CN115949971A - A fuel nozzle with a spiral channel - Google Patents
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- CN115949971A CN115949971A CN202211726731.5A CN202211726731A CN115949971A CN 115949971 A CN115949971 A CN 115949971A CN 202211726731 A CN202211726731 A CN 202211726731A CN 115949971 A CN115949971 A CN 115949971A
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Abstract
Description
技术领域technical field
本发明涉及航空发动机燃烧室的燃油喷嘴及其热防护结构,具体是涉及一种带有螺旋通道的燃油喷嘴。The invention relates to a fuel nozzle of an aero-engine combustor and its thermal protection structure, in particular to a fuel nozzle with a spiral channel.
背景技术Background technique
燃油喷嘴是航空发动机燃烧室关键部件之一。在回流燃烧室中,燃油喷嘴均匀分布在火焰筒头部,通过燃烧室机匣上的安装板螺栓固定。燃油通过外部管路进入喷嘴的内部流道,分别经过圆孔、圆环通道、旋流槽等结构的流道流至喷嘴出口,再经旋流雾化进入燃烧室火焰筒内参与燃烧。喷嘴流道内的燃油在小工况状态下流速较低,在高温环境下极易发生氧化裂解。而燃烧时火焰筒内的温度高达2000K左右,在高温燃气辐射传热及固体壁面传热的影响下,喷嘴流道的燃油温度不断升高,最终发生氧化裂解并产生结焦。结焦产物会沉积、附着在壁面上,当结焦产物脱落后会随燃油流道流动至喷口处堵塞喷口,影响喷嘴的喷雾锥角、液滴粒径等雾化性能,进而导致燃烧室内燃烧不充分、燃烧效率下降,严重时可致发动机停车。The fuel nozzle is one of the key components of the aero-engine combustor. In the return combustor, the fuel nozzles are evenly distributed on the head of the flame tube and fixed by the mounting plate bolts on the combustor case. The fuel enters the inner flow channel of the nozzle through the external pipeline, flows through the flow channels of the circular hole, circular channel, swirl groove and other structures to the outlet of the nozzle, and then enters the combustion chamber flame tube through swirl atomization to participate in combustion. The fuel in the nozzle flow channel has a low flow rate under small working conditions, and is prone to oxidative cracking under high temperature conditions. During combustion, the temperature in the flame tube is as high as 2000K. Under the influence of high-temperature gas radiation heat transfer and solid wall heat transfer, the temperature of the fuel oil in the nozzle flow channel continues to rise, and eventually oxidative cracking and coking occur. Coking products will deposit and adhere to the wall surface. When the coking products fall off, they will flow with the fuel flow channel to the nozzle to block the nozzle, affecting the nozzle's spray cone angle, droplet size and other atomization performance, which will lead to insufficient combustion in the combustion chamber. , Combustion efficiency drops, and in severe cases, the engine may stop.
目前,国内外降低喷嘴内燃油温升的方式主要有两种:一是合理设计喷嘴内的流道结构,减少燃油在喷嘴的停留时间;二是采取隔热措施,在喷嘴体外增加薄壁隔热套结构,或在流道内设置隔热管,减少空气传给燃油的热量。At present, there are two main ways to reduce the fuel temperature rise in the nozzle at home and abroad: one is to rationally design the flow channel structure in the nozzle to reduce the residence time of the fuel in the nozzle; Shrink sleeve structure, or heat insulation tubes are set in the flow channel to reduce the heat transferred from the air to the fuel.
喷嘴内的流道通结构通常是由圆孔通道与圆环通道连接组成,当燃油从圆孔进入圆环通道时,沿两侧缓慢流动至某处汇集再继续向后流动;当燃油从圆环进入圆孔通道时,流通面积急剧减小,造成部分燃油堆积。流速过低与燃油堆积均会导致燃油在喷嘴内的停滞时间过长,长时间受高温燃气与壁面传热影响,燃油温度升高,极易产生结焦。The flow channel structure in the nozzle is usually composed of a circular hole channel and a circular channel. When the fuel enters the circular channel from the circular hole, it flows slowly along both sides to a certain place and then continues to flow backward; when the fuel flows from the circular channel When the ring enters the circular hole channel, the flow area decreases sharply, causing part of the fuel to accumulate. Too low flow rate and accumulation of fuel will lead to too long stagnation time of fuel in the nozzle. Affected by heat transfer between high-temperature gas and wall surface for a long time, the temperature of fuel will rise and coking will easily occur.
