 0.000 abstract description 5
- 230000000996 additive effect Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 4
- 239000011148 porous material Substances 0.000 description 17
- 230000004927 fusion Effects 0.000 description 11
- 238000003032 molecular docking Methods 0.000 description 11
- 230000035515 penetration Effects 0.000 description 8
- 230000008646 thermal stress Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
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Abstract
本发明公开了一种激光选区熔化成形AlSi10Mg铝合金结构件的焊接成形方法,属于增材制造及焊接技术领域;解决了现有激光选区熔化成形AlSi10Mg铝合金结构件焊接时,焊接接头内部存在严重的气孔缺陷的技术问题。本发明提供的焊接成形方法包括:步骤1、将待焊接的激光选区熔化成形AlSi10Mg铝合金结构件在焊前进行退火热处理;步骤2、将待焊接头以对接的形式进行装配;步骤3、对待焊接头进行定位焊;步骤4、定位焊后,对待焊接头进行正式焊接。本发明能够实现激光选区熔化成形AlSi10Mg铝合金结构件的高质量焊接成形。
The invention discloses a welding and forming method for laser selective melting and forming of AlSi10Mg aluminum alloy structural parts, which belongs to the field of additive manufacturing and welding technology; it solves the problem of serious problems inside the welding joint when welding the existing laser selective melting and forming of AlSi10Mg aluminum alloy structural parts The technical problem of stomatal defects. The welding forming method provided by the present invention includes: step 1, performing annealing heat treatment on the AlSi10Mg aluminum alloy structural part to be welded by selective melting of laser to be welded; step 2, assembling the joint to be welded in the form of butt joint; step 3, treating Perform tack welding on the welding head; step 4, after tack welding, formally weld the to-be-welded head. The invention can realize the high-quality welding forming of AlSi10Mg aluminum alloy structural parts formed by laser selective melting.
Description
技术领域technical field
本发明涉及增材制造及焊接技术领域,尤其涉及一种激光选区熔化成形AlSi10Mg铝合金结构件的焊接成形方法。The invention relates to the technical field of additive manufacturing and welding, in particular to a welding forming method for laser selective melting and forming AlSi10Mg aluminum alloy structural parts.
背景技术Background technique
铝合金由于具有密度低、比强度高、耐腐蚀性能优异等特点,在航空航天领域得到了广泛的应用。区别于传统的铸造或锻造等方式成形后再“减材”的加工方法,激光选区熔化增材制造技术具有“材料”和“结构”同时成形的技术特点。此外在结构成形方面,具有可以实现传统加工方法无法实现的特殊复杂结构成形的技术优势,如轻质点阵夹芯结构、空间曲面多孔结构、复杂型腔流道结构等。Aluminum alloys have been widely used in the aerospace field due to their low density, high specific strength, and excellent corrosion resistance. Different from the traditional casting or forging and then "material reduction" processing method, the laser selective melting additive manufacturing technology has the technical characteristics of "material" and "structure" forming at the same time. In addition, in terms of structural forming, it has the technical advantage of being able to realize special and complex structural forming that cannot be realized by traditional processing methods, such as lightweight lattice sandwich structure, spatial surface porous structure, complex cavity flow channel structure, etc.
由于激光选区熔化增材制造技术具有特殊复杂构件高效率、低成本、批量化制造的技术优势,在航空航天领域得到越来越多的关注及研究应用。Since laser selective melting additive manufacturing technology has the technical advantages of high efficiency, low cost and batch manufacturing of special complex components, it has received more and more attention and research applications in the aerospace field.
虽然激光选区熔化增材制造技术具有复杂结构一体化成形的技术特点,但在某些应用场合下仍面临结构件的焊接连接需求。因此,在激光选区熔化成形AlSi10Mg铝合金结构件在航空航天领域得到越来越广泛应用背景下,如何实现激光选区熔化成形AlSi10Mg铝合金结构件后续的高质量连接,成为一个亟需解决的问题。Although laser selective melting additive manufacturing technology has the technical characteristics of integrated forming of complex structures, it still faces the requirement of welding connection of structural parts in some applications. Therefore, under the background that laser selective melting and forming AlSi10Mg aluminum alloy structural parts are more and more widely used in the aerospace field, how to realize the subsequent high-quality connection of laser selective melting and forming AlSi10Mg aluminum alloy structural parts has become an urgent problem to be solved.
国外针对激光选区熔化成形AlSi10Mg铝合金结构件的焊接,焊接接头内部存在严重的气孔缺陷问题。因此激光选区熔化成形AlSi10Mg铝合金结构件的焊接问题前期未得到有效解决。For the welding of AlSi10Mg aluminum alloy structural parts formed by laser selective melting abroad, there are serious porosity defects in the welded joints. Therefore, the welding problem of AlSi10Mg aluminum alloy structural parts formed by laser selective melting has not been effectively solved in the early stage.
发明内容Contents of the invention
鉴于上述的分析,本发明旨在提供一种激光选区熔化成形AlSi10Mg铝合金结构件的焊接成形方法,用以解决现有激光选区熔化成形AlSi10Mg铝合金结构件焊接时,焊接接头内部存在严重的气孔缺陷的技术问题。In view of the above analysis, the present invention aims to provide a welding forming method for laser selective melting and forming of AlSi10Mg aluminum alloy structural parts, which is used to solve the problem of serious air holes inside the welded joint when the existing laser selective melting and forming of AlSi10Mg aluminum alloy structural parts is welded Defective technical issues.