发明内容Contents of the invention
发明目的:针对以上缺点,本发明提供一种在保证燃油喷嘴流量系数不变的前提下,降低燃油喷嘴局部低速区发生燃油结焦可能性的带有螺旋通道的燃油喷嘴。Purpose of the invention: In view of the above shortcomings, the present invention provides a fuel nozzle with a spiral channel that reduces the possibility of fuel coking in the local low-velocity area of the fuel nozzle on the premise of ensuring that the flow coefficient of the fuel nozzle remains unchanged.
技术方案:为解决上述问题,本发明采用一种带有螺旋通道的燃油喷嘴,包括主油路通道和副油路通道,所述主油路通道包括用于燃油进入燃油喷嘴的进油管路、螺旋通道、圆孔通道,所述螺旋通道为一个端面为螺旋面的圆环通道,所述螺旋通道一端与进油管路连通,螺旋通道另一端与圆孔通道连通,且螺旋通道套设于副油路通道外,所述螺旋通道与进油管路连接的一端的端面为螺旋面,螺旋面螺旋套设于副油路通道外。Technical solution: In order to solve the above problems, the present invention adopts a fuel nozzle with a spiral channel, including a main oil channel and an auxiliary oil channel, and the main oil channel includes an oil inlet line for fuel to enter the fuel nozzle, Spiral channel, circular hole channel, the spiral channel is a circular channel with a helicoid end surface, one end of the spiral channel communicates with the oil inlet pipeline, the other end of the spiral channel communicates with the circular hole channel, and the spiral channel is sleeved on the auxiliary Outside the oil channel, the end face of the spiral channel connected to the oil inlet pipeline is a helical surface, and the helical surface is helically sleeved outside the auxiliary oil channel.
进一步的,螺旋面的起点与终点均与进油管路连接。所述螺旋面覆盖进油管路的部分出口。所述螺旋面的起点与终点之间的距离差小于圆环通道的通道长。所述圆孔通道的入口与进油管路的出口在螺旋通道两端面对面设置。Further, both the starting point and the ending point of the helical surface are connected with the oil inlet pipeline. The spiral surface covers part of the outlet of the oil inlet pipeline. The distance difference between the start point and the end point of the helicoid is smaller than the channel length of the circular channel. The inlet of the circular hole passage and the outlet of the oil inlet pipeline are arranged face to face at both ends of the spiral passage.
有益效果:本发明相对于现有技术,其显著优点是与传统的圆环通道中燃油沿两侧流动直至交汇造成燃油堆积相比,螺旋通道结构可以使燃油进入后沿设计旋向单方向流动,直至流入后方圆孔通道,燃油在螺旋通道内不断单方向旋流,既避免了多股燃油汇集造成回流区的存在以及燃油的堆积,又增大了燃油的流动速度、减少了燃油的停滞时间,极大的降低了燃油喷嘴内的燃油温度与壁面温度。因此,在保证燃油喷嘴流量系数不变的前提下,降低了局部低速区发生燃油结焦的可能性,强化了喷嘴的热防护性能,最终提高了燃烧室的工作稳定性与安全性。Beneficial effects: Compared with the prior art, the present invention has the remarkable advantage that, compared with the fuel accumulation caused by the fuel flowing along both sides in the traditional circular channel until they converge, the spiral channel structure can make the fuel flow in a single direction along the designed rotation direction after entering , until it flows into the rear circular hole channel, the fuel continuously swirls in one direction in the spiral channel, which not only avoids the existence of the recirculation area and the accumulation of fuel caused by the collection of multiple strands of fuel, but also increases the flow speed of fuel and reduces stagnation of fuel Time, greatly reducing the fuel temperature and wall temperature in the fuel nozzle. Therefore, under the premise of keeping the flow coefficient of the fuel nozzle unchanged, the possibility of fuel coking in the local low-velocity area is reduced, the thermal protection performance of the nozzle is strengthened, and the working stability and safety of the combustion chamber are finally improved.
附图说明Description of drawings
图1为现有技术中的双油路离心喷嘴结构的中心剖面图;Fig. 1 is the central cross-sectional view of the structure of the double-oil-circuit centrifugal nozzle in the prior art;
图2为图1中A-A截面的剖面图;Fig. 2 is the sectional view of A-A section in Fig. 1;
图3为现有技术中的燃油喷嘴在实际工作中出现的结焦现象示意图;Fig. 3 is a schematic diagram of the coking phenomenon that occurs in the actual work of the fuel nozzle in the prior art;
图4为现有技术中的燃油喷嘴中心截面与圆环通道横截面的速度分布图;Fig. 4 is the velocity distribution diagram of the center section of the fuel nozzle and the cross section of the circular channel in the prior art;
图5为现有技术中燃油喷嘴圆环通道部分的结构示意图Fig. 5 is a structural schematic diagram of the circular channel part of the fuel nozzle in the prior art
图6为本发明中燃油喷嘴圆环通道部分的结构示意图;Fig. 6 is a structural schematic diagram of the annular channel part of the fuel nozzle in the present invention;
图7为本发明中燃油喷嘴圆环通道的横截面的速度分布图;Fig. 7 is the velocity distribution diagram of the cross section of the fuel nozzle annular channel in the present invention;
图8(a)为现有技术中燃油喷嘴的圆环通道截面内燃油温度分布图,图8(b)为本发明中燃油喷嘴的圆环通道截面内燃油温度分布图;Fig. 8(a) is a fuel temperature distribution diagram in the circular channel section of the fuel nozzle in the prior art, and Fig. 8(b) is a fuel temperature distribution diagram in the circular channel section of the fuel nozzle in the present invention;
图9(a)为在不同外部空气温度下,现有技术中燃油喷嘴的圆环通道内最高温度示意图;图9(b)为在不同外部空气温度下,本发明中燃油喷嘴的圆环通道内最高温度示意图;Figure 9(a) is a schematic diagram of the highest temperature in the circular channel of the fuel nozzle in the prior art at different external air temperatures; Figure 9(b) is a schematic diagram of the circular channel of the fuel nozzle in the present invention at different external air temperatures Schematic diagram of the maximum temperature inside;
图10(a)为在不同外部空气流速下,现有技术中燃油喷嘴的圆环通道内最高温度示意图;图10(b)为本发明中燃油喷嘴的圆环通道内最高温度示意图。Fig. 10(a) is a schematic diagram of the maximum temperature in the circular channel of the fuel nozzle in the prior art at different external air flow rates; Fig. 10(b) is a schematic diagram of the maximum temperature in the circular channel of the fuel nozzle in the present invention.
具体实施方式Detailed ways
如图1、图2、图5所示,现有技术中的燃油喷嘴的主油路燃油通过进油管路4先后流入圆环通道1、圆孔通道3、圆环通道2以及旋流槽,最终流至主喷口喷出;副油路5燃油通过进油管路先后流入径向圆孔、圆环通道、旋流槽以及旋流器,最终流至副喷口喷出;在喷嘴体外侧还设有进气孔结构。图3为现有技术中燃油喷嘴在实际工作中的结焦现象,燃油结焦通常发生在主油路圆环通道1的端面位置。图4为该燃油喷嘴中心截面(左)与圆环通道横截面(右)的速度分布图。可以看出,在喷嘴主油路进油路与圆环通道1连接处存在突扩结构,形成回流区,燃油在此处容易滞留。在燃油流量为0.4g/s的工况条件下,燃油的切向速度较低,仅为0.06m/s,且燃油从进油路进入圆环通道后,向两侧流动,最后交汇于圆环通道与后方圆孔通道的小孔连接处,燃油在此出也容易滞留。As shown in Fig. 1, Fig. 2 and Fig. 5, the fuel oil in the main oil circuit of the fuel nozzle in the prior art flows into the
本实施例中的一种带有螺旋通道的燃油喷嘴,包括主油路通道和副油路通道,主油路通道包括用于燃油进入燃油喷嘴的进油管路、圆环通道、圆孔通道,圆环通道一端与进油管路连通,圆环通道另一端与圆孔通道连通,且圆环通道套设于副油路通道外,圆孔通道的入口与进油管路的出口在圆环通道两端面对面设置,如图6所示,圆环通道与进油管路连接的一端的端面为螺旋面,螺旋面螺旋套设于副油路通道外。螺旋面的起点与终点均与进油管路连接,螺旋面覆盖进油管路的部分出口,螺旋面的起点与终点之间的距离差小于圆环通道的通道长。A fuel nozzle with a spiral channel in this embodiment includes a main oil channel and an auxiliary oil channel. The main oil channel includes an oil inlet line for fuel to enter the fuel nozzle, a circular channel, and a circular hole channel. One end of the circular channel is connected with the oil inlet pipeline, the other end of the circular channel is connected with the circular hole channel, and the circular channel is sleeved outside the auxiliary oil channel, and the inlet of the circular hole channel and the outlet of the oil inlet pipeline are at the two ends of the circular channel. The end faces are arranged face to face, as shown in Figure 6, the end face of the end connecting the circular channel with the oil inlet pipeline is a helical surface, and the helical surface is helically sleeved outside the auxiliary oil passage. The starting point and the ending point of the helicoid are both connected with the oil inlet pipeline, the helicoid covers part of the outlet of the oil inlet pipeline, and the distance difference between the starting point and the ending point of the helicoid is smaller than the channel length of the circular channel.