本发明的目的主要是通过以下技术方案实现的:The purpose of the present invention is mainly achieved through the following technical solutions:
本发明提供了一种激光选区熔化成形AlSi10Mg铝合金结构件的焊接成形方法,包括以下步骤:The invention provides a welding forming method for forming an AlSi10Mg aluminum alloy structural part by laser selective melting, comprising the following steps:
步骤1、将待焊接的激光选区熔化成形AlSi10Mg铝合金结构件在焊前进行退火热处理;退火温度为270℃-300℃,退火时间为1.5h-2.5h;Step 1. Perform annealing heat treatment on the AlSi10Mg aluminum alloy structural parts to be welded by laser selective melting before welding; the annealing temperature is 270°C-300°C, and the annealing time is 1.5h-2.5h;
步骤2、将待焊接头以对接的形式进行装配;Step 2. Assemble the joint to be welded in the form of butt joint;
待焊接头的厚度δ为2mm~4mm;当待焊接头采用锁底对接时,锁底宽度为3mm-5mm;装配间隙≤0.1mm,装配阶差≤0.15δ;The thickness δ of the joint to be welded is 2mm~4mm; when the joint to be welded is docked with a lock bottom, the width of the lock bottom is 3mm-5mm; the assembly gap is ≤0.1mm, and the assembly step difference is ≤0.15δ;
步骤3、对待焊接头进行定位焊;Step 3, perform positioning welding on the joint to be welded;
当对待焊接接头进行定位焊时,焊接方式采用激光摆动焊接;激光摆动焊接时,激光光源行走轨迹为“∞”字形摆动,沿待焊接头的焊缝保持焊接速度为Vx,在垂直待焊接头的方向上,以焊缝为对称中心,以“∞”字形轨迹螺旋式前进进行焊接;When performing positioning welding on the joint to be welded, the welding method adopts laser swing welding; during laser swing welding, the laser light source travels in the shape of "∞" swing, and the welding speed is kept at Vx along the weld seam of the joint to be welded. In the direction of the weld seam as the center of symmetry, the welding is carried out in a "∞"-shaped trajectory in a spiral manner;
定位焊时的焊接工艺参数为:激光光源的摆动幅度为2mm-3mm,摆动频率为300Hz-350Hz;激光束入射角度为80°-85°,激光功率为3000W-5500W,焊接速度为1500~1800mm/min,光斑直径为0.2~0.3mm,离焦量为+5mm;The welding process parameters during tack welding are: the swing range of the laser light source is 2mm-3mm, the swing frequency is 300Hz-350Hz; the incident angle of the laser beam is 80°-85°, the laser power is 3000W-5500W, and the welding speed is 1500-1800mm /min, the spot diameter is 0.2~0.3mm, and the defocus amount is +5mm;
步骤4、定位焊后,对待焊接头进行正式焊接;Step 4. After tack welding, formally weld the joint to be welded;
当对待焊接接头进行正式焊接时,焊接方式采用激光摆动焊接;激光摆动焊接时,激光光源行走轨迹为“∞”字形摆动,沿待焊接头的焊缝保持焊接速度为Vx,在垂直待焊接头的方向上,以焊缝为对称中心,以“∞”字形轨迹螺旋式前进进行焊接;When the joint to be welded is formally welded, the welding method adopts laser swing welding; during laser swing welding, the laser light source travels in the shape of "∞" swing, and the welding speed is kept at Vx along the weld seam of the joint to be welded, and in the vertical direction of the joint to be welded In the direction of the weld seam as the center of symmetry, the welding is carried out in a "∞"-shaped trajectory in a spiral manner;
正式焊接时,摆动幅度为2mm-3mm,摆动频率为300Hz-350 Hz,激光束入射角度为80°-85°,激光功率为3000W-5500W,焊接速度为1500~1800mm/min,为光斑直径0.2~0.3mm以及离焦量为+5mm。For formal welding, the swing amplitude is 2mm-3mm, the swing frequency is 300Hz-350Hz, the incident angle of the laser beam is 80°-85°, the laser power is 3000W-5500W, the welding speed is 1500-1800mm/min, and the spot diameter is 0.2 ~0.3mm and +5mm defocus.
进一步地,在步骤1中,进行退火热处理后,对待焊接的激光选区熔化成形AlSi10Mg铝合金结构件进行焊前清理。Further, in step 1, after the annealing heat treatment, the laser selective melting formed AlSi10Mg aluminum alloy structural part to be welded is cleaned before welding.
进一步地,在步骤1中,焊前清理过程包括:酸洗去除表面氧化膜,然后将待焊区域打磨至露出本体金属颜色。Further, in step 1, the cleaning process before welding includes: pickling to remove the oxide film on the surface, and then grinding the area to be welded until the metal color of the body is exposed.
进一步地,在步骤1中,焊前清理过程还包括:打磨后,用无水乙醇将激光选区熔化成形AlSi10Mg铝合金结构件的待焊接头擦洗干净。Further, in step 1, the pre-weld cleaning process also includes: after grinding, use absolute ethanol to clean the joint to be welded of the AlSi10Mg aluminum alloy structure formed by laser selective melting.
进一步地,在步骤3中,定位焊时,采用纯度大于等于99 .99%的高纯氩气进行气体保护。Further, in step 3, during tack welding, high-purity argon gas with a purity greater than or equal to 99.99% is used for gas protection.
进一步地,在步骤4中,正式焊接时,采用纯度大于等于99 .99%的高纯氩气进行气体保护。Further, in step 4, during formal welding, high-purity argon gas with a purity greater than or equal to 99.99% is used for gas shielding.
进一步地,在步骤3中,定位焊的焊接长度为250mm-300mm。Further, in step 3, the welding length of the tack welding is 250mm-300mm.
进一步地,在步骤4中,正式焊接后,利用X射线检测焊缝内部质量。Further, in step 4, after formal welding, the internal quality of the weld is detected by X-rays.
进一步地,在步骤2中,对接方式为锁底对接或者为直接对接。Further, in step 2, the docking method is bottom-lock docking or direct docking.
进一步地,在步骤3和步骤4中,采用光纤激光器进行激光摆动焊接。Further, in step 3 and step 4, a fiber laser is used for laser swing welding.
与现有技术相比,本发明至少可实现如下有益效果之一:Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:
(1)本发明能够实现激光选区熔化成形AlSi10Mg铝合金结构件的焊接成形,并能获得良好的成形内部质量及表面质量。(1) The present invention can realize welding forming of AlSi10Mg aluminum alloy structural parts formed by laser selective melting, and can obtain good internal quality and surface quality of forming.
(2)本发明能够实现激光选区熔化成形AlSi10Mg铝合金结构件的高质量焊接成形,该铝合金结构件能够应用于后续需装配焊接的结构,从而拓宽激光选区熔化成形AlSi10Mg铝合金结构件的应用范围。(2) The present invention can realize high-quality welding and forming of AlSi10Mg aluminum alloy structural parts formed by laser selective melting and forming. scope.
本发明中,上述各技术方案之间还可以相互组合,以实现更多的优选组合方案。本发明的其他特征和优点将在随后的说明书中阐述,并且,部分优点可从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过说明书实施例以及附图中所特别指出的内容中来实现和获得。In the present invention, the above technical solutions can also be combined with each other to realize more preferred combination solutions. Additional features and advantages of the invention will be set forth in the description which follows, and some of the advantages will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the present invention can be realized and obtained by the embodiments of the description and the contents particularly pointed out in the accompanying drawings.