本实施例中的燃油喷嘴是将等纵截面的圆环通道1改进为变纵截面的螺旋通道,螺旋通道与前方进油管路的连接面为具有高度差的螺旋面,与后方圆孔通道的连接面为圆环平面,因此燃油流经前方进油管路,一部分燃油沿进油管路轴线方向流入螺旋面覆盖进油管路出口处的后侧面,经螺旋面导向后沿螺旋通道周向流动,直至流入后方连接的圆孔通道;另一部分燃油通过进油管路与螺旋面的高度差侧面流出,沿螺旋通道周向进行单方向旋流,即从宽截面位置单方向流向窄截面位置,直至流入后方连接的圆孔通道。The fuel nozzle in this embodiment improves the
如图7所示的燃油喷嘴结构中螺旋通道横截面的速度分布图,可以看出,螺旋通道横截面中燃油沿单向流动,切向速度明显增大,与常见喷嘴的圆环通道相比,最大值由0.06m/s增大至0.3m/s,且切向速度沿流向增大。The velocity distribution diagram of the cross-section of the spiral channel in the fuel nozzle structure shown in Figure 7, it can be seen that the fuel flows in one direction in the cross-section of the spiral channel, and the tangential velocity increases significantly, compared with the circular channel of the common nozzle , the maximum value increases from 0.06m/s to 0.3m/s, and the tangential velocity increases along the flow direction.
燃烧时,燃烧室火焰筒头部的温度高达800k~1400k,因此在喷嘴外设置5m/s、800K的大空气域模拟燃烧时喷嘴体外部的环境,分析常见燃油喷嘴的圆环通道与本发明燃油喷嘴的螺旋通道内的燃油温度。如图8(a)和图8(b)所示的燃油喷嘴的通道截面内燃油温度分布图。可以看出,现有技术中的燃油喷嘴圆环通道截面上的温度呈对称分布,进油路小孔附近温度最低,为300K;在截面下半部分,温度沿径向升高,截面正下方靠近外壁面处温度最高,约为408K。在本实施例中的燃油喷嘴中,螺旋通道截面内温度沿流向升高,但升高幅度较小,进油管路小孔附近温度最低为300K,沿流向末端位置温度最高约为350K,相较于原喷嘴的最高温度下降了58K。During combustion, the temperature at the head of the combustion chamber flame tube is as high as 800k to 1400k, so a large air domain of 5m/s and 800K is set outside the nozzle to simulate the environment outside the nozzle body during combustion, and the circular channel of the common fuel nozzle and the present invention are analyzed. Fuel temperature in the spiral channel of the fuel nozzle. The fuel temperature distribution diagram in the passage section of the fuel nozzle is shown in Fig. 8(a) and Fig. 8(b). It can be seen that the temperature distribution on the circular channel section of the fuel nozzle in the prior art is symmetrical, and the temperature near the small hole of the oil inlet passage is the lowest, which is 300K; The temperature near the outer wall is the highest, about 408K. In the fuel nozzle in this embodiment, the temperature in the cross section of the spiral channel rises along the flow direction, but the rise is small, the lowest temperature near the small hole of the oil inlet pipeline is 300K, and the highest temperature is about 350K at the end position along the flow direction. The maximum temperature of the original nozzle dropped by 58K.
如图9(a)和图9(b)所示的在不同外部空气温度下,燃油喷嘴圆环通道内最高温度图。以及图10(a)和图10(b)所示的在不同外部空气流速下,燃油喷嘴的圆环通道内最高温度图。可以看出,外部空气温度越高、流速越大,现有技术中的燃油喷嘴与本实施例中的燃油喷嘴内燃油温度也随之升高,但本实施例中的燃油喷嘴内的最高温度低于同工况下现有技术中燃油喷嘴内的最高温度。Figure 9(a) and Figure 9(b) show the maximum temperature diagram in the annular channel of the fuel nozzle under different external air temperatures. And Fig. 10(a) and Fig. 10(b) show the maximum temperature diagram in the annular channel of the fuel nozzle under different external air flow rates. It can be seen that the higher the temperature of the outside air and the greater the flow rate, the temperature of the fuel in the fuel nozzle in the prior art and the fuel nozzle in this embodiment also rises accordingly, but the highest temperature in the fuel nozzle in this embodiment It is lower than the highest temperature in the fuel nozzle in the prior art under the same working condition.
前述实施例中,螺旋通道结构明显增大了燃油流动速度,减少了燃油滞留时间,降低了喷嘴内燃油温度,提高了喷嘴的热防护性能,降低了喷嘴内燃油结焦的可能性。In the aforementioned embodiments, the spiral channel structure significantly increases the fuel flow velocity, reduces the fuel residence time, lowers the fuel temperature in the nozzle, improves the thermal protection performance of the nozzle, and reduces the possibility of fuel coking in the nozzle.
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