附图说明Description of drawings
附图仅用于示出具体实施例的目的,而并不认为是对本发明的限制,在整个附图中,相同的参考符号表示相同的部件;The accompanying drawings are only for the purpose of illustrating specific embodiments, and are not considered to limit the present invention. Throughout the accompanying drawings, the same reference symbols represent the same components;
图1为本发明提供的激光选区熔化成形AlSi10Mg铝合金的激光焊接摆动轨迹;Fig. 1 is the laser welding swing trajectory of the laser selective melting forming AlSi10Mg aluminum alloy provided by the present invention;
图2为本发明提供的激光选区熔化成形AlSi10Mg铝合金的锁底对接接头形式;Fig. 2 is the bottom-locked butt joint form of the laser selective melting forming AlSi10Mg aluminum alloy provided by the present invention;
图3为本发明提供的激光选区熔化成形AlSi10Mg铝合金的直接对接接头形式;Fig. 3 is the direct butt joint form of laser selective melting forming AlSi10Mg aluminum alloy provided by the present invention;
图4为激光选区熔化成形AlSi10Mg铝合金结构件的焊接成形方法的流程示意图。Fig. 4 is a schematic flow chart of a welding forming method for forming an AlSi10Mg aluminum alloy structural part by laser selective melting.
具体实施方式Detailed ways
下面结合附图来具体描述本发明的优选实施例,其中,附图构成本发明的一部分,并与本发明的实施例一起用于阐释本发明的原理,并非用于限定本发明的范围。The preferred embodiments of the present invention will be specifically described below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present invention and together with the embodiments of the present invention are used to explain the principles of the present invention and are not intended to limit the scope of the present invention.
本发明提供了一种激光选区熔化成形AlSi10Mg铝合金结构件的焊接成形方法,如图4所示,该焊接成形方法包括以下步骤:The present invention provides a welding forming method for laser selective melting forming AlSi10Mg aluminum alloy structural parts, as shown in Figure 4, the welding forming method comprises the following steps:
步骤1、将待焊接的激光选区熔化成形AlSi10Mg铝合金结构件在焊前进行退火热处理;其中,退火温度为270℃-300℃,退火时间为1.5h-2.5h,以去除热应力;Step 1. Perform annealing heat treatment on the AlSi10Mg aluminum alloy structural parts to be welded by laser selective melting before welding; wherein, the annealing temperature is 270°C-300°C, and the annealing time is 1.5h-2.5h to remove thermal stress;
在上述步骤1中,进行退火热处理后,对待焊接的激光选区熔化成形AlSi10Mg铝合金结构件进行焊前清理,焊前清理过程包括:酸洗去除表面氧化膜,然后将待焊区域打磨至露出本体金属颜色,保证无尖角毛刺,然后用无水乙醇将激光选区熔化成形AlSi10Mg铝合金结构件的待焊接头擦洗干净。In the above step 1, after the annealing heat treatment, the laser selective melting and forming AlSi10Mg aluminum alloy structural parts to be welded are cleaned before welding. The cleaning process before welding includes: pickling to remove the surface oxide film, and then grinding the area to be welded until the body is exposed Metal color, ensure that there are no sharp corners and burrs, and then use absolute ethanol to clean the welded joints of AlSi10Mg aluminum alloy structural parts that are melted and formed by laser selection.
步骤2、将待焊接头以对接的形式进行装配,如图2和图3所示,对接方式为直接对接或锁底对接;Step 2. Assemble the joints to be welded in the form of docking, as shown in Figure 2 and Figure 3, the docking method is direct docking or bottom-locked docking;
上述步骤2中,待焊接头的厚度δ为2mm~4mm;本发明将待焊接头的厚度控制在2mm-4mm范围内的目的是为了避免产生大量气孔,保证焊接接头处的焊接质量;若待焊接头的厚度大于4mm,则会致使气孔缺陷超标,从而导致无法实现有效焊接。In the above-mentioned step 2, the thickness δ of the joint to be welded is 2mm ~ 4mm; the present invention controls the thickness of the joint to be welded within the scope of 2mm-4mm in order to avoid producing a large number of pores and ensure the welding quality at the welded joint; If the thickness of the welding head is greater than 4mm, the porosity defects will exceed the standard, resulting in the inability to achieve effective welding.
需要说明的是,上述步骤2中,当待焊接头的对接方式采用锁底对接时,锁底宽度为3mm-5mm;将锁底宽度控制在3mm-5mm范围内是因为锁底宽度厚度太窄,起不到定位及支撑熔池的作用,而太宽不方便装配且浪费材料。It should be noted that in the above step 2, when the butt joint method of the joint to be welded is the bottom-lock butt joint, the bottom-lock width is 3mm-5mm; the reason why the bottom-lock width is controlled within the range of 3mm-5mm is that the width and thickness of the bottom-lock are too narrow , can not play the role of positioning and supporting the molten pool, but too wide is not convenient for assembly and wastes materials.
在上述步骤2中,装配间隙≤0.1mm,装配阶差≤0.15δ。当装配阶差大于0.15δ,则无法实现有效焊接。In the above step 2, the assembly gap is ≤0.1mm, and the assembly step difference is ≤0.15δ. When the assembly step difference is greater than 0.15δ, effective welding cannot be achieved.
步骤3、对待焊接头进行定位焊,定位焊的焊接长度为250mm-300mm;Step 3, performing tack welding on the joint to be welded, the welding length of the tack welding is 250mm-300mm;
在上述步骤3中,当对待焊接接头进行定位焊时,焊接方式采用激光摆动焊接;如图1所示,激光摆动焊接时,激光光源行走轨迹为“∞”字形摆动,沿待焊接头的焊缝保持焊接速度为Vx,在垂直待焊接头的方向上,以焊缝为对称中心,以“∞”字形轨迹螺旋式前进进行焊接。In the above step 3, when the positioning welding of the joint to be welded is performed, the welding method adopts laser swing welding; The seam maintains the welding speed as Vx, and in the direction perpendicular to the joint to be welded, with the weld seam as the center of symmetry, the welding proceeds in a spiral manner with a "∞"-shaped trajectory.
在上述步骤3中,定位焊时的焊接工艺参数为:激光光源的摆动幅度为2mm-3mm,配合摆动频率为300Hz-350Hz的“∞”字形轨迹螺旋式前进焊接,激光束入射角度为80°-85°,激光功率为3000W-5500W,焊接速度为1500~1800mm/min,光斑直径为0.2~0.3mm,离焦量为+5mm。In the above step 3, the welding process parameters during tack welding are as follows: the swing range of the laser light source is 2mm-3mm, and the "∞" shape trajectory with the swing frequency of 300Hz-350Hz is used for spiral forward welding, and the incident angle of the laser beam is 80° -85°, the laser power is 3000W-5500W, the welding speed is 1500-1800mm/min, the spot diameter is 0.2-0.3mm, and the defocus is +5mm.
定位焊接时,严格控制摆动幅度和摆动频率在上述范围内,从而抑制焊接接头内部气孔的产生,避免焊接接头内部气孔超标的现象发生。严格控制激光束入射角度、激光功率、焊接速度、光斑直径以及离焦量在上述范围内,从而保证能够获得良好的成形内部质量及表面质量,避免出现热输入过小或过大导致的熔合不良或反透严重现象,影响焊接接头的成形质量。During positioning welding, strictly control the swing amplitude and swing frequency within the above range, so as to suppress the generation of air holes inside the welded joint and avoid the occurrence of excessive air holes in the welded joint. Strictly control the incident angle of the laser beam, laser power, welding speed, spot diameter and defocus within the above range, so as to ensure good internal quality and surface quality of the forming, and avoid poor fusion caused by too small or too large heat input Or serious phenomenon of reverse penetration, affecting the forming quality of welded joints.
需要说明的是,定位焊时,采用纯度大于等于99 .99%的高纯氩气进行气体保护。It should be noted that during tack welding, high-purity argon gas with a purity greater than or equal to 99.99% is used for gas protection.
步骤4、定位焊后,对待焊接头进行正式焊接;Step 4. After tack welding, formally weld the joint to be welded;
在上述步骤4中,正式焊接的焊接方式及焊接工艺参数与定位焊接相同;具体为:当对待焊接接头进行正式焊接时,焊接方式采用激光摆动焊接;如图1所示,激光摆动焊接时,激光光源行走轨迹为“∞”字形摆动,沿待焊接头的焊缝保持焊接速度为Vx,在垂直待焊接头的方向上,以焊缝为对称中心,以“∞”字形轨迹螺旋式前进进行焊接。In the above step 4, the welding method and welding process parameters of the formal welding are the same as those of the positioning welding; specifically: when the formal welding of the joint to be welded is performed, the welding method adopts laser swing welding; as shown in Figure 1, during laser swing welding, The walking track of the laser light source is "∞" shaped swing, and the welding speed is kept at Vx along the weld seam of the joint to be welded. welding.
正式焊接时,采用摆动幅度2mm-3mm、配合摆动频率300Hz的“∞”字形轨迹螺旋式前进进行焊接,从而抑制焊接接头内部气孔的产生,避免焊接接头内部气孔超标的现象发生。同时配合激光束入射角度为80°-85°,激光功率为3000W-5500W,焊接速度为1500~1800mm/min,为光斑直径0.2~0.3mm以及离焦量为+5mm的焊接工艺参数,从而保证能够获得良好的成形内部质量及表面质量,避免出现热输入过小或过大导致的熔合不良或反透严重现象,影响焊接接头的成形质量。When formally welding, the "∞"-shaped track with a swing amplitude of 2mm-3mm and a swing frequency of 300Hz is used for welding, so as to suppress the generation of internal pores in the welded joint and avoid the occurrence of excessive pores in the welded joint. At the same time, the incident angle of the laser beam is 80°-85°, the laser power is 3000W-5500W, the welding speed is 1500-1800mm/min, the welding process parameters are 0.2-0.3mm in spot diameter and +5mm in defocus, so as to ensure Good forming internal quality and surface quality can be obtained, and poor fusion or serious reverse penetration caused by too small or too large heat input can be avoided, which affects the forming quality of welded joints.
需要说明的是,正式焊接时,采用纯度大于等于99 .99%的高纯氩气进行气体保护。It should be noted that during formal welding, high-purity argon with a purity greater than or equal to 99.99% is used for gas protection.
在上述步骤4中,采用光纤激光器进行激光焊接。In step 4 above, a fiber laser is used for laser welding.
在上述步骤4中,焊接后无需进行焊后热处理;焊后焊接接头成形良好,无咬边、裂纹、未熔合等缺陷。利用X射线检测焊缝内部质量,满足QJ 20660标准中规定的1级接头要求。In the above step 4, there is no need to perform post-weld heat treatment after welding; the welded joint is well formed after welding, and there are no defects such as undercuts, cracks, and lack of fusion. Use X-rays to detect the internal quality of the weld, meeting the requirements for grade 1 joints specified in the QJ 20660 standard.
与现有技术相比,本发明通过在定位焊以正式焊接时均采用激光摆动焊接,从而避免了焊接接头内的气孔超标,实现了激光选区熔化成形AlSi10Mg铝合金结构件高质量焊接。Compared with the prior art, the present invention adopts laser swing welding in both positioning welding and formal welding, thereby avoiding excessive pores in the welding joint and realizing high-quality welding of AlSi10Mg aluminum alloy structural parts formed by laser selective melting.
实施例1Example 1
本实施例提供了一种激光选区熔化成形AlSi10Mg铝合金结构件的焊接成形方法,具体包括一下过程:This embodiment provides a welding and forming method for forming AlSi10Mg aluminum alloy structural parts by laser selective melting, which specifically includes the following processes:
步骤1、将待焊接的激光选区熔化成形AlSi10Mg铝合金结构件在焊前进行退火热处理;其中,退火温度为270℃℃,退火时间为1.5h,以去除热应力;Step 1. Perform annealing heat treatment on the AlSi10Mg aluminum alloy structural parts to be welded by laser selective melting before welding; wherein, the annealing temperature is 270°C and the annealing time is 1.5h to remove thermal stress;
在上述步骤1中,进行退火热处理后,对待焊接的激光选区熔化成形AlSi10Mg铝合金结构件进行焊前清理,焊前清理过程包括:酸洗去除表面氧化膜,然后将待焊区域打磨至露出本体金属颜色,保证无尖角毛刺,然后用无水乙醇将激光选区熔化成形AlSi10Mg铝合金结构件的待焊接头擦洗干净。In the above step 1, after the annealing heat treatment, the laser selective melting and forming AlSi10Mg aluminum alloy structural parts to be welded are cleaned before welding. The cleaning process before welding includes: pickling to remove the surface oxide film, and then grinding the area to be welded until the body is exposed Metal color, ensure that there are no sharp corners and burrs, and then use absolute ethanol to clean the welded joints of AlSi10Mg aluminum alloy structural parts that are melted and formed by laser selection.
步骤2、将待焊接头以对接的形式进行装配,如图2和图3所示,对接方式为直接对接或锁底对接;其中,待焊接头的厚度δ为2mm,焊接接头的对接方式采用锁底对接时,锁底宽度为3mm,装配间隙为0.1mm,装配阶差为0.15δ。Step 2. Assemble the joint to be welded in the form of butt joint, as shown in Figure 2 and Figure 3, the butt joint method is direct butt joint or bottom lock butt joint; wherein, the thickness δ of the joint to be welded is 2mm, and the joint joint method adopts When the lock bottom is docked, the width of the lock bottom is 3mm, the assembly gap is 0.1mm, and the assembly step difference is 0.15δ.
步骤3、对待焊接头进行定位焊,定位焊的焊接长度为250mm;Step 3, perform tack welding on the joint to be welded, and the welding length of the tack weld is 250mm;
定位焊时,焊接方式采用激光摆动焊接;如图1所示,激光摆动焊接时,激光光源行走轨迹为“∞”字形摆动,沿待焊接头的焊缝保持焊接速度为Vx,在垂直待焊接头的方向上,以焊缝为对称中心,以“∞”字形轨迹螺旋式前进进行焊接。During positioning welding, the welding method adopts laser swing welding; as shown in Figure 1, during laser swing welding, the laser light source travels in the shape of "∞" swing, and the welding speed is kept at Vx along the weld seam of the joint to be welded. In the direction of the head, with the welding seam as the center of symmetry, the welding is carried out in a "∞"-shaped trajectory.
定位焊接时,采用摆动幅度2mm、配合摆动频率300Hz的“∞”字形轨迹螺旋式前进进行焊接,从而抑制焊接接头内部气孔的产生,避免焊接接头内部气孔超标的现象发生。同时配合激光束入射角度为80°,激光功率为3000W,焊接速度为1500mm/min,光斑直径为0.2mm以及离焦量为+5mm的焊接工艺参数,从而保证能够获得良好的成形内部质量及表面质量,避免出现热输入过小或过大导致的熔合不良或反透严重现象,影响焊接接头的成形质量。During positioning welding, the "∞"-shaped trajectory with a swing amplitude of 2 mm and a swing frequency of 300 Hz is used for welding, so as to suppress the generation of internal pores in the welded joint and avoid the occurrence of excessive pores in the welded joint. At the same time, with the laser beam incident angle of 80°, laser power of 3000W, welding speed of 1500mm/min, spot diameter of 0.2mm and defocus of +5mm welding process parameters, so as to ensure good internal quality and surface forming Quality, to avoid poor fusion or serious reverse penetration caused by too small or too large heat input, which will affect the forming quality of welded joints.
需要说明的是,定位焊时,采用纯度大于等于99 .99%的高纯氩气进行气体保护。It should be noted that during tack welding, high-purity argon gas with a purity greater than or equal to 99.99% is used for gas protection.
步骤4、定位焊后,对待焊接头进行正式焊接,正式焊接的焊接方式及焊接工艺参数与定位焊接相同;具体为:当对待焊接接头进行正式焊接时,焊接方式采用激光摆动焊接;如图1所示,激光摆动焊接时,激光光源行走轨迹为“∞”字形摆动,沿待焊接头的焊缝保持焊接速度为Vx,在垂直待焊接头的方向上,以焊缝为对称中心,以“∞”字形轨迹螺旋式前进进行焊接。Step 4. After the positioning welding, perform formal welding of the joint to be welded. The welding method and welding process parameters of the formal welding are the same as those of the positioning welding; specifically: when the formal welding of the joint to be welded is performed, the welding method adopts laser swing welding; as shown in Figure 1 As shown, during laser swing welding, the laser light source travels in a "∞"-shaped swing, and maintains a welding speed of Vx along the weld seam of the joint to be welded. ∞" glyph trajectory spiral forward for welding.
正式焊接时的焊接工艺参数为:激光光源的摆动幅度为2mm,配合摆动频率为300Hz的“∞”字形轨迹螺旋式前进焊接,激光束入射角度为80°,激光功率为3000W,焊接速度为1500,光斑直径为0.2mm,离焦量为+5mm。The welding process parameters during formal welding are: the swing amplitude of the laser light source is 2 mm, and the "∞" shape trajectory with a swing frequency of 300 Hz is used for spiral forward welding, the incident angle of the laser beam is 80°, the laser power is 3000 W, and the welding speed is 1500 , the spot diameter is 0.2mm, and the defocus amount is +5mm.
正式焊接时,采用摆动幅度2mm-3mm、配合摆动频率300Hz的“∞”字形轨迹螺旋式前进进行焊接,从而抑制焊接接头内部气孔的产生,避免焊接接头内部气孔超标的现象发生。同时配合激光束入射角度为80°,激光功率为3000W,焊接速度为1500mm/min,为光斑直径0.2以及离焦量为+5mm的焊接工艺参数,从而保证能够获得良好的成形内部质量及表面质量,避免出现热输入过小或过大导致的熔合不良或反透严重现象,影响焊接接头的成形质量。When formally welding, the "∞"-shaped track with a swing amplitude of 2mm-3mm and a swing frequency of 300Hz is used for welding, so as to suppress the generation of internal pores in the welded joint and avoid the occurrence of excessive pores in the welded joint. At the same time, the incident angle of the laser beam is 80°, the laser power is 3000W, the welding speed is 1500mm/min, the welding process parameters are the spot diameter of 0.2 and the defocus of +5mm, so as to ensure that good internal and surface quality of the forming can be obtained. , to avoid poor fusion or serious reverse penetration caused by too small or too large heat input, which will affect the forming quality of welded joints.
需要说明的是,正式焊接时,采用纯度大于等于99 .99%的高纯氩气进行气体保护。It should be noted that during formal welding, high-purity argon with a purity greater than or equal to 99.99% is used for gas protection.
焊后接头成形良好,无咬边、裂纹、未熔合等缺陷。X射线检测焊缝内部质量满足QJ20660标准中规定的1级接头要求。The welded joints are in good shape without undercuts, cracks, lack of fusion and other defects. The internal quality of the X-ray inspection welds meets the requirements for grade 1 joints specified in the QJ20660 standard.
实施例2Example 2
本发明提供了一种激光选区熔化成形AlSi10Mg铝合金结构件的焊接成形方法,如图4所示,该焊接成形方法包括以下步骤:The present invention provides a welding forming method for laser selective melting forming AlSi10Mg aluminum alloy structural parts, as shown in Figure 4, the welding forming method comprises the following steps:
步骤1、将待焊接的激光选区熔化成形AlSi10Mg铝合金结构件在焊前进行退火热处理;其中,退火温度为280℃℃,退火时间为2.0h,以去除热应力;Step 1. Perform annealing heat treatment on the AlSi10Mg aluminum alloy structural parts to be welded by laser selective melting before welding; wherein, the annealing temperature is 280°C and the annealing time is 2.0h to remove thermal stress;
在上述步骤1中,进行退火热处理后,对待焊接的激光选区熔化成形AlSi10Mg铝合金结构件进行焊前清理,焊前清理过程包括:酸洗去除表面氧化膜,然后将待焊区域打磨至露出本体金属颜色,保证无尖角毛刺,然后用无水乙醇将激光选区熔化成形AlSi10Mg铝合金结构件的待焊接头擦洗干净。In the above step 1, after the annealing heat treatment, the laser selective melting and forming AlSi10Mg aluminum alloy structural parts to be welded are cleaned before welding. The cleaning process before welding includes: pickling to remove the surface oxide film, and then grinding the area to be welded until the body is exposed Metal color, ensure that there are no sharp corners and burrs, and then use absolute ethanol to clean the welded joints of AlSi10Mg aluminum alloy structural parts that are melted and formed by laser selection.
步骤2、将待焊接头以对接的形式进行装配,如图2和图3所示,对接方式为直接对接或锁底对接;当焊接接头的对接方式采用锁底对接时,锁底宽度为4mm。待焊接头的厚度δ为3mm,装配间隙0.09mm,装配阶差0.14δ。Step 2. Assemble the joint to be welded in the form of butt joint, as shown in Figure 2 and Figure 3, the butt joint method is direct butt joint or bottom lock butt joint; when the butt joint of the welded joint adopts lock bottom butt joint, the width of the lock bottom is 4mm . The thickness δ of the joint to be welded is 3 mm, the assembly gap is 0.09 mm, and the assembly step difference is 0.14 δ.
步骤3、对待焊接头进行定位焊,定位焊的焊接长度为280mm;Step 3, perform tack welding on the joint to be welded, and the welding length of the tack weld is 280mm;
在上述步骤3中,当对待焊接接头进行定位焊时,焊接方式采用激光摆动焊接;如图1所示,激光摆动焊接时,激光光源行走轨迹为“∞”字形摆动,沿待焊接头的焊缝保持焊接速度为Vx,在垂直待焊接头的方向上,以焊缝为对称中心,以“∞”字形轨迹螺旋式前进进行焊接。In the above step 3, when the positioning welding of the joint to be welded is performed, the welding method adopts laser swing welding; The seam maintains the welding speed as Vx, and in the direction perpendicular to the joint to be welded, with the weld seam as the center of symmetry, the welding proceeds in a spiral manner with a "∞"-shaped trajectory.
在上述步骤3中,定位焊时的焊接工艺参数为:激光光源的摆动幅度为2.2mm,配合摆动频率为320Hz的“∞”字形轨迹螺旋式前进焊接,激光束入射角度为83°,激光功率为4500W,焊接速度为1600mm/min,光斑直径为0.25mm,离焦量为+5mm。In the above step 3, the welding process parameters during tack welding are: the swing amplitude of the laser light source is 2.2 mm, and the "∞" shape trajectory with the swing frequency of 320 Hz is used for spiral forward welding, the incident angle of the laser beam is 83°, and the laser power It is 4500W, the welding speed is 1600mm/min, the spot diameter is 0.25mm, and the defocus is +5mm.
定位焊接时,采用摆动幅度2.2mm、配合摆动频率320Hz的“∞”字形轨迹螺旋式前进进行焊接,从而抑制焊接接头内部气孔的产生,避免焊接接头内部气孔超标的现象发生。同时配合激光束入射角度为83°,激光功率为4500W,焊接速度为1600mm/min,为光斑直径0.25mm以及离焦量为+5mm的焊接工艺参数,从而保证能够获得良好的成形内部质量及表面质量,避免出现热输入过小或过大导致的熔合不良或反透严重现象,影响焊接接头的成形质量。During positioning welding, the "∞"-shaped trajectory with a swing amplitude of 2.2mm and a swing frequency of 320Hz is used for welding, so as to suppress the generation of internal pores in the welded joint and avoid the occurrence of excessive pores in the welded joint. At the same time, the incident angle of the laser beam is 83°, the laser power is 4500W, the welding speed is 1600mm/min, the welding process parameters are 0.25mm in spot diameter and +5mm in defocus, so as to ensure good internal quality and surface forming. Quality, to avoid poor fusion or serious reverse penetration caused by too small or too large heat input, which will affect the forming quality of welded joints.
需要说明的是,定位焊时,采用纯度大于等于99 .99%的高纯氩气进行气体保护。It should be noted that during tack welding, high-purity argon gas with a purity greater than or equal to 99.99% is used for gas protection.
步骤4、定位焊后,对待焊接头进行正式焊接;Step 4. After tack welding, formally weld the joint to be welded;
在上述步骤4中,正式焊接的焊接方式及焊接工艺参数与定位焊接相同;具体为:当对待焊接接头进行正式焊接时,焊接方式采用激光摆动焊接;如图1所示,激光摆动焊接时,激光光源行走轨迹为“∞”字形摆动,沿待焊接头的焊缝保持焊接速度为Vx,在垂直待焊接头的方向上,以焊缝为对称中心,以“∞”字形轨迹螺旋式前进进行焊接。In the above step 4, the welding method and welding process parameters of the formal welding are the same as those of the positioning welding; specifically: when the formal welding of the joint to be welded is performed, the welding method adopts laser swing welding; as shown in Figure 1, during laser swing welding, The walking track of the laser light source is "∞" shaped swing, and the welding speed is kept at Vx along the weld seam of the joint to be welded. welding.
在上述步骤4中,正式焊接时的焊接工艺参数为:激光光源的摆动幅度为2.2mm,配合摆动频率为320Hz的“∞”字形轨迹螺旋式前进焊接,激光束入射角度为83°,激光功率为4500W,焊接速度为1600mm/min,光斑直径为0.25mm,离焦量为+5mm。In the above step 4, the welding process parameters for formal welding are: the swing amplitude of the laser light source is 2.2 mm, and the "∞" shape trajectory with a swing frequency of 320 Hz is used for spiral forward welding, the incident angle of the laser beam is 83°, and the laser power It is 4500W, the welding speed is 1600mm/min, the spot diameter is 0.25mm, and the defocus is +5mm.
正式焊接时,采用摆动幅度2.2mm、配合摆动频率320Hz的“∞”字形轨迹螺旋式前进进行焊接,从而抑制焊接接头内部气孔的产生,避免焊接接头内部气孔超标的现象发生。同时配合激光束入射角度为83°,激光功率为4500W,焊接速度为1600mm/min,为光斑直径0.25mm以及离焦量为+5mm的焊接工艺参数,从而保证能够获得良好的成形内部质量及表面质量,避免出现热输入过小或过大导致的熔合不良或反透严重现象,影响焊接接头的成形质量。During formal welding, the "∞"-shaped trajectory with a swing amplitude of 2.2mm and a swing frequency of 320Hz is used for welding, so as to suppress the generation of internal pores in the welded joint and avoid the occurrence of excessive pores in the welded joint. At the same time, the incident angle of the laser beam is 83°, the laser power is 4500W, the welding speed is 1600mm/min, the welding process parameters are 0.25mm in spot diameter and +5mm in defocus, so as to ensure good internal quality and surface forming. Quality, to avoid poor fusion or serious reverse penetration caused by too small or too large heat input, which will affect the forming quality of welded joints.
需要说明的是,正式焊接时,采用纯度大于等于99 .99%的高纯氩气进行气体保护。It should be noted that during formal welding, high-purity argon with a purity greater than or equal to 99.99% is used for gas protection.
焊后接头成形良好,无咬边、裂纹、未熔合等缺陷。X射线检测焊缝内部质量满足QJ20660标准中规定的1级接头要求。The welded joints are in good shape without undercuts, cracks, lack of fusion and other defects. The internal quality of the X-ray inspection welds meets the requirements for grade 1 joints specified in the QJ20660 standard.
实施例3Example 3
本发明提供了一种激光选区熔化成形AlSi10Mg铝合金结构件的焊接成形方法,如图4所示,该成形方法包括以下步骤:The present invention provides a welding forming method for laser selective melting forming AlSi10Mg aluminum alloy structural parts, as shown in Figure 4, the forming method comprises the following steps:
步骤1、将待焊接的激光选区熔化成形AlSi10Mg铝合金结构件在焊前进行退火热处理;其中,退火温度为300℃,退火时间为2.5h,以去除热应力;Step 1. Perform annealing heat treatment on the AlSi10Mg aluminum alloy structural parts to be welded by laser selective melting before welding; wherein, the annealing temperature is 300°C and the annealing time is 2.5h to remove thermal stress;
在上述步骤1中,进行退火热处理后,对待焊接的激光选区熔化成形AlSi10Mg铝合金结构件进行焊前清理,焊前清理过程包括:酸洗去除表面氧化膜,然后将待焊区域打磨至露出本体金属颜色,保证无尖角毛刺,然后用无水乙醇将激光选区熔化成形AlSi10Mg铝合金结构件的待焊接头擦洗干净。In the above step 1, after the annealing heat treatment, the laser selective melting and forming AlSi10Mg aluminum alloy structural parts to be welded are cleaned before welding. The cleaning process before welding includes: pickling to remove the surface oxide film, and then grinding the area to be welded until the body is exposed Metal color, ensure that there are no sharp corners and burrs, and then use absolute ethanol to clean the welded joints of AlSi10Mg aluminum alloy structural parts that are melted and formed by laser selection.
步骤2、将待焊接头以对接的形式进行装配,如图2和图3所示,对接方式为直接对接或锁底对接;Step 2. Assemble the joints to be welded in the form of docking, as shown in Figure 2 and Figure 3, the docking method is direct docking or bottom-locked docking;
上述步骤2中,待焊接头的厚度δ为4mm;本发明将待焊接头的厚度控制在4mm范围内的目的是为了避免产生大量气孔,保证焊接接头处的焊接质量。In the above step 2, the thickness δ of the joint to be welded is 4mm; the purpose of controlling the thickness of the joint to be welded within the range of 4mm in the present invention is to avoid a large number of pores and ensure the welding quality at the welded joint.
需要说明的是,上述步骤2中,当焊接接头的对接方式采用锁底对接时,锁底宽度为5mm。待焊接头的焊接深度为5mm,装配间隙0.07mm,装配阶差为0.10δ。It should be noted that, in the above step 2, when the butt joint method of the welded joint adopts the bottom-lock butt joint, the width of the bottom-lock is 5 mm. The welding depth of the joint to be welded is 5mm, the assembly gap is 0.07mm, and the assembly step difference is 0.10δ.
步骤3、对待焊接头进行定位焊,定位焊的焊接长度为300mm;Step 3, perform tack welding on the joint to be welded, and the welding length of the tack weld is 300mm;
在上述步骤3中,当对待焊接接头进行定位焊时,焊接方式采用激光摆动焊接;如图1所示,激光摆动焊接时,激光光源行走轨迹为“∞”字形摆动,沿待焊接头的焊缝保持焊接速度为Vx,在垂直待焊接头的方向上,以焊缝为对称中心,以“∞”字形轨迹螺旋式前进进行焊接。In the above step 3, when the positioning welding of the joint to be welded is performed, the welding method adopts laser swing welding; The seam maintains the welding speed as Vx, and in the direction perpendicular to the joint to be welded, with the weld seam as the center of symmetry, the welding proceeds in a spiral manner with a "∞"-shaped trajectory.
在上述步骤3中,定位焊时的焊接工艺参数为:激光光源的摆动幅度为2mm,配合摆动频率为350Hz的“∞”字形轨迹螺旋式前进焊接,激光束入射角度为85°,激光功率为5500W,焊接速度为1800mm/min,光斑直径为0.3mm,离焦量为+5mm。In the above step 3, the welding process parameters during tack welding are: the swing amplitude of the laser light source is 2 mm, and the "∞" shape trajectory with the swing frequency of 350 Hz is used for spiral forward welding, the incident angle of the laser beam is 85°, and the laser power is 5500W, the welding speed is 1800mm/min, the spot diameter is 0.3mm, and the defocus is +5mm.
定位焊接时,采用摆动幅度2mm、配合摆动频率350Hz的“∞”字形轨迹螺旋式前进进行焊接,从而抑制焊接接头内部气孔的产生,避免焊接接头内部气孔超标的现象发生。同时配合激光束入射角度为80°-85°,激光功率为5500W,焊接速度为1800mm/min,为光斑直径0.3mm以及离焦量为+5mm的焊接工艺参数,从而保证能够获得良好的成形内部质量及表面质量,避免出现热输入过小或过大导致的熔合不良或反透严重现象,影响焊接接头的成形质量。During positioning welding, the "∞"-shaped trajectory with a swing amplitude of 2 mm and a swing frequency of 350 Hz is used for welding, so as to suppress the generation of internal pores in the welded joint and avoid the occurrence of excessive pores in the welded joint. At the same time, the incident angle of the laser beam is 80°-85°, the laser power is 5500W, the welding speed is 1800mm/min, the welding process parameters are 0.3mm in spot diameter and +5mm in defocus, so as to ensure that a good forming interior can be obtained Quality and surface quality, to avoid poor fusion or severe reverse penetration caused by too small or too large heat input, which will affect the forming quality of welded joints.
需要说明的是,定位焊时,采用纯度大于等于99 .99%的高纯氩气进行气体保护。It should be noted that during tack welding, high-purity argon gas with a purity greater than or equal to 99.99% is used for gas protection.
步骤4、定位焊后,对待焊接头进行正式焊接;Step 4. After tack welding, formally weld the joint to be welded;
在上述步骤4中,正式焊接的焊接方式及焊接工艺参数与定位焊接相同;具体为:当对待焊接接头进行正式焊接时,焊接方式采用激光摆动焊接;如图1所示,激光摆动焊接时,激光光源行走轨迹为“∞”字形摆动,沿待焊接头的焊缝保持焊接速度为Vx,在垂直待焊接头的方向上,以焊缝为对称中心,以“∞”字形轨迹螺旋式前进进行焊接。In the above step 4, the welding method and welding process parameters of the formal welding are the same as those of the positioning welding; specifically: when the formal welding of the joint to be welded is performed, the welding method adopts laser swing welding; as shown in Figure 1, during laser swing welding, The walking track of the laser light source is "∞" shaped swing, and the welding speed is kept at Vx along the weld seam of the joint to be welded. welding.
在上述步骤4中,正式焊接时的焊接工艺参数为:激光光源的摆动幅度为2mm,配合摆动频率为350Hz的“∞”字形轨迹螺旋式前进焊接,激光束入射角度为85°,激光功率为5500W,焊接速度为1800mm/min,光斑直径为0.3mm,离焦量为+5mm。In the above step 4, the welding process parameters during formal welding are: the swing amplitude of the laser light source is 2 mm, and the "∞" shape trajectory with the swing frequency of 350 Hz is used for spiral forward welding, the incident angle of the laser beam is 85°, and the laser power is 5500W, the welding speed is 1800mm/min, the spot diameter is 0.3mm, and the defocus is +5mm.
正式焊接时,采用摆动幅度2mm、配合摆动频率350Hz的“∞”字形轨迹螺旋式前进进行焊接,从而抑制焊接接头内部气孔的产生,避免焊接接头内部气孔超标的现象发生。同时配合激光束入射角度为80°-85°,激光功率为5500W,焊接速度为1800mm/min,为光斑直径0.3mm以及离焦量为+5mm的焊接工艺参数,从而保证能够获得良好的成形内部质量及表面质量,避免出现热输入过小或过大导致的熔合不良或反透严重现象,影响焊接接头的成形质量。When formally welding, the "∞"-shaped track with a swing amplitude of 2mm and a swing frequency of 350Hz is used for welding, so as to suppress the generation of internal pores in the welded joint and avoid the occurrence of excessive pores in the welded joint. At the same time, the incident angle of the laser beam is 80°-85°, the laser power is 5500W, the welding speed is 1800mm/min, the welding process parameters are 0.3mm in spot diameter and +5mm in defocus, so as to ensure that a good forming interior can be obtained Quality and surface quality, to avoid poor fusion or severe reverse penetration caused by too small or too large heat input, which will affect the forming quality of welded joints.
需要说明的是,正式焊接时,采用纯度大于等于99 .99%的高纯氩气进行气体保护。It should be noted that during formal welding, high-purity argon with a purity greater than or equal to 99.99% is used for gas protection.
将实施例1、实施例2和实施例3得到的激光选区熔化成形AlSi10Mg铝合金焊接件直接制作拉伸试样1,然后再按照实施例1、实施例2和实施例3的方法再分别制备3份激光选区熔化成形AlSi10Mg铝合金结构件,并进行退火热处理,然后制作拉伸试样2,抗拉强度测试结果如表1所示:The laser selective melting forming AlSi10Mg aluminum alloy weldment obtained in embodiment 1, embodiment 2 and embodiment 3 is directly made tensile sample 1, and then according to the method of embodiment 1, embodiment 2 and embodiment 3, prepares respectively again Three parts of AlSi10Mg aluminum alloy structural parts were formed by selective laser melting, and then annealed and heat treated, and then tensile specimen 2 was made. The tensile strength test results are shown in Table 1:
表1 激光选区熔化成形AlSi10Mg铝合金结构件的抗拉强度数据表Table 1 Tensile strength data of AlSi10Mg aluminum alloy structural parts formed by selective laser melting
结果表明,采用本发明提供的焊接方法,焊接接头力学性能可以达到母材的85%以上,焊无需进行退火热处理。The results show that by adopting the welding method provided by the invention, the mechanical properties of the welded joint can reach more than 85% of that of the base metal, and the annealing heat treatment is not required for welding.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention.
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